CA1125316A - Sinterable powders and methods of producing sintered ceramic products using such powders - Google Patents
Sinterable powders and methods of producing sintered ceramic products using such powdersInfo
- Publication number
- CA1125316A CA1125316A CA312,663A CA312663A CA1125316A CA 1125316 A CA1125316 A CA 1125316A CA 312663 A CA312663 A CA 312663A CA 1125316 A CA1125316 A CA 1125316A
- Authority
- CA
- Canada
- Prior art keywords
- carbon source
- sintering aid
- powder
- powders
- source material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000843 powder Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000000919 ceramic Substances 0.000 title claims description 9
- 238000005245 sintering Methods 0.000 claims abstract description 62
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 42
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 29
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 24
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 22
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052796 boron Inorganic materials 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 18
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000243 solution Substances 0.000 claims description 18
- 239000002904 solvent Substances 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 7
- 229920001568 phenolic resin Polymers 0.000 claims description 6
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 235000000346 sugar Nutrition 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 2
- 125000003158 alcohol group Chemical group 0.000 claims 1
- 239000007864 aqueous solution Substances 0.000 claims 1
- 239000011236 particulate material Substances 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- -1 for example Substances 0.000 description 6
- XPFVYQJUAUNWIW-UHFFFAOYSA-N furfuryl alcohol Chemical compound OCC1=CC=CO1 XPFVYQJUAUNWIW-UHFFFAOYSA-N 0.000 description 6
- 229910052790 beryllium Inorganic materials 0.000 description 4
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 4
- 238000000280 densification Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229910052580 B4C Inorganic materials 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 206010067484 Adverse reaction Diseases 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000001089 [(2R)-oxolan-2-yl]methanol Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000006838 adverse reaction Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 1
- 229940000425 combination drug Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007849 furan resin Substances 0.000 description 1
- 235000019589 hardness Nutrition 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- BSYVTEYKTMYBMK-UHFFFAOYSA-N tetrahydrofurfuryl alcohol Chemical compound OCC1CCCO1 BSYVTEYKTMYBMK-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/645—Pressure sintering
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Ceramic Products (AREA)
- Compositions Of Oxide Ceramics (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US86786078A | 1978-01-09 | 1978-01-09 | |
| US867,860 | 1978-01-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1125316A true CA1125316A (en) | 1982-06-08 |
Family
ID=25350610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA312,663A Expired CA1125316A (en) | 1978-01-09 | 1978-10-04 | Sinterable powders and methods of producing sintered ceramic products using such powders |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JPS54101813A (en, 2012) |
| CA (1) | CA1125316A (en, 2012) |
| DE (1) | DE2856593A1 (en, 2012) |
| FR (1) | FR2414029B1 (en, 2012) |
