CN101126190A - 一种无捻毛巾的生产方法 - Google Patents

一种无捻毛巾的生产方法 Download PDF

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CN101126190A
CN101126190A CNA2007100171700A CN200710017170A CN101126190A CN 101126190 A CN101126190 A CN 101126190A CN A2007100171700 A CNA2007100171700 A CN A2007100171700A CN 200710017170 A CN200710017170 A CN 200710017170A CN 101126190 A CN101126190 A CN 101126190A
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yarn
cotton yarn
thick cotton
towel
high grade
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CN101126190B (zh
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王红星
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Loftex China Ltd.
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SHANDONG BINZHOU YAGUANG TOWEL CO Ltd
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    • A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
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Abstract

本发明涉及一种日用毛巾的生产方法，具体是一种新型无捻毛巾的生产方法。它包括下述步骤：1)纺纱：z捻纺粗棉纱，S捻纺高支纱，粗棉纱和高棉纱的重量比为3.5∶1至12∶1；2)倍捻合股：采用将粗棉纱与高支纱非均匀喂入的方法，使粗棉纱的喂入量高于高支纱；3)织造；4)将织物进行热水处理，使高支纱捻缩加捻、粗支纱退捻增长蓬松。本发明的其它步骤可采用现有技术。这样生产的毛巾织物能够解决现有技术对PVA的依赖，减少了能源消耗和材料消耗，杜绝水污染。是一种环保，健康、节能降耗的新型无捻毛巾生产方法。

