CN105881141A - A four-sided bottom edge edging machine - Google Patents

A four-sided bottom edge edging machine Download PDF

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Publication number
CN105881141A
CN105881141A CN201610239973.XA CN201610239973A CN105881141A CN 105881141 A CN105881141 A CN 105881141A CN 201610239973 A CN201610239973 A CN 201610239973A CN 105881141 A CN105881141 A CN 105881141A
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Prior art keywords
grinding head
grinding
column
roller
bottom edge
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CN201610239973.XA
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CN105881141B (en
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于志平
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Dongguan Yalong Glass Machinery Co ltd
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Dongguan Yalong Glass Machinery Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/002—Grinding heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/02—Frames; Beds; Carriages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/04—Protective covers for the grinding wheel

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a four-side bottom edge grinding machine which comprises a frame body, a roller way, a beam part group, a pressing part group and a grinding head motor part assembly, wherein the beam part group comprises an upright post, an upper beam, a linear guide rail and a straight rack, and the pressing part group comprises a servo motor, a speed reducer, a gear, a guide rail, a cylinder, a pressing wheel and an electric appliance controller. The device has reasonable design, good detachability and convenient installation and replacement; the device has the advantages that the structure is optimized, the grinding head part adopts a special structure and special parts for grinding the bottom edge of the glass, and the layout of the frame body is adjusted, so that the device can stably finish the work of grinding the bottom edge, the failure rate is low, and the use safety and the operation stability are good; the device cooperates four sides edging machine can constitute a chamfering, grinds the complete production line of base, reduces operating personnel, reduces equipment cost and administrative cost, improves manufacturer's economic benefits.

Description

一种四边底边磨边机A four-sided bottom edge edging machine

技术领域technical field

本发明涉及一种磨边机，具体是一种四边底边磨边机。The invention relates to an edging machine, in particular to a four-sided bottom edge edging machine.

背景技术Background technique

磨边机是瓷砖加工厂、玻璃加工厂和石材加工厂常见的一种机器，磨边机具有粗磨、精磨、抛光一次完成的特点，适用于磨削不同尺寸和厚度的金属带的斜面，直边，配套装有磨轮和备用，该磨轮具有寿命长、成形规则、效率高等优点，磨边机按照磨边材料的不同可以分为金属带磨边机、玻璃磨边机、石材磨边机和瓷材磨边机。四边底边磨边机是一种常见的玻璃磨边机，但是目前市面上现有的四边底边磨边机只能完成玻璃上下面的棱角磨削，玻璃底边的磨削需要采用双边直线磨边机来完成，这种组合生产方式对于厂家在设备和人员投资明显增多，管理成本高，这就为玻璃生产厂家带来了困扰。Edge grinding machine is a common machine in ceramic tile processing factories, glass processing factories and stone processing factories. The edge grinding machine has the characteristics of rough grinding, fine grinding and polishing at one time. It is suitable for grinding the bevel of metal strips of different sizes and thicknesses. , straight edge, equipped with a grinding wheel and a spare, the grinding wheel has the advantages of long life, regular shape, high efficiency, etc. According to the different edging materials, the edging machine can be divided into metal belt edging machine, glass edging machine, stone edging machine machine and porcelain edging machine. The four-sided bottom edge grinder is a common glass edge grinder, but the existing four-sided bottom edge grinder on the market can only complete the edge grinding of the upper and lower edges of the glass, and the grinding of the glass bottom edge requires a double-sided straight line This combined production method significantly increases the investment in equipment and personnel for manufacturers, and the management cost is high, which brings troubles to glass manufacturers.

发明内容Contents of the invention

本发明的目的在于提供一种四边底边磨边机，以解决上述背景技术中提出的问题。The object of the present invention is to provide a four-sided bottom edge edging machine to solve the problems raised in the above-mentioned background technology.