| GB (1) | GB2011879B (en, 2012) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4795673A (en) * | 1978-01-09 | 1989-01-03 | Stemcor Corporation | Composite material of discontinuous silicon carbide particles and continuous silicon matrix and method of producing same |
| FR2462404A1 (fr) * | 1979-07-26 | 1981-02-13 | Nippon Crucible Co | Produits en carbure de silicium fritte et leur preparation |
| DE2930847C2 (de) * | 1979-07-30 | 1983-04-21 | Nippon Crucible Co., Ltd., Tokyo | Verfahren zur Herstellung eines gesinterten Siliziumcarbidproduktes |
| JPS57179075A (en) * | 1981-04-30 | 1982-11-04 | Hitachi Ltd | Mixture for electric insulating silicon carbide sintering material and manufacture of sintering material |
| JPS58125667A (ja) * | 1982-01-21 | 1983-07-26 | 大森 守 | 複合炭化珪素焼結成形体 |
| JPS59224306A (ja) * | 1983-05-13 | 1984-12-17 | 日本碍子株式会社 | セラミツク部品の製造法 |
| JPS61168568A (ja) * | 1985-01-23 | 1986-07-30 | 日産自動車株式会社 | 炭化珪素質焼結体の製造方法 |
| EP0215132B1 (en) * | 1985-03-12 | 1991-10-02 | Kvk Co., Ltd. | Valve having valve body of ceramic compound |
| JP2558688B2 (ja) * | 1987-04-15 | 1996-11-27 | 株式会社東芝 | 炭化珪素焼結体の製造方法 |
| DE3823882A1 (de) * | 1988-07-14 | 1990-01-18 | Feldmuehle Ag | Schlitzsauger |
| DE3834325A1 (de) * | 1988-10-08 | 1990-04-12 | Bayer Ag | Sic-pulver, verfahren zu seiner herstellung sowie dessen verwendung sowie entsprechende sic-sinterkoerper |
| DE3909978A1 (de) * | 1989-03-25 | 1990-09-27 | Hoechst Ag | Sinterfaehiges keramikpulver, verfahren zu seiner herstellung, daraus hergestellte siliziumnitridkeramik, verfahren zu deren herstellung sowie deren verwendung |
| US5925405A (en) * | 1995-02-21 | 1999-07-20 | Ali-Khan; Imran | Method of manufacturing ceramic, metallic or ceramo-metallic, shaped bodies and layers |
| DE19505912C1 (de) * | 1995-02-21 | 1996-08-29 | Forschungszentrum Juelich Gmbh | Verfahren zur Herstellung von keramischen, metallischen oder keramometallischen Formkörpern sowie Schichten |
| DE19718672C1 (de) * | 1997-05-02 | 1998-09-24 | Zschimmer & Schwarz Gmbh & Co | Verwendung eines Zuckers |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3379647A (en) * | 1966-05-04 | 1968-04-23 | Carborundum Co | Metal carbide and boride production |
| US3852099A (en) * | 1972-11-27 | 1974-12-03 | Gen Electric | Dense silicon carbide ceramic and method of making same |
| DE2351162C3 (de) * | 1973-10-11 | 1978-05-11 | Annawerk Keramische Betriebe Gmbh, 8633 Roedental | Verfahren zur Herabsetzung der Porosität von Formteilen aus reaktionsgesintertem Siliziumnitrid |
| GB1478898A (en) * | 1973-10-24 | 1977-07-06 | Gen Electric | Silicon carbide ceramic |
| US3968194A (en) * | 1974-01-08 | 1976-07-06 | General Electric Company | Dense polycrystalline silicon carbide |
| US3954483A (en) * | 1974-01-08 | 1976-05-04 | General Electric Company | Dense polycrystalline silicon carbide |
| JPS543682B2 (en, 2012) * | 1974-08-29 | 1979-02-26 | ||
| US4312954A (en) * | 1975-06-05 | 1982-01-26 | Kennecott Corporation | Sintered silicon carbide ceramic body |
| JPS606908B2 (ja) * | 1977-08-04 | 1985-02-21 | 日本坩堝株式会社 | 硼素成分を含有する活性な炭化珪素質粉末の製造方法 |
-
1978
- 1978-10-04 CA CA312,663A patent/CA1125316A/en not_active Expired
- 1978-12-29 DE DE19782856593 patent/DE2856593A1/de active Granted
-
1979
- 1979-01-08 FR FR7900360A patent/FR2414029B1/fr not_active Expired
- 1979-01-08 JP JP14379A patent/JPS54101813A/ja active Granted
- 1979-01-08 GB GB7900549A patent/GB2011879B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS54101813A (en) | 1979-08-10 |
| JPS6350311B2 (en, 2012) | 1988-10-07 |
| GB2011879B (en) | 1982-05-12 |
| FR2414029B1 (fr) | 1985-08-09 |
| DE2856593C2 (en, 2012) | 1987-09-24 |
| DE2856593A1 (de) | 1979-07-19 |
| FR2414029A1 (fr) | 1979-08-03 |
| GB2011879A (en) | 1979-07-18 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |