CN101838164A - Mechanical production system for organic compound fertilizer - Google Patents
Mechanical production system for organic compound fertilizer Download PDFInfo
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- CN101838164A CN101838164A CN201010160982A CN201010160982A CN101838164A CN 101838164 A CN101838164 A CN 101838164A CN 201010160982 A CN201010160982 A CN 201010160982A CN 201010160982 A CN201010160982 A CN 201010160982A CN 101838164 A CN101838164 A CN 101838164A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The invention relates to a mechanical production system for an organic compound fertilizer, which comprises a substrate prefabricating subsystem, a primary fermenting subsystem, a material transferring subsystem, a secondary fermenting subsystem and a finished product packaging subsystem. The substrate prefabricating subsystem is arranged at the front end of a production line and used for preparing raw materials into a mixture; the primary fermenting subsystem is used for primarily fermenting the mixture; the material transferring subsystem is used for transferring a primarily fermented material into a secondary fermentation tank; the secondary fermenting subsystem is used for secondarily fermenting the primarily fermented material and forming a finished material; and the finished product packaging subsystem is arranged at the tail end of the production line and is used for packaging finished products into bags. The system has the advantages of unique and reasonable structure, high automatic degree and low labor intensity. A produced biological organic fertilizer has stable quality and contributes to crop growth.
Description
Technical field
The invention belongs to the agricultural cience and farming techniques field, specifically relate to a kind of mechanical production system for organic compound fertilizer that utilizes animal manure to produce fertilizer.
Background technology
Biological organic fertilizer is meant that a class contains the special fertilizer of the microorganism of a large amount of work.In this class incorporation of fertilizerin the soil, a large amount of microorganisms that live under optimum conditions can be actively movable: what have can be in a large amount of on every side breedings of root of the crop, and performance is from growing nitrogen-fixing or associative nitrogen fixation; Also can divide phosphorus decomposing, the potassium mineral element that have are supplied with crop absorption or secretion tethelin stimulation plant growth.As seen, bio-organic fertilizer is not directly to supply with the nutritive substance that crop needs, but providing the nutritive substance of crop needs or generation hormone to stimulate plant growth by the positive activity of microorganism in soil of a large amount of work, this is different with acting on of other fertilizer and chemical fertilizer in essence.
At present, the biological organic fertilizer production base is all being developed in a lot of areas, but generally is to adopt compost treatment, and advantage has increased some compost machineries, to reduce labor intensity, improves composting efficiency.The heap base manure of producing like this is difficult to reach requirement, promptly is difficult to thoroughly handle well the viral bacterium such as a large amount of parasites, weed seed, colibacillus and nematode in the animal manure.Animal manure uses under the situation of fermentation finished thoroughly1 not, can be in the farmland second order fermentation, occur burning the seedling phenomenon, produce methane gas, ammonia etc. simultaneously, be that soil produces the acid evil, related generation anoxic is suppressed the growth of farm crop.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, the mechanical production system for organic compound fertilizer that a kind of structure is ingenious rationally, level of automation is high is provided, the biological organic fertilizer steady quality that this production system is produced is of value to crop growth.
According to technical scheme provided by the invention: described mechanical production system for organic compound fertilizer comprises:
The prefabricated subsystem of base-material: the prefabricated subsystem of base-material is arranged on the front end of production line, this subsystem includes pulverizer, mixing machine and first lift, pulverizer is used to pulverize raw material, mixing machine is used for the raw material stirring after pulverizing is mixed, first hoist installation is at the mixing machine side, and the discharge port of mixing machine is connected with the opening for feed of first lift;
Primary fermentation sub-system: primary fermentation sub-system comprises fermentation machine, first blower fan, exhaust pond and stirrer, the opening for feed of fermentation head end be positioned at the first lift discharge port under, be provided with the handling machinery that is used for convey materials in the fermentation machine; First blower fan is installed in the side of fermentation machine, is used for ventilating in the fermentation machine; Fermentation machine inside is connected with the exhaust pond by a pipeline; The opening for feed of stirrer head end be positioned at fermentation machine tail end discharge port under, be provided with the conveying agitator that is used to stir with convey materials in the stirrer;
Material transhipment subsystem: material transhipment subsystem comprises first transfer roller and second lift, the opening for feed of first transfer roller is positioned under the discharge port of stirrer tail end, the discharge port of first transfer roller is connected with the opening for feed of second lift, and material is via in first conveyor delivery to the second lift;
The second order fermentation subsystem: the second order fermentation subsystem comprises rotating screen, cloth truck, second order fermentation groove, stacker and second blower fan, rotating screen is arranged under the discharge port of second lift, the below of rotating screen is the cloth truck, on the described cloth truck castor is installed, the guide rail of arranging along its length direction is installed on the dual-side of described second order fermentation groove, and the cloth truck is supported on the guide rail by castor and the energy walking freely; Described stacker is used to push the material in the second order fermentation groove, and stacker also is supported on the guide rail of second order fermentation groove dual-side by the castor which is provided with and can walking freely; Second blower fan is installed in the side of second order fermentation groove, is used for ventilating in the second order fermentation groove;
The finished product packing subsystem: the finished product packing subsystem is arranged on the tail end of production line, this subsystem comprises second transfer roller, the 3rd lift, finished product hopper and metering and bagging machine, the opening for feed of second transfer roller be positioned at second order fermentation groove tail end discharge port under, the discharge port of second transfer roller is connected with the opening for feed of the 3rd lift; The discharge port below of the 3rd lift faces the finished product hopper, and finished product hopper below is provided with metering and bagging machine.
As a further improvement on the present invention, the handling machinery in the described fermentation machine adopts screw rod, and screw rod is arranged along the length direction of fermentation machine.
As a further improvement on the present invention, the conveying agitator in the described stirrer adopts the screw rod group, and described screw rod group comprises at least two screw rods of arranging along the stirrer length direction, and many screw rods are parallel to each other.
As a further improvement on the present invention, described first lift, second lift and the 3rd lift all adopt chapelet.
As a further improvement on the present invention, described first transfer roller and second transfer roller all adopt worm conveyor.
The present invention compared with prior art, advantage is: structure is ingenious rationally, level of automation is high, and labour intensity is low; There are not viral bacterium such as parasite, weed seed, colibacillus and nematode in the biological organic fertilizer steady quality of producing, is of value to crop growth.
Description of drawings
Fig. 1 is an one-piece construction front view of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A-A view among Fig. 1.
Fig. 4 is the C portion enlarged diagram among Fig. 3.
Fig. 5 is the B-B view among Fig. 1.
Description of reference numerals: 1-pulverizer, 2-mixing machine, 3-first lift, 4-fermentation machine, 4a-handling machinery, 5-first blower fan, 6-exhaust pond, 7-stirrer, 7a-carry agitator, 8-first transfer roller, 9-second lift, 10-rotating screen, 11-cloth truck, 12-second order fermentation groove, 13-stacker, 14-second blower fan, 15-second transfer roller, 16-the 3rd lift, 17-finished product hopper, 18-metering and bagging machine, 19-castor, 20-guide rail.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
As shown in the figure: the present invention mainly is made up of the prefabricated subsystem of base-material, primary fermentation sub-system, material transhipment subsystem, second order fermentation subsystem and finished product packing subsystem.
As Fig. 1～shown in Figure 4, the prefabricated subsystem of described base-material is arranged on the front end of production line, the prefabricated subsystem of base-material mainly is made up of pulverizer 1, mixing machine 2 and first lift 3, pulverizer 1 is used to pulverize raw material, mixing machine 2 is used for the raw material stirring after pulverizing is mixed, first lift 3 is installed in mixing machine 2 sides, and the discharge port of mixing machine 2 is connected with the opening for feed of first lift 3, and mixed base-material is sent in first lift 3 together.
As Fig. 1～shown in Figure 4, described primary fermentation sub-system mainly is made up of fermentation machine 4, first blower fan 5, exhaust pond 6 and stirrer 7, the opening for feed of fermentation machine 4 head ends be positioned at first lift, 3 discharge ports under, be provided with the handling machinery 4a that is used for convey materials in the fermentation machine 4, this handling machinery 4a preferably adopts screw rod, and this screw rod is arranged along the length direction of fermentation machine 4; First blower fan 5 is installed in the side of fermentation machine 4, is used for ventilating in fermentation machine 4; Fermentation machine 4 inside are connected with exhaust pond 6 by a pipeline; The opening for feed of stirrer 7 head ends be positioned at fermentation machine 4 tail end discharge ports under, be provided with the conveying agitator 7a that is used to stir with convey materials in the stirrer 7, this conveying agitator 7a preferably adopts the screw rod group, described screw rod group comprises at least two screw rods of arranging along stirrer 7 length directions, and many screw rods are parallel to each other.
As Fig. 1～shown in Figure 4, described material transhipment subsystem mainly is made up of first transfer roller 8 and second lift 9, the opening for feed of first transfer roller 8 is positioned under the discharge port of stirrer 7 tail ends, the discharge port of first transfer roller 8 is connected with the opening for feed of second lift 9, and material is delivered in second lift 9 via first transfer roller 8.
As Fig. 1～shown in Figure 5, described second order fermentation subsystem mainly is made up of rotating screen 10, cloth truck 11, second order fermentation groove 12, stacker 13 and second blower fan 14, rotating screen 10 is arranged under the discharge port of second lift 9, the below of rotating screen 10 is a cloth truck 11, on the described cloth truck 11 castor 19 is installed, the guide rail of arranging along its length direction 20 is installed on the dual-side of described second order fermentation groove 12, and cloth truck 11 is supported on the guide rail 20 by castor 19 and the energy walking freely; Described stacker 13 is used to push the material in the second order fermentation groove 12, and stacker 13 also is supported on the guide rail 20 of second order fermentation groove 12 dual-sides by the castor which is provided with and can walking freely; Second blower fan 14 is installed in the side of second order fermentation groove 12, is used for ventilating in second order fermentation groove 12.
As Fig. 1, Fig. 2, shown in Figure 5, described finished product packing subsystem is arranged on the tail end of production line, the finished product packing subsystem mainly is made up of second transfer roller 15, the 3rd lift 16, finished product hopper 17 and metering and bagging machine 18, the opening for feed of second transfer roller 15 be positioned at second order fermentation groove 12 tail end discharge ports under, the discharge port of second transfer roller 15 is connected with the opening for feed of the 3rd lift 16; The discharge port below of the 3rd lift 16 faces finished product hopper 17, and finished product hopper 17 belows are provided with metering and bagging machine 18.
Working process of the present invention and principle of work are as follows:
Respectively animal manure base-material and agricultural refuse base-material are added pulverizing in the pulverizer 1, according to a certain percentage two kinds of base-materials are joined in the mixing machine 2 then.Mixing machine 2 stirs two kinds of base-materials, and regulates pH value, and the microbial bacteria that drops into certain proportioning then forms mixture.The discharge port of mixing machine 2 is opened, mixture enters in first lift 3, first lift 3 promotes mixture and join in the fermentation machine 4,5 operations of first blower fan are ventilated in fermentation machine 4, mixture ventilating fermentation after for some time in fermentation machine 4, the degradation of organism generation matter, form soil ulmin, and harmful bacterium and grass seeds in the base-material are thoroughly knocked out, reach the requirement of base manure in early stage, obnoxious flavour in the fermentation machine 4 passes in the exhaust pond 6 by pipeline, to avoid the polluted air environment.Handling machinery 4a running in the fermentation machine 4, in stirrer 7, the conveying agitator 7a running in the stirrer 7 transfers out while the material after the fermentation stirred through the mass transport of primary fermentation.The material that transports out from stirrer 7 is transported to the rotating screen 10 by first transfer roller 8, second lift 9 successively, after sieving by rotating screen 10, material enters the cloth truck 11 of below, cloth truck 11 is along the length direction walking of second order fermentation groove 12, to dispense in equably in the second order fermentation groove 12 through the material after the screening, carry out second order fermentation.The operation of second blower fan 14 ventilates for second order fermentation groove 12, and in the ventilating fermentation process, different according to area, geology and farm crop are added some elements that need and the bacterial classification of use, and stacker 13 walks back and forth on second order fermentation groove 12, turns operation; The material fermentation is finished and is promptly become finished product materials.Stacker 13 pushes out finished product materials, and finished product materials is sent to finished product hopper 17 by second transfer roller 15, the 3rd transfer roller 16, and the discharge port from finished product hopper 17 lower ends enters in the metering and bagging machine 18 then, and the pack packing is promptly finished whole process of production.
Claims (5)
1. mechanical production system for organic compound fertilizer is characterized in that, described system comprises:
The prefabricated subsystem of base-material: the prefabricated subsystem of base-material is arranged on the front end of production line, this subsystem includes pulverizer (1), mixing machine (2) and first lift (3), pulverizer (1) is used to pulverize raw material, mixing machine (2) is used for the raw material stirring after pulverizing is mixed, first lift (3) is installed in mixing machine (2) side, and the discharge port of mixing machine (2) is connected with the opening for feed of first lift (3);
Primary fermentation sub-system: primary fermentation sub-system comprises fermentation machine (4), first blower fan (5), exhaust pond (6) and stirrer (7), the opening for feed of fermentation machine (4) head end be positioned at first lift (3) discharge port under, be provided with the handling machinery (4a) that is used for convey materials in the fermentation machine (4); First blower fan (5) is installed in the side of fermentation machine (4), is used for ventilating in fermentation machine (4); Fermentation machine (4) is inner to be connected with exhaust pond (6) by a pipeline; The opening for feed of stirrer (7) head end be positioned at fermentation machine (4) tail end discharge port under, be provided with the conveying agitator (7a) that is used to stir with convey materials in the stirrer (7);
Material transhipment subsystem: material transhipment subsystem comprises first transfer roller (8) and second lift (9), the opening for feed of first transfer roller (8) is positioned under the discharge port of stirrer (7) tail end, the discharge port of first transfer roller (8) is connected with the opening for feed of second lift (9), and material is delivered in second lift (9) via first transfer roller (8);
The second order fermentation subsystem: the second order fermentation subsystem comprises rotating screen (10), cloth truck (11), second order fermentation groove (12), stacker (13) and second blower fan (14), rotating screen (10) is arranged under the discharge port of second lift (9), the below of rotating screen (10) is cloth truck (11), castor (19) is installed on the described cloth truck (11), the guide rail of arranging along its length direction (20) is installed on the dual-side of described second order fermentation groove (12), and cloth truck (11) is supported on guide rail (20) by castor (19) and goes up also energy walking freely; Described stacker (13) is used to push the material in the second order fermentation groove (12), and stacker (13) also is supported on the last and energy walking freely of guide rail (20) of second order fermentation groove (12) dual-side by the castor which is provided with; Second blower fan (14) is installed in the side of second order fermentation groove (12), is used for ventilating in second order fermentation groove (12);
The finished product packing subsystem: the finished product packing subsystem is arranged on the tail end of production line, this subsystem comprises second transfer roller (15), the 3rd lift (16), finished product hopper (17) and metering and bagging machine (18), the opening for feed of second transfer roller (15) be positioned at second order fermentation groove (12) tail end discharge port under, the discharge port of second transfer roller (15) is connected with the opening for feed of the 3rd lift (16); The discharge port below of the 3rd lift (16) faces finished product hopper (17), and finished product hopper (17) below is provided with metering and bagging machine (18).
2. mechanical production system for organic compound fertilizer as claimed in claim 1 is characterized in that: the handling machinery (4a) in the described fermentation machine (4) adopts screw rod, and screw rod is arranged along the length direction of fermentation machine (4).
3. mechanical production system for organic compound fertilizer as claimed in claim 1, it is characterized in that: the conveying agitator (7a) in the described stirrer (7) adopts the screw rod group, described screw rod group comprises at least two screw rods of arranging along stirrer (7) length direction, and many screw rods are parallel to each other.
4. mechanical production system for organic compound fertilizer as claimed in claim 1 is characterized in that: described first lift (3), second lift (9) and the 3rd lift (16) all adopt chapelet.
5. mechanical production system for organic compound fertilizer as claimed in claim 1 is characterized in that: described first transfer roller (8) and second transfer roller (15) all adopt worm conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010160982A CN101838164B (en) | 2010-04-23 | 2010-04-23 | Mechanical production system for organic compound fertilizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010160982A CN101838164B (en) | 2010-04-23 | 2010-04-23 | Mechanical production system for organic compound fertilizer |
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| Publication Number | Publication Date |
|---|---|
| CN101838164A true CN101838164A (en) | 2010-09-22 |
| CN101838164B CN101838164B (en) | 2012-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010160982A Expired - Fee Related CN101838164B (en) | 2010-04-23 | 2010-04-23 | Mechanical production system for organic compound fertilizer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102060586A (en) * | 2010-11-26 | 2011-05-18 | 云南云叶化肥股份有限公司 | Organic fertilizer fermentation distributing device |
| CN102060584A (en) * | 2010-11-26 | 2011-05-18 | 云南云叶化肥股份有限公司 | Fermentation technology for organic fertilizer |
| CN106316488A (en) * | 2016-08-12 | 2017-01-11 | 广西力源宝科技有限公司 | Simplified tray-type fermenting system |
| CN114853511A (en) * | 2022-05-31 | 2022-08-05 | 周湖 | Preparation process of biofertilizer by fermenting plant stems and leaves |
-
2010
- 2010-04-23 CN CN201010160982A patent/CN101838164B/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102060586A (en) * | 2010-11-26 | 2011-05-18 | 云南云叶化肥股份有限公司 | Organic fertilizer fermentation distributing device |
| CN102060584A (en) * | 2010-11-26 | 2011-05-18 | 云南云叶化肥股份有限公司 | Fermentation technology for organic fertilizer |
| CN102060584B (en) * | 2010-11-26 | 2013-03-20 | 云南云叶化肥股份有限公司 | Fermentation technology for organic fertilizer |
| CN102060586B (en) * | 2010-11-26 | 2013-04-10 | 云南云叶化肥股份有限公司 | Organic fertilizer fermentation distributing device |
| CN106316488A (en) * | 2016-08-12 | 2017-01-11 | 广西力源宝科技有限公司 | Simplified tray-type fermenting system |
| CN114853511A (en) * | 2022-05-31 | 2022-08-05 | 周湖 | Preparation process of biofertilizer by fermenting plant stems and leaves |
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| Publication number | Publication date |
|---|---|
| CN101838164B (en) | 2012-10-10 |
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Granted publication date: 20121010 Termination date: 20180423 |