为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:

一种四边底边磨边机，包括机架体、辊道、梁部件组、压紧部件组和磨头电机部件组合体，所述梁部件组包括立柱、上梁、直线导轨和直齿条，压紧部件组包括伺服电机、减速机、齿轮、导轨、气缸、压轮和电器控制器，机架体上设置有辊道和立柱，立柱上安装有上梁，上梁前面安装有直线导轨和直齿条，上梁下方安装有气缸，直线导轨上设置有固定磨头架和移动磨头架，气缸与固定磨头架相连，固定磨头架上安装有磨头电机部件组合体，磨头电机部件组合体与移动磨头架相连，移动磨头架内部的侧面安装有伺服电机和减速机，减速机的输出轴上安装有齿轮，齿轮通过齿条带动移动磨头架运动，机架体上还设置有靠轮立柱，靠轮立柱上设置有靠轮梁，靠轮梁分别与直线导轨、直齿条和压紧部件组合体相连，立柱和靠轮立柱上安装有电器控制器。A four-sided bottom edge edging machine, including a frame body, a roller table, a beam component group, a pressing component group and a grinding head motor component assembly, and the beam component group includes a column, an upper beam, a linear guide rail and a straight rack , the pressing component group includes servo motor, reducer, gear, guide rail, cylinder, pressure wheel and electrical controller, roller table and column are arranged on the frame body, upper beam is installed on the column, and linear guide rail is installed in front of the upper beam and straight rack, the cylinder is installed under the upper beam, the fixed grinding head frame and the movable grinding head frame are arranged on the linear guide rail, the cylinder is connected with the fixed grinding head frame, and the grinding head motor assembly is installed on the fixed grinding head frame. The head motor component assembly is connected with the mobile grinding head frame. The side of the mobile grinding head frame is installed with a servo motor and a reducer. The output shaft of the reducer is equipped with a gear. The gear drives the mobile grinding head frame to move through the rack. The body is also provided with a wheel column, and the wheel column is provided with a wheel beam, and the wheel beam is respectively connected with the linear guide rail, the spur rack and the pressing component assembly, and an electrical controller is installed on the column and the wheel column.

作为本发明进一步的方案：磨头电机部件组合体包括磨头电机、电机安装板、皮带、带轮、磨轮、玻璃位置检测器和水罩。As a further solution of the present invention: the grinding head motor component assembly includes a grinding head motor, a motor mounting plate, a belt, a pulley, a grinding wheel, a glass position detector and a water cover.

作为本发明进一步的方案：机架体的侧部设置有用于防水的防护罩，机架体的一侧设置有水箱，防护罩采用透明材料制作。As a further solution of the present invention: a protective cover for waterproofing is provided on the side of the frame body, a water tank is provided on one side of the frame body, and the protective cover is made of transparent material.

作为本发明进一步的方案：移动磨头架通过轴承和磨头旋转轴与磨头电机部件组合体相连。As a further solution of the present invention: the mobile grinding head frame is connected with the grinding head motor component assembly through the bearing and the grinding head rotating shaft.

与现有技术相比，本发明的有益效果是：该装置设计合理，可拆卸性好，便于安装和更换；该装置优化了结构，磨头部分采用了磨玻璃底边的专用结构和专用零件，调整了机架体的布局，使得该装置可以稳定完成磨底边的工作，故障率低，使用安全性和运行稳定性好；该装置配合四边磨边机可以组成一条倒棱、磨底边的完整生产线，减少操作人员，减少设备成本和管理成本，提高生产厂家的经济效益。Compared with the prior art, the beneficial effects of the present invention are: the device has reasonable design, good detachability, and is easy to install and replace; the device has an optimized structure, and the grinding head part adopts a special structure and special parts for the ground glass bottom edge , the layout of the frame body is adjusted, so that the device can stably complete the work of grinding the bottom edge, the failure rate is low, the use safety and operation stability are good; A complete production line, reducing operators, reducing equipment costs and management costs, and improving the economic benefits of manufacturers.

附图说明Description of drawings

图1为四边底边磨边机的主视图。Fig. 1 is a front view of a four-sided bottom edge edging machine.

图2为四边底边磨边机的左视图。Fig. 2 is a left view of the four-sided bottom edge edging machine.

其中：1-机架体，2-辊道，3-立柱，4-上梁，5-直线导轨，6-直齿条，7-固定磨头架，8-气缸，9-磨头电机部件组合体，10-移动磨头架，11-减速机，12-伺服电机，13-靠轮立柱，14-靠轮梁，15-电器控制器，16-压紧部件组合体，17-防护罩，18-水箱。Among them: 1-frame body, 2-roller table, 3-column, 4-upper beam, 5-linear guide rail, 6-straight rack, 7-fixed grinding head frame, 8-cylinder, 9-grinding motor parts Assembly, 10-mobile grinding head frame, 11-reducer, 12-servo motor, 13-wheel column, 14-wheel beam, 15-electrical controller, 16-compression component assembly, 17-protective cover , 18 - water tank.

具体实施方式detailed description

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1-2，一种四边底边磨边机，包括机架体1、辊道2、梁部件组、压紧部件组和磨头电机部件组合体9，所述梁部件组包括立柱3、上梁4、直线导轨5和直齿条6，压紧部件组包括伺服电机12、减速机11、齿轮、导轨、气缸8、压轮和电器控制器15，机架体1上设置有辊道2和立柱3，立柱3上安装有上梁4，上梁4前面安装有直线导轨5和直齿条6，上梁4下方安装有气缸8，直线导轨5上设置有固定磨头架7和移动磨头架10，气缸8与固定磨头架7相连，固定磨头架7上安装有磨头电机部件组合体9，磨头电机部件组合体9与移动磨头架10相连，移动磨头架10内部的侧面安装有伺服电机12和减速机11，减速机11的输出轴上安装有齿轮，齿轮通过齿条带动移动磨头架10运动，机架体1上还设置有靠轮立柱13，靠轮立柱13上设置有靠轮梁14，靠轮梁14分别与直线导轨5、直齿条6和压紧部件组合体16相连，立柱3和靠轮立柱13上安装有电器控制器15。磨头电机部件组合体9包括磨头电机、电机安装板、皮带、带轮、磨轮、玻璃位置检测器和水罩。机架体1的侧部设置有用于防水的防护罩17，机架体1的一侧设置有水箱18，防护罩17采用透明材料制作。移动磨头架10通过轴承和磨头旋转轴与磨头电机部件组合体9相连。Please refer to Figure 1-2, a four-sided bottom edge edging machine, including a frame body 1, a roller table 2, a beam component group, a pressing component group and a grinding head motor component assembly 9, and the beam component group includes a column 3. The upper beam 4, the linear guide rail 5 and the straight rack 6, the pressing component group includes a servo motor 12, a reducer 11, a gear, a guide rail, a cylinder 8, a pressing wheel and an electrical controller 15, and the frame body 1 is provided with The roller table 2 and the column 3, the upper beam 4 is installed on the column 3, the linear guide rail 5 and the straight rack 6 are installed in front of the upper beam 4, the cylinder 8 is installed under the upper beam 4, and the fixed grinding head frame is installed on the linear guide rail 5 7 and the mobile grinding head frame 10, the cylinder 8 is connected with the fixed grinding head frame 7, the grinding head motor component assembly 9 is installed on the fixed grinding head frame 7, the grinding head motor component assembly 9 is connected with the mobile grinding head frame 10, and the moving A servo motor 12 and a reducer 11 are installed on the side of the grinding head frame 10, and a gear is installed on the output shaft of the reducer 11. The gear drives the moving grinding head frame 10 to move through the rack, and the frame body 1 is also provided with a wheel The column 13, the wheel column 13 is provided with the wheel beam 14, the wheel beam 14 is connected with the linear guide rail 5, the spur rack 6 and the pressing part assembly 16 respectively, and the column 3 and the wheel column 13 are equipped with electrical control Device 15. The grinding head motor component assembly 9 includes a grinding head motor, a motor mounting plate, a belt, a pulley, a grinding wheel, a glass position detector and a water cover. The side of the frame body 1 is provided with a waterproof protective cover 17, and one side of the frame body 1 is provided with a water tank 18, and the protective cover 17 is made of a transparent material. The mobile grinding head frame 10 is connected with the grinding head motor component assembly 9 through the bearing and the grinding head rotating shaft.

本发明的工作原理是：接通电源，磨轮复位，当玻璃位置检测器检测到玻璃，玻璃停止运动，压紧部件组压紧固定玻璃，移动磨头架10在伺服电机12的牵引下开始磨第一条边；移动磨头架10顺时针方向转动90度并且回归磨玻璃的工作位置，同时固定磨头架7在气缸8的拉力下，从初始位置移动到工作位置，固定磨头架7和移动磨头架10就绪后，压紧部件组离开玻璃，辊道2转动带动玻璃前进，固定磨头架7和移动磨头架10分别对第四边和第二遍进行磨削；固定磨头架7和移动磨头架10完成磨边后，固定磨头架7回归初始位置，移动磨头架10顺时针转动90度角，辊道2调整玻璃回复到工作位置；移动磨头架10在伺服电机12的带动下向左运行，移动磨头架10对第三边进行磨削，至此完成四个边的磨削工作，移动磨头架10迅速回归初始位置，移动磨头架10在初始位置逆时针转动270度，回复到初始工作状态，等待下一片玻璃磨边工作。在气缸8的推力和拉力作用下，固定磨头架7在直线导轨5上左右移动，安装在固定磨头架7上的磨头电机部件组合体9也一起移动，磨轮在初始位置和工作位置之间移动；齿轮在齿条上转动带动移动磨头架10在直线导轨5上左右移动，安装在移动磨头架5上的磨头电机部件组合体9也一起移动，磨轮在初始位置和工作位置之间移动；磨头电机部件组合体9上安装有磨头旋转轴，磨头旋转轴顶端安装有第一齿轮，伺服电机12的输出轴上安装有第二齿轮，第一齿轮和第二齿轮啮合转动，从而控制磨头电机部件组合体9的转动，磨轮绕自身在0-360度之间转动；磨轮在初始位置和工作位置之间移动以及磨轮绕自身在0-360度之间转动的动作组合就组成磨玻璃的各个状态。The working principle of the present invention is: the power is turned on, the grinding wheel resets, when the glass position detector detects the glass, the glass stops moving, the pressing component group presses and fixes the glass, and the moving grinding head frame 10 starts to grind under the traction of the servo motor 12. The first side: move the grinding head frame 10 to rotate clockwise 90 degrees and return to the working position of the ground glass, and at the same time fix the grinding head frame 7 to move from the initial position to the working position under the tension of the cylinder 8, and fix the grinding head frame 7 After the mobile grinding head frame 10 is ready, the pressing component group leaves the glass, the roller table 2 rotates to drive the glass forward, and the fixed grinding head frame 7 and the mobile grinding head frame 10 grind the fourth side and the second pass respectively; After the head frame 7 and the mobile grinding head frame 10 finish edging, the fixed grinding head frame 7 returns to the initial position, the moving grinding head frame 10 rotates clockwise at an angle of 90 degrees, and the roller table 2 adjusts the glass to return to the working position; the moving grinding head frame 10 Run to the left under the drive of servo motor 12, move grinding head frame 10 and grind the 3rd side, finish the grinding work of four sides so far, move grinding head frame 10 return initial position rapidly, move grinding head frame 10 in Turn the initial position 270 degrees counterclockwise, return to the initial working state, and wait for the next piece of glass to be edged. Under the push and pull of the cylinder 8, the fixed grinding head frame 7 moves left and right on the linear guide rail 5, and the grinding head motor component assembly 9 installed on the fixed grinding head frame 7 also moves together, and the grinding wheel is at the initial position and the working position The gear rotates on the rack to drive the mobile grinding head frame 10 to move left and right on the linear guide rail 5, and the grinding head motor component assembly 9 installed on the mobile grinding head frame 5 also moves together, and the grinding wheel is at the initial position and working Move between positions; the grinding head motor component assembly 9 is equipped with a grinding head rotating shaft, the top of the grinding head rotating shaft is equipped with a first gear, and the output shaft of the servo motor 12 is equipped with a second gear, the first gear and the second gear The gears mesh and rotate, thereby controlling the rotation of the grinding head motor component assembly 9, the grinding wheel rotates between 0-360 degrees around itself; the grinding wheel moves between the initial position and the working position and the grinding wheel rotates between 0-360 degrees around itself Combinations of actions constitute the various states of the ground glass.

该装置设计合理，可拆卸性好，便于安装和更换；该装置优化了结构，磨头部分采用了磨玻璃底边的专用结构和专用零件，调整了机架体1的布局，使得该装置可以稳定完成磨底边的工作，故障率低，使用安全性和运行稳定性好；该装置配合四边磨边机可以组成一条倒棱、磨底边的完整生产线，减少操作人员，减少设备成本和管理成本，提高生产厂家的经济效益。The device has a reasonable design, good detachability, and is easy to install and replace; the structure of the device is optimized, the grinding head part adopts a special structure and special parts for the bottom edge of ground glass, and the layout of the frame body 1 is adjusted so that the device can be used Stable completion of bottom grinding work, low failure rate, good use safety and operation stability; this device can form a complete production line for chamfering and bottom grinding with four-side edging machine, reducing operators, equipment costs and management cost and improve the economic benefits of the manufacturer.

上面对本专利的较佳实施方式作了详细说明，但是本专利并不限于上述实施方式，在本领域的普通技术人员所具备的知识范围内，还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of this patent. kind of change.

Claims (4)

1. base, limit edge polisher, it is characterised in that include Rack Body, roller-way, beam parts group, compacting part group With grinding head motor member combination, described beam parts group includes column, upper beam, line slideway and spur rack, compacting part group Including servomotor, reductor, gear, guide rail, cylinder, pinch roller and appliance controller, Rack Body is provided with roller-way and Column, column is provided with upper beam, is provided with line slideway and spur rack before upper beam, is provided with cylinder, directly below upper beam Being provided with fixing bistrique frame and mobile bistrique frame on line guide rail, cylinder is connected with fixing bistrique frame, and fixing bistrique frame is provided with Grinding head motor member combination, grinding head motor member combination is connected with mobile bistrique frame, mobile side peace within bistrique frame Equipped with servomotor and reductor, the output shaft of reductor being provided with gear, gear moves bistrique frame by rack drives and transports Dynamic, Rack Body is additionally provided with roller column, roller column is provided with roller beam, roller beam respectively with line slideway, straight Tooth bar is connected with compacting part assembly, and column and roller column are provided with appliance controller.
Four base, limit edge polishers the most according to claim 1, it is characterised in that described grinding head motor member combination Including grinding head motor, motor mounting plate, belt, belt wheel, emery wheel, glass position detector and water cover.
Four base, limit edge polishers the most according to claim 1 and 2, it is characterised in that the sidepiece of described Rack Body sets Being equipped with for waterproof protective cover, the side of Rack Body is provided with water tank, and protective cover uses transparent material to make.
Four base, limit edge polishers the most according to claim 3, it is characterised in that described mobile bistrique frame passes through bearing It is connected with grinding head motor member combination with bistrique rotary shaft.
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CN113977389A (en) * 2021-11-05 2022-01-28 安徽省华耀玻璃有限公司 Automatic angle regulation's cavity glass straight line edging machine
CN114101804A (en) * 2021-12-11 2022-03-01 雄名航空科工（芜湖）股份有限公司 Straight tooth abrasive machining equipment

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