A kind of numerical control glass beveler
Affiliated technical field
The utility model relates to the machine of the electromechanical integration automation of glass fillet, oblique angle beveler, belong to the glass working machine technical field, relate in particular to the glass beveler equipment of the electrical integrated automation of numerical control machine, comprise glass conveyer device, hold down gag, glass facing attachment and control corresponding device thereof.
Background technology
Material such as glass, pottery is hard and crisp because of matter, and machined such as glass fillet, oblique angle be difficulty relatively, is easy to the embrittlement fragmentation, addresses these problems for this reason, and people have carried out broad research and experiment, such as
Patentee: Tsing-Hua University, patent (the patent No.: CN200610113121.2) of the title " a kind of glass angle lap machine " of application on September 15th, 2006, open (bulletin) day: 2007.03.07, open (bulletin) number: CN1923462), this invents a kind of glass angle lap machine, belongs to glass working machine device technique field.This angle lap machine is made up of belt sander (1), abrasive band (2), glass pallet (3), support (4), and belt sander (1) is installed on the support (4); Abrasive band (2) is installed on the belt sander (1), along with belt sander rotates; Glass pallet (3) contains adjustable column (6) and wafer-supporting platform (5); Adjustable column (6) is fixed on the support, can oscilaltion; Wafer-supporting platform (5) is installed on the adjustable column (6), rotates with column.Glass places on the wafer-supporting platform (5), and abrasive band (2) slowly rotate the glass pallet with belt sander (1) high speed rotating, and the respective corners of glass has just been ground off by the abrasive band.The present invention can once grind a glass, and polishing simultaneously also can gather into folds polylith glass.
Also has the patentee: Deng Quanqing, patent (the patent No.: CN200720008878.5) of the title " a kind of facing attachment " of application on November 26th, 2007, open (bulletin) day: 2008.08.13, open (bulletin) number: CN201098820), a kind of facing attachment of this utility model, described facing attachment includes mill, rotating shaft, mill is made of mill working face and mill matrix, mill is connected revolving with rotating shaft by screw thread, there is internal thread at the mill middle part with the design of rotating shaft docking section, the rotating shaft Front-end Design has the external screw thread of corresponding coupling, matching with the guiding shaft shoulder of rotating shaft by pilot hole again during connection makes locating surface overlap with the location shaft shoulder of rotating shaft, in processing during mill, with mill working face location machining internal thread and locating surface, with the depth of parallelism that guarantees locating surface and working face and with the perpendicularity of internal thread.Guiding shaft shoulder diameter is slightly less than the diameter of mill pilot hole.
Suchlike innovation and creation relate to the glass drilling machine correlation technique and also have a lot, just do not enumerate one by one, these technical schemes success beyond doubt are feasible, but aspects such as automaticity, simple operation are to large-scale production line, the continuous chamfering operation of glass is difficult to be suitable for.
Summary of the invention
The purpose of this invention is to provide a kind of automaticity height, easy and simple to handle, the high a kind of numerical control glass beveler that is suitable for glass continuous large-scale chamfering work production line of positioning accuracy.
The present invention is achieved in that a kind of numerical control glass beveler, comprise glass conveyer device 1, hold down gag 2, chamfering fillet device 3 and control corresponding device thereof, described glass conveyer device 1 is independently two cover glass delivery systems of front and back, comprises respectively along the glass run direction some guide rails 11 being set and around the guide rail rotating shaft and drive motors 13A, the 13B that rotate of rotating belt conveyor 12A, 12B and control belt 12A, 12B up and down;
Described chamfering fillet device 3 is independently two cover chamfering fillet systems of front and back, comprise chamfering fillet motor and the laterally mobile controlling organization 33 of emery wheel 32, control chamfering fillet motor and 32 liftings of emery wheel group thereof thereof on support 31 and the mounting base 31 respectively, at emery wheel group 32 peripheries recirculated cooling water mechanism 34 is set, after preceding chamfering fillet system and before the back chamfering fillet system, displacement transducer is set on the glass conveyer device 1 and can controls lifting block 14A, 14B.
Described hold down gag 2 is for being arranged on glass conveyer device 1 top, hold-down mechanism on both sides, chamfering fillet device 3 front and back respectively, this mechanism comprise press bed 21 and control lifting thereof move forward and backward mechanism 22, towards laterally some rotatable rotating shafts 23 side by side of support 21 of conveying device 1, and in rotating shaft 23 suit plurality of elastic cushion rubber 24.
On described hold down gag 2 supports 21 some pneumatic glands 29 are set also, pneumatic gland 29 is provided with elastic rubber fitting 20 towards the one side of glass conveyer device 1.
