Background technology
Material such as glass, pottery is hard and crisp because of matter, machined is difficulty, as in glass for building purposes process such as industrial glass such as furniture glass, new forms of energy, door and window curtain wall, often carrying out glass-cutting, rigidity because of glass, four limits and the top of the horn razor-edge profit of cutting back glass not only influence attractive in appearancely, directly influence safety, be technological requirements such as satisfying safety, anti-ly break, be attractive in appearance, nearly all glass secondary operations or become product before all need to carry out artificial or mechanical means carries out edging and handles.
Artificial edging carries out the skiving operation by artificial hand-held edger unit or instrument to glass, or manually hold glass and carry out manually operated skiving operation by edger unit, this processing method, labour intensity is big, production efficiency is low, and poor working environment, product quality are also unstable, industrial accident and glass breakage are many, also can't satisfy the needs of industrialized production.The better solution of automatic and mechanical.
Address these problems, people have carried out broad research and experiment for this reason, such as:
Patentee: Yang Fulei, the patent (patent No.: CN 200520022739.9) of the title " horizontal single-sided linear glass edge-grinding machine " of application on January 18th, 2005, open (bulletin) day: 2006.03.29, open (bulletin) number: CN2767054), the horizontal single-sided linear glass edge-grinding machine of this utility model, belong to grinding machine plant equipment field, comprise a body chassis, the workpiece transmission component is installed on the chassis, grinding subassembly, the circulating water line assembly, it is characterized in that, the workpiece transmission component is being connected respectively by gearbox, two-layer down with speed, the roller of reverse rotation, tape wrap and is transported the synchronous band for the treatment of the grinder part on the roller, and grinding subassembly includes the micro-machine of a plurality of driving different angles emery wheels; Circulating water line is connecting the branch line of main pipe rail and each emery wheel and is being recovered in total tank through water tank; Above machine, be provided with the circuit control panel.
Also has the patentee: the permanent glass machinery in Zhangjagang City Co., Ltd, patent (the patent No.: CN201020243169.7) of the title " bilateral glass edge-grinding machine " of application on June 30th, 2010, open (bulletin) day: 2011.02.16, open (bulletin) number: CN201744907U), this utility model relates to a kind of bilateral glass edge-grinding machine, comprise lathe, be used for glass is carried out the grinding mechanism of edging, be used to carry the conveying mechanism of glass, and control system and power part, described transfer unit comprises final drive shaft, a pair of first power transmission shaft that is in transmission connection mutually with described final drive shaft, a pair of second power transmission shaft that is in transmission connection mutually with described first power transmission shaft, the shaft end of described first power transmission shaft is connected with first synchronous pulley, is arranged with first on described first synchronous pulley and is with synchronously; The shaft end of described second power transmission shaft is connected with second synchronous pulley, being arranged with second on described second synchronous pulley is with synchronously, glass is placed between the described first synchronous band and the second synchronous band, and described power part is in transmission connection mutually with described final drive shaft.
Suchlike innovation and creation relate to the glass edge-grinding machine correlation technique and also have a lot, just do not enumerate one by one, these technical schemes success beyond doubt are feasible, also have many employing fixing glass, then simultaneously or carry out operation in turn with many edge polishers, aspect such as automaticity, simple operation is difficult to be suitable for to large-scale production line.Existing automation four limit edge polisher production lines: glass first limit and the 4th limit are independent grinding, glass second limit and the 3rd limit are grinding simultaneously, when grinding glass first limit and the 4th limit, one of them bistrique is work not, be in halted state, a bistrique is responsible for grinding first limit, second limit and the 4th limit, and another bistrique is responsible for grinding the 3rd limit.The long dead time is arranged, obviously, can influence production efficiency.
Summary of the invention
The purpose of this utility model provide a kind of automaticity height, easy and simple to handle, production efficiency is high, the high a kind of full-automatic horizontal glass four limit straight line edge polishers that are suitable for the edging work production line of extensive glass of positioning accuracy.
The utility model is achieved in that a kind of full-automatic horizontal glass four limit straight line edge polishers, comprise feed system 1, edging system assembly 2, discharge system 3 successively, described edging system assembly 2 comprises induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly, described edging mechanism assembly is 2 A of edging mechanism, B, these 2 A of edging mechanism, B are corresponding in opposite directions the setting along front and back in the glass run direction, pacifies frame respectively on 2 different frameworks.
The described edging A of mechanism, B respectively comprise cruciform bracing 03, bistrique sliding seat 04, rotary part 05, the bistrique group 06 of upright of frame 01, attached line slideway 02, described bistrique sliding seat 04 1 end faces keep flexibly connecting with line slideway 02 by guide rail slide block 041, under driving, can move along line slideway 02, the other end is connected with rotary part 05, the biend of bistrique sliding seat 04 substantially at right angles, bistrique group 06 is installed in an end of rotary part 05, can rotate with rotary part 05.
Described rotary part 05 is pneumatic actuating device or driven by servomotor device.
Described rotary part 05 comprises cylinder and connecting rod 051, rotating shaft holder 052, mount pad 053, rotating shaft holder 052 1 ends are connected with connecting rod 051, the other end is connected with mount pad 053, and described rotating shaft holder 052 is connected operation with connecting rod 051 respective ends is provided with spacing retention device 054.
Described bistrique group 06 is provided with in opposite directions by 2 groups of bistrique symmetries, comprise mount pad 061, motor 062, transmission mechanism 063, emery wheel 064, cooling device 065 respectively, motor 062 is installed on the mount pad 061, motor 062 drives emery wheel 064 work by transmission mechanism 063, and cooling device 065 is the water injection system near emery wheel 064.
Described induction system assembly is preceding induction system 4, middle induction system 5, the back induction system 6 of discrete setting successively.
Carriage 41, negative pressure and induction system 42, roller and transmission system 43 before induction system 4 comprises before described, wherein negative pressure and induction system 42 thereof are installed in the preceding carriage 41, roller and transmission system 43 are installed on the preceding carriage 41, negative pressure and induction system 42 thereof comprise that negative-pressure air fan 421, negative pressure air accumulator 422, negative pressure transportation assembly 423, negative pressure be with 424 to connect successively synchronously, and roller and transmission system 43 comprise transmission system 431, active synchronization wheel 432, passive and synchronously take turns 433, roller 434, guide rail 435 interconnect.
Between induction system 4 and the middle induction system 5 and between middle induction system 5 and the back induction system 6, tank and drainage system 7 are set before described, the tank position is below bistrique group 06, and its width is more than or equal to bistrique group 06 operation displacement width.
Described feed system 1 comprises feeding rack, carries power transmission shaft and each 2 cover of drive unit.
Described discharge system 3 comprises discharge rack, carries power transmission shaft and each 2 cover of drive unit, and wherein the first cover discharge rack is installed blower fan and expelling water air knife, and corresponding expelling water air knife has water receiving tank.
A kind of full-automatic horizontal glass four limit straight line edge polishers of the utility model have following beneficial effect:
1. because the edging mechanism assembly is 2 edging mechanisms, these 2 edging mechanisms are provided with along front and back on the glass run direction are corresponding, be installed in respectively on 2 different frameworks, an edging mechanism (bistrique) is responsible for grinding first limit and second limit, another edging mechanism is responsible for grinding the 3rd limit and the 4th limit, and two edging mechanisms work simultaneously, and the edging mechanism dead time is very short, improve glass processing efficient greatly, raise the efficiency about 30% than traditional four limit edge polishers;
2. adapt to glass size and varied in thickness automatically, can import and handle the glass of different size continuously;
3. employing automatic production line, PLC controls automatically, and high efficiency, quality are good, to promoting product of the present invention in the industries such as current building field glass decoration, have good economic benefit and social benefit.
The specific embodiment
Fig. 1. a kind of full-automatic horizontal glass four limit straight line edge polisher structural representations, a kind of full-automatic horizontal glass four limit straight line edge polishers, comprise feed system 1 successively, edging system assembly 2, discharge system 3, described edging system assembly 2 comprises induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly, the edging mechanism assembly is 2 A of edging mechanism, B, these 2 A of edging mechanism, B is corresponding in opposite directions the setting along front and back in the glass run direction, pacify frame respectively on 2 different frameworks, feed system, preceding induction system, middle induction system, back induction system is consistent with the discharge system working depth, being beneficial to glass carries, preceding induction system, interconnect between middle induction system and the back induction system, improve stability, afterbody above the induction system before the A of edging mechanism is installed in, the B of edging mechanism is installed in above the induction system of back anterior, links to each other between A of edging mechanism and the B of edging mechanism, improves the rigidity and the stability of edging mechanism.
Because the edging mechanism assembly is 2 edging mechanisms, these 2 edging mechanisms are provided with along front and back on the glass run direction are corresponding, be installed in respectively on 2 different frameworks, an edging mechanism (bistrique) is responsible for grinding first limit and second limit, another edging mechanism is responsible for grinding the 3rd limit and the 4th limit, and two edging mechanisms work simultaneously, and the edging mechanism dead time is very short, improve glass processing efficient greatly, raise the efficiency about 30% than traditional four limit edge polishers.
Fig. 2. edging mechanism structural representation, the A of edging mechanism, B respectively comprise cruciform bracing 03, bistrique sliding seat 04, rotary part 05, the bistrique group 06 of upright of frame 01, attached line slideway 02, described bistrique sliding seat 04 1 end faces keep flexibly connecting with line slideway 02 by guide rail slide block 041, under driving, can move along line slideway 02, the other end is connected with rotary part 05, the biend of bistrique sliding seat 04 substantially at right angles, bistrique group 06 is installed in an end of rotary part 05, can rotate with rotary part 05.
Rotary part 05 can be pneumatic actuating device or driven by servomotor device, the present embodiment pneumatic actuating device comprises cylinder and connecting rod 051, rotating shaft holder 052, mount pad 053, rotating shaft holder 052 1 ends are connected with connecting rod 051, the other end is connected with mount pad 053, rotating shaft holder 052 is connected operation with connecting rod 051 respective ends is provided with spacing retention device 054, bistrique group 06 is provided with in opposite directions by 2 groups of bistrique symmetries, comprise mount pad 061 respectively, motor 062, transmission mechanism 063, emery wheel 064, cooling device 065, motor 062 is installed on the mount pad 061, motor 062 drives emery wheel 064 work by transmission mechanism 063, and cooling device 065 is the water injection system near emery wheel 064.
Crossbeam is installed in the column side, and guide rail is installed in the crossbeam side, and protective cover protection guide rail is set, and rotating mechanism is installed in the guide rail side, and rotating mechanism is made up of cylinder, mount pad and rotating seat; Bistrique is installed in below the rotating mechanism, and bistrique is made up of grinding head motor, bistrique mount pad, emery wheel guard shield, emery wheel, cooling body and bistrique transmission, emery wheel guard shield protection emery wheel, and cooling body is by reaching the cooling emery wheel to the emery wheel water spray;
Operating principle: motor and reductor are by band driven rotary mechanism is along the guide rail side-to-side movement synchronously, and rotating mechanism moves together with bistrique, and grinding head motor drives the emery wheel processed glass by the bistrique transmission; Cylinder can promote rotating seat along clockwise or inhour revolve and turn 90 degrees.
Fig. 3. induction system assembly structure schematic diagram, induction system assembly are preceding induction system 4, middle induction system 5, the back induction system 6 of discrete setting successively.
Carriage 41, negative pressure and induction system 42, roller and transmission system 43 before preceding induction system 4 comprises, wherein negative pressure and induction system 42 thereof are installed in the preceding carriage 41, roller and transmission system 43 are installed on the preceding carriage 41, negative pressure and induction system 42 thereof comprise negative-pressure air fan 421, negative pressure air accumulator 422, negative pressure transportation assembly 423, bear and be with 424 to connect successively synchronously, and roller and transmission system 43 comprise transmission system 431, active synchronization wheel 432, passive and synchronously take turns 433, roller 434, guide rail 435 interconnect.Wherein negative pressure system comprises negative-pressure air fan and negative pressure air accumulator, the negative pressure transportation assembly comprises negative pressure band, guide rail, active synchronization wheel and passive and synchronous wheel the synchronously, the negative pressure transportation assembly is installed in above the preceding carriage, transmission system drives the active synchronization wheel, drives negative pressure by the active synchronization wheel again and is with synchronously, during processed glass, by negative pressure between glass and the synchronous band of negative pressure glass is held, negative pressure is produced by the continuous exhausting of the negative-pressure air fan of negative pressure system, and roller can be regulated, and is used for fixing the position of glass.
Between preceding induction system 4 and the middle induction system 5 and between middle induction system 5 and the back induction system 6, tank and drainage system 7 are set, the tank position is below bistrique group 06, and its width is more than or equal to bistrique group 06 operation displacement width, and tank is used for connecing cooling water.
Induction system 4 before middle induction system 5, back induction system 6 basic system structures and principle communicate is seldom stated inferior.
Fig. 4. the feed system structural representation, feed system 1 comprises feeding rack, carry each 2 cover of power transmission shaft and drive unit, this system specifically comprises power transmission shaft, reductor, motor 12, feeding rack 11, protective cover, roller, roller, blower fan, each 2 cover of gear and gear drive, wherein feeding rack 2 covers link to each other, roller is contained on the power transmission shaft, power transmission shaft is installed on the feeding rack, motor is installed on the reductor, reductor is installed on the feeding rack, the driven by motor reductor, reductor is by the chain drive gearing shaft, gearing shaft rotates by gear driven power transmission shaft and roller, roller rotates and drives the glass motion, and protective cover is installed in feeding rack one side, and another set of protective cover covers reductor and motor.
