CN100585934C - Battery of mobile phone detects, wraps up in mark, measures automatic assembly line and technological process - Google Patents

Battery of mobile phone detects, wraps up in mark, measures automatic assembly line and technological process Download PDF

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Publication number
CN100585934C
CN100585934C CN200810088872A CN200810088872A CN100585934C CN 100585934 C CN100585934 C CN 100585934C CN 200810088872 A CN200810088872 A CN 200810088872A CN 200810088872 A CN200810088872 A CN 200810088872A CN 100585934 C CN100585934 C CN 100585934C
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China
Prior art keywords
battery
mobile phone
mark
cylinder
deviation
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Expired - Fee Related
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CN200810088872A
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CN101276929A (en
Inventor
林宜龙
叶冬根
何小刚
成文
潘燕蕾
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Grand Technology Shenzhen Co Ltd
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Grand Technology Shenzhen Co Ltd
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Priority to CN200810088872A priority Critical patent/CN100585934C/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)

Abstract

The present invention relates to a kind of battery of mobile phone detects, wraps up in mark, measures automatic assembly line and technological process, this production line comprises that automatic detection machine for mobile phone cell inner parameter, the battery of mobile phone of setting are wrapped up in mark machine and device for automatically measuring deviation of cell for mobile phone automatically in proper order, the discharge port end of automatic detection machine for mobile phone cell inner parameter is wrapped up in mark machine inlet capable end automatically with battery of mobile phone and is linked to each other, the discharge port end that battery of mobile phone is wrapped up in the mark machine automatically links to each other with the feed inlet end of device for automatically measuring deviation of cell for mobile phone, and is electrically connected.The present invention detects, wraps up in and mark the deviation of wrapping up in behind the mark and measure and all finish automatically from cell feed, location, clamping, it is effective to wrap up in mark, stable, good reliability, simple to operate, the efficient height, the automatization level height can reduce the production cost significantly, improve the quality of products and speed of production, increase work efficiency, alleviate working strength of workers, raise labour productivity.

Description

Battery of mobile phone detects, wraps up in mark, measures automatic assembly line and technological process
Technical field
The present invention relates to battery of mobile phone detects, wraps up in mark, measures incorporate automatic assembly line and technological process, more precisely, relating to multi-standard mobile phone inside battery parameter detects automatically, wraps up in mark automatically, wraps up in the technological process that a kind of battery of mobile phone that the battery size deviation behind the mark measures automatically detected, wrapped up in mark, measurement automatic assembly line and this production line application.
Background technology
Battery of mobile phone (hereinafter to be referred as battery) is a large amount of, be widely used in the mobile phone of different model, different size, different styles.Battery will detect the some performance index parameters in its inside before wrapping up in mark processing, detects qualified battery and will be sent to next process and wrap up in mark, detects underproof battery and will be placed into defective products collection box otherwise processed; Mark is wrapped up in the front that the mark operation will finish battery, minor face wraps up in mark and mark is wrapped up on long limit, also will detect afterwards, and the qualified next process of delivering to is carried out the dimensional discrepancy measurement, and is underproof disallowable wrapping up in; Measure operation in dimensional discrepancy and will finish that the length dimension deviation of battery of mobile phone is measured, the width dimensions deviation is measured, the gauge deviation is measured, five metals pawl height dimension deviation is measured, five metals pawl back gauge dimensional discrepancy is measured, at last will qualified battery and underproof battery classify automatically to select and put.At present to the inner parameter testing of battery of mobile phone, wrap up in mark work, wrap up in dimensional discrepancy surveying work behind the mark and classification choosing and work such as put, carry out nearly all manually.In the inside battery parameter detecting stage, manually get a battery of mobile phone to be detected, insert the detection socket of inside battery parameter detection device, the start detection system detects battery, if detect the qualified non-defective unit case of just putting into, the underproof defective products collection box of just putting into; Wrap up in the mark stage at battery, manually get a preceding working procedure inner parameter and detect qualified battery, label paper is developed, wraps up in minor face, wraps up in the narrow limit on long limit, wraps up in the broadside on long limit at last by the front, finish wrap up in mark after, also battery to be inserted the relevant parameter machines and detect, if defectively just reject processing; Carrying out various sizes deviation measuring phases to wrapping up in mark back battery, manually carry out by manual segmentation, the measurement of each dimensional discrepancy all needs the large and small feeler gauge of a pair of correspondence, as when measuring the battery length variation, by manually getting a battery of mobile phone to be measured, the large and small feeler gauge that the size of battery length direction is used the locating tab assembly length variation also inserts large and small feeler gauge, can not insert little feeler gauge if can insert big feeler gauge, the length dimension deviation of then representing this battery is qualified, otherwise is defective.Measurement for other several dimensional discrepancys also is to adopt to use the same method.
Above-mentioned artificial inner parameter detects, manually wrap up in and be marked with and hand size's deviation metering system, and not only hand labor intensity is big, and production efficiency is low, and whole structure and detect quality and be difficult to guarantee.Particularly today of the extensive a large amount of utilizations of the battery of mobile phone of different model, different size, different styles, just be difficult to satisfy the requirement of battery production quality and quantity with above-mentioned manual processing and manual inspection.
Summary of the invention
The objective of the invention is to detect, wrap up in and be marked with and backwards situation that dimensional discrepancy is measured, provide a kind of battery of mobile phone to detect, wrap up in the technological process of mark, measurement at present mobile phone cell inner parameter.
The present invention also aims to provide a kind of battery of mobile phone to detect, wrap up in mark, measure automatic assembly line.
For achieving the above object, the technical solution used in the present invention is: the technological process that a kind of battery of mobile phone detects, wraps up in mark, measures, and this technological process mainly comprises following operation:
(1) charging: promptly battery to be detected is sent to the location-plate location that puts in place with feed arrangement;
(2) clamp detection: promptly the battery to be detected that will locate with conveying device is transported to clamp and carries out the inner parameter detection on the checkout gear;
(3) the classification choosing is put: inner parameter is detected the prime conveyer belt that qualified battery is transported to drawing mechanism, inner parameter is detected underproof battery put into the defective products collection box;
(4) battery turns to conveying: be placed on after with steering mechanism the battery on the prime conveyer belt being turned on the level conveyer belt of back, carried to wrapping up in the mark station by back level conveyer belt;
(5) battery shunting: delegation's battery of back level conveyer belt being sent here by diversion mechanism is divided into two lines;
(6) battery pushes: two batteries are pushed simultaneously in the decals anchor clamps of being sent here by four station calibration rotating disk mechanisms by delivery device;
(7) battery is wrapped up in mark: in wrapping up in the mark machine battery is carried out the front and wrap up in that mark, minor face are wrapped up in mark, mark is wrapped up on long limit;
(8) battery detecting is rejected: the battery of wrapping up in behind the mark is wrapped up in the mark parameter detecting, wraps up in the underproof rejecting of mark parameter detecting, wrap up in the mark parameter detecting qualified send into subsequent processing;
(9) the battery size deviation is measured: sent into by the battery that it is good that automatic pick-and-place device and step delivering device will be wrapped up in mark and carry out successively in the deviation measuring machine that the length dimension deviation is measured, the width dimensions deviation is measured, the gauge deviation is measured, gauge is measured, five metals pawl height dimension is measured, the dimensional measurement of five metals pawl back gauge;
(10) the classification choosing is put: will measure qualified battery and put into the non-defective unit case, and measure underproof battery and put into the defective products collection box.
A kind of battery of mobile phone of using described technological process detects, wrap up in mark, measure automatic assembly line, this production line comprises the automatic detection machine for mobile phone cell inner parameter that order is provided with, battery of mobile phone is wrapped up in mark machine and device for automatically measuring deviation of cell for mobile phone automatically, the discharge port end of automatic detection machine for mobile phone cell inner parameter is wrapped up in mark machine inlet capable end automatically with battery of mobile phone and is linked to each other, the discharge port end that battery of mobile phone is wrapped up in the mark machine automatically links to each other with the feed inlet end of device for automatically measuring deviation of cell for mobile phone, and be electrically connected
1) automatic detection machine for mobile phone cell inner parameter, comprise a body, internal body is provided with electric-control system, display screen is set on the body, be provided with feed arrangement and defective products collection box at the body two ends, between feed arrangement and defective products collection box, be provided with moving conveyor, be provided with in turn on the conveying circuit of moving conveyor and clamp checkout gear and drawing mechanism, the operation action of described feed arrangement, moving conveyor, clamping checkout gear and drawing mechanism is by electric control system controls;
2) battery of mobile phone is wrapped up in the mark machine automatically, comprise,
Four station calibration rotating disk mechanisms, comprise calibration rotating disk and calibration rotating disk driven unit, the calibration rotating disk has the station of picking and placeing, battery pushes station, floating station, takes out four processing of station service position, and each station is equipped with the fixture that is used for fixing decals anchor clamps Y; Calibration rotating disk driven unit is in order to drive station of the each rotation of calibration rotating disk;
Decals anchor clamps fetching device is arranged at the picking and placeing on the station of calibration rotating disk;
Battery shunting pusher, the battery that is arranged at the calibration rotating disk pushes station;
The front floating device is arranged at the floating station of calibration rotating disk, in order to the label paper on the decals anchor clamps Y that will deliver to this station evenly roll extrusion entirely stick on the front of battery;
Get the mark turning device, be arranged at the taking-up station of calibration rotating disk, take out the battery taking-up of station, turn over turnback simultaneously, make facing up greatly of battery unlabelled paper front decals in order to battery from the calibration rotating disk;
The minor face floating device, battery wrap up in mark be arranged on the order get the mark turning device after level, in order to can finish the floating mark of wrapping up in of two minor faces of battery simultaneously;
Long limit floating device, level after wrapping up in of battery is arranged at the minor face floating device on the mark order is used for earlier the floating mark of wrapping up in being carried out on the narrow limit on long limit, and the broadside to long limit carries out the floating mark of wrapping up in again;
Detect device for eliminating, level after wrapping up in of battery is arranged at long limit floating device on the mark order is carried out relevant parameter and is detected in order to will finish the battery of wrapping up in behind the mark, and will detect underproof battery rejecting;
Wrap up in the mark step delivering device, have four groups of suction nozzles, these four groups of suction nozzles can be simultaneously from getting mark turning device, minor face floating device, long limit floating device and detecting four positions of device for eliminating and take out material, transfer a step pitch again, deliver to minor face floating device, long limit floating device, detect on the feeding web of device for eliminating and device for automatically measuring deviation; And,
Control system is controlled above-mentioned each device action;
3) device for automatically measuring deviation of cell for mobile phone comprises
Fetching device automatically grasps battery of mobile phone in an orderly manner and wraps up in the battery of mobile phone of mark machine outlet automatically and carry;
Step delivering device after battery of mobile phone is whenever finished one dimensional discrepancy and measured operation, will be transplanted on next road size deviation measurement operation through the battery of mobile phone that this dimensional discrepancy is measured;
Length dimension deviation measurement mechanism is accepted described fetching device and is carried the battery of mobile phone of coming, its length dimension deviation measured, and record length dimensional discrepancy measurement result simultaneously, and this result is input to control system; Finishing the battery of mobile phone of length dimension deviation measurement transfers through described step delivering device;
Width dimensions deviation measurement mechanism, the battery of mobile phone that the length dimension deviation is measured of finishing of coming is transferred in acceptance through step delivering device, its width dimensions deviation is measured, write down the width dimensions deflection measurements simultaneously, and this result is input to control system; Finish the described step delivering device handover of battery of mobile phone process that the width dimensions deviation is measured;
Gauge deviation measurement mechanism, the battery of mobile phone that the width dimensions deviation is measured of finishing of coming is transferred in acceptance through step delivering device, its gauge deviation is measured, write down the gauge deflection measurements simultaneously, and this result is input to control system; Finish the described step delivering device handover of battery of mobile phone process that the gauge deviation is measured;
Five metals pawl height dimension deviation measurement mechanism, the battery of mobile phone that the gauge deviation is measured of finishing of coming is transferred in acceptance through step delivering device, its five metals pawl height dimension deviation is measured, write down five metals pawl height dimension deflection measurements simultaneously, and this result is input to control system; Finish the described step delivering device handover of battery of mobile phone process that five metals pawl height dimension deviation is measured;
Five metals pawl back gauge dimensional discrepancy measurement mechanism, the battery of mobile phone that five metals pawl height dimension deviation is measured of finishing of coming is transferred in acceptance through step delivering device, its five metals pawl back gauge dimensional discrepancy is measured, write down five metals pawl back gauge dimensional discrepancy measurement result simultaneously, and this result is input to control system; Finish the described step delivering device handover of battery of mobile phone process that five metals pawl back gauge dimensional discrepancy is measured; And,
Device is put in the classification choosing, the battery of mobile phone that five metals pawl back gauge dimensional discrepancy is measured of finishing of coming is transferred in acceptance through step delivering device, and, carry out qualified and underproof classification and select and put finishing battery of mobile phone that five metals pawl back gauge dimensional discrepancy measures according to the record of control system.
Preferably, described feed arrangement is provided with the width of flow path adjusting device, and this width of flow path adjusting device comprises:
Outside slide plate with outside runner plate connects firmly connects firmly one first thread plate on the slide plate of the outside, have screwed hole on this first thread plate;
Inboard slide plate with inboard runner plate connects firmly connects firmly one second thread plate on the inboard slide plate, have on this second thread plate with first thread plate on the opposite screwed hole of screwed hole rotation direction;
One adjusting rod, have on it first threaded portion identical with the first thread plate upper screwed hole rotation direction, with the second identical threaded portion of the second thread plate upper screwed hole rotation direction, this adjusting rod end connects firmly regulating handle;
First threaded portion and second threaded portion are passed described first thread plate and second thread plate respectively, and cooperate with screwed hole on it respectively.
Preferably, described clamping checkout gear comprises that front and back are arranged in juxtaposition and the identical in structure prime clamps checkout gear and back level clamping checkout gear, and this forward and backward level clamps checkout gear and includes:
One mounting plate, its underpart are provided with an actuator;
One work top is positioned at the mounting plate top, has at least four location-plates on this work top, and the bilateral symmetry of location-plate is provided with guide rail, and being provided with on the guide rail can be along the ambulatory splint of guide rail slip;
One clamp system, be located in mounting plate top with one group of longitudinally guiding, this clamp system has two lateral symmetry and is arranged in the clamping skewback that has lozenges on its of work top both sides, these two clamping skewback belows have the mounting panel of moving, and this moves the axial stretching bar end that mounting panel is located at actuator;
One checkout gear is arranged on the mobile mounting panel, and checkout gear comprises that is detected a syringe needle, and described detection syringe needle is connected with the interface of a detection system;
Prime clamps checkout gear and clamps the public inside battery parameter detecting system of checkout gear with the back level, and this inside battery parameter detecting system can clamp between the detection system interface of checkout gear and the detection system interface that the back level clamps checkout gear in prime and change.
Preferably, described moving conveyor comprises:
Basic framework, it is made up of two frames and two guide posts, and described two guide posts are parallel to each other, and described frame is vertically connected at the two ends of two guide posts;
Be positioned at the prime moving conveyor on the guide post slidably, described prime mobile device comprises the prime trave lling girder that is through on the guide post, has one first actuator on this prime trave lling girder, one group of prime component suction nozzle is located at the end of the axial stretching bar of first actuator, also is provided with one on the described prime trave lling girder and drives first driving mechanism that the prime trave lling girder slides along guide post;
Be positioned at the back level moving conveyor on the guide post slidably, described back level mobile device comprises the back level trave lling girder that is through on the guide post, has one second actuator on this back level trave lling girder, the level component suction nozzle is located at the end of the axial stretching bar of second actuator after one group, also is provided with one on the level trave lling girder of described back and drives second driving mechanism that back level trave lling girder slides along guide post.
Preferably, the described battery that is arranged at four station calibration rotating disks pushes the battery shunting pusher of station, comprise the battery conveying, the battery shunting, battery pushes and four parts of base, the single-row battery that preceding working procedure is sent here is split on two runners that are listed as and are parked in separately automatically, earlier the anchor clamps frame of label paper being covered slight wedge by the skewback of uncapping of pusher again opens, two of pusher push head and respectively two batteries are pushed simultaneously in separately the anchor clamps subsequently, pusher is return afterwards, the anchor clamps frame covers under magnetic action closed, the label paper front is contacted, for following positive floating operation is together got ready with battery front side.
Preferably, described decals anchor clamps have clamp base and anchor clamps frame lid, this anchor clamps frame lid is rotatably assorted with clamp base, and anchor clamps frame lid has hollow bulb, in order to fixed labels paper, clamp base has battery case, in order to hold battery, anchor clamps frame lid and the mutual magnetic attraction of clamp base.
Preferably, described step delivering device comprises
Step is moved frame, and its longitudinal direction is consistent with the channel direction of intermediate support plate, and the passage of intermediate support plate moves the center line of frame on its longitudinal direction and is positioned at same perpendicular with going on foot at the center line on its channel direction;
Five pairs of chucks, every pair of chuck comprises a left chuck and a right chuck, the longitudinal direction that the five pairs of chucks move frame along the step is slidingly mounted on the step and moves on the frame;
The chuck component connecting rod comprises
Left side chuck component connecting rod is fixedlyed connected respectively with five left chucks of described five pairs of chucks;
Right chuck component connecting rod is fixedlyed connected respectively with five right chucks of described five pairs of chucks;
The chuck cylinder comprises
Left side chuck cylinder is installed in to go on foot and moves on the frame, is connected with left chuck component connecting rod;
Right chuck cylinder is installed in to go on foot and moves on the frame, is connected with right chuck component connecting rod;
Slide rail is fixedly mounted on the base plate of support;
Step is moved frame move left and right cylinder, is fixedly mounted on the base plate of support;
Slide plate is slidingly mounted on the slide rail, and moves frame move left and right cylinder with the step and link to each other;
Move up and down the one-level cylinder, comprise that the left side moves up and down the one-level cylinder and the right side moves up and down the one-level cylinder), be fixedly mounted on the slide plate respectively; And,
Move up and down secondary cylinder, quantity comprises that with to move up and down the one-level cylinder identical the left side moves up and down secondary cylinder and the right side moves up and down secondary cylinder; The left side moves up and down secondary cylinder and moves up and down the one-level cylinder with the left side and link to each other; The right side moves up and down secondary cylinder and moves up and down the one-level cylinder with the right side and link to each other; In addition, the left side moves up and down secondary cylinder and right side and moves up and down secondary cylinder and move frame with the step respectively and link to each other.
Beneficial effect of the present invention is: detect, wrap up in and mark the deviation of wrapping up in behind the mark and measure and all finish automatically from cell feed, location, clamping, it is effective to wrap up in mark, stable, good reliability, simple to operate, the efficient height, the automatization level height can reduce the production cost significantly, improve the quality of products and speed of production, increase work efficiency, alleviate working strength of workers, raise labour productivity.
The invention will be described further below in conjunction with the drawings and specific embodiments.
Description of drawings
The process chart that Fig. 1 detects, wraps up in mark, measures for battery of mobile phone of the present invention;
Fig. 2 detects, wraps up in the stereogram of mark, measurement automatic assembly line for battery of mobile phone of the present invention;
Fig. 3 detects, wraps up in the front view of mark, measurement automatic assembly line for battery of mobile phone of the present invention;
Fig. 4 detects, wraps up in the vertical view of mark, measurement automatic assembly line for battery of mobile phone of the present invention;
Fig. 5 always schemes for the automatic detection machine for mobile phone cell inner parameter structure according to a kind of embodiment of the present invention;
Fig. 6 is the feed arrangement structure chart among Fig. 5;
Fig. 6 a is the width of flow path adjusting device structure chart on the feed arrangement among Fig. 6;
Fig. 7 is the clamping checkout gear structure chart among Fig. 5;
Fig. 7 a is that the prime among Fig. 7 clamps the checkout gear stereogram;
Fig. 7 b is that the prime among Fig. 7 clamps the checkout gear face upwarding stereogram;
Fig. 7 c is the decomposing schematic representation that the prime among Fig. 7 clamps checkout gear;
Fig. 8 is the moving conveyor structure chart among Fig. 5;
Fig. 9 is the drawing mechanism structure chart among Fig. 5;
Figure 10 always schemes for the structure of wrapping up in the mark machine according to the battery of mobile phone of a kind of embodiment of the present invention automatically;
Figure 11 is the structural perspective of the battery shunting pusher among Figure 10;
Figure 12 is the partial structurtes exploded view of Figure 11;
Figure 13 is the structure chart of four station indexing means among Figure 10;
Figure 14 is the structural perspective of the decals anchor clamps fetching device among Figure 10;
Figure 15 is the structural perspective of front floating device among Figure 10;
Figure 16 is for getting the structural perspective of mark turning device among Figure 10;
Figure 17 is the structural perspective of minor face floating device among Figure 10;
Figure 18 is the structural perspective of long limit floating device among Figure 10;
Figure 19 is the structural perspective that long limit floating device is observed from other direction among Figure 10;
Figure 20 is the structural perspective that detects device for eliminating among Figure 10;
Figure 21 is the structural perspective of step delivering device among Figure 10;
Figure 22 detects the structural perspective that device for eliminating is observed from other direction among Figure 10;
Figure 23 is under anchor clamps frame lid and the mutual magnetic attraction state of clamp base, the structural perspective of decals anchor clamps;
Figure 24 lifts up time-out, the structural perspective of decals anchor clamps for the anchor clamps frame covers relative clamp base;
Figure 25 always schemes according to the structure of the device for automatically measuring deviation of cell for mobile phone of a kind of embodiment of the present invention;
Figure 26 is the structural representation of the fetching device among Figure 25;
Figure 27 a is the structural representation of the length dimension deviation measurement mechanism among Figure 25;
Figure 27 b is the blast structural representation of the length dimension deviation measurement mechanism among Figure 25;
Figure 28 is the structural representation of the width dimensions deviation measurement mechanism among Figure 25;
Figure 29 a is the structural representation of the gauge deviation measurement mechanism among Figure 25;
Figure 29 b is a partial structurtes schematic diagram of opening the gauge deviation measurement mechanism behind the install bin shown in Figure 29 a;
Figure 30 is the structural representation of the five metals pawl height dimension deviation measurement mechanism among Figure 25;
Figure 31 is the structural representation of the five metals pawl back gauge dimensional discrepancy measurement mechanism among Figure 25;
Figure 32 a is put the structural representation of device for the choosing of the classification among Figure 25;
Figure 32 b is put the structural representation of putting plate for the choosing of the classification shown in Figure 32 a;
Figure 33 is the structural representation of the step delivering device among Figure 25.
Embodiment
As shown in Figure 1, battery of mobile phone of the present invention detects, wraps up in the technological process of mark, measurement and is:
(1) charging: promptly battery to be detected is sent to the location-plate location that puts in place with feed arrangement;
(2) clamp detection: promptly the battery to be detected that will locate with conveying device is transported to clamp on the checkout gear and detects;
(3) the classification choosing is put: will detect the prime conveyer belt that qualified battery is transported to drawing mechanism, will detect underproof battery and put into the defective products collection box;
(4) battery turns to conveying: be placed on after with steering mechanism the battery on the prime conveyer belt being turned on the level conveyer belt of back, carried to wrapping up in the mark station by back level conveyer belt;
(5) battery shunting: delegation's battery of back level conveyer belt being sent here by diversion mechanism is divided into two lines;
(6) battery pushes: two batteries are pushed simultaneously in the decals anchor clamps of being sent here by four station calibration rotating disk mechanisms by delivery device;
(7) battery is wrapped up in mark: in wrapping up in the mark machine battery is carried out the front and wrap up in that mark, minor face are wrapped up in mark, mark is wrapped up on long limit;
(8) battery detecting is rejected: the battery of wrapping up in behind the mark is detected, detect underproof rejecting, detect the qualified subsequent processing of sending into;
(9) the battery size deviation is measured: sent into by the battery that it is good that automatic pick-and-place device and step delivering device will be wrapped up in mark and carry out successively in the deviation measuring machine that the length dimension deviation is measured, the width dimensions deviation is measured, the gauge deviation is measured, gauge is measured, five metals pawl height dimension is measured, the dimensional measurement of five metals pawl back gauge;
(10) the classification choosing is put: will measure qualified battery and put into the non-defective unit case, and measure underproof battery and put into the defective products collection box.
As Fig. 2, Fig. 3 and shown in Figure 4, the battery of mobile phone of using above-mentioned technological process detects, wrap up in mark, measure automatic assembly line, comprise the automatic detection machine for mobile phone cell inner parameter (100) that order is provided with, battery of mobile phone is wrapped up in mark machine (200) and device for automatically measuring deviation of cell for mobile phone (300) automatically, the discharge port end of automatic detection machine for mobile phone cell inner parameter (100) is wrapped up in mark machine (200) feed inlet end automatically with battery of mobile phone and is linked to each other, the discharge port end that battery of mobile phone is wrapped up in mark machine (200) automatically links to each other with the feed inlet end of device for automatically measuring deviation of cell for mobile phone (300), and is electrically connected.
As shown in Figure 5, automatic detection machine for mobile phone cell inner parameter 100 comprises a body 101, body 101 inside are provided with electric-control system 102, display screen 103 is set on the body 101, be provided with feed arrangement 110 and defective products collection box 104 at the body two ends, between feed arrangement 110 and defective products collection box 104, be provided with moving conveyor 130, on the conveying circuit of moving conveyor 130, be provided with in turn and clamp checkout gear 120 and drawing mechanism 140, described feed arrangement 110, moving conveyor 130, the operation action that clamps checkout gear 120 and drawing mechanism 140 is by electric-control system 102 controls.
The workflow of automatic detection machine for mobile phone cell inner parameter 100 is: after cell feed to be detected puts in place, the prime component suction nozzle of moving conveyor is sent battery into forward and backward level clamping checkout gear in order and is detected, the battery that detection finishes is sent it by the back level component suction nozzle of moving conveyor, and will detect on the prime belt conveyor that qualified non-defective unit battery is put into drawing mechanism, after diversion treatments is put into, send on the level belt conveyor again, wrap up in the mark machine for next step battery and wrap up in mark; Then put it into the defective products collection box for detecting underproof defective products battery by the back level component suction nozzle of moving conveyor.
Feed arrangement 110 is meant that conveyer belt is fed forward to the positioning baffle that puts in place with it along at least three runners automatically and waits for a kind of pay-off of being sent into the clamping checkout gear by the material loading component suction nozzle by manually a piece battery being inserted in turn few three battery fool proof feed entrances.Shown in Fig. 6 and Fig. 6 a, be the feed arrangement structure chart.
Feed arrangement 110, mainly comprise at least three battery fool proof feed entrances 111 that are arranged in juxtaposition (preferred three) herein, conveyer belt 112, fixed support 113, erecting bed 114, the positioning baffle 115 that puts in place, photoelectric sensor 116, conveyer belt driving shaft 117, be with 118 synchronously, synchronous pulley 119, buncher 1110, feed arrangement frame 1111.
Wherein each battery fool proof inlet 111 carries runner to link to each other (the runner number is identical with aforementioned battery fool proof feed entrance number, also preferred three) with one respectively, and described conveying runner is made of side by side one group of inboard runner plate 1112 and outside runner plate 1117.Carrying the flow field end setting positioning baffle 115 that puts in place, photoelectric sensor 116 is arranged on the positioning baffle 115 that puts in place.Buncher 1110 drives conveyer belt driving shaft 117, is with 118 synchronously, synchronous pulley 119, thus the battery that drives on the conveyer belt 112 moves to positioning baffle 115 directions that put in place along the conveying runner.
In order to adapt to the battery detecting of different specification size, by fixed support 113a, fixed support 113b the width of flow path adjusting device is set on erecting bed 114 on the feed arrangement 110, this width of flow path adjusting device comprises: the outside slide plate 1119 that connects firmly with outside runner plate 1117, connect firmly one first thread plate 1115 on the slide plate 1119 of the outside, have screwed hole on this first thread plate 1115; With the inboard slide plate 1118 that inboard runner plate 1112 connects firmly, connect firmly one second thread plate 1113 on the inboard slide plate 1118, have on this second thread plate 1113 with first thread plate 1115 on the opposite screwed hole of screwed hole rotation direction; One adjusting rod 1114, have on it first threaded portion 1114b identical with first thread plate, 1115 upper screwed hole rotation directions, with the second identical threaded portion 1114a of second thread plate, 1113 upper screwed hole rotation directions, adjusting rod 1114 ends connect firmly regulating handle 1116; The first threaded portion 1114b and the second threaded portion 1114a pass described first thread plate 1115 and second thread plate 1113 respectively, and cooperate with screwed hole on it respectively.
First thread plate 1115 can be the right-handed thread plate, adjusting rod 1114 is a left side, right handed screw, the first threaded portion 1114b that cooperates with first thread plate 1115 on it is a right-handed thread, second thread plate 1113 can be the left hand thread plate, the second threaded portion 1114a that cooperates with second thread plate 1113 on the adjusting rod 1114 is a left hand thread, certainly, first thread plate 1115 can be the left hand thread plate, adjusting rod 1114 is a left side, right handed screw, the first threaded portion 1114b that cooperates with first thread plate 1115 on it is a left hand thread, second thread plate 1113 can be the right-handed thread plate, and the second threaded portion 1114a that cooperates with second thread plate 1113 on the adjusting rod 1114 is a right-handed thread.
The cylinder rotating part of regulating handle 1116 is installed in the axis hole of fixed support 113a, can drive left and right screw rod 1114 rotates in axis hole, rotating regulating handle 1116 just can make sideslip plate 1118 and outside slide plate 1119 relatively move, relatively move thereby drive inboard runner plate 1112 and outside runner plate 1117, reach the purpose of adjusting width of flow path simultaneously.
Clamping checkout gear is that the ternary at least battery folder that moving conveyor is sent here is followed closely the device that promptly carries out the inside battery parameter detecting.Shown in Fig. 7, Fig. 7 a, Fig. 7 b and Fig. 7 c, for clamping the checkout gear structure chart.
As shown in Figure 7, the clamping checkout gear 120 of automatic detection machine for mobile phone cell inner parameter 100 of the present invention, comprise that a prime clamps checkout gear 120a and a back grade of clamping checkout gear 120b who is arranged in juxtaposition with prime clamping checkout gear 120a, this back level clamping checkout gear 120b structure is identical with prime clamping checkout gear 120a structure.Prime clamps checkout gear 120a and back level and clamps checkout gear 120b by two pillars 1201, two pillar 1202 together support, and fits together by two mounting panels 1203.
Prime clamps checkout gear 120a and clamps the public inside battery parameter detecting system of checkout gear 120b with the back level, and this inside battery parameter detecting system can clamp between the detection system interface of checkout gear 120a and the detection system interface that the back level clamps checkout gear 120b in prime and change.
Prime clamping checkout gear 120a and back level clamping checkout gear 120b can be the structures shown in Fig. 5 a, Fig. 5 b and Fig. 5 c, comprise mounting plate 121, work top 123, clamp system 1270 and checkout gear 1290.
Mounting plate 121 belows are provided with cylinder 122.
Work top 123 is positioned at mounting plate 121 tops, work top 123 bottoms are equipped with the axis of guide 1211, and the axis of guide 1211 lower ends have installing hole, pass through installing hole, work top can be fixed on the mounting platform, the quantity of the axis of guide 1211 is advisable for supporting work top.
By battery support plate 1241 at least four location-plates 124 are installed on the work top 123, location-plate 124 is positioned on the axis of work top 123, the number of batteries that the quantity of location-plate 124 transports than last one procedure is Duoed one, the quantity of location-plate is preferably four herein, so that the battery that transports from last one procedure is positioned, the battery that transports places on the support 1241a on the battery support plate 1241 between the location-plate in twos, every location-plate 124 bilateral symmetry are provided with guide rail 125, and being provided with on the guide rail 125 can be along the ambulatory splint 126 of guide rail 125 slips.
Clamp system 1270, be located at the top of mounting plate 121 with one group of longitudinally guiding axle 128, this clamp system 1270 has two lateral symmetry and is arranged in the clamping skewback 1271 that has lozenges 1271a on its of work top 123 both sides, these two clamp skewback 1271 belows and are installed on the mobile mounting panel 1273, this mobile mounting panel 1273 is located at the axial stretching bar end of cylinder 122, under the effect of cylinder 122, clamp system can move up and down, to realize clamping to the battery on the support 1241a, and the above-mentioned axis of guide 1211 passes mobile mounting panel 1273, the axis of guide 1211 and mobile mounting panel 1273 loose fits but do not influence moving up and down of mobile mounting panel 1273 like this when leading to mobile mounting panel 1273.
As preferred embodiment, on the axis of guide 1211, have guideway 1212, between axle sleeve 1212 and work top 123, buffer spring 1213 is installed at cover, with the stationarity of guaranteeing that mobile mounting panel 1273 moves up and down.
Checkout gear 1290 also is arranged on the mobile mounting panel 1273, checkout gear 1290 comprises that is detected a syringe needle 1292, detection syringe needle 1292 is installed under the support 1241a by a checkout gear mounting panel 1293 and detection syringe needle mounting panel 1291, and described detection syringe needle 1292 is connected (detection system is not shown in the drawings) with the interface of a detection system.
For convenience the battery on the location-plate is clamped, two lozenges 1271a that clamp skewback 1271 contact with the second lozenges 1276a that clamps on the skewback 1276 respectively, also be provided with L shaped groove 1276b on the second clamping skewback 1276, this L shaped groove 1276b cooperates with a side of connecting plate 1275, the opposite side of connecting plate 1275 contacts with ambulatory splint 126, like this, when the mobile mounting panel 1273 of cylinder 122 drives rises, the clamping skewback 1271 that is installed on the mobile mounting panel 1273 rises, under the lozenges 1271a effect that clamps on the skewback 1271,126 1 of connecting plate 1275 and ambulatory splints move along guide rail 125, thereby clamp the battery on the support 1241a.
After the contact of lozenges finishes, connecting plate 1275 and movable clip block 126 are no longer mobile, and under cylinder 122 effects, mobile mounting panel 1273 continues to rise, one group of checkout gear 1290 on it electrode that detects the battery on syringe needle and the support plate 1241a contacts, and under the detection system effect inside battery parameter is detected.
After the detection, connecting plate 1275 and ambulatory splint 126 are got back to the origin-location, so that clamp next time.Resetting of connecting plate 1275 and ambulatory splint 126 realizes by following design: laterally steering axle 1274 is set below the work top 123, the laterally steering axle 1274 best two be arranged in juxtaposition, and two laterally steering axles couple together with two connecting plates 12743, laterally steering axle 1274 two ends and connecting plate 1275 are slidingly matched, be that connecting plate 1275 pines are enclosed within on the laterally steering axle 1274, two shaft shoulders 12741 are set on the every laterally steering axle 1274, a left side is installed between each shaft shoulder 12741 connecting plate 1275 adjacent thereto, right back-moving spring 12742, like this, finish in battery detecting, cylinder 122 drives when clamping skewback 1271 declines, on a left side, under the effect of right back-moving spring 12742, connecting plate 1275 and ambulatory splint 126 can be got back to the origin-location rapidly.
The course of work of this clamping checkout gear 120 is: when the support 1241a of the battery support plate 1241 of level clamping checkout gear 120b goes up after three one group the battery of sending here for the first time to be detected is delivered to, the cylinder 122 that back level clamps checkout gear 120b obtains battery and puts in place and start immediately behind the signal, driving mobile mounting panel 1273 moves up, the clamping skewback 1271 that two symmetries mounted thereto are installed rises, the lozenges 1271a that clamps on the skewback 1271 contacts with the second lozenges 1276a that clamps on the skewback 1276, move along guide rail 125 thereby promote 126 1 of the connecting plate 1275 that cooperates with the second L shaped groove 1276b that clamps skewback 1276 and the ambulatory splints on the guide rail 125, and the clamping battery.After the contact of lozenges finishes, connecting plate 1275 and movable clip block 126 are no longer mobile, and under cylinder 122 effects, mobile mounting panel 1273 continues to rise, the electrode of the battery on the detection syringe needle of the checkout gear 1290 on it and the support 1241a contacts, and under the detection system effect inside battery parameter is detected.After detection is finished, cylinder 122 commutations, mobile mounting panel 1273 moves down, and makes to detect the electrode that syringe needle breaks away from battery, and connecting plate 1275 and movable clip block 126 reset under the effect of left and right sides back-moving spring 12742 simultaneously.
Obtaining battery with cylinder 122 puts in place when starting immediately behind the signal, the inside battery detection system also obtains battery and arrives the signal that the back level clamps checkout gear 120b, also start immediately, the inside battery parameter detecting system is transformed on the detection system interface of back grade clamping checkout gear 120b automatically, and the battery that the back level is clamped on the checkout gear carries out the inner parameter detection.
When the battery of sending here is for the second time delivered to support 1241a that prime clamps the battery support plate 1241 of checkout gear 120a and is gone up, the cylinder 122 that prime clamps checkout gear 120a obtains battery and puts in place and start immediately behind the signal, driving mobile mounting panel 1273 moves up, the clamping skewback 1271 that two symmetries mounted thereto are installed rises, the lozenges 1271a that clamps on the skewback 1271 contacts with the second lozenges 1276a that clamps on the skewback 1276, move along guide rail 125 thereby promote 126 1 of the connecting plate 1275 that cooperates with the second L shaped groove 1276b that clamps skewback 1276 and the ambulatory splints on the guide rail 125, and the clamping battery.After the contact of lozenges finishes, connecting plate 1275 and movable clip block 126 are no longer mobile, and under cylinder 122 effects, mobile mounting panel 273 continues to rise, the electrode of the battery on the detection syringe needle of the checkout gear 1290 on it and the support 1241a contacts, at this moment, the battery detecting that the back level clamps on the checkout gear 120b finishes, the inside battery parameter detecting system is transformed on the detection system interface of prime clamping checkout gear 120a automatically, and the battery that prime is clamped on the checkout gear carries out the inner parameter detection.After detection was finished, the mobile mounting panel 1273 of cylinder 122 commutations moved down, and makes and detects the electrode that syringe needle breaks away from battery, and connecting plate 1275 and movable clip block 126 reset under the effect of left and right sides back-moving spring 12742 simultaneously.
When the support 1241a of the battery support plate 1241 of level clamping checkout gear 120b went up after three one group that sends here for the third time battery to be detected is delivered to, the process that clamps detection by primary three batteries equally detected again.Carry out so repeatedly, just three one group of batteries of sending here can be carried out one by one inner parameter and detect.
In testing process, the inside battery parameter detecting system can get off the outcome record of every battery detecting, and the result is fed back to electric-control system 102, so that it is controlled the postorder device action.
As shown in Figure 8, the moving conveyor 130 of automatic detection machine for mobile phone cell inner parameter 100 comprises: basic framework 1310, prime moving conveyor 1320 and back level moving conveyor 1330.
Basic framework 1310, form by frame 1311, frame 1312, guide post 1313 and guide post 1314, guide post 1313 is parallel to each other with guide post 1314, and frame 1311 and frame 1312 are vertically connected at the two ends of guide post 1313 and guide post 1314 respectively, thereby constitutes frame structure.
Prime moving conveyor 1320, comprise the prime trave lling girder 1321 that is through on guide post 1313 and the guide post 1314, cylinder 1323 (cylinder 1323 preferably is installed in the middle part of prime trave lling girder 1321) is installed on the prime trave lling girder 1321, the terminal fixedly connected mounting panel 13221 of the axial stretching bar of cylinder 1323, prime component suction nozzle 1322 is arranged on the mounting panel 13221, prime component suction nozzle 1322 comprises at least three parallel suction nozzles that are arranged in parallel on the mounting panel 13221, is preferably three herein.Under the effect of cylinder 1323, prime component suction nozzle 1322 can move up and down.Also be provided with one on the prime trave lling girder 1321 and drive first driving mechanism 1324 of prime trave lling girder 1321 along guide post 1313 and guide post 1314 slips.
First driving mechanism 1324 comprises first servomotor 13241 and first ball-screw 13242 that is driven by this servomotor 13241, first servomotor 13241 is installed on the frame 1311, first ball-screw, 13,242 one ends directly link to each other with the output shaft of first servomotor 13241, and the other end passes prime trave lling girder 1321 and slides along guide post 1313 and guide post 1314 to drive prime trave lling girder 1321.
Back level moving conveyor 1330, comprise the back level trave lling girder 1331 that is through on guide post 1313 and the guide post 1314, on the level trave lling girder 1331 of back cylinder 1333 is installed, the terminal fixedly connected mounting panel 13321 of the axial stretching bar of cylinder 1333, back level component suction nozzle 1332 is arranged on the mounting panel 13321, back level component suction nozzle 1332 also comprises at least three parallel suction nozzles that are arranged in parallel at mounting panel 13321, be preferably three (the suction nozzle number of back level component suction nozzle 1332 is preferably identical with the suction nozzle number of prime component suction nozzle 1322) herein, and must to satisfy the suction nozzle of back grade component suction nozzle 1332 corresponding one by one with the suction nozzle of prime component suction nozzle 1322 in the installation site of cylinder 1333.Under the effect of cylinder 1333 and guide post 1335, back level component suction nozzle 1332 can move up and down.Also be provided with one on the back level trave lling girder 1331 and drive second driving mechanism 1334 that back level trave lling girder 1331 slides along guide post 1313 and guide post 1314.
Second driving mechanism 1334 comprises second servomotor 13341 and second ball-screw 13342 that is driven by this servomotor 13341, second servomotor 13341 is positioned at frame 1312 inboards, (be with transmission synchronously is that those skilled in the art is known to this second servomotor 13341 by traditional 13343 drivings, second ball-screw 13342 of being with synchronously, just seldom do narration at this), this second ball-screw 13342 passes back level trave lling girder 1331 to drive back level trave lling girder 1331 along guide post 1313 and guide post 1314 slips away from the end with 13343 synchronously.
First ball-screw 13242 is parallel with guide post 1314 with guide post 1313 with second ball-screw 13342, prime moving conveyor 1320 and back grade moving conveyor 1330 public guide post 1313 and guide posts 1314, and the component suction nozzle of prime moving conveyor 1320 and back level moving conveyor 1330 back and forth moves forward and backward the mobile conveying task of finishing jointly in the process of inside battery parameter detecting front and back in an orderly manner under driving mechanism effect separately and under the guide effect of guide post 1313 and guide post 1314.
The course of work of the moving conveyor 130 of automatic detection machine for mobile phone cell inner parameter 100 is: after the cylinder 1323 that connects on the prime component suction nozzle 1322 of prime moving conveyor 1320 obtains material grasping information, cylinder 1323 moves immediately and drives component suction nozzle 1322 and descend and draw three batteries (the piece number of drawing battery is corresponding with the suction nozzle number) for the first time, cylinder 1323 drives sticking has prime component suction nozzle 1322 risings of battery to put in place, first servomotor 13241 starts immediately afterwards, drive first ball-screw 13242, thereby drive prime trave lling girder 1321 and on sticking have the prime component suction nozzle 1322 of battery to move (is the rear with arrow direction among Fig. 6) backward, after moving to clamping checkout gear 120 (not shown)s top, first servomotor 13241 stops operating immediately, cylinder 1323 start drive component suction nozzles 1322 and on battery descend, mesuring battary accurately is put on the clamping checkout gear 120, so that battery is detected.Afterwards, each part of prime moving conveyor 1320 once resets by reverse the moving of above-mentioned shiftable haulage line again, and repeats the above-mentioned steps running, grasps battery for the second time and is put on the clamping checkout gear 120; Simultaneously, after battery detecting finishes, the cylinder 1333 that connects on the back level component suction nozzle 1332 on the level moving conveyor 1330 of back obtains material grasping information, cylinder 1333 moves immediately, driving back level component suction nozzle 1332 descends, draw three batteries that detected on the checkout gear 120 for the first time from clamping, drive to rise by cylinder 1333 again and put in place, second servomotor 13341 starts immediately afterwards, by being with 13343 to drive 13342 rotations of second ball-screw synchronously, thereby drive back level trave lling girder 1331 and on sticking have back grade of component suction nozzle 1332 of the battery that detected mobile backward, move to the top of drawing mechanism 140, second servomotor 13341 stops operating immediately, cylinder 1333 start drive component suction nozzles 1332 and on three batteries that detected descend, according to the information record that detects previously, accurately be put on the drawing mechanism 140 so that discharging detecting qualified battery, if underproof battery is arranged, cylinder 1333 will rise once more and put in place, and second servomotor 13341 will start once more, drive and move on to defective products collection box 104 tops after back level component suction nozzle 1332 continues, to detect underproof battery and accurately put into defective products collection box 104, second servomotor, 13341 counter-rotatings then, make back level component suction nozzle 1332 get back to the origin-location, prepare material grasping for the second time.
Prime moving conveyor 1320, back level moving conveyor 1330 are taken over motion repeatedly under separately actuator and driving mechanism effect, just can successively mesuring battary be transported to clamping checkout gear 120 from feed arrangement 110 detects, after detection is finished, again the battery that detection can be finished be transported to drawing mechanism 140 classify the choosing put.
As shown in Figure 9, the drawing mechanism 140 of automatic detection machine for mobile phone cell inner parameter 100 comprises prime belt conveyor 141, back level belt conveyor 143 and is arranged on prime belt conveyor 141 and the steering mechanism of level belt conveyor 143 tops, back, this steering mechanism mainly comprise be arranged on prime belt conveyor 141 and level belt conveyor 143 tops, back turn to cylinder 146.
Prime belt conveyor 141 and the back level belt conveyor 143 forward and backward drawing mechanisms that are arranged in parallel in are installed frame 1413a, drawing mechanism is installed frame 1413b, drawing mechanism is installed on the frame 1413c, and prime belt conveyor 141 delivery stroke ends are provided with location plate washer 1414.Buncher 142 by synchronous pulley 1410, be with 1411 synchronously, discharging active synchronization belt wheel 1412, drive the battery that prime belt conveyor 141 will laterally place and be fed forward.
The top of drawing mechanism installation frame 1413b and drawing mechanism installation frame 1413c is provided with and moves horizontally cylinder 147, move horizontally to be equipped with on the cylinder 147 and move up and down cylinder 148, turn to cylinder 146 moving up and down on the cylinder 148 to install by a connecting rod 1461, and this moves up and down also installs franking bar 145 on the cylinder 148, moves material suction nozzle 144 and is installed on the piston rod that turns to cylinder 146.
The driving pulley axle of back level belt conveyor 143 is an intermediate transport belt shaft 149, and intermediate transport belt shaft 149 is also driven by buncher 142, and intermediate transport belt shaft 149 is secondary drive shaft that buncher 142 drives.
When buncher 142 passes through synchronous pulley 1410, be with 1411 synchronously, discharging active synchronization belt wheel 1412, after the battery that drive prime belt conveyor 141 will laterally be placed is fed forward and arrives positioning plate 1414 location, move up and down cylinder 148 and move horizontally cylinder 147 and move simultaneously, drive franking bar 145 and on battery, stamp the marking, move material suction nozzle 144 and hold battery level belt conveyor 143 directions handover backward, turn to cylinder 146 that battery is turn 90 degrees counterclockwise simultaneously, move material suction nozzle 144 and battery is put on parallel with the prime belt conveyor back level belt conveyor 143 sends.
The course of work of automatic detection machine for mobile phone cell inner parameter 100 is: by artificial (also can by automatic conveying device) battery of mobile phone to be detected be put into battery fool proof feed entrance 111 (see figure 4)s, conveyer belt 112 is fed forward it automatically, when three batteries all arrive photoelectric sensor 116 is housed put the location in place during plate washer 115, photoelectric sensor 116 sends the battery signal that puts in place, the prime component suction nozzle 1322 that is in this battery top is under cylinder 1323 drives, moving downward and draw three batteries then rises and puts in place, immediately under first servomotor 13241 and 13242 drives of first ball-screw, three batteries are delivered to the back level clamp on the checkout gear 120b, get back to the original place afterwards immediately and prepare to clamp checkout gear 120a feeding to prime.
When after level clamp a checkout gear 120b and obtain battery and after expecting, can send information, the cylinder 122 that back level clamps checkout gear 120b drives the clamp system 1270 and the checkout gear 1290 that are installed on the mobile mounting panel 1273 and moves up, thereby clamps battery to be detected and it is detected.
Detection is finished and is sent signal, back level component suction nozzle 1332 is at cylinder 1333, second servomotor 13341 and the ball-screw 13342 that is attached thereto drive down, three batteries having measured are held (this moment clamp system 127 unclamp battery), back level component suction nozzle 1332 is transplanted on battery the top of the prime belt conveyor 141 of drawing mechanism 140, if what the front detection was transmitted is whole qualified information, then level component suction nozzle 1332 in back all is put into three batteries on the prime belt conveyor 141 and is fed forward and puts in place, by moving material suction nozzle 144 it is held again, after turning to, be put into again on the back level belt conveyor 143, battery be sent to next process by back level belt conveyor 143; If the underproof battery of detection is arranged in three, then 1332 of back level component suction nozzles are put into qualified battery on the prime belt conveyor 141, more underproof battery are transported in the defective products collection box 104 backward.
After battery detecting on the back level clamping checkout gear 120b was finished, the inside battery parameter detecting system was transformed into the interface that prime clamps checkout gear 120a immediately, and the battery that has clamped is detected; In testing process, prime component suction nozzle 1322 can be crossed prime and clamp checkout gear 120a, level clamps checkout gear 120b feeding backward, after prime clamping checkout gear 120a finishes detection, the inside battery parameter detecting system turns to back level to clamp a checkout gear 120b to carry out battery detecting, and then 1332 of component suction nozzles of level are crossed the back level and clamped checkout gear 120b and prime is clamped checkout gear 120a detect the battery of finishing and take out and deliver to the placement of classifying of prime belt conveyor 141 tops.Carry out so repeatedly, transfer one group by one group, clamp and measure, classify and place, qualified battery is sent to wraps up in the mark operation, underproof battery is sent in the defective products collection box 104 with regard to the some batteries that can will send into feed arrangement 110.When material was piled in the defective products collection box, device can send signal, and notice is manually taken out.
As shown in figure 10, battery of mobile phone is wrapped up in mark machine 200 automatically and is mainly comprised frame 201, frame inside is provided with control system 202, battery shunting pusher 21, four station calibration rotating disk mechanisms 22 are set on the frame 201, and front floating device 23 is got mark turning device 24, wrap up in mark step delivering device 25, minor face floating device 26, long limit floating device 27 detects device for eliminating 28, decals anchor clamps fetching device 29 and display screen 203 (see figure 2)s.
Wherein, the structure of four station calibration rotating disk mechanisms 22 as shown in figure 13, comprise buncher 221, Synchronizable drive systems 222 by the buncher driving, be coupled in the indexing mechanism 223 of Synchronizable drive systems 222, and be fixed in calibration rotating disk 224 on the indexing mechanism 223, have on the calibration rotating disk and pick and place the station that station 224A, battery push station 224B, floating station 224C and take out four intervals of station 224D, 90 degree, each station is furnished with respectively in order to decals anchor clamps alignment pin 226 and fool proof alignment pin 226 and the phase magnet of decals anchor clamps Y to be installed.The top that picks and places station 224A is provided with decals anchor clamps fetching device 29, is installed on this station with the decals anchor clamps Y that will have label paper, and fixing by decals anchor clamps alignment pin 225 and fool proof alignment pin 226; It is corresponding with the movable flow channel component 213H position (seeing Figure 11) of battery shunting pusher 21 that battery pushes station 224B, in order to matching, receive to by picking and placeing among the decals anchor clamps Y that station 224A sends waiting to wrap up in the mark battery with battery shunting pusher 21; Floating station 224C top is provided with front floating device 23, in order to compressing floating operation by the decals anchor clamps Y that is contained with label paper and waits to wrap up in the mark battery that battery pushes that station 224B sends; Take out to give after the decals anchor clamps Y upset of station 224D in order to the positive floating operation of process that will send by floating station 224C and wrap up in mark step delivering device 25.
The structure of decals anchor clamps Y is made up of rotary anchor clamps frame lid Y1 and clamp base Y2 two parts shown in Figure 23,24.Four frames of anchor clamps frame lid Y1 help adhesive label paper, and the central space of frame can directly contact, accept floating with battery front side and cover central authorities from frame floating battery and label are taken out for big of label; Clamp base Y2 supports battery that the location pushes by battery shunting pusher 21, has the groove Y3 that holds battery, and the battery that pushes decals anchor clamps Y is just in time in the groove Y3 in four frame scopes of anchor clamps frame lid Y1 and under it.Anchor clamps frame lid Y1 and the magnetite mutual magnetic attraction of clamp base Y2 by being provided with like this, have guaranteed under the clear condition that not interfered by external force that anchor clamps frame lid Y1 and clamp base Y2 remain closed.
With reference to Figure 11,12, battery shunting pusher 21 pushes the left side of station 224B at the battery of calibration rotating disk 224, by battery carry, the battery shunting, battery pushes and four parts of base are formed, the battery after the shunting is pushed movable runner to and then is pushed the decals anchor clamps Y on the four station calibration rotating disks from pushed of stationary flowpath.Battery is shunted pusher and is meant a kind of pay-off that the battery that single file on the level belt conveyor 143 of back transports can be split into two row and be pushed decals anchor clamps Y immediately by the propelling movement head through movable runner.
Figure 11 is the stereogram of battery shunting pusher 21, and Figure 12 is the partial exploded view of battery shunting pusher 21 among Fig. 3.The battery transport portion is mainly formed by battery conveyer belt buncher 211A with the battery conveyer belt 211B of battery conveyer belt buncher 211A coupling; Battery is carried buncher 211A to drive battery conveyer belt 211B and is rotated, and the battery forward direction of being sent here by the back level belt conveyor 143 of front inside battery parameter detecting machine 100 is carried.
The battery splitter section comprises shunting sub-material cylinder 212A, is fixed on the shunting sub-material pushing block 212B of shunting sub-material cylinder 212A, and is positioned at the stationary flowpath 212C that is arranged on the shunting sub-material pushing block 212B path; In course of conveying, drive shunting sub-material pushing block 212B once by shunting sub-material cylinder 212A perpendicular to battery direction of advance reciprocally swinging, just the battery that single file can be moved is diverted to two stationary flowpath 212C of parallel arranged.
The battery humping section comprises propelling movement cylinder 213A, what be coupled to the cylinder rod 213B that pushes cylinder 213A moves back and forth beam 213C, be fixedly connected on the base, and with move back and forth that beam 213C cooperates, in order to keeping moving back and forth the straight-line beam guide rod 213D that moves back and forth of beam 213C; Corresponding with stationary flowpath 212C position, and move back and forth beam 213C symmetric arrangement relatively, be provided with by expeller spring 213E and screw and be connected in a propelling movement 213F who moves back and forth beam 213C, such setting makes that pushing a 213F has had certain elasticity; Also be provided with movable runner 213G by pushing on a 213F and the determined path of stationary flowpath 212C, movable runner 213G bottom is fixed with movable flow channel component 213H, movable flow channel component can move along a pair of movable runner guide post 213J, movable flow channel component 213H is extended with movable flow channel component contiguous block 213K between two movable runner 213G, movable flow channel component contiguous block 213K and move back and forth and be connected with movable flow channel component pull bar 213L between the beam 213C is with movable flow channel component thrust spring 213M on the movable flow channel component pull bar 213L; The end towards four station calibration rotating disks 224 of movable runner 213G also is provided with the skewback 213N that uncaps.
Like this, when move back and forth that beam 213C pushing that back level belt conveyor 143 is sent here under the drive of cylinder 213A wait to wrap up in the motion of mark battery the time, having certain flexible propelling movement 213F at first pushes to the mesuring battary on the stationary flowpath on the movable runner, then, move back and forth beam 213C activity compression flow channel component thrust spring 213M and drive activity flow channel component 213H moves towards four station calibration rotating disks, so just mesuring battary can be delivered to four station calibration rotating disks, when the skewback 213N that uncaps of movable flow channel component front end opens the slight wedge of anchor clamps frame lid Y1 of the decals anchor clamps Y of 224B station, battery also is pushed into clamp base Y2 thereupon, battery front side and the label paper above it are aligned, smear mark so that next step carries out the front.Under propelling movement cylinder 231A effect, movable flow channel component is withdrawn into original position subsequently, prepares once more shunting propelling movement battery and go into the decals anchor clamps by movable flow channel component pull bar 213L.
Decals anchor clamps fetching device 29 is meant one group of chuck on it, can be automatically with manually be placed on the decals anchor clamps pick and place on the platform two be coated with the anchor clamps gripping of label paper after the Rotate 180 degree be put on the calibration rotating disk 224, symmetrically arranged another group chuck two anchor clamps that taken out battery and label paper of gripping from the calibration rotating disk 224 then on it meanwhile, also the Rotate 180 degree is put into the decals anchor clamps and picks and places a kind of fetching device on the platform simultaneously.
As shown in figure 14, decals anchor clamps fetching device 29 is mainly by support 291, lift cylinder 292, rotary cylinder 293, two-way cylinder rod 294, shop bolt 295, chuck 296, two-way clamping cylinder 297, brace summer 298 compositions such as grade, wherein, lift cylinder 292 is fixed on the support 291, and rotary cylinder 293 is connected on the lift cylinder 291, brace summer 298 is fixed on rotary cylinder 293 tops by its middle part, the two-way cylinder 294 that is connected respectively at the two ends of brace summer 298 is fixed with chuck 296 respectively on two piston rods of this two-way cylinder, and chuck 296 is provided with shop bolt 295.
Decals anchor clamps fetching device 29 has two groups of chucks, and one group at last lower clamp station, i.e. the top of 224A station, another group one be used for order put the decals anchor clamps of decals anchor clamps Y pick and place platform 297 above.
Front floating device 23 be meant can to deliver to by the calibration rotating disk floating station 224C on label paper is arranged, to have the decals anchor clamps Y of battery to carry out the big face of label paper down floating, makes the label recto tightly stick on a kind of floating device on the big face of battery.
As shown in figure 15, it mainly moves up and down cylinder 231 by floating roller, floating roller move left and right cylinder 232, move left and right cylinder mounting plate 233, slide rail 234, support 235, move up and down cylinder mounting plate 236, positive floating roller 237, floating roller supports 238, adjustment screw 239, connector 2310, floating roller mounting panel 2311, guideway 2312, the axis of guide 2313, buffer positioner 2314 compositions such as grade.Wherein, move left and right cylinder mounting plate 233 is installed between two supports 235, which is provided with slide rail 234, and the floating roller move left and right cylinder 232 that cooperates with slide rail, floating roller move left and right cylinder 232 moves up and down cylinder 231 by moving up and down the floating roller of cylinder mounting plate 236 connections, floating roller moves up and down cylinder 231 and is installed on the floating roller mounting panel 2311 by connector 2310, floating roller mounting panel 2311 belows connect floating roller and support 238, and floating roller supports 238 and is provided with positive floating roller 237.
Preferably can also the axis of guide 2313 be set to keep robust motion between cylinder mounting plate 236 and the floating roller mounting panel 2311 moving up and down, can also buffer positioner 2314 be set in inboard, move left and right cylinder mounting plate 233 two ends, to guarantee that floating roller move left and right cylinder 232 moves in setting range, in addition, can also on floating roller mounting panel 2311, adjustment screw 239 be set, the position of supporting with the floating roller of adjusting the below, thus the position of positive floating roller adjusted.
Driven the floating roller 237 that descends by the cylinder that moves up and down on the floating device, press toward the topped label paper that covers at the anchor clamps frame and make it be close to battery front side (big face), move left and right cylinder 232 starts afterwards, driving floating roller 237 rolls once back and forth, label paper is tightly sticked on finish on the battery front side floating and wrap up in mark, floating afterwards roller sets back, and waits for and removes the floating decals anchor clamps of next time sending here once more.
Get mark turning device 24 and be meant from decals anchor clamps Y, to take out simultaneously through the battery of the positive taking-up station 224D that reaches calibration rotating disk 224 after floating and label paper and turn over turnback again and be parked in horizontal level, supply to wrap up in a kind of upset transfer device that the vacuum slot of marking step delivering device 25 is transplanted on minor face floating device 26.
As shown in figure 16, mainly by oscillating cylinder 241, swing arm 242, sucker 243, sucker mounting panel 244, oscillating cylinder mounting panel 245, sucker suction nozzle hole 246 is formed.Oscillating cylinder 241 is installed on the oscillating cylinder mounting panel 245, and swing arm 242 1 ends are coupled to oscillating cylinder 241, and the other end is coupled to sucker mounting panel 244, and 244 are provided with sucker 243 on the sucker mounting panel, and sucker suction nozzle hole 246 is arranged on the sucker 243.
Get mark turning device 24 in order to take out station 224D, with battery and label paper takes out simultaneously and under oscillating cylinder 241 effect, make it turn over turnback (label paper that makes battery is down, big of another of battery is last) park, wait for that first group of suction nozzle wrapping up in mark step delivering device 25 transfer to next procedure.First group of suction nozzle wrapping up in mark step delivering device 25 with four groups of suction nozzles transferred a step pitch with two batteries, is placed into that to accept minor face on the minor face floating device 26 floating and wrap up in mark.
Wrap up in mark step delivering device 25 be meant can be simultaneously from being arranged at getting mark turning device 24, minor face floating device 26, long limit floating device 27, detect device for eliminating 28 and grasp batteries and move forward a step pitch on the straight line, be transplanted on minor face floating device 26, long limit floating device 27 respectively, detect a kind of step-by-step type conveying device on the feeding web of device for eliminating 28 and battery of mobile phone dimensional discrepancy measuring machine 300.
As shown in figure 21, wrap up in mark step delivering device 25 mainly by move left and right Rodless cylinder 251, slide rail 252, chute 253, move up and down cylinder 254, tie-beam 255, component suction nozzle lifting guide pillar 256, guide post cover 257, suction nozzle 258, component suction nozzle mounting rail 259 and support 2510 are formed.Rodless cylinder 251 is connected in an end of slide rail 252, driving chute 253 moves on slide rail, be fixed with tie-beam 255 on the chute and move up and down cylinder 254, the cylinder rod that moves up and down cylinder 254 connects component suction nozzle mounting rail 259, preferably be provided with guide post 256 and guide post cover 257 between component suction nozzle mounting rail 259 and tie-beam 255, the below of component suction nozzle mounting rail 259 is provided with four groups of suction nozzles 258.
With reference to Figure 17, minor face floating device 26 is meant two batteries that are delivered on the floating brace table of minor face, can be by two running rollers that relatively roll simultaneously floating a kind of label floating device of label paper on the minor face separately.As shown in figure 17, its structure is symmetrical arranged fully, mainly by the floating cylinder 261 of minor face, contiguous block 262, axis of guide bearing 263, the axis of guide 264, floating trave lling girder 265, the floating roller 266 of minor face, the floating roller bearing 267 of minor face, battery clamp 268, battery pressure spring 269, spring lock block 2610, spring guide 2611 compositions such as grade.It in the middle of the minor face floating device 26 zone of placing battery, respectively there is a floating cylinder 261 of minor face both sides, the bar portion of the floating cylinder 261 of minor face is coupled to floating trave lling girder 265 by contiguous block 262, floating trave lling girder 265 leads by the connected axis of guide 264, and the two ends of the axis of guide 264 are provided with axis of guide bearing 263; The inboard of floating trave lling girder 265 also is connected with the floating roller bearing 267 of pair of short edges, is provided with the floating roller 266 of minor face between the floating roller bearing 267 of minor face;
On floating trave lling girder 265, also be provided with the battery clamping device, it comprises the spring lock block 2610 that is fixed in floating trave lling girder 265 outsides, be installed on the battery compact heap 268 of floating trave lling girder 265 inboards by spring guide 2611, and be connected on the spring guide 2611, and be arranged at battery pressure spring 269 between spring lock block 2610 and the battery compact heap 268.
Long limit floating device 27 is meant can be floating with the narrow limit label paper on the long limits of two batteries earlier by the floating roller in two narrow limits simultaneously, thereupon by the floating roller of two broadsides immediately with the also floating a kind of label paper floating device of broadside label paper on another long limit of these two batteries.As Figure 18, shown in 19, it is mainly by the floating cylinder 271 in narrow limit, contiguous block 272, the floating frame assembly 273 in narrow limit, the floating roller 274 in narrow limit, the floating frame assembly 275 of broadside, the preceding axis of guide 276, the floating cylinder 277 of broadside, axis of guide bearing 278, the back axis of guide 279, the floating roller bearing 2710 of broadside, the floating roller 2711 of broadside, narrow limit clamps cylinder 2712, and narrow limit clamps cylinder connecting plate 2713, narrow limit battery clamping plate 2714, narrow limit battery clamping plate chute 2715, broadside clamps cylinder 2716, and broadside clamps cylinder connecting plate 2717, broadside battery clamping plate 2718, broadside battery clamping plate chute 2719, long limit floating device mounting panel 2720 is formed.
With reference to Figure 19, on long limit floating device mounting panel 2720, have the narrow limit of the linear battery clamping plate chute 2715 between H shape broadside battery clamping plate chute 2719 and broadside battery clamping plate chute 2719 bipods H shape, in above-mentioned narrow limit battery clamping plate chute 2715 and broadside battery clamping plate chute 2719, be respectively arranged with narrow limit battery clamping plate 2714 and broadside battery clamping plate 2718, the battery that passes through in order to clamping.
With reference to Figure 18, an end of another side is provided with the floating cylinder 277 of broadside on the floating device mounting panel 2720 of long limit, the floating frame assembly 275 of broadside that couples with the floating cylinder 277 of broadside, and be arranged at the floating roller bearing 2710 of a pair of broadside on the floating frame assembly 275 of broadside, be provided with the floating roller 2711 of broadside in the floating roller bearing 2710 of broadside; Corresponding, also be provided with the floating cylinder 271 in narrow limit at the other end, the floating frame assembly 273 in narrow limit that couples by contiguous block 272 with the floating cylinder 277 in narrow limit, and be arranged at the floating roller 274 in a pair of narrow limit on the floating frame assembly 273 in narrow limit.Also be provided with four axis of guide bearings 278 on the long limit floating device mounting panel 2720, the axis of guide 276 and the back axis of guide 279 before being provided with between the axis of guide bearing 278 are with thinking floating frame assembly 273 guiding in floating frame assembly 275 of broadside and narrow limit.
Narrow limit battery clamping plate 2714 clamps cylinder connecting plate 2713 by narrow limit and couples with narrow limit clamping cylinder 2712, and broadside battery clamping plate 2718 clamps cylinder 2716 by broadside clamping cylinder connecting plate 2717 with broadside and couples.
After long limit floating device 27 obtains information that battery puts in place, be arranged at the following narrow limit of this device and clamp cylinder 2712 and 2716 startups of broadside clamping cylinder, drive narrow limit battery clamping plate 2714 and the broadside battery clamping plate 2718 be attached thereto respectively simultaneously and relatively move in chute 2715,2719 separately, being installed in two two groups of chucks above the clamping plate will be with the long limit of two batteries being placed on it together with the label paper clamping and positioning.The floating cylinder 271 in narrow then limit starts, promoting the parallel floating installing rack assembly in narrow limit that two floating rollers 274 in narrow limit are installed by contiguous block 272 moves forward, make two floating rollers carry out the floating mark of wrapping up in to the narrow limit of two batteries simultaneously, the floating cylinder commutation in narrow subsequently limit, making the floating assembly in narrow limit return original position awaits orders, meanwhile, the floating cylinder 277 of broadside starts, promoting the parallel floating installing rack assembly of broadside that two floating rollers 2711 of broadside are installed moves forward, make two floating rollers carry out the floating mark of wrapping up in to the broadside of two batteries simultaneously, the floating cylinder commutation of broadside subsequently makes the floating assembly of broadside return original position and awaits orders, clamp cylinder 2712,2716 unclamp battery resets, and has finished the floating operation in long limit.
Detect device for eliminating 28 and be meant and can be automatically send into and detect below the detection head, to detecting a kind of device that underproof battery is rejected from production line immediately finishing the floating battery of wrapping up in behind the mark.
As Figure 20, shown in 22, detect device for eliminating 28 and mainly reject cylinder 281 by rear side, reject plate and close spring 282, spring guide 283, slide rail 284, detection head move up and down cylinder 285, cylinder 286 is moved in the turnover detection position, cylinder 287 is rejected in the front side, and cylinder connecting plate 288 is rejected with opening skewback 289 and 2816, reject with movable skewback 2810,2814,2818, detection head 2811 and 2813, detection head beam 2812, the detection head beam moves up and down guide post 2815, connecting plate 2817, battery support frame 2819, defective products battery gliding groove 2820, detection head cylinder connecting plate 2821 and valve 2822 are formed.
On the detection head beam 2812 symmetry be provided with detection head 2811 and 2813, detection head 2811 and 2813 is provided with camera lens, camera lens is installed downwards; Detection head beam 2812 moves up and down cylinder 285 and is connected with one by the detection head cylinder connecting plate 2821 that is arranged at its middle part, moves up and down by moving up and down cylinder, and guide post 2815 guiding by two ends, the realization stable motion.
Battery support frame 2819 is a platform structure, in order to the supporting mesuring battary, and drives mesuring battary reciprocating motion below detection head beam 2812, thereby realizes wrapping up in whether qualified detection of mark by 2811,2813 pairs of mesuring battaries of the detection head on the detection head beam.
Battery support frame 2819 is arranged on two parallel sliding tracks 284 that are installed on the workbench, the effect lower edge slide rail 284 that battery support frame 2819 can move cylinder 286 in the turnover detection position moves back and forth, accept detection head 2811,2813 and detect being bearing in below that battery on the battery support frame is pushed to detection head beam 2812, to detect qualified battery afterwards again and push and get back to the original place, wait for that wrapping up in the mark transfer device delivers to next station and go processing.Two rejectings are arranged with movable skewback 2810,2814 and 2818 on the battery support frame 2819, be provided with battery support valve 2822 (i.e. the battery support piece that is connected mutually with the inboard of rejecting with movable skewback) with the inboard of movable skewback in separately rejecting.Under the normal condition, battery support valve 2822 is closed under spring 282 and spring guide 283 effects at the rejecting plate and is dwindled, and supports the both sides of battery, and battery can not fallen.When battery is sent to the detection of detection head below, if it is defective to detect battery of rear side, the rear side that then obtains defective information is rejected cylinder 281 (being packed on the workbench) startup, driving rejecting by connecting plate 2817 moves inward with opening skewback 2816, to reject with movable skewback and open, make to be installed in to reject and open with the valve on the movable skewback, this defective battery just falls from the valve of opening, and slips into collecting receptacle through defective products battery gliding groove.
Wrap up in the top that mark step delivering device 25 is arranged at minor face floating device 26, long limit floating device 27 and detects device for eliminating 28, in four groups of suction nozzles on it first group can move back and forth getting between mark turning device 24 and the minor face floating device 26, and the 4th group of suction nozzle in four groups of suction nozzles can move back and forth between the feeding web of the battery size measuring machine 300 that detects device for eliminating 28 and subsequent processing.
The course of work that battery of mobile phone is wrapped up in mark machine 200 automatically is as follows: the label paper that the staff will have adhesive covers Y1 with the anchor clamps frame that the ventricumbent mode of adhesive is affixed on decals anchor clamps Y, after this, the decals anchor clamps Y that will have a label paper is positioned over the decals anchor clamps and picks and places on the platform 297 and take for decals anchor clamps fetching device 29; The lift cylinder 292 of decals anchor clamps fetching device 29 starts, driving chuck 296 moves down, when moving into place, just in time two groups of alignment pins 295 on the chuck align with the corresponding location hole of two decals anchor clamps sides, the two-way cylinder 297 of controlling chuck afterwards starts, the drive chuck relatively moves, and makes the alignment pin on the chuck just in time insert the location hole on the decals clamp base and clamp the decals anchor clamps.Lift cylinder 292 risings afterwards put in place, rotary cylinder 293 clockwise rotates 180 degree, what 262 times general who has surrendered's decals of lift cylinder anchor clamps Y was put into that calibration rotating disk 224 is provided with two groups of alignment pins picks and places station 224A, two-way immediately cylinder 294 is opened chuck, lift cylinder 292 startups are risen two pairs of chucks simultaneously and are put in place, wait for picking and placeing the decals anchor clamps for the second time.Meanwhile, another group chuck of decals anchor clamps fetching device 29 has also been finished the work that picks and places second group of decals anchor clamps of platform 297 grippings from the decals anchor clamps.
When first group of decals anchor clamps be put into calibration rotating disk 224 pick and place station 224A after, calibration rotating disk 224 is under buncher 221, Synchronizable drive systems 222 and indexing mechanism 223 effects, calibration rotating disk 224 is being with first group of decals anchor clamps to turn over a station, arrive battery and push station 224B, wait for pushing of battery.Before this, be positioned at battery and push the battery shunting pusher 21 in station 224B left side also in running, be that battery carries buncher 211A to drive battery conveyer belt 211B rotation, the battery forward direction of being sent here by the back level conveyer belt 143 of front inside battery parameter detecting machine 100 is carried, in course of conveying, 212A drives shunting sub-material pushing block perpendicular to battery direction of advance reciprocally swinging once by shunting sub-material cylinder, just the battery that single file can be moved is diverted to two stationary flowpath 212C of parallel arranged, afterwards, pushing cylinder 213A starts, drive a resilient cell propelling movement 213F who is attached thereto by pushing cylinder piston rod and moving back and forth beam 213C, pushing battery enters in the movable runner, along with the continuation reach that moves back and forth beam, by movable component thrust spring 213M promotion activity flow channel component pull bar 213L, making movable flow channel component band battery advances, when the anchor clamps frame Y1 that battery is pushed the decals anchor clamps Y of station 224B station as the skewback 213N that uncaps of movable flow channel component front end covers slight wedge and opens, battery also is pushed into clamping fixture seat Y2 thereupon, battery front side and the battery label paper above it are aligned, smear mark so that next step carries out the front.Under the propelling movement cylinder action, movable flow channel component is withdrawn into original position subsequently, prepares once more shunting propelling movement battery and go into the decals anchor clamps by movable flow channel component pull bar 213L.
Battery is after battery pushes station 224B and pushes decals anchor clamps Y, calibration rotating disk 224 changes a station again, making it arrive floating station 224C stops, in the retention period, driven the floating roller 237 that descends by the cylinder that moves up and down on the front floating device 23, push down and cover the label paper that the anchor clamps frame covers and make it be close to battery front side (big face), move left and right cylinder 232 starts afterwards, driving floating roller rolls once back and forth, label paper is tightly sticked on finish the floating mark of wrapping up on the battery front side, floating afterwards roller sets back, and waits for and removes the floating decals anchor clamps of next time sending here once more.
Subsequently, calibration rotating disk 224 turns over a station again, arrive and take out station 224D stop, in the retention period, be placed on its right side get mark turning device 24 with battery and label paper takes out simultaneously and under the oscillating cylinder effect, make it turn over turnback (label paper that makes battery is down, big of another of battery is last) park, wait for that first group of suction nozzle wrapping up in mark step delivering device 25 transfer to next procedure.First group of suction nozzle wrapping up in mark step delivering device 25 with four groups of suction nozzles transferred a step pitch with two batteries, is placed into and accepts the floating mark of wrapping up in of minor face on the minor face floating device 26.
Wrapping up in moving back and forth of mark step delivering device 25 fetching batteries is the move left and right Rodless cylinder 251 that leans on it, and tie-beam 255 move left and right that drive is attached thereto realize.Moving up and down of fetching battery is to drive the component suction nozzle mounting rail 259 that four groups of suction nozzles are installed and move up and down realization by the cylinder that moves up and down that is installed on the tie-beam.
Wrap up in first group of two battery that mark step delivering device 25 will be sent here, be placed on two floating positions of identical in structure on the minor face floating device, the label recto is waited to wrap up in target one and is faced up down.After minor face floating device 26 obtains information that battery is in place, the floating cylinder 261 of two minor faces that is arranged on the right and left moves simultaneously, move forward along the axis of guide 264 by contiguous block 262, floating trave lling girder 265, in moving process, at first be the battery pressure spring 269 of spring lock block 2610 wedging rings on spring guide 2611 that links to each other with floating trave lling girder, promote battery clamp 268 and clamp battery; Along with the continuation reach of floating trave lling girder, with the floating label paper that wraps of two minor faces of two batteries, cylinder commutates floating roller mounted thereto afterwards simultaneously afterwards, and floating roller etc. reset, and wait for the floating battery of next time sending here.
Second group of suction nozzle wrapping up in afterwards on the mark step delivering device 25 will have been finished the floating step pitch of first Battery pack handover of minor face, be placed on the long limit floating device 27.After long limit floating device 27 obtains information that battery puts in place, be arranged at the following narrow limit of this device and clamp cylinder 2712 and 2716 startups of broadside clamping cylinder, drive the narrow limit battery clamping plate 2714 be attached thereto and broadside battery clamping plate 2718 respectively simultaneously at separately chute 2715, relatively move in 2719, being installed in two two groups of chucks above the clamping plate will be with the long limit of two batteries being placed on it together with the label paper clamping and positioning.The floating cylinder 271 in narrow then limit starts, promoting the parallel floating installing rack assembly in narrow limit that two floating rollers 274 in narrow limit are installed by contiguous block 272 moves forward, make two floating rollers carry out the floating mark of wrapping up in to the narrow limit of two batteries simultaneously, the floating cylinder commutation in narrow subsequently limit, making the floating assembly in narrow limit return original position awaits orders, meanwhile, the floating cylinder 277 of broadside starts, promoting the parallel floating installing rack assembly of broadside that two floating rollers 2711 of broadside are installed moves forward, make two floating rollers carry out the floating mark of wrapping up in to the broadside of two batteries simultaneously, the floating cylinder commutation of broadside subsequently makes the floating assembly of broadside return original position and awaits orders, clamp cylinder 2712,2716 unclamp battery resets, and has finished the floating operation in long limit.
Wrap up in the three group suction nozzle of mark step delivering device 25 on it subsequently and will finish the first floating Battery pack of long limit and transfer a step pitch, be placed on the battery detecting device for eliminating 28.Detecting device for eliminating obtains battery and puts in place behind the signal, the turnover detection position is moved cylinder 286 and is started, driving battery bracket frame 2819 makes battery enter detection head 2811 left, 2813 belows, detection head moves up and down under cylinder 285 drives at detection head with detection head beam 2812, move down along guide post 2815, near battery to and its detect.If detect underproof battery (as a battery that detects rear side one side is defective), then place the valve on the supporting frame of this defective battery, rejecting cylinder (as rear side rejecting cylinder, 281) under the effect, by connecting plate 2817 rejecting is moved forward with opening skewback 2816, insert and reject with movable skewback 2818, the valve 2822 that makes the supporting battery that is installed on this skewback moves outward with skewback and opens, with regard to defective battery is fallen down from this valve of opening, slip into defective product box by defective products battery gliding groove 2820.Subsequently, reject cylinder (rejecting cylinder as rear side) commutation, open skewback and movable skewback and disengage, valve is closed spring and valve is resetted shut.Afterwards, cylinder 286 commutations are moved in the turnover detection position, and the battery support frame is resetted.Then, wrap up in the four group suction nozzle of mark step delivering device 25 on it and just will transfer a step pitch, deliver on the feeding web of battery size deviation measuring machine 300, so that further to wrapping up in the various sizes deviation measurement of marking battery through detecting qualified battery.
Each group (two one group) battery is wrapped up in target work through after the above-mentioned workflow even if finished battery.
Taking-up station 224D at four station calibration rotating disks 224 becomes the sky anchor clamps after the battery of first group of decals anchor clamps and label paper are removed, and empty anchor clamps forward to again and pick and place station 224A.When the symmetrically arranged chucks work of two groups of decals anchor clamps fetching device 29, one group of chuck empty anchor clamps that pick and place first group of station 224A gripping from the rotating disk 224; Another is organized symmetrical chuck and picks and places second group of decals anchor clamps that gripping on the platform 297 has label paper from the decals anchor clamps.The rotary cylinder of decals anchor clamps fetching device 29 action afterwards makes two groups of chucks clamp separately the equal turnback of object, makes first group of empty anchor clamps be put into the decals anchor clamps and picks and places on the platform 297, is finished picking and placeing by the workman; What labeled second group of decals anchor clamps then had been put into the calibration rotating disk picks and places station 224A, prepares to accept to wrap up in the beacon course preface with above-mentioned first group of identical battery of decals anchor clamps.
Carry out so continuously, just can constantly a piece battery be finished and wrap up in mark automatically.
Device for automatically measuring deviation of cell for mobile phone 300 comprises
Fetching device 340 as shown in Figure 1, automatically grasps battery of mobile phone in an orderly manner and wraps up in the battery of mobile phone of mark machine outlet and carry.
Step delivering device 320 after battery of mobile phone is whenever finished one dimensional discrepancy and measured operation, will be transplanted on next road size deviation measurement operation through the battery of mobile phone that this dimensional discrepancy is measured.
Length dimension deviation measurement mechanism 310 as shown in Figure 1, is accepted described fetching device 340 and is carried the battery of mobile phone of coming, its length dimension deviation measured, and record length dimensional discrepancy measurement result simultaneously, and this result is input to control system; Finishing the battery of mobile phone of length dimension deviation measurement transfers through described step delivering device 320.
Width dimensions deviation measurement mechanism 350, as shown in Figure 1, accept to transfer the battery of mobile phone that the length dimension deviation is measured of finishing of coming, its width dimensions deviation is measured through step delivering device 320, write down the width dimensions deflection measurements simultaneously, and this result is input to control system; Finish described step delivering device 320 handovers of battery of mobile phone process that the width dimensions deviation is measured.
Gauge deviation measurement mechanism 360, as shown in Figure 1, accept to transfer the battery of mobile phone that the width dimensions deviation is measured of finishing of coming, its gauge deviation is measured through step delivering device 320, write down the gauge deflection measurements simultaneously, and this result is input to control system; Finish described step delivering device 320 handovers of battery of mobile phone process that the gauge deviation is measured.
Five metals pawl height dimension deviation measurement mechanism 370, as shown in Figure 1, the battery of mobile phone that the gauge deviation is measured of finishing of coming is transferred in acceptance through step delivering device 320, its five metals pawl height dimension deviation is measured, write down five metals pawl height dimension deflection measurements simultaneously, and this result is input to control system; Finish described step delivering device 320 handovers of battery of mobile phone process that five metals pawl height dimension deviation is measured.
Five metals pawl back gauge dimensional discrepancy measurement mechanism 380, as shown in Figure 1, the battery of mobile phone that five metals pawl height dimension deviation is measured of finishing of coming is transferred in acceptance through step delivering device 320, its five metals pawl back gauge dimensional discrepancy is measured, write down five metals pawl back gauge dimensional discrepancy measurement result simultaneously, and this result is input to control system; Finish described step delivering device 320 handovers of battery of mobile phone process that five metals pawl back gauge dimensional discrepancy is measured.
Device 390 is put in the classification choosing, as shown in Figure 1, the battery of mobile phone that five metals pawl back gauge dimensional discrepancy is measured of finishing of coming is transferred in acceptance through step delivering device 320, and must record according to control system, carry out qualified and underproof classification and select and put finishing battery of mobile phone that five metals pawl back gauge dimensional discrepancy measures.
Wherein, as shown in figure 25, length dimension deviation measurement mechanism 310, width dimensions deviation measurement mechanism 350, gauge deviation measurement mechanism 360, five metals pawl height dimension deviation measurement mechanism 370, and five metals pawl back gauge dimensional discrepancy measurement mechanism 380, be arranged in order according to the measuring sequence of battery of mobile phone; And fetching device 340 is arranged on the position of closing on length dimension deviation measurement mechanism 310, will be delivered to length dimension deviation measurement mechanism 310 through the battery of mobile phone of wrapping up in behind the mark with convenient; Device 390 is put in classification choosing, for finishing last procedure of the battery of mobile phone that all deviations measure, is provided with so close on five metals pawl back gauge dimensional discrepancy measurement mechanism 380; And step delivering device 320 is at length dimension deviation measurement mechanism 310, width dimensions deviation measurement mechanism 350, gauge deviation measurement mechanism 360, five metals pawl height dimension deviation measurement mechanism 370, five metals pawl back gauge dimensional discrepancy measurement mechanism 380, and the conveying of finishing battery of mobile phone between the device 390 is put in the classification choosing.
Device for automatically measuring deviation of cell for mobile phone 300, as shown in figure 25, has a support 301, the base plate 3012 of support 301 is fixedlyed connected with horizontal plane, support 301 is divided into support 301 by an intermediate support plate 3011 two-layer, processes support 301 for convenience, adopts square, wherein, intermediate support plate 3011 and base plate 3012 also are square.
The fetching device 340 of device for automatically measuring deviation of cell for mobile phone 300 as shown in figure 26, comprises
Bearing 341 as shown in figure 25, is fixedly mounted on the intermediate support plate 3011;
Horizontally-guided bar 342 is fixedly connected on the bearing 341 in the horizontal direction;
Suction nozzle moves horizontally cylinder 343, is connected with horizontally-guided bar 342, and slides in the horizontal direction along horizontally-guided bar 342;
Suction nozzle moves up and down cylinder 344, moving horizontally cylinder 343 with suction nozzle fixedlys connected, connect for convenience, can suction nozzle be moved horizontally cylinder 343 and suction nozzle by a mobile connecting plate and move up and down cylinder 344 and be fixed together, and guarantee that the glide direction that suction nozzle moves up and down cylinder 344 is a vertical direction; And,
Suction nozzle 345, the piston rod that moves up and down cylinder 344 with suction nozzle is connected, and follows suction nozzle and moves horizontally cylinder 343 and suction nozzle and move up and down cylinder 344 and move in the horizontal direction with on the vertical direction; Grasp the battery of mobile phone that battery of mobile phone is wrapped up in the outlet of mark machine by suction nozzle, it is delivered to length dimension deviation measurement mechanism 310.
Shown in Figure 27 a, a kind of length dimension deviation measurement mechanism 310 of battery of mobile phone dimensional discrepancy measuring machine comprises:
Slide rail 3114 shown in Figure 27 b can adopt single slide rail form in the present embodiment, and slide rail 3114 is fixedly mounted on the mounting panel;
Slide 3113 shown in Figure 27 b is with slide rail 3114 sliding connections;
Screw press bearing 3103 shown in Figure 27 a and Figure 27 b, be fixedly connected on the slide 3113, can on slide rail 3113, slide with slide 3113, for the ease of installing, a fixedly connected connecting plate 3116 shown in Figure 27 b on slide 3113, and screw press bearing 3103 is fixedly mounted on the connecting plate 3116; Has the screwed hole that runs through its two relative sides on its glide direction on the screw press bearing 3103, the screwed hole that screw press 3104 screws on the screw press bearing; Because the pressure ratio that the length dimension deviation measurement mechanism of battery of mobile phone dimensional discrepancy measuring machine of the present invention needs is less, so adopt a screw press 3104 can realize the pressure regulation effect preferably in the present embodiment, therefore screwed hole be arranged on the centerline on its glide direction of screw press bearing 3103.
Guide rod assembly 3106 shown in Figure 27 a comprises the first guide rod group and the second guide rod group shown in Figure 27 b; The guide rod of the first guide rod group cooperates with screw press 3104 empty covers, and the quantity of its guide rod is identical with the quantity of screw press 3104, so select a guide rod at this; And the second guide rod group has the pressure that two guide rods can provide balance; So the two sliding guides 31061 of the second guide rod group selection shown in Figure 27 a and Figure 27 b are made up of the sliding guide of two middle part tape spool shoulders in the present embodiment; For the ease of the installation of whole system, a T type of first guide rod group selection guide post 31062 has two holes on its " one " font termination.
Sliding guide bearing 3105 shown in Figure 27 a and Figure 27 b, with screw press bearing 3103 parallel arranged on the glide direction of slide 3113, and screw out on the position that sides close on the screw press 3104 of screw press bearing 3103 and to be fixedly mounted on the connecting plate 3116, realize on slide rail 3114, sliding with slide 3113; Sliding guide bearing 3105 has the pilot hole that runs through its two relative sides on its glide direction, the effect that pilot hole provides guiding and supports for two sliding guides 31061, be symmetrical in being positioned on the same horizontal plane of sliding guide bearing so be provided with two at the pilot hole of the center line on its glide direction and the two, for pilot hole and sliding guide can be slidingly matched preferably, this pilot hole is set to dead eye, and two sliding guides of described pair of sliding guide 31061 pass dead eye respectively; The part that the two screw press 3104 at contiguous screw press bearing 3103 on its glide direction screws out sides closely cooperates with two holes on " one " font termination of T type guide post 31062, cover is just like the pressure spring 3115 shown in Figure 27 a and Figure 27 b on the T type guide post 31062, and the diameter of pressure spring 3115 is greater than the diameter in the hole of screw press 3104 certain end, so, when the empty cover of the guide rod Duan Yukong of T type guide post 31062 cooperates, pressure spring 3115 can withstand on its end, and the other end of the two also can stretch out from the side away from screw press bearing 3103 on its glide direction of sliding guide bearing 3105; In addition, have respectively on two side positions of the screwed hole of screw press bearing 3103 with sliding guide bearing 3105 on two coaxial pilot holes of pilot hole, and run through its two relative on its glide direction sides, and then two sliding guides of two sliding guides 31061 can penetrate the pilot hole on the screw press bearing 3103 again, promptly the space can be saved, better directivity can be guaranteed again.
Cylinder 3101 shown in Figure 27 a and Figure 27 b is fixedly mounted on the mounting panel on its moving direction orientation parallel with the slide glide direction, and cylinder 3101 screws in side with the adjustment screw rod of screw press bearing 3103 and is connected; For the ease of connecting, and the size in the gap that needs between consideration cylinder 3101 and the screw press bearing 3103, select a connector 3102 shown in Figure 27 a and Figure 27 b, this connector can be U type groove, an one sidewall is fixedlyed connected with the piston rod of cylinder, another sidewall is fixedlyed connected with screw press bearing 3103, can drive screw press bearing 3103 by connector 3102 when making the cylinder action and slide on slide rail 3114.
Board support 3108 is measured in swing shown in Figure 27 a and Figure 27 b, fixedlying connected in two terminations away from a side extension of screw press bearing 3103 on its glide direction from sliding guide bearing 3105 of one end and two sliding guides 31061, need be not less than two centre-to-centre spacing between the sliding guide so the length of board support 3108 on the direction vertical with its moving direction is measured in swing; When connecting, guarantee the center line symmetry on direction that slide 3113 slide of two sliding guides, can make swing measure board support 3108 and move more stably about swing measurement bearing 3108.Swing measurement plate 3109 is swung in the plane that is parallel to the slide glide direction with swing measurement bearing 3108 and is connected, and can select hinged easily at this.
Electronics amesdial 3107 shown in Figure 27 a and Figure 27 b is because the width of battery of mobile phone is smaller, so promptly can weigh the deviation of the length of battery of mobile phone in its width range by two electronics amesdials; So, on sliding guide bearing 3105, two relative sides have two installing holes of perforation on its glide direction, and installing hole lays respectively at the outside of two pilot holes on it, and the centre-to-centre spacing of the axis of installing hole distance pilot hole adjacent thereto equates; The gage outfit 31071 of two electronics amesdials 3107 passes installing hole, and closely cooperates with installing hole, and gage outfit 31071 stretches out installing hole and can contact with swing measurement plate 3109.
Battery of mobile phone brace table 3110 shown in Figure 27 a and Figure 27 b is used to place battery of mobile phone; Battery of mobile phone brace table 3110 can comprise first brace table 31101 and second brace table 31102, the two central shaft along described screw press 3104 is symmetrically distributed, have passage in the middle of the two, pinch the battery use for the chuck of the device of step delivering battery of mobile phone.
Benchmark block 3112, corresponding to first brace table 31101 and second brace table 31102, form by the first benchmark block 31121 and the second benchmark block 31122, the swing that closes on that is installed in first brace table 31101 and second brace table 31102 is respectively measured on the opposite side of plate 3,109 one sides, and the limiting handset battery slides battery of mobile phone brace table 3110 after about by voltage-regulating system.
Piece 3111 is adjusted in the width location, and the limiting handset battery moves on the direction vertical with slide 3113 glide directions.Corresponding to first brace table 31101 and second brace table 31102, adjust piece 31112 by first width location adjustment piece 31111 and second width location and form; In order to adapt to the battery of mobile phone of different size and specification, shown in Figure 27 b, on first brace table 31101 and second brace table 31102, the groove of long waist type is set respectively, and has spacing hole in the groove; The lower surface that piece 31111 is adjusted in first width location has projection, the through hole that has long waist type on the position relative with projection, surface thereon, the groove fit of the projection and first brace table 31101; Pass first width location by pin and adjust through hole on the piece 31111, match, lock the position that piece 31111 is adjusted in first width location with the spacing hole of the bottom portion of groove of first brace table 31101; The structure that second width is located adjustment piece 311131 is identical with the structure of first width location adjustment piece 31111, and is also identical with cooperating of first brace table 31101 with first width location adjustment piece 31111 with the cooperation of second brace table 31102; Lay respectively at the position that the pin in the through hole of piece 31111 and second width location adjustment piece 31112 is adjusted in first width location by adjustment, adjust the distance between first width location adjustment piece 31111 and second width location adjustment piece 31112, to be fit to the battery of mobile phone of different in width.Can adjust its length on the battery of mobile phone length direction by the first benchmark block 31121 and the second benchmark block 31122 simultaneously, to be fit to the battery of mobile phone of different length.
Use for the passage of matching with mobile phone cell support platform 3110, as shown in figure 25, the middle part of the intermediate support plate 3011 of support 301, has a passage 3011a equally along battery of mobile phone brace table 3110 directions, passage 3011a can be designed as the U type, make intermediate support plate 3011 have one section not disconnected (the length of Duan Kaiing just can installation length dimensional discrepancy measurement mechanism 310 remove battery of mobile phone test desk 3110), and residue Duan Ze is broken as 3011b and two parts of 3011c (can guarantee first brace table 31101 of the battery of mobile phone test desk 3110 that length just can installation length dimensional discrepancy measurement mechanism 310 and 3011b that second brace table 31102 lays respectively at intermediate support plate 3011 just partly and on the 3011c part) by passage 3011a by passage 3011a; The direction of passage 3011a can be vertical respectively with two opposing end faces of intermediate support plate 3011.
Mounting panel by length dimension deviation measurement mechanism 310 is installed in this device on the position that is not disconnected by passage 3011a of intermediate support plate 3011, the consistent and slide 3113 of the direction of the glide direction of slide 3113 and slideway 3011a be positioned at passage 3011a extended line directly over; And first brace table 31101 shown in Figure 27 b is fixedly installed on the 3011b position of being close to passage 3011a partly of intermediate support plate 3011, and second brace table 31102 is fixedly installed on the 3011c position of being close to passage 3011a partly of intermediate support plate 3011, thereby the passage 3117 between first brace table 31101 and second brace table 31102 is connected mutually with passage 3011a; And the bearing 341 of fetching device 340, as shown in figure 25, the 3011b that is fixedly mounted on intermediate support plate 3011 partly goes up and closes on the position of length dimension deviation measurement mechanism 310.
The course of work according to the length dimension deviation measurement mechanism 310 of Figure 27 a and Figure 27 b explanation dimensional discrepancy measuring machine:
After when fetching device 340 battery of mobile phone being placed on the battery of mobile phone brace table 3111 of length dimension deviation measurement mechanism 310, cylinder 3101 is received the battery information that puts in place and is also started immediately, the measuring system and the voltage-regulating system that promote to be installed on the slide 3113 by connector 31031 move to the direction near battery of mobile phone brace table 3110 along slide rail 3114, force T type guide post 310631 to promote two sliding guides 31061 by being enclosed within pressure spring 3115 on the T type guide post 310631, make the swing that is attached thereto measure board support 3108 and drive swing and measure plates 3109 and tightly contact (another minor face then tightly leans against on the first benchmark block 31121 and the second benchmark block 31122) with a minor face of battery to be measured; When cylinder further advances to the right, the sliding guide bearing 3105 that two electronics amesdials 3107 are installed moves on two sliding guides 31061 with sliding guide bearing 3105, then gage outfit will tightly contact with the opposite side of swing measurement plate 3109, if the battery lengthwise dimension is inconsistent, then swing measure plate 3109 will about skew, make the show value of the electronics amesdial 3107 of two gage outfits, 31071 promotions have difference, if difference within the limits prescribed, then measured battery length dimension deviation is qualified, otherwise defective.Measurement finish and stores it information after, cylinder 3101 commutation drives voltage-regulating system and sets back with measuring system, wait fetching device 340 is grabbed the battery of mobile phone of sending here next time.
Width dimensions deviation measurement mechanism 350, as shown in figure 28, comprise that board support 353 is measured in slide rail, slide, screw press bearing, screw press 359, guide rod assembly, sliding guide bearing, cylinder 351, swing, plate 354, electronics amesdial 352 are measured in swing, and gage outfit 3521, the position relation of the structure of above-mentioned all constituents, each one-tenth part and matching relationship can adopt the identical form of appropriate section with length dimension deviation measurement mechanism 310; And the design principle of the design principle of battery of mobile phone brace table 356 and battery of mobile phone brace table 3111 also can be identical, is divided into first brace table 3561 and second brace table 3562 equally, has passage 357 between the two; As shown in figure 28, second brace table closes on 354 settings and vertical with the glide direction of slide of swing measurement plate; Benchmark block 355 is arranged on first brace table, and when width dimensions deviation measurement mechanism 350 was measured, battery of mobile phone can not slide battery of mobile phone brace table 356 on its Width; Piece 358 is adjusted in the length location, be arranged on the upper surface of battery of mobile phone brace table 356, its structure can be designed as with the width location of length dimension deviation measurement mechanism 310 and adjusts the identical form of piece, comprise two parts equally, be connected with first brace table 3561 and second brace table 3562 respectively, the fit system that the width of the mode of cooperation and mode of adjusting according to the length dimension of battery of mobile phone and length dimension deviation measurement mechanism 310 is located adjustment piece and first brace table 31101 and second brace table 31102 is identical with the mode of adjusting according to the width dimensions of battery of mobile phone.
As shown in figure 25, the mounting panel by width dimensions deviation measurement mechanism 350 is installed in this device on the 3011c part of intermediate support plate 3011, and the glide direction of slide is vertical with the direction of slideway 3011a; And first brace table 3561 as shown in figure 28 is fixedly installed on the 3011b position of being close to passage 3011a partly of intermediate support plate 3011, and second brace table 3562 is fixedly installed on the 3011c position of being close to passage 3011a partly of intermediate support plate 3011, thereby the passage 357 between first brace table 3561 and second brace table 3562 is connected mutually with passage 3011a.
When step delivering device 320 will be finished battery of mobile phone that the length dimension deviation measures and deliver on the battery of mobile phone brace table 356 of width dimensions deviation measurement mechanism 350, the process that the width dimensions deviation of 350 pairs of batteries of mobile phone of width dimensions deviation measurement mechanism is measured is identical with the process that the length dimension deviation of above-mentioned 310 pairs of batteries of mobile phone of length dimension deviation measurement mechanism is measured, and does not repeat them here.
Gauge deviation measurement mechanism 360 shown in Figure 29 a comprises stand, comprises a horizontal base and a vertical supporting bracket that is connected with horizontal base.
Slide rail 3605 shown in Figure 29 b, is fixedly mounted on the vertical supporting bracket.
Slide 3603 is with slide rail 3605 sliding connections.
Install bin 3604 is fixedly connected on the slide 3603.Screw press 3613 is fixedlyed connected with install bin 3604, adopts two screw press 3613 to exert pressure to the battery of mobile phone balance in the present embodiment; So it is vertical with slide 3604 to cover the line direction with two equally distributed screwed holes and two screwed holes on install bin 3604; In addition, on position relative on the base plate of install bin 3604, has via with two screwed holes; And, having the loam cake that runs through install bin 3604 and the installing hole of base plate, mounting hole site is on the position between two screwed holes; Two screw press 3613 cooperate with two screwed holes respectively and screw in install bin 3604.
Two pressure regulation joints 3614 shown in Figure 29 b, comprise interlude with respectively with two linkage sections that end face is connected of interlude, be with pressure spring on one of them linkage section, this linkage section and described screw press 3613 skies are nested together, and pressure spring is stuck between the end of the end face of interlude and screw press 3613 threaded shank; Another linkage section of pressure regulation joint 3614 stretches out install bin 3604 from the via on the base plate of install bin 3604, and is stuck in by interlude on the base plate of install bin 3604;
Electronics amesdial 3612, because therefore 360 measurements of finishing the battery of mobile phone thickness deviation of gauge deviation measurement mechanism select an electronics amesdial to get final product, so installing hole only need be provided with one, its axis is by the intermediate point of two screwed hole lines; The gage outfit 3612a of electronics amesdial 3612 passes the installing hole on the install bin 3604 successively, and its gage outfit 3612 stretches out from the base plate of install bin 3604.
Thickness deviation is measured plate 3606, fixedly connected with the end that two pressure regulation joints 3614 stretch out install bin by a connecting plate 3611, and the gage outfit 3612a of electronics amesdial 3612 connecting plate 3611 and thickness deviation measure projected position place on the plate 3606 have run through the two upper and lower surface through hole.
Cylinder 3601, by a connector 3602 with fixedly connected with described slide 3603, and then drive slide 3603 in the vertical directions and slide up and down along slide rail 3605.
Battery of mobile phone brace table 3608 comprises that equally first brace table 36081 and second brace table, 36082, the first brace tables 36081 close on vertical supporting bracket and place, and the direction that has passage 3615 and passage 3615 between the two is parallel to vertical supporting bracket; Battery of mobile phone brace table 3608 is placed on the below that thickness deviation is measured plate 3606.
Benchmark block 3610 is adjusted piece 3607 with the length location and is provided with respectively on the relative both sides of battery of mobile phone brace table 3608, and two benchmark blocks 3610 and two block lengths location are adjusted piece 3607 and are laid respectively on first brace table 36081 and second brace table 36082, common limiting handset battery moving on its length direction, and the structure of piece 3607 is adjusted in length location, and the fit system of the width location adjustment piece of the mode of adjusting with the cooperation of battery of mobile phone erecting bed 3608 with according to the length of battery of mobile phone and length dimension deviation measurement mechanism 310 and first brace table 31101 and second brace table 31102 is identical with the mode of adjusting according to the width dimensions of battery of mobile phone.
Piece 3609 is adjusted in width location, is arranged on the wherein side of all the other both sides of battery of mobile phone brace table 3608, and pin common limiting handset battery the moving on its Width of an other side by outstanding battery of mobile phone brace table 3608 upper surfaces are set; Width location is adjusted piece 3609 and is arranged on the upper surface of battery of mobile phone brace table 3608, and width location adjustment piece 31111 of its structure and the mode of adjusting according to the width of battery of mobile phone and length dimension deviation measurement mechanism 310 and first brace table, 31101 fit systems are identical with the mode of adjusting according to the width dimensions of battery of mobile phone.
As shown in figure 25, gauge deviation measurement mechanism 360 is fixedly attached on the 3011b part of intermediate support plate 3011 by the horizontal base of its stand, and each part that makes gauge deviation measurement mechanism 360 is all towards passage 3011a, wherein, first brace table 36081 is fixedly installed on the 3011b position of being close to passage 3011a partly of intermediate support plate 3011, and second brace table 36082 is fixedly installed on the 3011c position of being close to passage 3011a partly of intermediate support plate 3011, thereby the passage 3615 between first brace table 36081 and second brace table 36082 is connected mutually with passage 3011a.
Shown in Figure 29 a, the course of work of gauge deviation measurement mechanism 360 is:
The battery of mobile phone that to finish the measurement of width dimensions deviation when step delivering device 320 is transported on the battery of mobile phone brace table 3608 of gauge deviation measurement mechanism 360, and be placed on by benchmark block 3610, after the posting of piece 3607 and width location adjustment piece 3609 compositions is adjusted in the length location, the cylinder 3601 of gauge deviation measurement mechanism 360 obtains starting after the information that puts in place of battery of mobile phone, promote to move down along slide rail 3605 by connector 3602 with the install bin 3604 that slide 3603 links to each other with slide rail 3605, drive and pressure regulation joint 3614, connecting plate 3611 and thickness deviation measuring pressure plate 3606 that screw press 3613 links to each other also move down, thickness deviation measuring pressure plate 3606 is tightly contacted with the upper surface of battery of mobile phone, meanwhile, be installed in the gage outfit 3612a of the electronics amesdial 3612 on the install bin 3604, pass the through hole on connecting plate 3611 and the thickness deviation measuring pressure plate 3606, also contact with the upper surface of battery of mobile phone, degree according to actual contact was compared with the zero point of electronics amesdial 3612 adjustment in advance, if thickness deviation is in tolerance band, then the thickness of this battery is qualified, otherwise be defective, and, put processing so that put the device choosing of classifying by last classification choosing with the measurement result input control system.
Five metals pawl height dimension deviation measurement mechanism 370 as shown in figure 30 comprises stand, comprises a horizontal base and a vertical supporting bracket that is connected with horizontal base.
Slide rail 3705 as shown in figure 30, is fixedly mounted on the vertical supporting bracket.
Slide 3704 is with slide rail 3705 sliding connections.
Install bin 3703 is fixedly connected on the slide 3704.Screw press 3714 is fixedlyed connected with install bin 3703, adopts 3714 pairs of batteries of mobile phone of two screw press to exert pressure in the present embodiment, can finish the measurement of the five metals pawl height tolerance of battery of mobile phone; Install bin 3703 is in when design, and that can adopt is shaped as: basic configuration is a cube, one side and connect at itself and slide 3704 sides opposite side have a parallel slide 3704 and to the projection of this side lateral direction protrusion; Cover on the cube of install bin 3703 part and projection on cover and have a screwed hole respectively; In addition, on the base plate of the cube of install bin 3703 part and on the base plate of bossing, have via on the position relative with screwed hole, two screw press 3714 cooperate with two screwed holes respectively and screw in the install bin 3703.
T type guide post 3712, comprise " one " font termination and bar portion, its king-rod portion comprise interlude with respectively with two linkage sections that end face is connected of interlude, be with pressure spring on one of them linkage section, this linkage section is nested together with screw press 3714 skies that are positioned at the cube partial interior, and the end face that pressure spring is stuck in interlude is therewith between the end of the threaded shank of screw press 3714; Another linkage section of bar portion stretches out install bin 3703 from the via that the screwed hole with cube loam cake partly on the install bin base plate connects, and is stuck in by interlude on the base plate of install bin 3703; Its " one " font termination is connected on the end of the linkage section that stretches out install bin 3703 base plates.
The platform of a parallel slide 3704 is protruded on the top on other one side that connects the opposite side of sides at install bin 3703 and slide 3704, the cross sectional shape that has vertical direction on the platform is semicircular passage, by a connecting plate with same passage the bar portion of electronics amesdial 3713 being fixed on the cross section that is made of platform and connecting plate is in the circular passage, and the fixedly electronics amesdial 3713 that is fastenedly connected by platform and connecting plate, gage outfit 37131 then stretches out platform and connecting plate.The projected position place of the gage outfit 37131 of electronics amesdial 3713 on " one " font termination has the through hole that runs through its upper and lower surface; On the lower surface of " one " font termination, the next door of through hole connects a five metals pawl height gage outfit 3711.
The fit system of the screw press 3714 that the bar portion that fit system with the inner screw press 3714 of the pressure regulation bar of the bar portion same structure of T type guide post 3712 and projection adopts T type guide post 3712 and cube part are interior; Termination and a height tolerance measurement pressure head 3710 that the pressure regulation bar stretches out the linkage section of projection are fastenedly connected.
Cylinder 3701 is fixedlyed connected with slide 3704 by a connector 3702, and then drive slide 3704 in the vertical directions slide up and down along slide rail 3705.
Battery of mobile phone brace table 3707 comprises that equally first brace table 37071 and second brace table, 37072, the first brace tables 37071 close on vertical supporting bracket and place, and the direction that has passage 3715 and passage 3715 between the two is parallel to vertical supporting bracket; Battery of mobile phone brace table 3707 is placed on the below of five metals pawl height gage outfit 3711, and when making battery of mobile phone be placed on the battery of mobile phone brace table 3707, gage outfit be positioned at the five metals pawl directly over.
Piece 3706 is adjusted in benchmark block 3709, length location, and width location adjustment piece 3708 employings set-up mode and the adjustment mode identical with the appropriate section of gauge deviation measurement mechanism, does not repeat them here.
As shown in figure 25, five metals pawl height dimension deviation measurement mechanism 370 is fixedly attached on the 3011b part of intermediate support plate 3011 by the horizontal base of its stand, and each part that makes five metals pawl height dimension deviation measurement mechanism 370 is all towards passage 3011a, wherein, first brace table 37071 is fixedly installed on the 3011b position of being close to passage 3011a partly of intermediate support plate 3011, and second brace table 37072 is fixedly installed on the 3011c position of being close to passage 3011a partly of intermediate support plate 3011, thereby the passage 3715 between first brace table 37071 and second brace table 37072 is connected mutually with passage 3011a.
The operation principle of five metals pawl height dimension deviation measurement mechanism 370 is similar to gauge deviation measurement mechanism 360, only gauge deviation measurement mechanism 360 is that (see that Figure 29 a) pushes down the battery of mobile phone upper surface, the gage outfit of electronics amesdial 3612 is that 3612a contacts with the upper surface of battery of mobile phone with thickness deviation measurement plate 3606; And five metals pawl height dimension deviation to measure 370 be to measure the upper surface that pressure head 3710 (seeing Figure 30) is pushed down battery of mobile phone by height tolerance, gage outfit 37131 is to contact with the upper surface of five metals pawl (electrode) on the battery of mobile phone.
Five metals pawl back gauge dimensional discrepancy measurement mechanism 360 as shown in figure 31, the T type guide post and the two sliding guide 3804 that comprise slide rail, slide 3803, connector 3802, cylinder 3801, screw press bearing 3816, screw press 3817, guide rod assembly, and, sliding guide bearing 3805 can adopt identical structure, connected mode, the fit system with the corresponding part of length dimension deviation measurement mechanism 310, and action relationships; But sliding guide bearing 3805 does not need to be provided with the installing hole that the electronics amesdial is installed.
Connecting plate 3806, fixedly connected with two terminations of two sliding guides 3804 in an one side; Relative another one side, side then is connected in the plane that is parallel to slide 3803 glide directions with wiggling and pressing block 3807 therewith.
The battery of mobile phone surface compresses rolls 3808, comprises a connecting portion and compressed part of downward transition extension from a side of connecting portion; The battery of mobile phone surface compresses rolls 3808 and is fixedly mounted on the upper surface of wiggling and pressing block 3807 by its connecting portion, and its compressed part is positioned at outside the wiggling and pressing block 3807, and that closes on wiggling and pressing block 3807 is connected the opposite flank of side with connecting plate 3806, and is lower than the upper surface of wiggling and pressing block 3807.
Battery of mobile phone brace table 3809, battery of mobile phone brace table 3809 can be divided into first brace table 38091 and second brace table 38092 equally, has passage 3818 between the two, first brace table 38091 and second brace table 38092 are arranged in order on the glide direction of slide 3803, and second brace table 38092 closes on wiggling and pressing block 3807 and is provided with, and its side closing on wiggling and pressing block and the upper surface of the vertical battery of mobile phone brace table 3809 of the glide direction of slide are lower than the battery of mobile phone surface and compress the lower surface that rolls 3808 compressed part, and the gap between the two just in time holds the thickness of battery of mobile phone.
Guide pad, on the relative position of the upper surface that is fixedly connected on the battery of mobile phone brace table and wiggling and pressing block 3807, guide pad has a slideway and a passage parallel with the glide direction of slide 3803; Wherein, one side facing to wiggling and pressing block 3807 of guide pad is closed on the long limit of closing on the five metals pawl of battery of mobile phone, and the minor face with five metals pawl of battery of mobile phone is close in a side of passage, and the another side is positioned at outside the battery of mobile phone; Slideway is arranged on the position of the another one minor face that closes on battery of mobile phone.
Five metals pawl back gauge gage outfit 3810 closely cooperates with the passage of guide pad, has the through hole that runs through its two relative sides on slide 3803 glide directions on it.
Installed part is fixedly connected on first brace table 38091, have on it with five metals pawl back gauge gage outfit on the corresponding installing hole of lead to the hole site.
Electronics amesdial 3811, its gage outfit 3811a be along passing the installing hole of installed part near the direction of wiggling and pressing block 3807, and stretch out in installed part, wears to the through hole of five metals pawl back gauge gage outfit 3810 again; And the bar portion and the installed part of electronics amesdial 3811 closely cooperate.
The battery of mobile phone hook is grabbed connecting rod 3813, and the one end is fixedly connected on the connecting plate 3806, and an other end is connected with the battery of mobile phone hook and grabs 3812; Described battery of mobile phone hook is grabbed 3812 and is slidingly matched with the slideway of guide pad; And,
Length location adjusts that piece can to adjust the fit system of piece 358 and battery of mobile phone brace table 356 identical with the adjustment mode with the length location of width dimensions deviation measurement mechanism 350.
As shown in figure 25, the mounting panel by five metals pawl back gauge dimensional discrepancy measurement mechanism 380 is installed in this device on the 3011c part of intermediate support plate 3011, and the glide direction of slide 3803 is vertical with the direction of slideway 3011a; And first brace table 38091 as shown in figure 31 is fixedly installed on the 3011b position of being close to passage 3011a partly of intermediate support plate 3011, and second brace table 38092 is fixedly installed on the 3011c position of being close to passage 3011a partly of intermediate support plate 3011, thereby the passage 3818 between first brace table 38091 and second brace table 38092 is connected mutually with passage 3011a.
The course of work of five metals pawl back gauge dimensional discrepancy measurement mechanism 380 is:
Cylinder 3801 moves forward by the screw press bearing 3816 that connector 3802 promotes to be installed on the slide 3803, promote connecting plate 3806 and wiggling and pressing block 3807 (principle that promotes swing measurement plate 3109 with the cylinder 3101 of length dimension deviation measurement mechanism 310 is identical) by the pressure spring that is enclosed within on the T type guide post 3814, battery of mobile phone is pushed to the rear side of battery of mobile phone line position in service, first electrode that makes battery of mobile phone five metals pawl and five metals pawl back gauge gage outfit 3810 contact and promote the gage outfit 3811a of electronics amesdial 3811, thereby record the back gauge deviation of five metals pawl, and with being about to the measurement result input control system.Cylinder 3801 commutation then makes connecting plate 3806 and drives the battery of mobile phone hook that is attached thereto by screw press bearing 3816 and grabs 3812 and retreat, thus with the battery of mobile phone uncinate gyrus to original midline position, so that step delivering device 320 unified handovers.
Device 390 is put in classification choosing shown in Figure 32 a, comprises
Bearing comprises a horizonal base plate and a vertical supporting bracket, and the top of vertical supporting bracket has a through hole.
Cylinder 391 is fixedly connected on the side of supporting bracket, and the moving direction that makes its piston rod is a vertical direction.
The pendulum back of the body 394 is connected with the supporting bracket swing, has along the through hole of vertical vertical supporting bracket direction on the pendulum back of the body 394; One end of the pendulum back of the body 394 is connected with the piston rod of cylinder 391, makes cylinder 391 can promote 394 swings of the pendulum back of the body.
Oscillating deck 395 is put in the classification choosing, shown in Figure 32 b, on an one end face, extend a connecting axle 3952, this connecting axle 3952 passes through hole on it from an other side of vertical supporting bracket, pass the through hole on the pendulum back of the body 394 again, and closely is connected with the pendulum back of the body 395, can drive the classification choosing when making 394 swings of the pendulum back of the body and putting oscillating deck 395 and swing.The centre that oscillating deck 395 is put in classification choosing has a U type passage 3951 along the direction of connecting axle 3952, and the end face with connecting axle 3952 is closed in the bottom surface of U type passage 3951, and the openend of U type passage 3951 is on the opposing end faces of this end face.
Defective products slideway 396 is fixedly connected on the vertical supporting bracket, and has the inclination angle with horizontal plane, and a port of defective products slideway 396 closes on the classification choosing and puts the end face that closing on of oscillating deck 395 has connecting axle 3952 end faces.
Non-defective unit slideway 393 is fixedly connected on the vertical supporting bracket, and has the inclination angle with horizontal plane, and a port of non-defective unit slideway 393 closes on the classification choosing and puts the another one end face that closing on of oscillating deck 395 has the connecting axle end face.
As shown in figure 25, the classification choosing is put device 390 and is arranged on the position of being close to support 301 and closing on five metals pawl back gauge dimensional discrepancy measurement mechanism 380, in addition, the passage 3011a of the openend of the U type passage 3951 of putting oscillating deck 395 towards the intermediate support plate 3011 of five metals pawl back gauge dimensional discrepancy measurement mechanism 380 selected in classification, and the two is along the central lines of passage 3011a direction.
The course of work that device 390 is put in classification shown in Figure 32 a choosing is, before the battery of mobile phone of finishing all dimensional measurements arrived the classification choosing and puts oscillating deck 395, the classification choosing was put oscillating deck 395 and is inclined to non-defective unit slideway 393 1 sides all the time; After the battery of mobile phone of finishing all dimensional measurements arrived the classification choosing and puts oscillating deck 395, if the measurement result of this battery of mobile phone of record is the non-defective unit battery, then battery of mobile phone was put oscillating deck 395 from the classification choosing and is directly slipped into non-defective unit case 392 along non-defective unit slideway 393.If the measurement result of this battery of mobile phone of record is the defective products battery, then battery of mobile phone enters and just puts oscillating deck 395 tendency defective products slideways 396 1 sides by cylinder 391 promotion classification choosings before oscillating deck 395 is put in the classification choosing, when the defective products battery is placed into classification choosing and puts on the oscillating deck 395, just select and put oscillating deck 395 and directly slip into defective product box along defective products slideway 396 from classification.Afterwards, the classification choosing is put oscillating deck 395 and is returned to tendency non-defective unit slideway 393 1 sides immediately.
In order to reduce control difficulty to the forward movement of step delivering device 320, length dimension deviation measurement mechanism 310, width dimensions deviation measurement mechanism 350, gauge deviation measurement mechanism 360, five metals pawl height dimension deviation measurement mechanism 370, height with the battery of mobile phone brace table of five metals pawl back gauge dimensional discrepancy measurement mechanism 380, and the classification choosing height apart from intermediate support plate when putting oscillating deck 395 and being horizontal is all identical, situation according to all above-mentioned battery of mobile phone brace tables, the central lines along channel direction that the U type passage of oscillating deck 395 is put in the passage of all battery of mobile phone brace tables and classification choosing guarantees that step delivering device 320 is rectilinear motion in the horizontal direction when transferring battery of mobile phone, the identical height of in the vertical direction motion can will be sent to the battery of mobile phone of different measuring device and deliver to the battery of mobile phone test desk, finish corresponding measurement.
Step delivering device 320 as shown in figure 33 comprises
Step is moved frame 326, can move the upper surface of frame 326 in the step, is provided with one along its longitudinal direction and the position that is symmetrical in its longitudinal centre line and connects the step and move the guide rail on corresponding both sides on frame 326 longitudinal directions.
Chuck 324, because step delivering device 320 is at length dimension deviation measurement mechanism 310, width dimensions deviation measurement mechanism 350, gauge deviation measurement mechanism 360, five metals pawl height dimension deviation measurement mechanism 370, five metals pawl back gauge dimensional discrepancy measurement mechanism 380, and classification choosing is put between the device 390 and the battery of mobile phone of finishing measurement on each measurement mechanism to be transferred to next measurement mechanism (putting the battery of mobile phone that device 390 punishment classes finish in the classification choosing does not need to transfer again), so need five pairs of chucks 324, every pair of chuck 324 comprises a left chuck 324a and a right chuck 324b; Left side chuck 324a comprises left base portion 324aa and two parts of left tong 324ab, and same, right chuck 324b comprises right base portion 324ba and two parts of right tong 324bb; The five pairs of chucks 324 are " one " font and are slidingly mounted on the step and move on the guide rail of frame 326, can be slidingly matched the slip of realization chuck 324 on guide rail by the left base portion 324aa and the right base portion 324ba of five pairs of chucks 324 with guide rail.
Chuck component connecting rod 323, comprise left chuck component connecting rod 323a and right chuck component connecting rod 323b, left side chuck component connecting rod 323a is connected respectively with five left chuck 324a, can on the left base portion 324aa of left chuck 324a, coaxial hole be set, left side chuck component connecting rod 323a passes five left chuck 324a successively, and fixedlys connected with the left base portion 324aa of left chuck 324a respectively; Can on left chuck component connecting rod 323a, on the position of contiguous left chuck 324a screens be set in addition, limit the displacement of left chuck 324a.In like manner, right chuck component connecting rod 323b adopts in the same way and fixedlys connected with the right base portion 324ba of five right chuck 324b.
Chuck cylinder 325 comprises left chuck cylinder 325a and right chuck cylinder 325b, and the two can arrange to be installed in and go on foot the below of moving frame 326 middle parts along the glide direction of five pairs of chucks 324; Left side chuck cylinder 325a is fixedlyed connected with left chuck component connecting rod 323a, can pass through connector 333, the end of left side connector 333a is fixedlyed connected with the piston rod of left chuck cylinder 325a, one end is fixedlyed connected with left chuck component connecting rod 323a, the motion of the piston rod by left chuck cylinder 325a drives the motion of left chuck component connecting rod 323a, and then controls being synchronized with the movement of five left chucks; In like manner, right chuck cylinder 325b can adopt above-mentioned same mode to fixedly connected by right connector 333b with right chuck component connecting rod 323b.
Slide rail 329 adopts two slide rails, is respectively slide rail 329a and slide rail 329b, the equal space line between slide rail 329a and the slide rail 329b be positioned at the step move guide rail on the frame 326 under the center line of guide rail direction.As shown in figure 25, slide rail 329 is fixedly mounted on the base plate 3012 of support 301; Equal space line between slide rail 329a and the slide rail 329b be positioned at intermediate support plate 3011 passage 3011a under the center line of its channel direction, can guarantee that so five pairs of chucks 324 can be with battery of mobile phone by passage 3011a and each measurement mechanism, and classify and select the passage of putting device 390, be placed on the battery of mobile phone test desk or classify to select and put on the oscillating deck 395.
Slide plate 328, its both sides have respectively with the step move the parallel sliding-rail groove of frame longitudinal direction, slide plate 328 is by sliding-rail groove and slide rail 329a and slide rail 329b sliding connection.
Move up and down one-level cylinder 321, comprise that the left side moves up and down one-level cylinder 321a and the right side moves up and down one-level cylinder 321b, be fixedly mounted on respectively on the slide plate 328, can adopt a left side to move up and down one-level cylinder 321a respectively and a right side moves up and down one-level cylinder 321b, and be fixedly mounted on the nearer position, the edge apart from its vertical two opposite edges of slide plate 328 respectively, make it move the edge of vertical two opposite edges of frame 326, help controlling more stably the lifting that the step moves frame near the step.
Supporting bracket 331, be fixedly mounted on the left side and move up and down one-level gas 321a cylinder and the right side moves up and down on the surface of one-level cylinder 321b, have on the supporting bracket 331 with the left side and move up and down the corresponding via of piston rod position that one-level cylinder 321a and right side move up and down one-level cylinder 321b, the piston rod of the two passes via, again with move up and down secondary cylinder 322, comprise that the left side moves up and down secondary cylinder 322a and moves up and down secondary cylinder 322b with the right side and link to each other respectively, the mode that can adopt the piston rod that moves up and down secondary cylinder 322 to fixedly connected with the piston rod that moves up and down one-level cylinder 321, and moving frame 326 with the step, the cylinder body that moves up and down secondary cylinder 322 fixedlys connected, and piston rod that can be by moving up and down secondary cylinder 322 and the central lines of the piston rod that moves up and down one-level cylinder 321 guarantee the stationarity of motion, in addition, can move on frame 326 lower surfaces with on the corresponding position, bottom that moves up and down secondary cylinder 322 cylinder bodies in the step mounting groove is set, the bottom that moves up and down the cylinder body of secondary cylinder 322 is arranged in the mounting groove, move frame with the step again and be fastenedly connected, the realization exactly ground control step is moved moving up and down of frame; Moreover, can on supporting bracket 331, the axis of guide 332 can also be set, comprise left side axis of guide 332a and right side axis of guide 332b, one end of the axis of guide 332 is fixedly mounted on the supporting bracket 331, an other end and step are moved frame 326 matched in clearance, can guarantee to go on foot to move the perpendicularity of frame 331 in the process of moving up and down.
Step is moved frame move left and right cylinder 327, is fixedly mounted on the base plate, moves up and down one-level cylinder 321a and right side in the left side and moves up and down on the position between the one-level cylinder 321b, and link to each other with slide plate 328, controls vertically moving of slide plate.
Can increase a buffer 330, be installed on the base plate, make motion more steady.
The course of work of the step delivering device 320 of battery of mobile phone dimensional discrepancy measuring machine of the present invention is described with reference to Figure 33:
When receiving that measurement mechanism measurements at different levels finish and need to transfer the instruction of battery of mobile phone, the left side of step delivering device 320 moves up and down one-level cylinder 321 and right side and moves up and down one-level cylinder 322 and start rising simultaneously, move frame 326 by the step and promote to go on foot five pairs of chucks 324 (comprising five left chuck 324a and five right chuck 324b) step pitch that rises simultaneously (upper surface that exceeds the battery of mobile phone test desk) of moving on the frame, every pair of chuck 324 is risen on the height that can clamp corresponding battery;
Afterwards, left side chuck cylinder 325a and right chuck cylinder 325b start simultaneously, by left chuck component connecting rod 323a and right chuck component connecting rod 323b, the left chuck 324a of five pairs of chucks 324 and right chuck 324b are relatively moved simultaneously and clamp the battery of position separately;
Afterwards, the left side moves up and down secondary cylinder 322a and right side and moves up and down secondary cylinder 322b and start, and moves chuck that frame 326 promotes to accompany on it five Battery packs by the step and upwards moves a step pitch (promptly allowing the battery at every place all leave separately battery of mobile phone brace table) simultaneously again;
Then, be packed in step on the base plate to move frame move left and right cylinder 327 and start, drive the step that five pairs of chucks are housed by slide plate 328 and move frame 326 and move forward a step pitch (distances between adjacent two battery of mobile phone test desks);
Move up and down secondary cylinder 322a and right side then and move up and down secondary cylinder 322b startup, the step moves frame 326 and moves to each cell support platform position vertically downward; Almost with it simultaneously, left chuck cylinder 325a and right chuck cylinder 325b start, and make five pairs of chucks all unclamp battery, and new battery of mobile phone brace table or classification choosing that the battery of releasing clamping constraint is placed in are separately put on the oscillating deck 395;
At last, the left side moves up and down one-level cylinder 321a and the right side moves up and down one-level cylinder 321b startup, making the step move frame 326 is being with five pairs of chucks 324 to drop to extreme lower position, step is moved 327 startups of frame move left and right cylinder thereupon, drive the step move frame 326 and on five pairs of chucks 324 move to original position left, preparing rises for the second time removes to transfer battery.
In addition, each measurement mechanism of device for automatically measuring deviation of cell for mobile phone 300, and classification choosing to put coordination between the device be that control system 303 by as shown in figure 25 realizes; And display screen 302 as shown in figure 25 can show the measurement result of device for automatically measuring deviation of cell for mobile phone 300.
The course of work of the present invention is: battery to be detected enters the battery fool proof feed entrance of the feed arrangement of mobile phone inner parameter automatic detecting machine, by feeding web three battery automatic transport are located to the location-plate that puts in place of feed arrangement terminal, before by the prime moving conveyor of moving conveyor battery being sent in order again, the back level clamps checkout gear and detects, the battery that detection finishes is sent it by the back level moving conveyor of moving conveyor, and will detect on the prime discharging conveyer belt that qualified non-defective unit battery is put into drawing mechanism, handle to be put on grade discharging conveyer belt of back through steering mechanism again and send.After battery leaves back level discharging conveyer belt, entering battery of mobile phone immediately wraps up in automatically on the conveyer belt of battery shunting pusher of mark machine and shunts, delivery device by battery shunting pusher pushes battery in the decals anchor clamps of being sent here by four station calibration rotating disk mechanisms afterwards, pass on down at four station calibration rotating disk mechanisms again, finish the front and smear mark, again through getting the mark turning device, wrapping up in the mark step delivering device and battery is delivered to long limit smear mark, minor face and smear mark, detect station automatically and carry out that mark is wrapped up on the long limit of battery, minor face wraps up in mark and the detection rejecting is operated.Battery is delivered on the conveyer belt of automatic pick-and-place device of device for automatically measuring deviation of cell for mobile phone at last by wrapping up in the mark step delivering device, by the suction nozzle of automatic pick-and-place device battery is sent to battery length dimension deviation measurement mechanism and carries out the length variation dimensional measurement, be transported to cell widths dimensional discrepancy measurement mechanism by step delivering device again, cell thickness dimensional discrepancy measurement mechanism, five metals pawl height dimension deviation measurement mechanism, stations such as device are put in the choosing of five metals pawl back gauge dimensional discrepancy measurement mechanism and cell classification, accept that the various sizes deviation is measured and put the classification choosing that device carries out last qualified product and defective item by the cell classification choosing at last to put.
The above only is preferred embodiment of the present invention, is not to be used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of the present patent application claim change and modification, all should belong to technology category of the present invention.

Claims (8)

1, a kind of battery of mobile phone detects, wraps up in the technological process of mark, measurement, and it is characterized in that: this technological process mainly comprises following operation:
(1) charging: promptly battery to be detected is sent to the location-plate location that puts in place with feed arrangement;
(2) clamp detection: promptly the battery to be detected that will locate with conveying device is transported to clamp and carries out the inner parameter detection on the checkout gear;
(3) the classification choosing is put: inner parameter is detected the prime conveyer belt that qualified battery is transported to drawing mechanism, inner parameter is detected underproof battery put into the defective products collection box;
(4) battery turns to conveying: be placed on after with steering mechanism the battery on the prime conveyer belt being turned on the level conveyer belt of back, carried to wrapping up in the mark station by back level conveyer belt;
(5) battery shunting: delegation's battery of back level conveyer belt being sent here by diversion mechanism is divided into two lines;
(6) battery pushes: two batteries are pushed simultaneously in the decals anchor clamps of being sent here by four station calibration rotating disk mechanisms by delivery device;
(7) battery is wrapped up in mark: in wrapping up in the mark machine battery is carried out the front and wrap up in that mark, minor face are wrapped up in mark, mark is wrapped up on long limit;
(8) battery detecting is rejected: the battery of wrapping up in behind the mark is wrapped up in the mark parameter detecting, wraps up in the underproof rejecting of mark parameter detecting, wrap up in the mark parameter detecting qualified send into subsequent processing;
(9) the battery size deviation is measured: sent into by the battery that it is good that automatic pick-and-place device and step delivering device will be wrapped up in mark and carry out successively in the deviation measuring machine that the length dimension deviation is measured, the width dimensions deviation is measured, the gauge deviation is measured, gauge is measured, five metals pawl height dimension is measured, the dimensional measurement of five metals pawl back gauge;
(10) the classification choosing is put: will measure qualified battery and put into the non-defective unit case, and measure underproof battery and put into the defective products collection box.
2, a kind of application rights requires the battery of mobile phone of 1 described technological process to detect, wrap up in mark, measure automatic assembly line, it is characterized in that: this production line comprises the automatic detection machine for mobile phone cell inner parameter (100) that order is provided with, battery of mobile phone is wrapped up in mark machine (200) and device for automatically measuring deviation of cell for mobile phone (300) automatically, the discharge port end of automatic detection machine for mobile phone cell inner parameter (100) is wrapped up in mark machine (200) feed inlet end automatically with battery of mobile phone and is linked to each other, the discharge port end that battery of mobile phone is wrapped up in mark machine (200) automatically links to each other with the feed inlet end of device for automatically measuring deviation of cell for mobile phone (300), and be electrically connected
1) automatic detection machine for mobile phone cell inner parameter (100), comprise a body (101), body (101) inside is provided with electric-control system (102), display screen (103) is set on the body (101), be provided with feed arrangement (110) and defective products collection box (104) at body (101) two ends, between feed arrangement (110) and defective products collection box (104), be provided with moving conveyor (120), on the conveying circuit of moving conveyor (120), be provided with in turn and clamp checkout gear (130) and drawing mechanism (140), described feed arrangement (110), moving conveyor (120), the operation action that clamps checkout gear (130) and drawing mechanism (140) is controlled by electric-control system (102);
2) battery of mobile phone is wrapped up in mark machine (200) automatically, comprise,
Four station calibration rotating disk mechanisms (22), comprise calibration rotating disk (224) and calibration rotating disk driven unit, the calibration rotating disk has the station of picking and placeing (224A), battery pushes station (224B), floating station (224C), takes out four processing of station (224D) service position, and each station is equipped with the fixture that is used for fixing decals anchor clamps Y; Calibration rotating disk driven unit rotates a station in order to drive calibration rotating disk (224) at every turn;
Decals anchor clamps fetching device (29) is arranged at the picking and placeing on the station (224A) of calibration rotating disk;
Battery shunting pusher (21), the battery that is arranged at the calibration rotating disk pushes station (224B);
Front floating device (23) is arranged at the floating station (224C) of calibration rotating disk, in order to the label paper on the decals anchor clamps Y that will deliver to this station evenly roll extrusion entirely stick on the front of battery;
Get mark turning device (24), be arranged at the taking-up station (224D) of calibration rotating disk, take out the battery taking-up of station (224D), turn over turnback simultaneously, make facing up greatly of battery unlabelled paper front decals in order to battery from the calibration rotating disk;
Minor face floating device (26) is arranged on the order and gets mark turning device (24) back level at the mark of wrapping up in of battery, in order to can finish the floating mark of wrapping up in of two minor faces of battery simultaneously;
Long limit floating device (27) is arranged at minor face floating device (26) back level wrapping up in of battery on the mark order, be used for earlier the floating mark of wrapping up in being carried out on the narrow limit on long limit, and the broadside to long limit carries out the floating mark of wrapping up in again;
Detect device for eliminating (28), be arranged at long limit floating device (27) back level on the mark order, wrap up in the mark parameter detecting in order to will finish the battery of wrapping up in behind the mark, and will detect underproof battery rejecting wrapping up in of battery;
Wrap up in mark step delivering device (25), have four groups of suction nozzles, these four groups of suction nozzles can be simultaneously from getting mark turning device (24), minor face floating device (26), long limit floating device (27) and detecting (28) four positions of device for eliminating and take out battery, transfer a step pitch again, deliver to minor face floating device (26), long limit floating device (27), detect on the feeding web of device for eliminating (28) and device for automatically measuring deviation (300); And,
Control system 201 is controlled above-mentioned each device action;
3) device for automatically measuring deviation of cell for mobile phone (300) comprises
Fetching device (340) grasps battery of mobile phone automatically in an orderly manner and wraps up in the battery of mobile phone of mark machine (200) outlet automatically and carry;
Step delivering device (320) after battery of mobile phone is whenever finished one dimensional discrepancy and measured operation, will be transplanted on next road size deviation measurement operation through the battery of mobile phone that this dimensional discrepancy is measured;
Length dimension deviation measurement mechanism (310) is accepted described fetching device (340) and is carried the battery of mobile phone come, its length dimension deviation measured, and record length dimensional discrepancy measurement result simultaneously, and this result is input to control system (303); Finishing the battery of mobile phone of length dimension deviation measurement transfers through described step delivering device (320);
Width dimensions deviation measurement mechanism (350), the battery of mobile phone that the length dimension deviation is measured of finishing of coming is transferred in acceptance through step delivering device (320), its width dimensions deviation is measured, write down the width dimensions deflection measurements simultaneously, and this result is input to control system (303); Finish the battery of mobile phone described step delivering device of process (320) handover that the width dimensions deviation is measured;
Gauge deviation measurement mechanism (360), the battery of mobile phone that the width dimensions deviation is measured of finishing of coming is transferred in acceptance through step delivering device (320), its gauge deviation is measured, write down the gauge deflection measurements simultaneously, and this result is input to control system (303); Finish the battery of mobile phone described step delivering device of process (320) handover that the gauge deviation is measured;
Five metals pawl height dimension deviation measurement mechanism (370), the battery of mobile phone that the gauge deviation is measured of finishing of coming is transferred in acceptance through step delivering device (320), its five metals pawl height dimension deviation is measured, write down five metals pawl height dimension deflection measurements simultaneously, and this result is input to control system (303); Finish the battery of mobile phone described step delivering device of process (320) handover that five metals pawl height dimension deviation is measured;
Five metals pawl back gauge dimensional discrepancy measurement mechanism (380), the battery of mobile phone that five metals pawl height dimension deviation is measured of finishing of coming is transferred in acceptance through step delivering device (320), its five metals pawl back gauge dimensional discrepancy is measured, write down five metals pawl back gauge dimensional discrepancy measurement result simultaneously, and this result is input to control system (303); Finish the battery of mobile phone described step delivering device of process (320) handover that five metals pawl back gauge dimensional discrepancy is measured; And,
Device (390) is put in the classification choosing, the battery of mobile phone that five metals pawl back gauge dimensional discrepancy is measured of finishing of coming is transferred in acceptance through step delivering device (320), and, carry out qualified and underproof classification and select and put finishing battery of mobile phone that five metals pawl back gauge dimensional discrepancy measures according to the record of control system.
3, battery of mobile phone according to claim 2 detects, wraps up in mark, measures automatic assembly line, it is characterized in that described feed arrangement (110) is provided with the width of flow path adjusting device, and this width of flow path adjusting device comprises:
Outside slide plate (1119) with outside runner plate (1117) connects firmly connects firmly one first thread plate (1115) on the outside slide plate (1119), have screwed hole on this first thread plate (1115);
Inboard slide plate (1118) with inboard runner plate (1112) connects firmly connects firmly one second thread plate (1113) on the inboard slide plate (1118), have on this second thread plate (1113) with first thread plate (1115) on the opposite screwed hole of screwed hole rotation direction;
One adjusting rod (1114), have first threaded portion (1114a) identical with first thread plate (1115) upper screwed hole rotation direction, second threaded portion (1114b) identical with second thread plate (1113) upper screwed hole rotation direction on it, this adjusting rod end connects firmly regulating handle (1116);
First threaded portion (1114a) and second threaded portion (1114b) pass described first thread plate (1115) and second thread plate (1113) respectively, and cooperate with screwed hole on it respectively.
4, battery of mobile phone according to claim 2 detects, wraps up in mark, measures automatic assembly line, it is characterized in that, be arranged in juxtaposition before and after described clamping checkout gear (120) comprises and identical in structure prime clamping checkout gear (120a) and back level clamping checkout gear (120b), this forward and backward level clamping checkout gear includes:
One mounting plate (121), its underpart are provided with an actuator (122);
One work top (123), be positioned at mounting plate (121) top, have at least four location-plates (124) on this work top (123), the bilateral symmetry of location-plate (124) is provided with guide rail (125), and guide rail (125) is gone up setting can be along the ambulatory splint (126) of guide rail slip;
One clamp system (1270), be located at mounting plate (121) top with one group of longitudinally guiding axle (128), this clamp system (1270) has two lateral symmetry and is arranged in the clamping skewback (1271) that has lozenges on its of work top both sides, these two clamping skewbacks (1271) below has the mounting panel of moving (1273), and this moves the axial stretching bar end that mounting panel (1273) is located at actuator (122);
One checkout gear (1290) is arranged on the mobile mounting panel (1273), and checkout gear comprises that is detected a syringe needle (1292), and described detection syringe needle is connected with the interface of a detection system;
Prime clamps checkout gear (120a) and clamps the public inside battery parameter detecting system of checkout gear (120b) with the back level, and this inside battery parameter detecting system can clamp between the detection system interface of checkout gear and the detection system interface that the back level clamps checkout gear in prime and change.
5, battery of mobile phone according to claim 2 detects, wraps up in mark, measures automatic assembly line, it is characterized in that described moving conveyor (130) comprising:
Basic framework (1310), it is made up of two frames (1311,1312) and two guide posts (1313,1314), and described two guide posts are parallel to each other, and described frame is vertically connected at the two ends of two guide posts;
Be positioned at the prime moving conveyor (1320) on the guide post slidably, described prime mobile device comprises the prime trave lling girder (1321) that is through on the guide post, has one first actuator (1323) on this prime trave lling girder, one group of prime component suction nozzle (1322) is located at the end of the axial stretching bar of first actuator, also is provided with one on the described prime trave lling girder (1321) and drives first driving mechanism (1324) that the prime trave lling girder slides along guide post;
Be positioned at the back level moving conveyor (1330) on the guide post slidably, described back level mobile device comprises the back level trave lling girder (1331) that is through on the guide post, has one second actuator (1333) on this back level trave lling girder, level component suction nozzle (1332) is located at the end of the axial stretching bar of second actuator after one group, also is provided with one on the described back level trave lling girder (1331) and drives second driving mechanism (1334) that back level trave lling girder slides along guide post.
6, battery of mobile phone according to claim 2 detects, wrap up in mark, measure automatic assembly line, it is characterized in that, the described battery that is arranged at four station calibration rotating disks (224) pushes the battery shunting pusher (21) of station (224B), comprise the battery conveying, the battery shunting, battery pushes and four parts of base, the single-row battery that preceding working procedure is sent here is split on two runners that are listed as and are parked in separately automatically, earlier the anchor clamps frame of label paper being covered slight wedge by the skewback of uncapping of pusher again opens, two of pusher push head and respectively two batteries are pushed simultaneously in separately the anchor clamps subsequently, pusher is return afterwards, the anchor clamps frame covers under magnetic action closed, the label paper front is contacted, for following positive floating operation is together got ready with battery front side.
7, battery of mobile phone according to claim 2 detects, wraps up in mark, measures automatic assembly line, it is characterized in that, described decals anchor clamps Y, have clamp base Y2 and anchor clamps frame lid Y1, this anchor clamps frame lid Y1 and clamp base Y2 are rotatably assorted, and anchor clamps frame lid Y1 has hollow bulb, in order to fixed labels paper, clamp base Y2 has battery case, in order to hold battery, anchor clamps frame lid Y1 and the mutual magnetic attraction of clamp base Y2.
8, battery of mobile phone according to claim 2 detects, wraps up in mark, measures automatic assembly line, it is characterized in that described step delivering device (320) comprises
Step is moved frame (326), and its longitudinal direction is consistent with the channel direction of intermediate support plate, and the passage of intermediate support plate moves the center line of frame on its longitudinal direction and is positioned at same perpendicular with going on foot at the center line on its channel direction;
Five pairs of chucks (324), every pair of chuck comprises a left chuck (324a) and a right chuck (324b), the longitudinal direction that five pairs of chucks (324) move frame (326) along the step is slidingly mounted on the step and moves on the frame;
Chuck component connecting rod (323) comprises
Left side chuck component connecting rod (323a) is fixedlyed connected respectively with five left chucks of described five pairs of chucks;
Right chuck component connecting rod (323b) is fixedlyed connected respectively with five right chucks of described five pairs of chucks;
The chuck cylinder comprises
Left side chuck cylinder (325a) is installed in to go on foot and moves on the frame, is connected with left chuck component connecting rod;
Right chuck cylinder (325b) is installed in to go on foot and moves on the frame, is connected with right chuck component connecting rod;
Slide rail (329) is fixedly mounted on the base plate of support;
Step is moved frame move left and right cylinder (327), is fixedly mounted on the base plate of support;
Slide plate (328) is slidingly mounted on the slide rail, and moves frame move left and right cylinder with the step and link to each other;
Move up and down the one-level cylinder, comprise that the left side moves up and down one-level cylinder (321a) and the right side moves up and down one-level cylinder (321b), be fixedly mounted on the slide plate respectively; And,
Move up and down secondary cylinder, quantity comprises that with to move up and down the one-level cylinder identical the left side moves up and down secondary cylinder (322a) and the right side moves up and down secondary cylinder (322b); The left side moves up and down secondary cylinder (322a) and left side and moves up and down one-level cylinder link to each other (321a); The right side moves up and down secondary cylinder (322b) and moves up and down one-level cylinder (321b) with the right side and link to each other; In addition, the left side moves up and down secondary cylinder (322a) and right side and moves up and down secondary cylinder (322b) and move frame (326) with the step respectively and link to each other.
CN200810088872A 2008-04-02 2008-04-02 Battery of mobile phone detects, wraps up in mark, measures automatic assembly line and technological process Expired - Fee Related CN100585934C (en)

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CN103658069B (en) * 2012-09-26 2016-01-20 中山天贸电池有限公司 A kind of screening technique of lithium rechargeable battery

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