Described hold down gag 2 also is provided with side compression mechanism along at least one side of glass throughput direction, this mechanism comprises side pressure support 21 and control transverse moving mechanism 26 thereof, side by side upright some rotatable rotating shafts 27 in the support 25 of conveying device 1, and in rotating shaft 27 suit plurality of elastic cushion rubber 28.
On described support 31, control chamfering fillet motor and emery wheel group 32 belows thereof are provided with glass and cut collection transport sector 36, and this mechanism 36 comprises motor, conveyer belt, collecting box.
Outside described emery wheel group 32 peripheries, protective cover 35 is set.
Described protective cover 35 is transparent.
Emery wheel that described emery wheel group 32 is coaxial mounted some different sizes and polishing wheel combination.
The controlling organization 33 that described control chamfering fillet motor and 32 liftings of emery wheel group thereof are laterally moved is servomotor control.
Rotating shaft and drive motors 13A, 13B that described control belt 12A, 12B rotate are servomotor.
A kind of numerical control glass beveler of the present invention has following beneficial effect:
1. employing automatic production line, PLC controls automatically, and high efficiency, quality are good, simple for structure, the practicality height, applicable surface is wider, to promoting the utility model product in the industries such as current building field glass decoration, has good economic benefit and social benefit;
2. by hold down gag glass is fixed on the track, the continuous chamfering operation of glass, two blocks of glass of grinding are simultaneously realized glass chamfering corase grind and polishing, glass is the grinding quality height under static state;
3. the present invention adopts servomotor, can make operator's proper operation, operates simple and easy facility, thereby improves the chamfering precision.
Description of drawings
To a kind of numerical control glass of the present invention beveler, embodiment is elaborated below in conjunction with accompanying drawing.Described embodiment is that the mode with non-limiting example provides:
Fig. 1. a kind of numerical control glass beveler complete machine outside drawing;
Fig. 2. glass conveyer device signal (Figure 1A is to cut-away view);
Fig. 3. hold-down mechanism schematic diagram on the hold down gag;
Fig. 4. hold down gag side compression structural scheme of mechanism;
Fig. 5. chamfering fillet device schematic diagram;
Fig. 6. chamfering fillet device location structure schematic diagram;
Marginal data:
The 1----glass conveyer device, 11---guide rail, 12A, 12B-----belt conveyor, 13A, 13B---rotating shaft and drive motors, 14A, 14B---displacement transducer and can control the lifting block;
The 2-----hold down gag, the last hold-down mechanism support of 21---, the last hold-down mechanism control of 22---travel mechanism, the 23----rotating shaft compresses flexible rubber ring on the 24---, 25---side compression support, 26----side compression control transverse moving mechanism, 27-----side compression rotating shaft, 28---side compression flexible rubber ring, compress pneumatic gland on the 29---, compress pneumatic gland elastic rubber fitting on the 20----;
3-----chamfering fillet device, 31-----chamfering fillet device support, 32-----chamfering fillet motor and emery wheel group thereof, the controlling organization that 33-----control chamfering fillet motor and emery wheel group thereof move, 34----cooling water mechanism, 35---protective cover.
The specific embodiment
Fig. 1. a kind of numerical control glass beveler complete machine outside drawing; Comprise glass conveyer device 1, hold down gag 2, chamfering fillet device 3 and control corresponding device thereof, the normal condition lower-glass is by glass conveyer device 1, arrive chamfering fillet 3 times, hold down gag 2 is fixed and clamped, carry out fillet, chamfering operation by chamfering fillet 3 then, after finishing fillet, chamfering, spread out of by glass conveyer device 1 again, all these actions all are to realize by the control corresponding device that sets in advance, can adopt automatic control technology such as existing P LC to be achieved.
Fig. 2. glass conveyer device signal (Figure 1A is to cut-away view); Should be front and back two cover glass delivery systems independently, and comprise respectively along the glass run direction some guide rails 11 being set and around the guide rail rotating shaft and drive motors 13A, the 13B that rotate of rotating belt conveyor 12A, 12B and control belt 12A, 12B up and down; Rotating shaft and drive motors 13A, 13B that control belt 12A, 12B rotate are servomotor, and servomotor moves according to control instruction, drive rotating shaft and drive belt conveyor 12A, 12B.
Hold down gag can comprise hold-down mechanism, side compression mechanism, by last hold-down mechanism and glass conveyer device the glass above-below direction of being processed is added and to fasten, by side compression mechanism the glass left and right directions of being processed is added and to fasten, so that glass processing, now introduce respectively, Fig. 3. hold-down mechanism schematic diagram on the hold down gag, for being arranged on glass conveyer device 1 top, hold-down mechanism on both sides, chamfering fillet device 3 front and back respectively, this mechanism comprise compress support 21 and control lifting move forward and backward mechanism 22, on conveying device 1, compress laterally some rotatable rotating shafts 23 side by side of support 21, and in rotating shaft 23 suit plurality of elastic cushion rubber 24, compress on the described hold down gag 2 some pneumatic glands 29 also are set on the support 21, pneumatic gland 29 is provided with elastic rubber fitting 20 towards the one side of glass conveyer device 1.
On compress and set up pneumatic clamping, speed is fast, the efficient height;
Fig. 4. hold down gag side compression structural scheme of mechanism; One side also is provided with side compression mechanism, and this mechanism comprises side pressure support 21 and control transverse moving mechanism 26 thereof, side by side upright some rotatable rotating shafts 27 in the support 25 of conveying device 1, and in rotating shaft 27 suit plurality of elastic cushion rubber 28
Fig. 5. chamfering fillet device schematic diagram and Fig. 6. chamfering fillet device location structure schematic diagram; This device is independently two cover chamfering fillet systems of front and back, comprise chamfering fillet motor and the laterally mobile controlling organization 33 of emery wheel 32, control chamfering fillet motor and 32 liftings of emery wheel group thereof thereof on support 31 and the mounting base 31 respectively, at emery wheel group 32 peripheries cooling water mechanism 34 is set, after preceding chamfering fillet system and before the back chamfering fillet system, displacement transducer is set on the glass conveyer device 1 and can controls lifting block 14A, 14B, by cylinder control lifting block 14A, 14B, realize the location of glass on conveyer belt, so that processing.The bistrique lifting, can realize two emery wheels of same motor band, realize glass chamfering corase grind and polishing on same machine, servo-drive is adopted in the emery wheel feeding, make the grinding size accurate, the controlling organization 33 that control chamfering fillet motor and 32 liftings of emery wheel group thereof are laterally moved is servomotor control.Emery wheel group 32 is the emery wheel and the polishing wheel combination of coaxial mounted some different sizes
Emery wheel group 32 peripheries are outer to be provided with protective cover 35, and protective cover 35 is transparent.
The present technique product is applicable to four fillets or the right angle of grinding plate glass.The PLC control system is once finished corase grind, polishing by the interface setting machined parameters; The bistrique seat slides and adopts bilinear rolling guide, two ball screw transmission, to reach stable translational speed, eliminates mobile space, reduces resistance and wearing and tearing, guarantees the purpose of resetting; Track drive adopts the variable-frequency motor speed regulating control, permanent power, and permanent moment of torsion output, steadily reliable.For example: numerical control beveler glass processing process is as follows:
1. rounding (or tiltedly) angle automatic mode is provided with,
2. with the rounding example: as the fillet to 4 radius 20mm on glass at the wide 500mm of a length of a film 1000mm; The first step: import at the setting value input frame: 500, import at the R input frame: 20, input frames such as Dxy, D d, polishing surplus, initial step have default value, need not revise generally speaking; Second step: press the LQ parameter is copied to other three angles; The 3rd step: press the affirmation parameter; , the 4th step: press " startup " button, do not need me to adjust then as machine-wide and afterwards, wait machine to move by " directly starting ", put into processed glass again, just machine can enter processing according to the parameter that we set.Process the glass that is over and press " stopping " button, machine works stops.
First step: at first first sheet glass enters first section transmission, the side compression action, lateral surface compressing glass is after test point is crossed in the glass front, on compress action, top pressed glass, when glass arrives the positive stop place, block blocks glass and with the front snap, first section is transmitted time-delay and stops, glass stops, and 4 emery wheels move simultaneously, and emery wheel 1 and emery wheel 2 be preceding two angles of processed glass respectively, emery wheel 3 and emery wheel 4 empty actions, walk track but do not have processed glass, after processing preceding two angles, the positive stop action descends, get out of the way glass, glass is fed forward, and second section transmission and the 3rd section transmission are moved simultaneously, and glass is carried backward;
Second step: after glass has been backstop, backstop action is risen, and second section transmission and the 3rd section transmission stop the back counter-rotating simultaneously, glass is carried backward and with the back snap, second section transmission and the 3rd section transmission stop simultaneously, and emery wheel 3 and emery wheel 4 be preceding two angles of processed glass respectively; Meanwhile second sheet glass repeats first step, reaches the purpose of processing two blocks of glass simultaneously.
Certainly, the invention is not restricted to address the embodiment shown in the accompanying drawing, modification and equivalent transformation that the spirit of Fan Yiben creation is done, or adopt various deformation on this basis, all belong in the protection domain of the present invention.