CA1168831A - Process of forming foundry cores and molds utilizing binder curable by free radical polymerization - Google Patents
Process of forming foundry cores and molds utilizing binder curable by free radical polymerizationInfo
- Publication number
- CA1168831A CA1168831A CA000367602A CA367602A CA1168831A CA 1168831 A CA1168831 A CA 1168831A CA 000367602 A CA000367602 A CA 000367602A CA 367602 A CA367602 A CA 367602A CA 1168831 A CA1168831 A CA 1168831A
- Authority
- CA
- Canada
- Prior art keywords
- binder material
- binder
- ethylenically unsaturated
- monomer
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011230 binding agent Substances 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 81
- 238000010526 radical polymerization reaction Methods 0.000 title abstract 4
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims abstract description 116
- 239000000463 material Substances 0.000 claims abstract description 92
- 229920000642 polymer Polymers 0.000 claims abstract description 69
- 239000000178 monomer Substances 0.000 claims abstract description 63
- 239000000203 mixture Substances 0.000 claims abstract description 62
- 150000003254 radicals Chemical class 0.000 claims abstract description 52
- 230000003197 catalytic effect Effects 0.000 claims abstract description 50
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 48
- 239000003999 initiator Substances 0.000 claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 23
- 238000005266 casting Methods 0.000 claims abstract description 20
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 230000000379 polymerizing effect Effects 0.000 claims abstract 7
- 239000004576 sand Substances 0.000 claims description 48
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 18
- 235000010269 sulphur dioxide Nutrition 0.000 claims description 15
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- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 11
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- HCLJOFJIQIJXHS-UHFFFAOYSA-N 2-[2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOCCOC(=O)C=C HCLJOFJIQIJXHS-UHFFFAOYSA-N 0.000 claims description 10
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 9
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 claims description 9
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- VOBUAPTXJKMNCT-UHFFFAOYSA-N 1-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound CCCCCC(OC(=O)C=C)OC(=O)C=C VOBUAPTXJKMNCT-UHFFFAOYSA-N 0.000 claims description 3
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
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- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 claims description 2
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- 239000000155 melt Substances 0.000 claims 1
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- 238000006116 polymerization reaction Methods 0.000 abstract description 25
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- 229940048053 acrylate Drugs 0.000 description 16
- 239000003054 catalyst Substances 0.000 description 13
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000000654 additive Substances 0.000 description 9
- 239000003112 inhibitor Substances 0.000 description 9
- 229920013730 reactive polymer Polymers 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000010926 purge Methods 0.000 description 8
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 7
- 230000000996 additive effect Effects 0.000 description 7
- 238000001723 curing Methods 0.000 description 7
- 239000012975 dibutyltin dilaurate Substances 0.000 description 7
- 229920001228 polyisocyanate Polymers 0.000 description 7
- 239000005056 polyisocyanate Substances 0.000 description 7
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- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 6
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 6
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- 238000004132 cross linking Methods 0.000 description 5
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- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- QCTJRYGLPAFRMS-UHFFFAOYSA-N prop-2-enoic acid;1,3,5-triazine-2,4,6-triamine Chemical compound OC(=O)C=C.NC1=NC(N)=NC(N)=N1 QCTJRYGLPAFRMS-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- BALXUFOVQVENIU-KXNXZCPBSA-N pseudoephedrine hydrochloride Chemical compound [H+].[Cl-].CN[C@@H](C)[C@@H](O)C1=CC=CC=C1 BALXUFOVQVENIU-KXNXZCPBSA-N 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- UAXOELSVPTZZQG-UHFFFAOYSA-N trimethyl acrylic acid Chemical compound CC(C)=C(C)C(O)=O UAXOELSVPTZZQG-UHFFFAOYSA-N 0.000 description 1
- 229940113165 trimethylolpropane Drugs 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/20—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
- C08F290/147—Polyurethanes; Polyureas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/20—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents
- B22C1/22—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents of resins or rosins
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mold Materials And Core Materials (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Polymerization Catalysts (AREA)
- Polymerisation Methods In General (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11002580A | 1980-01-07 | 1980-01-07 | |
