CN101234677A - Goods sorting and split charging equipment and method thereof - Google Patents

Goods sorting and split charging equipment and method thereof Download PDF

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Publication number
CN101234677A
CN101234677A CNA2008100578694A CN200810057869A CN101234677A CN 101234677 A CN101234677 A CN 101234677A CN A2008100578694 A CNA2008100578694 A CN A2008100578694A CN 200810057869 A CN200810057869 A CN 200810057869A CN 101234677 A CN101234677 A CN 101234677A
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goods
case basket
basket
station
case
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CN101234677B (en
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姜广峻
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses an equipment for sorting and packaging goods and a method thereof, wherein, the equipment comprises turning box baskets, a box basket transporting device, a goods-providing device, a radio frequency reader, a wireless radio frequency card, an electronic control system and a system of computer information management, wherein, each box basket box has the wireless radio frequency card; a side on a stopping position of a plurality of box baskets on the box basket transporting device is provided with the goods-providing device; the radio frequency reader is arranged near the stopping positions for the box backsets on the box basket transporting device. The method comprises the following steps: A. configuring devices for the whole line and determining the brands and specifications of goods to be delivered; B. setting the information of device configuration as well as the brands and specifications of the goods; C. setting the allocation proposal; D. preparing and implementing the allocation proposal; E. starting the whole line and pre-allocation; F. inputting empty box baskets; G. applying the box baskets for delivery and allocation; H. unloading the baskets. The equipment for sorting and packaging goods has the advantages of high speed, reliable work, low operation cost, compact structure, and small land occupancy, so the invention is applicable for various goods delivery centers with different delivery requirements and scopes.

Description

Goods sorting dispensing apparatus and method thereof
Technical field
The present invention relates to a kind of goods sorting dispensing apparatus and method thereof, belong to the logistics distribution field.
Background technology
In the logistics distribution center, (hereinafter to be referred as " goods ", " the bar cigarette " that become as per 10 box cigarette packages can be described as " goods " to the lightweight goods that a large amount of different brands specification container dimensions sizes are approximate.When manufacturer dispatched from the factory, a plurality of goods packings became case, were packaged into a carton as 50 cigarettes.) need devan according to the different requirements of each each order slip of retail customer, sort, counting, packing so that shipment shipping in time is to each retail customer.Traditional business model is the papery order slip, by manually devan, sort, counting, packing operation, not only recruitment number is many, labour intensity big, inefficiency, error rate height, and because manual operations, when going wrong, search the reason difficulty of correcting a mistake.Along with the development of China market expanding economy and informationization technology, traditional business model changes to the modern commerce pattern, and logistlcs technology is also in progressively obtaining attention and constantly developing.Up to the present " goods " letter sorting method for filling and equipment development has following several situation:
1) replace the papery order with the electronic tag method, just mechanically sort the packing operation according to the prompting on the electronic tag, manual operation is leaned in this letter sorting packing entirely, and not only efficient is low, and labour intensity is big, and error rate is higher, and searches the reason difficulty of correcting a mistake.
2) adopt tower or other letter sorting method for filling and equipment, replace the electronic tag method.All need manually in time replenish to warehousing Cang Dao, the goods that sorts out also will enter other packing operation.
3) adopt channel type to sort the similar letter sorting method for filling of method for filling or other big flows, though the degree of automation height sorts the efficient height, process load is big.But letter sorting separates with the packing operation, equipment volume is huge, and floor area is big, complex structure, the cost height, only suitable brand specification is few and goods sorting packing operation that flow is big, and the goods that the brand specification is more for those flows are less, the semi-automatic method that also needs to set up electronic tag method and tower mechanism for sorting and so on is in addition replenished, this has not only increased floor area, strengthened investment especially, therefore be not suitable for China's national situation, should not generally promote the use of.
In the logistics distribution center, the different brands specification and the quantity thereof of the goods of providing and delivering every day by the market decision, are ccasuals.Can draw according to statistics accumulation: dispensed amounts every day of a part of brand specification goods is bigger, and dispensed amounts every day of another part brand specification goods is less, there is dispensed amounts every day of sub-fraction brand specification goods littler, even it is minimum, therefore in various letter sorting method for filling and equipment, exist two large problems not resolve: a) for big, a large amount of little contradiction of brand specification dispensed amounts every day of a small amount of brand specification dispensed amounts every day in the different brands specification goods, all be to adopt several method and equipment branch to be arranged, finish total letter sorting packing task.If an order slip is that several lines in mountain are finished letter sorting packing task, then to carry out " merging order slip " and handle, easily made mistakes and so both bothered; B) all the letter sorting operation is separated with the packing operation and carry out.Therefore certainly exist that floor area is big, complex structure, cost height, fault is many, the recruitment number is many, operating cost is big shortcoming.
Summary of the invention
The object of the present invention is to provide a kind of goods sorting dispensing apparatus and method, this Apparatus and method for can merge letter sorting packing operation, divide the letter sorting packing task that finish all brand specification goods that dispensed amounts varies in size on the wiring a letter sorting.
To achieve these goals, the present invention takes following technical scheme:
A kind of goods sorting dispensing apparatus, it is characterized in that: it comprises Turnover Box basket, case basket feedway, ration of goods device, frequency read/write, radio frequency card, electric-control system and computer information management system, wherein: described Turnover Box basket is the case basket of the fixedly specification of dress m layer, every layer of n goods, the basket of each Turnover Box basket is installed a described radio frequency card on one's body, and the mouth described Turnover Box basket up of stocking up transmits on described case basket feedway joins goods; Described case basket feedway is provided with case basket stop position, and a side of some case basket stop positions is provided with described ration of goods device, and some the case basket stop positions sides on the described case basket feedway are provided with described frequency read/write; Described electric-control system comprises Programmable Logic Controller PLC, each end instr in described ration of goods device, the case basket feedway connects the input of this Programmable Logic Controller PLC, and the output of this Programmable Logic Controller PLC connects each driver train in described ration of goods device, the case basket feedway respectively through each driving circuit; Described computer information management system is connected with Programmable Logic Controller PLC, described frequency read/write and promotion sales central computer management imformation system in the described electric-control system.
Described goods sorting dispensing apparatus also comprises the goods sorting device, one of at least one ration of goods device is sidelong and is put one group of goods sorting device, end instr in each goods sorting device connects the input of described Programmable Logic Controller PLC, and the output of described Programmable Logic Controller PLC connects the driver train of each goods sorting device through each driving circuit.
A kind of goods sorting method for filling is characterized in that comprising the whole line equipment of step: A. configuration and the brand specification of the goods of determining to provide and deliver; B. in computer information management system, set device disposes and goods brand specification information; C. in computer information management system, set every day or every batch of order slip and join cargo interests case information; D. prepare to implement to join the cargo interests case; E. start whole line and prewired goods; F. import the empty van basket; G. the case basket transmits and joins goods; H. unload the case basket.
Advantage of the present invention is: because of the present invention not only comprises computer information management system and the electric-control system that ration of goods device, case basket feedway and frequency read/write, radio frequency card, control break cargo, also can select the goods sorting device that combines with the ration of goods device and to use according to actual needs, carry out so the present invention can combine letter sorting operation and packing operation effectively.And the letter sorting packing task that brand specification quantity difference, dispensed amounts vary in size can be finished on a line.In actual applications, the user can according to the size of goods year dispensing total amount, goods brand specification quantity what, each in brand specification goods year dispensed amounts size and place particular case, select to determine the own equipment disposition that is suitable for and sort the packing mode.The present invention has that the letter sorting separate-loading packaging is fast, reliable operation, easy to operate, the recruitment number is few, operating cost is low, compact conformation, floor area is little, construction investment is few advantage, is applicable to that various different dispensings require and the goods delivery center of scales.
Description of drawings
Fig. 1 be the goods sorting dispensing apparatus first embodiment overlook the layout scheme drawing;
Fig. 2 be the goods sorting dispensing apparatus second embodiment overlook the layout scheme drawing;
Fig. 3 is first kind of plan structure scheme drawing of forming pattern of case basket feedway;
Fig. 4 is that the A of Fig. 3 is to rotational structure scheme drawing (removing baffle mechanism and sensor);
Fig. 5 is that the B of Fig. 3 is to side-looking structure partial enlarged diagram (removing sensor);
Fig. 6 is second kind of plan structure scheme drawing of forming pattern of case basket feedway;
Fig. 7 is that the A of Fig. 6 is to rotational structure scheme drawing (remove baffle mechanism, push away case basket machine and sensor);
Fig. 8 is that the B of Fig. 6 is to side-looking structure partial enlarged diagram (removing first roller conveyor and sensor);
Fig. 9 is the plan structure scheme drawing of the third composition pattern of case basket feedway;
Figure 10 is that the A of Fig. 9 is to rotational structure scheme drawing (remove baffle mechanism, push away case basket machine and sensor);
Figure 11 is that the B of Fig. 9 is to side-looking structure partial enlarged diagram (removing first roller conveyor and sensor);
Figure 12 is the main TV structure scheme drawing of ration of goods device;
Figure 13 is the main TV structure scheme drawing of the first low speed conveyer of ration of goods device;
Figure 14, Figure 15 are that the master of the layering counting conveyer of ration of goods device looks and the side-looking structural representation;
Figure 16 is the main TV structure scheme drawing of the layering loading machine of ration of goods device;
Figure 17 is that the A-A of Figure 16 is to the side-looking structural representation;
Figure 18 is that the B-B of Figure 16 is to the side-looking structural representation;
Figure 19 is the main TV structure scheme drawing of goods automatic sorting device;
Figure 20 is the main TV structure scheme drawing of the second low speed conveyer of goods automatic sorting device;
Figure 21 be the goods automatic sorting device rise the main TV structure scheme drawing of machine from fold;
Figure 22 is that the A of Figure 21 is to partial enlarged drawing;
Figure 23, Figure 24 are that first of goods automatic sorting device is chosen the master who dials the machine of penetrating automatically and looked and the plan structure scheme drawing;
Figure 25 is the main TV structure scheme drawing of goods S. A. sorting equipment;
Figure 26 is the main TV structure scheme drawing in the warehousing storehouse of goods S. A. sorting equipment;
Figure 27, Figure 28 are that second of goods S. A. sorting equipment is chosen the master who dials the machine of penetrating automatically and looked and the plan structure scheme drawing;
Figure 29 is the signal flow graph of computer information management system and electric-control system;
Figure 30 is an embodiment scheme drawing of present device and method;
Figure 31 is another embodiment scheme drawing of present device and method.
The specific embodiment
Before specific descriptions, need to prove: the description for " position ", " orientation " among the present invention is to describe according to the direction of goods or the transmission of case basket.For example, for a device, the position that goods or case basket arrive earlier is front end, the place ahead of this device, and the position that the back arrives is rear end, the rear of this device.For goods or case basket itself, be arranged in before the former is by direction of transfer, after the latter is.For the description of " system " speech among the present invention, it comprises computer information management system, electric-control system, integral device (containing pneumatic system) etc.For the description of goods year dispensed amounts " size " speech among the present invention, " size " is relative, and it is set for giving full play to equipment performance.For example, " size " can be set at " bigger, less, littler, minimum " etc." Turnover Box basket " can abbreviate " case basket " as in addition.Be described in detail below in conjunction with accompanying drawing.
Goods sorting dispensing apparatus of the present invention mainly contains two kinds of basic comprising forms.First kind of basic comprising form as shown in Figure 1, the goods sorting dispensing apparatus comprises Turnover Box basket 1, case basket feedway 2, ration of goods device 3, frequency read/write (not shown), radio frequency card (not shown), electric-control system (not shown) and computer information management system (not shown).
Turnover Box basket 1 is the case basket of the fixedly specification of dress m layer, every layer of n goods, and the basket of each Turnover Box basket 1 is installed a radio frequency card on one's body, and the mouth Turnover Box basket 1 up of stocking up transmits on case basket feedway 2 joins goods.Case basket feedway 2 is provided with case basket stop position, and a side of some case basket stop positions is provided with ration of goods device 3, the other frequency read/write that is provided with of some the case basket stop positions on the case basket feedway 2.Electric-control system comprises Programmable Logic Controller PLC, each end instr in ration of goods device 3, the case basket feedway 2 connects the input of this Programmable Logic Controller PLC, and the output of this Programmable Logic Controller PLC connects each driver train in ration of goods device 3, the case basket feedway 2 respectively through each driving circuit.Computer information management system is connected with Programmable Logic Controller PLC, frequency read/write and promotion sales central computer management imformation system in the electric-control system.
Second kind of basic comprising form of goods sorting dispensing apparatus as shown in Figure 2, except that shown in Figure 1, also comprise the goods sorting device, one of at least one ration of goods device 3 is sidelong and is put one group of goods sorting device, end instr in each goods sorting device connects the input of Programmable Logic Controller PLC, and the output of Programmable Logic Controller PLC connects the driver train of each goods sorting device through each driving circuit.The goods sorting device is goods automatic sorting device 4 or goods S. A. sorting equipment 5.As Fig. 2, one group of goods sorting device can be made up of some goods automatic sorting devices 4, also can be made up of some goods S. A. sorting equipments 5, also can form (Fig. 2 is not shown) by some goods automatic sorting devices 4 and some goods S. A. sorting equipments 5.
Case basket feedway 2 is formed pattern (illustrated in figures 1 and 2 all is that first kind of case basket feedway 2 formed the pattern example) by three kinds of equipment, as detailed below.
, form pattern and comprise the first roller conveyor 2-1 for first kind of case basket feedway 2 to shown in Figure 5 as Fig. 3.This first roller conveyor 2-1 comprises the first roller conveyor structure, first case basket baffle mechanism 2-1-4, first case basket location status sensor, some second case basket baffle mechanism 2-1-5, some second case basket location status sensors.The first roller conveyor structure comprises the first frame 2-1-1, be contained in the first roller-way transporting flat 2-1-3, the roller driver train be made up of some roller 2-1-2 on the first frame 2-1-1 top, and the first roller-way transporting flat 2-1-3 forms transfer passage with the first frame 2-1-1 upper side frame that is positioned at its both sides.The roller driver train of the first roller conveyor structure is the mechanism that can realize that roller rotates, the mechanism that combines as electronic roller, O shape band, common roller, the mechanism that motor, turning cylinder, O shape band, common roller combine, the mechanism that motor, sprocket wheel chain, common roller combine etc.First the case basket baffle mechanism 2-1-4 comprises first case basket baffle plate 2-1-4-1 and its barrier driving mechanism that rises and falls of control.Second the case basket baffle mechanism comprises second case basket baffle plate 2-1-5-1 and its barrier driving mechanism that rises and falls of control.First, second case basket baffle plate 2-1-4-1,2-1-5-1 lays respectively at the gap location between two roller 2-1-2 of the first roller conveyor structure, first, second case basket baffle plate 2-1-4-1, the beginning position of opening of 2-1-5-1 is respectively the upper limit position that it is in rise, be in and open first of beginning position, the top of second case basket baffle plate is higher than the first roller-way transporting flat 2-1-3 respectively and can blocks the case basket 1 of conveying, first, second case basket baffle plate 2-1-4-1, when 2-1-5-1 drops to the lower position, first, the top of second case basket baffle plate is lower than the first roller-way transporting flat 2-1-3 respectively, but so that case basket 1 equal smooth delivery of power.Controlling the bottom that barrier driving mechanism that first, second case basket baffle plate 2-1-4-1,2-1-5-1 rise and fall is installed in the first frame 2-1-1 respectively, all is to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, as cylinder, and cam mechanism etc.First, second case basket location status sensor is respectively first, second end instr KL1, KL2, this first, second end instr KL1, KL2 are installed in respectively on the first frame 2-1-1 of first, second case basket baffle plate 2-1-4-1,2-1-5-1 front side, and be positioned at the gap location of two roller 2-1-2 of first roller-way transporting flat 2-1-3 below, perhaps this first, second end instr KL1, KL2 are installed in respectively on the upper side frame of the first frame 2-1-1 of first, second case basket baffle plate 2-1-4-1,2-1-5-1 front side.
First case basket baffle plate 2-1-4-1 is positioned at the place ahead of second case basket baffle plate 2-1-5-1, the first roller conveyor structure is divided into two sections, first the case the preceding preceding roller of case basket 1 size of basket baffle plate 2-1-4-1 partly is a leading portion, remainder is a back segment, at least one independent roller drive mechanism of leading portion mountain, back segment is by at least one independent roller drive mechanism, section adopts the fast mechanism of increase and decrease to drive perhaps, it is all moving in not stall to start back each section roller, the transfer rate of leading portion roller is lower than the transfer rate of back segment roller, so that space out between the case basket 1.
Be case basket stop position before first, second case basket baffle plate 2-1-4-1, the 2-1-5-1, the preceding case basket stop position of one or more second case basket baffle plate 2-1-5-1 that is positioned at front end is made as the write information station, the other frequency read/write that is provided with of this write information station, to be used for joining goods information to the 1 basket of radio frequency card input on one's body of empty van basket that stops on the write information station, case basket stop position before second case basket baffle plate 2-1-5-1 of write information station back is made as joins the goods station, and this side of joining the goods station is provided with ration of goods device 3.According to the performance characteristics of used frequency read/write, join the other frequency read/write that is provided with of goods station in each or part.
, form pattern and comprise the first roller conveyor 2-1, the second roller conveyor 2-2 and some case basket machine 2-3 that pushes away for second kind of case basket feedway 2 to shown in Figure 8 as Fig. 6.Wherein:
The structure of the first roller conveyor 2-1 is identical to first kind of first roller conveyor 2-1 that forms in the pattern of case basket feedway 2 shown in Figure 5 with Fig. 3, does not here give unnecessary details.
The second roller conveyor 2-2 comprises the second roller conveyor structure, some the 3rd case basket baffle mechanism 2-2-4, some the 3rd case basket location status sensors, some the 4th case basket baffle mechanism 2-2-5, some the 4th case basket location status sensors.The second roller conveyor structure comprises the second frame 2-2-1, be contained in the second roller-way transporting flat 2-2-3, the roller driver train be made up of some roller 2-2-2 on the second frame 2-2-1 top.The second roller-way transporting flat 2-2-3 forms transfer passage with the second frame 2-2-1 upper side frame that is positioned at its both sides.The roller driver train of the second roller conveyor structure is the mechanism that can realize that roller rotates, and it constitutes the roller driver train with the first roller conveyor structure.The 3rd the case basket baffle mechanism 2-2-4 comprises the 3rd case basket baffle plate 2-2-4-1 and its barrier driving mechanism that rises and falls of control.The 4th the case basket baffle mechanism 2-2-5 comprises the 4th case basket baffle plate 2-2-5-1 and its barrier driving mechanism that rises and falls of control.The 3rd, the 4th case basket baffle plate 2-2-4-1,2-2-5-1 lays respectively at the gap location between two roller 2-2-2 of the second roller conveyor structure, the 3rd, the 4th case basket baffle plate 2-2-4-1, the beginning position of opening of 2-2-5-1 is respectively the upper limit position that it is in rise, be in and open the 3rd of beginning position, the top of the 4th case basket baffle plate is higher than the second roller-way transporting flat 2-2-3 respectively and can blocks the case basket 1 of conveying, the 3rd, the 4th case basket baffle plate 2-2-4-1, when 2-2-5-1 drops to the lower position, the 3rd, the top of the 4th case basket baffle plate is lower than the second roller-way transporting flat 2-2-3 respectively, but so that case basket 1 equal smooth delivery of power.The barrier driving mechanism that control the 3rd, the 4th case basket baffle plate 2-2-4-1,2-2-5-1 rises and falls is installed in the bottom of the second frame 2-2-1 respectively, is to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, as cylinder, and cam mechanism etc.Three, the 4th case basket location status sensor is respectively the 3rd, the 4th end instr KL3, KL4.Three, the 4th end instr KL3, KL4 be installed in the 3rd respectively, on the second frame 2-2-1 of the 4th case basket baffle plate 2-2-4-1,2-2-5-1 front side, and be positioned at the gap location of two roller 2-2-2 of second roller-way transporting flat 2-2-3 below, perhaps the 3rd, the 4th end instr KL3, KL4 be installed in the 3rd respectively, on the upper side frame of the second frame 2-2-1 of the 4th case basket baffle plate 2-2-4-1,2-2-5-1 front side.
The second roller conveyor 2-2 is placed in parallel in the side of the first roller conveyor 2-1, the first roller-way transporting flat 2-1-3 and the second roller-way transporting flat 2-2-3 are on the same horizontal surface, first to fourth case basket baffle plate 2-1-4-1,2-1-5-1,2-2-4-1, be case basket stop position before the 2-2-5-1, the preceding case basket stop position of one or more second case basket baffle plate 2-1-5-1 that is positioned at front end is made as the write information station, the other frequency read/write that is provided with of this write information station, to be used for joining goods information to the 1 basket of radio frequency card input on one's body of empty van basket that stops on the write information station, case basket stop position before second case basket baffle plate 2-1-5-1 of some of write information station back is made as joins the goods station, this side of joining the goods station is provided with ration of goods device 3, case basket stop position before second case basket baffle plate 2-1-5-1 of other of this write information station back is made as and pushes away case basket station, release nearby so that finish the case basket 1 of joining the goods task, the last correspondence of the second roller conveyor 2-2 pushes away case basket station and is provided with inlet basket station, the basket end that advances that goes out basket end and inlet basket station that pushes away case basket station connects, the place ahead of each inlet basket station and rear are provided with the 3rd case basket baffle plate 2-2-4-1 and the 4th case basket baffle plate 2-2-5-1 respectively, push away second case basket baffle plate 2-1-5-1 of case basket station and parallel with this 4th case basket baffle plate 2-2-5-1 that pushes away the inlet basket station that case basket station connects, and the block material face of two baffle plates is in the same plane, and each pushes away case basket station and is provided with one and pushes away case basket machine 2-3.According to the performance characteristics of used frequency read/write, by each pushes away case basket station, each or part join the other frequency read/write that is provided with of goods station.
Push away case basket machine 2-3 and comprise push pedal 2-3-1, push pedal guiding mechanism, push pedal driver train, push pedal location status sensor.Push pedal 2-3-1 is positioned at the top of the first roller-way transporting flat 2-1-3, push pedal 2-3-1 open the beginning position for and push away case basket station go out the relative side edge of basket end, and push pedal 2-3-1 can be above the first roller-way transporting flat 2-1-3 left and right sides cross motion.The push pedal guiding mechanism is made up of pilot bar 2-3-2 and guide pin bushing.The lower end of push pedal 2-3-1 is provided with two and stretches out projection, two stretch out projection pass the first roller conveyor structure two roller 2-1-2 the gap and extend to roller below, two lower ends of stretching out projection are connected with the end of two pilot bar 2-3-2 respectively, each pilot bar 2-3-2 is in a guide pin bushing, guide pin bushing is connected with first, second frame 2-1-1,2-2-1, two pilot bar 2-3-2 are parallel with first, second roller-way transporting flat 2-1-3,2-2-3, and two pilot bar 2-3-2 are positioned at below the roller of first, second roller conveyor structure.The push pedal driver train that drives the transverse horizontal motion of the push pedal left and right sides is the mechanism that can realize the linear reciprocating motion of fixed journey system, the push pedal driver train can be connected with push pedal 2-3-1 direct connection or with a pilot bar 2-3-2 one end, and perhaps pilot bar 2-3-2 is a member of push pedal driver train.As, if the push pedal driver train is a cylinder, then piston rod is a pilot bar.Push pedal location status sensor is to be arranged on push pedal 2-3-1 to be in the 5th end instr KL5 that opens on the first frame 2-1-1 that pushes away other the arbitrary sides outside the case basket face when beginning the position.Pushing away case basket machine 2-3 also can be arranged on and push away on the independent rack that case basket station goes out the relative side of basket end, the end of two pilot bar 2-3-2 directly links to each other with the plate body of push pedal 2-3-1, and push pedal guiding mechanism, push pedal driver train and push pedal location status sensor are installed on this independent rack.
To shown in Figure 11, the third of case basket feedway 2 formed pattern and comprised the first roller conveyor 2-1, the 3rd roller conveyor 2-4 and some case basket machine 2-3 that pushes away as Fig. 9.Wherein:
The structure of the first roller conveyor 2-1 is identical to first kind of first roller conveyor 2-1 that forms in the pattern of case basket feedway 2 shown in Figure 5 with Fig. 3, does not here give unnecessary details.
The 3rd roller conveyor 2-4 comprises the 3rd roller conveyor structure, the 5th case basket baffle mechanism 2-4-4, the 5th case basket location status sensor, some the 6th case basket baffle mechanism 2-4-5, some the 6th case basket location status sensors, some the 7th case basket baffle mechanism 2-4-6, some the 7th case basket location status sensors.The 3rd roller conveyor structure comprises the 3rd frame 2-4-1, be contained in the 3rd roller-way transporting flat 2-4-3, the roller driver train be made up of some roller 2-4-2 on the 3rd frame 2-4-1 top.The 3rd roller-way transporting flat 2-4-3 forms transfer passage with the 3rd frame 2-4-1 upper side frame that is positioned at its both sides, the roller driver train of the 3rd roller conveyor structure is the mechanism that can realize that roller rotates, and it constitutes the roller driver train with the first roller conveyor structure.The 5th the case basket baffle mechanism 2-4-4 comprises the 5th case basket baffle plate 2-4-4-1 and its barrier driving mechanism that rises and falls of control.The 6th the case basket baffle mechanism 2-4-5 comprises the 6th case basket baffle plate 2-4-5-1 and its barrier driving mechanism that rises and falls of control.The 7th the case basket baffle mechanism 2-4-6 comprises the 7th case basket baffle plate 2-4-6-1 and its barrier driving mechanism that rises and falls of control.The 5th to the 7th case basket baffle plate 2-4-4-1,2-4-5-1,2-4-6-1 lays respectively at the gap location between two roller 2-4-2 of the 3rd roller conveyor structure, the 5th to the 7th case basket baffle plate 2-4-4-1,2-4-5-1, the beginning position of opening of 2-4-6-1 is respectively the upper limit position that it is in rise, the top that is in the 5th to the 7th case basket baffle plate that opens the beginning position is higher than the case basket 1 that the 3rd roller-way transporting flat 2-4-3 also can block conveying respectively, the 5th to the 7th case basket baffle plate 2-4-4-1,2-4-5-1, when 2-4-6-1 drops to the lower position, the top of the 5th to the 7th case basket baffle plate is lower than the 3rd roller-way transporting flat 2-4-3 respectively, but so that case basket 1 equal smooth delivery of power.Controlling the bottom that barrier driving mechanism that the 5th to the 7th case basket baffle plate 2-4-4-1,2-4-5-1,2-4-6-1 rise and fall is installed in the 3rd frame 2-4-1 respectively, all is to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, as cylinder, and cam mechanism etc.The 5th to the 7th the case basket location status sensor is respectively the 6th, the 7th, the 8th end instr KL6, KL7, KL8, the the 6th to the 8th end instr KL6, KL7, KL8 is installed in the 5th respectively, the 6th, the 7th case basket baffle plate 2-4-4-1,2-4-5-1, on the 3rd frame 2-4-1 of 2-4-6-1 front side, and be positioned at the gap location of two rollers of the 3rd roller-way transporting flat 2-4-3 below, perhaps the 6th to the 8th end instr is installed in the 5th respectively, the 6th, the 7th case basket baffle plate 2-4-4-1,2-4-5-1, on the upper side frame of the 3rd frame 2-4-1 of 2-4-6-1 front side.
The 5th the case basket baffle plate 2-4-4-1 is positioned at the 6th, the 7th case basket baffle plate 2-4-5-1, the place ahead of 2-4-6-1, the 3rd roller conveyor structure is divided into two sections, the 5th the case the preceding preceding roller of case basket 1 size of basket baffle plate 2-4-4-1 partly is a leading portion, remainder is a back segment, leading portion is by at least one independent roller drive mechanism, back segment is by at least one independent roller drive mechanism, section adopts the fast mechanism of increase and decrease to drive perhaps, it is all moving in not stall to start back each section roller, the transfer rate of leading portion roller is lower than the transfer rate of back segment roller, so that space out between the case basket 1.
The 3rd roller conveyor 2-4 is placed in parallel in the side of the first roller conveyor 2-1, and the first roller-way transporting flat 2-1-3 and the 3rd roller-way transporting flat 2-4-3 are on the same horizontal surface.First, second, the 5th to the 7th case basket baffle plate 2-1-4-1,2-1-5-1,2-4-4-1,2-4-5-1, be case basket stop position before the 2-4-6-1, the preceding case basket stop position of one or more second case basket baffle plate 2-1-5-1 that is positioned at front end is made as the write information station, the other frequency read/write that is provided with of this write information station, to be used for joining goods information to the 1 basket of radio frequency card input on one's body of empty van basket that stops on the write information station, case basket stop position before second case basket baffle plate 2-1-5-1 of some of write information station back is made as joins the goods station, this side of joining the goods station is provided with ration of goods device 3, case basket stop position before second case basket baffle plate 2-1-5-1 of other of this write information station back is made as inlet basket station, so that inlet basket station can both be tried one's best near system is the first goods station of joining that is pushed into the case basket setting of inlet basket station, this inlet basket station also is made as the write information station, the other frequency read/write that is provided with of this inlet basket station, to be used for joining goods information to the 1 basket of radio frequency card input on one's body of empty van basket that stops on this inlet basket station, the last corresponding inlet basket station of the 3rd roller conveyor 2-4 is provided with and pushes away case basket station, the basket end that advances of inlet basket station connects with the basket end that goes out that pushes away case basket station, each the place ahead and rear that pushes away case basket station is provided with the 6th case basket baffle plate 2-4-5-1 and the 7th case basket baffle plate 2-4-6-1 respectively, second case basket baffle plate 2-1-5-1 of inlet basket station and parallel with the 7th case basket baffle plate 2-4-6-1 that pushes away case basket station that this inlet basket station connects, and the block material face of two baffle plate 2-1-5-1 and 2-4-6-1 is in the same plane.Each pushes away case basket station and is provided with one and pushes away case basket machine 2-3.According to the performance characteristics of used frequency read/write, join the other frequency read/write that is provided with of goods station in each or part.
The structure that pushes away case basket machine 2-3 is identical to the second kind of case basket machine that pushes away 2-3 structure of forming in the pattern of case basket feedway 2 shown in Figure 8 with Fig. 6, difference is: the guide pin bushing in the push pedal guiding mechanism and first, the 3rd frame 2-1-1,2-4-1 are connected, two pilot bar 2-3-2 are parallel with the first, the 3rd roller-way transporting flat 2-1-3,2-4-3, and two pilot bar 2-3-2 are positioned at roller 2-1-2, the 2-4-2 below of the first, the 3rd roller conveyor 2-1,2-4.With second kind form pattern also identical be: push away case basket machine 2-3 and can be arranged on and push away on the independent rack that case basket station goes out the relative side of basket end, the end of two pilot bar 2-3-2 directly links to each other with the plate body of push pedal 2-3-1, and push pedal guiding mechanism, push pedal driver train and push pedal location status sensor are installed on this independent rack.
As shown in figure 12, ration of goods device 3 comprises the first low speed conveyer 3-1, layering counting conveyer 3-2, layering loading machine 3-3.The input end of the mouth of the first low speed conveyer 3-1 and layering counting conveyer 3-2 connects, the mouth of layering counting conveyer 3-2 and the end of stocking up of layering loading machine 3-3 connect, and the shipment end of layering loading machine 3-3 is positioned at the top of joining the goods station of case basket feedway 2.Wherein:
As shown in figure 13, the first low speed conveyer 3-1 comprises the first load-transfer device mechanism and driver train and first, second cargo state sensor.The first load-transfer device mechanism comprises the 4th frame 3-1-5, the first load-transfer device 3-1-1 and load-transfer device wheels 3-1-2.The driver train of the first load-transfer device mechanism comprises first motor M 1, driving band wheels 3-1-3, driving band 3-1-4.Rear end pulley diameters among the load-transfer device wheels 3-1-2 is less than the front end pulley diameters, the first load-transfer device 3-1-1 that is arranged on the load-transfer device wheels 3-1-2 forms transfer passage with the 4th frame 3-1-5 upper side frame that is positioned at its both sides, active transportation belt wheel among the load-transfer device wheels 3-1-2 is coaxial with the passive belt wheel among the driving band wheels 3-1-3, load-transfer device wheels 3-1-2 is connected with first motor M 1 by driving band wheels 3-1-3, driving band 3-1-4, and first motor M 1 is connected with electric-control system.First, second cargo state sensor is the 9th, the tenth end instr KL9, KL10 on the 4th frame 3-1-5 side rack that is installed in the first load-transfer device 3-1-1 front and rear respectively, between the 9th end instr KL9 to the first load-transfer device front end, between the 9th end instr KL9 and the tenth end instr KL10, all can hold some goods on the first load-transfer device 3-1-1 between the tenth end instr KL10 to the first load-transfer device rear end.
As Figure 14, shown in Figure 15, layering counting conveyer 3-2 comprises the second load-transfer device mechanism and driver train thereof, stop or the swing gate mechanism of released goods, go into goods counting machine, the 3rd cargo state sensor.
The second load-transfer device mechanism comprises the 5th frame 3-2-5, the second load-transfer device 3-2-1 and load-transfer device wheels 3-2-2.The driver train of the second load-transfer device mechanism comprises second motor M 2, driving band wheels 3-2-3, driving band 3-2-4, rear end pulley diameters among the load-transfer device wheels 3-2-2 is less than the front end pulley diameters, the second load-transfer device 3-2-1 that is arranged on the load-transfer device wheels 3-2-2 forms transfer passage with the 5th frame 3-2-5 upper side frame that is positioned at its both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel among the driving band wheels 3-2-3, load-transfer device wheels 3-2-2 is by driving band wheels 3-2-3, driving band 3-2-4 is connected with second motor M 2, second motor M 2 is connected with electric-control system, and the second load-transfer device 3-2-1 docks with the first load-transfer device 3-1-1 level.
Be contained in swing gate mechanism on the 5th frame 3-2-5 comprise before disk 3-2-7,3-2-8,3-2-10,3-2-11 and the swing gate location status sensor of swing gate 3-2-6 and driver train, back swing gate 3-2-9 and driver train thereof, four outer marginal zone grooves.Forward and backward swing gate 3-2-6,3-2-9 lay respectively at the front and back ends top of the second load-transfer device 3-2-1, forward and backward swing gate 3-2-6,3-2-9 are installed in respectively on the turning cylinder, turning cylinder is installed on the 5th frame 3-2-5 by bearing, bearing seat, and an end of each turning cylinder is provided with the disk of two outer marginal zone grooves.The swing gate driver train is the mechanism of the forward and backward swing gate swing of may command, for example, it is for controlling first, second cylinder Q1, the Q2 of forward and backward swing gate 3-2-6,3-2-9 respectively, first, second cylinder Q1, Q2 by electromagnetic valve by electric control system controls, it also can be the tenth, the 11 motor M 10, the M11 that controls forward and backward swing gate 3-2-6,3-2-9 respectively, and the tenth, the 11 motor M 10, M11 are connected with electric-control system.Swing gate location status sensor be installed in the moving baffle plate 3-2-6 of forward swing in support the bearing seat top the 11, the 12 end instr KL11, KL12 and be installed in the 13, the 14 end instr KL13, the KL14 of the bearing seat top of the moving baffle plate 3-2-9 of rearward swing in support.
Going into the goods counting machine is the 15 end instr KL15 on swing gate 3-2-6 place the 5th frame 3-2-5 side rack before being installed in.The 3rd cargo state sensor is the 16 end instr KL16 that is installed on the 5th frame 3-2-5 side rack in swing gate 3-2-9 the place ahead, back.
Forward and backward swing gate 3-2-6,3-2-9 open the beginning position be hang, forward and backward swing gate 3-2-6,3-2-9 can be overturn and lift by its drive mechanism.When current swing gate 3-2-6 was in sagging retaining goods yard and puts, the groove before being positioned on the disk 3-2-7 outer rim of swing gate turning cylinder one end was relative with the 11 end instr KL11.Current swing gate 3-2-6 is in to lift puts the goods yard when putting, and the groove before being positioned on another disk 3-2-8 outer rim of swing gate turning cylinder one end is relative with the 12 end instr KL12.When back swing gate 3-2-9 was in sagging retaining goods yard and puts, the groove that is positioned on the disk 3-2-10 outer rim of back swing gate turning cylinder one end was relative with the 13 end instr KL13.Put the goods yard when putting when back swing gate 3-2-9 is in to lift, the groove that is positioned on another disk 3-2-11 outer rim of back swing gate turning cylinder one end is relative with the 14 end instr KL14.
In the practical application, also can swing gate mechanism be set to have only preceding swing gate 3-2-6 and driver train thereof, with disk 3-2-7,3-2-8 and sensor KL11, KL12, and swing gate 3-2-9 without issue and driver train and disk 3-2-10,3-2-11 and sensor KL13, KL14, also no third cargo state sensor.
To shown in Figure 180, layering loading machine 3-3 comprises the 3rd load-transfer device mechanism and driver train thereof, dial the cargo aircraft structure, be arranged on and dial connecing of cargo aircraft structure rear and put the cargo aircraft structure as Figure 16.
The 3rd load-transfer device mechanism comprises the 6th frame 3-3-13, the 3rd load-transfer device 3-3-11 and load-transfer device wheels 3-3-12.The driver train of the 3rd load-transfer device mechanism comprises the 3rd motor M 3, driving band wheels 3-3-9, driving band 3-3-10.Rear end pulley diameters among the load-transfer device wheels 3-3-12 is less than the front end pulley diameters, the 3rd load-transfer device 3-3-11 that is arranged on the load-transfer device wheels 3-3-12 forms transfer passage with the 6th frame 3-3-13 upper side frame that is positioned at its both sides, active transportation belt wheel among the load-transfer device wheels 3-3-1 2 is coaxial with the passive belt wheel among the driving band wheels 3-3-9, load-transfer device wheels 3-3-12 is by driving band wheels 3-3-9, driving band 3-3-10 is connected with the 3rd motor M 3, the 3rd motor M 3 is connected with electric-control system, and the 3rd load-transfer device 3-3-11 docks with the second load-transfer device 3-2-1 level.
The cargo aircraft structure of dialling that is contained on the 6th frame 3-3-13 is positioned at the 3rd load-transfer device 3-3-11 top, and this group cargo aircraft structure comprises two coaxial front end synchronous pulley 3-3-1, coaxial two backend synchronization belt wheel 3-3-2, two band 3-3-3, four retaining shifting block 3-3-4, the 4th cargo state sensor, retaining shifting block location status sensor, the 4th motor M 4 synchronously.
Front and back ends synchronous pulley 3-3-1,3-3-2 are arranged on the 3rd load-transfer device 3-3-11 top, and front and back ends synchronous pulley 3-3-1,3-3-2 are installed on the 6th frame 3-3-13 by bearing, bearing seat respectively.Backend synchronization belt wheel 3-3-2 is connected with the 4th motor M 4, and the 4th motor M 4 is connected with electric-control system.Two the band 3-3-3 synchronously that be arranged in parallel on front and back ends synchronous pulley 3-3-1,3-3-2 are synchronously with the running velocity of the 3-3-3 running velocity greater than the 3rd load-transfer device 3-3-11.Every is symmetrical arranged two retaining shifting block 3-3-4 on the band 3-3-3 synchronously, the height of retaining shifting block 3-3-4 is less than the distance between band 3-3-3 synchronously and the 3rd load-transfer device 3-3-11, two synchronously band 3-3-3 upward be in respectively on the plane and be perpendicular in the forward and backward two sides of a pair of retaining shifting block 3-3-4 of same end with synchronous band 3-3-3 service direction.When a pair of retaining shifting block 3-3-4 be in synchronous band 3-3-3 below the time, it is identical with the direction that the 3rd load-transfer device 3-3-11 of below bearing goods moves to drive the direction of retaining shifting block 3-3-4 operation with 3-3-3 synchronously.When synchronous band 3-3-3 is out of service, a pair of retaining shifting block 3-3-4 stops at backend synchronization belt wheel 3-3-2 below, be blocked in the block that the 3rd load-transfer device 3-3-11 goes up the goods that transmits and become, this moment, another stopped at front end synchronous pulley 3-3-1 top to retaining shifting block 3-3-4.After synchronous band 3-3-3 operation, this that is in backend synchronization belt wheel 3-3-2 below to retaining shifting block 3-3-4 upset lift, released goods, another is turned to front end synchronous pulley 3-3-1 below to retaining shifting block 3-3-4 simultaneously, dials the shifting block of penetrating the goods that transmits on the 3rd load-transfer device 3-3-11 and become.The 4th cargo state sensor is the 17 end instr KL17 that is arranged on front side, backend synchronization belt wheel 3-3-2 below.Retaining shifting block location status sensor is the 18 end instr KL18 that is arranged on front end synchronous pulley 3-3-1 top rear side.
Connect and put the cargo aircraft structure and comprise that two relative " L " shapes connect and put plate 3-3-5 and driver train thereof, two relative guide plate 3-3-6, two hairbrush 3-3-7, two fixed dam 3-3-8, the 5th cargo state sensor.Connect and put plate 3-3-5 by riser and dull and stereotyped the composition.Two connect the outside that the riser of putting plate 3-3-5 is in both sides frame 3-3-13 respectively, and two connect the flat board of putting plate 3-3-5 and pass the strip hole on the 6th frame 3-3-13 and stretch into the 6th frame 3-3-13 inboard.To connect the driver train of putting the plate folding be the mechanism that is installed in the linear reciprocating motion of the fixed journey system realized on the 6th frame 3-3-13 in control, and this mechanism can have and prevents to connect the guiding mechanism of putting plate 3-3-5 swing, or connect and put plate 3-3-5 and establish guiding mechanism in addition.Connect and put plate 3-3-5 and outwards open when putting in place when two, two connect the opening size put between the plate flat board greater than cargo size.Connect and put the inside closure of plate 3-3-5 when putting in place when two, two connect the opening size put between the plate flat board less than cargo size.In the practical application, control connects the driver train of putting the plate folding and can comprise and be installed in the 3rd cylinder Q3 that two " L " shapes connect two opposing placements of putting plate 3-3-5 top, the 3rd cylinder Q3 has the particular cylinders that prevents that piston rod from rotating, by electric control system controls, the end of the piston rod of two the 3rd cylinder Q3 connects the top of putting plate 3-3-5 with two " L " shapes respectively and is connected by electromagnetic valve for it.If common cylinder then need increase by two and connect the guiding mechanism of putting plate 3-3-5 folding, as be installed in guide rod guide pin bushing on the 6th frame 3-3-13 of the 3rd cylinder Q3 top.When the piston rod of two the 3rd cylinder Q3 stretches out when putting in place simultaneously, two connect the opening size put between the plate flat board greater than cargo size, when the piston rod of two the 3rd cylinder Q3 shrinks when putting in place simultaneously, two connect the opening size put between the plate flat board less than cargo size.In actual the enforcement, two " L " shapes connect the folding of putting plate 3-3-5 also can be by cam mechanism, or screw-nut body is equipped with guiding mechanism and controls, and this guiding mechanism can be roller line slideway or guide rod guide pin bushing.Two connect a holder of the flat board formation object plane of putting plate 3-3-5, and this holder object plane is or slightly inclination parallel with horizontal surface along the longitudinal direction of the goods bottom surface that receives, and the front end of this holder object plane docks with the 3rd load-transfer device 3-3-11 level.Two guide plate 3-3-6 are installed in the inboard of the 6th frame 3-3-13 respectively, and are in holder object plane top.These two guide plate 3-3-6 constitute a goods passage with the holder object plane.Article two, hairbrush 3-3-7 is fixed on the dual-side frame of the 6th frame 3-3-13, and is in the both sides, top of holder object plane, is used for light goods of pressing on the holder object plane.Two fixed dam 3-3-8 are installed in the rear end of the 6th frame 3-3-13, are used to block group cargo aircraft structure and dial the goods that is mapped on the holder object plane.The 5th cargo state sensor is to be installed in the 6th frame 3-3-13 to go up and be in the 19 end instr KL19 between two fixed dam 3-3-8.
When actual disposition is put in order line equipment, all ration of goods devices 3 can be linked to each other with one first upstream supply of material low speed conveyer respectively, do not put the goods sorting device and be not sidelong at one, also a side of entire cargo dispenser apparatus 3 can be placed one group of goods sorting device respectively, and do not link to each other with first upstream supply of material low speed conveyer, one of one or more ration of goods devices 3 can also be sidelong and put one group of goods sorting device, and remaining ration of goods device 3 is linked to each other with first upstream supply of material low speed conveyer.For example, the input end of the first low speed conveyer 3-1 of each ration of goods device 3 shown in Figure 1 is (not shown with one first upstream supply of material low speed conveyer respectively, the genus known technology) mouth connects, and the running velocity of first upstream supply of material low speed conveyer is lower than the running velocity of the first low speed conveyer 3-1.In Fig. 2, for the ration of goods device 3 that the one side is provided with one group of goods sorting device, this group goods sorting device (being not limited to the composition form of one group of goods sorting device illustrated in fig. 2) should be arranged on the side in the 9th end instr KL9 the place ahead of the first low speed conveyer 3-1 of this ration of goods device 3, and the ration of goods device 3 of goods sorting device is not set for the one side, the input end of the first low speed conveyer 3-1 of this ration of goods device 3 links to each other with the mouth of one first upstream supply of material low speed conveyer, and the running velocity of first upstream supply of material low speed conveyer is lower than the running velocity of the first low speed conveyer.First upstream supply of material low speed conveyer can be connected with devan line or temporary buffer pool of automatic, S. A., also can be not be connected with devan line or temporary buffer pool of automatic, S. A., and by manual type goods be put on it.
As Fig. 2, the goods sorting device can be goods automatic sorting device 4, also can be goods S. A. sorting equipment 5.One group of goods sorting device can all be made up of some goods automatic sorting devices 4, also can all be made up of some goods S. A. sorting equipments 5, also can be made up of jointly some goods automatic sorting devices 4 and some goods S. A. sorting equipments 5.That is to say, divide on the wiring a letter sorting, the situation that the goods sorting device all is made up of goods automatic sorting device 4 may appear respectively organizing, the situation that the goods sorting device all is made up of goods S. A. sorting equipment 5 also may appear respectively organizing, part grouping also may occur and all form, the situation that another part grouping all is made up of goods S. A. sorting equipment 5 by goods automatic sorting device 4.In addition, when special requirement, goods automatic sorting device 4 and goods S. A. sorting equipment 5 can be formed one group of goods sorting device, and can establish many groups.
Respectively goods automatic sorting device 4 and goods S. A. sorting equipment 5 are described in detail below.
As shown in figure 19, goods automatic sorting device 4 comprises the second low speed conveyer 4-1, rises machine 4-2, first from fold and choose automatically to dial and penetrate machine 4-3.The input end of the second low speed conveyer 4-1 and second upstream supply of material low speed conveyer are (not shown, the genus known technology) mouth joins, the mouth of the second low speed conveyer 4-1 connects with the goods end of going into that rises machine 4-2 from fold, first chooses automatically to dial and penetrates machine 4-3 and place the top that rises machine 4-2 from fold, the folded emersion goods end and first that rises machine 4-2 from fold is chosen automatically to dial and is penetrated dialling of machine 4-3 and inject the corresponding placement of goods end, folded emersion goods end is injected goods end overlaid with dialling, promptly folded emersion goods end is dialled exactly and is injected the goods end, and first chooses automatically to dial and penetrate dialling of machine 4-3 and penetrate the side in the 9th end instr KL9 the place ahead that the goods end places the first low speed conveyer 3-1 of ration of goods device 3.Wherein:
Second upstream supply of material low speed conveyer can be connected with devan line or temporary buffer pool of automatic, S. A., also can be not be connected with devan line or temporary buffer pool of automatic, S. A., and by manual type goods be put on it.
As shown in figure 20, the second low speed conveyer 4-1 in the goods automatic sorting device 4 comprises the 4th load-transfer device mechanism and driver train thereof.The 4th load-transfer device mechanism comprises the 7th frame 4-1-5, the 4th load-transfer device 4-1-1 and load-transfer device wheels 4-1-2.The driver train of the 4th load-transfer device mechanism comprises the 5th motor M 5, driving band wheels 4-1-3, driving band 4-1-4.Rear end pulley diameters among the load-transfer device wheels 4-1-2 is less than the front end pulley diameters, the 4th load-transfer device 4-1-1 that is arranged on the load-transfer device wheels 4-1-2 forms transfer passage with the 7th frame 4-1-5 upper side frame that is positioned at its both sides, active transportation belt wheel among the load-transfer device wheels 4-1-2 is coaxial with the passive belt wheel among the driving band wheels 4-1-3, load-transfer device wheels 4-1-2 is connected with the 5th motor M 5 by driving band wheels 4-1-3, driving band 4-1-4, and the 5th motor M 5 is connected with electric-control system.
To shown in Figure 22, rising machine 4-2 from fold and comprise the 5th load-transfer device mechanism and driver train thereof, the folded mechanism that rises in the goods automatic sorting device 4 foldedly rises that stocking up of mechanism held and the shipment end of the 5th load-transfer device mechanism joins as Figure 21.
The 5th load-transfer device mechanism comprises the 8th frame 4-2-1, the 5th load-transfer device 4-2-20 and load-transfer device wheels 4-2-17.The driver train of the 5th load-transfer device mechanism comprises the 6th motor M 6, driving band wheels 4-2-19, driving band 4-2-18.Rear end pulley diameters among the load-transfer device wheels 4-2-17 is less than the front end pulley diameters, the 5th load-transfer device 4-2-20 that is arranged on the load-transfer device wheels 4-2-17 forms transfer passage with the 8th frame 4-2-1 upper side frame that is positioned at its both sides, active transportation belt wheel among the load-transfer device wheels 4-2-17 is coaxial with the passive belt wheel among the driving band wheels 4-2-19, load-transfer device wheels 4-2-17 is connected with the 6th motor M 6 by driving band wheels 4-2-19, driving band 4-2-18, and the 6th motor M 6 is connected with electric-control system.The 5th load-transfer device 4-2-20 docks with the 4th load-transfer device 4-1-1 level or inclination.
Folded rise mechanism comprise bracket 4-2-5, bracket lifting guiding mechanism 4-2-9, two supporting plate 4-2-16, two lead thing plate 4-2-6, be fixed on back shield 4-2-2 on the 8th frame 4-2-1, the 6th cargo state sensor, two swings meet thing plate 4-2-7, two turning cylinder 4-2-8, pressure spring 4-2-11, stop screw 4-2-10, the 7th cargo state sensor, bracket lift drive mechanism.The bracket lift drive mechanism is installed in the 8th frame 4-2-1 bottom, this bracket lift drive mechanism is to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, the sensor that himself has control travel, for example, this bracket lift drive mechanism can be made up of disk 4-2-12 and 4-2-13, cam 4-2-3, roller tappet 4-2-4, the cam position state sensor of the 7th motor M 7, two outer marginal zone grooves, also can be for being made up of the cylinder or the hydraulic actuating cylinder of solenoid control.Bracket 4-2-5 is installed in the lift component upper end of bracket lift drive mechanism, for example is installed in roller tappet 4-2-4 or piston rod upper end.The size on the plane, top of this bracket 4-2-5 is less than the size of goods.The rear and front end of this bracket 4-2-5 bottom is provided with the bracket lifting guiding mechanism 4-2-9 that is made of the guide pillar guide pin bushing.Bracket 4-2-5 bottom each side be provided with a supporting plate 4-2-16 who is fixed on the 8th frame 4-2-1, be fixed with one on the transverse slat of each supporting plate 4-2-16 upper end and lead thing plate 4-2-6, two to lead thing plate 4-2-6 parallel.Plane, the top 4-2-14 of bracket 4-2-5 and two lead thing plate 4-2-6 and constitute a goods passage.Back shield 4-2-2 is positioned at the rear end of goods passage, and this back shield 4-2-2 and this goods passage have the gap.The 6th cargo state sensor is the 22 end instr KL22 that is arranged at back shield 4-2-2 and goods path clearance one side, is used to detect the goods that arrives goods passage rear end.Two swings meet thing plate 4-2-7 and stand on two outsides of leading thing plate 4-2-6 respectively, and as shown in figure 22, swing connects thing plate 4-2-7 top and can be " L " shape among the figure, be provided with below " L " shape a cross section for "
Figure S2008100578694D00131
" boss of shape, " L " bottom surface with "
Figure S2008100578694D00132
" on the boss of shape the plane link together (two relative swings connect the thing plate be approximately "
Figure S2008100578694D00133
" shape); the last plane of boss be higher than with this boss homonymy lead thing plate 4-2-6; the last plane of two relative boss constitutes a holder object plane 4-2-15; 4-2-15 is parallel with plane, the top 4-2-14 of bracket 4-2-5 for this holder object plane, and " L " shape medial surface that this holder object plane 4-2-15 and two swings connect thing plate 4-2-7 top constitutes another goods passage.The middle part that each swing meets thing plate 4-2-7 respectively connects a turning cylinder 4-2-8, and this turning cylinder 4-2-8 is installed in by bearing and bearing seat on the transverse slat of supporting plate 4-2-1 6 upper ends, and swing connects thing plate 4-2-7 and turning cylinder 4-2-8 rotary oscillation together.Each swing connects between the bottom of thing plate 4-2-7 and the supporting plate 4-2-16 and is provided with pressure spring 4-2-11, and this pressure spring 4-2-11 is used for outwards pushing up sincere swing and meets thing plate 4-2-7.That the bottom that each swing meets thing plate 4-2-7 is provided with is long up and down, about short bar hole.Stop screw 4-2-10 passes this bar hole and is fixed on the supporting plate 4-2-16, to adjust and to limit begin position and the hunting range of opening that swing meets thing plate 4-2-7.The 7th cargo state sensor is the 23 end instr KL23 that is arranged at the 22 end instr KL22 top, be used for detecting by "
Figure S2008100578694D00141
" goods held of shape boss.
The beginning position of opening of bracket 4-2-5 is in the lower position for it, plane, the top 4-2-14 of bracket 4-2-5 and the loading face of the 5th load-transfer device 4-2-20 are in same dip plane at this moment, goods enters bracket top plane 4-2-14 and goes up and detected by the 22 end instr KL22, before bracket 4-2-5 rises, both sides swings meets thing plate 4-2-7 and is in and opens the beginning position, two "
Figure S2008100578694D00142
" distance between the relative wedge angle of shape boss is less than cargo size.In the bracket 4-2-5 uphill process, goods rising and edge "
Figure S2008100578694D00143
" shape boss inclined-plane backs down two boss, swing meets thing plate 4-2-7 and overcomes the effect of pressure spring 4-2-11 and swing, two "
Figure S2008100578694D00144
" distance between the relative wedge angle of shape boss increases, until the plane, top of bracket 4-2-5 surpass " " the last plane (i.e. the last plane of two relative boss constitute holder object plane 4-2-15) of shape boss; pressure spring 4-2-11 pushes up sincere swing and meets thing plate 4-2-7; make swing meet thing plate 4-2-7 and return and open the beginning position; bracket 4-2-5 rises and begins to descend after arriving upper limit position simultaneously, goods held in the palm in two "
Figure S2008100578694D00146
" detect on the last plane of shape boss and by the 23 end instr KL23.Bracket 4-2-5 continues to descend, return open the beginning position after, the goods on the 5th load-transfer device 4-2-20 loading face enters bracket top plane 4-2-14 once more and goes up and detected by the 22 end instr KL22, waits for next working cycle.If the bracket lift drive mechanism adopts cam mechanism, then the 7th motor M 7 is installed in the 8th frame 4-2-1 bottom, and it is connected with electric-control system.On the output shaft of the 7th motor M 7 or with the output shaft of the output shaft bonded assembly retarder of the 7th motor M 7 on the disk 4-2-12 and the 4-2-13 of a cam 4-2-3 and two outer marginal zone grooves are installed, the cam position state sensor is the 20, the 21 end instr KL20, the KL21 that is separately positioned on below two disk 4-2-12 and the 4-2-13.Roller tappet 4-2-4 is positioned at the top of cam 4-2-3, and the roller of roller tappet 4-2-4 bottom contacts with cam 4-2-3 surface.Roller tappet 4-2-4 installs bracket 4-2-5 in the upper end, bracket 4-2-5 is in and opens when beginning the position, groove on disk 4-2-12 outer rim is relative with the 20 end instr KL20, bracket 4-2-5 rising begins to descend after arriving upper limit position, before arriving the lower position, groove on another disk 4-2-13 outer rim is relative with the 21 end instr KL21, and the 7th motor M 7 is slowed down.When the groove on the disk 4-2-12 outer rim was relative with the 20 end instr KL20 once more, the 7th motor M 7 shut down, and bracket 4-2-5 returns and opens the beginning position.
As Figure 23, shown in Figure 24, first in the goods automatic sorting device 4 chosen automatically to dial and penetrated machine 4-3 and comprise the first chassis block 4-3-6, the 8th motor M 8, to be installed in the chain-wheel mechanism in the first chassis block 4-3-6, the drive pulley 4-3-4 that connects sprocket wheel 4-3-3 and the 8th motor M 8 and driving band 4-3-5, symmetry and be installed in two shifting block 4-3-2, the first shifting block location status sensor on the chain 4-3-1 in the chain-wheel mechanism.The first chassis block 4-3-6 is installed in the 8th frame 4-2-1 top, and it is positioned at the folded top that rises mechanism.When shifting block 4-3-2 is in sprocket wheel 4-3-3 when below, the height of shifting block 4-3-2 less than chain 4-3-1 and swing connect thing plate 4-2-7 top " " distance on the shape boss between the 4-2-15 of plane, the width of shifting block 4-3-2 less than two " " between the relative wedge angle of shape boss open the beginning distance (this open the beginning distance be swing when meeting thing plate 4-2-7 and not swinging two "
Figure S2008100578694D00149
" distance that forms between the relative wedge angle of shape boss), opening the size of beginning distance between the wedge angle relatively less than goods.The beginning position of opening of shifting block 4-3-2 is on the horizontal line of centres of left and right sides sprocket wheel 4-3-3.The first shifting block location status sensor is for opening beginning corresponding the 24 end instr KL24 in position with shifting block 4-3-2, and the 24 end instr KL24 is arranged on left end or the right-hand member in the first chassis block 4-3-6.The 8th motor M 8 can be installed in above the first chassis block 4-3-6, and it also can be installed between two sprocket wheel 4-3-3, and it is connected with electric-control system.
In concrete enforcement, first chooses group the sprocket wheel 4-3-3 and the chain 4-3-1 that penetrate among the machine 4-3 automatically also can use synchronous pulley and band replacement synchronously respectively, and group goods principle that both realized is identical with the effect that reaches.
As shown in figure 25, goods S. A. sorting equipment 5 comprises that warehousing storehouse 5-1, second chooses to dial automatically and penetrates machine 5-2.Second chooses automatically to dial and penetrates the bottom that machine 5-2 places warehousing storehouse 5-1, the bottom shipment end and second of warehousing storehouse 5-1 is chosen automatically to dial and is penetrated dialling of machine 5-2 and inject the corresponding placement of goods end, shipment end in bottom is injected goods end overlaid with dialling, be that shipment end in bottom is dialled exactly and injected the goods end, second chooses automatically to dial and penetrates dialling of machine 5-2 and penetrate the side in the 9th end instr KL9 the place ahead that the goods end places the first low speed conveyer 3-1 of ration of goods device 3.Wherein:
As shown in figure 26, the warehousing storehouse 5-1 in the goods S. A. sorting equipment 5 comprises the 9th frame 5-1-2, supporting plate 5-1-3, road, storehouse 5-1-1, the 8th cargo state sensor.Road, storehouse 5-1-1 vertically is fixed on the top of the 9th frame 5-1-2, and it can hold the one-tenth buttress goods by artificial let-in some.The bottom of road, storehouse 5-1-1 is provided with two supporting plate 5-1-3, and the distance between two supporting plate 5-1-3 is less than the size of goods, and this supporting plate 5-1-3 is used for carrying the goods in road, storehouse.The 8th cargo state sensor is the 25 end instr KL25 that is installed in supporting plate 5-1-3 top, and the 25 end instr KL25 is corresponding with a lowermost goods among road, the storehouse 5-1-1.
As Figure 27, shown in Figure 28, second in the goods S. A. sorting equipment 5 chosen automatically to dial and penetrated machine 5-2 and comprise the second chassis block 5-2-6, the 9th motor M 9, to be installed in the chain-wheel mechanism in the second chassis block 5-2-6, the drive pulley 5-2-4 that connects sprocket wheel 5-2-3 and the 9th motor M 9 and driving band 5-2-5, symmetry and be installed in two shifting block 5-2-2, the second shifting block location status sensor on the chain 5-2-1 in the chain-wheel mechanism.The second chassis block 5-2-6 is installed in the 9th frame 5-1-2 top, and it is positioned at two supporting plate 5-1-3 belows of 5-1-1 bottom, road, storehouse.When shifting block 5-2-2 is in sprocket wheel 5-2-3 top, between the upper and lower surface of the upper surface of shifting block 5-2-2 lowermost goods in road, storehouse 5-1-1.The width of shifting block 5-2-2 is less than the distance between two supporting plate 5-1-3, and the beginning position of opening of shifting block 5-2-2 is on the horizontal line of centres of left and right sides sprocket wheel 5-2-3.The second shifting block location status sensor is for opening beginning corresponding the 26 end instr KL26 in position with shifting block 5-2-2, and the 26 end instr KL26 is arranged on left end or the right-hand member in the second chassis block 5-2-6.The 9th motor M 9 is installed in the second chassis block 5-2-6, and it is positioned in the middle of the sprocket wheel 5-2-3 of the left and right sides, and perhaps the 9th motor M 9 is installed in below the second chassis block 5-2-6, and the 9th motor M 9 is connected with electric-control system.
In concrete enforcement, second chooses group the sprocket wheel 5-2-3 and the chain 5-2-1 that penetrate among the machine 5-2 automatically also can use synchronous pulley and band replacement synchronously respectively, and group goods principle that both realized is identical with the effect that reaches.
As shown in figure 29, the electric-control system in the goods sorting dispensing apparatus of the present invention comprises the driving circuit of various driver trains such as Programmable Logic Controller PLC and motor, electromagnetic valve, electronic roller.The input of PLC connects the output of each end instr.The output of PLC connects the driving circuit of various driver trains such as motor, electromagnetic valve, electronic roller.Carry out information exchange between each frequency read/write and the computer information management system, carry out information exchange by fieldbus between computer information management system and the PLC.In actual applications, the set information of PLC receiving computer management imformation system, to carry out system initialization, join goods information by relevant frequency read/write to the radio frequency card input on one's body of case basket basket, and, at the carrying case basket, join in the goods process, PLC receives the induced signal that each end instr is sent here, the case basket information (the case basket information that writes down in the radio frequency card) that the relevant frequency read/write that the computer information management system collection comes reads, position with accurate judgement corresponding mechanism and case basket, or the position of goods, quantity etc., and drive corresponding motor by each driving circuit, driving element such as electromagnetic valve or electronic roller carries out corresponding action, thereby realizes the purpose of goods sorting packing.Because of driving circuit, computer information management system and the PLC of driving elements such as motor, electromagnetic valve, electronic roller and the message-switching technique of the message-switching technique between frequency read/write and computer information management system and promotion sales central computer management imformation system are known technology, so this paper repeats no more.
In the practical application, the user can be according to the size of goods year dispensing total amount, what of goods brand specification quantity, each in brand specification goods year dispensed amounts size and the particular case in place, select to determine the equipment disposition that oneself is suitable for and sort the packing mode, from the above mentioned, (each the ration of goods device 3 described in following each bar can be to same case basket one or more layers goods of packing into to the invention provides multiple choices, and being applicable to principle---each case basket can be adorned the 1-m layer, every layer in the top one deck or two-layer (the two-layer of each case basket of just packing at last) can be less than n the goods, below each layer be necessary for n goods, but unload behind the case basket manual sorting two-layer goods topmost):
1) equipment disposition comprises Turnover Box basket 1, case basket feedway 2, ration of goods device 3, frequency read/write, radio frequency card, electric-control system and computer information management system, wherein: ration of goods device 3 separated into two parts.Part ration of goods device 3 transmits bigger, less, the littler brand specification goods of dispensing year dispensed amounts, corresponding this ration of goods device 3 of a kind of brand specification goods, by every kind brand specification goods year the dispensed amounts size, this ration of goods device 3 on the first roller conveyor 2-1 before and after serial arrangement; Another part ration of goods device 3 is arranged in after above-mentioned a part of ration of goods device 3, concentrate minimum goods and the above-mentioned a part of ration of goods device 3 of transmission dispensing year dispensed amounts can not transmit the goods of dispensing and the new product goods of trial sale, by manually some different brands specification goods being placed on its cooresponding first upstream supply of material low speed conveyer by default.
2) equipment disposition comprises Turnover Box basket 1, case basket feedway 2, ration of goods device 3, goods sorting device, frequency read/write, radio frequency card, electric-control system and computer information management system, and wherein: ration of goods device 3 is divided into three parts.Part ration of goods device 3 transmits the bigger brand specification goods of dispensing year dispensed amounts, corresponding this ration of goods device 3 of a kind of brand specification goods, by every kind brand specification goods year the dispensed amounts size, this ration of goods device 3 on the first roller conveyor 2-1 before and after serial arrangement; Another part ration of goods device 3 is arranged in after above-mentioned a part of ration of goods device 3, combine with one group of goods sorting device respectively, transmit the less and littler brand specification goods of dispensing year dispensed amounts, and every group of brand specification goods that all can transmit the above-mentioned a part of ration of goods device 3 of dispensing can not dispensing; Remaining one or several ration of goods device 3 is arranged at last, concentrate to transmit dispensing year dispensed amounts minimum, above-mentioned a part of ration of goods device 3 and above-mentioned another part ration of goods device 3 can not transmit the goods of dispensing and the new product goods of trial sale, by manually some different brands specification goods being placed on its cooresponding first upstream supply of material low speed conveyer by default, perhaps, transmit dispensing by manually these goods being placed in the several goods S. A. sorting equipments 5 that combine with ration of goods device 3 by default.
For many groups goods sorting device, it can have multiple choices: one, can all form by goods automatic sorting device 4; Its two, can all form by goods S. A. sorting equipment 5; They are three years old, part grouping is made up of goods automatic sorting device 4, another part grouping is made up of goods S. A. sorting equipment 5, those groupings that the less brand specification goods of year dispensed amounts this moment is made up of goods automatic sorting device 4 transmit joins goods, and those groupings that the brand specification goods that year dispensed amounts is littler is made up of goods S. A. sorting equipment 5 transmit joins goods; Its four, during special requirement, can form one group, and can establish many groups by goods automatic sorting device 4 and goods S. A. sorting equipment 5.
3) equipment disposition comprises Turnover Box basket 1, case basket feedway 2, ration of goods device 3, goods sorting device, frequency read/write, radio frequency card, electric-control system and computer information management system, wherein: ration of goods device 3 separated into two parts.Part ration of goods device 3 combines with one group of goods sorting device respectively, transmits bigger, the less and littler brand specification goods of dispensing year dispensed amounts; Remaining one or several ration of goods device 3 is arranged in after above-mentioned a part of ration of goods device 3, concentrate to transmit dispensing year dispensed amounts minimum, above-mentioned a part of ration of goods device 3 can not dispensing goods and the new product goods of trial sale, by manually some different brands specification goods being placed on its cooresponding first upstream supply of material low speed conveyer by default, or, transmit dispensing by manually these goods being placed in the several goods S. A. sorting equipments 5 that combine with ration of goods device 3 by setting.
For many groups goods sorting device, it also can have and above-mentioned 2) in listed multiple choices.With 2) different be: if part grouping is made up of goods automatic sorting device 4, when another part grouping is made up of goods S. A. sorting equipment 5, those groupings that the bigger and less brand specification goods of year dispensed amounts is made up of goods automatic sorting device 4 transmit joins goods, and goods is joined in those grouping transmission that the brand specification goods that year dispensed amounts is littler is made up of goods S. A. sorting equipment 5.
For above-mentioned 1) to 3) in case basket feedway 2, it can be chosen three kinds wantonly and form a kind of in the patterns.Attention: user's selection is not limited to above-mentioned several selections.
Frequency read/write among the present invention can be joined the goods situation to the transmission of all the case baskets on the case basket feedway 2 and be monitored in real time.The distance that frequency read/write is monitored near the case basket it should be set according to the performance and the position of each frequency read/write, does not interfere with each other with two adjacent frequency read/writes and is advisable.When if the performance of the frequency read/write of selecting for use is low, except that all being provided with the frequency read/write at each write information station (write information station herein can comprise case basket feedway 2 the third form inlet basket station in pattern), the present invention also can push away case basket station and the ration of goods device 3 cooresponding other frequency read/writes that all are provided with of goods station of joining.
In concrete enforcement, each write information station on the case basket feedway 2 other (forming pattern), inlet basket station other (only forming pattern) at the third of case basket feedway 2 at every kind of case basket feedway 2, each join the goods station other with push away case basket station other (only forming pattern) at second kind of case basket feedway 2 can place one link to each other with computer information management system sweep barcode machine, order enters the fixedly bar code that basket has of each case basket 1 on the first roller conveyor 2-1 on one's body.When case basket 1 arrives each write information station side and inlet basket station side (the third composition pattern at case basket feedway 2), the barcode machine of sweeping that links to each other with computer information management system scans 1 basket of fixedly bar code on one's body of each case basket, so that this case basket bar code information input computer information management system, and with computer information management system in predefined each order slip and use the letter sorting packing sequencing of case basket corresponding one by one, when each is joined the goods station and pushes away case basket station (second kind of composition pattern at case basket feedway 2) when 1 arrival of case basket, the barcode machine of sweeping that links to each other with computer information management system scans and checks 1 basket of fixedly bar code on one's body of each case basket, thereby each case basket 1 is transmitted by the setting of computer information management system and join goods, join and be sent to printing label after the goods task is finished and sign and unload case basket station.Certainly, also only a yard labelling machine is beaten in a station setting before unloading case basket station, and the transmission of case basket 1 is joined goods and moved by electric control system controls fully, but control program is comparatively complicated, in case go wrong or during fault, search reason, the difficulty of correcting a mistake, operate also very complicated.
In the practical application, in the external packing of each goods, beat sign indicating number if desired, for example outside the bar of bar cigarette, print date of delivery, retail customer's title or code, sale monopoly license code and other relevant informations etc. in the transparent wrapper, near the preceding swing gate 3-2-6 of the layering of each ration of goods device 3 counting conveyer 3-2 code printer can be set so, this code printer links to each other with electric-control system with computer information management system.
The present invention also provides a kind of goods sorting method for filling, and the method comprising the steps of: the brand specification of the whole line equipment of A. configuration and definite dispensing goods; B. in computer information management system, set device disposes and goods brand specification information; C. in computer information management system, set every day or every batch of order slip and join cargo interests case information; D. prepare to implement to join the cargo interests case; E. start whole line and prewired goods; F. import the empty van basket; G. the case basket transmits and joins goods; H. unload the case basket.To a DISTRIBUTION CENTRE, above-mentioned A and B item content be unmodified normally, and C item content changes.
At the goods sorting dispensing apparatus of the above-mentioned different forms of the composition, the concrete implementation content of this goods sorting method for filling is incomplete same, can reduce two kinds substantially, will describe in detail respectively below.
First implementation method specifically comprises the steps A to H:
A. the whole line equipment of configuration reaches the brand specification of determining the dispensing goods
A1. according to the goods year dispensing total amount size of DISTRIBUTION CENTRE, what and place situation of brand specification, determine the composition pattern and empty van basket 1 input form of case basket feedway 2, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time.
A2. according to the number of goods year of DISTRIBUTION CENTRE dispensing total amount size, year dispensing goods brand specification, each in brand specification goods year dispensed amounts size and the composition pattern and empty van basket 1 input form of the case basket feedway 2 determined, according to following 1)~5) principle, determine the write information station, join the goods station, ration of goods device 3, push away case basket machine 2-3, push away the quantity of case basket station and inlet basket station and their arrangement sequencing position, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time:
Principle:
1) each ration of goods device 3 can be to same case basket one or more layers goods of packing into, each case basket 1 can be adorned the 1-m layer, can be less than n the goods except that every layer in topmost one deck or two-layer (the two-layer of each case basket of just packing at last), below each layer be necessary for n goods (but unload case basket after the two-layer goods in manual sorting the top);
2) except that the minimum some brand specification goods of year dispensed amounts, all the other brand specification goods are by the ration of goods device 3 layerings case basket 1 of packing into, the corresponding ration of goods device 3 of brand specification, this principle 2) do not meet principle 1 in) one deck goods by principle 3) in the ration of goods device 3 case basket 1 of packing into;
3) the minimum some brand specification goods of year dispensed amounts are by one or several ration of goods device 3 layerings case basket 1 of packing into, press the brand specification sequencing and the respective amount of the read-out demonstration of setting and appointment, manually goods is placed on first upstream supply of material low speed conveyer that links to each other with this ration of goods device 3; This ration of goods device 3 can transmit principle 2 in case of necessity) in the ration of goods device 3 brand specification goods that can not transmit and transmit the new product goods of trial sale;
4) on each ration of goods device 3 and the first roller conveyor 2-1 joins the corresponding placement of goods station;
5) if adopt first kind of case basket feedway 2 to form pattern, then empty van basket 1 is imported from the first roller conveyor 2-1 initiating terminal, one or more write information stations at the first roller conveyor 2-1 front end stop, the frequency read/write other by this write information station writes information to 1 basket of radio frequency card on one's body of the empty van basket that rests on the write information station, order transmits and to join goods then, finishes the case basket 1 of joining the goods task and is sent to from the first roller conveyor 2-1 and unloads case basket station;
If adopt second kind of case basket feedway 2 to form pattern, then empty van basket 1 is imported from the first roller conveyor 2-1 initiating terminal, one or more write information stations at the first roller conveyor 2-1 front end stop, the frequency read/write other by this write information station writes information to 1 basket of radio frequency card on one's body of the empty van basket that rests on the write information station, and order transmits and joins goods then; Finishing the case basket 1 of joining the goods task is all shifted onto on the second roller conveyor 2-2 by nearby the case basket machine that the pushes away 2-3 that pushes away on the case basket station, be sent to and unload case basket station, perhaps respectively joining the goods station in the last period finishes the case basket 1 of joining the goods task and is shifted onto on the second roller conveyor 2-2 by nearby the case basket machine that the pushes away 2-3 that pushes away on the case basket station, be sent to and unload case basket station, then respectively join case basket 1 that the goods station finishes to join the goods task and on the first roller conveyor 2-1, be sent to and unload case basket station for one section;
If adopt the third composition pattern of case basket feedway 2, then empty van basket 1 is imported simultaneously from the initiating terminal of the first roller conveyor 2-1 and the 3rd roller conveyor 2-4 respectively, stop at one or more write information stations of the first roller conveyor 2-1 front end from the empty van basket 1 of first roller conveyor 2-1 input, on the 3rd roller conveyor 2-4, respectively push away the 6th before and after the case basket station respectively from the empty van basket 1 of the 3rd roller conveyor 2-4 input, the 7th case basket baffle plate 2-4-5-1, stop before the 2-4-6-1, judge last inlet basket station on the first roller conveyor 2-1 and preceding all thereof when system and join goods station and inlet basket station when all not having the case basket, empty van basket 1 on the 3rd roller conveyor 2-4 is pushed the inlet basket station of the first roller conveyor 2-1 by the case basket machine that the pushes away 2-3 of system's appointment, this inlet basket station also is the write information station, each other frequency read/write of the write information station of first roller conveyor 2-1 front end inlet basket station other and system's appointment writes information to 1 basket of radio frequency card on one's body of empty van basket simultaneously then, order transmits and to join goods then, finishes the case basket 1 of joining the goods task and is sent to from the first roller conveyor 2-1 and unloads case basket station.
According to above-mentioned 1) to 5) principle, determine following content:
(1) determine the write information station, join goods station, ration of goods device 3, push away case basket station, inlet basket station and push away the quantity of case basket machine 2-3:
By principle 1) to 4) determine the quantity of ration of goods device 3 and join the quantity of goods station;
If adopt first kind of case basket feedway 2 to form pattern, then by principle 5) determine the quantity of write information station,
If adopt second kind of case basket feedway 2 to form pattern, then by principle 5) determine the write information station, push away case basket station, push away the quantity of case basket machine 2-3 and corresponding inlet basket station;
If the third that adopts case basket feedway 2 formed pattern, then by principle 5) determine write information station, inlet basket station, push away case basket station and push away the quantity of case basket machine 2-3 accordingly;
(2) determine write information station, the arrangement sequencing position of joining goods station, ration of goods device 3, pushing away case basket station, inlet basket station and pushing away case basket machine 2-3:
If adopt first kind of case basket feedway 2 to form pattern, then on the first roller conveyor 2-1, determine the write information station, join the arrangement sequencing position of goods station: before the write information station is arranged in, join after the goods station is arranged in, wherein, one side of respectively joining the goods station is by vertical order, place earlier principle 2) in ration of goods device 3 after, place principle 3 again) in ration of goods device 3, also can be different during special requirement;
If adopt second kind of case basket feedway 2 to form pattern, then on the first roller conveyor 2-1, determine the write information station earlier, join the goods station, push away the arrangement sequencing position of case basket station: before the write information station is arranged in, join the goods station with push away case basket station mix be arranged in the back (for example, some case basket stations that push away are set joining between the goods station, and last is joined goods station back and is provided with one and pushes away case basket station, release nearby so that finish the case basket 1 of joining the goods task, perhaps back segment join between the goods station and after be not provided with and push away case basket station, and this back one section respectively join case basket 1 that the goods station finishes to join the goods task on the first roller conveyor 2-1, be sent to unload case basket station), wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device 3 in, place principle 3 again) in ration of goods device 3, also can be different during special requirement, each pushes away and is provided with one on the case basket station and pushes away case basket machine 2-3, and correspondence pushes away case basket station inlet basket station is set on the second roller conveyor 2-2;
If adopt the third composition pattern of case basket feedway 2, then on the first roller conveyor 2-1, determine the write information station earlier, the arrangement sequencing position of joining goods station and inlet basket station: before the write information station is arranged in, join the goods station mix with inlet basket station be arranged in the back (for example, some inlet basket stations are set joining between the goods station, so that inlet basket station can both be tried one's best near system is the first goods station of joining that is pushed into the case basket setting of inlet basket station), wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device 3 in, place principle 3 again) in ration of goods device 3, also can be different during special requirement, corresponding inlet basket station on the 3rd roller conveyor 2-4 and be provided with and push away case basket station, each pushes away and is provided with one on the case basket station and pushes away case basket machine 2-3.
A3. determine the quantity and the position of frequency read/write:
If adopt first kind of case basket feedway 2 to form pattern, then at the other frequency read/write that is provided with of the write information station of the first roller conveyor 2-1 front end, and according to the performance characteristics of employed frequency read/write, according to " correctness of monitoring box basket operation in real time " principle, join the other frequency read/write that is provided with of goods station in each or part;
If adopt second kind of case basket feedway 2 to form pattern, then at the other frequency read/write that is provided with of the write information station of the first roller conveyor 2-1 front end, and according to the performance characteristics of employed frequency read/write, according to " judging the correctness of the correctness of each case basket release location and monitoring box basket operation in real time " principle, by each pushes away case basket station, each or part join the other frequency read/write that is provided with of goods station;
If adopt the third composition pattern of case basket feedway 2, then frequency read/write is set on the write information station side and the inlet basket station side of the first roller conveyor 2-1 front end, and according to the performance characteristics of employed frequency read/write, according to " correctness of monitoring box basket operation in real time " principle, join the other frequency read/write that is provided with of goods station in each or part.
A4. determine the brand specification of each ration of goods device 3 goods that transmits:
(1) principle 2) in ration of goods device 3 transmit all the other brand specification goods except that the minimum brand specification goods of year dispensed amounts, each ration of goods device 3 is connected with one first upstream supply of material low speed conveyer respectively, each first upstream supply of material low speed conveyer transmits a kind of goods of brand specification, and the brand specification of each first upstream supply of material low speed goods that conveyer transmits does not repeat; Each ration of goods device 3 is placed on the front and back order of the first roller conveyor 2-1, one side by it, the brand specification year dispensed amounts that transmits goods successively is descending, can be different during special requirement, do not meet principle 1 in should (1) yet) brand specification goods transmit by the ration of goods device in (2) 3;
(2) principle 3) in each ration of goods device 3 be connected with one first upstream supply of material low speed conveyer, this ration of goods device 3 transmits year minimum some brand specification goods of dispensed amounts, the artificial setting of computer information management system and the order and the respective amount of the brand specification goods that read-out shows of pressing, with goods be placed in this ration of goods device 3 bonded assemblys first upstream supply of material low speed conveyer on, this ration of goods device 3 also can transmit brand specification goods that the ration of goods device 3 in above-mentioned (1) can not transmit and the new product goods that transmits trial sale in case of necessity.
B. in computer information management system, set device disposes and goods brand specification information
According to the year dispensed amounts size and the setting content of A step of the DISTRIBUTION CENTRE year dispensing goods total number of brand specification and title, each brand specification goods, in computer information management system, following content is set:
B1. set the code name of each ration of goods device 3, and each ration of goods device 3 cooresponding goods worker item of joining on the first roller conveyor 2-1;
B2. set the title code name of each brand specification goods, and the title code name of the brand specification goods that transmitted of corresponding each ration of goods device 3;
B3. if adopt second kind of case basket feedway 2 to form pattern, push away case basket worker item, the code name that pushes away case basket machine 2-3 and the second roller conveyor 2-2 that then set on the first roller conveyor 2-1 go up cooresponding inlet basket worker item;
If adopt the third composition pattern of case basket feedway 2, the inlet basket worker item, the 3rd roller conveyor 2-4 that then set on the first roller conveyor 2-1 go up the pairing code name that pushes away case basket worker's item and push away case basket machine 2-3;
B4. set the code name of frequency read/write, and frequency read/write pairing worker's item on the first roller conveyor 2-1;
B5. the title code name of the code name of each first upstream of related setting supply of material low speed conveyer and each brand specification goods of being transmitted.
C. in computer information management system, set every day or every batch of order slip and join cargo interests case information
Every day or every batch of order slip information according to promotion sales central computer management imformation system transmits in computer information management system following content is set, and the content after will setting pass to electric-control system by fieldbus:
C1. for the every day of transmitting from promotion sales central computer management imformation system or every batch of purchase order (PO) information, to sequencing that route, car number, dress are dispatched a car and each car " entrucking behind client's goods of sending to earlier, after client's goods elder generation entrucking of sending to " principle, set the letter sorting packing sequencing of each order slip according to the distribution side;
C2. according to the brand specification title and the quantity of the listed goods of each order slip, and follow principle 1) requirement, set the employed case basket of each order slip number, every day or every batch of total number of employed case basket, each case basket task number and relevant information thereof, each case basket and join brand specification title code name and the respective amount that goods unloads the loading number of plies of case basket sequencing, each case basket, the every layer of goods of packing into; If an order slip uses a plurality of case baskets, when adopting first kind of case basket feedway 2 to form pattern, when setting the brand specification of the case basket 1 every layer of goods of packing into, joining the goods station in difference joins goods simultaneously as far as possible should to make each used case basket of this order slip, reduces to stop wait as far as possible; When adopting second kind of case basket feedway 2 to form pattern, when setting the brand specification of the case basket 1 every layer of goods of packing into, should make each used case basket of this order slip as far as possible join the goods station and join goods in proper order and finish and shift onto nearby on the second roller conveyor 2-2 after joining the goods task, reduce the conveying that stops other case baskets as far as possible in contiguous difference; When the third composition pattern that adopts case basket feedway 2, when setting case basket 1 first floor and packing the brand specification of goods into, should make joining the goods station and can both trying one's best near inlet basket station of the pairing ration of goods device 3 of this case basket, and make the case basket number maximization that at every turn enters inlet basket station as far as possible; When determining the loading quantity of the employed case basket of each order slip number and each case basket, should make pack into mxn or of each case basket near mxn goods as far as possible, if the entire cargo quantity of the order slip that has or the order slip that has make each case basket pack mxn or not only be less than mxn and differ quantity greatly the time near the residue quantity of goods to be installed behind mxn the goods into, can adopt " merging order slip dress basket ", that is: according to the letter sorting packing sequencing of each order slip of each car, the above mentioned goods order is merged the dress basket, all orders merges and satisfies mxn or near mxn goods, the case basket of then packing into, this case basket the adjacent order slip of correspondence order satisfy mxn or effect shipment near each case basket of mxn goods after sort packing and entrucking in proper order, the deliveryman sorted out corresponding client's dilivery of freight client by the demonstration of hand-held frequency read/write or the record of papery delivery receipt when order was sent to the client from this case basket;
C3. according to empty van basket 1 input form of determining among the setting content of C1, C2 and the A, the quantity and the position of write information station, be set in the first roller conveyor 2-1 upward number, worker's item and institute's write information content of each write information station: if adopt first or second kind of composition pattern of case basket feedway 2, empty van basket 1 is then set number, worker's item and institute's write information content of the write information station of each first roller conveyor 2-1 front end all from the initiating terminal input of the first roller conveyor 2-1; If adopt the third composition pattern of case basket feedway 2, empty van basket 1 is imported from the initiating terminal of the first roller conveyor 2-1 and the 3rd roller conveyor 2-4 respectively, then set the number of the write information station of each first roller conveyor 2-1 front end, worker's item and institute's write information content, simultaneously according to " it is that the first of case basket setting that is pushed into inlet basket station joined the goods station and make the case basket number maximization that enters inlet basket station that inlet basket station can both be tried one's best near system " principle as far as possible at every turn, corresponding which inlet basket station of setting front end write information station back needs inlet basket 1 at every turn, inlet basket worker's item and institute's write information content, and the 3rd roller conveyor 2-4 goes up and pairingly to push away case basket worker item and to push away case basket machine 2-3 code name;
C4. according to the setting content of C1, C2, C3, set each case basket 1 and upload joining goods worker item and joining the brand specification title code name and the respective amount of the loading number of plies of goods station, every layer of goods of delivery goods at each at the first roller conveyor 2-1;
C5. according to the setting content of C4, set that each ration of goods device 3 is joined case basket 1 task number of goods and sequencing, each case basket 1 is joined the brand specification and the respective amount of the loading number of plies of goods station, every layer of goods at this, set the total quantity of each brand specification goods of each 3 every day of ration of goods device or every batch of institute's dispensing, so that the upstream stock;
C6. the layering of setting according to C5 priority loading order, brand specification and the respective amount of every layer of goods of the pairing ration of goods device of new product goods of the minimum some brand specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale of packing into, be set on the first upstreams supply of material low speed conveyer before this ration of goods device 3 by the sequencing and the respective amount of manually putting each brand specification goods, and show by the read-out of appointment; If adopt several ration of goods devices 3 to transmit when joining goods, should set respectively and show; Each brand specification goods every day that setting is manually put or every batch total quantity;
C7. if adopt case basket feedway 2 first or the third form pattern, then set and finish the case basket 1 of joining after the goods task and transmit the sequencing that unloads the case basket at the first roller conveyor 2-1;
If adopt second kind of case basket feedway 2 to form pattern, and respectively joining the goods station in the last period on the first roller conveyor 2-1 finishes the case basket 1 of joining the goods task and is shifted onto on the second roller conveyor 2-2 and transmitted by nearby the case basket machine that the pushes away 2-3 on the case basket station of pushing away, then respectively join the case basket 1 that the goods station finishes to join the goods task and on the first roller conveyor 2-1, transmit for one section, set then which case basket 1 is released nearby on the first roller conveyor 2-1 and corresponding release push away case basket worker item, push away case basket machine code name, the second roller conveyor 2-2 goes up corresponding inlet basket worker's item and the sequencing of case basket is unloaded in transmission, and sets all the other case baskets 1 and continue to transmit the sequencing that unloads the case basket on the first roller conveyor 2-1; If finish the case basket 1 of joining the goods task and all shift onto nearby on the second roller conveyor 2-2, the sequencing that set then that the correspondence that all case baskets 1 release pushes away case basket worker item, pushes away case basket machine code name nearby, the case basket is unloaded in corresponding inlet basket worker's item and transmission on the second roller conveyor 2-2.
D. prepare to implement to join the cargo interests case
Whole wire system should be carried out following dead work before starting: with the goods of the minimum different brands specification of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and the new product goods of trial sale, press that computer information management system is set and the transmission sequencing and the respective amount of the brand specification goods that the read-out of appointment shows, but and the quantity of looking cooresponding first upstream supply of material low speed conveyer holding freight, manually goods successively is placed on cooresponding first upstream supply of material low speed conveyer; In addition, other first upstream supply of material low speed conveyer should be in the stock running state.
E. start whole line and prewired goods
System start-up operation, each device all are in opens the beginning position, and each conveyer and each load-transfer device all are in the commentaries on classics state of not stopping transport; From the brand specification goods of the next default of each first upstream supply of material low speed conveyor delivery, enter the first low speed conveyer 3-1 of cooresponding each ration of goods device 3 respectively;
Press default, transmit the single brand specification goods that arrives each ration of goods device 3, directly be sent to the dispensing position of this ration of goods device 3, to wait for that having the case basket 1 of joining the goods task to arrive at this dispensing station also in time joins goods;
Press default, the new product goods of the minimum some different brands specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale is by manually being placed on one or several first upstream supply of material low speed conveyer, be sent to the dispensing position of cooresponding ration of goods device 3 then, to wait for that having the case basket 1 of joining the goods task to arrive at this dispensing station also in time joins goods.
F. import empty van basket 1
If adopt first or second kind of composition pattern of case basket feedway 2, then comprise step:
Artificial or automated manner with some empty Turnover Box baskets 1 with the case basket stock up mouth up direction be placed on the initiating terminal of the first roller conveyor 2-1 of case basket feedway 2 and transmit, the case basket baffle plate of each station on the first roller conveyor 2-1 all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets 1 directly are sent to first case basket baffle plate 2-1-4-1, blocked by first case basket baffle plate 2-1-4-1, the first end instr KL1 detects a case basket before this first case basket baffle plate 2-1-4-1, and waiting system sends movement order; When system judge each ration of goods device 3 treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system is judged when before second case basket baffle plate 2-1-5-1 of first write information station the case basket being arranged, this case basket is waited for before stopping at this first case basket baffle plate 2-1-4-1, otherwise, first the case basket baffle plate 2-1-4-1 falls, this case basket and subsequent case basket transmit to first write information station, the mountain is in the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving first case basket baffle plate 2-1-4-1 and the first end instr KL1 to detect first case basket baffle plate 2-1-4-1 no case basket, first case basket baffle plate of system command 2-1-4-1 gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle, when this case basket reaches first write information station, blocked by second case basket baffle plate 2-1-5-1 of this station, and detected by the second end instr KL2.If the second end instr KL2 of second write information station judges when second write information station has the case basket, this case basket rests on first write information station and waits for, otherwise, second case basket baffle plate 2-1-5-1 of first write information station falls, this case basket is sent to second write information station, second case basket baffle plate 2-1-5-1 by this second write information station blocks, and detected by the second end instr KL2 of this station, the second end instr KL2 of first write information station judges when this first write information station does not have the case basket simultaneously, second case basket baffle plate 2-1-5-1 of this station rises to and opens the beginning position, wait for next case basket, according to above-mentioned transmission rule, then a ground is to the transmission of write information station for 1 one of case baskets, and all stopping on all write information stations has a case basket.(as required, at the initiating terminal place of the first roller conveyor 2-1 write information station can only be set, 1 one of case baskets are followed a ground and are realized with reference to said process to the process that this write information station transmits stop.) all stop has a case basket 1 on all write information stations, and after the whole case baskets 1 on the write information station are detected by the other frequency read/write of each write information station, system sends the write information order, other frequency read/write different task that writing system is set in 1 basket of radio frequency card on one's body of each empty van basket simultaneously of each write information station number and relevant information, each empty van basket 1 order enters and respectively joins the goods station and join goods then.Repeat above-mentioned working cycle, send up to system and stop movement order.Observation and the additional empty Turnover Box basket 1 of needing in service.
If adopt the third composition pattern of case basket feedway 2, then comprise step:
Artificial or automated manner with some empty Turnover Box baskets 1 with the case basket stock up mouth up direction be placed on the initiating terminal of the first roller conveyor 2-1 of case basket feedway 2 and transmit, the case basket baffle plate of each station on the first roller conveyor 2-1 all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets 1 directly are sent to first case basket baffle plate 2-1-4-1, blocked by first case basket baffle plate 2-1-4-1, the first end instr KL1 detects a case basket before this first case basket baffle plate 2-1-4-1, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system is judged when before second case basket baffle plate 2-1-5-1 of first write information station the case basket being arranged, this case basket is waited for before stopping at this first case basket baffle plate 2-1-4-1, otherwise, first the case basket baffle plate 2-1-4-1 falls, this case basket and subsequent case basket transmit to first write information station, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving first case basket baffle plate 2-1-4-1 and the first end instr KL1 to detect first case basket baffle plate 2-1-4-1 no case basket, first case basket baffle plate of system command 2-1-4-1 gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle, when this case basket reaches first write information station, blocked by second case basket baffle plate 2-1-5-1 of this station, and detected by the second end instr KL2.If the second end instr KL2 of second write information station judges when second write information station has the case basket, this case basket rests on first write information station and waits for, otherwise, second case basket baffle plate 2-1-5-1 of first write information station falls, this case basket is sent to second write information station, second case basket baffle plate 2-1-5-1 by this second write information station blocks, and detected by the second end instr KL2 of this station, the second end instr KL2 of first write information station judges when this first write information station does not have the case basket simultaneously, second case basket baffle plate 2-1-5-1 of this station rises to and opens the beginning position, wait for next case basket, according to above-mentioned transmission rule, then a ground is to the transmission of write information station for one of case basket, and all stopping on all write information stations has a case basket.All stopping on the write information station of the first roller conveyor 2-1 front end has a case basket 1, and after each case basket 1 detected by the other frequency read/write of each write information station, just waiting system sent the write information order.Observation and the additional empty Turnover Box basket 1 of needing in service.
Simultaneously, artificial or automated manner with some empty Turnover Box baskets 1 with the case basket stock up mouth up direction be placed on the initiating terminal of the 3rd roller conveyor 2-4 of case basket feedway 2 and transmit, the case basket baffle plate of each station on the 3rd roller conveyor 2-4 all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets 1 directly are sent to the 5th case basket baffle plate 2-4-4-1, blocked by the 5th case basket baffle plate 2-4-4-1, the 6th end instr KL6 detects a case basket before the 5th case basket baffle plate 2-4-4-1, and waiting system sends movement order; When system judge each ration of goods device 3 treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system judges that first pushes away when the case basket being arranged before the 6th case basket baffle plate 2-4-5-1 before the case basket station, this case basket is waited for before stopping at the 5th case basket baffle plate 2-4-4-1, otherwise, the 5th the case basket baffle plate 2-4-4-1 falls, this case basket and subsequent case basket push away case basket station to first and transmit, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving the 5th case basket baffle plate 2-4-4-1 and the 6th end instr KL6 to detect the 5th case basket baffle plate 2-4-4-1 no case basket, the 5th case basket baffle plate of the system command 2-4-4-1 gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle, before this case basket reaches first to push away case basket station, blocked, and detected by the 7th end instr KL7 by the 6th case basket baffle plate 2-4-5-1 before this station.If first the 8th end instr KL8 that pushes away case basket station judges when first push pedal that pushes away case basket machine that pushes away case basket station and have case basket or this station is not on the tram, this case basket rests on to be waited for before first pushes away the 6th case preceding basket baffle plate 2-4-5-1 of case basket station, otherwise, first the 6th case basket baffle plate 2-4-5-1 that pushes away before the case basket station falls, this case basket is sent to first and pushes away case basket station, the 7th case basket baffle plate 2-4-6-1 that is pushed away by this first behind case basket station blocks, and detected by the 8th end instr KL8 of this station, simultaneously first pushes away the 7th end instr KL7 before the case basket station and judges this first when pushing away before the 6th case basket baffle plate 2-4-5-1 before the case basket station no case basket, the 6th case basket baffle plate 2-4-5-1 of this station rises to and opens the beginning position, wait for next case basket, the case basket pushes away case basket station from one and pushes away case basket station to the next one and transmit and also similarly to carry out as mentioned above, according to above-mentioned transmission rule, 1 one of case baskets are followed a ground and are pushed away the transmission of case basket station to each, before all push away case basket station, after the 6th case basket baffle plate 2-4-5-1 and the 7th case basket baffle plate 2-4-6-1 before all stop a case basket 1 arranged, just waiting system sends and pushes away the order of case basket.When last the inlet basket station on the first roller conveyor 2-1 is judged and preceding all are joined the goods station and inlet basket station does not all have the case basket by system, and when the push pedal 2-3-1 that respectively pushes away case basket machine 2-3 on the 3rd roller conveyor 2-4 all is on the tram, system sends and pushes away the order of case basket, the empty Turnover Box basket 1 that the case basket machine that the pushes away 2-3 that pushes away case basket station of the last default of the 3rd roller conveyor 2-4 will need to release pushes the inlet basket station that the first roller conveyor 2-1 goes up default, detected by the second end instr KL2 of each inlet basket station, respectively push away case basket machine 2-3 return immediately open the beginning position, before each empty van basket 1 on the 3rd roller conveyor 2-4 is sent in proper order again and respectively pushes away case basket station, after the 6th, before the 7th case basket baffle plate 2-4-5-1 and the 2-4-6-1, wait for next working cycle.The case basket enters each the inlet basket station on the first roller conveyor 2-1, after the frequency read/write detection on each station side, so system sends the write information order, each frequency read/write is simultaneously on the write information station of the first roller conveyor 2-1 front end and different task that writing system is set in the empty van basket basket radio frequency card on one's body on each inlet basket station number and relevant information, and each empty van basket 1 order enters and respectively joins the goods station and transmit and join goods then.Repeat above-mentioned working cycle, send up to system and stop movement order.Observation and the additional empty Turnover Box basket 1 of needing in service.
G. the case basket transmits and joins goods
When frequency read/write after each case basket basket radio frequency card on one's body writes the task number and relevant information of setting, case basket 1 order enters next write information station from previous write information station, order enters each and joins the goods station and join goods, whole goods tasks of joining up to finishing this case basket comprise:
Before a certain case basket arrives a station, when if the second end instr KL2 of system by this station judges that this station has the case basket, then this case basket rests on station wait, if system judges that this station does not have the case basket, second case basket baffle plate 2-1-5-1 that then goes up a station falls, this case basket is sent to this station, blocked by second case basket baffle plate 2-1-5-1 of this station and detected by the second end instr KL2 of this station, and by near the frequency read/write detection validation this station, if when this case basket has the goods of joining task on this station, then join goods at this station; The second end instr KL2 that goes up simultaneously a station judges when this station does not have the case basket that second case basket baffle plate 2-1-5-1 that then goes up a station rises to and open the beginning position, waits for next case basket;
When the case basket a certain appointment join the goods station finish join the goods task after, next station is for joining the goods station but nothing is joined the goods task, or next station is for pushing away case basket station but there is not the case basket task that pushes away, or next station is inlet basket station but does not have the case basket task that enters, and this case basket has the goods of joining task at the more next goods station of joining, and goods station and more next joining when not having the case basket between the goods station are joined in this appointment, then this case basket is joined the goods station from this appointment and directly is sent to the more next goods station of joining, blocked by second case basket baffle plate 2-1-5-1 of this station and detected by the second end instr KL2 of this station, and by near the frequency read/write detection validation this station, join goods at this station, up to finishing whole goods tasks of joining of setting for this case basket.
H. unload the case basket
If adopt case basket feedway 2 first or the third form pattern, then finish the case basket 1 of all joining the goods task and directly be sent to and unload case basket station by the first roller conveyor 2-1, by artificial or automated manner case basket 1 is unloaded unloading case basket station;
If adopt second kind of case basket feedway 2 to form pattern, then all shift onto on the second roller conveyor 2-2 and transmit finishing all case baskets 1 of joining the goods task on the first roller conveyor 2-1 by nearby the case basket machine that the pushes away 2-3 on the case basket station of pushing away, perhaps respectively joining the goods station the last period at the first roller conveyor 2-1 finishes the case basket 1 of joining the goods task and is shifted onto on the second roller conveyor 2-2 and transmitted by nearby the case basket machine that the pushes away 2-3 on the case basket station of pushing away, and behind the first roller conveyor 2-1 one section respectively join the case basket 1 that the goods station finishes to join the goods task and do not release, directly be sent to and unload case basket station by the first roller conveyor 2-1, wherein:
The case basket enter for its setting push away case basket station before, if this second end instr KL2 that pushes away case basket station judges the case basket is arranged this station maybe this pushes away the push pedal location status sensor that pushes away case basket machine 2-3 on the case basket station and judges when this push pedal 2-3-1 that pushes away case basket machine 2-3 is not in the tram, then this case basket stops at a station wait, otherwise, second case basket baffle plate 2-1-5-1 that then goes up a station falls, and this case basket enters this and pushes away case basket station; Detected by the second end instr KL2 of this station after this case basket leaves a last station, second case basket baffle plate 2-1-5-1 that then goes up a station rises to and opens the beginning position, waits for next case basket; This case basket enters this push away case basket station after, second case basket baffle plate 2-1-5-1 by this station blocks, and detected by the second end instr KL2 of this station, the other frequency read/write of this station detects this case basket basket radio frequency card on one's body, as calculated after the confirmation of machine information management system, if this 4th end instr KL4 that pushes away the inlet basket station place on the cooresponding second roller conveyor 2-2 of case basket station detects on this inlet basket station the case basket is arranged, or the case basket of arranging formerly than this case basket sequence number does not pass through this inlet basket station as yet, or this inlet basket station the 3rd, the 4th case basket baffle plate 2-2-4-1, the 2-2-5-1 one is not in and opens when beginning the position, then this case basket rests on and pushes away case basket station wait release, otherwise, then this push pedal 2-3-1 that pushes away the case basket machine that the pushes away 2-3 of case basket station releases the second roller conveyor 2-2 with this case basket transverse horizontal and goes up cooresponding inlet basket station, blocked by the 4th case basket baffle plate 2-2-5-1, so that this case basket does not tilt, and detected by the 4th end instr KL4, afterwards, system command push pedal 2-3-1 returns and opens the beginning position, the 4th the case basket baffle plate 2-2-5-1 falls, this case basket continues to transmit on the second roller conveyor 2-2, do not had the case basket when the 4th end instr KL4 detects this position, then the 4th case basket baffle plate 2-2-5-1 returns and opens the beginning position;
The case basket transmits on the second roller conveyor 2-2, if the 4th end instr KL4 on the inlet basket station that this case basket will pass through judges on this inlet basket station that the case basket is arranged, or the cooresponding case basket station that pushes away of this inlet basket station also will not released than the case basket that this case basket sequence number is arranged formerly, then the 3rd case basket baffle plate 2-2-4-1 in this inlet basket station the place ahead is in and opens the beginning position, make this case basket stop to transmit and waiting for, otherwise, before this inlet basket station of system command, the 3rd of rear, the 4th case basket baffle plate 2-2-4-1,2-2-5-1 falls, this case basket continues to transmit on the second roller conveyor 2-2, this case basket is by after this inlet basket station, the 3rd, the 4th case basket baffle plate 2-2-4-1,2-2-5-1 returns and opens the beginning position, be sent on the second roller conveyor 2-2 up to the case basket of releasing and unload case basket station, by artificial or automated manner the case basket is unloaded unloading case basket station.
Second implementation method specifically comprises the steps A to H:
A. the whole line equipment of configuration reaches the brand specification of determining the dispensing goods
A1. according to the goods year dispensing total amount size of DISTRIBUTION CENTRE, what and place situation of brand specification, determine the composition pattern and the empty van basket input form of case basket feedway 2, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time;
A2. according to the number of goods year of DISTRIBUTION CENTRE dispensing total amount size, year dispensing goods brand specification, each in brand specification goods year dispensed amounts size and the composition pattern and the empty van basket input form of the case basket feedway 2 determined, according to following 1)~6) principle, determine the write information station, join the goods station, ration of goods device 3, goods sorting device, push away case basket machine 2-3, push away the quantity of case basket station and inlet basket station and their arrangement sequencing position, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time:
Principle:
1) each ration of goods device 3 can be to same case basket one or more layers goods of packing into, each case basket can be adorned the 1-m layer, can be less than n the goods except that every layer in topmost one deck or two-layer (the two-layer of each case basket of just packing at last), below each layer be necessary for n goods (but unload case basket after the two-layer goods in manual sorting the top);
2) some brand specification goods that year dispensed amounts is bigger are by the ration of goods device 3 layerings case basket 1 of packing into, the corresponding ration of goods device 3 of brand specification, this principle 2) do not meet principle 1 in) one deck goods by principle 3) or 4) in the ration of goods device 3 case basket 1 of packing into;
3) some brand specification goods that year dispensed amounts is less and littler are sorted on the first low speed conveyer 3-1 of every group of cooresponding ration of goods device 3 of goods sorting device through many group goods sorting devices earlier, again by these ration of goods device 3 layerings case basket 1 of packing into, the corresponding goods sorting device of brand specification, one group of goods sorting device is made up of some goods automatic sorting devices 4, or form by some goods S. A. sorting equipments 5, during special requirement, also can form by some goods automatic sorting devices 4 and some goods S. A. sorting equipments 5, every group of goods sorting device is placed on the side of the first low speed conveyer 3-1 of its cooresponding ration of goods device 3, principle 2) do not meet principle 1 in) goods also can the goods sorting device in every group sort and join goods, the corresponding goods sorting device of brand specification
If do not establish principle 2) ration of goods device 3 time, then some brand specification goods that year dispensed amounts is bigger all are sorted on the first low speed conveyer 3-1 of every group of cooresponding ration of goods device 3 of goods sorting device through many group goods sorting devices earlier, again by these ration of goods device 3 layerings case basket of packing into, the corresponding goods sorting device of brand specification, this principle 3) do not meet principle 1 in) one deck goods by principle 4) in the ration of goods device 3 case basket 1 of packing into;
4) brand specification goods that the ration of goods device 3 year minimum some brand specification goods, the principle 2 of dispensed amounts), 3) can not transmit and the new product goods that transmits trial sale, can be by one or several ration of goods device 3 layerings case basket 1 of packing into, artificial brand specification sequencing and the respective amount that shows by the read-out of setting and appointment is placed in goods on first upstream supply of material low speed conveyer that links to each other with this ration of goods device 3;
Also one group of goods S. A. sorting equipment 5 can be set in a side of a ration of goods device 3, the artificial brand specification that shows by the read-out of setting and appointment is penetrated sequencing and respective amount with dialling, above mentioned goods is placed among the warehousing storehouse 5-1 of goods S. A. sorting equipment 5 of appointment, the corresponding goods S. A. sorting equipment 5 of several brand specifications is by these ration of goods device 3 layerings case basket 1 of packing into; Maybe should organize goods S. A. sorting equipment 5 and principle 3) in the goods sorting device merge into one group, several goods S. A. sorting equipments 5 of appointment are the same in the group after the merging, the corresponding goods S. A. sorting equipment 5 of several brand specifications, remaining goods sorting device (goods automatic sorting device 4 and/or goods S. A. sorting equipment 5) is still by principle 3), the corresponding goods sorting device of brand specification, the goods that both transmitted is organized the cooresponding ration of goods device 3 layerings case basket 1 of packing into by this;
5) on each ration of goods device 3 and the first roller conveyor 2-1 joins the corresponding placement of goods station;
6) with first implementation method in principle 5) identical.
According to above-mentioned 1) to 6) principle, determine following content:
(1) determine the write information station, join goods station, ration of goods device 3, goods sorting device, push away case basket station, inlet basket station and push away the quantity of case basket machine 2-3:
By principle 2) determine directly pack into the quantity of ration of goods device 3 of case basket of the bigger some brand specification goods of year dispensed amounts;
By principle 2), 3) and 4) determine the quantity of the number of packet and the cooresponding ration of goods device 3 of goods sorting device, and the quantity of goods automatic sorting device 4 and/or goods S. A. sorting equipment 5 in every group;
By principle 1) to 5) determine the total quantity of ration of goods device 3 and join the quantity of goods station;
If adopt first kind of case basket feedway 2 to form pattern, then by principle 6) determine the quantity of write information station,
If adopt second kind of case basket feedway 2 to form pattern, then by principle 6) determine the write information station, push away case basket station, push away the quantity of case basket machine 2-3 and corresponding inlet basket station;
If the third that adopts case basket feedway 2 formed pattern, then by principle 6) determine write information station, inlet basket station, push away case basket station and push away the quantity of case basket machine 2-3 accordingly;
(2) determine write information station, the arrangement sequencing position of joining goods station, ration of goods device 3, goods sorting device, pushing away case basket station, inlet basket station and pushing away case basket machine 2-3:
1. if adopt first kind of case basket feedway 2 to form pattern, then on the first roller conveyor 2-1, determine the write information station, join the arrangement sequencing position of goods station: before the write information station is arranged in, join after the goods station is arranged in, wherein, one side of respectively joining the goods station is by vertical order, places principle 2 earlier) in ration of goods device 3 after, place principle 3 again) in ration of goods device 3, place principle 4 at last) in ration of goods device 3, also can be different during special requirement;
If adopt second kind of case basket feedway 2 to form pattern, then on the first roller conveyor 2-1, determine the write information station earlier, join the goods station, push away the arrangement sequencing position of case basket station: before the write information station is arranged in, join the goods station and push away case basket station and mix and be arranged in the back and (can some case basket stations that push away be set between the goods station joining, and last is joined goods station back and is provided with one and pushes away case basket station, release nearby so that finish whole case baskets 1 of joining the goods task, perhaps back segment join between the goods station and after be not provided with and push away case basket station, and this back one section respectively join case basket 1 that the goods station finishes to join the goods task on the first roller conveyor 2-1, be sent to unload case basket station), wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device 3 in, place principle 3 again) in ration of goods device 3, place principle 4 at last) in ration of goods device 3, also can be different during special requirement, each pushes away and is provided with one on the case basket station and pushes away case basket machine 2-3, and correspondence pushes away case basket station inlet basket station is set on the second roller conveyor 2-2;
If adopt the third composition pattern of case basket feedway 2, then on the first roller conveyor 2-1, determine the write information station earlier, the arrangement sequencing position of joining goods station and inlet basket station: before the write information station is arranged in, joining the goods station mixes with inlet basket station and is arranged in the back and (can some inlet basket stations be set between the goods station joining, so that inlet basket station can both be tried one's best near system is the first goods station of joining that is pushed into the case basket setting of inlet basket station), wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device 3 in, place principle 3 again) in ration of goods device 3, place principle 4 at last) in ration of goods device 3, also can be different during special requirement, corresponding inlet basket station on the 3rd roller conveyor 2-4 and be provided with and push away case basket station, each pushes away and is provided with one on the case basket station and pushes away case basket machine 2-3;
Wherein, for principle 3) in ration of goods device 3: if the part grouping of organizing in the goods sorting device is made up of goods automatic sorting device 4 more, and another part grouping is made up of goods S. A. sorting equipment 5, then those pairing ration of goods devices 3 that divide into groups of being made up of goods automatic sorting device 4 should be positioned at before those pairing ration of goods devices 3 that divide into groups of being made up of goods S. A. sorting equipment 5, also can be different during special requirement;
2. if being placed on this group goods sorting device of ration of goods device 3 one sides is made up of some goods automatic sorting devices 4, then each goods automatic sorting device 4 is arranged in order placement;
Be made up of some goods S. A. sorting equipments 5 if be placed on this group goods sorting device of ration of goods device 3 one sides, then each goods S. A. sorting equipment 5 is arranged in order placement;
If being placed on this group goods sorting device of ration of goods device 3 one sides is made up of some goods automatic sorting devices 4 and some goods S. A. sorting equipments 5, then goods automatic sorting device 4, goods S. A. sorting equipment 5 are arranged in order placement, and goods automatic sorting device 4 is near from the shipment end of ration of goods device 3, and goods S. A. sorting equipment 5 is far away from the shipment end of ration of goods device 3; Otherwise also can during special requirement.
A3. determine the quantity and the position of frequency read/write:
This steps A 3 is identical with steps A 3 in first implementation method.
A4. determine each ration of goods device 3, respectively organize the brand specification of each the goods sorting goods that device transmits in the goods sorting device:
(1) principle 2) in ration of goods device 3 transmit year bigger some brand specification goods of dispensed amounts, each ration of goods device 3 is connected with one first upstream supply of material low speed conveyer respectively, each first upstream supply of material low speed conveyer transmits a kind of goods of brand specification, and the brand specification of each first upstream supply of material low speed goods that conveyer transmits does not repeat; Each ration of goods device 3 is placed on the front and back order of the first roller conveyor 2-1, one side by it, the brand specification year dispensed amounts that transmits goods successively is descending, can be different during special requirement, do not meet principle 1 in should (1) yet) brand specification goods transmit by the ration of goods device in (2) or (3) 3;
(2) principle 3) in the ration of goods device 3 that uses that combines with the goods sorting device transmit year less and littler some brand specification goods of dispensed amounts, various brands specification goods is by its year dispensed amounts size order arrangement grouping, putting in order of this grouping with fixed respectively to organize each ration of goods device 3 that the goods sorting device combines corresponding one by one in the front and back of the first roller conveyor 2-1, one side placement order, the corresponding goods sorting device of brand specification, the year dispensed amounts that transmits each different brands specification goods successively is descending, can be different during special requirement, do not meet principle 1 in above-mentioned (1)) brand specification goods after the brand specification goods in should (2) transmits and is arranged in, if do not establish principle 2) ration of goods device 3 time, whole brand specification goods in then above-mentioned (1) transmit and arrange formerly with the same letter sorting of brand specification goods in being somebody's turn to do (2), also can be different during special requirement, do not meet principle 1 in should (2)) brand specification goods transmit by the ration of goods device in (3) 3, wherein:
If 1. by principle 3) many groups goods sorting device of determining all is made up of goods automatic sorting device 4, then each the goods automatic sorting device 4 in every group is connected with one second upstream supply of material low speed conveyer respectively, each second upstream supply of material low speed conveyer transmits a kind of goods of brand specification, and the brand specification of each second upstream supply of material low speed goods that conveyer transmits does not repeat; Each goods automatic sorting device 4 in every group of goods sorting device by the shipment end of organizing cooresponding ration of goods device 3 apart from this from the near to the remote, the brand specification year dispensed amounts that transmits this group goods successively is descending, transmit at last and do not meet principle 1 in above-mentioned (1)) brand specification goods, if do not establish principle 2) ration of goods device 3 time, the descending arrangement grouping of dispensed amounts per year of whole brand specification goods in then above-mentioned (1), transmit by 4 letter sortings of goods automatic sorting device, and cooresponding ration of goods device 3 is arranged formerly (being arranged in before this 1. middle above mentioned goods dispenser apparatus 3), also can be different during special requirement;
If 2. by principle 3) many groups goods sorting device of determining all is made up of goods S. A. sorting equipment 5, then each the goods S. A. sorting equipment 5 in every group is respectively by the goods of manually putting into a kind of brand specification, and the brand specification of each goods S. A. sorting equipment 5 goods that transmit does not repeat; Each goods S. A. sorting equipment 5 in every group by the shipment end of organizing cooresponding ration of goods device 3 apart from this from the near to the remote, the brand specification year dispensed amounts that transmits this group goods successively is descending, transmit at last and do not meet principle 1 in above-mentioned (1)) brand specification goods, if do not establish principle 2) ration of goods device 3 time, the descending arrangement grouping of dispensed amounts per year of whole brand specification goods in then above-mentioned (1), transmit by 5 letter sortings of goods S. A. sorting equipment, and cooresponding ration of goods device 3 is arranged formerly (being arranged in before this 2. middle above mentioned goods dispenser apparatus 3), also can be different during special requirement;
If 3. by principle 3) part grouping in many groups goods sorting device of determining is made up of goods automatic sorting device 4, another part grouping is made up of goods S. A. sorting equipment 5, then 1. the grouping of being made up of goods automatic sorting device 4 in like manner in above-mentioned, the corresponding one by one ration of goods device of arranging formerly 3 of each grouping, and 2. the grouping of being made up of goods S. A. sorting equipment 5 in like manner in above-mentioned, the ration of goods device 3 that each grouping is corresponding one by one after being arranged in; If during special requirement, one group of goods sorting device is made up of some goods automatic sorting devices 4 and goods S. A. sorting equipment 5, goods automatic sorting device 4, goods S. A. sorting equipment 5 that then should group distinguish in like manner in above-mentioned 1., 2.;
(3) if adopt principle 4) in ration of goods device 3 and first upstream low speed conveyer of supplying be connected, then this ration of goods device 3 transmits the brand specification goods that the ration of goods device 3 in the minimum some brand specification goods of year dispensed amounts, above-mentioned (1), (2) can not transmit and the new product goods of trial sale, press that computer information management system is set and the transmission sequencing and the respective amount of the brand specification goods that the read-out of appointment shows, manually goods is placed on first upstream supply of material low speed conveyer;
If ration of goods device 3 one sides employing principle 4) are provided with several goods S. A. sorting equipments 5 and transmit above mentioned goods, each goods S. A. sorting equipment 5 corresponding several brand specification then, by computer information management system is set and the read-out of appointment shows each goods S. A. sorting equipment 5 pairing brand specification goods with dial and penetrate sequencing and quantity thereof, manually with goods respectively among the warehousing storehouse 5-1 of the goods S. A. sorting equipment 5 of corresponding each appointment of packing into; If adopt and set several goods S. A. sorting equipments 5 transmission above mentioned goods in one group of goods sorting device, several goods S. A. sorting equipments 5 of appointment were the same as described above in then should organizing, and should the group in remaining goods sorting device (goods automatic sorting device 4 and/or goods S. A. sorting equipment 5) as above-mentioned (2), the corresponding goods sorting device of brand specification, the goods that all the goods sorting devices in this group are transmitted is organized the pairing ration of goods device 3 layerings case basket 1 of packing into by this.
B. in computer information management system, set device disposes and goods brand specification information
According to the year dispensed amounts size and the setting content of A step of the DISTRIBUTION CENTRE year dispensing goods total number of brand specification and title, each brand specification goods, in computer information management system, following content is set:
B1. set the code name of each ration of goods device 3, and each ration of goods device 3 cooresponding goods worker item of joining on the first roller conveyor 2-1;
B2. set the code name of each the goods sorting device in every group of goods sorting device and the code name of the affiliated group code name of each goods sorting device and every group of pairing ration of goods device 3 of goods sorting device;
B3. set the title code name of each bigger, less, littler, minimum brand specification goods of year dispensed amounts, and the title code name of the brand specification goods that transmitted of corresponding each ration of goods device 3, goods sorting device;
B4. if adopt second kind of case basket feedway 2 to form pattern, push away case basket worker item, the code name that pushes away case basket machine 2-3 and the second roller conveyor 2-2 that then set on the first roller conveyor 2-1 go up cooresponding inlet basket worker item;
If adopt the third composition pattern of case basket feedway 2, the inlet basket worker item, the 3rd roller conveyor 2-4 that then set on the first roller conveyor 2-1 go up the cooresponding code name that pushes away case basket worker's item and push away case basket machine 2-3;
B5. set the code name of frequency read/write, and frequency read/write pairing worker's item on the first roller conveyor 2-1;
B6. the title code name of the code name of related setting each first, second upstream supply of material low speed conveyer and each brand specification goods of being transmitted.
C. in computer information management system, set every day or every batch of order slip and join cargo interests case information
Step C in this step C and first implementation method is basic identical.The step C1 to C7 in comprising first implementation method, also between step C5 and C6, be set as follows content: for adopting principle 3) the goods sorting device, every layer of goods brand specification of the pairing ration of goods device 3 sequencings loading of setting according to C5 of every group of goods sorting device and respective amount, set each goods sorting device in every group of goods sorting device dial the goods sequencing and each goods sorting device is dialled the quantity of penetrating same brand specification goods continuously; For one group of goods sorting device, dialling the sequencing of penetrating goods is: according to the different brands specification and the respective amount of one deck goods of pre-installing the cartonning basket, in every layer of pairing each goods sorting device of goods, shipment end that goods sorting device farthest from the corresponding ration of goods device 3 of distance, install one by one successively, goods is dialled in proper order and is penetrated one by one, each goods sorting device all can be dialled continuously and penetrate some same brand specification goods, it is suitable that each goods sorting device is dialled the running velocity of the relative position of the distance of penetrating and speed and this goods sorting device and the first low speed conveyer 3-1 and the first low speed conveyer 3-1, so that dropping on the first low speed conveyer 3-1 one by one, goods goes up the arrangement transmission, keep a segment distance between each goods, not overlapping; Set the total quantity of each goods sorting device every day or every batch of letter sorting goods; For adopting principle 4) one group of goods S. A. sorting equipment 5, every layer of goods brand specification of these group goods S. A. sorting equipment 5 pairing ration of goods device 3 sequencings loadings of setting according to C5 and respective amount, set goods brand specification and sequencing and the respective amount of manually putting into each goods sorting device 5 of this group, and show by the read-out of appointment, set each goods S. A. sorting equipment 5 in this group dial goods sequencing and each goods S. A. sorting equipment 5 dial continuously the quantity (with adopting principle 3) of penetrating goods the goods sorting device different just: each from the not necessarily same brand specification of 5 groups of goods of penetrating of same goods S. A. sorting equipment), all the other are with above-mentioned principle 3) the goods sorting device the same; If adopt and set several goods S. A. sorting equipments 5 transmission above mentioned goods in one group of goods sorting device, several goods S. A. sorting equipments 5 of appointment were equally set as described above in then should organizing, the corresponding goods sorting device of several brand specifications, and in this group remaining goods sorting device (goods automatic sorting device 4 and/or goods S. A. sorting equipment 5) with above-mentioned principle 3) the goods sorting device equally set the corresponding goods sorting device of brand specification.
D. prepare to implement to join the cargo interests case
The full content of the step D of this step D in comprising first implementation method, also comprise: if having by principle 3) the goods S. A. sorting equipment 5 selected for use, then press the capacity (but quantity of holding freight) of road, storehouse 5-1-1, each brand specification goods correspondence that manually will set is packed among road, the storehouse 5-1-1 of goods S. A. sorting equipment 5 of each appointment, the corresponding goods S. A. sorting equipment 5 of brand specification; If have by principle 4) the goods S. A. sorting equipment 5 selected for use, the brand specification that manually shows by the read-out of the setting of computer information management system and appointment and dial and penetrate sequencing and respective amount then, and by the capacity of road, storehouse 5-1-1, with the new product goods of the minimum some brand specification goods of year dispensed amounts, brand specification goods that other ration of goods devices 3 can not transmit and trial sale respectively among road, the storehouse 5-1-1 of the goods S. A. sorting equipment 5 of corresponding each appointment of packing into, the corresponding goods S. A. sorting equipment 5 of several brand specifications; If select goods automatic sorting device 4 for use, then make second upstream supply of material low speed conveyer be in the stock running state;
E. start whole line and prewired goods
System start-up operation, each device all are in opens the beginning position, and each conveyer and each load-transfer device all are in the commentaries on classics state of not stopping transport; Brand specification goods from the next default of each first, second upstream supply of material low speed conveyor delivery enters first low speed conveyer 3-1 of cooresponding each ration of goods device 3 and the second low speed conveyer 4-1 of goods automatic sorting device 4 respectively;
Press default, transmit the bigger single brand specification goods of year dispensed amounts that arrives each ration of goods device 3, directly be sent to the dispensing position of this ration of goods device 3, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Press default, transmit and arrive and/or the artificial less and/or littler some different brands specification goods of placing of the year dispensed amounts of respectively organizing each goods sorting device, the dialling of each goods sorting device of respectively organizing by default penetrated sequencing and dialled the quantity of penetrating goods, goods chosen to dial be mapped on the first low speed conveyer 3-1 of cooresponding ration of goods device 3, be sent to the dispensing position of this ration of goods device 3 then, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods; If do not establish principle 2) ration of goods device 3, then some brand specification goods that year dispensed amounts is bigger, less, littler all are sent to the dispensing position of cooresponding ration of goods device 3 through the grouping of goods sorting device, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods; If principle 4) in the new product goods of the minimum some different brands specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale by manually putting into several goods S. A. sorting equipments 5, then these goods are the same with less, littler some brand specification goods, be sent to the dispensing position of cooresponding ration of goods device 3, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Press default, if principle 4) in the new product goods of the minimum some different brands specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale supply on low speed conveyer by manually being placed in one or several first upstream, these goods are sent to the dispensing position of cooresponding ration of goods device 3 so, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods.
F. import the empty van basket
This step F is identical with step F in first implementation method;
G. the case basket transmits and joins goods
This step G is identical with step G in first implementation method;
H. unload the case basket
This step H is identical with step H in first implementation method.
For first, second implementation method, finish in the described step e that passes goods, joins goods at equipment and also to comprise:
As Figure 13, each single brand specification goods is sent on the first low speed conveyer 3-1 of cooresponding ration of goods device 3 through first upstream supply of material low speed conveyer respectively, comprises step:
E1-1) when the tenth end instr KL10 on the first low speed conveyer 3-1 judges on its correspondence position no goods, first upstream supply of material low speed conveyer starts operation, begin the supply of material, goods enters the first capable low speed conveyer 3-1 that do not stop transport, the running velocity of the first low speed conveyer 3-1 is higher than the running velocity of first upstream supply of material low speed conveyer, the distance of freight hold is drawn back, when goods arrives the front end of layering counting conveyer 3-2, blocked by preceding swing gate 3-2-6, so goods is arranged in the first-class delivery goods to be passed of the first low speed conveyer 3-1 one by one, ration of goods device 3 is to be interrupted to transmit to join goods, goods may be accumulated on the first low speed conveyer 3-1, when the 9th end instr KL9 judges that the interval of the freight hold on its correspondence position disappears, system command first upstream supply of material low speed conveyer is out of service
E1-2) during first upstream supply of material low speed conveyer is out of service, the first low speed conveyer 3-1 does not still stop to transmit goods, join the goods station with guard box basket 1 at this and join goods smoothly, when the tenth end instr KL10 judged on its correspondence position no goods, system command first upstream supply of material low speed conveyer restarted operation.
If the new product goods of the goods of some different brands specifications that year dispensed amounts is minimum, the brand specification goods that other ration of goods devices can not transmit and trial sale is by manually being placed on one or several first upstream supply of material low speed conveyer, be sent to then on the first low speed conveyer 3-1 of pairing ration of goods device 3, comprise step:
E2-1) operating personal puts in order and cooresponding quantity by the priority of the brand specification goods of the read-out demonstration of default and appointment, goods is placed on first upstream supply of material low speed conveyer in no automatic supply of material source,
E2-2) when the tenth end instr KL10 on the first low speed conveyer 3-1 judges on its correspondence position no goods, this first upstream supply of material low speed conveyer starts operation, begin the supply of material, goods enters the first low speed conveyer 3-1, the running velocity of the first low speed conveyer 3-1 is higher than the running velocity of this first upstream supply of material low speed conveyer, the distance of freight hold is drawn back, when goods arrives the front end of layering counting conveyer 3-2, blocked by preceding swing gate 3-2-6, so goods is arranged in the first-class delivery goods to be passed of the first low speed conveyer 3-1 one by one, ration of goods device 3 is to be interrupted to transmit to join goods, goods may be accumulated on the first low speed conveyer 3-1, when the 9th end instr KL9 judges that the interval of the freight hold on its correspondence position disappears, this first upstream supply of material low speed conveyer of system command is out of service, is in operation, and the goods that operating personal should be observed on this first upstream supply of material low speed conveyer reduces situation, in time replenish and put goods
E2-3) during this first upstream supply of material low speed conveyer is out of service, the first low speed conveyer 3-1 does not still stop to transmit goods, join the goods station with the guard box basket at this and join goods smoothly, when the tenth end instr KL10 judges on its correspondence position no goods, this first upstream supply of material low speed conveyer of system command restarts operation, and operating personal also should in time replenish and put goods.
As Figure 12 to Figure 18, the first low speed conveyer 3-1 of goods from ration of goods device 3 transmits dispensing in the case basket of appointment, comprises step:
E3-1) goods is blocked by preceding swing gate 3-2-6 from the input end that the first low speed conveyer 3-1 is sent to layering counting conveyer 3-2.When the second load-transfer device 3-2-1 before the 16 end instr KL16 judgement back swing gate 3-2-9 went up no goods, swing gate 3-2-6 upset was lifted before the system command, and goods enters the second load-transfer device 3-2-1 upward to be continued to transmit.Because the running velocity of the second load-transfer device 3-2-1 spaces out between the goods greater than the running velocity of the first load-transfer device 3-1-1.The 15 end instr KL15 at preceding swing gate 3-2-6 place counts goods.When the system that reaches is when specifying the quantity of goods of case basket one deck setting, swing gate 3-2-6 turns back to and opens the beginning position before the system command, to block the goods that sends from the first low speed conveyer 3-1, the goods that enters on the second load-transfer device 3-2-1 is blocked by back swing gate 3-2-9.When the 17 end instr KL17 judged that the 3rd load-transfer device 3-3-11 goes up no goods, swing gate 3-2-9 lifted behind the system command, and goods enters on the 3rd load-transfer device 3-3-11.When the second load-transfer device 3-2-1 before the 16 end instr KL16 judges back swing gate 3-2-9 went up no goods, swing gate 3-2-9 returned and opens the beginning position behind the system command.Afterwards, preceding swing gate 3-2-6 overturns once more and lifts, and another layer goods enters the second load-transfer device 3-2-1, and blocked by back swing gate 3-2-9, waits for next working cycle;
E3-2) goods that enters on the 3rd load-transfer device 3-3-11 continues to transmit, and a pair of retaining shifting block 3-3-4 that opens the beginning position that is in that is dialled the backend synchronization belt wheel 3-3-2 below of cargo aircraft structure blocks, and is detected by the 17 end instr KL17.When judging two relative " L " shapes, the 19 end instr KL19 connects when putting on the holder object plane that plate 3-3-5 constituted no goods, system command the 4th motor M 4 starts operation, synchronous pulley 3-3-1 and 3-3-2 drive band 3-3-3 operation synchronously, the a pair of retaining shifting block 3-3-4 upset that is in backend synchronization belt wheel 3-3-2 below synchronously on the band 3-3-3 is lifted, and the goods on the 3rd capable load-transfer device 3-3-11 that do not stop transport is let pass.Simultaneously, the former a pair of retaining shifting block 3-3-4 that is in front end synchronous pulley 3-3-1 top is turned to the synchronous pulley below, to quicken to stir the goods on the 3rd load-transfer device 3-3-11, this goods dialled to be mapped to connect on the holder object plane of putting plate 3-3-5, the baffle plate 3-3-8 that is fixed blocks, and, join goods with wait by the 19 end instr KL19 detection affirmation.Penetrate in the goods process dialling, the former a pair of retaining shifting block 3-3-4 that is in the rear end is turned to the operation of synchronous pulley top.Before it arrives front end synchronous pulley 3-3-1 top, detected by the 18 end instr KL18, system command the 4th motor M 4 stops operating, and is with 3-3-3 out of service synchronously, so a pair of retaining shifting block 3-3-4 stops at the top of front end synchronous pulley 3-3-1, become and dial the shifting block of penetrating goods next time.And another stops at backend synchronization belt wheel 3-3-2 below to retaining shifting block 3-3-4, becomes the block that blocks goods next time, waits for next working cycle;
E3-3) on case basket 1 these ration of goods device 3 cooresponding stations of arrival of setting by these ration of goods device 3 dispensings, second case basket baffle plate 2-1-5-1 by this station blocks, detected affirmation by the second end instr KL2 of this station, and by after near the frequency read/write detection validation this station, system command drives and connects the driver train operation of putting plate, two relative connecing are put plate 3-3-5 and are opened rapidly simultaneously, and one deck goods falls into the case basket of below.When the 19 end instr KL19 detect to judge that two connect and put when not had goods on the plate 3-3-5, two connect that to put plate 3-3-5 closed immediately, turn back to and open the beginning position, wait for next circulation.
It should be noted that: for step e 3-1), if swing gate mechanism is set to have only preceding swing gate 3-2-6, and without issue swing gate 3-2-9 and be the disk 3-2-10 of its configuration and 3-2-11 and sensor KL13 and KL14, with the 3rd cargo state sensor, so when the 17 end instr KL17 judges that the 3rd capable load-transfer device 3-3-11 that do not stop transport goes up no goods, swing gate 3-2-6 upset is lifted before the system command, after goods enters the second load-transfer device 3-2-1, be delivered directly to the 3rd load-transfer device 3-3-11 rear end, the a pair of retaining shifting block 3-3-4 that opens the beginning position that is in that is dialled the backend synchronization belt wheel 3-3-2 below in the cargo aircraft structure blocks, and is confirmed by the 17 end instr KL17 detection.When the 15 end instr KL15 detect to judge that the quantity of goods reaches appointment one deck quantity of goods of appointment case basket of default, swing gate 3-2-6 returns and opens the beginning position before the system command, block the goods that transmits from the defeated machine 3-1 of the first low defeated speed, wait for next working cycle.
For second implementation method, equipment is finished to transmit in the described step e of joining goods and is also comprised:
Other brand specification goods that some brand specification goods that year dispensed amounts is less and/or littler and needing transmit are sent on the first low speed conveyer 3-1 of cooresponding ration of goods device 3 through each group goods sorting device, comprise step:
E4-1) when the tenth end instr KL10 on the first low speed conveyer 3-1 judges on its correspondence position no goods, begin to dial goods with cooresponding this group goods sorting device of this first low speed conveyer 3-1.Dialling the sequencing of penetrating goods is: according to the case basket sequencing of joining goods on the station of default before the cooresponding ration of goods device 3 of this group goods sorting device, each case basket number of plies of packing into, the different brands specification and the respective amount of every layer of goods, dial from level to level and penetrate, and in every layer of pairing each goods sorting device of goods, from shipment end that goods sorting device farthest from corresponding ration of goods device 3, install one by one successively, goods is dialled in proper order and is penetrated one by one, each goods sorting device all can be dialled continuously and penetrate some same brand specification goods, it is suitable that each goods sorting device is dialled the running velocity of the relative position of the distance of penetrating goods and speed and this goods sorting device and the first low speed conveyer 3-1 and the first low speed conveyer 3-1, so that dropping on the first low speed conveyer 3-1 one by one, goods goes up the arrangement transmission,, not overlapping between each goods at a distance of a segment distance.Wherein:
1 〉,, comprise step if goods is sent on the first low speed conveyer 3-1 of cooresponding ration of goods device 3 through goods automatic sorting device 4 as Figure 19 to Figure 24:
1-1〉be transported on the one second upstream supply of material low speed conveyer by the devan single brand specification goods of line or temporary buffer pool of automatic, S. A., perhaps (be in operation and observe and replenish and put goods when manually taking) by manually single brand specification goods being put on the one second upstream supply of material low speed conveyer.After whole line started operation, goods was sent on the 4th load-transfer device 4-1-1 of the second capable low speed conveyer 4-1 that do not stop transport by second upstream supply of material low speed conveyer, and is sent to the input end that rises the 5th load-transfer device 4-2-20 of machine 4-2 from fold;
1-2〉judge the beginning position of opening that bracket is in lower limit when system and (for example adopt cam mechanism, this moment, the 20 end instr KL20 was relative with groove on the disk 4-2-12 outer rim) and rises the 22 end instr KL22 on the machine 4-2 from fold and judge when being on the bracket top plane 4-2-14 that opens the position of beginning no goods, system command the 5th load-transfer device 4-2-20 starts and operation fast, goods is sent on the plane 4-2-14 of bracket top, 4-2-2 blocks by back shield, and by the 22 end instr KL22 detection, to judge that goods accurately puts in place;
1-3〉when the 23 end instr KL23 judge two "
Figure S2008100578694D00371
" when the plane constitutes on the shape boss holder object plane 4-2-15 goes up no goods; system command bracket lift drive mechanism starts operation (for example adopting cam mechanism; the 7th motor M 7 starts operation, cam 4-2-3 rotation, cam radial surface promotion roller tappet 4-2-4).Goods on bracket 4-2-5 and the plane, bracket 4-2-5 top rises together, the goods on this plane, top in rising, contact "
Figure S2008100578694D00372
" shape boss inclined-plane, and the swing of outwards backing down with two boss one meets thing plate 4-2-7, swing meets thing plate 4-2-7 and overcomes the effect of pressure spring 4-2-11 and swing, two "
Figure S2008100578694D00373
" distance between the relative wedge angle of shape boss increases, until the plane, top of bracket 4-2-5 surpass "
Figure S2008100578694D00374
" the last plane of shape boss, pressure spring 4-2-11 pushes up sincere swing and meets thing plate 4-2-7, makes swing meet thing plate 4-2-7 and returns and open the beginning position, bracket 4-2-5 rises and begins to descend after arriving upper limit position simultaneously, goods held in the palm in two "
Figure S2008100578694D00375
" detect on the last plane of shape boss and by the 23 end instr KL23; wait for that first of top is chosen to dial automatically and penetrate dialling of machine 4-3 and penetrate; bracket 4-2-5 continues to descend; return open the position of beginning after; the goods on the 5th load-transfer device 4-2-20 loading face enters once more on the plane, bracket 4-2-5 top and by the 22 end instr KL22 and detects; (for example wait for next working cycle, adopt cam mechanism, cam 4-2-3 is rotated further, before bracket 4-2-5 drops to the lower position, groove on another disk 4-2-13 outer rim is relative with the 21 end instr KL21, and the 7th motor M 7 reduces speed now.When the groove on the disk 4-2-12 outer rim was relative with the 20 end instr KL20 once more, the 7th motor M 7 stopped operating, and bracket 4-2-5 stops at and opens on the beginning position, and another goods is sent on the plane 4-2-14 of bracket top, waited for folded the liter.);
1-4〉the tenth end instr KL10 on the cooresponding first low speed conveyer 3-1 of this group goods sorting device at goods automatic sorting device 4 places judges that its correspondence position does not have goods, and need to dial by a certain goods automatic sorting device of default 4 in this group and penetrate goods, first of this goods automatic sorting device 4 choose automatically and dial the 27 end instr KL27 penetrate machine 4-3 and judge that shifting block 4-3-2 is in and correctly open the beginning position simultaneously, when the 23 end instr KL23 judges that waiting to dial the goods of penetrating is on the tram, system command the 8th motor M 8 starts operation, sprocket wheel 4-3-3 (or synchronous pulley) rotates, be in to dial and penetrate the shifting block 4-3-2 that opens the beginning position and be turned to the operation of sprocket wheel 4-3-3 (or synchronous pulley) below, goods dialled be mapped on the first low speed conveyer 3-1, another shifting block 4-3-2 is turned to the operation of sprocket wheel 4-3-3 (or synchronous pulley) top simultaneously.When another shifting block 4-3-2 runs on the horizontal line of centres on sprocket wheel 4-3-3 (or synchronous pulley) the right, detected by the 24 end instr KL24, the 8th motor M 8 is out of service, and this another shifting block 4-3-2 stops at and opens on the beginning position, waits for dialling and penetrates next goods.
2 〉,, comprise step if goods is sent on the first low speed conveyer 3-1 of cooresponding ration of goods device 3 through goods S. A. sorting equipment 5 as Figure 25 to Figure 28:
2-1〉the one-tenth buttress goods of manually putting into goods S. A. sorting equipment 5 storehouse road 5-1-1 by default is held by supporting plate 5-1-3, and a 5-1-1 lowermost goods in road, storehouse is detected by the 25 end instr KL25; If goods S. A. sorting equipment 5 principle 3) is then by setting the corresponding goods S. A. sorting equipment 5 of brand specification; If goods S. A. sorting equipment 5 principle 4), then the brand specification that shows by the read-out of the setting of computer information management system and appointment is dialled and is penetrated sequencing and respective amount is put into goods, the corresponding goods S. A. sorting equipment 5 of several brand specifications;
2-2〉the tenth end instr KL10 on the cooresponding first low speed conveyer 3-1 of this group goods sorting device at goods S. A. sorting equipment 5 places judges that its correspondence position does not have goods, and need to dial by a certain goods S. A. of default sorting equipment 5 in this group and penetrate goods, second of this goods S. A. sorting equipment 5 choose automatically and dial the 26 end instr KL26 penetrate machine 5-2 and judge that shifting block 5-2-2 is in and correctly open the beginning position simultaneously, the 25 end instr KL25 judges that goods is in when waiting to dial on the tram of penetrating, system command the 9th motor M 9 starts operation, sprocket wheel 5-2-3 (or synchronous pulley) rotates, be in to dial and penetrate the shifting block 5-2-2 that opens the beginning position and be turned to the operation of sprocket wheel 5-2-3 (or synchronous pulley) top, goods dialled be mapped on the first low speed conveyer 3-1, another shifting block 5-2-2 is turned to the operation of sprocket wheel 5-2-3 (or synchronous pulley) below simultaneously.When another shifting block 5-2-2 runs on the horizontal line of centres on sprocket wheel 5-2-3 (or synchronous pulley) the right, detected by the 26 end instr KL26, the 9th motor M 9 is out of service, and this another shifting block 5-2-2 stops at and opens on the beginning position, waits for dialling and penetrates next goods.Simultaneously, the one-tenth buttress goods among road, the storehouse 5-1-1 drops on the supporting plate 5-1-3 under the self gravitation effect, and a lowermost goods is detected by the 25 end instr KL25, waits for dialling and penetrates.Be in operation, operating personal should be observed the minimizing situation of the one-tenth buttress goods among road, the storehouse 5-1-1, press E4-1) in 2-1 in time additional goods.
E4-2) when goods when the first low speed conveyer 3-1 transmit to arrive the front end of layering counting conveyer 3-2, blocked by preceding swing gate 3-2-6, so goods is arranged in the first-class delivery goods to be passed of the first low speed conveyer 3-1 one by one.Ration of goods device 3 is to be interrupted to transmit to join goods, and goods may be accumulated on the first low speed conveyer 3-1.When the 9th end instr KL9 judged that the interval of the freight hold on its correspondence position disappears, this group goods sorting device of system command stopped to dial goods and remembers position and the cooresponding goods quantity of having dialled that stops to dial goods.This group goods sorting device also can stop to dial goods after dialling one deck goods that shoots away into a case basket 1;
E4-3) stop to dial between delivery date at this group goods sorting device, the first low speed conveyer 3-1 does not still stop to transmit goods, joins the goods station with guard box basket 1 at this and joins goods smoothly.When the tenth end instr KL10 judged on its correspondence position no goods, system command should continue to dial goods by group goods sorting device.Be in operation, operating personal should be observed the minimizing situation of the one-tenth buttress goods among road, the storehouse 5-1-1, press E4-1) in 2-1 in time additional goods.
Figure 30 and Figure 31 are respectively two embodiment scheme drawings of present device and method, and two embodiment have all adopted second kind of case basket feedway to form type structure.Calendar year statistics and expection development according to a certain goods delivery center, the brand specification of setting the goods of providing and delivering adds up to 230, wherein: year bigger goods brand specification quantity of dispensed amounts is 37, the less goods brand specification quantity of year dispensed amounts is 110, the littler goods brand specification quantity of year dispensed amounts is 40, and year minimum goods brand specification quantity of dispensed amounts is 43.Draw according to over the years statistics, for each the brand specification in bigger 37 the goods brand specifications of year dispensed amounts, it nearly all may be 5 or a multiple goods of 5 that each retail customer's every day or every several days deliver goods once requires, and the deliver goods of other brand specifications requires but difference.In addition, the new product goods of also providing and delivering and place goods on trial sale in this goods delivery center, this new product goods brand specification quantity is 8.The descending serial arrangement of dispensed amounts is per year: A1~A37, B1~B110, C1~C40, R1~R43, X1~X8, and also year dispensing total amount is big.
As shown in figure 30, the goods sorting dispensing apparatus comprises: one case basket feedway (the first roller conveyor GA and the second roller conveyor GB etc.), 41 ration of goods devices (P1~P41), 3 groups of goods sorting device (F1ZJ1~F1ZJ63, F2ZJ1~F2ZJ53, F3BJ1~F3BJ42), 13 push away case basket machine (T1~T13), some Turnover Box basket (not shown) of adorning the fixedly specification of 5 layers and every layer 5 goods, 23 frequency read/writes (SS 1~SS 10, ST1~ST13), some radio frequency card (not shown), an one electric-control system (not shown) and a computer information management system (not shown).Wherein: the first roller conveyor GA of case basket feedway goes up at least 65 case basket stop position (GAW0 is set, GAWS1~GAWS10, GAW1~GAW54), 10 case basket stop positions are made as write information station (GAWS1~GAWS10), 41 case basket stop positions are made as joins goods station (GAW1~GAW10, GAW12~GAW21, GAW23~GAW27, GAW29~GAW33, GAW35, GAW36, GAW38, GAW39, GAW41, GAW43, GAW45, GAW47, GAW49, GAW51, GAW53), 13 case basket stop positions are made as and push away case basket station (GAW11, GAW22, GAW28, GAW34, GAW37, GAW40, GAW42, GAW44, GAW46, GAW48, GAW50, GAW52, GAW54); Pushing away 13 of case basket station relative set pushes away case basket machine (T1~T13), the second roller conveyor GB goes up 13 inlet baskets of relative set station (GBW1~GBW13); The basket of each Turnover Box basket is installed a radio frequency card on one's body; Performance (the bigger and non-interfering characteristics of monitoring distance) according to selected frequency read/write, set 10 frequency read/writes (SS1~SS10) be placed on by the write information station GAWS1~GAWS10 of front end, be used at every turn to the different case basket task numbers and the relevant information (SS1~SS10 can read and can write) that rest on the writing system setting simultaneously of 10 case basket baskets on write information station radio frequency card on one's body, set 13 frequency read/writes (corresponding case basket stop position GAW11 that is placed on of ST1~ST13), GAW22, GAW28, GAW34, GAW37, GAW40, GAW42, GAW44, GAW46, GAW48, GAW50, GAW52, by the GAW54, be used for confirming the correctness of case basket operation by detection case basket basket radio frequency card on one's body, finish the task number of joining goods task case basket and the correctness (ST1~ST13 can read and can not write) of release location.Attention: if selected frequency read/write performance does not have the bigger and non-interfering characteristics of monitoring distance, each that so should be on the first roller conveyor GA joined goods station, write information station, pushed away the other frequency read/write that all is provided with of case basket station.
As shown in figure 30, P1~P41 is the ration of goods device, begins to place successively from the goods station of joining of the first roller conveyor GA initiating terminal of case basket feedway.Wherein:
P1~P37 is respectively the ration of goods device of the single fixedly brand of dispensing specification A1~A37 goods, and dispensed amounts is descending per year is arranged in order, and the input end of P1~P37 joins with one first upstream supply of material low speed conveyer respectively.P38 is used for the B1~B60 that dispensing sorts out from F1ZJ1~F1ZJ63 and the goods of A30~A32 brand specification.P39 is used for the B61~B110 that dispensing sorts out from F2ZJ1~F2ZJ53 and the goods of A33~A35 brand specification.The input end of F1ZJ1~F1ZJ63 and F2ZJ1~F2ZJ53 joins with one second upstream supply of material low speed conveyer respectively.P40 is used for the goods by the C1~C40 of artificial let-in one-tenth buttress and A36, A37 brand specification that dispensing sorts out from F3BJ1~F3BJ42.P41 is used for dispensing by artificial setting by computer information management system, is placed in the goods of the R1~R43 brand specification on the one first upstream supply of material low speed conveyer and the new product goods X1~X8 of trial sale, and other brand specification goods that need repeat to transmit.For making every layer of goods proper alignment in the case basket, have only will pack into the top one deck of some appointment case baskets or when two-layer, this layer quantity of goods can be less than 5 of the goods that transmits as P1~P41, otherwise every layer is necessary for 5 goods.
As shown in figure 30, F1ZJ1~F1ZJ63 is first group of goods sorting device, wherein:
F1ZJ1~F1ZJ60 is respectively the goods automatic sorting device of letter sorting single fixedly brand specification B1~B60 goods, the descending arrangement of dispensed amounts per year, the shipment end of the big person's distance P 38 of year dispensed amounts is nearer, goods automatic sorting device F1ZJ61, F1ZJ62, F1ZJ63 are arranged in after F1ZJ1~F1ZJ60, be respectively applied for the same brand specification goods of letter sorting and P30, P31, P32 dispensing, the quantity of F1ZJ61, F1ZJ62, goods that F1ZJ63 sorts is set according to the situation of P30, P31, P32 dispensing goods by computer information management system.For an order slip, if the quantity of the dispensing A30 of P30 institute is less than 5, perhaps the quantity of the dispensing A30 of P30 institute is greater than 5, but is not 5 multiple, and less than 5 goods can not be loaded into the last layer of case basket or two-layer in the time, then should sort by F1ZJ61 less than goods of 5; Yet, if the quantity of the dispensing A30 of P30 institute is greater than 5, but be not 5 multiple, and less than 5 goods can be loaded into the last layer of case basket or two-layer in the time, should can still come dispensing less than goods of 5 by P30.The same F1ZJ61 of principle of F1ZJ62, F1ZJ63 letter sorting goods.
As shown in figure 30, F2ZJ1~F2ZJ53 is second group of goods sorting device, wherein:
F2ZJ1~F2ZJ50 is respectively the goods automatic sorting device of letter sorting single fixedly brand specification B61~B110 goods, the descending arrangement of dispensed amounts per year, the shipment end of the big person's distance P 39 of year dispensed amounts is nearer, goods automatic sorting device F2ZJ51, F2ZJ52, F2ZJ53 are arranged in after F2ZJ1~F2ZJ50, be respectively applied for the same brand specification goods of letter sorting and P33, P34, P35 dispensing, the same F1ZJ61 of principle of F2ZJ51, F2ZJ52, F2ZJ53 letter sorting goods.
As shown in figure 30, F3BJ1~F3BJ42 is the 3rd a group of goods sorting device, wherein:
F3BJ1~F3BJ40 is respectively the goods S. A. sorting equipment of letter sorting single fixedly brand specification C1~C40 goods, the descending arrangement of dispensed amounts per year, the shipment end of the big person's distance P 40 of year dispensed amounts is nearer, goods S. A. sorting equipment F3BJ41, F3BJ42 are arranged in after F3BJ1~F3BJ40, be respectively applied for the same brand specification goods of letter sorting and P36, P37 dispensing, the same F1ZJ61 of principle of F3BJ41, F3BJ42 letter sorting goods.
For example, computer information management system receives one day or the whole order slip information of certain batch that transmit from the promotion sales center, information is handled to sequencing that route, car number, dress are dispatched a car and each car " send to earlier entrucking behind client's the goods, then send to client's goods elder generation entrucking " principle according to the distribution side, determined sequencing and each order slip listed goods brand specification and the respective amount of each order slip letter sorting packing.Four order slips order of four clients that send to behind the wherein a certain car and theing contents are as follows:
The first customers order D1 that sends at last needs the goods (brand specification/quantity) of dispensing to be: A1/5, A3/5, A4/5, A8/5, A9/5, A10/5, A12/5, A15/5, A25/5, A30/3, A32/2, A33/5, A34/5, A35/5, A36/5, A37/5.
After the second customers order D2 that sends to need the goods (brand specification/quantity) of dispensing to be: A1/5, A2/5, A3/5, A4/5, A5/5, A6/5, A7/5, A8/5, A9/5, A10/5, A12/5, A13/5, A14/5, A15/5, A16/5, A18/5, A20/10, A35/6, B70/3, B72/1.
After the 3rd customers order D3 that sends to need the goods (brand specification/quantity) of dispensing to be: A5/5, A18/5, A32/5, A37/1, B3/1, B11/1, B22/1, B28/1, C6/1, C11/1.
After the 4th customers order D4 that sends to need the goods (brand specification/quantity) of dispensing to be: A1/3, A6/2, A9/2, A12/3, A30/1, A31/1, A37/5, B1/1, B3/1, B11/1, C2/1, C5/1, C6/1, C8/1, C9/1, C10/1, C12/1, C13/1, C15/1, C16/1, R17/1, R18/1, R19/1, R20/2, R22/3, R25/2, X1/5, X6/4.
Then, set relevant information according to the step C in above-mentioned second implementation method, set information is passed to electric-control system, the Programmable Logic Controller PLC in the electric-control system also sets accordingly, so that electric-control system starts and the operation of each device of control, finish the ration of goods task of each order slip.
As shown in figure 30, computer information management system is set D1 and is used three case basket K1, K2, K3, and D2 uses four case basket K4, K5, K6, K7, and D3 uses a case basket K8, and D4 uses two case basket K9, K10.Upload the sequencing of delivery goods and on the second roller conveyor GB, be sent to the sequencing that unloads case basket station at the first roller conveyor GA and all be: K1-K2-K3-K4-K5-K6-K7-K8-K9-K10.It is as follows to join the goods process:
At first, when some empty Turnover Box basket K arrive GAW0 station before first case basket baffle plate, blocked by first case basket baffle plate, first end instr detects a case basket before this first case basket baffle plate, and waiting system sends movement order.When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, one of case basket is followed a ground and is transmitted to the write information station, on GAWS1~GAWS10 station, all stop a case basket is arranged, after resting on each case basket on GAWS1~GAWS10 station and being detected by each frequency read/write, system sends the write information order immediately, the different task of frequency read/write K1~K10 that writing system is set in each empty van basket basket radio frequency card on one's body simultaneously that each write information station is other number and relevant information.Then, one of case basket K1~K10 then ground order enters each and joins the goods station and join goods, simultaneously, the empty Turnover Box basket before first case basket baffle plate of GAW0 station also one then a ground enter GAWS1~GAWS10 station, repeat above-mentioned working cycle.Each 10 empty van baskets are the different task set of writing system number and relevant information together simultaneously, if during 10 of last batch of empty van basket less thaies, then by the quantity and the position input empty van basket of default and write corresponding information, sends up to system and stops movement order.Observation and the additional empty Turnover Box basket of needing in service.(with reference to the step F in second implementation method)
One of case basket K1~K10 then ground order enters each and joins the goods station and join goods (with reference to the step G in above-mentioned second implementation method), is specially:
Case basket K1 stops and respectively by system validation at GAW1, GAW3, GAW4, GAW8, GAW9 respectively, be respectively charged into each 5 goods of A1, A3 that transmission already puts in place, A4, A8, A9 by P1, P3, P4, P8, P9, case basket K1 finished and joined the goods task this moment, stop at GAW11, detected by ST1 simultaneously and confirm, be pushed out to GBW1 by T1 then, on the second roller conveyor GB, transmit then.
Case basket K2 stops and respectively by system validation at GAW10, GAW13, GAW16, GAW27, GAW33, GAW36 respectively, is respectively charged into 5 of A10 that transmission already puts in place, 5 of A12,5 of A15,5 of A25,3 and 2 goods of A32 of A30 by P10, P12, P15, P25, P30, P32.Case basket K2 finishes and joins the goods task at this moment, stops at GAW37, is detected by ST5 simultaneously and confirm that after system validation case basket K1 passed through GBW5, case basket K2 was pushed out to GBW5 by T5, transmits then on the second roller conveyor GB.
Case basket K3 stops and respectively by system validation at GAW38, GAW39, GAW41, GAW43, GAW45 respectively, is respectively charged into respectively 5 goods of A33, A34 that transmissions already put in place, A35, A36, A37 by P33, P34, P35, P36, P37.Case basket K3 finishes and joins the goods task at this moment, stops at GAW46, is detected by ST9 simultaneously and confirm that after system validation case basket K1, K2 passed through GBW9, case basket K3 was pushed out to GBW9 by T9, transmits then on the second roller conveyor GB.
So far, the goods task of joining of order slip D1 is finished.
Case basket K4 stops and respectively by system validation at GAW1, GAW2, GAW3, GAW4, GAW5 respectively, is respectively charged into respectively 5 goods of A1, A2 that transmissions already put in place, A3, A4, A5 by P1, P2, P3, P4, P5.Case basket K4 finished and joined the goods task this moment, stopped at GAW11, and after being confirmed by the ST1 detection simultaneously, case basket K4 is pushed out to GBW1 by T1, transmits on the second roller conveyor GB then.
Case basket K5 stops and respectively by system validation at GAW6, GAW7, GAW8, GAW9, GAW10 respectively, is respectively charged into respectively 5 goods of A6, A7 that transmissions already put in place, A8, A9, A10 by P6, P7, P8, P9, P10.Case basket K5 finished and joined the goods task this moment, stopped at GAW11, and after being confirmed by the ST1 detection simultaneously, case basket K5 is pushed out to GBW1 by T1, transmits on the second roller conveyor GB then.
Case basket K6 stops and respectively by system validation at GAW13, GAW14, GAW15, GAW16, GAW17 respectively, is respectively charged into respectively 5 goods of A12, A13 that transmissions already put in place, A14, A15, A16 by P12, P13, P14, P15, P16.Case basket K6 finishes and joins the goods task at this moment, stops at GAW22, is detected by ST2 simultaneously and confirm that after system validation case basket K1, K4, K5 passed through GBW2, case basket K6 was pushed out to GBW2 by T2, transmits then on the second roller conveyor GB.
Case basket K7 is respectively at GAW19, GAW21, GAW41 stops and respectively by system validation, pass through P18, P20, P35 is respectively charged into 5 of A18 that transmission already puts in place, 10 of A20,5 goods of A35, case basket K7 is in the GAW49 stop and by system validation then, by F2ZJ53, F2ZJ12, the F2ZJ10 sequencing is dialled and penetrated the brand specification is 1 of A35,1 of B72,3 goods of B70, these goods transmit already and put in place, pack into this moment among the case basket K7 by P39, case basket K7 finished and joined the goods task this moment, stop at GAW50, detected by ST11 simultaneously and confirm, after system validation case basket K1 to K6 passes through GBW11, case basket K7 is pushed out to GBW11 by T11, transmits on the second roller conveyor GB then.
So far, the goods task of joining of order slip D2 is finished.
Case basket K8 is respectively at GAW5, GAW19, GAW36 stops and respectively by system validation, pass through P5, P18, P32 transmits respectively and 5 of the A5 that packs into, 5 of A18,5 goods of A32, case basket K8 is in the GAW47 stop and by system validation then, by F1Z1J28, F1ZJ22, F1ZJ11, the F1ZJ3 sequencing is dialled 1 that penetrates B28,1 of B22,1 of B11,1 goods of B3, totally 4 goods, these goods transmit already and put in place, pack into this moment among the case basket K8 by P38, case basket K8 is in the GAW51 stop and by system validation then, by F3BJ42, F3BJ11, the F3BJ6 sequencing is dialled 1 that penetrates A37,1 of C11,1 goods of C6, totally 3 goods, transmit already and put in place, pack into by P40 this moment among the case basket K8, case basket K8 finished and joined the goods task this moment, stopped at GAW52, detected by ST12 simultaneously and confirm, after system validation case basket K1 to K7 passed through GBW12, case basket K8 was pushed out to GBW12 by T12, transmits on the second roller conveyor GB then.
So far, the goods task of joining of order slip D3 is finished.
Case basket K9 is earlier in the GAW45 stop and by system validation, 5 goods by the P37 transmission and the A37 that packs into, case basket K9 is in the GAW47 stop and by system validation then, by F1ZJ62, F1ZJ61, F1ZJ11, F1ZJ3, the F1ZJ1 sequencing is dialled 1 that penetrates A31,1 of A30,1 of B 11,1 of B3,1 goods of B1, totally 5 goods, these goods transmit already and put in place, pack into this moment among the case basket K9 by P38, then case basket K9 is in the GW51 stop and by system validation, by F3BJ16, F3BJ15, F3BJ13, F3BJ12, F3BJ10, F3BJ9, F3BJ8, F3BJ6, F3BJ5, the F3BJ2 sequencing is dialled 1 that penetrates C16,1 of C15,1 of C13,1 of C12,1 of C10,1 of C9,1 of C8,1 of C6,1 of C5,1 goods of C2, totally 10 goods, these goods transmit already and put in place, pack into this moment among the case basket K9 by P40, then case basket K9 is in the GAW53 stop and by system validation, by pack into 3 of A1 of P41,2 of A6, totally 5 goods, these goods are by manually being placed in advance on first upstream supply of material low speed conveyer before the P41 by the default requirement, transmit already and put in place, case basket K9 finished and joined the goods task this moment, stop at GAW54, detected by ST13 simultaneously and confirm, after system validation case basket K1 to K8 passes through GBW13, case basket K9 is pushed out to GBW13 by T13, transmits on the second roller conveyor GB then.
Case basket K10 is in the GAW53 stop and by system validation, transmit and 2 of the A9 that packs into, 3 of A12,1 of R17,1 of R18,1 of R19,2 of R20,3 of R22,2 of R25,5 of new product X1,4 of X6 by P41, totally 24 goods, these goods transmit already and put in place also by manually putting in advance.Case basket K10 finishes and joins the goods task at this moment, stops at GAW54, is detected by ST13 simultaneously and confirm that after system validation case basket K1 to K9 passed through GBW13, case basket K10 was pushed out to GBW13 by T13, transmits then on the second roller conveyor GB.
So far, the goods task of joining of order slip D4 is finished.
At last, the case basket K1~K10 that transmits on the second roller conveyor GB is sent in proper order and unloads case basket station.One, the two layer of goods of going up most of case basket K8 is respectively 3,4 owing to pack into, so case basket K8 may need arrangement to go up two-layer goods most after unloading the case basket.5 goods of the last layer of case basket K2 be adorn earlier 3, after adorn 2, also may need arrangement.
Goods sorting dispensing apparatus is not as shown in figure 31 here given unnecessary details.Different with the goods sorting dispensing apparatus among Figure 30 is: all exportable case basket of first, second roller conveyor GA, GB among Figure 31.And in Figure 30, the case basket is only exported from the second roller conveyor GB.Among Figure 31, between the GAW1~GAW10 on first roller conveyor, GAW1~GAW21, GAW1~GAW27, GAW1~GAW33, GAW1~GAW35, GAW1~GAW36, GAW1~GAW38, GAW1~GAW39, GAW1~GAW41, GAW1~GAW43, GAW1~GAW45, GAW1~GAW47, finish the case basket of joining the goods task, can be pushed on the second roller conveyor GB at GAW11, GAW22, GAW28, GAW34, GAW37, GAW40, GAW42, GAW44, GAW46, GAW48 respectively and transmit, be ultimately delivered to and unload case basket station.Since not have behind the GAW49 setting push away case basket machine and behind GAW49, finish join the goods task the case basket not by system validation, continue on the first roller conveyor GA, to transmit so finish the case basket of joining the goods task, unload case basket station until being sent at GAW1~GAW49, GAW1~GAW50, GAW1~GAW51 on the first roller conveyor GA.So not only reduced the quantity that pushes away case basket machine, and reduced the quantity that the case basket transmits on the second roller conveyor GB, the case basket has been implemented in be sent to simultaneously on two roller conveyors and unloads case basket station, thereby accelerated the delivery speed of case basket.
If D1, D2, D3, D4 packs 25 or near the residue quantity of goods to be installed behind the rule of 25 goods dress basket be into according to each case basket: 9 of D1 residues, D4 remains 13 (goods brand specification is not given unnecessary details) here, these innages of D1 and D4 can be adopted " merging order slip dress basket " the case basket of packing into so, be that 9 innages of D1 and 13 innages of D4 are contained in the case basket, this case basket is at the adjacent order slip D1 of correspondence order then, D2, D3, among the D4 satisfy 25 or effect shipment near each case baskets of 25 goods after sort packing (letter sorting packing step is not given unnecessary details yet) and entrucking in proper order here.The deliveryman sorted out corresponding client's dilivery of freight client by the demonstration of hand-held frequency read/write or the record of papery delivery receipt when order was sent to the client from this case basket.
Advantage of the present invention is: the case basket feedway that not only comprises the ration of goods device, breaks cargo because of the present invention, also can select the goods sorting device that combines with the ration of goods device and to use according to actual needs, and frequency read/write, radio frequency card, the control computer information management system and the electric-control system that break cargo, so can combining letter sorting operation and packing operation effectively, the present invention carries out.And, plurality of single ration of goods device can be used for transmitting the bigger different brands specification goods of dispensing year dispensed amounts, many group goods sorting devices combine with a ration of goods device respectively, can be used for transmitting the less and littler different brands specification goods of dispensing year dispensed amounts, by manually goods being placed on first upstream supply of material low speed conveyer that combines with the ration of goods device, perhaps by manually goods being placed in the several goods S. A. sorting equipments that combine with the ration of goods device, can be used for transmitting the minimum different brands specification goods of dispensing year dispensed amounts, so brand specification quantity difference, the letter sorting packing task that dispensed amounts varies in size can be finished on a line.In actual applications, the user can according to the size of goods year dispensing total amount, goods brand specification quantity what, each in brand specification goods year dispensed amounts size and place particular case, select to determine the own equipment disposition that is suitable for and sort the packing mode.The present invention has that the letter sorting separate-loading packaging is fast, reliable operation, easy to operate, the recruitment number is few, operating cost is low, compact conformation, floor area is little, construction investment is few advantage, is applicable to that various different dispensings require and the goods delivery center of scales.
The foregoing description is described in detail the present invention, and for a person skilled in the art, the various conspicuous change of under the situation that does not deviate from the spirit and scope of the present invention the present invention being carried out all will be within protection scope of the present invention.

Claims (13)

1, a kind of goods sorting dispensing apparatus is characterized in that: it comprises Turnover Box basket, case basket feedway, ration of goods device, frequency read/write, radio frequency card, electric-control system and computer information management system, wherein:
Described Turnover Box basket is the case basket of the fixedly specification of dress m layer, every layer of n goods, and the basket of each Turnover Box basket is installed a described radio frequency card on one's body, and the mouth described Turnover Box basket up of stocking up transmits on described case basket feedway joins goods;
Described case basket feedway is provided with case basket stop position, and a side of some case basket stop positions is provided with described ration of goods device, and some the case basket stop positions sides on the described case basket feedway are provided with described frequency read/write;
Described electric-control system comprises Programmable Logic Controller PLC, each end instr in described ration of goods device, the case basket feedway connects the input of this Programmable Logic Controller PLC, and the output of this Programmable Logic Controller PLC connects each driver train in described ration of goods device, the case basket feedway respectively through each driving circuit;
Described computer information management system is connected with Programmable Logic Controller PLC, described frequency read/write and promotion sales central computer management imformation system in the described electric-control system.
2, goods sorting dispensing apparatus according to claim 1, it is characterized in that: one of at least one ration of goods device is sidelong and is put one group of goods sorting device, end instr in each goods sorting device connects the input of described Programmable Logic Controller PLC, and the output of described Programmable Logic Controller PLC connects the driver train of each goods sorting device through each driving circuit.
3, goods sorting dispensing apparatus according to claim 1 and 2 is characterized in that:
Described case basket feedway is first roller conveyor, this first roller conveyor comprises the first roller conveyor structure, first case basket baffle mechanism, first case basket location status sensor, some second case basket baffle mechanisms, some second case basket location status sensors, the first roller conveyor structure comprises first frame, be contained in the first roller-way transporting flat of forming by some rollers of first upper rack, the roller driver train, the first roller-way transporting flat forms transfer passage with the first upper rack side rack that is positioned at these first roller-way transporting flat both sides, the roller driver train of the first roller conveyor structure is the mechanism that can realize that roller rotates, first the case basket baffle mechanism comprises first case basket baffle plate and the control barrier driving mechanism that first case basket baffle plate rises and falls, second the case basket baffle mechanism comprises second case basket baffle plate and the control barrier driving mechanism that second case basket baffle plate rises and falls, first, second case basket baffle plate lays respectively at the gap location between two rollers of the first roller conveyor structure, first, the beginning position of opening of second case basket baffle plate is respectively the upper limit position that it is in rise, be in and open first of beginning position, the top of second case basket baffle plate is higher than the first roller-way transporting flat respectively and can blocks the case basket of conveying, first, when second the case basket baffle plate drops to the lower position, first, the top of second case basket baffle plate is lower than the first roller-way transporting flat respectively, but so that the equal smooth delivery of power of case basket, control first, the barrier driving mechanism that second case basket baffle plate rises and falls is installed in the bottom of first frame respectively, all be to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, first, second the case basket location status sensor is respectively first, second end instr, this is first years old, second end instr is installed in first respectively, on first frame of second case basket baffle plate front side, and be positioned at the gap location of two rollers of first roller-way transporting flat below, perhaps this first, second end instr is installed in first respectively, on the upper side frame of first frame of second case basket baffle plate front side
First case basket baffle plate is positioned at the place ahead of second case basket baffle plate; The first roller conveyor structure is divided into two sections; First the case the front front roller of a case basket size of basket baffle plate partly is leading portion; Remainder is back segment; Leading portion is driven by at least one independent roller driving mechanism; Back segment is driven by at least one independent roller driving mechanism; Section adopts the fast mechanism of increase and decrease to drive perhaps; Each section roller is all moving in not stall after starting; The transfer rate of leading portion roller is lower than the transfer rate of back segment roller; So that space out between the case basket
First, be case basket stop position before second case basket baffle plate, the preceding case basket stop position of one or more second case basket baffle plate that is positioned at front end is made as the write information station, this write information station side is provided with described frequency read/write, to be used for joining goods information to the empty van basket basket radio frequency card input on one's body that stops on the write information station, case basket stop position before second case basket baffle plate of write information station back is made as joins the goods station, this side of joining the goods station is provided with described ration of goods device, according to the performance characteristics of used frequency read/write, described frequency read/write is set at each or by partly joining the goods station.
4, goods sorting dispensing apparatus according to claim 1 and 2 is characterized in that:
Described case basket feedway comprises first roller conveyor, second roller conveyor and some case basket machines that pushes away,
First roller conveyor comprises the first roller conveyor structure, first case basket baffle mechanism, first case basket location status sensor, some second case basket baffle mechanisms, some second case basket location status sensors, the first roller conveyor structure comprises first frame, be contained in the first roller-way transporting flat of forming by some rollers of first upper rack, the roller driver train, the first roller-way transporting flat forms transfer passage with the first upper rack side rack that is positioned at these first roller-way transporting flat both sides, the roller driver train of the first roller conveyor structure is the mechanism that can realize that roller rotates, first the case basket baffle mechanism comprises first case basket baffle plate and the control barrier driving mechanism that first case basket baffle plate rises and falls, second the case basket baffle mechanism comprises second case basket baffle plate and the control barrier driving mechanism that second case basket baffle plate rises and falls, first, second case basket baffle plate lays respectively at the gap location between two rollers of the first roller conveyor structure, first, the beginning position of opening of second case basket baffle plate is respectively the upper limit position that it is in rise, be in and open first of beginning position, the top of second case basket baffle plate is higher than the first roller-way transporting flat respectively and can blocks the case basket of conveying, first, when second the case basket baffle plate drops to the lower position, first, the top of second case basket baffle plate is lower than the first roller-way transporting flat respectively, but so that the equal smooth delivery of power of case basket, control first, the barrier driving mechanism that second case basket baffle plate rises and falls is installed in the bottom of first frame respectively, all be to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, first, second the case basket location status sensor is respectively first, second end instr, this is first years old, second end instr is installed in first respectively, on first frame of second case basket baffle plate front side, and be positioned at the gap location of two rollers of first roller-way transporting flat below, perhaps this first, second end instr is installed in first respectively, on the upper side frame of first frame of second case basket baffle plate front side
First case basket baffle plate is positioned at the place ahead of second case basket baffle plate; The first roller conveyor structure is divided into two sections; Leading portion is the front roller part of a case basket size before first case basket baffle plate; Remainder is back segment; Leading portion is driven by at least one independent roller driving mechanism; Back segment is driven by at least one independent roller driving mechanism; Section adopts the fast mechanism of increase and decrease to drive perhaps; Each section roller is all moving in not stall after starting; The transfer rate of leading portion roller is lower than the transfer rate of back segment roller; So that space out between the case basket
Second roller conveyor comprises the second roller conveyor structure, some the 3rd case basket baffle mechanisms, some the 3rd case basket location status sensors, some the 4th case basket baffle mechanisms, some the 4th case basket location status sensors, the second roller conveyor structure comprises second frame, be contained in the second roller-way transporting flat of forming by some rollers of second upper rack, the roller driver train, the second roller-way transporting flat forms transfer passage with the second upper rack side rack that is positioned at these second roller-way transporting flat both sides, the roller driver train of the second roller conveyor structure is the mechanism that can realize that roller rotates, the 3rd the case basket baffle mechanism comprises the 3rd case basket baffle plate and the control barrier driving mechanism that the 3rd case basket baffle plate rises and falls, the 4th the case basket baffle mechanism comprises the 4th case basket baffle plate and the control barrier driving mechanism that the 4th case basket baffle plate rises and falls, the 3rd, the 4th case basket baffle plate lays respectively at the gap location between two rollers of the second roller conveyor structure, the 3rd, the beginning position of opening of the 4th case basket baffle plate is respectively the upper limit position that it is in rise, be in and open the 3rd of beginning position, the top of the 4th case basket baffle plate is higher than the second roller-way transporting flat respectively and can blocks the case basket of conveying, the 3rd, when the 4th the case basket baffle plate drops to the lower position, the 3rd, the top of the 4th case basket baffle plate is lower than the second roller-way transporting flat respectively, but so that the equal smooth delivery of power of case basket, control the 3rd, the barrier driving mechanism that the 4th case basket baffle plate rises and falls is installed in the bottom of second frame respectively, all be to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, the 3rd, the 4th the case basket location status sensor is respectively the 3rd, the 4th end instr, the 3rd, the 4th end instr is installed in the 3rd respectively, on second frame of the 4th case basket baffle plate front side, and be positioned at the gap location of two rollers of second roller-way transporting flat below, perhaps the 3rd, the 4th end instr is installed in the 3rd respectively, on the upper side frame of second frame of the 4th case basket baffle plate front side
Second roller conveyor is placed in parallel in a side of described first roller conveyor, the described first roller-way transporting flat and the second roller-way transporting flat are on the same horizontal surface, be case basket stop position before first to fourth case basket baffle plate, the preceding case basket stop position of one or more second case basket baffle plate that is positioned at front end is made as the write information station, this write information station side is provided with described frequency read/write, to be used for joining goods information to the empty van basket basket radio frequency card input on one's body that stops on the write information station, case basket stop position before second case basket baffle plate of some of write information station back is made as joins the goods station, this side of joining the goods station is provided with described ration of goods device, case basket stop position before second case basket baffle plate of other of this write information station back is made as and pushes away case basket station, release nearby so that finish the case basket of joining the goods task, correspondence pushes away case basket station and is provided with inlet basket station on second roller conveyor, the basket end that advances that goes out basket end and inlet basket station that pushes away case basket station connects, the place ahead of each inlet basket station and rear are provided with the 3rd case basket baffle plate and the 4th case basket baffle plate respectively, push away second case basket baffle plate of case basket station and parallel with this 4th case basket baffle plate that pushes away the inlet basket station that case basket station connects, and the block material face of two baffle plates is in the same plane, each pushes away case basket station and is provided with one and pushes away case basket machine, performance characteristics according to used frequency read/write, by each pushes away case basket station, each or part are joined goods station side described frequency read/write are set
Push away case basket machine and comprise push pedal, the push pedal guiding mechanism, the push pedal driver train, push pedal location status sensor, push pedal is positioned at the top of the described first roller-way transporting flat, the beginning position of opening of push pedal is to hold a relative side edge with the basket that goes out that pushes away case basket station, and push pedal can be above the described first roller-way transporting flat left and right sides cross motion, the push pedal guiding mechanism is made up of pilot bar and guide pin bushing, the lower end of push pedal is provided with two and stretches out projection, two stretch out projection pass the described first roller conveyor structure two rollers the gap and extend to roller below, two lower ends of stretching out projection are connected with an end of two pilot bars respectively, each pilot bar is in a guide pin bushing, guide pin bushing and first, second frame connects, two pilot bars and first, the second roller-way transporting flat is parallel, and two pilot bars are positioned at first, the roller below of the second roller conveyor structure, the push pedal driver train that drives the transverse horizontal motion of the push pedal left and right sides is the mechanism that can realize the linear reciprocating motion of fixed journey system, the push pedal driver train can be connected with the push pedal direct connection or with a pilot bar one end, perhaps pilot bar is a member of push pedal driver train, push pedal location status sensor is to be arranged on push pedal to be in the 5th end instr that opens on described first frame that pushes away other the arbitrary sides outside the case basket face when beginning the position
Pushing away case basket machine also can be arranged on and push away on the independent rack that case basket station goes out the relative side of basket end, one end of two pilot bars directly links to each other with the plate body of push pedal, and push pedal guiding mechanism, push pedal driver train and push pedal location status sensor are installed on this independent rack.
5, goods sorting dispensing apparatus according to claim 1 and 2 is characterized in that:
Described case basket feedway comprises first roller conveyor, the 3rd roller conveyor and some case basket machines that pushes away,
First roller conveyor comprises the first roller conveyor structure, first case basket baffle mechanism, first case basket location status sensor, some second case basket baffle mechanisms, some second case basket location status sensors, the first roller conveyor structure comprises first frame, be contained in the first roller-way transporting flat of forming by some rollers of first upper rack, the roller driver train, the first roller-way transporting flat forms transfer passage with the first upper rack side rack that is positioned at these first roller-way transporting flat both sides, the roller driver train of the first roller conveyor structure is the mechanism that can realize that roller rotates, first the case basket baffle mechanism comprises first case basket baffle plate and the control barrier driving mechanism that first case basket baffle plate rises and falls, second the case basket baffle mechanism comprises second case basket baffle plate and the control barrier driving mechanism that second case basket baffle plate rises and falls, first, second case basket baffle plate lays respectively at the gap location between two rollers of the first roller conveyor structure, first, the beginning position of opening of second case basket baffle plate is respectively the upper limit position that it is in rise, be in and open first of beginning position, the top of second case basket baffle plate is higher than the first roller-way transporting flat respectively and can blocks the case basket of conveying, first, when second the case basket baffle plate drops to the lower position, first, the top of second case basket baffle plate is lower than the first roller-way transporting flat respectively, but so that the equal smooth delivery of power of case basket, control first, the barrier driving mechanism that second case basket baffle plate rises and falls is installed in the bottom of first frame respectively, all be to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, first, second the case basket location status sensor is respectively first, second end instr, this is first years old, second end instr is installed in first respectively, on first frame of second case basket baffle plate front side, and be positioned at the gap location of two rollers of first roller-way transporting flat below, perhaps this first, second end instr is installed in first respectively, on the upper side frame of first frame of second case basket baffle plate front side
First case basket baffle plate is positioned at the place ahead of second case basket baffle plate; The first roller conveyor structure is divided into two sections; Leading portion is the front roller part of a case basket size before first case basket baffle plate; Remainder is back segment; Leading portion is driven by at least one independent roller driving mechanism; Back segment is driven by at least one independent roller driving mechanism; Section adopts the fast mechanism of increase and decrease to drive perhaps; Each section roller is all moving in not stall after starting; The transfer rate of leading portion roller is lower than the transfer rate of back segment roller; So that space out between the case basket
The 3rd roller conveyor comprises the 3rd roller conveyor structure, the 5th case basket baffle mechanism, the 5th case basket location status sensor, some the 6th case basket baffle mechanisms, some the 6th case basket location status sensors, some the 7th case basket baffle mechanisms, some the 7th case basket location status sensors, the 3rd roller conveyor structure comprises the 3rd frame, be contained in the 3rd roller-way transporting flat of forming by some rollers of the 3rd upper rack, the roller driver train, the 3rd roller-way transporting flat forms transfer passage with the 3rd upper rack side rack that is positioned at the 3rd roller-way transporting flat both sides, the roller driver train of the 3rd roller conveyor structure is the mechanism that can realize that roller rotates, the 5th the case basket baffle mechanism comprises the 5th case basket baffle plate and the control barrier driving mechanism that the 5th case basket baffle plate rises and falls, the 6th the case basket baffle mechanism comprises the 6th case basket baffle plate and the control barrier driving mechanism that the 6th case basket baffle plate rises and falls, the 7th the case basket baffle mechanism comprises the 7th case basket baffle plate and the control barrier driving mechanism that the 7th case basket baffle plate rises and falls, the 5th to the 7th case basket baffle plate lays respectively at the gap location between two rollers of the 3rd roller conveyor structure, the beginning position of opening of the 5th to the 7th case basket baffle plate is respectively the upper limit position that it is in rise, the top that is in the 5th to the 7th case basket baffle plate that opens the beginning position is higher than the case basket that the 3rd roller-way transporting flat also can block conveying respectively, when the 5th to the 7th the case basket baffle plate drops to the lower position, the top of the 5th to the 7th case basket baffle plate is lower than the 3rd roller-way transporting flat respectively, but so that the equal smooth delivery of power of case basket, control the bottom that barrier driving mechanism that the 5th to the 7th case basket baffle plate rise and fall is installed in the 3rd frame respectively, all be to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, the 5th to the 7th the case basket location status sensor is respectively the 6th, the 7th, the 8th end instr, the the 6th to the 8th end instr is installed in the 5th respectively, the 6th, on the 3rd frame of the 7th case basket baffle plate front side, and be positioned at the gap location of two rollers of the 3rd roller-way transporting flat below, perhaps the 6th to the 8th end instr is installed in the 5th respectively, the 6th, on the upper side frame of the 3rd frame of the 7th case basket baffle plate front side
The 5th case basket baffle plate is positioned at the 6th and the place ahead of the 7th case basket baffle plate; The 3rd roller conveyor structure is divided into two sections; The 5th the case the front front roller of a case basket size of basket baffle plate partly is leading portion; Remainder is back segment; Leading portion is driven by at least one independent roller driving mechanism; Back segment is driven by at least one independent roller driving mechanism; Section adopts the fast mechanism of increase and decrease to drive perhaps; Each section roller is all moving in not stall after starting; The transfer rate of leading portion roller is lower than the transfer rate of back segment roller; So that space out between the case basket
The 3rd roller conveyor is placed in parallel in a side of described first roller conveyor, described first roller-way transporting flat and the 3rd roller-way transporting flat are on the same horizontal surface, first, second, be case basket stop position before the 5th to the 7th case basket baffle plate, the preceding case basket stop position of one or more second case basket baffle plate that is positioned at front end is made as the write information station, this write information station side is provided with described frequency read/write, to be used for joining goods information to the empty van basket basket radio frequency card input on one's body that stops on the write information station, case basket stop position before second case basket baffle plate of some of write information station back is made as joins the goods station, this side of joining the goods station is provided with described ration of goods device, case basket stop position before second case basket baffle plate of other of this write information station back is made as inlet basket station, so that inlet basket station can both be tried one's best near system is the first goods station of joining that is pushed into the case basket setting of inlet basket station, this inlet basket station also is made as the write information station, this inlet basket station side is provided with described frequency read/write, to be used for joining goods information to the empty van basket basket radio frequency card input on one's body that stops on this inlet basket station, corresponding inlet basket station is provided with and pushes away case basket station on the 3rd roller conveyor, the basket end that advances of inlet basket station connects with the basket end that goes out that pushes away case basket station, each the place ahead and rear that pushes away case basket station is provided with the 6th case basket baffle plate and the 7th case basket baffle plate respectively, second case basket baffle plate of inlet basket station and parallel with the 7th case basket baffle plate that pushes away case basket station that this inlet basket station connects, and the block material face of two baffle plates is in the same plane, each pushes away case basket station and is provided with one and pushes away case basket machine, performance characteristics according to used frequency read/write, at each or by partly joining the goods station described frequency read/write is set
Push away case basket machine and comprise push pedal, the push pedal guiding mechanism, the push pedal driver train, push pedal location status sensor, push pedal is positioned at the top of described the 3rd roller-way transporting flat, the beginning position of opening of push pedal is to hold a relative side edge with the basket that goes out that pushes away case basket station, and push pedal can be above described the 3rd roller-way transporting flat left and right sides cross motion, the push pedal guiding mechanism is made up of pilot bar and guide pin bushing, the lower end of push pedal is provided with two and stretches out projection, two stretch out projection pass described the 3rd roller conveyor structure two rollers the gap and extend to roller below, two lower ends of stretching out projection are connected with an end of two pilot bars respectively, each pilot bar is in a guide pin bushing, guide pin bushing and first, the 3rd frame connects, two pilot bars and first, the 3rd roller-way transporting flat is parallel, and two pilot bars are positioned at first, the roller below of the 3rd roller conveyor structure, the push pedal driver train that drives the transverse horizontal motion of the push pedal left and right sides is the mechanism that can realize the linear reciprocating motion of fixed journey system, the push pedal driver train can be connected with the push pedal direct connection or with a pilot bar one end, perhaps pilot bar is a member of push pedal driver train, push pedal location status sensor is to be arranged on push pedal to be in the 5th end instr that opens on described the 3rd frame that pushes away other the arbitrary sides outside the case basket face when beginning the position
Pushing away case basket machine also can be arranged on and push away on the independent rack that case basket station goes out the relative side of basket end, one end of two pilot bars directly links to each other with the plate body of push pedal, and push pedal guiding mechanism, push pedal driver train and push pedal location status sensor are installed on this independent rack.
6, goods sorting dispensing apparatus according to claim 1 is characterized in that:
Described ration of goods device comprises the first low speed conveyer, layering counting conveyer, layering loading machine, the input end of the first low speed conveyer is connected with the mouth of one first upstream supply of material low speed conveyer, the running velocity of first upstream supply of material low speed conveyer is lower than the running velocity of the first low speed conveyer, the input end of the mouth of the first low speed conveyer and layering counting conveyer connects, the mouth of layering counting conveyer and the end of stocking up of layering loading machine connect, and the shipment end of layering loading machine is positioned at the top of joining the goods station of described case basket feedway;
The first low speed conveyer comprises the first load-transfer device mechanism and driver train and first, second cargo state sensor,
The first load-transfer device mechanism comprises the 4th frame, first load-transfer device and load-transfer device wheels, the driver train of the first load-transfer device mechanism comprises first motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, first load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 4th upper rack side rack that is positioned at these first load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with first motor, first motor is connected with electric-control system
First, second cargo state sensor is the 9th, the tenth end instr on the 4th frame side rack that is installed in the first load-transfer device front and rear respectively, between the 9th end instr to the first load-transfer device front end, between the 9th end instr and the tenth end instr, all can hold some goods on first load-transfer device between the tenth end instr to the first load-transfer device rear end;
Layering counting conveyer comprises the second load-transfer device mechanism and driver train thereof, stop or the swing gate mechanism of released goods, go into goods counting machine, the 3rd cargo state sensor,
The second load-transfer device mechanism comprises the 5th frame, second load-transfer device and load-transfer device wheels, the driver train of the second load-transfer device mechanism comprises second motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, second load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 5th upper rack side rack that is positioned at these second load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with second motor, second motor is connected with electric-control system, second load-transfer device docks with the first load-transfer device level
The swing gate mechanism that is contained on the 5th frame comprises preceding swing gate and driver train thereof, back swing gate and driver train thereof, the disk of four outer marginal zone grooves and swing gate location status sensor, before, back swing gate lay respectively at second load-transfer device before, the top, rear end, before, back swing gate is installed in respectively on the turning cylinder, turning cylinder passes through bearing, bearing seat is installed on the 5th frame, one end of each turning cylinder is provided with the disk of two outer marginal zone grooves, before the swing gate driver train is may command, the mechanism of back swing gate swing, swing gate location status sensor be installed in the moving baffle plate of forward swing in support the bearing seat top the 11, the 12 end instr, be installed in the moving baffle plate of rearward swing in support the bearing seat top the 13, the 14 end instr
Going into the goods counting machine is the 15 end instr on swing gate place the 5th frame side rack before being installed in,
The 3rd cargo state sensor is the 16 end instr that is installed on the 5th frame side rack in swing gate the place ahead, back,
Before, back swing gate open the beginning position be hang, before, back swing gate can be overturn and lift by its drive mechanism, current swing gate is in sagging retaining goods yard when putting, groove before being positioned on the disk outer rim of swing gate turning cylinder one end is relative with the 11 end instr, current swing gate is in to lift puts the goods yard when putting, groove before being positioned on another disk outer rim of swing gate turning cylinder one end is relative with the 12 end instr, when the back swing gate is in sagging retaining goods yard and puts, groove after being positioned on the disk outer rim of swing gate turning cylinder one end is relative with the 13 end instr, put the goods yard when putting when the back swing gate is in to lift, the groove that is positioned on another disk outer rim of back swing gate turning cylinder one end is relative with the 14 end instr;
The layering loading machine comprises the 3rd load-transfer device mechanism and driver train thereof, dial the cargo aircraft structure, be arranged on and dial connecing of cargo aircraft structure rear and put the cargo aircraft structure,
The 3rd load-transfer device mechanism comprises the 6th frame, the 3rd load-transfer device and load-transfer device wheels, the driver train of the 3rd load-transfer device mechanism comprises the 3rd motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, the 3rd load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 6th upper rack side rack that is positioned at the 3rd load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with the 3rd motor, the 3rd motor is connected with electric-control system, the 3rd load-transfer device docks with the second load-transfer device level
The cargo aircraft structure of dialling that is contained on the 6th frame is positioned at the 3rd load-transfer device top, this group cargo aircraft structure comprises two coaxial front end synchronous pulleys, coaxial two backend synchronization belt wheels, two band, four retaining shifting blocks, the 4th cargo state sensor, retaining shifting block location status sensor, the 4th motor synchronously
Before, the backend synchronization belt wheel is arranged on the 3rd load-transfer device top, before, the backend synchronization belt wheel passes through bearing respectively, bearing seat is installed on the 6th frame, the backend synchronization belt wheel is connected with the 4th motor, the 4th motor is connected with electric-control system, preceding, two bands synchronously be arranged in parallel on the backend synchronization belt wheel, the running velocity of band is greater than the running velocity of the 3rd load-transfer device synchronously, be with synchronously for every and be symmetrical arranged two retaining shifting blocks, the height of retaining shifting block is less than the distance between synchronous band and the 3rd load-transfer device, article two, synchronously with before a pair of retaining shifting block of going up same end, back two sides is in respectively on the plane and is perpendicular with synchronous tape running direction, when a pair of retaining shifting block be in synchronous band below the time, the direction of the retaining of band drive synchronously shifting block operation is identical with the direction of the 3rd load-transfer device operation of below bearing goods, when being with synchronously when out of service, a pair of retaining shifting block stops at backend synchronization belt wheel below, and become the block that is blocked in the goods that transmits on the 3rd load-transfer device, this moment, another stopped at front end synchronous pulley top to the retaining shifting block, behind synchronous tape running, this that is in backend synchronization belt wheel below to the retaining shifting block upset lift, released goods, another is turned to front end synchronous pulley below to the retaining shifting block simultaneously, dial the shifting block of penetrating the goods that on the 3rd load-transfer device, transmits and become, the 4th cargo state sensor is the 17 end instr that is arranged on front side, backend synchronization belt wheel below, retaining shifting block location status sensor is the 18 end instr that is arranged on front end synchronous pulley top rear side
Connect and put the cargo aircraft structure and comprise that two relative " L " shapes connect and put plate and driver train thereof, two relative guide plates, article two, hairbrush, two fixed dams, the 5th cargo state sensor, connect and put plate by riser and dull and stereotyped the composition, two connect the outside that the riser of putting plate is in the both sides frame respectively, two connect the flat board of putting plate and pass the strip hole on the 6th frame and stretch into the 6th frame inboard, it is the mechanism that is installed in the linear reciprocating motion of the fixed journey system realized on the 6th frame that control connects the driver train of putting the plate folding, this mechanism can have and prevents to connect the guiding mechanism of putting plate swing, or connect and put plate and establish guiding mechanism in addition, connect and put plate and outwards open when putting in place when two, two connect the opening size put between the plate flat board greater than cargo size, connect and put the inside closure of plate when putting in place when two, two connect the opening size put between the plate flat board less than cargo size, two connect the flat board of putting plate and constitute a holder object plane, this holder object plane is or slightly inclination parallel with horizontal surface along the longitudinal direction of the goods bottom surface that receives, the front end of this holder object plane docks with the 3rd load-transfer device level, two guide plates are installed in the inboard of the 6th frame respectively, and be in above the holder object plane, these two guide plates constitute a goods passage with the holder object plane, article two, hairbrush is fixed on the dual-side frame of the 6th frame, and be in the holder object plane the both sides, top, be used for light goods of pressing on the holder object plane, two fixed dams are installed in the rear end of the 6th frame, be used to block and dial the cargo aircraft structure and dial the goods that is mapped on the holder object plane, the 5th cargo state sensor is to be installed on the 6th frame and to be in two the 19 end insties between the fixed dam.
7, goods sorting dispensing apparatus according to claim 2 is characterized in that:
Described ration of goods device comprises the first low speed conveyer, layering counting conveyer, layering loading machine, the input end of the mouth of the first low speed conveyer and layering counting conveyer connects, the mouth of layering counting conveyer and the end of stocking up of layering loading machine connect, and the shipment end of layering loading machine is positioned at described top of joining the goods station;
The first low speed conveyer comprises the first load-transfer device mechanism and driver train and first, second cargo state sensor,
The first load-transfer device mechanism comprises the 4th frame, first load-transfer device and load-transfer device wheels, the driver train of the first load-transfer device mechanism comprises first motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, first load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 4th upper rack side rack that is positioned at these first load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with first motor, first motor is connected with electric-control system
First, second cargo state sensor is the 9th, the tenth end instr on the 4th frame side rack that is installed in the first load-transfer device front and rear respectively, between the 9th end instr to the first load-transfer device front end, between the 9th end instr and the tenth end instr, all can hold some goods on first load-transfer device between the tenth end instr to the first load-transfer device rear end;
Layering counting conveyer comprises the second load-transfer device mechanism and driver train thereof, stop or the swing gate mechanism of released goods, go into goods counting machine, the 3rd cargo state sensor,
The second load-transfer device mechanism comprises the 5th frame, second load-transfer device and load-transfer device wheels, the driver train of the second load-transfer device mechanism comprises second motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, second load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 5th upper rack side rack that is positioned at these second load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with second motor, second motor is connected with electric-control system, second load-transfer device docks with the first load-transfer device level
The swing gate mechanism that is contained on the 5th frame comprises preceding swing gate and driver train thereof, back swing gate and driver train thereof, the disk of four outer marginal zone grooves and swing gate location status sensor, before, back swing gate lay respectively at second load-transfer device before, the top, rear end, before, back swing gate is installed in respectively on the turning cylinder, turning cylinder passes through bearing, bearing seat is installed on the 5th frame, one end of each turning cylinder is provided with the disk of two outer marginal zone grooves, before the swing gate driver train is may command, the mechanism of back swing gate swing, swing gate location status sensor be installed in the moving baffle plate of forward swing in support the bearing seat top the 11, the 12 end instr, be installed in the moving baffle plate of rearward swing in support the bearing seat top the 13, the 14 end instr
Going into the goods counting machine is the 15 end instr on swing gate place the 5th frame side rack before being installed in,
The 3rd cargo state sensor is the 16 end instr that is installed on the 5th frame side rack in swing gate the place ahead, back,
Before, back swing gate open the beginning position be hang, before, back swing gate can be overturn and lift by its drive mechanism, current swing gate is in sagging retaining goods yard when putting, groove before being positioned on the disk outer rim of swing gate turning cylinder one end is relative with the 11 end instr, current swing gate is in to lift puts the goods yard when putting, groove before being positioned on another disk outer rim of swing gate turning cylinder one end is relative with the 12 end instr, when the back swing gate is in sagging retaining goods yard and puts, groove after being positioned on the disk outer rim of swing gate turning cylinder one end is relative with the 13 end instr, put the goods yard when putting when the back swing gate is in to lift, the groove that is positioned on another disk outer rim of back swing gate turning cylinder one end is relative with the 14 end instr;
The layering loading machine comprises the 3rd load-transfer device mechanism and driver train thereof, dial the cargo aircraft structure, be arranged on and dial connecing of cargo aircraft structure rear and put the cargo aircraft structure,
The 3rd load-transfer device mechanism comprises the 6th frame, the 3rd load-transfer device and load-transfer device wheels, the driver train of the 3rd load-transfer device mechanism comprises the 3rd motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, the 3rd load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 6th upper rack side rack that is positioned at the 3rd load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with the 3rd motor, the 3rd motor is connected with electric-control system, the 3rd load-transfer device docks with the second load-transfer device level
The cargo aircraft structure of dialling that is contained on the 6th frame is positioned at the 3rd load-transfer device top, it comprises two coaxial front end synchronous pulleys, coaxial two backend synchronization belt wheels, two band, four retaining shifting blocks, the 4th cargo state sensor, retaining shifting block location status sensor, the 4th motor synchronously
Before, the backend synchronization belt wheel is arranged on the 3rd load-transfer device top, before, the backend synchronization belt wheel passes through bearing respectively, bearing seat is installed on the 6th frame, the backend synchronization belt wheel is connected with the 4th motor, the 4th motor is connected with electric-control system, preceding, two bands synchronously be arranged in parallel on the backend synchronization belt wheel, the running velocity of band is greater than the running velocity of the 3rd load-transfer device synchronously, be with synchronously for every and be symmetrical arranged two retaining shifting blocks, the height of retaining shifting block is less than the distance between synchronous band and the 3rd load-transfer device, article two, synchronously with before a pair of retaining shifting block of going up same end, back two sides is in respectively on the plane and is perpendicular with synchronous tape running direction, when a pair of retaining shifting block be in synchronous band below the time, the direction of the retaining of band drive synchronously shifting block operation is identical with the direction of the 3rd load-transfer device operation of below bearing goods, when being with synchronously when out of service, a pair of retaining shifting block stops at backend synchronization belt wheel below, and become the block that is blocked in the goods that transmits on the 3rd load-transfer device, this moment, another stopped at front end synchronous pulley top to the retaining shifting block, behind synchronous tape running, this that is in backend synchronization belt wheel below to the retaining shifting block upset lift, released goods, another is turned to front end synchronous pulley below to the retaining shifting block simultaneously, dial the shifting block of penetrating the goods that on the 3rd load-transfer device, transmits and become, the 4th cargo state sensor is the 17 end instr that is arranged on front side, backend synchronization belt wheel below, retaining shifting block location status sensor is the 18 end instr that is arranged on front end synchronous pulley top rear side
Connect and put the cargo aircraft structure and comprise that two relative " L " shapes connect and put plate and driver train thereof, two relative guide plates, article two, hairbrush, two fixed dams, the 5th cargo state sensor, connect and put plate by riser and dull and stereotyped the composition, two connect the outside that the riser of putting plate is in the both sides frame respectively, two connect the flat board of putting plate and pass the strip hole on the 6th frame and stretch into the 6th frame inboard, it is the mechanism that is installed in the linear reciprocating motion of the fixed journey system realized on the 6th frame that control connects the driver train of putting the plate folding, this mechanism can have and prevents to connect the guiding mechanism of putting plate swing, or connect and put plate and establish guiding mechanism in addition, connect and put plate and outwards open when putting in place when two, two connect the opening size put between the plate flat board greater than cargo size, connect and put the inside closure of plate when putting in place when two, two connect the opening size put between the plate flat board less than cargo size, two connect the flat board of putting plate and constitute a holder object plane, this holder object plane is or slightly inclination parallel with horizontal surface along the longitudinal direction of the goods bottom surface that receives, the front end of this holder object plane docks with the 3rd load-transfer device level, two guide plates are installed in the inboard of the 6th frame respectively, and be in above the holder object plane, these two guide plates constitute a goods passage with the holder object plane, article two, hairbrush is fixed on the dual-side frame of the 6th frame, and be in the holder object plane the both sides, top, be used for light goods of pressing on the holder object plane, two fixed dams are installed in the rear end of the 6th frame, be used to block and dial the cargo aircraft structure and dial the goods that is mapped on the holder object plane, the 5th cargo state sensor is to be installed on the 6th frame and to be in two the 19 end insties between the fixed dam;
The described ration of goods device of one group of goods sorting device is set for the one side, one side in the 9th end instr the place ahead of the first low speed conveyer of this ration of goods device is provided with this group goods sorting device, the described ration of goods device of goods sorting device is not set for the one side, the input end of the first low speed conveyer of this ration of goods device links to each other with the mouth of one first upstream supply of material low speed conveyer, and the running velocity of first upstream supply of material low speed conveyer is lower than the running velocity of the first low speed conveyer.
8, goods sorting dispensing apparatus according to claim 7 is characterized in that:
Described goods sorting device is goods automatic sorting device or goods S. A. sorting equipment, described one group of goods sorting device is made up of some goods automatic sorting devices, or form, or form by some goods automatic sorting devices and some goods S. A. sorting equipments by some goods S. A. sorting equipments;
The goods automatic sorting device comprises the second low speed conveyer, rise machine from fold, first chooses the machine of penetrating of dialling automatically, the mouth of the input end of the second low speed conveyer and second upstream supply of material low speed conveyer joins, the mouth of the second low speed conveyer connects with the goods end of going into that rises machine from fold, first chooses automatically to dial and penetrates the top that machine places the machine that rises from fold, the folded emersion goods end and first that rises machine from fold is chosen automatically and is dialled dialling of the machine of penetrating and inject the corresponding placement of goods end, and first chooses automatically and dial dialling of the machine of penetrating and penetrate the side in the 9th end instr the place ahead that the goods end places the first low speed conveyer of described ration of goods device;
The second low speed conveyer in the goods automatic sorting device comprises the 4th load-transfer device mechanism and driver train thereof,
The 4th load-transfer device mechanism comprises the 7th frame, the 4th load-transfer device and load-transfer device wheels, the driver train of the 4th load-transfer device mechanism comprises the 5th motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, the 4th load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 7th upper rack side rack that is positioned at the 4th load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with the 5th motor, and the 5th motor is connected with electric-control system;
Rising machine from fold and comprise the 5th load-transfer device mechanism and driver train thereof, the folded mechanism that rises in the goods automatic sorting device foldedly rises that stocking up of mechanism held and the shipment end of the 5th load-transfer device mechanism joins,
The 5th load-transfer device mechanism comprises the 8th frame, the 5th load-transfer device and load-transfer device wheels, the driver train of the 5th load-transfer device mechanism comprises the 6th motor, the driving band wheels, driving band, rear end pulley diameters in the load-transfer device wheels is less than the front end pulley diameters, the 5th load-transfer device that is arranged on the load-transfer device wheels forms transfer passage with the 8th upper rack side rack that is positioned at the 5th load-transfer device both sides, active transportation belt wheel in the load-transfer device wheels is coaxial with the passive belt wheel in the driving band wheels, the load-transfer device wheels are by the driving band wheels, driving band is connected with the 6th motor, the 6th motor is connected with electric-control system, the 5th load-transfer device docks with the 4th load-transfer device level or inclination
Folded rise mechanism and comprise bracket, bracket lifting guiding mechanism, two supporting plates, lead the thing plate for two, be fixed on the back shield on the 8th frame, the 6th cargo state sensor, two swings connect the thing plate, pressure spring, stop screw, the 7th cargo state sensor, the bracket lift drive mechanism, the bracket lift drive mechanism is installed in the 8th frame lower, this bracket lift drive mechanism is to realize the linear reciprocating motion of fixed journey system or the mechanism of swing, the sensor that himself has control travel, bracket is installed in the lift component upper end of bracket lift drive mechanism, the size on the plane, top of this bracket is less than the size of goods, the rear and front end of this bracket bottom is provided with the bracket lifting guiding mechanism that is made of the guide pillar guide pin bushing, each side be provided with a supporting plate that is fixed on the 8th frame in the bracket bottom, be fixed with one on the transverse slat of each supporting plate upper end and lead the thing plate, two to lead the thing plate parallel, the plane, top of bracket and two lead the thing plate and constitute a goods passage, back shield is positioned at the rear end of goods passage, this back shield and this goods passage have the gap, the 6th cargo state sensor is the 22 end instr that is arranged at back shield and goods path clearance one side, be used to detect the goods that arrives goods passage rear end, two swings connect the thing plate and stand on two outsides of leading the thing plate respectively, swing connects thing plate top for " L " shape, be provided with below " L " shape a cross section for "
Figure S2008100578694C00121
" boss of shape, " L " shape bottom surface with "
Figure S2008100578694C00122
" plane links together on the boss of shape; the last plane of boss be higher than with this boss homonymy lead the thing plate; the last plane of two relative boss constitutes a holder object plane; the top plane parallel of this holder object plane and bracket; and " L " shape medial surface that this holder object plane and two swings connect thing plate top constitutes another goods passage; the middle part that each swing connects the thing plate respectively connects a turning cylinder, this turning cylinder is installed on the transverse slat of supporting plate upper end by bearing and bearing seat, swing connects thing plate and turning cylinder rotary oscillation together, each swing connects between the bottom of thing plate and the supporting plate and is provided with pressure spring, this pressure spring is used for outwards pushing up sincere swing and connects the thing plate, the bottom that each swing connects the thing plate is provided with long up and down, about short bar hole, stop screw passes this bar hole and is fixed on the supporting plate, to adjust and to limit begin position and the hunting range of opening that swing connects the thing plate, the 7th cargo state sensor is the 23 end instr that is arranged at the 22 end instr top, be used for detecting by "
Figure S2008100578694C00123
" goods held of shape boss,
The beginning position of opening of bracket is in the lower position for it, the plane, top of bracket and the loading face of the 5th load-transfer device are in same dip plane at this moment, goods enters on the plane, top of bracket and by the 22 end instr and detects, before bracket rises, both sides swings connects the thing plate and is in and opens the beginning position, two "
Figure S2008100578694C00124
" distance between the relative wedge angle of shape boss is less than cargo size, in the bracket uphill process, goods rise and along "
Figure S2008100578694C00125
" shape boss inclined-plane backs down two boss, swing connects the thing plate and overcomes the effect of pressure spring and swing, two "
Figure S2008100578694C00126
" distance between the relative wedge angle of shape boss increases, until the plane, top of bracket surpass " " the last plane of shape boss, pressure spring pushes up sincere swing and connects the thing plate, makes swing connect the thing plate and returns and open the beginning position, bracket rises and begins to descend after arriving upper limit position simultaneously, goods held in the palm in two "
Figure S2008100578694C00128
" detect on the last plane of shape boss and by the 23 end instr; bracket continues to descend; return open the beginning position after, the goods on the 5th load-transfer device loading face enters once more on the plane, bracket top and by the 22 end instr and detects, and waits for next working cycle;
In the goods automatic sorting device first chosen automatically to dial and penetrated machine and comprise first chassis block, the 8th motor, be installed in chain-wheel mechanism or synchronous pulley mechanism in first chassis block, the drive pulley and the driving band that connect sprocket wheel or synchronous pulley and the 8th motor, symmetry be installed in chain-wheel mechanism or the synchronous pulley mechanism chain or synchronously with on two shifting blocks, the first shifting block location status sensor, first chassis block is installed in the 8th upper rack, this first chassis block is positioned at the folded top that rises mechanism, when shifting block is in sprocket wheel or synchronous pulley below, the height of shifting block less than chain or band and swing synchronously connect thing plate top "
Figure S2008100578694C00129
" interplanar distance on the shape boss, the width of shifting block less than two "
Figure S2008100578694C001210
" open the beginning distance between the relative wedge angle of shape boss; opening the size of beginning distance between the wedge angle relatively; the beginning position of opening of shifting block is on the horizontal line of centres of left and right sides sprocket wheel or synchronous pulley; the first shifting block location status sensor is for opening corresponding the 24 end instr in beginning position with shifting block; the 24 end instr is arranged on left end or the right-hand member in first chassis block; the 8th motor can be installed in above first chassis block less than goods, also can be installed between two sprocket wheels or two synchronous pulleys, the 8th motor is connected with electric-control system;
Goods S. A. sorting equipment comprises that warehousing storehouse, second chooses the machine of penetrating of dialling automatically, second chooses automatically to dial and penetrates the bottom that machine places the warehousing storehouse, the bottom shipment end and second in warehousing storehouse is chosen automatically and is dialled dialling of the machine of penetrating and inject the corresponding placement of goods end, and second chooses automatically and dial dialling of the machine of penetrating and penetrate the side in the 9th end instr the place ahead that the goods end places the first low speed conveyer of described ration of goods device;
Warehousing storehouse in the goods S. A. sorting equipment comprises the 9th frame, supporting plate, Cang Dao, the 8th cargo state sensor, Cang Dao vertically is fixed on the top of the 9th frame, this Cang Dao can hold the one-tenth buttress goods by artificial let-in some, the bottom of Cang Dao is provided with two supporting plates, distance between two supporting plates is less than the size of goods, this supporting plate is used for carrying the goods in road, storehouse, the 8th cargo state sensor is the 25 end instr that is installed in the supporting plate top, and the 25 end instr is corresponding with a lowermost goods in the road, storehouse;
In the goods S. A. sorting equipment second chosen automatically to dial and penetrated machine and comprise second chassis block, the 9th motor, be installed in chain-wheel mechanism or synchronous pulley mechanism in second chassis block, the drive pulley and the driving band that connect sprocket wheel or synchronous pulley and the 9th motor, symmetry be installed in chain-wheel mechanism or the synchronous pulley mechanism chain or synchronously with on two shifting blocks, the second shifting block location status sensor, second chassis block is installed in the 9th upper rack, this second chassis block is positioned at two supporting plate belows of Cang Dao bottom, when shifting block is in sprocket wheel or synchronous pulley top, between the upper and lower surface of the upper surface of shifting block lowermost goods in the road, storehouse, the width of shifting block is less than the distance between two supporting plates, the beginning position of opening of shifting block is on the horizontal line of centres of left and right sides sprocket wheel or synchronous pulley, the second shifting block location status sensor is for opening corresponding the 26 end instr in beginning position with shifting block, the 26 end instr is arranged on left end or the right-hand member in second chassis block, the 9th motor is installed in second chassis block, the 9th motor is positioned in the middle of left and right sides sprocket wheel or the synchronous pulley, perhaps the 9th motor is installed in below second chassis block, and the 9th motor is connected with electric-control system.
9, a kind of goods sorting method for filling is characterized in that comprising step:
A. the whole line equipment of configuration reaches the brand specification of determining the dispensing goods;
B. in computer information management system, set device disposes and goods brand specification information;
C. in computer information management system, set every day or every batch of order slip and join cargo interests case information;
D. prepare to implement to join the cargo interests case;
E. start whole line and prewired goods;
F. import the empty van basket;
G. the case basket transmits and joins goods;
H. unload the case basket.
10, goods sorting method for filling according to claim 9 is characterized in that:
Described steps A further comprises:
A1. according to the goods year dispensing total amount size of DISTRIBUTION CENTRE, what and place situation of brand specification, determine the composition pattern and the empty van basket input form of case basket feedway, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time;
A2. according to the composition pattern and the empty van basket input form of the size of the number of goods year of DISTRIBUTION CENTRE dispensing total amount size, year dispensing goods brand specification, each dispensed amounts, definite case basket feedway in brand specification goods year, according to following 1)~5) principle, determine the write information station, join the goods station, the ration of goods device, push away case basket machine, push away the quantity of case basket station and inlet basket station and their arrangement sequencing position, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time:
Principle:
1) each ration of goods device can be to same case basket one or more layers goods of packing into, and each case basket can be adorned the 1-m layer, except that the top one deck or two-layer in every layer can be less than n the goods, below each layer be necessary for n goods;
2) except that the minimum some brand specification goods of year dispensed amounts, all the other brand specification goods are by the ration of goods device layering case basket of packing into, the corresponding ration of goods device of brand specification, this principle 2) do not meet principle 1 in) one deck goods by principle 3) in the ration of goods device case basket of packing into;
3) the minimum some brand specification goods of year dispensed amounts are by one or several ration of goods device layering case basket of packing into, press the brand specification sequencing and the respective amount of the read-out demonstration of setting and appointment, manually goods is placed on first upstream supply of material low speed conveyer that links to each other with this ration of goods device; This ration of goods device can transmit principle 2 in case of necessity) in the ration of goods device brand specification goods that can not transmit and transmit the new product goods of trial sale;
4) on each ration of goods device and first roller conveyor joins the corresponding placement of goods station;
5) if adopt first kind of case basket feedway to form pattern, then the empty van basket is imported from the first roller conveyor initiating terminal, one or more write information stations at the first roller conveyor front end stop, the frequency read/write other by this write information station writes information to the empty van basket basket radio frequency card on one's body that rests on the write information station, order transmits and to join goods then, finishes the case basket of joining the goods task and is sent to from first roller conveyor and unloads case basket station;
If adopt second kind of case basket feedway to form pattern, then the empty van basket is imported from the first roller conveyor initiating terminal, one or more write information stations at the first roller conveyor front end stop, the frequency read/write other by this write information station writes information to the empty van basket basket radio frequency card on one's body that rests on the write information station, and order transmits and joins goods then; Finishing the case basket of joining the goods task is all shifted onto on second roller conveyor by the case basket machine that pushes away that pushes away on the case basket station nearby, be sent to and unload case basket station, perhaps respectively joining the goods station in the last period finishes the case basket of joining the goods task and is shifted onto on second roller conveyor by the case basket machine that pushes away that pushes away on the case basket station nearby, be sent to and unload case basket station, then respectively join case basket that the goods station finishes to join the goods task and on first roller conveyor, be sent to and unload case basket station for one section;
If adopt the third composition pattern of case basket feedway, then the empty van basket is imported simultaneously from the initiating terminal of first roller conveyor and the 3rd roller conveyor respectively, stop at one or more write information stations of the first roller conveyor front end from the empty van basket of first roller conveyor input, on the 3rd roller conveyor, respectively push away the 6th before and after the case basket station respectively from the empty van basket of the 3rd roller conveyor input, stop before the 7th case basket baffle plate, judge last inlet basket station on first roller conveyor and preceding all thereof when system and join goods station and inlet basket station when all not having the case basket, empty van basket on the 3rd roller conveyor is pushed the inlet basket station of first roller conveyor by the case basket machine that pushes away of system's appointment, this inlet basket station also is the write information station, each other frequency read/write of the write information station of first roller conveyor front end inlet basket station other and system's appointment writes information to empty van basket basket radio frequency card on one's body simultaneously then, order transmits and to join goods then, finishes the case basket of joining the goods task and is sent to from first roller conveyor and unloads case basket station;
According to above-mentioned 1) to 5) principle, determine following content:
(1) determine the write information station, join goods station, ration of goods device, push away case basket station, inlet basket station and push away the quantity of case basket machine:
By principle 1) to 4) determine the quantity of ration of goods device and join the quantity of goods station;
If adopt first kind of case basket feedway to form pattern, then by principle 5) determine the quantity of write information station,
If adopt second kind of case basket feedway to form pattern, then by principle 5) determine the write information station, push away case basket station, push away the quantity of case basket machine and corresponding inlet basket station;
If the third that adopts case basket feedway formed pattern, then by principle 5) determine write information station, inlet basket station, push away case basket station and push away the quantity of case basket machine accordingly;
(2) determine write information station, the arrangement sequencing position of joining goods station, ration of goods device, pushing away case basket station, inlet basket station and pushing away case basket machine:
If adopt first kind of case basket feedway to form pattern, then on first roller conveyor, determine the write information station, join the arrangement sequencing position of goods station: before the write information station is arranged in, join after the goods station is arranged in, wherein, one side of respectively joining the goods station is by vertical order, place earlier principle 2) in the ration of goods device after, place principle 3 again) in the ration of goods device, also can be different during special requirement;
If adopt second kind of case basket feedway to form pattern, then on first roller conveyor, determine the write information station earlier, join the goods station, push away the arrangement sequencing position of case basket station: before the write information station is arranged in, join the goods station with push away case basket station mix be arranged in after, wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device in, place principle 3 again) in the ration of goods device, also can be different during special requirement, each pushes away and is provided with one on the case basket station and pushes away case basket machine, and correspondence pushes away case basket station inlet basket station is set on second roller conveyor;
If adopt the third composition pattern of case basket feedway, then on first roller conveyor, determine the write information station earlier, the arrangement sequencing position of joining goods station and inlet basket station: before the write information station is arranged in, join the goods station mix with inlet basket station be arranged in after, wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device in, place principle 3 again) in the ration of goods device, also can be different during special requirement, corresponding inlet basket station on the 3rd roller conveyor and be provided with and push away case basket station, each pushes away and is provided with one on the case basket station and pushes away case basket machine;
A3. determine the quantity and the position of frequency read/write:
If adopt first kind of case basket feedway to form pattern, then at the other frequency read/write that is provided with of the write information station of the first roller conveyor front end, and according to the performance characteristics of employed frequency read/write, according to " correctness of monitoring box basket operation in real time " principle, join the other frequency read/write that is provided with of goods station in each or part;
If adopt second kind of case basket feedway to form pattern, then at the other frequency read/write that is provided with of the write information station of the first roller conveyor front end, and according to the performance characteristics of employed frequency read/write, according to " judging the correctness of the correctness of each case basket release location and monitoring box basket operation in real time " principle, by each pushes away case basket station, each or part join the other frequency read/write that is provided with of goods station;
If adopt the third composition pattern of case basket feedway, then frequency read/write is set on the write information station side and the inlet basket station side of the first roller conveyor front end, and according to the performance characteristics of employed frequency read/write, according to " correctness of monitoring box basket operation in real time " principle, join the other frequency read/write that is provided with of goods station in each or part;
A4. determine the brand specification of each ration of goods goods that device transmits:
(1) principle 2) in the ration of goods device transmit all the other brand specification goods except that the minimum brand specification goods of year dispensed amounts, each ration of goods device is connected with one first upstream supply of material low speed conveyer respectively, each first upstream supply of material low speed conveyer transmits a kind of goods of brand specification, and the brand specification of each first upstream supply of material low speed goods that conveyer transmits does not repeat; Each ration of goods device is placed on the front and back order of first roller conveyor, one side by it, the brand specification year dispensed amounts that transmits goods successively is descending, can be different during special requirement, do not meet principle 1 in should (1) yet) brand specification goods transmit by the ration of goods device in (2);
(2) principle 3) in each ration of goods device be connected with one first upstream supply of material low speed conveyer, this ration of goods device transmits year minimum some brand specification goods of dispensed amounts, the artificial setting of computer information management system and the order and the respective amount of the brand specification goods that read-out shows of pressing, with goods be placed in this ration of goods device bonded assembly first upstream supply of material low speed conveyer on, this ration of goods device also can transmit brand specification goods that the ration of goods device in above-mentioned (1) can not transmit and the new product goods that transmits trial sale in case of necessity;
Described step B further comprises:
According to the year dispensed amounts size and the setting content of A step of the DISTRIBUTION CENTRE year dispensing goods total number of brand specification and title, each brand specification goods, in computer information management system, following content is set:
B1. set the code name of each ration of goods device, and each ration of goods device cooresponding goods worker item of joining on first roller conveyor;
B2. set the title code name of each brand specification goods, and the title code name of the brand specification goods that transmitted of corresponding each ration of goods device;
B3. if adopt second kind of case basket feedway to form pattern, then set the cooresponding inlet basket worker item on case basket worker item, the code name that pushes away case basket machine and second roller conveyor that pushes away on first roller conveyor;
If the third that adopts case basket feedway formed pattern, then set the pairing code name that pushes away case basket worker's item and push away case basket machine on inlet basket worker item on first roller conveyor, the 3rd roller conveyor;
B4. set the code name of frequency read/write, and frequency read/write pairing worker's item on first roller conveyor;
B5. the title code name of the code name of each first upstream of related setting supply of material low speed conveyer and each brand specification goods of being transmitted;
Described step C further comprises:
Every day or every batch of order slip information according to promotion sales central computer management imformation system transmits in computer information management system following content is set, and the content after will setting pass to electric-control system by fieldbus:
C1. for the every day of transmitting from promotion sales central computer management imformation system or every batch of purchase order (PO) information, to sequencing that route, car number, dress are dispatched a car and each car " entrucking behind client's goods of sending to earlier, after client's goods elder generation entrucking of sending to " principle, set the letter sorting packing sequencing of each order slip according to the distribution side;
C2. according to the brand specification title and the quantity of the listed goods of each order slip, and follow principle 1) requirement, set the employed case basket of each order slip number, every day or every batch of total number of employed case basket, each case basket task number and relevant information thereof, each case basket and join brand specification title code name and the respective amount that goods unloads the loading number of plies of case basket sequencing, each case basket, the every layer of goods of packing into; If an order slip uses a plurality of case baskets, when adopting first kind of case basket feedway to form pattern, when setting the brand specification of the every layer of goods of packing into of case basket, joining the goods station in difference joins goods simultaneously as far as possible should to make each used case basket of this order slip, reduces to stop wait as far as possible; When adopting second kind of case basket feedway to form pattern, when setting the brand specification of the every layer of goods of packing into of case basket, should make each used case basket of this order slip as far as possible join the goods station and join goods in proper order and finish and shift onto nearby on second roller conveyor after joining the goods task, reduce the conveying that stops other case basket as far as possible in contiguous difference; When the third composition pattern that adopts case basket feedway, when setting the case basket first floor and packing the brand specification of goods into, should make joining the goods station and can both trying one's best near inlet basket station of the pairing ration of goods device of this case basket, and make the case basket number maximization that at every turn enters inlet basket station as far as possible; When determining the loading quantity of the employed case basket of each order slip number and each case basket, should make pack into mxn or of each case basket near mxn goods as far as possible, if the entire cargo quantity of the order slip that has or the order slip that has make each case basket pack mxn or not only be less than mxn and differ quantity greatly the time near the residue quantity of goods to be installed behind mxn the goods into, can adopt " merging order slip dress basket ", that is: according to the letter sorting packing sequencing of each order slip of each car, the above mentioned goods order is merged the dress basket, all orders merges and satisfies mxn or near mxn goods, the case basket of then packing into, this case basket the adjacent order slip of correspondence order satisfy mxn or effect shipment near each case basket of mxn goods after sort packing and entrucking in proper order, the deliveryman sorted out corresponding client's dilivery of freight client by the demonstration of hand-held frequency read/write or the record of papery delivery receipt when order was sent to the client from this case basket;
C3. according to the empty van basket input form of determining among the setting content of C1, C2 and the A, the quantity and the position of write information station, be set in number, worker's item and institute's write information content of each write information station on first roller conveyor: if adopt first or second kind of composition pattern of case basket feedway, the empty van basket is then set number, worker's item and institute's write information content of the write information station of each first roller conveyor front end all from the initiating terminal input of first roller conveyor; If adopt the third composition pattern of case basket feedway, the empty van basket is imported from the initiating terminal of first roller conveyor and the 3rd roller conveyor respectively, then set the number of the write information station of each first roller conveyor front end, worker's item and institute's write information content, simultaneously according to " it is that the first of case basket setting that is pushed into inlet basket station joined the goods station and make the case basket number maximization that enters inlet basket station that inlet basket station can both be tried one's best near system " principle as far as possible at every turn, corresponding which inlet basket station of setting front end write information station back needs the inlet basket at every turn, inlet basket worker's item and institute's write information content, and pairingly on the 3rd roller conveyor push away case basket worker item and push away case basket machine code name;
C4. according to the setting content of C1, C2, C3, set each case basket and upload joining goods worker item and joining the brand specification title code name and the respective amount of the loading number of plies of goods station, every layer of goods of delivery goods at each at first roller conveyor;
C5. according to the setting content of C4, set that each ration of goods device is joined the case basket task number of goods and sequencing, each case basket is joined the brand specification and the respective amount of the loading number of plies of goods station, every layer of goods at this, set the total quantity of each brand specification goods of each ration of goods device every day or every batch of institute's dispensing, so that the upstream stock;
C6. the layering of setting according to C5 priority loading order, brand specification and the respective amount of every layer of goods of the pairing ration of goods device of new product goods of the minimum some brand specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale of packing into, be set on first upstream supply of material low speed conveyer before this ration of goods device by the sequencing and the respective amount of manually putting each brand specification goods, and show by the read-out of appointment; If adopt several ration of goods devices to transmit when joining goods, should set respectively and show; Each brand specification goods every day that setting is manually put or every batch total quantity;
C7. if adopt case basket feedway first or the third form pattern, then set and finish the case basket of joining after the goods task and transmit the sequencing that unloads the case basket at first roller conveyor;
If adopt second kind of case basket feedway to form pattern, and respectively joining the goods station in the last period on first roller conveyor finishes the case basket of joining the goods task and is shifted onto on second roller conveyor by the case basket machine that pushes away on the case basket station of pushing away nearby and transmit, then respectively join the case basket that the goods station finishes to join the goods task and on first roller conveyor, transmit for one section, set then which case basket is released nearby on first roller conveyor and corresponding release push away case basket worker item, push away case basket machine code name, the sequencing of case basket is unloaded in corresponding inlet basket worker's item and transmission on second roller conveyor, and sets all the other case baskets and continue to transmit the sequencing that unloads the case basket on first roller conveyor; If finish the case basket of joining the goods task and all shift onto nearby on second roller conveyor, then set the correspondence that all case baskets release nearby and push away case basket worker item, push away the sequencing that corresponding inlet basket worker's item and transmission on case basket machine code name, second roller conveyor unload the case basket;
Described step D further comprises:
Whole wire system should be carried out following dead work before starting: with the goods of the minimum different brands specification of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and the new product goods of trial sale, press that computer information management system is set and the transmission sequencing and the respective amount of the brand specification goods that the read-out of appointment shows, but and the quantity of looking cooresponding first upstream supply of material low speed conveyer holding freight, manually goods successively is placed on cooresponding first upstream supply of material low speed conveyer; In addition, other first upstream supply of material low speed conveyer should be in the stock running state;
Described step e further comprises:
System start-up operation, each device all are in opens the beginning position, and each conveyer and each load-transfer device all are in the commentaries on classics state of not stopping transport; From the brand specification goods of the next default of each first upstream supply of material low speed conveyor delivery, enter the first low speed conveyer of cooresponding each ration of goods device respectively;
Press default, transmit the single brand specification goods that arrives each ration of goods device, directly be sent to the dispensing position of this ration of goods device, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Press default, the new product goods of the minimum some different brands specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale is by manually being placed on one or several first upstream supply of material low speed conveyer, be sent to the dispensing position of cooresponding ration of goods device then, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Described step F further comprises:
If adopt first or second kind of composition pattern of case basket feedway, then comprise step:
Artificial or automated manner with some empty Turnover Box baskets with the case basket stock up mouth up direction be placed on the initiating terminal of first roller conveyor of case basket feedway and transmit, the case basket baffle plate of each station on first roller conveyor all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets directly are sent to first case basket baffle plate, blocked by first case basket baffle plate, first end instr detects a case basket before this first case basket baffle plate, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system is judged when before second case basket baffle plate of first write information station the case basket being arranged, this case basket is waited for before stopping at this first case basket baffle plate, otherwise, first the case basket baffle plate falls, this case basket and subsequent case basket transmit to first write information station, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving first case basket baffle plate and first end instr to detect first case basket baffle plate no case basket, first case basket baffle plate of system command gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle, when this case basket reaches first write information station, second case basket baffle plate by this station blocks, and detected by second end instr, if second end instr of second write information station is judged when second write information station has the case basket, this case basket rests on first write information station and waits for, otherwise, second case basket baffle plate of first write information station falls, this case basket is sent to second write information station, second case basket baffle plate by this second write information station blocks, and detected by second end instr of this station, second end instr of first write information station is judged when this first write information station does not have the case basket simultaneously, second case basket baffle plate of this station rises to and opens the beginning position, wait for next case basket, according to above-mentioned transmission rule, then a ground is to the transmission of write information station for one of case basket, and all stopping on all write information stations has a case basket; On all write information stations, all stop a case basket is arranged, and after the whole case baskets on the write information station are detected by the other frequency read/write of each write information station, system sends the write information order, other frequency read/write different task that writing system is set in each empty van basket basket radio frequency card on one's body simultaneously of each write information station number and relevant information, each empty van basket enters in proper order and respectively joins the goods station and join goods then; Repeat above-mentioned working cycle, send up to system and stop movement order; Observation and the additional empty Turnover Box basket of needing in service;
If adopt the third composition pattern of case basket feedway, then comprise step:
Artificial or automated manner with some empty Turnover Box baskets with the case basket stock up mouth up direction be placed on the initiating terminal of first roller conveyor of case basket feedway and transmit, the case basket baffle plate of each station on first roller conveyor all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets directly are sent to first case basket baffle plate, blocked by first case basket baffle plate, first end instr detects a case basket before this first case basket baffle plate, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system is judged when before second case basket baffle plate of first write information station the case basket being arranged, this case basket is waited for before stopping at this first case basket baffle plate, otherwise, first the case basket baffle plate falls, this case basket and subsequent case basket transmit to first write information station, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving first case basket baffle plate and first end instr to detect first case basket baffle plate no case basket, first case basket baffle plate of system command gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle, when this case basket reaches first write information station, second case basket baffle plate by this station blocks, and detected by second end instr, if second end instr of second write information station is judged when second write information station has the case basket, this case basket rests on first write information station and waits for, otherwise, second case basket baffle plate of first write information station falls, this case basket is sent to second write information station, second case basket baffle plate by this second write information station blocks, and detected by second end instr of this station, second end instr of first write information station is judged when this first write information station does not have the case basket simultaneously, second case basket baffle plate of this station rises to and opens the beginning position, wait for next case basket, according to above-mentioned transmission rule, then a ground is to the transmission of write information station for one of case basket, and all stopping on all write information stations has a case basket; All stopping on the write information station of the first roller conveyor front end has a case basket, and after each case basket detected by the other frequency read/write of each write information station, just waiting system sent the write information order; Observation and the additional empty Turnover Box basket of needing in service;
Simultaneously, artificial or automated manner with some empty Turnover Box baskets with the case basket stock up mouth up direction be placed on the initiating terminal of the 3rd roller conveyor of case basket feedway and transmit, the case basket baffle plate of each station on the 3rd roller conveyor all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets directly are sent to the 5th case basket baffle plate, blocked by the 5th case basket baffle plate, the 6th end instr detects a case basket before the 5th case basket baffle plate, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system judges that first pushes away when the case basket being arranged before the 6th case basket baffle plate before the case basket station, this case basket is waited for before stopping at the 5th case basket baffle plate, otherwise, the 5th the case basket baffle plate falls, this case basket and subsequent case basket push away case basket station to first and transmit, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving the 5th case basket baffle plate and the 6th end instr to detect the 5th case basket baffle plate no case basket, the 5th case basket baffle plate of system command gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle, before reaching first to push away case basket station, this case basket blocked by the 6th case basket baffle plate before this station, and detected by the 7th end instr, if first the 8th end instr that pushes away case basket station is judged when first push pedal that pushes away case basket machine that pushes away case basket station and have case basket or this station is not on the tram, this case basket rests on to be waited for before first pushes away the 6th case preceding basket baffle plate of case basket station, otherwise, first the 6th case basket baffle plate that pushes away before the case basket station falls, this case basket is sent to first and pushes away case basket station, the 7th case basket baffle plate that is pushed away by this first behind case basket station blocks, and detected by the 8th end instr of this station, simultaneously first pushes away the 7th end instr before the case basket station and judges this first when pushing away before the 6th case basket baffle plate before the case basket station no case basket, the 6th case basket baffle plate of this station rises to and opens the beginning position, wait for next case basket, the case basket pushes away case basket station from one and pushes away case basket station to the next one and transmit and also similarly to carry out as mentioned above, according to above-mentioned transmission rule, one of case basket is followed a ground and is pushed away the transmission of case basket station to each, before all push away case basket station, after the 6th and the 7th case basket baffle plate before all stop a case basket arranged, just waiting system sends and pushes away the order of case basket; When last the inlet basket station on first roller conveyor is judged and preceding all are joined the goods station and inlet basket station does not all have the case basket by system, and when the push pedal that respectively pushes away case basket machine on the 3rd roller conveyor all is on the tram, system sends and pushes away the order of case basket, the empty Turnover Box basket that the case basket machine that pushes away that pushes away case basket station of default will need to release on the 3rd roller conveyor pushes the inlet basket station of default on first roller conveyor, detected by second end instr of each inlet basket station, respectively push away case basket machine return immediately open the beginning position, before each empty van basket on the 3rd roller conveyor is sent in proper order again and respectively pushes away case basket station, after the 6th, before the 7th case basket baffle plate, wait for next working cycle; The case basket enters each the inlet basket station on first roller conveyor, after the frequency read/write detection on each station side, so system sends the write information order, each frequency read/write is simultaneously on the write information station of the first roller conveyor front end and different task that writing system is set in the empty van basket basket radio frequency card on one's body on each inlet basket station number and relevant information, and each empty van basket enters in proper order and respectively joins the goods station and transmit and join goods then; Repeat above-mentioned working cycle, send up to system and stop movement order; Observation and the additional empty Turnover Box basket of needing in service;
Described step G further comprises:
When frequency read/write after each case basket basket radio frequency card on one's body writes the task number and relevant information of setting, case basket order enters next write information station from previous write information station, order enters each and joins the goods station and join goods, whole goods tasks of joining up to finishing this case basket comprise:
Before a certain case basket arrives a station, when if system judges that by second end instr of this station this station has the case basket, then this case basket rests on station wait, if system judges that this station does not have the case basket, second case basket baffle plate then going up a station falls, this case basket is sent to this station, blocked by second case basket baffle plate of this station and detected by second end instr of this station, and by near the frequency read/write detection validation this station, if when this case basket has the goods of joining task on this station, then join goods at this station; Go up simultaneously second end instr of a station and judge when this station does not have the case basket, second case basket baffle plate then going up a station rises to and opens the beginning position, waits for next case basket;
When the case basket a certain appointment join the goods station finish join the goods task after, next station is for joining the goods station but nothing is joined the goods task, or next station is for pushing away case basket station but there is not the case basket task that pushes away, or next station is inlet basket station but does not have the case basket task that enters, and this case basket has the goods of joining task at the more next goods station of joining, and goods station and more next joining when not having the case basket between the goods station are joined in this appointment, then this case basket is joined the goods station from this appointment and directly is sent to the more next goods station of joining, blocked by second case basket baffle plate of this station and detected by second end instr of this station, and by near the frequency read/write detection validation this station, join goods at this station, up to finishing whole goods tasks of joining of setting for this case basket;
Described step H further comprises:
If adopt case basket feedway first or the third form pattern, then finish the direct mountain of the case basket of all joining the goods task first roller conveyor and be sent to and unload case basket station, artificial or automated manner unloads the case basket;
If adopt second kind of case basket feedway to form pattern, then all shift onto on second roller conveyor and transmit finishing all case baskets of joining the goods task on first roller conveyor by the case basket machine that pushes away on the case basket station of pushing away nearby, perhaps respectively joining the goods station the last period at first roller conveyor finishes the case basket of joining the goods task and is shifted onto on second roller conveyor by the case basket machine that pushes away on the case basket station of pushing away nearby and transmit, and behind first roller conveyor one section respectively join the case basket that the goods station finishes to join the goods task and do not release, directly be sent to and unload case basket station by first roller conveyor, wherein:
The case basket enter for its setting push away case basket station before, if this second end instr that pushes away case basket station judges the case basket is arranged this station maybe this pushes away the push pedal location status sensor that pushes away case basket machine on the case basket station and judges when this push pedal that pushes away case basket machine is not in the tram, then this case basket stops at a station wait, otherwise, second case basket baffle plate then going up a station falls, and this case basket enters this and pushes away case basket station; Detected by second end instr of this station after this case basket leaves a last station, second case basket baffle plate then going up a station rises to and opens the beginning position, waits for next case basket; This case basket enters this push away case basket station after, second case basket baffle plate by this station blocks, and detected by second end instr of this station, the other frequency read/write of this station detects this case basket basket radio frequency card on one's body, as calculated after the confirmation of machine information management system, if this 4th end instr that pushes away the inlet basket station place on cooresponding second roller conveyor of case basket station detects on this inlet basket station the case basket is arranged, or the case basket of arranging formerly than this case basket sequence number does not pass through this inlet basket station as yet, or this inlet basket station the 3rd, the 4th case basket baffle plate one is not in and opens when beginning the position, then this case basket rests on and pushes away case basket station wait release, otherwise, then this push pedal that pushes away case basket machine that pushes away case basket station is released cooresponding inlet basket station on second roller conveyor with this case basket transverse horizontal, blocked by the 4th case basket baffle plate, so that this case basket does not tilt, and detected by the 4th end instr, afterwards, the system command push pedal is returned and is opened the beginning position, the 4th the case basket baffle plate falls, this case basket continues to transmit on second roller conveyor, do not had the case basket when the 4th end instr detects this position, then the 4th case basket baffle plate returns and opens the beginning position;
The case basket transmits on second roller conveyor, if the 4th end instr on the inlet basket station that this case basket will pass through judges on this inlet basket station that the case basket is arranged, or the cooresponding case basket station that pushes away of this inlet basket station also will not released than the case basket that this case basket sequence number is arranged formerly, then the 3rd case basket baffle plate in this inlet basket station the place ahead is in and opens the beginning position, make this case basket stop to transmit and waiting for, otherwise, before this inlet basket station of system command, the 3rd of rear, the 4th the case basket baffle plate falls, this case basket continues to transmit on second roller conveyor, this case basket is by after this inlet basket station, the 3rd, the 4th case basket baffle plate returns and opens the beginning position, be sent on second roller conveyor up to the case basket of releasing and unload case basket station, artificial or automated manner unloads the case basket.
11, goods sorting method for filling according to claim 9 is characterized in that:
Described steps A further comprises:
A1. according to the goods year dispensing total amount size of DISTRIBUTION CENTRE, what and place situation of brand specification, determine the composition pattern and the empty van basket input form of case basket feedway, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time;
A2. according to the number of goods year of DISTRIBUTION CENTRE dispensing total amount size, year dispensing goods brand specification, each in brand specification goods year dispensed amounts size and the composition pattern and the empty van basket input form of the case basket feedway determined, according to following 1)~6) principle, determine the write information station, join the goods station, ration of goods device, goods sorting device, push away case basket machine, push away the quantity of case basket station and inlet basket station and their arrangement sequencing position, so that whole line can be finished the letter sorting packing task of every day or every batch of order slip on time:
Principle:
1) each ration of goods device can be to same case basket one or more layers goods of packing into, and each case basket can be adorned 1-m layer, except that the top one deck or two-layer in every layer can be less than n the goods, below each layer be necessary for n goods;
2) some brand specification goods that year dispensed amounts is bigger are by the ration of goods device layering case basket of packing into, the corresponding ration of goods device of brand specification, this principle 2) do not meet principle 1 in) one deck goods by principle 3) or 4) in the ration of goods device case basket of packing into;
3) some brand specification goods that year dispensed amounts is less and littler are sorted on the first low speed conveyer of every group of cooresponding ration of goods device of goods sorting device through many group goods sorting devices earlier, again by this ration of goods device layering case basket of packing into, the corresponding goods sorting device of brand specification, one group of goods sorting device is made up of some goods automatic sorting devices, or form by some goods S. A. sorting equipments, during special requirement, also can form by some goods automatic sorting devices and some goods S. A. sorting equipments, every group of goods sorting device is placed on a side of the first low speed conveyer of its cooresponding ration of goods device, principle 2) do not meet principle 1 in) goods also can the goods sorting device in every group sort and join goods, the corresponding goods sorting device of brand specification
If do not establish principle 2) the ration of goods device time, then some brand specification goods that year dispensed amounts is bigger all are sorted on the first low speed conveyer of every group of cooresponding ration of goods device of goods sorting device through many group goods sorting devices earlier, again by this ration of goods device layering case basket of packing into, the corresponding goods sorting device of brand specification, this principle 3) do not meet principle 1 in) one deck goods by principle 4) in the ration of goods device case basket of packing into;
4) brand specification goods that the ration of goods device year minimum some brand specification goods, the principle 2 of dispensed amounts), 3) can not transmit and the new product goods that transmits trial sale, can be by one or several ration of goods device layering case basket of packing into, artificial brand specification sequencing and the respective amount that shows by the read-out of setting and appointment is placed in goods on first upstream supply of material low speed conveyer that links to each other with this ration of goods device;
Also one group of goods S. A. sorting equipment can be set in a side of a ration of goods device, the artificial brand specification that shows by the read-out of setting and appointment is penetrated sequencing and respective amount with dialling, above mentioned goods is placed in the warehousing storehouse of goods S. A. sorting equipment of appointment, the corresponding goods S. A. sorting equipment of several brand specifications, this ration of goods device layering of mountain case basket of packing into; Maybe should organize goods S. A. sorting equipment and principle 3) in the goods sorting device merge into one group, several goods S. A. sorting equipments of appointment are the same in the group after the merging, the corresponding goods S. A. sorting equipment of several brand specifications, remaining goods sorting device is still by principle 3), the corresponding goods sorting device of brand specification, the goods that both transmitted is organized the cooresponding ration of goods device layering case basket of packing into by this;
5) on each ration of goods device and first roller conveyor joins the corresponding placement of goods station;
6) if adopt first kind of case basket feedway to form pattern, then the empty van basket is imported from the first roller conveyor initiating terminal, one or more write information stations at the first roller conveyor front end stop, the frequency read/write other by this write information station writes information to the empty van basket basket radio frequency card on one's body that rests on the write information station, order transmits and to join goods then, finishes the case basket of joining the goods task and is sent to from first roller conveyor and unloads case basket station;
If adopt second kind of case basket feedway to form pattern, then the empty van basket is imported from the first roller conveyor initiating terminal, one or more write information stations at the first roller conveyor front end stop, the frequency read/write other by this write information station writes information to the empty van basket basket radio frequency card on one's body that rests on the write information station, and order transmits and joins goods then; Finishing the case basket of joining the goods task is all shifted onto on second roller conveyor by the case basket machine that pushes away that pushes away on the case basket station nearby, be sent to and unload case basket station, perhaps respectively joining the goods station in the last period finishes the case basket of joining the goods task and is shifted onto on second roller conveyor by the case basket machine that pushes away that pushes away on the case basket station nearby, be sent to and unload case basket station, then respectively join case basket that the goods station finishes to join the goods task and on first roller conveyor, be sent to and unload case basket station for one section;
If adopt the third composition pattern of case basket feedway, then the empty van basket is imported simultaneously from the initiating terminal of first roller conveyor and the 3rd roller conveyor respectively, stop at one or more write information stations of the first roller conveyor front end from the empty van basket of first roller conveyor input, on the 3rd roller conveyor, respectively push away the 6th before and after the case basket station respectively from the empty van basket of the 3rd roller conveyor input, stop before the 7th case basket baffle plate, judge last inlet basket station on first roller conveyor and preceding all thereof when system and join goods station and inlet basket station when all not having the case basket, empty van basket on the 3rd roller conveyor is pushed the inlet basket station of first roller conveyor by the case basket machine that pushes away of system's appointment, this inlet basket station also is the write information station, each other frequency read/write of the write information station of first roller conveyor front end inlet basket station other and system's appointment writes information to empty van basket basket radio frequency card on one's body simultaneously then, order transmits and to join goods then, finishes the case basket of joining the goods task and is sent to from first roller conveyor and unloads case basket station;
According to above-mentioned 1) to 6) principle, determine following content:
(1) determine the write information station, join goods station, ration of goods device, goods sorting device, push away case basket station, inlet basket station and push away the quantity of case basket machine:
By principle 2) determine directly pack into the quantity of ration of goods device of case basket of the bigger some brand specification goods of year dispensed amounts;
By principle 2), 3) and 4) determine the quantity of the number of packet and the cooresponding ration of goods device of goods sorting device, and the quantity of goods automatic sorting device and/or goods S. A. sorting equipment in every group;
By principle 1) to 5) determine the total quantity of ration of goods device and join the quantity of goods station;
If adopt first kind of case basket feedway to form pattern, then by principle 6) determine the quantity of write information station,
If adopt second kind of case basket feedway to form pattern, then by principle 6) determine the write information station, push away case basket station, push away the quantity of case basket machine and corresponding inlet basket station;
If the third that adopts case basket feedway formed pattern, then by principle 6) determine write information station, inlet basket station, push away case basket station and push away the quantity of case basket machine accordingly;
(2) determine write information station, the arrangement sequencing position of joining goods station, ration of goods device, goods sorting device, pushing away case basket station, inlet basket station and pushing away case basket machine:
1. if adopt first kind of case basket feedway to form pattern, then on first roller conveyor, determine the write information station, join the arrangement sequencing position of goods station: before the write information station is arranged in, join after the goods station is arranged in, wherein, one side of respectively joining the goods station is by vertical order, places principle 2 earlier) in the ration of goods device after, place principle 3 again) in the ration of goods device, place principle 4 at last) in the ration of goods device, also can be different during special requirement;
If adopt second kind of case basket feedway to form pattern, then on first roller conveyor, determine the write information station earlier, join the goods station, push away the arrangement sequencing position of case basket station: before the write information station is arranged in, join the goods station with push away case basket station mix be arranged in after, wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device in, place principle 3 again) in the ration of goods device, place principle 4 at last) in the ration of goods device, also can be different during special requirement, each pushes away and is provided with one on the case basket station and pushes away case basket machine, and correspondence pushes away case basket station inlet basket station is set on second roller conveyor;
If adopt the third composition pattern of case basket feedway, then on first roller conveyor, determine the write information station earlier, the arrangement sequencing position of joining goods station and inlet basket station: before the write information station is arranged in, join the goods station mix with inlet basket station be arranged in after, wherein, one side of respectively joining the goods station is by vertical order, elder generation's placement principle 2) behind the ration of goods device in, place principle 3 again) in the ration of goods device, place principle 4 at last) in the ration of goods device, also can be different during special requirement, corresponding inlet basket station on the 3rd roller conveyor and be provided with and push away case basket station, each pushes away and is provided with one on the case basket station and pushes away case basket machine;
Wherein, for principle 3) in the ration of goods device: if the part grouping of organizing in the goods sorting device is made up of the goods automatic sorting device more, and another part grouping is made up of goods S. A. sorting equipment, then those pairing ration of goods devices that divide into groups of being made up of the goods automatic sorting device should be positioned at before those pairing ration of goods devices that divide into groups of being made up of goods S. A. sorting equipment, also can be different during special requirement;
2. if being placed on this group goods sorting device of ration of goods device one side is made up of some goods automatic sorting devices, then each goods automatic sorting device is arranged in order placement;
Be made up of some goods S. A. sorting equipments if be placed on this group goods sorting device of ration of goods device one side, then each goods S. A. sorting equipment is arranged in order placement;
If being placed on this group goods sorting device of ration of goods device one side is made up of some goods automatic sorting devices and some goods S. A. sorting equipments, then goods automatic sorting device, goods S. A. sorting equipment are arranged in order placement, and the goods automatic sorting device is near from the shipment end of ration of goods device, and goods S. A. sorting equipment is far away from the shipment end of ration of goods device; Otherwise also can during special requirement;
A3. determine the quantity and the position of frequency read/write:
If adopt first kind of case basket feedway to form pattern, then at the other frequency read/write that is provided with of the write information station of the first roller conveyor front end, and according to the performance characteristics of employed frequency read/write, according to " correctness of monitoring box basket operation in real time " principle, join the other frequency read/write that is provided with of goods station in each or part;
If adopt second kind of case basket feedway to form pattern, then at the other frequency read/write that is provided with of the write information station of the first roller conveyor front end, and according to the performance characteristics of employed frequency read/write, according to " judging the correctness of the correctness of each case basket release location and monitoring box basket operation in real time " principle, by each pushes away case basket station, each or part join the other frequency read/write that is provided with of goods station;
If adopt the third composition pattern of case basket feedway, then frequency read/write is set on the write information station side and the inlet basket station side of the first roller conveyor front end, and according to the performance characteristics of employed frequency read/write, according to " correctness of monitoring box basket operation in real time " principle, join the other frequency read/write that is provided with of goods station in each or part;
A4. determine each ration of goods device, respectively organize the brand specification of each the goods sorting goods that device transmits in the goods sorting device:
(1) principle 2) in the ration of goods device transmit year bigger some brand specification goods of dispensed amounts, each ration of goods device is connected with one first upstream supply of material low speed conveyer respectively, each first upstream supply of material low speed conveyer transmits a kind of goods of brand specification, and the brand specification of each first upstream supply of material low speed goods that conveyer transmits does not repeat; Each ration of goods device is placed on the front and back order of first roller conveyor, one side by it, the brand specification year dispensed amounts that transmits goods successively is descending, can be different during special requirement, do not meet principle 1 in should (1) yet) brand specification goods transmit by the ration of goods device in (2) or (3);
(2) principle 3) in the ration of goods device that uses that combines with the goods sorting device transmit year less and littler some brand specification goods of dispensed amounts, various brands specification goods is by its year dispensed amounts size order arrangement grouping, putting in order of this grouping with fixed respectively to organize each ration of goods device that the goods sorting device combines corresponding one by one in the front and back of first roller conveyor, one side placement order, the corresponding goods sorting device of brand specification, the year dispensed amounts that transmits each different brands specification goods successively is descending, can be different during special requirement, do not meet principle 1 in above-mentioned (1)) brand specification goods after the brand specification goods in should (2) transmits and is arranged in, if do not establish principle 2) the ration of goods device time, whole brand specification goods in then above-mentioned (1) transmit and arrange formerly with the same letter sorting of brand specification goods in being somebody's turn to do (2), also can be different during special requirement, do not meet principle 1 in should (2)) brand specification goods transmit by the ration of goods device in (3), wherein:
If 1. by principle 3) many groups goods sorting device of determining all is made up of the goods automatic sorting device, then each the goods automatic sorting device in every group is connected with one second upstream supply of material low speed conveyer respectively, each second upstream supply of material low speed conveyer transmits a kind of goods of brand specification, and the brand specification of each second upstream supply of material low speed goods that conveyer transmits does not repeat; Each goods automatic sorting device in every group of goods sorting device by the shipment end of organizing cooresponding ration of goods device apart from this from the near to the remote, the brand specification year dispensed amounts that transmits this group goods successively is descending, transmit at last and do not meet principle 1 in above-mentioned (1)) brand specification goods, if do not establish principle 2) the ration of goods device time, the descending arrangement grouping of dispensed amounts per year of whole brand specification goods in then above-mentioned (1), transmit by the letter sorting of goods automatic sorting device, and cooresponding ration of goods device is arranged formerly, also can be different during special requirement;
If 2. by principle 3) many groups goods sorting device of determining all is made up of goods S. A. sorting equipment, then each the goods S. A. sorting equipment in every group is respectively by the goods of manually putting into a kind of brand specification, and the brand specification of each goods S. A. goods that sorting equipment transmits does not repeat; Each goods S. A. sorting equipment in every group by the shipment end of organizing cooresponding ration of goods device apart from this from the near to the remote, the brand specification year dispensed amounts that transmits this group goods successively is descending, transmit at last and do not meet principle 1 in above-mentioned (1)) brand specification goods, if do not establish principle 2) the ration of goods device time, the descending arrangement grouping of dispensed amounts per year of whole brand specification goods in then above-mentioned (1), transmit by the letter sorting of goods S. A. sorting equipment, and cooresponding ration of goods device is arranged formerly, also can be different during special requirement;
If 3. by principle 3) part grouping in many groups goods sorting device of determining is made up of the goods automatic sorting device, another part grouping is made up of goods S. A. sorting equipment, then 1. the grouping of being made up of the goods automatic sorting device in like manner in above-mentioned, the corresponding one by one ration of goods device of arranging formerly of each grouping, and 2. the grouping of being made up of goods S. A. sorting equipment in like manner in above-mentioned, the ration of goods device that each grouping is corresponding one by one after being arranged in; If during special requirement, one group of goods sorting device is made up of some goods automatic sorting devices and goods S. A. sorting equipment, goods that then should group automatically, S. A. sorting equipment difference in like manner in above-mentioned 1., 2.;
(3) if adopt principle 4) in ration of goods device and first upstream low speed conveyer of supplying be connected, then this ration of goods device transmits the brand specification goods that the ration of goods device in the minimum some brand specification goods of year dispensed amounts, above-mentioned (1), (2) can not transmit and the new product goods of trial sale, press that computer information management system is set and the transmission sequencing and the respective amount of the brand specification goods that the read-out of appointment shows, manually goods is placed on first upstream supply of material low speed conveyer;
If ration of goods device one side employing principle 4) is provided with several goods S. A. sorting equipments and transmits above mentioned goods, corresponding several brand specifications of each goods S. A. sorting equipment then, by computer information management system is set and the read-out of appointment shows the pairing brand specification of each goods S. A. sorting equipment goods with dial and penetrate sequencing and quantity thereof, manually with goods respectively in the warehousing storehouse of the goods S. A. sorting equipment of corresponding each appointment of packing into; If adopt and set several goods S. A. sorting equipments transmission above mentioned goods in one group of goods sorting device, several goods S. A. sorting equipments of appointment were the same as described above in then should organizing, and should the group in remaining goods sorting device as above-mentioned (2), the corresponding goods sorting device of brand specification, the goods that all the goods sorting devices in this group are transmitted is organized the pairing ration of goods device layering case basket of packing into by this;
Described step B further comprises:
According to the year dispensed amounts size and the setting content of A step of the DISTRIBUTION CENTRE year dispensing goods total number of brand specification and title, each brand specification goods, in computer information management system, following content is set:
B1. set the code name of each ration of goods device, and each ration of goods device cooresponding goods worker item of joining on first roller conveyor;
B2. set the code name of each the goods sorting device in every group of goods sorting device and the code name of the affiliated group code name of each goods sorting device and every group of pairing ration of goods device of goods sorting device;
B3. set the title code name of each bigger, less, littler, minimum brand specification goods of year dispensed amounts, and the title code name of the brand specification goods that transmitted of corresponding each ration of goods device, goods sorting device;
B4. if adopt second kind of case basket feedway to form pattern, then set the cooresponding inlet basket worker item on case basket worker item, the code name that pushes away case basket machine and second roller conveyor that pushes away on first roller conveyor;
If the third that adopts case basket feedway formed pattern, then set the cooresponding code name that pushes away case basket worker's item and push away case basket machine on inlet basket worker item on first roller conveyor, the 3rd roller conveyor;
B5. set the code name of frequency read/write, and frequency read/write pairing worker's item on first roller conveyor;
B6. the title code name of the code name of related setting each first, second upstream supply of material low speed conveyer and each brand specification goods of being transmitted;
Described step C further comprises:
Every day or every batch of order slip information according to promotion sales central computer management imformation system transmits in computer information management system following content is set, and the content after will setting pass to electric-control system by fieldbus:
C1. for the every day of transmitting from promotion sales central computer management imformation system or every batch of purchase order (PO) information, to sequencing that route, car number, dress are dispatched a car and each car " entrucking behind client's goods of sending to earlier, after client's goods elder generation entrucking of sending to " principle, set the letter sorting packing sequencing of each order slip according to the distribution side;
C2. according to the brand specification title and the quantity of the listed goods of each order slip, and follow principle 1) requirement, set the employed case basket of each order slip number, every day or every batch of total number of employed case basket, each case basket task number and relevant information thereof, each case basket and join brand specification title code name and the respective amount that goods unloads the loading number of plies of case basket sequencing, each case basket, the every layer of goods of packing into; If an order slip uses a plurality of case baskets, when adopting first kind of case basket feedway to form pattern, when setting the brand specification of the every layer of goods of packing into of case basket, joining the goods station in difference joins goods simultaneously as far as possible should to make each used case basket of this order slip, reduces to stop wait as far as possible; When adopting second kind of case basket feedway to form pattern, when setting the brand specification of the every layer of goods of packing into of case basket, should make each used case basket of this order slip as far as possible join the goods station and join goods in proper order and finish and shift onto nearby on second roller conveyor after joining the goods task, reduce the conveying that stops other case baskets as far as possible in contiguous difference; When the third composition pattern that adopts case basket feedway, when setting the case basket first floor and packing the brand specification of goods into, should make joining the goods station and can both trying one's best near inlet basket station of the pairing ration of goods device of this case basket, and make the case basket number maximization that at every turn enters inlet basket station as far as possible; When determining the loading quantity of the employed case basket of each order slip number and each case basket, should make pack into mxn or of each case basket near mxn goods as far as possible, if the entire cargo quantity of the order slip that has or the order slip that has make each case basket pack mxn or not only be less than mxn and differ quantity greatly the time near the residue quantity of goods to be installed behind mxn the goods into, can adopt " merging order slip dress basket ", that is: according to the letter sorting packing sequencing of each order slip of each car, the above mentioned goods order is merged the dress basket, all orders merges and satisfies mxn or near mxn goods, the case basket of then packing into, this case basket the adjacent order slip of correspondence order satisfy mxn or effect shipment near each case basket of mxn goods after sort packing and entrucking in proper order, the deliveryman sorted out corresponding client's dilivery of freight client by the demonstration of hand-held frequency read/write or the record of papery delivery receipt when order was sent to the client from this case basket;
C3. according to the empty van basket input form of determining among the setting content of C1, C2 and the A, the quantity and the position of write information station, be set in number, worker's item and institute's write information content of each write information station on first roller conveyor: if adopt first or second kind of composition pattern of case basket feedway, the empty van basket is then set number, worker's item and institute's write information content of the write information station of each first roller conveyor front end all from the initiating terminal input of first roller conveyor; If adopt the third composition pattern of case basket feedway, the empty van basket is imported from the initiating terminal of first roller conveyor and the 3rd roller conveyor respectively, then set the number of the write information station of each first roller conveyor front end, worker's item and institute's write information content, simultaneously according to " it is that the first of case basket setting that is pushed into inlet basket station joined the goods station and make the case basket number maximization that enters inlet basket station that inlet basket station can both be tried one's best near system " principle as far as possible at every turn, corresponding which inlet basket station of setting front end write information station back needs the inlet basket at every turn, inlet basket worker's item and institute's write information content, and pairingly on the 3rd roller conveyor push away case basket worker item and push away case basket machine code name;
C4. according to the setting content of C1, C2, C3, set each case basket and upload joining goods worker item and joining the brand specification title code name and the respective amount of the loading number of plies of goods station, every layer of goods of delivery goods at each at first roller conveyor;
C5. according to the setting content of C4, set that each ration of goods device is joined the case basket task number of goods and sequencing, each case basket is joined the brand specification and the respective amount of the loading number of plies of goods station, every layer of goods at this, set the total quantity of each brand specification goods of each ration of goods device every day or every batch of institute's dispensing, so that the upstream stock;
C6. for adopting principle 3) the goods sorting device, every layer of goods brand specification of the every group of pairing ration of goods device of goods sorting device sequencing loading setting according to C5 and respective amount, set each goods sorting device in every group of goods sorting device dial the goods sequencing and each goods sorting device is dialled the quantity of penetrating same brand specification goods continuously; For one group of goods sorting device, dialling the sequencing of penetrating goods is: according to the different brands specification and the respective amount of one deck goods of pre-installing the cartonning basket, in every layer of pairing each goods sorting device of goods, shipment end that goods sorting device farthest from the corresponding ration of goods device of distance, install one by one successively, goods is dialled in proper order and is penetrated one by one, each goods sorting device all can be dialled continuously and penetrate some same brand specification goods, it is suitable that each goods sorting device is dialled the running velocity of the relative position of the distance of penetrating and speed and this goods sorting device and the first low speed conveyer and the first low speed conveyer, so that dropping on to arrange on the first low speed conveyer one by one, transmits goods, keep a segment distance between each goods, not overlapping; Set the total quantity of each goods sorting device every day or every batch of letter sorting goods; For adopting principle 4) one group of goods S. A. sorting equipment, every layer of goods brand specification of the pairing ration of goods device of this group goods S. A. sorting equipment sequencing loading of setting according to C5 and respective amount, set goods brand specification and sequencing and the respective amount of manually putting into each goods sorting device of this group, and show by the read-out of appointment, set each goods S. A. sorting equipment in this group dial the goods sequencing and each goods S. A. sorting equipment is dialled the quantity of penetrating goods continuously, all the other are with above-mentioned principle 3) the goods sorting device the same; If adopt and set several goods S. A. sorting equipments transmission above mentioned goods in one group of goods sorting device, several goods S. A. sorting equipments of appointment were equally set as described above in then should organizing, the corresponding goods sorting device of several brand specifications, and in this group remaining goods sorting device with above-mentioned principle 3) the goods sorting device equally set the corresponding goods sorting device of brand specification;
C7. the layering of setting according to C5 priority loading order, brand specification and the respective amount of every layer of goods of the pairing ration of goods device of new product goods of the minimum some brand specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale of packing into, be set on first upstream supply of material low speed conveyer before this ration of goods device by the sequencing and the respective amount of manually putting each brand specification goods, and show by the read-out of appointment; If adopt several ration of goods devices to transmit when joining goods, should set respectively and show; Each brand specification goods every day that setting is manually put or every batch total quantity;
C8. if adopt case basket feedway first or the third form pattern, then set and finish the case basket of joining after the goods task and transmit the sequencing that unloads the case basket at first roller conveyor;
If adopt second kind of case basket feedway to form pattern, and respectively joining the goods station in the last period on first roller conveyor finishes the case basket of joining the goods task and is shifted onto on second roller conveyor by the case basket machine that pushes away on the case basket station of pushing away nearby and transmit, then respectively join the case basket that the goods station finishes to join the goods task and on first roller conveyor, transmit for one section, set then which case basket is released nearby on first roller conveyor and corresponding release push away case basket worker item, push away case basket machine code name, the sequencing of case basket is unloaded in corresponding inlet basket worker's item and transmission on second roller conveyor, and sets all the other case baskets and continue to transmit the sequencing that unloads the case basket on first roller conveyor; If finish the case basket of joining the goods task and all shift onto nearby on second roller conveyor, then set the correspondence that all case baskets release nearby and push away case basket worker item, push away the sequencing that corresponding inlet basket worker's item and transmission on case basket machine code name, second roller conveyor unload the case basket;
Described step D further comprises:
Whole wire system should be carried out following dead work before starting: if having by principle 4) the ration of goods device selected for use and first upstream low speed conveyer of supplying is connected, then transmit the goods of the minimum different brands specification of year dispensed amounts, the brand specification goods that other ration of goods devices can not transmit and the new product goods of trial sale, press that computer information management system is set and the transmission sequencing and the respective amount of the brand specification goods that the read-out of appointment shows, but and the quantity of looking cooresponding first upstream supply of material low speed conveyer holding freight, manually goods successively is placed on cooresponding first upstream supply of material low speed conveyer; If have by principle 3) the goods S. A. sorting equipment selected for use, then press the capacity of Cang Dao, each brand specification goods correspondence that manually will set is packed in the road, storehouse of goods S. A. sorting equipment of each appointment, the corresponding goods S. A. sorting equipment of brand specification; If have by principle 4) the goods S. A. sorting equipment selected for use, the brand specification that manually shows by the read-out of the setting of computer information management system and appointment and dial and penetrate sequencing and respective amount then, and press the capacity of Cang Dao, with the new product goods of the minimum some brand specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale respectively in the road, storehouse of the goods S. A. sorting equipment of corresponding each appointment of packing into, the corresponding goods S. A. sorting equipment of several brand specifications; If select the goods automatic sorting device for use, then make second upstream supply of material low speed conveyer be in the stock running state; In addition, other first upstream supply of material low speed conveyer also should be in the stock running state;
Described step e further comprises:
System start-up operation, each device all are in opens the beginning position, and each conveyer and each load-transfer device all are in the commentaries on classics state of not stopping transport; From the brand specification goods of the next default of each first, second upstream supply of material low speed conveyor delivery, enter first, second low speed conveyer of cooresponding each ration of goods device, goods automatic sorting device respectively;
Press default, transmit the bigger single brand specification goods of year dispensed amounts that arrives each ration of goods device, directly be sent to the dispensing position of this ration of goods device, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Press default, transmit and arrive and/or the artificial less and/or littler some different brands specification goods of placing of the year dispensed amounts of respectively organizing each goods sorting device, the dialling of each goods sorting device of respectively organizing by default penetrated sequencing and dialled the quantity of penetrating goods, goods chosen to dial be mapped on the first low speed conveyer of cooresponding ration of goods device, be sent to the dispensing position of this ration of goods device then, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods; If do not establish principle 2) the ration of goods device, then some brand specification goods that year dispensed amounts is bigger, less, littler all are sent to the dispensing position of cooresponding ration of goods device through the grouping of goods sorting device, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods; If principle 4) in the new product goods of the minimum some different brands specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale by manually putting into several goods S. A. sorting equipments, then these goods are the same with less, littler some brand specification goods, be sent to the dispensing position of cooresponding ration of goods device, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Press default, if principle 4) in the new product goods of the minimum some different brands specification goods of year dispensed amounts, brand specification goods that other ration of goods devices can not transmit and trial sale supply on low speed conveyer by manually being placed in one or several first upstream, these goods are sent to the dispensing position of cooresponding ration of goods device so, to wait for that having the case basket of joining the goods task to arrive at this dispensing station also in time joins goods;
Described step F further comprises:
If adopt first or second kind of composition pattern of case basket feedway, then comprise step:
Artificial or automated manner with some empty Turnover Box baskets with the case basket stock up mouth up direction be placed on the initiating terminal of first roller conveyor of case basket feedway and transmit, the case basket baffle plate of each station on first roller conveyor all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets directly are sent to first case basket baffle plate, blocked by first case basket baffle plate, first end instr detects a case basket before this first case basket baffle plate, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system is judged when before second case basket baffle plate of first write information station the case basket being arranged, this case basket is waited for before stopping at this first case basket baffle plate, otherwise, first the case basket baffle plate falls, this case basket and subsequent case basket transmit to first write information station, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving first case basket baffle plate and first end instr to detect first case basket baffle plate no case basket, first case basket baffle plate of system command gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle; When this case basket reaches first write information station, second case basket baffle plate by this station blocks, and detected by second end instr, if second end instr of second write information station is judged when second write information station has the case basket, this case basket rests on first write information station and waits for, otherwise, second case basket baffle plate of first write information station falls, this case basket is sent to second write information station, second case basket baffle plate by this second write information station blocks, and detected by second end instr of this station, second end instr of first write information station is judged when this first write information station does not have the case basket simultaneously, second case basket baffle plate of this station rises to and opens the beginning position, wait for next case basket, according to above-mentioned transmission rule, then a ground is to the transmission of write information station for one of case basket, and all stopping on all write information stations has a case basket; On all write information stations, all stop a case basket is arranged, and after the whole case baskets on the write information station are detected by the other frequency read/write of each write information station, system sends the write information order, other frequency read/write different task that writing system is set in each empty van basket basket radio frequency card on one's body simultaneously of each write information station number and relevant information, each empty van basket enters in proper order and respectively joins the goods station and join goods then; Repeat above-mentioned working cycle, send up to system and stop movement order; Observation and the additional empty Turnover Box basket of needing in service;
If adopt the third composition pattern of case basket feedway, then comprise step:
Artificial or automated manner with some empty Turnover Box baskets with the case basket stock up mouth up direction be placed on the initiating terminal of first roller conveyor of case basket feedway and transmit, the case basket baffle plate of each station on first roller conveyor all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets directly are sent to first case basket baffle plate, blocked by first case basket baffle plate, first end instr detects a case basket before this first case basket baffle plate, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system is judged when before second case basket baffle plate of first write information station the case basket being arranged, this case basket is waited for before stopping at this first case basket baffle plate, otherwise, first the case basket baffle plate falls, this case basket and subsequent case basket transmit to first write information station, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving first case basket baffle plate and first end instr to detect first case basket baffle plate no case basket, first case basket baffle plate of system command gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle; When this case basket reaches first write information station, second case basket baffle plate by this station blocks, and detected by second end instr, if second end instr of second write information station is judged when second write information station has the case basket, this case basket rests on first write information station and waits for, otherwise, second case basket baffle plate of first write information station falls, this case basket is sent to second write information station, second case basket baffle plate by this second write information station blocks, and detected by second end instr of this station, second end instr of first write information station is judged when this first write information station does not have the case basket simultaneously, second case basket baffle plate of this station rises to and opens the beginning position, wait for next case basket, according to above-mentioned transmission rule, then a ground is to the transmission of write information station for one of case basket, and all stopping on all write information stations has a case basket; All stopping on the write information station of the first roller conveyor front end has a case basket, and after each case basket detected by the other frequency read/write of each write information station, just waiting system sent the write information order; Observation and the additional empty Turnover Box basket of needing in service;
Simultaneously, artificial or automated manner with some empty Turnover Box baskets with the case basket stock up mouth up direction be placed on the initiating terminal of the 3rd roller conveyor of case basket feedway and transmit, the case basket baffle plate of each station on the 3rd roller conveyor all is in the position of beginning of opening of rise, before tactic some empty Turnover Box baskets directly are sent to the 5th case basket baffle plate, blocked by the 5th case basket baffle plate, the 6th end instr detects a case basket before the 5th case basket baffle plate, and waiting system sends movement order; When system judge each ration of goods device treat that the dispensing goods all accurately puts in place the time, then system sends movement order, if system judges that first pushes away when the case basket being arranged before the 6th case basket baffle plate before the case basket station, this case basket is waited for before stopping at the 5th case basket baffle plate, otherwise, the 5th the case basket baffle plate falls, this case basket and subsequent case basket push away case basket station to first and transmit, because the speed difference of two sections roller-ways, space out between this case basket and the case basket thereafter, when this case basket transmits rearward before leaving the 5th case basket baffle plate and the 6th end instr to detect the 5th case basket baffle plate no case basket, the 5th case basket baffle plate of system command gap location between the case basket immediately rises, block the case basket of back, wait for next working cycle; Before reaching first to push away case basket station, this case basket blocked by the 6th case basket baffle plate before this station, and detected by the 7th end instr, if first the 8th end instr that pushes away case basket station is judged when first push pedal that pushes away case basket machine that pushes away case basket station and have case basket or this station is not on the tram, this case basket rests on to be waited for before first pushes away the 6th case preceding basket baffle plate of case basket station, otherwise, first the 6th case basket baffle plate that pushes away before the case basket station falls, this case basket is sent to first and pushes away case basket station, the 7th case basket baffle plate that is pushed away by this first behind case basket station blocks, and detected by the 8th end instr of this station, simultaneously first pushes away the 7th end instr before the case basket station and judges this first when pushing away before the 6th case basket baffle plate before the case basket station no case basket, the 6th case basket baffle plate of this station rises to and opens the beginning position, wait for next case basket, the case basket pushes away case basket station from one and pushes away case basket station to the next one and transmit and also similarly to carry out as mentioned above, according to above-mentioned transmission rule, one of case basket is followed a ground and is pushed away the transmission of case basket station to each, before all push away case basket station, after the 6th and the 7th case basket baffle plate before all stop a case basket arranged, just waiting system sends and pushes away the order of case basket; When last the inlet basket station on first roller conveyor is judged and preceding all are joined the goods station and inlet basket station does not all have the case basket by system, and when the push pedal that respectively pushes away case basket machine on the 3rd roller conveyor all is on the tram, system sends and pushes away the order of case basket, the empty Turnover Box basket that the case basket machine that pushes away that pushes away case basket station of default will need to release on the 3rd roller conveyor pushes the inlet basket station of default on first roller conveyor, detected by second end instr of each inlet basket station, respectively push away case basket machine return immediately open the beginning position, before each empty van basket on the 3rd roller conveyor is sent in proper order again and respectively pushes away case basket station, after the 6th, before the 7th case basket baffle plate, wait for next working cycle; The case basket enters each the inlet basket station on first roller conveyor, after the frequency read/write detection on each station side, so system sends the write information order, each frequency read/write is simultaneously on the write information station of the first roller conveyor front end and different task that writing system is set in the empty van basket basket radio frequency card on one's body on each inlet basket station number and relevant information, and each empty van basket enters in proper order and respectively joins the goods station and transmit and join goods then; Repeat above-mentioned working cycle, send up to system and stop movement order; Observation and the additional empty Turnover Box basket of needing in service;
Described step G further comprises:
When frequency read/write after each case basket basket radio frequency card on one's body writes the task number and relevant information of setting, case basket order enters next write information station from previous write information station, order enters each and joins the goods station and join goods, whole goods tasks of joining up to finishing this case basket comprise:
Before a certain case basket arrives a station, when if system judges that by second end instr of this station this station has the case basket, then this case basket rests on station wait, if system judges that this station does not have the case basket, second case basket baffle plate then going up a station falls, this case basket is sent to this station, blocked by second case basket baffle plate of this station and detected by second end instr of this station, and by near the frequency read/write detection validation this station, if when this case basket has the goods of joining task on this station, then join goods at this station; Go up simultaneously second end instr of a station and judge when this station does not have the case basket, second case basket baffle plate then going up a station rises to and opens the beginning position, waits for next case basket;
When the case basket a certain appointment join the goods station finish join the goods task after, next station is for joining the goods station but nothing is joined the goods task, or next station is for pushing away case basket station but there is not the case basket task that pushes away, or next station is inlet basket station but does not have the case basket task that enters, and this case basket has the goods of joining task at the more next goods station of joining, and goods station and more next joining when not having the case basket between the goods station are joined in this appointment, then this case basket is joined the goods station from this appointment and directly is sent to the more next goods station of joining, blocked by second case basket baffle plate of this station and detected by second end instr of this station, and by near the frequency read/write detection validation this station, join goods at this station, up to finishing whole goods tasks of joining of setting for this case basket;
Described step H further comprises:
If adopt case basket feedway first or the third form pattern, then finish the case basket of all joining the goods task and directly be sent to and unload case basket station by first roller conveyor, artificial or automated manner unloads the case basket;
If adopt second kind of case basket feedway to form pattern, then respectively joining the goods station the last period at first roller conveyor finishes the case basket of joining the goods task and is shifted onto on second roller conveyor by the case basket machine that pushes away on the case basket station of pushing away nearby and transmit, and behind first roller conveyor one section respectively join the case basket that the goods station finishes to join the goods task and do not release, directly be sent to and unload case basket station by first roller conveyor, perhaps all shift onto on second roller conveyor and transmit finishing all case baskets of joining the goods task on first roller conveyor by the case basket machine that pushes away on the case basket station of pushing away nearby, wherein:
The case basket enter for its setting push away case basket station before, if this second end instr that pushes away case basket station judges the case basket is arranged this station maybe this pushes away the push pedal location status sensor that pushes away case basket machine on the case basket station and judges when this push pedal that pushes away case basket machine is not in the tram, then this case basket stops at a station wait, otherwise, second case basket baffle plate then going up a station falls, and this case basket enters this and pushes away case basket station; Detected by second end instr of this station after this case basket leaves a last station, second case basket baffle plate then going up a station rises to and opens the beginning position, waits for next case basket; This case basket enters this push away case basket station after, second case basket baffle plate by this station blocks, and detected by second end instr of this station, the other frequency read/write of this station detects this case basket basket radio frequency card on one's body, as calculated after the confirmation of machine information management system, if this 4th end instr that pushes away the inlet basket station place on cooresponding second roller conveyor of case basket station detects on this inlet basket station the case basket is arranged, or the case basket of arranging formerly than this case basket sequence number does not pass through this inlet basket station as yet, or this inlet basket station the 3rd, the 4th case basket baffle plate one is not in and opens the beginning position, then this case basket rests on and pushes away case basket station wait release, otherwise, then this push pedal that pushes away case basket machine that pushes away case basket station is released cooresponding inlet basket station on second roller conveyor with this case basket transverse horizontal, blocked by the 4th case basket baffle plate, so that this case basket does not tilt, and detected by the 4th end instr, afterwards, the system command push pedal is returned and is opened the beginning position, the 4th the case basket baffle plate falls, this case basket continues to transmit on second roller conveyor, do not had the case basket when the 4th end instr detects this position, then the 4th case basket baffle plate returns and opens the beginning position;
The case basket transmits on second roller conveyor, if the 4th end instr on the inlet basket station that this case basket will pass through judges on this inlet basket station that the case basket is arranged, or the cooresponding case basket station that pushes away of this inlet basket station also will not released than the case basket that this case basket sequence number is arranged formerly, then the 3rd case basket baffle plate in this inlet basket station the place ahead is in and opens the beginning position, make this case basket stop to transmit and waiting for, otherwise, before this inlet basket station of system command, the 3rd of rear, the 4th the case basket baffle plate falls, this case basket continues to transmit on second roller conveyor, this case basket is by after this inlet basket station, the 3rd, the 4th case basket baffle plate returns and opens the beginning position, be sent on second roller conveyor up to the case basket of releasing and unload case basket station, artificial or automated manner unloads the case basket.
12, according to claim 10 or 11 described goods sorting method for filling, it is characterized in that:
In described step e:
Each single brand specification goods is sent on the first low speed conveyer of cooresponding ration of goods device through first upstream supply of material low speed conveyer respectively, comprises step:
E1-1) when the tenth end instr on the first low speed conveyer is judged on its correspondence position no goods, first upstream supply of material low speed conveyer starts operation, begin the supply of material, goods enters the first capable low speed conveyer of not stopping transport, the running velocity of the first low speed conveyer is higher than the running velocity of first upstream supply of material low speed conveyer, the distance of freight hold is drawn back, when goods arrives the front end of layering counting conveyer, blocked by preceding swing gate, so goods is arranged in the first-class delivery goods to be passed of the first low speed conveyer one by one, the ration of goods device is to be interrupted to transmit to join goods, goods may be accumulated on the first low speed conveyer, when the 9th end instr judged that the interval of the freight hold on its correspondence position disappears, system command first upstream supply of material low speed conveyer was out of service
E1-2) during first upstream supply of material low speed conveyer is out of service, the first low speed conveyer does not still stop to transmit goods, join the goods station with the guard box basket at this and join goods smoothly, when the tenth end instr was judged on its correspondence position no goods, system command first upstream supply of material low speed conveyer restarted operation;
The goods of some different brands specifications that year dispensed amounts is minimum, the brand specification goods that other ration of goods devices can not transmit and the new product goods of trial sale, by manually being placed on one or several first upstream supply of material low speed conveyer, be sent to then on the first low speed conveyer of pairing ration of goods device, comprise step:
E2-1) operating personal puts in order and cooresponding quantity by the priority of the brand specification goods of the read-out demonstration of default and appointment, goods is placed on first upstream supply of material low speed conveyer in no automatic supply of material source,
E2-2) when the tenth end instr on the first low speed conveyer is judged on its correspondence position no goods, this first upstream supply of material low speed conveyer starts operation, begin the supply of material, goods enters the first low speed conveyer, the running velocity of the first low speed conveyer is higher than the running velocity of this first upstream supply of material low speed conveyer, the distance of freight hold is drawn back, when goods arrives the front end of layering counting conveyer, blocked by preceding swing gate, so goods is arranged in the first-class delivery goods to be passed of the first low speed conveyer one by one, the ration of goods device is to be interrupted to transmit to join goods, goods may be accumulated on the first low speed conveyer, when the 9th end instr judges that the interval of the freight hold on its correspondence position disappears, this first upstream supply of material low speed conveyer of system command is out of service, is in operation, and the goods that operating personal should be observed on this first upstream supply of material low speed conveyer reduces situation, in time replenish and put goods
E2-3) during this first upstream supply of material low speed conveyer is out of service, the first low speed conveyer does not still stop to transmit goods, join the goods station with the guard box basket at this and join goods smoothly, when the tenth end instr is judged on its correspondence position no goods, this first upstream supply of material low speed conveyer of system command restarts operation, and operating personal also should in time replenish and put goods;
The first low speed conveyer of goods from the ration of goods device transmits dispensing in the case basket of appointment, comprises step:
E3-1) goods is sent to the input end of layering counting conveyer from the first low speed conveyer, blocked by preceding swing gate, on second load-transfer device before the 16 end instr is judged the back swing gate during no goods, the swing gate upset is lifted before the system command, goods enters and continues on second load-transfer device to transmit, because the running velocity of second load-transfer device is greater than the running velocity of first load-transfer device, space out between the goods, the 15 end instr at preceding swing gate place is counted goods, when the system that reaches is when specifying the quantity of goods of case basket one deck setting, swing gate turns back to and opens the beginning position before the system command, to block the goods that sends from the first low speed conveyer, the goods that enters on second load-transfer device is blocked by the back swing gate, when the 17 end instr is judged on the 3rd load-transfer device no goods, swing gate lifts behind the system command, goods enters on the 3rd load-transfer device, on second load-transfer device before the 16 end instr is judged the back swing gate during no goods, swing gate returns and opens the beginning position behind the system command, afterwards, preceding swing gate overturns once more and lifts, another layer goods enters second load-transfer device, and quilt back swing gate blocks, wait for next working cycle
E3-2) goods that enters on the 3rd load-transfer device continues to transmit, and a pair of retaining shifting block that opens the beginning position that is in of being dialled the backend synchronization belt wheel below of cargo aircraft structure blocks, and is detected by the 17 end instr; Judging two relative " L " shapes when the 19 end instr connects when putting on the holder object plane that plate constitutes no goods, the operation of system command the 4th electric motor starting, synchronous pulley drives synchronous tape running, synchronously with on be in backend synchronization belt wheel below a pair of retaining shifting block upset lift, the goods of not stopping transport on the 3rd capable load-transfer device is let pass, simultaneously, the former a pair of retaining shifting block that is in front end synchronous pulley top is turned to the synchronous pulley below, to quicken to stir the goods on the 3rd load-transfer device, this goods dialled to be mapped to connect on the holder object plane of putting plate, the baffle plate that is fixed blocks, and is detected affirmation by the 19 end instr, joins goods with wait; Penetrate in the goods process dialling, the former a pair of retaining shifting block that is in the rear end is turned to the operation of synchronous pulley top, before it arrives front end synchronous pulley top, is detected by the 18 end instr, system command the 4th motor stops operating, be with out of servicely synchronously,, become and dial the shifting block penetrate goods next time so a pair of retaining shifting block stops at the top of front end synchronous pulley, and another stops at backend synchronization belt wheel below to the retaining shifting block, become the block that blocks goods next time, wait for next working cycle
E3-3) arrive on the cooresponding station of this ration of goods device when the case basket of setting by this ration of goods device dispensing, second case basket baffle plate by this station blocks, detected affirmation by second end instr of this station, and by after near the frequency read/write detection validation this station, system command drives and connects the driver train operation of putting plate, two relative connecing are put plate and are opened rapidly simultaneously, one deck goods falls into the case basket of below, when the 19 end instr detect to judge that two connect and put when not had goods on the plate, two connect that to put plate closed immediately, turn back to and open the beginning position, wait for next circulation.
13, goods sorting method for filling according to claim 11 is characterized in that:
In described step e:
Other brand specification goods that some brand specification goods that year dispensed amounts is less and/or littler and needing transmit are sent on the first low speed conveyer of cooresponding ration of goods device through each group goods sorting device, comprise step:
E4-1) when the tenth end instr on the first low speed conveyer is judged on its correspondence position no goods, begin to dial goods with cooresponding this group goods sorting device of this first low speed conveyer, dialling the sequencing of penetrating goods is: according to the case basket sequencing of joining goods on the station of default before the cooresponding ration of goods device of this group goods sorting device, each case basket number of plies of packing into, the different brands specification and the respective amount of every layer of goods, dial from level to level and penetrate, and in every layer of pairing each goods sorting device of goods, from shipment end that goods sorting device farthest from corresponding ration of goods device, install one by one successively, goods is dialled in proper order and is penetrated one by one, each goods sorting device all can be dialled continuously and penetrate some same brand specification goods, it is suitable that each goods sorting device is dialled the running velocity of the relative position of the distance of penetrating goods and speed and this goods sorting device and the first low speed conveyer and the first low speed conveyer, so that dropping on to arrange on the first low speed conveyer one by one, transmits goods, between each goods at a distance of a segment distance, not overlapping, wherein:
1〉if goods is sent on the first low speed conveyer of cooresponding ration of goods device through the goods automatic sorting device, comprise step:
1-1〉goods is sent on the 4th load-transfer device of the second capable low speed conveyer of not stopping transport by second upstream supply of material low speed conveyer, and be sent to the input end that rises the 5th load-transfer device of machine from fold,
1-2〉judge bracket when system and be in opening the beginning position and rise the 22 end instr on the machine and judging when being on the plane, bracket top of opening the beginning position no goods of lower limit from fold, system command the 5th load-transfer device starts and operation fast, goods is sent on the plane, bracket top, blocked by back shield, and detected by the 22 end instr, to judge that goods accurately puts in place
1-3〉when the 23 end instr judge two "
Figure S2008100578694C00371
" on the plane constitutes on the shape boss the holder object plane during no goods, system command bracket lift drive mechanism starts and moves, the goods on bracket and the plane, bracket top rises together, the goods on this plane, top in rising, contact "
Figure S2008100578694C00372
" shape boss inclined-plane, and the swing of outwards backing down with two boss one connects the thing plate, swing connects the thing plate and overcomes the effect of pressure spring and swing, two "
Figure S2008100578694C00373
" distance between the relative wedge angle of shape boss increases, until the plane, top of bracket surpass "
Figure S2008100578694C00374
" the last plane of shape boss, pressure spring pushes up sincere swing and connects the thing plate, makes swing connect the thing plate and returns and open the beginning position, bracket rises and begins to descend after arriving upper limit position simultaneously, goods held in the palm in two "
Figure S2008100578694C00375
" detect on the last plane of shape boss and by the 23 end instr; bracket continues to descend, return open the beginning position after, the goods on the 5th load-transfer device loading face enters once more on the plane, bracket top and by the 22 end instr and detects; wait for next working cycle
1-4〉the tenth end instr on the cooresponding first low speed conveyer of this group goods sorting device at goods automatic sorting device place judges that its correspondence position does not have goods, and need dial by a certain goods automatic sorting device of default in this group and penetrate goods, first of this goods automatic sorting device choose the 27 end instr of dialling the machine of penetrating automatically and judge that shifting block is in and correctly open the beginning position simultaneously, when the 23 end instr judges that waiting to dial the goods of penetrating is on the tram, the operation of system command the 8th electric motor starting, sprocket wheel or synchronous pulley rotate, be in to dial and penetrate the shifting block that opens the beginning position and be turned to sprocket wheel or the operation of synchronous pulley below, goods dialled be mapped on the first low speed conveyer, another shifting block is turned to sprocket wheel or the operation of synchronous pulley top simultaneously, when this another shifting block runs on the horizontal line of centres on sprocket wheel or synchronous pulley the right, detected by the 24 end instr, the 8th motor is out of service, this another shifting block stops at and opens on the beginning position, waits for dialling and penetrates next goods;
2〉if goods is sent on the first low speed conveyer of cooresponding ration of goods device through goods S. A. sorting equipment, comprise step:
2-1〉the one-tenth buttress goods of manually putting into road, goods S. A. sorting equipment storehouse by default is held by supporting plate, and the lowermost goods in road, storehouse is detected by the 25 end instr; If goods S. A. sorting equipment principle 3) is then by setting the corresponding goods S. A. sorting equipment of brand specification; If goods S. A. sorting equipment principle 4), then the brand specification that shows by the read-out of the setting of computer information management system and appointment is dialled and is penetrated sequencing and respective amount is put into goods, the corresponding goods S. A. sorting equipment of several brand specifications;
2-2〉the tenth end instr on the cooresponding first low speed conveyer of this group goods sorting device at goods S. A. sorting equipment place judges that its correspondence position does not have goods, and need dial by a certain goods S. A. of default sorting equipment in this group and penetrate goods, second of this goods S. A. sorting equipment choose the 26 end instr of dialling the machine of penetrating automatically and judge that shifting block is in and correctly open the beginning position simultaneously, the 25 end instr judges that goods is in when waiting to dial on the tram of penetrating, the operation of system command the 9th electric motor starting, sprocket wheel or synchronous pulley rotate, be in to dial and penetrate the shifting block that opens the beginning position and be turned to sprocket wheel or the operation of synchronous pulley top, goods dialled be mapped on the first low speed conveyer, another shifting block is turned to sprocket wheel or the operation of synchronous pulley below simultaneously, when this another shifting block runs on the horizontal line of centres on sprocket wheel or synchronous pulley the right, detected by the 26 end instr, the 9th motor is out of service, this another shifting block stops at and opens on the beginning position, waits for dialling and penetrates next goods; Simultaneously, the one-tenth buttress goods in the road, storehouse drops on the supporting plate under the self gravitation effect, and a lowermost goods is detected by the 25 end instr, waits for dialling and penetrates; Be in operation, operating personal should be observed the minimizing situation of the one-tenth buttress goods in this road, storehouse, press E4-1) in 2-1 in time additional goods;
E4-2) when goods when the first low speed conveyer transmit to arrive the front end of layering counting conveyer, blocked by preceding swing gate, so goods is arranged in the first-class delivery goods to be passed of the first low speed conveyer one by one, the ration of goods device is to be interrupted to transmit to join goods, goods may be accumulated on the first low speed conveyer, when the 9th end instr judges that the interval of the freight hold on its correspondence position disappears, this group goods sorting device of system command stops to dial goods and remembers position and the cooresponding goods quantity of having dialled that stops to dial goods, and this group goods sorting device also can stop to dial goods after dialling one deck goods that shoots away into a case basket;
E4-3) stop to dial between delivery date at this group goods sorting device, the first low speed conveyer does not still stop to transmit goods, join the goods station with the guard box basket at this and join goods smoothly, when the tenth end instr is judged on its correspondence position no goods, system command should continue to dial goods by group goods sorting device, be in operation, operating personal should be observed the minimizing situation of the one-tenth buttress goods in the road, storehouse, press E4-1) in 2-1 in time additional goods.
CN2008100578694A 2008-02-19 2008-02-19 Goods sorting and split charging equipment, and method thereof Expired - Fee Related CN101234677B (en)

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