A kind of edging mechanism of glass edge-grinding machine
Affiliated technical field
The utility model relates to the electromechanical integration machine of glass processing; Belong to the glass working machine technical field; Relate in particular to a kind of rectangle glass four limit edger equipment of the electrical integrated automation of numerical control machine; Comprise induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly.
Background technology
Material such as glass, pottery is hard and crisp because of matter, and machined is difficulty, as in glass for building purposes process such as industrial glass such as furniture glass, new forms of energy, door and window curtain wall, often carrying out glass-cutting; Rigidity because of glass; Four limits of cutting back glass and the top of the horn razor-edge profit not only influence attractive in appearancely, directly influence safety; Be technological requirements such as satisfying safety, anti-ly break, be attractive in appearance, nearly all glass secondary operations or become product before all need carry out manual work or mechanical means and carry out edging and handle.
Artificial edging carries out the skiving operation through hand-held edger unit of manual work or instrument to glass, or manual work is held glass and carried out manually operated skiving operation, this processing method through edger unit; Labour intensity is big; Production efficiency is low, and poor working environment, product quality are also unstable; Industrial accident and glass breakage are many, also can't satisfy the needs of industrialized production.The better solution of automatic and mechanical.
Address these problems, people have carried out broad research and experiment for this reason, such as:
Patentee: Yang Fulei; The patent (patent No.: CN 200520022739.9) of the title " horizontal single-sided linear glass edge-grinding machine " of on January 18th, 2005 application, open (bulletin) day: 2006.03.29 discloses (bulletin) number: CN2767054); The horizontal single-sided linear glass edge-grinding machine of this utility model; Belong to grinding machine plant equipment field, comprise a body chassis, workpiece transmission component, grinding subassembly, circulating water line assembly are installed on the chassis; It is characterized in that; The workpiece transmission component is connecting upper and lower two-layer roller with speed, reverse rotation respectively by gearbox, and tape wrap and transported the synchronous band of treating the grinder part on the roller, and grinding subassembly includes the micro-machine of a plurality of driving different angles emery wheels; Circulating water line is connecting the branch line of main pipe rail and each emery wheel and is being recovered in total tank through water tank; Above machine, be provided with the circuit control panel.
Also has the patentee: the permanent glass machinery in Zhangjagang City Co., Ltd; Patent (the patent No.: CN201020243169.7) of the title " bilateral glass edge-grinding machine " of application on June 30th, 2010; Open (bulletin) day: 2011.02.16; Open (bulletin) number: CN201744907U), this utility model relates to a kind of bilateral glass edge-grinding machine, comprise lathe, be used for to glass carry out edging grinding mechanism, be used to carry conveying mechanism and the control system and the power part of glass; Described transfer unit comprise final drive shaft, with a pair of first power transmission shaft that is in transmission connection mutually of described final drive shaft; With a pair of second power transmission shaft that described first power transmission shaft is in transmission connection mutually, the shaft end of described first power transmission shaft is connected with first synchronous pulley, is arranged with first on described first synchronous pulley and is with synchronously; The shaft end of described second power transmission shaft is connected with second synchronous pulley; Being arranged with second on described second synchronous pulley is with synchronously; Glass is placed between the described first synchronous band and the second synchronous band, and described power part is in transmission connection with described final drive shaft mutually.
Suchlike innovation and creation relate to the glass edge-grinding machine correlation technique and also have a lot; Just do not enumerate one by one; These technical schemes success beyond doubt are feasible; Also have many employing fixing glass, with many edge polishers simultaneously or carry out operation in turn, be difficult to be suitable for the large-scale production line needs at aspects such as automaticity, simple operations then.Existing state-of-the-art automation four limit edge polisher production lines: glass first limit and the 4th limit are independent grinding; Glass second limit and the 3rd limit are grinding simultaneously; When grinding glass first limit and the 4th limit, one of them bistrique is work not, is in halted state; A bistrique is responsible for grinding first limit, second limit and the 4th limit, and another bistrique is responsible for grinding the 3rd limit.The long dead time is arranged, obviously, can influence production efficiency.
The utility model content
The purpose of the utility model provides that a kind of automaticity is high, easy and simple to handle, the edging mechanism of a kind of glass edge-grinding machine of the extensive edging work production of the high suitable glass of positioning accuracy line.
The utility model is achieved in that a kind of edging mechanism of glass edge-grinding machine; Comprise induction system assembly and edging mechanism assembly; The edging mechanism assembly is arranged on the induction system assembly; Said edging mechanism assembly is 2 A of edging mechanism, B, and these 2 A of edging mechanism, B are provided with along front and back on the glass run direction are corresponding, are installed in respectively on 2 different frameworks.
Cruciform bracing 03, bistrique sliding seat 04, rotary part 05, bistrique group 06 that said edging mechanism respectively comprises upright of frame 01, attaches line slideway 02; Said bistrique sliding seat 04 1 end faces keep flexibly connecting with line slideway 02 through guide rail slide block 041; Under driving, can move along line slideway 02, the other end is connected with rotary part 05, and the biend of bistrique sliding seat 04 is rectangular; Bistrique group 06 is installed in an end of rotary part 05, can rotate with rotary part 05.
Said rotary part 05 is pneumatic actuating device or driven by servomotor device.
Said pneumatic actuating device comprises cylinder and connecting rod 051, rotating shaft holder 052, mount pad 053, and rotating shaft holder 052 1 ends are connected with connecting rod 051, and the other end is connected with mount pad 053.
Said rotating shaft holder 052 is connected operation with connecting rod 051 respective ends is provided with spacing retention device 054.
Said bistrique group 06 is provided with by 2 groups of bistrique symmetries in opposite directions; Comprise mount pad 061, motor 062, transmission mechanism 063, emery wheel 064, cooling device 065 respectively; Motor 062 is installed on the mount pad 061; Motor 062 drives emery wheel 064 work through transmission mechanism 063, and cooling device 065 is the water injection system near emery wheel 064.
Described induction system assembly is the discrete successively preceding induction system 4 that is provided with, middle induction system 5, back induction system 6.
Carriage 41, negative pressure and induction system 42, roller and transmission system 43 before induction system 4 comprises before said; Wherein negative pressure and induction system 42 thereof are installed in the preceding carriage 41; Roller and transmission system 43 are installed on the preceding carriage 41; Negative pressure and induction system 42 thereof comprise that negative-pressure air fan 421, negative pressure air accumulator 422, negative pressure transportation assembly 423, negative pressure be with 424 to connect successively synchronously, and roller and transmission system (43) comprise transmission system 431, active synchronization wheel 432, passive and synchronously take turns 433, roller 434, guide rail 435 interconnect.
Before said, between induction system 4 and the middle induction system 5 and between middle induction system 5 and the back induction system 6, tank and drainage system 7 are set, the tank position is below bistrique group 06, and its width is more than or equal to bistrique group 06 operation displacement width.
The edging mechanism of a kind of glass edge-grinding machine of the utility model has following beneficial effect:
1. because the edging mechanism assembly is 2 edging mechanisms, these 2 edging mechanisms are provided with along front and back on the glass run direction are corresponding, are installed in respectively on 2 different frameworks; An edging mechanism (bistrique) is responsible for grinding first limit and second limit; Another edging mechanism is responsible for grinding the 3rd limit and the 4th limit, and two edging mechanisms work simultaneously, and the edging mechanism dead time is very short; Improve glass processing efficient greatly, raise the efficiency about 30% than traditional four limit edge polishers;
2. adapt to glass size and varied in thickness automatically, can import and handle the glass of different size continuously;
3。Adopt automatic production line, PLC controls automatically, and high efficiency, quality are good, to promoting product of the present invention in the industries such as current building field glass decoration, have good economic benefit and social benefit.
Description of drawings
Below in conjunction with the edging mechanism of accompanying drawing to a kind of glass edge-grinding machine of the utility model, embodiment is elaborated.Said embodiment is that the mode with non-limiting example provides:
Fig. 1. a kind of edging mechanism structural representation of glass edge-grinding machine;
Fig. 2. the structural representation of edging mechanism assembly;
Fig. 3. the rotary part structural representation of edging mechanism assembly;
Fig. 4. the grinding wheel head structure sketch map of edging mechanism assembly;
Fig. 5. induction system assembly structure sketch map.
The specific embodiment
Fig. 1. a kind of edging mechanism structural representation of glass edge-grinding machine; A kind of edging mechanism of glass edge-grinding machine; Comprise induction system assembly and edging mechanism assembly, the edging mechanism assembly is arranged on the induction system assembly, and the edging mechanism assembly is 2 A of edging mechanism, B; These 2 A of edging mechanism, B be corresponding in opposite directions the setting along front and back in the glass run direction, is installed in respectively on 2 different frameworks.
Because the edging mechanism assembly is 2 edging mechanisms, these 2 edging mechanisms are provided with along front and back on the glass run direction are corresponding, are installed in respectively on 2 different frameworks; An edging mechanism (bistrique) is responsible for grinding first limit and second limit; Another edging mechanism is responsible for grinding the 3rd limit and the 4th limit, and two edging mechanisms work simultaneously, and the edging mechanism dead time is very short; Improve glass processing efficient greatly, raise the efficiency about 30% than traditional four limit edge polishers.
Referring to Fig. 2. the structural representation of edging mechanism assembly; Edging mechanism respectively comprises upright of frame 01, attaches the cruciform bracing 03 of line slideway 02, bistrique sliding seat 04, rotary part 05, bistrique group 06; Bistrique sliding seat 04 1 end faces keep flexibly connecting with line slideway 02 through guide rail slide block 041; Under driving, can move along line slideway 02, the other end is connected with rotary part 05, and the biend of bistrique sliding seat 04 is rectangular; Bistrique group 06 is installed in an end of rotary part 05, can rotate with rotary part 05.
Crossbeam is installed in the column side, and guide rail is installed in the crossbeam side, and protective cover protection guide rail is set, and rotating mechanism is installed in the guide rail side, and rotating mechanism is made up of cylinder, mount pad and rotating seat; Bistrique is installed in below the rotating mechanism, and bistrique is made up of grinding head motor, bistrique mount pad, emery wheel guard shield, emery wheel, cooling body and bistrique transmission, emery wheel guard shield protection emery wheel, and cooling body is through reaching the cooling emery wheel to the emery wheel water spray;
Operating principle: motor and reductor are through band driven rotary mechanism is along the guide rail side-to-side movement synchronously, and rotating mechanism moves with bistrique together, and grinding head motor drives the emery wheel processed glass through the bistrique transmission; Cylinder can promote rotating seat along clockwise or inhour revolve and turn 90 degrees.
Fig. 3. the rotary part structural representation of edging mechanism assembly; Rotary part 05 is pneumatic actuating device or driven by servomotor device; The present embodiment pneumatic actuating device comprises cylinder and connecting rod 051, rotating shaft holder 052, mount pad 053; Rotating shaft holder 052 1 ends are connected with connecting rod 051, and the other end is connected with mount pad 053, and rotating shaft holder 052 is connected operation with connecting rod 051 respective ends is provided with spacing retention device 054.
Can set up stopping means, clamping device, line slideway slide block; The line slideway slide block is installed in the line slideway surface, and cylinder is used to promote rotating shaft and rotates, and rotating shaft is installed in the rotating shaft holder the inside; Clamping device is used for driven rotary parts move left and right, and stopping means is used to regulate the anglec of rotation.
Fig. 4. the grinding wheel head structure sketch map of edging mechanism assembly; Bistrique group 06 is symmetrical set by 2 groups of bistriques; Comprise mount pad 061, motor 062, transmission mechanism 063, emery wheel 064, cooling device 065 respectively; Motor 062 is installed on the mount pad 061, and motor 062 drives emery wheel 064 work through transmission mechanism 063, and cooling device 065 is the water injection system near emery wheel 064.
Transmission mechanism can be used belt transmission, comprises belt emery wheel, belt guard and emery wheel guard shield, and driven by motor belt, belt drive the emery wheel rotation again, belt guard protection belt, emery wheel guard shield protection emery wheel.
At first bistrique group 06 by 2 groups of bistriques promptly the 1st bistrique and the 2nd bistrique be in wait state, when glass stops the 1st bistrique and the startup of the 2nd grinding head motor to apart from emery wheel seven mm positions the time; Drive the 1st bistrique emery wheel and turn clockwise at a high speed, the inhour rotation at a high speed of the 2nd bistrique emery wheel, rotary part moves forward; When the emery wheel middle part of the 1st bistrique arrives the glass angle; The 1st cylinder promotes the 1st bistrique and moves forward, and emery wheel is contacted, grinding seamed edge on glass with seamed edge on glass; When the emery wheel of the 2nd bistrique middle part arrived the glass angle, cylinder 2 promoted the 2nd bistrique and moves forward, and made that seamed edge contact under emery wheel and the glass, and seamed edge under the grinding glass, rotary part continue to move forward, until grinding completion one side; Rotary part stops to move; Cylinder promotes the rotating shaft dextrorotation and turn 90 degrees, and the bistrique sliding seat follows dextrorotation to turn 90 degrees, and glass moves forward; When the emery wheel middle part of the 1st bistrique arrives the glass angle; The 1st cylinder promotes the 1st bistrique and moves forward, and emery wheel is contacted, grinding seamed edge on glass with seamed edge on glass; When the emery wheel of the 2nd bistrique middle part arrived the glass angle, the 2nd cylinder promoted the 2nd bistrique and moves forward, and made that seamed edge contacts under emery wheel and the glass, and seamed edge under the grinding glass, glass continue to move forward, until grinding completion another side; Another group edging mechanism action is similar, accomplishes the grinding on two other limit.
Fig. 5. induction system assembly structure sketch map, induction system assembly are the discrete successively preceding induction system 4 that is provided with, middle induction system 5, back induction system 6.
Wherein preceding induction system 4 comprises preceding carriage 41, negative pressure and induction system 42, roller and transmission system 43; Wherein negative pressure and induction system 42 thereof are installed in the preceding carriage 41; Roller and transmission system 43 are installed on the preceding carriage 41; Negative pressure and induction system 42 thereof comprise that negative-pressure air fan 421, negative pressure air accumulator 422, negative pressure transportation assembly 423, negative pressure be with 424 to connect successively synchronously, and roller and transmission system (43) comprise transmission system 431, active synchronization wheel 432, passive and synchronously take turns 433, roller 434, guide rail 435 interconnect.
Induction system 4 before middle induction system 5, back induction system 6 basic system structures and principle communicate is seldom stated inferior.
Before above-mentioned, between induction system 4 and the middle induction system 5 and between middle induction system 5 and the back induction system 6, tank and drainage system 7 are set, the tank position is below bistrique group 06, and its width is more than or equal to bistrique group 06 operation displacement width.
Certainly, the utility model is not limited to address the embodiment shown in the accompanying drawing, modification and equivalent transformation that the spirit of Fan Yiben creation is done, or adopt various deformation on this basis, all belong in the protection domain of the present invention.