Fig. 5. the discharge system structural representation, this system 3 comprises discharge rack, carry each 2 cover of power transmission shaft and drive unit, wherein the first cover discharge rack is installed blower fan and expelling water air knife, corresponding expelling water air knife has water receiving tank, specifically comprise power transmission shaft, reductor, motor 32, discharge rack 31, protective cover, roller, roller, blower fan 33, each 2 cover of gear and transmission thereof, first cover is also installed tank 35, air knife 34, be used for expelling water and draining, discharge rack 2 covers link to each other, roller is contained on the power transmission shaft, power transmission shaft is installed on the discharge rack, motor is installed on the reductor, reductor is installed on the discharge rack, the driven by motor reductor, and reductor is by the chain drive gearing shaft, gearing shaft rotates by gear driven power transmission shaft and roller, roller rotates and drives the glass motion, and protective cover is installed in feeding rack one side, and another set of protective cover covers reductor and motor.
For ease of understanding a kind of full-automatic horizontal glass four limit straight line edge polishers of the utility model, introduce the glass edging process, only for reference:
1. glass is by manually delivering to feed system, the driven by motor reductor, reductor is by the chain drive gearing shaft, gearing shaft rotates by gear driven power transmission shaft and roller, roller rotates drive glass and moves, when head of glass moves to the feed system afterbody, inductive switch detects the general width of glass, control negative pressure synchronously with the quantity of opening negative pressure, open transmission system and vacuum motor simultaneously, hold glass, glass is continued to carry forward, enter preceding induction system, head of glass is fast arrive before during the induction system afterbody, deceleration stops until eight millimeters places of distance glass, is in the bistrique action of wait state, and grinding head motor rotates, driving emery wheel rotates at a high speed, first group of seamed edge of emery wheel contact glass grinding glass, motor and reductor move right along guide rail by synchronous band driven rotary mechanism, and first group of seamed edge grinding finished;
2. after first group of seamed edge grinding finished, motor and reductor and grinding head motor stop, cylinder promotes rotating seat and turn 90 degrees along dextrorotation, feed system, preceding induction system, middle induction system and back induction system start synchronously, middle induction system and back induction system are that same group of power drives, induction system is opened vacuum motor simultaneously, hold glass, conveying glass moves forward, emery wheel moves forward second group of seamed edge of contact glass grinding glass, and when head of glass arrived centre induction system afterbody soon, back induction system started synchronously, the back induction system is opened vacuum motor simultaneously, the grinding head motor of the B of edging mechanism rotates, and drives emery wheel and rotates at a high speed, and emery wheel moves forward the 3rd group of seamed edge of contact glass grinding glass, when the first sheet glass head arrived back induction system afterbody, discharge system was synchronous with the back induction system;
3. the glass afterbody is fully by behind the feed system, the fast turn-around of feed system independence, second sheet glass is transported to the feed system afterbody fast, enter SBR, first sheet glass continues to move forward, after the first sheet glass afterbody enters middle induction system fully, the bistrique of the A of edging mechanism is along guide rail high-speed motion left, the rotating seat of cylinder promotion simultaneously revolves along inhour and turn 90 degrees, and the bistrique of the A of edging mechanism is got back to initial position, first group of seamed edge of grinding second sheet glass;
4. the first sheet glass afterbody is fully by after the middle induction system, middle vacuum motor stops, after the 3rd group of seamed edge grinding of first sheet glass finished, the glass afterbody enters the back induction system fully, the bistrique of back induction system and the B of edging mechanism stops, the bistrique inhour of the edging B of mechanism is revolved and is turn 90 degrees simultaneously, back induction system slowly falls back on backward apart from eight millimeters places of glass and stops, the grinding head motor of the B of edging mechanism rotates, driving emery wheel rotates at a high speed, emery wheel moves forward contact glass grinding first sheet glass the 4th group of seamed edge, and motor and reductor move right along guide rail by synchronous band driven rotary mechanism, finish until the 4th group of seamed edge grinding of first sheet glass;
5. after the 4th group of seamed edge grinding of first sheet glass finished, the grinding head motor of the B of edging mechanism stops, and bistrique is along guide rail high-speed motion left, and cylinder promotes rotating seat and turn 90 degrees along dextrorotation simultaneously, the bistrique of the B of edging mechanism is got back to initial position, waits the 3rd group of seamed edge of second sheet glass to be ground;
6. after the 4th group of seamed edge of first sheet glass entered discharge system fully, middle induction system and back induction system stopped, and the discharge system independent operation is until the conveying of finishing first sheet glass;
Certainly, the utility model is not limited to address the embodiment shown in the accompanying drawing, modification and equivalent transformation that the spirit of Fan Yiben creation is done, or adopt various deformation on this basis, all belong in the utility model protection domain.