Description

一种无捻毛巾的生产方法
技术领域
本发明涉及一种日用毛巾的生产方法，具体是一种新型无捻毛巾的生产方法。
背景技术
无捻毛巾是最高档的毛巾产品之一，它以独特的蓬松性，柔软的手感，超强的吸水性能得到消费者的青睐。但现在无捻毛巾的生产方法是利用一根可溶性维纶和一根棉纱拈向相反做成双股线。解决织造强力问题，织造完成后，利用85-90度热水将可溶维溶解掉，这样，棉纱的捻度被松掉。形成无捻毛巾。但这种方法，维纶被溶解到水中，维纶消耗量大，而维纶溶解到水中造成了水污染，给工厂的水处理造成很大的压力。
发明内容
为了克服上述现有技术存在的缺点，本发明的目的在于提供一种新型无捻毛巾的生产方法，利用该方法不利用可溶性维纶，减少生产消耗，同时不产生水污染，有利于环境改善和保护，而且能生产出独特的新型无捻毛巾。
本发明的技术方案包括下述步骤：1)纺纱：z捻纺粗棉纱，S捻纺高支纱，粗棉纱和高棉纱的重量比为3.5∶1至12∶1；2)倍捻合股：采用将粗棉纱与高支纱非均匀喂入的方法，使粗棉纱的喂入量高于高支纱；3)织造；4)将织物进行热水处理，使高支纱捻缩加捻、粗支纱退捻增长蓬松。本发明的其它步骤可采用现有技术。这样生产的毛巾织物能够解决现有技术对PVA的依赖，减少了能源消耗和材料消耗，杜绝水污染。是一种环保，健康、节能降耗的新型无捻毛巾生产方法。
本发明在具体实施时步骤1)中，z捻纺16s-2S的粗棉纱，S捻纺60S以上的高支纱，粗棉纱和较细棉纱的重量比为3.5∶1至12∶1；步骤2)中，粗棉纱与高支纱喂入比例为1.1-1.3∶1。
此外，热水处理的温度为85-92℃，时间为30-50分钟。而且，热水处理时最好在水浴中加入3-10G/L渗透剂，该渗透剂可采用现有技术，例如渗透剂T/JFC等。
在热水处理后，根据加工需要，可对织物进行漂白染色工艺处理，该处理过程采用浓度为5-15G/L的NAOH溶液及浓度为1-4G/L的碱减量促进剂；最后利用亲水性柔软剂柔软整理。
本发明的有益效果是：
本发明解决了现有技术对PVA的依赖，减少了能源消耗和材料消耗，杜绝了水污染。是一种环保，健康、节能降耗的新型无捻毛巾生产方法。
相对于现有技术，利用本发明方法生产的产品具有如下特点：
1、产品蓬松，外观饱满厚实。
2、产品就有良好的吸水性能。
3.产品的耐洗涤性能优良，普通无捻产品的容易脱落毛羽，洗涤后脱羽率在0.5％-0.8％。本产品的脱羽在0.08-0.12％。
具体实施方式
实施例一：
本实施例包括纺纱、粗细棉纱拈向相反合股，水处理、漂白染色、后整理和缝纫分等，其中，纺纱、、粗细棉纱拈向相反合股，水处理、漂白染色、后整理过程为：
1)纺纱：z捻纺16s粗棉纱，S捻纺60S以上的高支纱，将较粗棉纱和高支纱的重量比例保持在3.5∶1左右。
2)倍捻合股：利用变频非均匀喂入，粗棉纱与高支少喂入比例为1.1∶1。高支纱对低支纱形成退捻效应。
3)织造：采用公知方法。
4)水处理：将织物用85-92度热水处理30-50分钟，消除纱线内应力，高指纱捻缩加捻，粗支纱退捻增长蓬松。形成类似无捻。
3)、漂白染色工艺处理：在通常的漂白染色工艺基础上，改用浓度为5G/L的NAOH溶液，浓度为1G/L的碱减量促进剂；
4)、后整理：利用亲水性柔软剂柔软整理。
本实施例的其它部分采用现有技术。
实施例二：
1)纺纱：z捻纺2S的粗棉纱，S捻纺60S以上的高支纱，粗棉纱和较细棉纱的重量比例为5∶1。
2)倍捻合股：利用变频非均匀喂入，粗棉纱与高支少喂入比例为1.2∶1。高支纱对低支纱形成退捻效应。
3)织造：采用公知方法。
4)水处理：将织物在加入3-10G/L渗透剂、85-92度热水处理20分钟，消除纱线内应力，高指纱捻缩加捻，粗支纱退捻增长蓬松。形成类似无捻。
3)、漂白染色工艺处理：在通常的漂白染色工艺基础上，改用浓度为10G/L的NAOH溶液，浓度为2G/L的碱减量促进剂；
4)、后整理：利用亲水性柔软剂柔软整理。
本实施例的其它部分采用现有技术。
实施例三：
1)纺纱：z捻纺10S的粗棉纱，S捻纺60S以上的高支纱，粗棉纱和较细棉纱的重量比例为8∶1。
2)倍捻合股：利用变频非均匀喂入，粗棉纱与高支少喂入比例为1.3∶1。高支纱对低支纱形成退捻效应。
3)织造：采用公知方法。
4)水处理：将织物在加入3-10G/L渗透剂、85-92度热水处理30-50分钟，消除纱线内应力，高指纱捻缩加捻，粗支纱退捻增长蓬松。形成类似无捻。
3)、漂白染色工艺处理：在通常的漂白染色工艺基础上，改用浓度为15G/L的NAOH溶液，浓度为4G/L的碱减量促进剂；
4)、后整理：利用亲水性柔软剂柔软整理。
本实施例的其它部分采用现有技术。
实施例四：
1)纺纱：z捻纺2S的粗棉纱，S捻纺60S以上的高支纱，粗棉纱和较细棉纱的重量比例为12∶1。
2)倍捻合股：利用变频非均匀喂入，粗棉纱与高支少喂入比例为1.2∶1。高支纱对低支纱形成退捻效应。
3)织造：采用公知方法。
4)水处理：将织物在加入3-10G/L渗透剂、85-92度热水处理60分钟，消除纱线内应力，高指纱捻缩加捻，粗支纱退捻增长蓬松。形成类似无捻。
3)、漂白染色工艺处理：在通常的漂白染色工艺基础上，改用浓度为8G/L的NAOH溶液，浓度为3G/L的碱减量促进剂；
4)、后整理：利用亲水性柔软剂柔软整理。
本实施例的其它部分采用现有技术。

Claims (5)

1.一种无捻毛巾的生产方法，其特征是：它包括下述步骤：1)纺纱：z捻纺粗棉纱，S捻纺高支纱，粗棉纱和高棉纱的重量比为3.5∶1至12∶1；2)倍捻合股：采用将粗棉纱与高支纱非均匀喂入的方法，使粗棉纱的喂入量高于高支纱；3)织造；4)将织物进行热水处理，使高支纱捻缩加捻、粗支纱退捻增长蓬松。
2.根据权利要求1所述的无捻毛巾的生产方法，其特征是：步骤1)中，z捻纺16s-2S的粗棉纱，S捻纺60S以上的高支纱，粗棉纱和较细棉纱的重量比为3.5∶1至12∶1；步骤2)中粗棉纱与高支纱喂入比例为1.1-1.3∶1。
3.根据权利要求1或2所述的无捻毛巾的生产方法，其特征是：热水处理的温度为85-92℃，时间为30-50分钟。
4.根据权利要求1或2所述的无捻毛巾的生产方法，其特征是：热水处理时在水浴中加入3-10G/L渗透剂。
5.根据权利要求1或2所述的无捻毛巾的生产方法，其特征是：在热水处理后，对织物进行漂白染色工艺处理，该处理过程采用浓度为5-15G/L的NAOH溶液及浓度为1-4G/L的碱减量促进剂；最后利用亲水性柔软剂柔软整理。
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