CN101284265A - 热熔黏胶粉末用于非金属物体表面的处理方法及处理装置 - Google Patents
热熔黏胶粉末用于非金属物体表面的处理方法及处理装置 Download PDFInfo
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Abstract
本发明公开了一种热熔黏胶粉末用于黏着非金属物体表面处理方法,包括涂抹清洁剂、涂抹导电液体、辐射处理、喷涂热熔黏胶粉末及加热处理步骤。此外,本发明还公开了一种实现上述方法的处理装置,包括一传送带、一辐射室、一喷涂室及一加热室;该传送带上放置用清洁剂和导电液体处理过的非金属物体,使其传送通过一紫外线(UV)辐射室,在该室内用UV放射线结合臭氧进行表面辐射处理,接着通过一喷涂室,对该表面喷涂带电热熔黏胶粉末,再通过一加热室以熔化该表面上附着的热熔黏胶粉末,使之成为可用于黏着的液体粘合剂薄膜。本发明使热熔黏胶粉末喷涂及熔化过程在作业室里进行并达到自动化程度,可节省能源,降低劳动强度,并改善作业环境。
Description
技术领域
本发明涉及一种热熔黏胶粉末用于黏着非金属物体表面处理方法,尤其涉及一种带有电荷的热熔黏胶粉末用于黏着非金属物体表面处理方法;此外,本发明还涉及一种实现上述方法的处理装置。
背景技术
通常,非金属物体表面进行黏合时,都采用将液态胶水用喷枪或刷子喷涂在待黏合部位后再进行黏合,由于待喷涂区域的形状是不确定的,因此其作业均为劳动密集型的手工作业,例如鞋子部件的黏合,如鞋底部件的黏合或鞋底与鞋底以上部分的黏合,它包含了先利用液态型熔剂涂覆于鞋子部件上的手工应用,然后再利用液态水或者黏合剂型熔剂涂覆的手工应用,其后还要消耗高度能量,用以蒸发水或其它的非黏合剂液体成分。由于一般黏合剂型熔剂具有一些有毒成份,如苯,甲醛等,长期处于这种恶劣的手工作业环境中,会对人体产生很大的危害,尤其是女性,可能还会影响到下一代的健康出生。
发明内容
本发明要解决的技术问题在于提供一种热熔黏胶粉末用于非金属物体表面的处理方法,可以使热熔黏胶粉末喷涂及熔化过程在作业室里进行并达到自动化程度,可以节省能源,减少工作空间,降低劳动强度,并改善作业环境。为此,本发明还提供一种实现上述方法的处理装置。
为了解决上述技术问题,本发明提供了一种热熔黏胶粉末用于非金属物体表面的处理方法,该处理方法包括如下步骤:
a.涂抹清洁剂:将清洁剂涂抹在待黏着物体的待黏着区域;
b.涂抹导电液体:将导电液体涂抹在步骤a的相同区域;
c.辐射处理:在一辐射室,在足够的辐射时间内,对待黏着物体表面利用紫外线结合臭氧进行辐射处理;
d.喷涂热熔黏胶粉末:在一喷室中,对待黏着物体表面喷涂带电的热熔黏胶粉末,使该热熔黏胶粉末在静电力作用下附着于待黏着区域;及
e.加热处理:在一加热室内,对喷涂有热熔黏胶粉末的待黏着区域进行加热,使热熔黏胶粉末熔融。
本发明还提供了一种实现上述处理方法的处理装置,该装置包括一传送带,一辐射室,一喷涂室及一加热室:
该传送带,位于各室的下方,可依序将待黏着物体传送到辐射室、喷涂室及加热室;
该辐射室,位于该传送带的上方,该辐射室的上部安装有至少一紫外线放射源,其室壁上还结合有一臭氧发生器,由紫外线结合臭氧对待黏着物体进行辐射处理;
该喷涂室,位于该传送带的上方,在该喷涂室的上部安装有至少一喷头,该喷头喷涂带电热熔黏胶粉末到待黏着物体表面,在该喷涂室合适部位安装有至少一吹风装置,该吹风装置可将待黏着物体表面多余的热熔黏胶粉末吹掉;
该加热室,位于该传送带的上方,在该加热室内设置有加热装置,由该加热装置产生的热能使热熔黏胶粉末熔融。
和现有技术相比,本发明具有以下有益效果:本发明可以使得热熔黏胶粉末在各作业室里自动喷涂,自动熔融,而不需要作业人员直接去手工喷涂作业,提高了作业的自动化程度,降低了劳动强度,也节省了能源,减少了工作空间;再加之该处理装置还设有防止粉末逃逸的粉末回收室,提高了粉末利用率,避免环境受到污染,改善了作业环境,也保护了作业人员的人身健康。
附图说明
附图是本发明一种热熔黏胶粉末用于非金属物体表面的处理装置的立体结构示意图。
具体实施方式
针对上述本发明的处理方法及处理装置所采用的技术、手段和效果兹举一较佳实施例并结合附图详细说明如下:
如附图所示,本发明提供一种热熔黏胶粉末黏着非金属物体表面的处理装置及处理方法,其步骤包括如下:
a.涂抹清洁剂:将清洁剂(市面上可以买到)用刷子或喷枪等涂抹在待黏着的非金属物体表面,本实施例为鞋子部件1表面的待黏着区域11上;
b.涂抹导电液体:用刷子或喷枪等将导电液体(市面上可以买到)涂抹在上述待黏着区域11上,并将该涂抹好导电液体的鞋子部件1放置在网格状传送带2上,该传送带2的传送速度可通过一调速马达21(或驱动器)来调节;
c.辐射处理:一辐射室3位于该传送带2上方,由该传送带2将鞋子部件1送到辐射室3内,在该辐射室3的上方安装有至少一紫外线(UV)放射灯管31(本实施例系装设有三个),透过该UV灯管31对鞋子部件1进行辐射处理,为了达到更好的辐射效果,更可选用UV-C紫外线辐射灯管,在辐射室3还安装有一臭氧发生器32,透过该臭氧发生器32为辐射室3提供臭氧,使得UV辐射在臭氧环境下进行,以增加辐射效果,臭氧量可由臭氧发生器32进行调整,该鞋子部件1的待黏着区域11由于经过清洁处理,其较之未清洁部位,受到的辐射效果更显著,该传送带2的速度依据辐射室3的长度选择,以保证鞋子部件1有足够的照射时间;
d.喷涂热熔黏胶粉末:该热熔黏胶粉末可以在一定温度下熔融,其为异量分子聚合物,优选为聚氨酯热熔黏胶粉末,一喷涂室4位于该传送带2的上方,由该传送带2将经过辐射处理的鞋子部件1送到该喷涂室4中,在该喷涂室的上方可以设置至少一喷头41(本实施例系设置有一个),该喷头41经由特殊设计能够使热熔黏胶粉末粒子带上静电荷,其可由诸多公司制造,比如美国Nordson公司,该喷头41可连接一空气压力粉末槽(图上未示),经由空气压力作用下,该空气压力粉末槽可以将热熔黏胶粉末粒子送到该喷头41,经该喷头41充以静电荷后喷射到鞋子部件1的表面,由于待黏着区域11涂有导电液体,在静电引力作用下,热熔黏胶粉末牢固地黏着在待黏着区域11上,该喷头41的喷射流速和数量可依据传送带2的速度选择,以确保热熔黏胶粉末充分覆盖通过的鞋子部件1表面,在该喷涂室4内沿着传送带2还设置有至少一吹气装置,本实施例选用两个空气喷嘴42,在热熔黏胶粉末喷洒到鞋子部件1的表面后,沿传送带2通过时,该空气喷嘴42可以将鞋子部件1表面待黏着区域11以外区域覆盖的热熔黏胶粉末吹掉,该空气喷嘴42通过输气管道421与室外的空气泵422(或空压机)连接,该空气喷嘴42的气流速和数量可依据传送带2的速度选择,其方向可依据鞋子部件1的位置来调节,以确保鞋子部件1的待黏着区域11以外的区域的热熔黏胶粉末被彻底清除;为了使吹落到传送带2上的热熔黏胶粉末回收,在该喷涂室4及该传送带2的下方设置一粉末回收室43,该回收室43可通过管道431与空气压力粉末槽(图上未示)连接,凭借真空作用将热熔黏胶粉末回收到空气压力粉末槽中再利用;及
e.加热处理:一加热室5,其位于传送带2的上方,透过该传送带2将喷涂过热熔黏胶粉末的鞋子部件1送到该加热室5内,该加热室5透过红外线光,直接采用热空气流或微波加热等加热方法对该鞋子部件1上的待黏着区域11的热熔黏胶粉末进行加热,直至粉末熔融,本实施例是在该加热室5的上方设置有红外线投射灯51进行加热,该红外线投射灯51的数量可依据熔融黏胶粉末所需的温度及传送带2的速度选择,该加热室5的温度可通过控制红外线投射灯51开和关的温度控制器52进行调整,该温度控制器52可安装在该加热室5内壁,也可以安装在加热室5之外,最好安装在加热室5外,且其与一设置在加热室5内的温度感应器53连接来感知温度,通过该加热室5的加热,该鞋子部件1上的待黏着区域11上的热熔黏胶粉末吸收热能后熔融,成为可用于黏着的一层液体粘合剂薄膜。
待该鞋子部件1的待黏着区域11上的热熔黏胶粉末熔融后,该鞋子部件1就可以被传送带2送去与其它鞋子部件进行黏合。
上述的a、b步骤也可以通过使用清洁剂和导电液体的混合物结合在一起成为一个步骤,这样可以缩短作业过程,节省作业时间。
采用上述具体的处理方法及其处理装置,可以使得热熔黏胶粉末在各作业室里自动喷涂,自动熔融,而不需要作业人员直接去手工喷涂作业,提高了作业自动化程度,降低了劳动强度,也节省了能源;再加之该处理装置还设有防止粉末逃逸的粉末回收室,提高了粉末利用率,避免了环境受到污染,也保护了作业人员的人身健康。
Claims (9)
1、 一种热熔黏胶粉末用于非金属物体表面的处理方法,其特征在于,包括如下步骤:
a.涂抹清洁剂步骤:将清洁剂涂抹在待黏着物体的待黏着区域;
b.涂抹导电液体步骤:将导电液体涂抹在步骤a的相同区域;
c.辐射处理步骤:在一辐射室,在足够的辐射时间内,对待黏着物体表面利用紫外线结合臭氧进行辐射处理;
d.喷涂热熔黏胶粉末步骤:在一喷室中,对待黏着物体表面喷涂带电的热熔黏胶粉末,使该热熔黏胶粉末在静电力作用下附着于待黏着区域;及
e.加热处理步骤:在一加热室内,对喷涂有热熔黏胶粉末的待黏着区域进行加热,使热熔黏胶粉末熔融。
2、 根据权利要求1所述的热熔黏胶粉末用于非金属物体表面的处理方法,其特征在于,步骤a和步骤b通过使用清洁剂和导电液体的混合物而合为一个步骤。
3、 根据权利要求1所述的热熔黏胶粉末用于非金属物体表面的处理方法,其特征在于,所述的热熔黏胶粉末是一种异量分子聚合物。
4、 根据权利要求3所述的热熔黏胶粉末用于非金属物体表面的处理方法,其特征在于,所述的热熔黏胶粉末是聚氨酯热熔黏胶粉末。
5、 一种热熔黏胶粉末用于非金属物体表面的处理装置,其特征在于,包括一传送带、一辐射室、一喷涂室及一加热室:
该传送带,位于各室的下方,用于依序将待黏着物体传送到辐射室、喷涂室及加热室;
该辐射室,位于该传送带的上方,该辐射室的上部安装有至少一紫外线放射源,该辐射室壁上还结合有一臭氧发生器,由紫外线结合臭氧对待黏着物体进行辐射处理;
该喷涂室,位于该传送带的上方,在该喷涂室的上部安装有至少一喷头,该喷头喷涂带电热熔黏胶粉末到待黏着物体表面,在该喷涂室合适部位安装有至少一吹风装置,该吹风装置用于将待黏着物体表面多余的热熔黏胶粉末吹掉;
该加热室,位于该传送带的上方,在该加热室内设置有加热装置,由该加热装置产生的热能使热熔黏胶粉末熔融。
6、 根据权利要求5所述的热熔黏胶粉末用于非金属物体表面的处理装置,其特征在于,所述传送带的速度通过使用调速马达或驱动器进行调整。
7、 根据权利要求5所述的热熔黏胶粉末用于非金属物体表面的处理装置,其特征在于,所述喷涂室的吹风装置是能够调节方向和流动强度的空气喷嘴。
8、 根据权利要求5所述的热熔黏胶粉末用于非金属物体表面的处理装置,其特征在于,所述的加热室还具有一个温度控制器,其通过设置在该加热室内的温度感应器来控制该加热室内的温度。
9、 根据权利要求5所述的热熔黏胶粉末用于非金属物体表面的处理装置,其特征在于,所述的加热装置由至少一红外线投射灯组成。
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US12/530,199 US20100021630A1 (en) | 2007-04-13 | 2008-02-02 | Method and System for Applying Hot Melt Adhesive Powder onto a Non-Metallic Object Surface |
BRPI0808627-3A BRPI0808627B1 (pt) | 2007-04-13 | 2008-02-02 | Método para aplicação de adesivo em pó termoplástico sobre uma superfície de objeto não metálico e sistema para aplicação de adesivo em pó termoplástico sobre superfície de um objeto não metálico |
PCT/CN2008/000275 WO2008124993A1 (fr) | 2007-04-13 | 2008-02-02 | Procédé et appareil de traitement pour poudre adhésive thermofusible utilisée sur une surface non métallique |
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BRPI0808627B1 (pt) | 2018-05-15 |
WO2008124993A1 (fr) | 2008-10-23 |
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CN101284265B (zh) | 2010-09-08 |
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