CA3149346A1 - 3d printing of a composite material via sequential dual-curing polymerization - Google Patents

3d printing of a composite material via sequential dual-curing polymerization Download PDF

Info

Publication number
CA3149346A1
CA3149346A1 CA3149346A CA3149346A CA3149346A1 CA 3149346 A1 CA3149346 A1 CA 3149346A1 CA 3149346 A CA3149346 A CA 3149346A CA 3149346 A CA3149346 A CA 3149346A CA 3149346 A1 CA3149346 A1 CA 3149346A1
Authority
CA
Canada
Prior art keywords
resin
initiator
photopolymer composite
composite resin
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CA3149346A
Other languages
English (en)
French (fr)
Inventor
Vasily Korshikov
Anna Trushina
Dmitry Starodubtsev
Slava Solonitsyn
Anna Ivanova
Galina Nazarova
Aleksei Dubov
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mighty Buildings Inc
Original Assignee
Mighty Buildings Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mighty Buildings Inc filed Critical Mighty Buildings Inc
Publication of CA3149346A1 publication Critical patent/CA3149346A1/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205—Means for applying layers
    • B29C64/209—Heads; Nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30—Auxiliary operations or equipment
    • B29C64/307—Handling of material to be used in additive manufacturing
    • B29C64/314—Preparation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30—Auxiliary operations or equipment
    • B29C64/307—Handling of material to be used in additive manufacturing
    • B29C64/321—Feeding
    • B29C64/329—Feeding using hoppers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30—Auxiliary operations or equipment
    • B29C64/386—Data acquisition or data processing for additive manufacturing
    • B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/10—Pre-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0002—Condition, form or state of moulded material or of the material to be shaped monomers or prepolymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
    • B29K2509/02—Ceramics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
    • B29K2509/08—Glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2509/00—Use of inorganic materials not provided for in groups B29K2503/00 - B29K2507/00, as filler
    • B29K2509/10—Mica

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
CA3149346A 2019-08-14 2020-08-12 3d printing of a composite material via sequential dual-curing polymerization Pending CA3149346A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US16/541,081 2019-08-14
US16/541,081 US11602896B2 (en) 2019-08-14 2019-08-14 3D printing of a composite material via sequential dual-curing polymerization
PCT/US2020/046039 WO2021030512A1 (en) 2019-08-14 2020-08-12 3d printing of a composite material via sequential dual-curing polymerization

Publications (1)

Publication Number Publication Date
CA3149346A1 true CA3149346A1 (en) 2021-02-18

Family

ID=74568314

Family Applications (1)

Application Number Title Priority Date Filing Date
CA3149346A Pending CA3149346A1 (en) 2019-08-14 2020-08-12 3d printing of a composite material via sequential dual-curing polymerization

Country Status (8)

Country Link
US (3) US11602896B2 (https=)
EP (1) EP4013587B1 (https=)
JP (1) JP7422861B2 (https=)
KR (1) KR102666678B1 (https=)
CN (1) CN114340864A (https=)
CA (1) CA3149346A1 (https=)
MX (1) MX2022001848A (https=)
WO (1) WO2021030512A1 (https=)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116587612A (zh) * 2023-05-31 2023-08-15 中国科学院空间应用工程与技术中心 一种面向月面原位制造的挤出式月壤增材制造方法

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* Cited by examiner, † Cited by third party
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US11654611B2 (en) 2021-07-30 2023-05-23 Mighty Buildings, Inc. Stress monitoring of 3D-printed building structures
CN113717330B (zh) * 2021-08-26 2023-05-05 爱迪特（秦皇岛）科技股份有限公司 一种光热固化的树脂组合物及其制备方法和应用
DE102022000134A1 (de) 2022-01-15 2023-07-20 Polystal Composites Gmbh Verfahren zur Härtung eines Glasfasercompositmaterials
CN115972567B (zh) * 2022-12-28 2024-12-10 哈尔滨工业大学 一种基于双引发粘结剂的dlp打印方法
CN116023056B (zh) * 2023-02-21 2023-09-22 深圳大学 一种纳米凝胶外加剂及其制备方法和应用、3d打印地聚物材料及其制备方法和应用
US20240376708A1 (en) * 2023-05-12 2024-11-14 Mighty Buildings, Inc. 3d-printed integrated wall panel assembly
CN117126332A (zh) * 2023-08-25 2023-11-28 深圳摩方新材科技有限公司 3d打印光固化树脂及其制备方法
EP4703124A1 (de) * 2024-08-27 2026-03-04 ALWA Technische Produkte für Kunststoffverarbeitung Modell- und Formbau GmbH Harzzusammensetzung zur additiven fertigung poröser formkörper

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US5274029A (en) * 1990-09-10 1993-12-28 Kelley Joseph M Styrene polymerization process
EP0943399A1 (en) 1997-09-08 1999-09-22 The Institute Of Physical & Chemical Research Optical dressing method, machining device based on this method, grindstone and polishing cloth
US6100007A (en) * 1998-04-06 2000-08-08 Ciba Specialty Chemicals Corp. Liquid radiation-curable composition especially for producing cured articles by stereolithography having high heat deflection temperatures
US20050257875A1 (en) * 2004-05-21 2005-11-24 Building Materials Investment Corporation Process for coating modified bitumen membranes using reflective laminate coatings
DE102005001771A1 (de) * 2005-01-13 2006-07-20 Vinnolit Gmbh & Co.Kg Profit-Center Vintec Verfahren zur Polymerisation von vinylhaltigen Monomeren
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JP5849350B2 (ja) * 2009-12-17 2016-01-27 ディーエスエム アイピー アセッツ ビー．ブイ． 基材を用いた積層造形法
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116587612A (zh) * 2023-05-31 2023-08-15 中国科学院空间应用工程与技术中心 一种面向月面原位制造的挤出式月壤增材制造方法

Also Published As

Publication number Publication date
US20210046707A1 (en) 2021-02-18
JP7422861B2 (ja) 2024-01-26
EP4013587A1 (en) 2022-06-22
EP4013587B1 (en) 2024-10-02
US20210046706A1 (en) 2021-02-18
CN114340864A (zh) 2022-04-12
JP2022545371A (ja) 2022-10-27
US11602896B2 (en) 2023-03-14
US20230226765A1 (en) 2023-07-20
KR102666678B1 (ko) 2024-05-20
MX2022001848A (es) 2022-06-09
KR20220077122A (ko) 2022-06-08
US11559946B2 (en) 2023-01-24
WO2021030512A1 (en) 2021-02-18
EP4013587A4 (en) 2023-08-23

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