CN1019212B

CN1019212B - Warp printing double-faced plush fabric

Info

Publication number: CN1019212B
Application number: CN 87100264
Authority: CN
Inventors: 李秉仁
Original assignee: Individual
Current assignee: Individual
Priority date: 1987-01-08
Filing date: 1987-01-08
Publication date: 1992-11-25
Also published as: CN87100264A

Abstract

The present invention relates to a warp pattern double-surface plush fabric and a blanket. Both surfaces of bottom cloth are planted with fluff and have different colors, patterns, raw materials and styles. The present invention uses the method of printing the warp before weaving operation and fixing the color by steaming an axle for the weaving operation on a weaving machine which has double sheds, shuttles or no shuttle (rapier) and no jacquard; then the double-surface plush fabric of which the two surfaces have different colors, patterns and styles and a product thereof are obtained after a weft pulling step, a plush washing step and a finishing step. Besides the blanket, warp pattern double-surface fluff clothes without a lining, warp pattern double-surface fluff bed covers, tapestries, carpets, bath towels, curtains, etc., can also be made. The warp pattern double-surface plush blanket is the spinning warp yarn fluffing and vertical-fluff blanket of which the two surfaces have different colors, patterns and styles, and is a novel product of the blanket products.

Description

Warp printing double-faced plush fabric

The present invention relates to a kind of double-sided plush fabric, especially the two sides all be implanted with printing different floral designs through the flower double-sided plush fabric.

Past, known pluse cloth has tatting plush and knitted plush two big classes, be plush, the plush woollen blanket also is to be seamed in back-to-back together with two width of cloth plushes, fine hair is outwards made, the Rachael blanket made of warp knitting machine production promptly is to knit system like this, floral designs above it are to print by flat screen printing machine on the plush fabric, it is the textile printing technology, be applicable to that acrylic fibre etc. is raw-material pile fabrics stamp, and be not suitable for the textile printing of wool, because the permeability and the diffusivity of wool stamp are very poor, be difficult to reach due effect, so floral designs of pure woolen fabric, how to weave by jacquard weaving machine, yet pluse cloth is the warp thread nap fabric, wanting weaving multi color effect pattern is the comparison difficulty, plush is like this, double-sided plush fabric stamp and jacquard weave are more difficult, especially weaving two sides floral designs difference or the different double-sided plush fabric of lint material, adopt jacquard weaving machine weave with fabric printing process be unapproachable, so, though the exploitation and the production of fabrics such as at present existing double plush woollen blanket, but all be plain color, do not have floral designs attractive in appearance, more do not have tow sides heterochromatic, the specific characteristic of different flower or different style.

The objective of the invention is to the weaving two sides have lint and different floral designs, different-style through the flower double-sided plush fabric.

For realizing purpose of the present invention, be to provide one to be enclosed within stamp on the wool warp (chine), fixation, the technology of weaving and putting in order and technology, be used for the weaving polychrome through fabrics such as flower double plush woollen blankets, reach the purpose that obtains to be better than the jacquard weave effect without jacquard, adopt this technology, also solved the problem that double-sided plush fabric is difficult to stamp.

Through the flower double-sided plush fabric, it is body warp by a system, the weft yarn of a system and wool warp are formed, body warp and weft yarn interweave and form lint on base fabrics, it is characterized in that, described wool warp is the wool warp that is printed with two systems of different floral designs, the wool warp of these two systems forms the upright lint of W type structure respectively on the two sides of described base fabric, in order to obtain the different style of tow sides, can use the wool warp of different materials, a system can use the pure wool material, system can be with blending or fibers material, design on described two system's wool warps is after warping, print with conventional printing technology on flat screen printing machine, the dyestuff that stamp is used is selected for use according to the material of wool warp, with ACID DYES or wool type REACTIVE DYES, acrylic fibre is with cation dyes etc. as wool fibre; The wool warp of stamp can adopt far-infrared rays drying, can directly be wound on after the oven dry to steam on the reel head, then in steaming axle box through 102 ℃ of left and right sides saturated vapor steaming and color fixings and typing, can go up loom and weave.Loom can use two looms of double shed or double-layer rigid Rapier looms, will be behind the machine under the grey cloth through drawing the latitude operation together, belong to 1/2nd fine hair of reverse side temporarily knitting positive,, draw latitude to carry out on the latitude machine drawing with drawing the latitude method to transfer to the reverse side of grey cloth, also can use manually and carry out, after grey cloth draws latitude, become the two sides be implanted with fine hair through flower double plush base suede, put in order through repairing, comb, steam, cut each operation again, promptly become through the flower double-sided plush fabric, its technological process is as follows:

Owing to adopt technique scheme and technology, reached and obtained to be better than the unapproachable good effect of jacquard and textile printing without jacquard.

Is embodiment below in conjunction with accompanying drawing with the pure wool woollen blanket, and the invention will be further described.

Figure A, B are printed pattern pattern schematic diagrames

Fig. 2 is that fabric is at machine structure cutaway view

Fig. 3 is the fabric looming draft

Fig. 4 is the fabric construction schematic diagram

Among the figure 1, woven designs pattern 2, decorative pattern part 3, chine half tone floral designs 4, half tone decorative pattern part 5, the 1st comprehensive wool warp 6, the 2nd comprehensive wool warp 7, the 3rd comprehensive wool warp 8, the 4th

comprehensive wool warp

9,11, last width of

cloth body warp

10,12, following width of cloth body warp 13, last width of cloth weft yarn 14, following width of cloth weft yarn 15, the last width of cloth draws weft yarn 16, the following width of cloth draws weft yarn 17, last machine is organized Figure 18, the limit yarn is organized Figure 19, shedding cam is arranged Figure 20, Figure 21 gaits, denting Figure 22,23, width of cloth fabric construction figure up and down

In Fig. 1, woven designs pattern 1 is drawn by the woven designs size, ratio is 1:1, decorative pattern part 2 can be polychrome, before manufacturing the chine half tone, earlier should be when weaving high and crimp calculates hair through total degree of contracting at the machine hair, calculate the decorative pattern partial-length ratio on the wool warp that to be imprinted on again, make a plate with the half tone decorative pattern part 4 on these scale chine half tone floral designs 3, adopt square screen printing process to carry out chine, now printing the leopard decorative pattern with regard to the pure wool warp thread is example, and used dyestuff and oar material formula are as follows:

Wool warp is dyed shallow orange yellow when slub dyeing, as the ground colour of leopard decorative pattern.

Black oar prescription:

Acid first ATT 100% 1300g

Acid orange 100% 40g

Acid scarlet G 100% 50g

Pula palm fibre 2G 100% 100g

Glycerine 700g

Add water 35000cc

Pigment 5% 3150g

Glacial acetic acid 98% 1750g(adds when making oar)

Sodium chlorate 180g(adds during making beating)

Pistil oar prescription:

Acid Light Yellow G 125% 45g

Acid Orange II 100% 14g

Acid first ATT 100% 9g

Pula palm fibre 2G 100% 150g

Add water 35000cc

Pigment 5% 3150g

Glacial acetic acid 98% 1750g(adds when making oar)

Fig. 2 has pointed out the architectural feature of fabric in weaving process, last width of

cloth body warp

9,11 and last width of cloth weft yarn 13 are woven into width of cloth base fabric, following width of

cloth body warp

10,12 and following width of cloth weft yarn 14 are woven into down width of cloth base fabric, 1st, 2,3,4

comprehensive wool yarns

5,6,7,8 and up and down the weft yarn 13,14 of the width of cloth interweave, on base fabric, form the lint of the width of cloth up and down, interweave with the

latitude

15,16 that draws of the width of cloth up and down, form and draw latitude.

Last machine among Fig. 3 organizes Figure 17, limit yarn to organize Figure 18, shedding cam arrangement Figure 19, the Figure 20 that gaits, denting Figure 21 that complete knitting technology is provided, adopt eight to combine, four hairs are through four ground wefts, the Mao Jingyu ground warp is arranged than being 1:2, the ground tissue adopts 2/2 latitude heavily flat, and ground weft is 3:1 with the arrangement ratio that draws latitude, and weaving eight shuttles is a circulation fully, alternately interweave with five latitudes (three two of ground wefts draw latitude) and three latitudes (three ground wefts), make wool warp be W type structure and be cemented on the base fabric with wool warp.

In order to make heterochromatic two sides, different flower or style different through the flower double-sided plush fabric, the wool warp that need will be printed on two systems of different floral designs alternately inweaves the front of two width of cloth up and down respectively, the 1st, 3 comprehensive wool warps 5, the 7 and the 2nd, 4

comprehensive wool yarns

6,8 respectively is a system, the wool warp floral designs of same system are identical, the same one side of same width of cloth base fabric will be presented on, as the 1st, 3 heddle (heald)

warp thread

5,7 knit five shuttle partial circulatings of the width of cloth and three shuttle partial circulatings of the following width of cloth, the front of reverse side He the following width of cloth of the width of cloth on the fabric will be presented on, the 2nd, 4

comprehensive wool warps

6,8 knit three shuttle partial circulatings of the width of cloth and five shuttle partial circulatings of the following width of cloth, the front of the width of cloth on the fabric and the reverse side of the following width of cloth will be presented on, this is to draw latitude because two of every five shuttle partial circulatings respectively inweaves one, after treating that two width of cloth fabrics are severed, draw latitude to move two lints at two to reverse side from the grey cloth front.

The structure chart that width of

cloth fabric

22,23 presented about Fig. 4 showed after drawing latitude, the

latitude

15,16 that draws of the width of cloth will be knitted two at the

wool warp

6,8 of the

wool warp

5,7 of last five shuttle partial circulating and following five shuttle partial circulating up and down, the

wool warp

5,7 of respectively moving the reverse side of fabric to respectively and forming a system is presented on a reverse side of 22 and following 23 front, the

wool warp

6,8 of another system is presented on 22 positive and following 's 23 reverse side, thereby has realized the purpose of the technical program.

The present embodiment technical conditions are as follows:

Wool warp number: 24/2 public Zhi Chunmao yarn wool warp combustion degree: 400 * 240

The body warp number: 16/2 English props up the Quality Pure Cotton Yarn Production ground weft and draws weft yarn: 21/2 English props up polyester

Porter: 28# heddle (heald) number: 8 (hair 4 cottons 4)

The method of gaiting: 125678,347856 circulation limit yarns are worn method: 7856 circulations

Wool warp radical: 1828 cotton ground warp radical: 3836+180

Last machine fabric width: 170cm(connects the limit) upward the machine hair is high: 21mm(double width)

Last machine is through close: hair is through the cotton ground warp 110/10cm of 55/10cm

Last machine filling density: 200/10cm

Finished product is through close: hair is through the cotton ground warp 122/10cm of 61/10cm

Finished product filling density: 158/10cm

The finished product hair is high: positive 9.5mm, reverse side 10.5mm

Weight per square meter: 740g/m ²The woollen blanket bar is heavy: 200cm

The woollen blanket fabric width: 150cm woollen blanket bar is heavy: 2.5kg

Claims

1, through the flower double-sided plush fabric, body warp by a system, the weft yarn of a system and wool warp are formed, body warp and weft yarn are interweaved and form a base fabric, wool warp and weft yarn interweave and form lint on base fabrics, it is characterized in that described wool warp is the wool yarn that is printed with two systems of different floral designs, the wool warp of these two systems forms the upright lint of W type structure respectively on the two sides of described base fabric.

2, fabric according to claim 1, the material that it is characterized in that two system's wool warps can be different, the material of system's wool warp can be used pure wool, the material of system's wool warp can be with blending or chemical fibre, knit make the two sides have different-style through fabrics such as flower double plush woollen blanket, bedcovers.