CA2391726A1 - Method of producing vehicle interior material having sandwich structure - Google Patents

Method of producing vehicle interior material having sandwich structure Download PDF

Info

Publication number
CA2391726A1
CA2391726A1 CA002391726A CA2391726A CA2391726A1 CA 2391726 A1 CA2391726 A1 CA 2391726A1 CA 002391726 A CA002391726 A CA 002391726A CA 2391726 A CA2391726 A CA 2391726A CA 2391726 A1 CA2391726 A1 CA 2391726A1
Authority
CA
Canada
Prior art keywords
adhesive
fibers
polyurethane foam
vegetable fibers
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002391726A
Other languages
English (en)
French (fr)
Inventor
Hiroshi Itaba
Junichi Sento
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayer AG
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2391726A1 publication Critical patent/CA2391726A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2311/00Use of natural products or their composites, not provided for in groups B29K2201/00 - B29K2309/00, as reinforcement
    • B29K2311/10Natural fibres, e.g. wool or cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0076Curing, vulcanising, cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/06Open cell foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/02Cellular or porous
    • B32B2305/022Foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • B32B2307/734Dimensional stability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/10Natural fibres, e.g. wool, cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2375/00Polyureas; Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners

Landscapes

  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
CA002391726A 1999-08-04 2000-07-24 Method of producing vehicle interior material having sandwich structure Abandoned CA2391726A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP11221067A JP2001047544A (ja) 1999-08-04 1999-08-04 サンドウィッチ構造を有する自動車内装材の製造方法
JP11/221067 1999-08-04
PCT/EP2000/007065 WO2001010637A1 (en) 1999-08-04 2000-07-24 Method of producing vehicle interior material having sandwich structure

Publications (1)

Publication Number Publication Date
CA2391726A1 true CA2391726A1 (en) 2001-02-15

Family

ID=16760983

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002391726A Abandoned CA2391726A1 (en) 1999-08-04 2000-07-24 Method of producing vehicle interior material having sandwich structure

Country Status (12)

Country Link
EP (1) EP1206348A1 (ko)
JP (1) JP2001047544A (ko)
KR (1) KR20020016937A (ko)
CN (1) CN1168600C (ko)
AU (1) AU767084B2 (ko)
BR (1) BR0012948A (ko)
CA (1) CA2391726A1 (ko)
HK (1) HK1047562B (ko)
HU (1) HUP0202086A2 (ko)
MX (1) MXPA02001171A (ko)
PL (1) PL353240A1 (ko)
WO (1) WO2001010637A1 (ko)

Families Citing this family (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040012213A (ko) * 2002-08-01 2004-02-11 김정태 대마 마루 및 그 제조방법
WO2004065637A2 (en) * 2003-01-22 2004-08-05 Panolam Industries International, Inc. Leather laminated decorative panel
JP4252354B2 (ja) * 2003-04-24 2009-04-08 三和工業株式会社 成形内装材
EP1651430B1 (en) * 2003-07-25 2011-09-21 Proprietect L.P. Foam laminate product and process for production thereof
JP3959092B2 (ja) 2004-12-27 2007-08-15 住化バイエルウレタン株式会社 ポリウレタン成形品およびその製造方法
JP4954092B2 (ja) * 2005-02-23 2012-06-13 リ アンド エス カンパニー リミテッド 多層構造の自動車用天井材
DE102005014317A1 (de) 2005-03-30 2006-10-05 Carl Freudenberg Kg Synthetisches Leder, Verfahren zu dessen Herstellung und dessen Verwendung
CN101117399B (zh) * 2007-07-06 2010-09-29 烟台正海兴源汽车内饰件有限公司 乘用车内饰顶棚用泡沫板
EP2250206B1 (en) * 2008-01-04 2012-10-31 Johnson Controls Technology Company Trim component with increased renewable materials
BRPI0912369A2 (pt) * 2008-05-16 2019-09-24 Proprietect Llp produto laminado de espuma e processo para a produção do mesmo
CN201427420Y (zh) * 2008-08-29 2010-03-24 纸艺制品有限公司 一种纸基复合材料
EP2438101B1 (de) * 2009-06-05 2013-05-15 Basf Se Verbundteile enthaltend plastisch verformbaren polyurethanhartschaumstoff, klebstoff und abdeckmaterial
KR101752514B1 (ko) * 2009-06-05 2017-06-29 바스프 에스이 소성 변형성 강성 폴리우레탄 발포체, 접착제 및 피복재를 함유하는 복합 부품
DE102009048000A1 (de) * 2009-10-01 2011-09-15 Bayer Materialscience Ag Verbundwerkstoff aus offenzelligem Hartschaum
CN102001318B (zh) * 2010-08-26 2012-10-10 无锡吉兴汽车声学部件科技有限公司 天然纤维类材料为主体材料的汽车顶蓬的制造方法
EP2463083B1 (en) * 2010-12-13 2016-06-29 The Boeing Company Green aircraft interior panels and method of fabrication
FR2971198B1 (fr) * 2011-02-04 2013-03-01 Faurecia Automotive Ind Piece structurelle de vehicule automobile et procede de fabrication associe
CN102616066B (zh) * 2012-04-09 2015-01-21 董建 表面有装饰层的造型组合体的组合方法
CN102896843B (zh) * 2012-10-12 2016-02-03 喻云水 用于制作汽车内饰件的竹纤维复合基材及内饰件制造方法
JP2014104603A (ja) * 2012-11-26 2014-06-09 Inoac Corp 積層体とその製造方法
JP6107160B2 (ja) * 2013-01-18 2017-04-05 三菱自動車工業株式会社 車両の内装用基材
JP6318461B2 (ja) * 2013-01-18 2018-05-09 三菱自動車工業株式会社 竹繊維シート
CN103395397A (zh) * 2013-08-05 2013-11-20 扬州顺祥汽车内饰材料有限公司 一种麻毡复合板及其制造方法
CN103450580A (zh) * 2013-09-16 2013-12-18 内蒙古大学 以废弃聚氨酯泡沫、废弃植物纤维及废弃聚苯乙烯泡沫制备板材的方法
ES2747023T3 (es) * 2016-05-17 2020-03-09 Antolin Grupo Ing Sa Proceso de fabricación de guarnecidos de techo para vehículos

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES1027967Y (es) * 1994-05-11 1995-05-16 Irausa Ing Sa Guarnecido autoportante para recubrimiento interior de techos de vehiculos.
ATE227212T1 (de) * 1994-12-22 2002-11-15 Lear Corp Verfahren zur herstellung eines flächigen auskleidungsteiles für kraftfahrzeuge und danach hergestelltes auskleidungsteil
US6562268B1 (en) * 1995-12-21 2003-05-13 Davidson Textron, Inc Interior trim panels and method for manufacturing such panels using silaceous materials
US5804262A (en) * 1996-08-16 1998-09-08 United Technologies Automotive Inc. Vehicle trim panel with natural fiber layers

Also Published As

Publication number Publication date
BR0012948A (pt) 2002-04-30
HK1047562B (zh) 2005-05-13
CN1168600C (zh) 2004-09-29
WO2001010637A1 (en) 2001-02-15
PL353240A1 (en) 2003-11-03
MXPA02001171A (es) 2002-07-30
CN1367733A (zh) 2002-09-04
JP2001047544A (ja) 2001-02-20
HK1047562A1 (en) 2003-02-28
AU767084B2 (en) 2003-10-30
KR20020016937A (ko) 2002-03-06
HUP0202086A2 (en) 2002-10-28
EP1206348A1 (en) 2002-05-22
AU6437000A (en) 2001-03-05

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Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued