ZA202007884B - Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires - Google Patents

Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

Info

Publication number
ZA202007884B
ZA202007884B ZA2020/07884A ZA202007884A ZA202007884B ZA 202007884 B ZA202007884 B ZA 202007884B ZA 2020/07884 A ZA2020/07884 A ZA 2020/07884A ZA 202007884 A ZA202007884 A ZA 202007884A ZA 202007884 B ZA202007884 B ZA 202007884B
Authority
ZA
South Africa
Prior art keywords
wire
wires
metallic powders
production rates
rod feedstock
Prior art date
Application number
ZA2020/07884A
Other languages
English (en)
Inventor
François Proulx
Dion Christopher Alex Dorval
Pierre Carabin
Original Assignee
Pyrogenesis Canada Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pyrogenesis Canada Inc filed Critical Pyrogenesis Canada Inc
Publication of ZA202007884B publication Critical patent/ZA202007884B/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/14Making metallic powder or suspensions thereof using physical processes using electric discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/30Plasma torches using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/461Microwave discharges
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/52Generating plasma using exploding wires or spark gaps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0848Melting process before atomisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2202/00Treatment under specific physical conditions
    • B22F2202/13Use of plasma
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Electromagnetism (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Plasma Technology (AREA)
  • Powder Metallurgy (AREA)
ZA2020/07884A 2018-06-06 2020-12-17 Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires ZA202007884B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201862681623P 2018-06-06 2018-06-06
PCT/CA2019/000081 WO2019232612A1 (en) 2018-06-06 2019-06-06 Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

Publications (1)

Publication Number Publication Date
ZA202007884B true ZA202007884B (en) 2024-10-30

Family

ID=68769139

Family Applications (1)

Application Number Title Priority Date Filing Date
ZA2020/07884A ZA202007884B (en) 2018-06-06 2020-12-17 Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

Country Status (12)

Country Link
US (2) US11839918B2 (https=)
EP (1) EP3801959A4 (https=)
JP (2) JP7570927B2 (https=)
KR (1) KR20210016588A (https=)
CN (1) CN112512734A (https=)
AU (2) AU2019280271A1 (https=)
BR (1) BR112020024844A2 (https=)
CA (1) CA3102832A1 (https=)
EA (1) EA202092993A1 (https=)
TW (2) TWI862498B (https=)
WO (1) WO2019232612A1 (https=)
ZA (1) ZA202007884B (https=)

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CN111230134B (zh) * 2020-03-10 2023-08-04 深圳航科新材料有限公司 多元合金粉末及其快速制备方法
RU2751611C1 (ru) * 2020-04-15 2021-07-15 Общество С Ограниченной Ответственностью "Новые Дисперсные Материалы" Устройство для получения мелкодисперсного порошка
US11780012B1 (en) * 2020-06-23 2023-10-10 Iowa State University Research Foundation, Inc. Powder satellite-reduction apparatus and method for gas atomization process
FR3114526B1 (fr) * 2020-09-29 2023-04-21 Air Liquide Dispositif et procédé de production de poudres métalliques
CN112570720A (zh) * 2020-12-08 2021-03-30 江苏威拉里新材料科技有限公司 一种气雾化金属粉体生产加工用熔炼设备以及加工工艺
CN113145855B (zh) * 2021-02-24 2022-10-11 山东大学 一种电弧制备高熔点合金粉末的装置和方法
CN113414398A (zh) * 2021-06-21 2021-09-21 江苏天楹等离子体科技有限公司 一种等离子体制备金属粉末的设备及其方法
KR102437500B1 (ko) * 2021-06-30 2022-08-30 (주)선영시스텍 아토마이저 장치
KR102465825B1 (ko) * 2022-09-06 2022-11-09 이용복 열플라즈마를 이용한 금속분말 제조장치 및 그 제조방법
CN117444221A (zh) * 2023-11-02 2024-01-26 南京工业大学 阴极等离子雾化制粉设备与阴极等离子雾化制粉方法
CN117773134A (zh) * 2023-12-15 2024-03-29 季华实验室 多丝等离子雾化设备及方法
CN118699562B (zh) * 2024-08-07 2025-11-18 南京航空航天大学 基于连续、间断送丝的同轴丝粉激光束焊接装置与方法

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US3041672A (en) * 1958-09-22 1962-07-03 Union Carbide Corp Making spheroidal powder
GB1452510A (en) * 1973-01-05 1976-10-13 Xerox Corp Spheroidization method and apparatus
JPH0813416B2 (ja) * 1988-07-22 1996-02-14 松下電器産業株式会社 アーク溶接装置
US5296667A (en) * 1990-08-31 1994-03-22 Flame-Spray Industries, Inc. High velocity electric-arc spray apparatus and method of forming materials
US5460701A (en) * 1993-07-27 1995-10-24 Nanophase Technologies Corporation Method of making nanostructured materials
US5707419A (en) * 1995-08-15 1998-01-13 Pegasus Refractory Materials, Inc. Method of production of metal and ceramic powders by plasma atomization
US5808270A (en) * 1997-02-14 1998-09-15 Ford Global Technologies, Inc. Plasma transferred wire arc thermal spray apparatus and method
JP2003522299A (ja) * 2000-02-10 2003-07-22 テトロニクス リミテッド 微細粉末を製造するためのプラズマアーク反応器
DE10044364C1 (de) * 2000-09-08 2002-01-17 Ald Vacuum Techn Ag Zerstäubungsaggregat zum Zerstäuben von Schmelzen
US20030102207A1 (en) * 2001-11-30 2003-06-05 L. W. Wu Method for producing nano powder
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WO2011054113A1 (en) * 2009-11-05 2011-05-12 Ap&C Advanced Powders & Coatings Inc. Methods and apparatuses for preparing spheroidal powders
PT3116636T (pt) * 2014-03-11 2020-10-19 Tekna Plasma Systems Inc Processo e aparelho para produzir partículas de pó por atomização de um material de alimentação com a forma de um elemento alongado
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CA3060504A1 (en) * 2015-06-05 2016-12-08 Pyrogenesis Canada Inc. Plasma apparatus for the production of high quality spherical powders at high capacity
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Also Published As

Publication number Publication date
TWI862498B (zh) 2024-11-21
AU2025201989A1 (en) 2025-04-10
AU2019280271A1 (en) 2021-01-21
BR112020024844A2 (pt) 2021-03-02
TW202521253A (zh) 2025-06-01
US20210229170A1 (en) 2021-07-29
CN112512734A (zh) 2021-03-16
JP2021527164A (ja) 2021-10-11
US11839918B2 (en) 2023-12-12
US20240278324A1 (en) 2024-08-22
WO2019232612A1 (en) 2019-12-12
EA202092993A1 (ru) 2021-04-06
EP3801959A4 (en) 2022-02-23
KR20210016588A (ko) 2021-02-16
JP2025010572A (ja) 2025-01-22
CA3102832A1 (en) 2019-12-12
EP3801959A1 (en) 2021-04-14
WO2019232612A8 (en) 2020-01-09
TW202012074A (zh) 2020-04-01
JP7570927B2 (ja) 2024-10-22

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