| US110,025 | 1980-01-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1168831A true CA1168831A (en) | 1984-06-12 |
Family
ID=22330849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000367602A Expired CA1168831A (en) | 1980-01-07 | 1980-12-29 | Process of forming foundry cores and molds utilizing binder curable by free radical polymerization |
Country Status (25)
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4320218A (en) * | 1980-08-04 | 1982-03-16 | Ashland Oil, Inc. | Binder composition |
| DE3224402C2 (de) * | 1982-06-30 | 1987-02-12 | Hüttenes-Albertus Chemische Werke GmbH, 4000 Düsseldorf | Verfahren zur Herstellung von Gießereiformteilen, insbesondere für den Leichtmetallguß |
| US4806576A (en) * | 1982-08-05 | 1989-02-21 | Ashland Oil, Inc. | Curable epoxy resin compositions and use in preparing formed, shaped, filled bodies |
| US4518723A (en) * | 1982-08-05 | 1985-05-21 | Cl Industries, Inc. | Curable epoxy resin compositions and use in preparing formed, shaped, filled bodies |
| US4516996A (en) * | 1983-04-07 | 1985-05-14 | Owens-Corning Fiberglas Corporation | Formation of molded glass fiber parts from glass fiber blankets and product |
| US4791022A (en) * | 1983-11-07 | 1988-12-13 | Owens-Corning Fiberglas Corporation | Decorative panels |
| US5880175A (en) * | 1997-03-04 | 1999-03-09 | Ashland Inc. | Amine cured foundry binder system and their uses |
| US6429236B1 (en) * | 2000-05-23 | 2002-08-06 | Ashland Inc. | Acrylic-modified phenolic-urethane foundry binders |
| WO2005121276A2 (en) * | 2004-01-29 | 2005-12-22 | Ashland Inc. | Composition and process for inhibiting the movement of free flowing particles |
| CN115921768B (zh) * | 2022-12-08 | 2023-10-24 | 江苏华岗材料科技发展有限公司 | 一种铸造用冷芯盒树脂及制备方法 |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3179990A (en) * | 1961-10-26 | 1965-04-27 | Freeman Chemical Corp | Foundry composition with cross-linked polyester binder |
| DE1220609B (de) * | 1962-07-30 | 1966-07-07 | Eastman Kodak Co | Verfahren zum Polymerisieren von fluessigen, olefinisch ungesaettigten Monomeren |
| DE1195949B (de) * | 1962-09-04 | 1965-07-01 | Phoenix Gummiwerke Ag | Erhoehen der Lagerfaehigkeit von Polyester-Pressmassen |
| US3367992A (en) * | 1964-06-05 | 1968-02-06 | Dow Chemical Co | 2-hydroxyalkyl acrylate and methacrylate dicarboxylic acid partial esters and the oxyalkylated derivatives thereof |
| DE1608337B1 (de) * | 1968-03-01 | 1970-07-09 | Huettenes Kg Geb | Bindemittel |
| JPS5213499B2 (enrdf_load_stackoverflow) * | 1973-02-05 | 1977-04-14 | ||
| GB1419800A (en) * | 1973-04-14 | 1975-12-31 | Ciba Geigy Ag | Making shaped articles from particulate material and an anaerobic adhesive |
| JPS5145616A (ja) * | 1974-10-18 | 1976-04-19 | Hitachi Metals Ltd | Imonosuna |
| GB1510645A (en) * | 1974-12-11 | 1978-05-10 | Ciba Geigy Ag | Making shaped articles from particulate material and an anaerobic adhesive |
| JPS53102989A (en) * | 1977-02-22 | 1978-09-07 | Denki Kagaku Kogyo Kk | Curable composition |
| JPS5510320A (en) * | 1978-07-06 | 1980-01-24 | Mitsubishi Electric Corp | Composition for casting mold |
-
1980
- 1980-12-18 SE SE8008958A patent/SE448833B/sv not_active IP Right Cessation
- 1980-12-19 GB GB8040853A patent/GB2066714B/en not_active Expired
- 1980-12-21 KR KR1019800005056A patent/KR840000672B1/ko not_active Expired
- 1980-12-29 CA CA000367602A patent/CA1168831A/en not_active Expired
- 1980-12-30 AU AU65896/80A patent/AU526004B2/en not_active Expired
-
1981
- 1981-01-05 TR TR21901A patent/TR21901A/xx unknown
- 1981-01-05 ZA ZA00810036A patent/ZA8136B/xx unknown
- 1981-01-05 MX MX185457A patent/MX165134B/es unknown
- 1981-01-05 IE IE5/81A patent/IE50414B1/en not_active IP Right Cessation
- 1981-01-05 PH PH25050A patent/PH19861A/en unknown
- 1981-01-06 PT PT72317A patent/PT72317B/pt not_active IP Right Cessation
- 1981-01-06 NL NLAANVRAGE8100026,A patent/NL185611C/xx not_active IP Right Cessation
- 1981-01-06 MA MA19239A patent/MA19038A1/fr unknown
- 1981-01-06 NO NO810020A patent/NO159349C/no not_active IP Right Cessation
- 1981-01-06 CH CH37/81A patent/CH660019A5/de not_active IP Right Cessation
- 1981-01-06 DK DK004181A patent/DK170553B1/da not_active IP Right Cessation
- 1981-01-07 ES ES498356A patent/ES498356A0/es active Granted
- 1981-01-07 IT IT19037/81A patent/IT1134962B/it active
- 1981-01-07 AR AR283884A patent/AR227904A1/es active
- 1981-01-07 BE BE0/203418A patent/BE886988A/fr not_active IP Right Cessation
- 1981-01-07 FR FR8100167A patent/FR2472958A1/fr active Granted
- 1981-01-07 BR BR8100066A patent/BR8100066A/pt unknown
- 1981-01-07 AT AT0002281A patent/AT397359B/de not_active IP Right Cessation
- 1981-01-07 JP JP56000532A patent/JPS5835780B2/ja not_active Expired
- 1981-01-07 DE DE3100157A patent/DE3100157C2/de not_active Expired
-
1982
- 1982-02-01 ES ES509237A patent/ES509237A0/es active Granted
- 1982-02-01 ES ES509238A patent/ES8303144A1/es not_active Expired
-
1983
- 1983-03-19 JP JP58045341A patent/JPS58187233A/ja active Granted
- 1983-08-23 PH PH29430A patent/PH22002A/en unknown
-
1986
- 1986-09-02 SE SE8603682A patent/SE459256B/sv not_active IP Right Cessation
-
1987
- 1987-09-07 SE SE8703466A patent/SE459400B/sv not_active IP Right Cessation
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |