CN102107146A - 一种用于乙烯三聚合成己烯-1的催化剂及其应用 - Google Patents

一种用于乙烯三聚合成己烯-1的催化剂及其应用 Download PDF

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CN102107146A
CN102107146A CN2009102432333A CN200910243233A CN102107146A CN 102107146 A CN102107146 A CN 102107146A CN 2009102432333 A CN2009102432333 A CN 2009102432333A CN 200910243233 A CN200910243233 A CN 200910243233A CN 102107146 A CN102107146 A CN 102107146A
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hexene
ethylene
chromium
benzenes
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CN102107146B (zh
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王刚
王斯晗
杨忠华
曲家波
张宝军
陈谦
张德顺
王力搏
王亚丽
于部伟
王秀绘
黄付玲
韩雪梅
牛冬梅
孙淑坤
张文超
李华
闫功臣
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Petrochina Co Ltd
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Abstract

本发明涉及一种用于乙烯三聚合成己烯-1的催化剂及其应用,所述催化剂由一种含P和N的化合物a、给电子体b、铬化物c、载体d和促进剂e组成,a、b、c、d和e的摩尔比为0.5~100∶0.5~100∶1∶0.5~10∶50~5000;用于催化乙烯三聚合成己烯-1,在惰性溶剂中进行,在乙烯三聚的常规设备中,按权利要求1所述的催化剂各组分配比的有效量,在乙烯压力下进行催化剂原位制备,并不断地通入乙烯,使其与催化剂充分接触,发生乙烯三聚,反应条件:温度30~150℃,压力0.5~10.0MPa,时间0.1~4小时该催化剂用于乙烯三聚制己烯-1,催化剂活性高、己烯-1选择性高、副产物聚乙烯不粘釜。

Description

一种用于乙烯三聚合成己烯-1的催化剂及其应用
技术领域
本发明涉及一种用于乙烯三聚合成己烯-1的催化剂及其应用。
背景技术
EP699648中报道了一种铬系催化剂,催化剂由一种铬盐A、一种有机铝化物B、一种吡咯化合物C和一种13(IIIB)氯化物或一种14(VIB)氯化物组成。最好的铬盐有2-乙基己酸铬和环烷酸铬、乙酰丙酮铬。A、B、D影响催化活性;C影响己烯-1选择性。己烯-1选择性80%、纯度98-99%。特点是用己烯-1作为催化剂制备和乙烯三聚的溶剂,省去了己烯-1与溶剂分离的装置和费用
EP 0608447A中报道了一种铬系催化剂组合物,作为乙烯齐聚和/或共聚的催化剂,其中使用一种含铬的化合物作为催化剂组合物的组分之一;使用吡咯化合物作为铬系催化剂组合物的组分之二;采用了一种以路易士酸和/或金属烷基化合物为活化剂作为该催化剂组合物的组分之三;同时还指出,催化剂体系中还可任选一种卤素源作为该催化剂组合物中的组分之四,该卤素源既可为无机卤化物,也可为众多类型的有机卤化物,该催化剂对己烯-1的选择性较高,但其催化活性不高。
JP 0832519中使用了Sn(OSO2F3)2化合物代替EP 0608447A中第四组分的卤素源,形成了一种新的四元铬系催化剂组合物,该四元铬系催化剂的活性和选择性未得到明显的改进。
USP 5,910,619中报道了采用1,2,3,4,5,6-六氯环己烷作为改进剂,组成四元催化剂组合物,该催化剂的活性虽有所提高;中国专利“一种乙烯齐聚制己烯-1的催化剂及其应用”(CN1294109A)使用了新型催化体系,催化活性有了明显提高。但仍不能满足要求,人们希望进一步改进催化剂的性能,以提高催化活性。
WO2004/05647的乙烯齐聚工艺中,辛烯-1的含量最高69.3%,己烯-1含量为10~20%。
发明内容
本发明的目的是开发一种包括一种含P和N的化合物a、给电子体b、铬化物c、载体d和促进剂e的催化剂,该催化剂用于乙烯三聚制己烯-1,使铬化物在配体和促进剂的作用下,形成三个空轨道,这样有利于乙烯分子的配位,并发生β-H消除反应生成己烯-1。而副产物聚乙烯更易在载体SiO2上形成,从而避免了聚乙烯粘釜,有利于反应器的长周期运行。
本发明涉及一种用于乙烯三聚的铬催化剂体系,是含有以下组分的组合物:
(1)一种含P和N的化合物a,通式为
Figure G2009102432333D00021
R1、R2、R3、R4为苯基,苯甲基或萘基;R5为异丙基、丁基、环丙基、环戊基、环己基或芴基。
(2)给电子体b,为1,4-二氯苯、1,1,2-三氯乙烷、1,2-二氯乙烷、氯苯、1,2-二氯苯、1,3-二氯苯和/或1,4-二氯苯。
(3)铬化物c为异辛酸铬、四氢呋喃氯化铬和/或乙酰丙酮铬。
(4)载体d为SiO2
(5)促进剂e为三甲基铝,三乙基铝,三丙基铝,三丁基铝和/或三异丁基铝。
a、b、c、d和e的摩尔比为0.5~100∶0.5~100∶1∶0.5~10∶50~5000,优选为1~80∶1~70∶1∶1~8∶100~4000。
可以将a、b、c、d和e五种组分在惰性环境下混合10分钟后,加入反应釜中,通入乙烯进行三聚反应;也可以将a、b、c、d和e五种组分直接加入反应釜中,通入乙烯进行三聚反应。反应温度通常为30~150℃,优选为20~90℃,更优选为30~70℃;反应压力为0.5~10.0MPa,优选为1~10MPa,更优选为2~6MPa;时间为0.1~4小时,优选为0.3~1小时,更优选为0.5~0.7小时。
乙烯三聚反应主要在惰性溶剂中进行。可选择的溶剂包括烷烃、芳烃、卤代烃、烯烃等。典型的溶剂包括,但不限于苯、甲苯、二甲苯、异丙苯、正庚烷、正己烷、甲基环己烷、环己烷、己烯-1、辛烯-1、离子液体等。
具有活性高、己烯-1选择性好、而副产物聚乙烯不粘釜的特点。
具体实施方式
下面的例子是用来说明本发明,而不是用来限制本发明的范围。
实施例1
1、制备(二苯基)磷氮(环丙基)磷(二苯基)配体
(1)制备N,N-二异丙基二氯磷酰胺
在经N2充分置换的带搅拌的250mL反应器中加入经脱水处理的甲苯(100mL),加入PCl3(21.87mL,0.25mol),并降温到-20℃。室温下边搅拌边缓慢地加入二异丙胺(70mL,0.5mol),搅拌3小时后升至室温再继续反应2小时,然后过滤,干燥得产物38.1g(0.19mol,74%)。
(2)制备苯基溴化镁格试剂
在经N2充分置换的带搅拌的250mL反应器中加入经脱水处理的THF(100mL),镁粉(9.11g,0.375mol),冰浴降温并缓慢滴加溴苯(11.775g,0.075mol)。2小时后,加热回流继续反应2小时得到格试剂。
(3)制备二苯基氯化磷
在经N2充分置换的带搅拌的250mL反应器中加入经脱水处理的THF(100mL),降温至0℃,缓慢加入N,N-二异丙基二氯化磷酰胺(6.64mL,36mmol)。升至室温反应12小时。然后反应混合物用环己烷稀释,并用干燥的H333331气体鼓泡1小时,过滤,干燥得到氯化二苯基磷。
(4)制备(二苯基)磷氮(环丙基)磷(二苯基)
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的二氯甲烷(20mL),三乙胺(3.75mL),二苯基氯化磷(1.326mL,7.2mmol),降温至0℃,缓慢加入环丙胺(3.6mmol)。搅拌反应30min后升至室温继续反应12小时。过滤、干燥得到产物(0.87g,56.6%)。
2、催化剂的制备
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的甲苯(10mL),(二苯基)磷氮(环丙基)磷(二苯基)(29mg),三乙基铝(10mL),异辛酸铬(0.03mmol),1,1,2,2-四氯乙烷(7mL,0.54mmol),SiO2(0.03mmol)室温反应10min后备用。
3、乙烯三聚
500mL的高压釜加热到抽真空2小时,经氮气置换数次后充入乙烯,降温到预定温度,加入经脱水处理的甲苯(200mL)及上述催化剂。
在90℃、4.0MPa的压力下进行齐聚反应,反应40min后用冰浴降温、卸压,用质量分数为10%的酸化乙醇终止反应。结果见附表1。
实施例2
1、制备(二苯基)磷氮(环戊基)磷(二苯基)配体
(1)制备N,N-二异丙基二氯磷酰胺
同实施例1。
(2)制备苯基溴化镁格试剂
同实施例1。
(3)制备二苯基氯化磷
同实施例1。
(4)制备(二苯基)磷氮(环戊基)磷(二苯基)
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的二氯甲烷(20mL),三乙胺(3.75mL),二苯基氯化磷(1.326mL,7.2mol),降温至0℃,缓慢加入环戊基胺(0.415mL,3.5mmol)。搅拌反应30min后升至室温继续反应12小时。过滤、干燥得到产物(0.55g,32.68%)。
2、催化剂的制备
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的环己烷(10mL),三甲基铝(10mL),(二苯基)磷氮(环戊基)磷(二苯基)(31mg),CrCl3·(THF)3(12mg),SiO2(0.3mmol),1,1,2,2四溴乙烷(0.02,0.069mmol)室温反应5min后备用。
3、乙烯三聚
500mL的高压釜加热到抽真空2小时,经氮气置换数次后充入乙烯,降温到预定温度,加入经脱水处理的环己烷(200mL)及上述催化剂。在20℃、7.0MPa的压力下进行齐聚反应,反应20min后用冰浴降温、卸压,用质量分数为10%的酸化乙醇终止反应。结果见附表1。
实施例3
1、制备(二苯基)磷氮(芴基)磷(二苯基)配体
(1)制备N,N-二异丙基二氯磷酰胺
同实施例1。
(2)制备苯基溴化镁格试剂
同实施例1。
(3)制备二苯基氯化磷
同实施例1。
(4)制备(二苯基)磷氮(芴基)磷(二苯基)
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的二氯甲烷(20mL),三乙胺(3.75mL),二苯基氯化磷(1.326mL,7.2mol),降温至0℃,缓慢加入芴胺(0.652g,3.6mmol)。搅拌反应30min后升至室温继续反应12小时。过滤、干燥得到产物(0.48g,24.3%)。
2、催化剂的制备
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的环己烷(10mL),三丙基铝(10mL),SiO2(0.1mmol),(二苯基)磷氮(芴基)磷(二苯基)(35mg),Cr(acac)3(12mg),1,2-二甲氧基乙烷(0.4mL,0.031mmol),室温反应5min后备用。
3、乙烯三聚
500mL的高压釜加热到抽真空2小时,经氮气置换数次后充入乙烯,降温到预定温度,加入经脱水处理的苯(200mL)及上述催化剂。在30℃、3.0MPa的压力下进行齐聚反应,反应20min后用冰浴降温、卸压,用质量分数为10%的酸化乙醇终止反应。结果见附表1。
实施例4
1、制备1,4-双(N(P(苯基)2)2)-苯配体
(1)制备N,N-二异丙基二氯磷酰胺
同实施例1。
(2)制备苯基溴化镁格试剂
同实施例1。
(3)制备二苯基氯化磷
同实施例1。
(4)制备1,4-双(N(P(苯基)2)2)-苯
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的二氯甲烷(20mL),三乙胺(3.75mL),二苯基氯化磷(1.326mL,7.2mmol),降温至0℃,缓慢加入1,4-苯二胺(0.19g,1.8mmol)。搅拌反应30min后升至室温继续反应12小时。过滤、干燥得到产物(0.8g,52.3%)。
2、催化剂的制备
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的环己烷(10mL),三丁基铝溶液(7mL),SiO2(0.3mmol),1,4-双(N(P(苯基)2)2)-苯(27mg),2-乙基己酸铬(10mg),1,2-二氯乙烷(0.13mmol),室温反应10min后备用。
3、乙烯三聚
500mL的高压釜加热到抽真空2小时,经氮气置换数次后充入乙烯,降温到预定温度,加入经脱水处理的庚烷((200mL)及上述催化剂。在100℃、7.0MPa的压力下进行齐聚反应,反应10min后用冰浴降温、卸压,用质量分数为10%的酸化乙醇终止反应。结果见附表1。
实施例5
1、制备(二苯基)磷氮(异丙基)磷(二苯基)配体
(1)制备N,N-二异丙基二氯磷酰胺
同实施例1。
(2)制备苯基溴化镁格试剂
同实施例1。
(3)制备二苯基氯化磷
同实施例1。
(4)制备(二苯基)磷氮(异丙基)磷(二苯基)
同实施例1。
2、催化剂的制备
在经N2充分置换的带搅拌的100mL反应器中加入经脱水处理的二甲苯(10mL),SiO2(0.09mmol),三异丁基铝(10mL),(二苯基)磷氮(环己基)磷(二苯基)(29mg),CrCl3·(THF)3(12mg),1,4-二氯苯(0.069mmol)室温反应5min后备用。
3、乙烯齐聚
500mL的高压釜加热到抽真空2小时,经氮气置换数次后充入乙烯,降温到预定温度,加入经脱水处理的二甲苯((200mL)及上述催化剂。在20℃、5.5MPa的压力下进行齐聚反应,反应60min后用冰浴降温、卸压,用质量分数为10%的酸化乙醇终止反应。结果见附表1。
附表1
  实施例1   实施例2   实施例3   实施例4   实施例5
  催化剂活性(g齐聚物/mol Cr.h)×107 5.8 4.1 6.4 5.1 1.6
  丁烯-1选择性(wt%)   0.3   0.4   0.8   0.4   0.9
  己烯-1选择性(wt%)   95.1   95.2   95.2   96.3   97.2
  聚合物(wt%)   0.02   0.05   0.04   0.07   0.02

Claims (3)

1.一种用于乙烯三聚合成己烯-1的催化剂,其特征在于:由如下成分组成:
(1)一种含P和N的化合物a,通式为
Figure F2009102432333C00011
R1、R2、R3、R4为苯基,苯甲基、萘基;R5为异丙基、丁基、环丙基、环戊基、环己基或芴基。
(2)给电子体b,为1,4-二氯苯、1,1,2-三氯乙烷、1,2-二氯乙烷、氯苯、1,2-二氯苯、1,3-二氯苯和/或1,4-二氯苯;
(3)铬化物c为异辛酸铬、四氢呋喃氯化铬和/或乙酰丙酮铬;
(4)载体d为SiO2
(5)促进剂e为三甲基铝、三乙基铝、三丙基铝、三丁基铝和/或三异丁基铝;
a、b、c、d和e的摩尔比为0.5~100∶0.5~100∶1∶0.5~10∶50~5000。
2.一种权利要求1所述的用于乙烯三聚合成己烯-1的催化剂的应用,其特征在于:用于催化乙烯三聚合成己烯-1,在惰性溶剂中进行,在乙烯三聚的常规设备中,按权利要求1所述的催化剂各组分配比的有效量,在乙烯压力下进行催化剂原位制备,并不断地通入乙烯,使其与0.5~10.0MPa,时间0.1~4小时。
3.按照权利要求2所述的用于乙烯三聚合成己烯-1的催化剂的应用,其特征在于:惰性溶剂为烷烃、芳烃、卤代烃、烯烃或离子液体;烷烃为正庚烷、正己烷、甲基环己烷或环己烷;芳烃是苯、甲苯、二甲苯或异丙苯;烯烃是己烯-1或辛烯-1。
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