CN101801646B - Bonding substrate manufacturing apparatus and bonding substrate manufacturing method - Google Patents

Bonding substrate manufacturing apparatus and bonding substrate manufacturing method Download PDF

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Publication number
CN101801646B
CN101801646B CN200880108048.7A CN200880108048A CN101801646B CN 101801646 B CN101801646 B CN 101801646B CN 200880108048 A CN200880108048 A CN 200880108048A CN 101801646 B CN101801646 B CN 101801646B
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CN
China
Prior art keywords
infrabasal plate
pressure
upper substrate
basal part
adhesive base
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CN200880108048.7A
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Chinese (zh)
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CN101801646A (en
Inventor
佐藤诚一
矢作充
南展史
武者和博
汤山纯平
村田真朗
宫田贵裕
中村久三
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Ulvac Inc
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Ulvac Inc
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Publication of CN101801646A publication Critical patent/CN101801646A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67092Apparatus for mechanical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/02Controlled or contamination-free environments or clean space conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups
    • B65G2249/045Details of suction cups suction cups

Abstract

Disclosed is a bonding substrate manufacturing apparatus for manufacturing a bonding substrate by bonding an upper substrate and a lower substrate while aligning the upper and the lower substrates with each other. The apparatus is provided with a base section for placing the lower substrate, a supporting bar arranged upright on the base section, and an upper pressurizing member which can vertically move along the supporting bar and hold the upper substrate. The upper substrate held by the upper pressurizing member and the lower substrate placed on the base section are bonded to each other by bringing down the upper pressurizing member.

Description

Adhesive base plate manufacturing installation and adhesive base plate manufacture method
Technical field
The present invention relates to adhesive base plate manufacturing installation and adhesive base plate manufacture method.
The application is based on advocating priority in patent application 2007-290912 number of Japanese publication on November 8th, 2007, and quotes its content.
Background technology
The flat-panel monitor such as liquid crystal display and plasma scope (FPD) has the structure that two base plate bondings are formed.For example, liquid crystal display is by will be formed with the array base palte (TFT substrate) and interval relative dispose of the colored filter substrate (CF substrate) that is formed with colored filter and photomask etc. with several μ m degree of a plurality of TFT (thin film transistor (TFT)) rectangularly, between two substrates, enclose liquid crystal, and the seal member (bonding agent) that the two substrates utilization contains light-cured resin is come mutually bonding and make.In addition, in order to prevent sneaking into of foreign gas etc., under vacuum environment, carry out the bonding of these two substrates.
As the device of this bonding two substrates, the substrate bonding apparatus of present known for example patent documentation 1.The substrate bonding apparatus of patent documentation 1 comprises: the vacuum chamber that is made of upper container and lower container, the upper substrate conveyance anchor clamps that are used for upper substrate is moved, be used for the first support stick that upper container is moved up and down, the base that supports this support stick and be used for the second support stick that upper substrate conveyance anchor clamps are moved up and down.
In the aforesaid substrate bonder, the first support stick downward direction is moved, and upper container and lower container butt to be consisting of vacuum chamber, and the second support stick downward direction is moved, so that the decline of upper substrate conveyance anchor clamps, so that upper substrate disposes so that predetermined distance is relative with infrabasal plate.Then, carry out the position alignment of upper substrate and infrabasal plate and bonding.
Patent documentation 1: Japanese Patent Publication JP 2007-212572 communique
The adhesive base plate manufacturing installation of above-mentioned patent documentation 1 after vacuumizing, makes upper substrate and infrabasal plate position alignment in process chamber, with these two base plate bondings.But after making upper substrate and infrabasal plate position alignment, so that upper substrate conveyance anchor clamps when moving, the position of upper substrate and infrabasal plate may relativity shift by the second support stick that is provided on the base is moved.This be because, have a plurality of parts between from the base to the infrabasal plate, therefore dispose the lower container of infrabasal plate and carry out different motions from the base that is equipped with the second support stick.So, the relative position that has because of upper substrate and infrabasal plate produces skew, and causes the problem of decrease in yield.
Summary of the invention
The present invention produces in view of the above problems, and purpose is to provide a kind of position alignment precision of two substrates that can make to improve, and improves adhesive base plate manufacturing installation and the adhesive base plate manufacture method of yield rate.
According to adhesive base plate manufacturing installation of the present invention, by upper substrate and infrabasal plate are carried out position alignment and the bonding adhesive base plate of making, it is characterized in that, comprising: the basal part that loads described infrabasal plate; Setting is arranged on the support stick on this basal part; With the upper pressure-producing part that can move up and down and can keep along this support stick described upper substrate; By described upper pressure-producing part is descended, that the described upper substrate that remains on the described upper pressure-producing part is bonding with the described infrabasal plate that is positioned on the described basal part.
According to above-mentioned adhesive base plate manufacturing installation, move up and down owing to the upper pressure-producing part that maintains upper substrate is arranged on the support stick guiding that loads on the basal part that infrabasal plate is arranged by setting, therefore the component count that is present between upper substrate and the infrabasal plate can be suppressed to Min..Thus, can prevent that from the position alignment of upper substrate and infrabasal plate the relative position of upper substrate and infrabasal plate produces skew to bonding.Consequently have the position alignment precision that makes two substrates and improve, and improve the effect of yield rate.
Also can be on described be provided with seal member in the mode around the zone that disposes described upper substrate or described infrabasal plate on any one at least in pressure-producing part and the described basal part, by described upper pressure-producing part is descended, described seal member, described on formation adhesion process chamber between pressure-producing part and the described basal part.
In the case, the adhesion process chamber can be made of upper pressure-producing part, basal part and seal member, therefore can reduce number of components.Miniaturization and lightweight that consequently can implement device.
Also may further include the pressure regulating equipment that is reduced pressure in the inside of described adhesion process chamber, when utilizing this pressure regulating equipment to be reduced pressure in described adhesion process chamber, described adhesion process chamber is sealed by described seal member.
In the case, owing between upper pressure-producing part and basal part, seal member is installed, therefore when reduced pressure in the adhesion process chamber, can make reliably this adhesion process chamber sealing.So, can reduce pressure to the adhesion process chamber reliably, thereby can make desired adhesive base plate.
Described basal part can also comprise: the infrabasal plate adsorbent equipment that adsorbs the part of described infrabasal plate and this infrabasal plate is moved; With when utilizing this infrabasal plate adsorbent equipment to move described infrabasal plate, this infrabasal plate is floated, and when bonding described upper substrate and described infrabasal plate, can adsorb in the described infrabasal plate and do not floated adsorbent equipment by the infrabasal plate of the part of described infrabasal plate adsorbent equipment absorption.
In the case, when bonding upper substrate and infrabasal plate, can utilize infrabasal plate to float adsorbent equipment infrabasal plate is adsorbed on the basal part.So, can prevent the position skew of infrabasal plate.Consequently can precision well bonding upper substrate and infrabasal plate.In addition, owing to need to be used for no longer in addition the platform of mounting infrabasal plate, therefore can reduce the component count that is present between basal part and the infrabasal plate.Further, when making infrabasal plate be adsorbed on the basal part, because infrabasal plate adsorbent equipment and infrabasal plate float adsorbent equipment and be not exposed in the adhesion process chamber, it is indoor to prevent that therefore particle that each device produces etc. from flowing into adhesion process.So, can guarantee the cleanliness factor that adhesion process is indoor.
Described seal member can also comprise: move up and down with respect to one in described basal part and the described upper pressure-producing part, consist of the junction surface of the wall section of described adhesion process chamber; Fetch the bubble-tight seal of guaranteeing described adhesion process chamber with being arranged on the described junction surface and offseting with described basal part or described upper pressure-producing part.
In the case, because the junction surface moves up and down and consist of the wall section of adhesion process chamber with respect to basal part or upper pressure-producing part, even rising, therefore upper pressure-producing part also the adhesion process chamber can be remained sealing state.Thus, even also can reduce pressure to the adhesion process chamber under the state with increase conductance (コ Application ダ Network タ Application ス) at configured separate infrabasal plate and upper substrate, consequently can shorten decompression time.
In addition, adhesive base plate manufacture method of the present invention, by infrabasal plate is positioned on the basal part, by being arranged on the upper pressure-producing part maintenance upper substrate that the support stick on the described basal part moves up and down along setting, described infrabasal plate and described upper substrate are carried out position alignment and the bonding adhesive base plate of making, it is characterized in that, this adhesive base plate manufacture method comprises: utilize the infrabasal plate adsorbent equipment be arranged on the described basal part the part of the described infrabasal plate of absorption make simultaneously this infrabasal plate from described base part from, and utilize the infrabasal plate that is arranged on the described basal part to float the first infrabasal plate mobile process that adsorbent equipment floats described infrabasal plate; Described upper pressure-producing part is descended, relatively dispose the upper substrate mobile process of described infrabasal plate and described upper substrate with predetermined distance; Utilize described infrabasal plate adsorbent equipment that described infrabasal plate is moved, with the substrate position alignment process of the position alignment of carrying out described infrabasal plate and described upper substrate; Described upper pressure-producing part is risen, with the upper pressure-producing part rising operation of the described infrabasal plate of predetermined distance configured separate and described upper substrate; To seal between described upper pressure-producing part and the described basal part by seal member, the process chamber that forms the adhesion process chamber that accommodates described upper substrate and described infrabasal plate forms operation; Utilize described infrabasal plate adsorbent equipment in the part of the described infrabasal plate of absorption, this infrabasal plate and described basal part to be connected, and utilize described infrabasal plate to float the second infrabasal plate mobile process that adsorbent equipment adsorbs in the described infrabasal plate not the part of being adsorbed by described infrabasal plate adsorbent equipment; To the indoor decompression operation that reduces pressure of described adhesion process; With make under the state of the indoor sealing of described adhesion process described on pressure-producing part descend the base plate bonding operation of bonding described infrabasal plate and described upper substrate.
According to above-mentioned adhesive base plate manufacture method, move up and down owing to the upper pressure-producing part that maintains upper substrate is arranged on the support stick guiding that loads on the basal part that infrabasal plate is arranged by setting, therefore the component count that is present between upper substrate and the infrabasal plate can be suppressed to Min..Thus, can prevent that from the position alignment of upper substrate and infrabasal plate the position relationship of upper substrate and infrabasal plate produces skew to bonding.So, the position alignment precision of two substrates is improved, thereby improve yield rate.
In addition, pressure-producing part is risen and with after predetermined distance configured separate infrabasal plate and the upper substrate, reduced pressure in the adhesion process chamber, so can under the larger state of conductance, reduce pressure.Thus, can shorten decompression time.
Further, when bonding upper substrate and infrabasal plate, float adsorbent equipment by infrabasal plate infrabasal plate is adsorbed on the basal part.So, can prevent the position skew of infrabasal plate, thus can precision well bonding upper substrate and infrabasal plate.In addition, owing to need to be used for no longer in addition the platform of mounting infrabasal plate, therefore can reduce the component count that is present between basal part and the infrabasal plate.Further, when making infrabasal plate be adsorbed on the basal part, because infrabasal plate adsorbent equipment and infrabasal plate float adsorbent equipment and be not exposed in the adhesion process chamber, it is indoor to prevent that therefore particle that each device produces etc. from flowing into adhesion process.So, can be under the state of guaranteeing the cleanliness factor that adhesion process is indoor, bonding upper substrate and infrabasal plate.
The invention effect
Move up and down owing to the upper pressure-producing part that maintains upper substrate is arranged on the support stick guiding that loads on the basal part that infrabasal plate is arranged by setting, therefore the component count that is present between upper substrate and the infrabasal plate can be suppressed to Min..
Thus, can prevent that from the position alignment of upper substrate and infrabasal plate the position relationship of upper substrate and infrabasal plate produces skew to bonding.So, have the aligning accuracy that can make two substrates and improve, thus the effect of raising yield rate.
Description of drawings
Fig. 1 is the front skeleton diagram of the adhesive base plate manufacturing installation of first embodiment of the invention;
Fig. 2 is the cutaway view along the A-A line of Fig. 1;
Fig. 3 is the B section enlarged drawing of Fig. 1;
Fig. 4 is the expression key diagram (1) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Fig. 5 is the expression key diagram (2) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Fig. 6 is the expression key diagram (3) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Fig. 7 is the expression key diagram (4) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Fig. 8 is the expression key diagram (5) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Fig. 9 is the expression key diagram (6) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Figure 10 is the expression key diagram (7) of making the process of adhesive base plate according to the adhesive base plate manufacturing installation of the first embodiment;
Figure 11 is that the expression manufacturing is according to the flow chart of the process of the adhesive base plate of the first embodiment;
Figure 12 is that expression is according to the structure chart of other forms of the seal member of the first embodiment;
Figure 13 is the structure chart of seal member second embodiment of the invention.
Symbol description
10 adhesive base plate manufacturing installations
11 basal parts
13 support sticks
Pressure-producing part on 15
Room 17 (adhesion process chamber)
25 drive platform (infrabasal plate adsorbent equipment)
35 air cushions (infrabasal plate floats adsorbent equipment)
49 vavuum pumps (pressure regulating equipment)
52 seals
55 seal members
56 pipes (scalable parts)
57 junction surfaces
The W1 infrabasal plate
The W2 upper substrate
The W3 adhesive base plate
The specific embodiment
(the first embodiment) (adhesive base plate manufacturing installation)
According to Fig. 1~Figure 12 the adhesive base plate manufacturing installation in the first embodiment of the present invention is described.
Fig. 1 is the front skeleton diagram of adhesive base plate manufacturing installation, and Fig. 2 is the cutaway view along the A-A line of Fig. 1.As shown in Figure 1 and Figure 2, adhesive base plate manufacturing installation 10 comprises: the basal part 11 of mounting infrabasal plate W1, erect the support stick 13 that arranges and the upper pressure-producing part 15 that is supported and can be moved up and down and can keep along support stick 13 upper substrate W2 by support stick 13 from basal part 11.
Basal part 11 has rigidity, forms roughly rectangular shape.Basal part 11 is provided with supporting leg 22 by four angles at its lower surface 21 and is loaded on the ground.On the other hand, the upper surface 23 of basal part 11 forms in overlooking and is rectangle, and can load infrabasal plate W1.Substantial middle section in upper surface 23 is overlooked be provided with can make infrabasal plate W1 along the vertical direction, the mobile driving platform 25 of quadrature two axle horizontal directions and horizontal rotatio direction (direction in hereinafter referred to as horizontal plane).
Driving platform 25 is configured in the recess 24 on the upper surface 23 that is formed at basal part 11.Driving platform 25 forms and be circular in overlooking, and is formed with cavity 28 in the inside that drives platform 25.End face in cavity 28 is formed with a plurality of passages 27, and cavity 28 links with the blast pipe 29 that arranges thereunder in addition.Blast pipe 29 connects basal part 11 and extends from lower surface 21, and links with unshowned exhaust pump.Namely, be positioned under the state that drives on the platform 25 at infrabasal plate W1, when starting exhaust pump, by passage 27 infrabasal plate W1 be adsorbed on and drive on the platform 25.In addition, blast pipe 29 be provided with valve 30 midway, can adjust capacity.In addition, the surface 26 that drives platform 25 is configured to that the upper surface 23 of (during non-driving) and basal part 11 is same plane usually the time.
In addition, below driving platform 25, be provided be used to the first mobile device 31 that driving platform 25 is moved along direction in the horizontal plane.Below the first mobile device 31, be provided be used to making and drive the second mobile along the vertical direction mobile device 32 of platform 25.The driving method of the first mobile device 31 and the second mobile device 32 is not particularly limited.The first mobile device 31 utilizes actuator mechanism to move along direction in the horizontal plane in the present embodiment, thereby the second mobile device 32 makes driving platform 25 mobile along the vertical direction by wedge-shaped member is moved.
Next, the position corresponding to the planar dimension of infrabasal plate W1 on the upper surface 23 of basal part 11 is provided with a plurality of air cushions 35 (present embodiment is 14).Air cushion 35 is configured in the recess 36 on the upper surface 23 that is formed at basal part 11.Air cushion 35 forms and be circular in overlooking, and is formed with cavity 39 in the inside of air cushion 35.End face in cavity 39 is formed with a plurality of passages 38, and cavity 39 links with the air inlet-outlet pipe 40 that arranges thereunder in addition.Air inlet-outlet pipe 40 connects basal part 11 and extends from lower surface 21, and links with unshowned intake and exhaust pump.Namely, when carrying out air inlet to air cushion 35 under the state that is positioned at infrabasal plate W1 on the basal part 11, the ejection air from passage 38 to infrabasal plate W1, thus infrabasal plate W1 is floated.On the other hand, when carrying out exhaust from air cushion 35 under the state that is positioned at infrabasal plate W1 on the basal part 11, can infrabasal plate W1 be adsorbed on the basal part 11 by passage 38.In addition, air inlet-outlet pipe 40 be provided with valve 41 midway, can adjust the intake and exhaust amount.The surface 37 of air cushion 35 is configured to be same plane with the upper surface 23 of basal part 11.
In addition, in the upper surface 23 of basal part 11, be provided with a plurality of push rods 45 that hoist (present embodiment is 24) at the position of configuration driven platform 25 and air cushion 35 not.The push rod 45 that hoists is configured in the below of the upper surface 23 of basal part 11 usually.In addition, when transmitting infrabasal plate W1 from unshowned other devices to adhesive base plate manufacturing installation 10, can make the push rod 45 that hoists rise to receive infrabasal plate W1 from unshowned mechanical arm.And, after receiving infrabasal plate W1, descend by making the push rod 45 that hoists, infrabasal plate W1 can be positioned on the upper surface 23 of basal part 11.In addition, after the adhesion process of substrate is finished, when substrate being sent to other whens device, by the push rod 45 that hoists is risen so that adhesive base plate W3 separate from the upper surface 23 of basal part 11, and betwixt the crack insert mechanical arm can conveyance adhesive base plate W3.
In addition, the upper surface 23 at basal part 11 is formed with exhaust outlet 47.Exhaust outlet 47 links with the blast pipe 48 that connects basal part 11.Blast pipe 48 links with vavuum pump 49 on the lower surface 21 that is installed in basal part 11.
In addition, on the upper surface 23 of basal part 11 with surround above-mentioned driving platform 25, air cushion 35, the mode of hoist push rod 45 and exhaust outlet 47 is formed with recess 51.Recess 51 is rectangular in forming and overlooking.In overlooking, be formed with wall section 53 along the inward flange of recess 51 is whole on all-round.The height of wall section 53 is less than the thickness sum of infrabasal plate W1 and upper substrate W2.
Fig. 3 is the B section enlarged drawing of Fig. 1.As shown in Figure 3, in recess 51, be provided with seal member 55.Seal member 55 comprise the below that is configured in recess 51 for example rubber system pipe 56 and be configured in the junction surface 57 of the top of pipe 56.Make it scalable by the air pressure that changes pipe 56, junction surface 57 can move up and down along the side 60 of recess 51 and follow moving of upper pressure-producing part 15.The upper surface 58 at junction surface 57 is positioned at the more top of the upper surface 23 of basal part 11.In addition, the upper surface 58 at junction surface 57 is provided with the seal 52 between sealing and the upper pressure-producing part 15.Further, between the side 60 of the recess 51 of the side 59 at junction surface 57 and basal part 11, be provided with the seal 61 of sealing between the two.Thus, consist of chamber 17 by basal part 11, upper pressure-producing part 15 and seal member 55.In addition outside wall portions 53 supports junction surfaces 57, so that chamber 17 sides can not swung in junction surface 57 when vacuumizing in chamber 17.
Return Fig. 2, in the outside of recess 51, erect at the upper surface 23 of basal part 11 and to be provided with support stick 13.Support stick 13 is erect and is arranged on four angles of basal part 11.In addition, the short side direction in the upper surface 23 of basal part 11 is roughly erect between the support stick 13 of pars intermedia and is provided with driving shaft 65.
Driving shaft 65 comprises by being installed in the drive source 66 that motor on the basal part 11 etc. forms and one-sided two axial regions 67 that move up and down according to the indication from drive source 66.Namely, be provided with four support sticks 13 and four driving shafts 65 in basal part 11 settings.In addition, for convenience of explanation, the right side illustrates support stick 13 among Fig. 1, and the left side illustrates driving shaft 65.
For example, driving shaft 65 is constituted as the driving force that is used to self-driven source 66 and makes axial region 67 rotations.Be formed with external screw thread 85 at axial region 67.This external screw thread 85 by axial region 67 rotation with internal thread 86 threaded engagement that are formed on the basal part 11, make thus axial region 67 rise/falls.
Be provided with pressure-producing part 15 above the support stick 13.Upper pressure-producing part 15 forms in overlooking the rectangle with basal part 11 same size.In overlooking, be formed with the through hole 71 that to insert logical support stick 13 in four angles of upper pressure-producing part 15 and support stick 13 corresponding positions.Below through hole 71, dispose guiding guide 83, so that upper pressure-producing part 15 moves up and down in vertical direction along support stick 13.In addition, be provided with force cell 69 in the position corresponding to driving shaft 65 of the lower surface of upper pressure-producing part 15.The compression face of force cell 69 (lower surface) is configured to join each other with the leading section 68 of axial region 67.
Between the position corresponding to support stick 13 (both sides 72 of short side direction) of the lower surface of upper pressure-producing part 15 and position in addition, be formed with stage portion 73.In addition, both sides 72 are formed with respect to basal part 11 and are positioned at the position more farther than stage portion 73.Be formed with the maintenance face 75 that keeps upper substrate W2 in the position than both sides 72 more close basal parts 11.During being formed in and overlooking, the edge part 76 of maintenance face 75 is positioned at the outside of the recess 51 of basal part 11.
In addition, the position of the maintenance upper substrate W2 in maintenance face 75 is provided with a plurality of electrostatic chuck section 77.The surface of electrostatic chuck section 77 is configured to be same plane with maintenance face 75.In addition, the position that does not dispose electrostatic chuck section 77 in maintenance face 75 is provided with a plurality of maintenance bars 79.Keep bar 79 to be provided with air suction inlet at its front end, adsorbable maintenance upper substrate W2.Keep bar 79 usually the time, be configured in maintenance face 75 above.When transmitting upper substrate W2 from unshowned other devices to adhesive base plate manufacturing installation 10, can make to keep bar 79 to descend to receive upper substrate W2 from unshowned mechanical arm.After receiving upper substrate W2, by when maintenance bar 79 is risen, carrying out the function of electrostatic chuck section 77, upper substrate W2 can be remained on the maintenance face 75.
Further, near the optional position (being preferably the edge part of upper substrate W2) that maintains upper substrate W2 in maintenance face 75 is formed with the shoot part 81 of employed camera 80 when the position alignment of carrying out with infrabasal plate W1.The camera configuration section 82 of the through hole of pressure-producing part 15 on shoot part 81 is formed with as perforation.Namely, camera 80 is installed in camera configuration section 82, is utilized alignment mark M1, the M2 of camera 80 by 81 couples of infrabasal plate W1 of shoot part and upper substrate W2 to take, can detect the skew of alignment mark M1, M2.
In addition, be provided with the control part (not shown), come the first mobile device 31 is indicated the amount of movement of direction in the horizontal planes for the result who takes according to camera 80.
(effect)
Next, according to Fig. 4~Figure 11 the order of making adhesive base plate with adhesive base plate manufacturing installation 10 is described.In addition, Fig. 4~Figure 10 is the key diagram that represents to make with the adhesive base plate manufacturing installation process of adhesive base plate, and Figure 11 is the flow chart that the process of adhesive base plate is made in expression.In addition, each number of steps of aftermentioned is corresponding with the number of steps of Figure 11.
At first, as shown in Figure 4, the upper pressure-producing part 15 of adhesive base plate manufacturing installation 10 is retained as the state that is positioned at its uppermost position.
Among the step S1, under this state, move into infrabasal plate W1 by mechanical arm.The method of specifically moving into of infrabasal plate illustrates after step S2.
Among the step S2, will be configured in by the infrabasal plate W1 that unshowned mechanical arm conveyance comes the top of basal part 11.At this, the push rod 45 that hoists is risen so that infrabasal plate W1 floats from mechanical arm.
Among the step S3, mechanical arm is withdrawed from chamber 17.
Among the step S4, the push rod 45 that hoists is descended so that infrabasal plate W1 is positioned on the upper surface 23 of basal part 11.
Among the step S5, by carrying out exhaust from blast pipe 29, thereby being adsorbed on, infrabasal plate W1 drives on the platform 25.
Among the step S6, drive the second travel mechanism 32 that is arranged on basal part 11, driving platform 25 is moved upward.
Among the step S7, with step S6 roughly simultaneously to air cushion 35 air inlets, from passage 38 to infrabasal plate W1 the ejection air.Like this, driven 25 in the substantial middle section of infrabasal plate W1 lifts, and further, the effect by air cushion 35 is floated the edge part of infrabasal plate W1.So, infrabasal plate W1 is remained level (the first infrabasal plate mobile process).At this moment, infrabasal plate W1 floats the degree of tens of μ m from the upper surface 23 of basal part 11.
Among the step S8, will be configured in by the upper substrate W2 that unshowned mechanical arm conveyance comes the below of the maintenance face 75 of upper pressure-producing part 15.
Among the step S9, make to keep bar 79 to descend and absorption upper substrate W2.
Among the step S10, mechanical arm is withdrawed from chamber 17.
Among the step S11, make to keep bar 79 to rise.
Among the step S12, carry out the function of electrostatic chuck section 77 so that upper substrate W2 is adsorbed on the maintenance face 75.Fig. 5 is the key diagram when finishing to above-mentioned step S12.
In addition, the operation of moving into upper substrate W2 of the operation of moving into infrabasal plate W1 of step S1~S5 and step S8~S12 which formerly carry out all can.But, because upper substrate W2 has from the danger that falls of absorption bar 57, therefore by formerly carrying out moving into of upper substrate W2, can prevent from impacting and feeding through to infrabasal plate WI because of the institute that falls of upper substrate W2.Particularly, when making liquid crystal panel, owing to be coated with liquid crystal at the upper surface of infrabasal plate W1, therefore preferably formerly carry out moving into of upper substrate W2.
Next, among the step S13, as shown in Figure 6, be retained as at infrabasal plate W1 under the state of level, driving shaft 65 is driven, so that upper pressure-producing part 15 basad 11 (infrabasal plate W1) descends (upper substrate mobile process).At this moment, make axial region 67 rotations according to the indication from drive source 66, thereby axial region 67 is descended.Because upper pressure-producing part 15 is supported by axial region 67, therefore upper pressure-producing part 15 descends simultaneously.In addition, be connected with support sticks 13 owing to insert at the guiding guide 83 at four angles of upper pressure-producing part 15, therefore upper pressure-producing part 15 descends remaining in the situation of level.So, pressure-producing part 15 is descended until be the interval of regulation between infrabasal plate W1 and the upper substrate W2.
Among the step S14, as shown in Figure 7, after between infrabasal plate W1 and the upper substrate W2 being predetermined distance (hundreds of μ m degree), start camera 80, alignment mark M1, the M2 of infrabasal plate W1 and upper substrate W2 focused successively and take.Then, move infrabasal plate W1 along direction in the horizontal plane, so that alignment mark separately consistent (substrate position alignment process).At this moment, according to the side-play amount of alignment mark, the first mobile device 31 is driven so that driving platform 25 moves along direction in the horizontal plane, thereby make infrabasal plate W1 move to the appropriate location.
In addition, when carrying out the position alignment of this infrabasal plate W1 and upper substrate W2, maintenance face 75 connects with the junction surface 57 of seal member 55.Namely, consisted of the chamber 17 (process chamber forms operation) of close encapsulation by basal part 11, upper pressure-producing part 15 and seal member 55.Particularly, when upper pressure-producing part 15 is pressed junction surface 57, junction surface 57 pressing tubes 56.Owing to pipe 56 and unshowned pressure-reducing valve (リ リ one Off man's cap used in ancient times) link, therefore manage 56 and under the state that interior pressure keeps fixing, shrink.Thus, can prevent from managing 56 damaged and keep the sealing state at pressure-producing part 15 and junction surface 57.
Among the step S15, as shown in Figure 8, after the position alignment of infrabasal plate W1 and upper substrate W2 is finished, the driving platform 25 of infrabasal plate W1 is descended and stop air inlet to air cushion 35, thereby infrabasal plate W1 is dropped on the upper surface 23 of basal part 11.So, carry out exhaust from air cushion 35, so that infrabasal plate W1 is adsorbed on the upper surface 23, make its do not misplace (second infrabasal plate mobile process).Then, make pressure-producing part 15 be moved upward some (upper pressure-producing part rising operations).So, the distance that makes infrabasal plate W1 and upper substrate W2 is compared during with position alignment elongated.This be for after when carrying out vacuumizing in the chamber 17, increase conductance, shorten the pumpdown time, and discharge reliably the air between substrate W1, W2.So, be moved upward pressure-producing part 15 when some, also adjust so that maintenance face 75 and junction surface 57 butt reliably.
Particularly, with above-mentioned opposite, expand under the state that pipe 56 keeps fixing in interior pressure, can keep the sealing state at pressure-producing part 15 and junction surface 57.Namely, the air pressure of the pipe 56 by adjusting seal member 55 is adjusted the position of the upper surface 58 at junction surface 57.In addition, even if junction surface 57 is moved up and down, by seal 61 also can holding chamber air-tightness in 17.In addition, also can on making after pressure-producing part 15 risings, infrabasal plate W1 be dropped on the upper surface 23 of basal part 11.In addition, also can after upper pressure-producing part rising operation, implement process chamber and form operation.
Among the step S16, start vavuum pump 49, carry out exhaust (decompression operation) by 17 inside, 47 pairs of chambers of steam vent.So, will remain vacuum state (about 0.4Pa is following) in the chamber 17.
Among the step S17, after vacuumizing in chamber 17 finished, pressure-producing part 15 is descended.
Among the step S18, as shown in Figure 9, bonding infrabasal plate W1 and upper substrate W2 (base plate bonding operation).At this moment, the part of the deadweight of pressure-producing part 15 is pressurizeed to two substrates W1, W2 in the utilization.At this, the force cell 69 between the leading section 68 by being arranged on axial region 67 and the both sides 72 of upper pressure-producing part 15 comes the load of detection effect on two substrates W1, W2, comes adhesive base plate thereby adjust with suitable load.
Among the step S19, as shown in figure 10, after bonding the finishing of infrabasal plate W1 and upper substrate W2, pressure-producing part 15 is risen.At this moment, adhesive base plate W3 is configured on the basal part 11.Namely, the function of the electrostatic chuck section 77 of pressure-producing part 15 in the releasing is so that upper substrate W2 separates from upper pressure-producing part 15.
Among the step S20, the push rod 45 that hoists of basal part 11 is risen, so that adhesive base plate W3 rises from upper surface 23.
Among the step S21, in the gap of the upper surface 23 of adhesive base plate W3 and basal part 11, insert mechanical arm, and send adhesive base plate W3 to mechanical arm from the push rod 45 that hoists.So mechanical arm arrives unshowned other devices with adhesive base plate W3 conveyance, thereby finishes dealing with.
According to present embodiment, comprise by upper substrate W2 and infrabasal plate W1 being carried out position alignment and the bonding adhesive base plate manufacturing installation 10 of making adhesive base plate W3: the basal part 11 of mounting infrabasal plate W1, erect the support stick 13 that is arranged on the basal part 11 and the upper pressure-producing part 15 that can move up and down and can keep along support stick 13 upper substrate W2, by upper pressure-producing part 15 is descended, so that upper substrate W2 and infrabasal plate W1 is bonding.
Therefore, the upper pressure-producing part 15 that maintains upper substrate W2 is arranged on mounting and is had support stick 13 guiding on the basal part 11 of infrabasal plate W1 and moves up and down by setting.Namely, the component count that is present between upper substrate W2 and the infrabasal plate W1 is suppressed to Min..Thus, can prevent that from the position alignment of upper substrate W2 and infrabasal plate W1 the relative position of upper substrate W2 and infrabasal plate W1 produces skew to bonding.So, can improve the position alignment precision of two substrate W1, W2, thereby improve yield rate.
In addition, in the adhesive base plate manufacturing installation 10 according to present embodiment, be provided with around the seal member 55 of the configuring area of infrabasal plate W1 at basal part 11, descend by making upper pressure-producing part 15, thus seal member 55, on formation chamber 17 between pressure-producing part 15 and the basal part 11.
Therefore, chamber 17 can be made of upper pressure-producing part 15, basal part 11 and seal member 55, thereby can reduce number of components.So, miniaturization and lightweight that can implement device.
In addition, the adhesive base plate manufacturing installation 10 in the present embodiment further comprises the vavuum pump 49 that reduces pressure the inside of chamber 17, and when utilizing 49 pairs of chambers 17 of vavuum pump to reduce pressure, chamber 17 is sealed by seal member.
So, by being installed in the seal member 55 between upper pressure-producing part 15 and the basal part 11, when reduced pressure in chamber 17, can make reliably chamber 17 sealings.So, can make reliably chamber 17 decompressions, thereby can make desired adhesive base plate W3.
Further, at basal part 11 part of absorption infrabasal plate W1 and the driving platform 25 that infrabasal plate W1 is moved are set; When platform 25 moves infrabasal plate W1 infrabasal plate W1 is floated with driving in utilization, and when bonding upper substrate W2 and infrabasal plate W1, can adsorb the air cushion 35 of infrabasal plate W1.
Therefore, when bonding upper substrate W2 and infrabasal plate W1, can infrabasal plate W1 be adsorbed on the basal part 11 by air cushion 35.So, have the position skew that can prevent infrabasal plate W1, thus can precision the effect of bonding upper substrate W2 and infrabasal plate W1 well.In addition, owing to need no longer in addition to be used for the platform of mounting infrabasal plate W1, therefore can reduce the number of components that is present between basal part 11 and the infrabasal plate W1.Further, when making infrabasal plate W1 be adsorbed on the basal part 11, owing to drive platform 25 and air cushion 35 is not exposed in the chamber 17, can prevent that therefore particle that each device produces etc. from flowing in the chamber 17.So, can guarantee the cleanliness factor in the chamber 17.
And seal member 55 comprises: relatively basal part 11 moves up and down and the junction surface 57 and being arranged on that consists of the wall section of chamber 17 is used on the butt pressure-producing part 15 to guarantee the bubble-tight seal 52 of chamber 17 on the junction surface 57.
Therefore, junction surface 57 moves up and down and consists of the wall section of chamber 17 with respect to basal part 11, also can construct the chamber 17 of sealing even upper pressure-producing part 15 rises.Thus, can reduce pressure in to chamber 17 under with the state that increases conductance at configured separate infrabasal plate W1 and upper substrate W2, thereby can shorten decompression time.
In addition, Figure 12 illustrates other forms of the seal member 55 in the present embodiment.As shown in figure 12, seal member 255 comprises the gas supply part 256 and the junction surface 57 that is configured in the top of gas supply part 256 that is arranged in the recess 51 and is formed on the below of recess 51.By changing the air pressure of gas supply part 256, junction surface 57 can move up and down along the side 60 of recess 51 and follow moving of upper pressure-producing part 15.The upper surface 58 at junction surface 57 is positioned at the more top of the upper surface 23 of basal part 11.
In addition, the upper surface 58 at junction surface 57 be provided with and upper pressure-producing part 15 between the seal 52 of sealing.Further, between the side 60 of the recess 51 of the side 59 at junction surface 57 and basal part 11, be provided with sealing seal 61 between the two at Liang Chu.Spatial portion 263 first line of a couplet between the seal 61,61 are connected to the unshowned communicating pipe that is communicated with outside (atmosphere).Can alleviate thus the pressure load of seal 61.In addition, be provided with the seal 262 that cuts off between gas supply part 256 and outside (atmosphere) at the opposition side that is provided with seal 61.
Thus, seal member 255 can obtain the action effect roughly the same with above-mentioned seal member 55.
(the second embodiment)
Next, according to Figure 13 the adhesive base plate manufacturing installation in the second embodiment of the present invention is described.In addition since present embodiment only the structure from the seal member of the first embodiment is different, other structures are roughly the same, therefore to same area mark same-sign and detailed.
Figure 13 is the structure chart of seal member.As shown in figure 13, seal member 155 is arranged on pressure-producing part 15 sides.Particularly, the maintenance face 75 at upper pressure-producing part 15 is formed with recess 151.Recess 151 is formed on the recess 51 of the first embodiment roughly on the relative position.
In recess 151, be provided with seal member 155.Seal member 155 comprises the spring 156 of the bottom that is configured in recess 151 and is configured in the junction surface 157 of the top of spring 156.Junction surface 157 is shunk by spring 156 and is moved up and down.In addition, 157 front end face 162 is provided with seal 164 at the junction surface.Further, between the side 160 of the side 159 at junction surface 157 and recess 151, be provided with side seal 161.In order to prevent that junction surface 157 from falling from recess 151,157 side 159 is erect and is provided with limit stops 165 from the side 160 of recess 151 to the junction surface.Thus, consist of chamber 17 by basal part 11, upper pressure-producing part 15 and seal member 155.
(effect)
Before adhesive base plate (original state of device), junction surface 157 is because the biasing force of spring 156 and deadweight and sagging downwards, and limited backstop 17 locks.When upper pressure-producing part 15 was descended, upper substrate W2 descended simultaneously.Like this, the seal 164 at junction surface 157 connects with the upper surface 23 of basal part 11, consists of chamber 17 by basal part 11, upper pressure-producing part 15 and seal member 155.Then, when upper pressure-producing part 15 was further descended, spring 156 shrank, and junction surface 157 is accommodated in the recess 151.After this, even if pressure-producing part 15 is moved up and down with some amounts, under the effect of the biasing force of spring 156, seal 164 also can keep the butt state with the upper surface 23 of basal part 11.
So, at substrate W1, when W2 is bonding, can consist of reliably chamber 17, thereby can make the adhesive base plate W3 of expectation.
In addition, owing to make upper substrate W2 and adhesive base plate W3 17 take out and put into from the chamber by mechanical arm, so seal member 155 is configured to not hinder upper substrate W2 and adhesive base plate W3 to go out to enter the room 17.In addition, if junction surface 157 only utilizes deadweight just can move, then can at seal member 155 spring 156 be set downwards yet.In the case, owing to do not need the up and down mechanism at junction surface 157, can reduce number of components, consequently not expense and producing device.In addition, because when substrate took out and puts into, mechanical arm was was also together come in and gone out, therefore upper pressure-producing part 15 rises to the degree that junction surface 157 can not counteract.
In addition, technical scope of the present invention is not limited to above-mentioned embodiment, in the scope that does not break away from purport of the present invention, comprises above-mentioned embodiment is applied various changes.That is, the concrete shape of enumerating in the embodiment and structure etc. only are an example, the change that can suit.
For example, in the present embodiment, the situation that adopts pipe or spring for the junction surface is moved up and down is illustrated, yet also can uses actuator etc.
In addition, in the present embodiment, the situation that camera is arranged on the upper pressure-producing part is illustrated, yet also can be arranged on the basal part.
Utilize possibility on the industry
The present invention can provide a kind of position alignment precision of two substrates that makes to improve, and improves adhesive base plate manufacturing installation and the adhesive base plate manufacture method of yield rate.

Claims (6)

1. an adhesive base plate manufacturing installation by upper substrate and infrabasal plate are carried out position alignment and the bonding adhesive base plate of making, is characterized in that, comprising:
Load the basal part of described infrabasal plate;
Setting is arranged on the support stick on this basal part; With
Can move up and down and can keep along this support stick the upper pressure-producing part of described upper substrate,
By described upper pressure-producing part is descended, the described upper substrate that remains on the described upper pressure-producing part is bonding with the described infrabasal plate that is positioned on the described basal part,
Erect at four angles of the upper surface of described basal part and to be provided with support stick,
The position corresponding with described support stick, four angles of pressure-producing part is formed with the through hole that described support stick can insert on described.
2. adhesive base plate manufacturing installation according to claim 1 is characterized in that,
On described pressure-producing part and described basal part be provided with seal member in the mode around the zone that disposes described upper substrate or described infrabasal plate on any one at least,
By described upper pressure-producing part is descended, described seal member, described on formation adhesion process chamber between pressure-producing part and the described basal part.
3. adhesive base plate manufacturing installation according to claim 2 is characterized in that,
Further comprise the pressure regulating equipment that is reduced pressure in the inside of described adhesion process chamber,
When utilizing this pressure regulating equipment to be reduced pressure in described adhesion process chamber, described adhesion process chamber is sealed by described seal member.
4. the described adhesive base plate manufacturing installation of each according to claim 1~3 is characterized in that,
Described basal part comprises:
The infrabasal plate adsorbent equipment that adsorbs the part of described infrabasal plate and this infrabasal plate is moved; With
When utilizing this infrabasal plate adsorbent equipment to move described infrabasal plate, this infrabasal plate is floated, and when bonding described upper substrate and described infrabasal plate, can adsorb in the described infrabasal plate and do not floated adsorbent equipment by the infrabasal plate of the part of described infrabasal plate adsorbent equipment absorption.
5. according to claim 2 or 3 described adhesive base plate manufacturing installations, it is characterized in that,
Described seal member comprises:
Move up and down with respect to one in described basal part and the described upper pressure-producing part, consist of the junction surface of the wall section of described adhesion process chamber; With
Be arranged on the described junction surface and offset with described basal part or described upper pressure-producing part and fetch the bubble-tight seal of guaranteeing described adhesion process chamber.
6. adhesive base plate manufacture method, by infrabasal plate is positioned on the basal part, the position corresponding with support stick on four angles of erectting the upper surface that is arranged on described basal part at four angles of upper pressure-producing part forms the through hole that can insert described support stick, by keeping upper substrate along the described upper pressure-producing part that described support stick moves up and down, described infrabasal plate and described upper substrate are carried out position alignment and the bonding adhesive base plate of making, it is characterized in that this adhesive base plate manufacture method comprises:
Utilization be arranged on the described basal part the infrabasal plate adsorbent equipment the part of the described infrabasal plate of absorption make simultaneously this infrabasal plate from described base part from, and utilize the infrabasal plate be arranged on the described basal part to float the first infrabasal plate mobile process that adsorbent equipment floats described infrabasal plate;
Described upper pressure-producing part is descended, relatively dispose the upper substrate mobile process of described infrabasal plate and described upper substrate with predetermined distance;
Utilize described infrabasal plate adsorbent equipment that described infrabasal plate is moved, with the substrate position alignment process of the position alignment of carrying out described infrabasal plate and described upper substrate;
Described upper pressure-producing part is risen, with the upper pressure-producing part rising operation of the described infrabasal plate of predetermined distance configured separate and described upper substrate;
To seal between described upper pressure-producing part and the described basal part by seal member, the process chamber that forms the adhesion process chamber that accommodates described upper substrate and described infrabasal plate forms operation;
Utilize described infrabasal plate adsorbent equipment in the part of the described infrabasal plate of absorption, this infrabasal plate and described basal part to be connected, and utilize described infrabasal plate to float the second infrabasal plate mobile process that adsorbent equipment adsorbs in the described infrabasal plate not the part of being adsorbed by described infrabasal plate adsorbent equipment;
To the indoor decompression operation that reduces pressure of described adhesion process; With
Make under the state of the indoor sealing of described adhesion process described on pressure-producing part descend the base plate bonding operation of bonding described infrabasal plate and described upper substrate.
CN200880108048.7A 2007-11-08 2008-11-05 Bonding substrate manufacturing apparatus and bonding substrate manufacturing method Active CN101801646B (en)

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