CA3102832A1 - Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires - Google Patents

Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires Download PDF

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Publication number
CA3102832A1
CA3102832A1 CA3102832A CA3102832A CA3102832A1 CA 3102832 A1 CA3102832 A1 CA 3102832A1 CA 3102832 A CA3102832 A CA 3102832A CA 3102832 A CA3102832 A CA 3102832A CA 3102832 A1 CA3102832 A1 CA 3102832A1
Authority
CA
Canada
Prior art keywords
wire
plasma torch
wires
arc
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CA3102832A
Other languages
English (en)
French (fr)
Inventor
Francois Proulx
Christopher Alex DORVAL DION
Pierre Carabin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pyrogenesis Canada Inc
Original Assignee
Pyrogenesis Canada Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pyrogenesis Canada Inc filed Critical Pyrogenesis Canada Inc
Publication of CA3102832A1 publication Critical patent/CA3102832A1/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/14—Making metallic powder or suspensions thereof using physical processes using electric discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06—Metallic powder characterised by the shape of the particles
    • B22F1/065—Spherical particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/26—Plasma torches
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/26—Plasma torches
    • H05H1/30—Plasma torches using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/46—Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/461—Microwave discharges
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/52—Generating plasma using exploding wires or spark gaps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0848—Melting process before atomisation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2202/00—Treatment under specific physical conditions
    • B22F2202/13—Use of plasma
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Electromagnetism (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Plasma Technology (AREA)
  • Powder Metallurgy (AREA)
CA3102832A 2018-06-06 2019-06-06 Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires Pending CA3102832A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201862681623P 2018-06-06 2018-06-06
US62/681,623 2018-06-06
PCT/CA2019/000081 WO2019232612A1 (en) 2018-06-06 2019-06-06 Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

Publications (1)

Publication Number Publication Date
CA3102832A1 true CA3102832A1 (en) 2019-12-12

Family

ID=68769139

Family Applications (1)

Application Number Title Priority Date Filing Date
CA3102832A Pending CA3102832A1 (en) 2018-06-06 2019-06-06 Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

Country Status (12)

Country Link
US (2) US11839918B2 (https=)
EP (1) EP3801959A4 (https=)
JP (2) JP7570927B2 (https=)
KR (1) KR20210016588A (https=)
CN (1) CN112512734A (https=)
AU (2) AU2019280271A1 (https=)
BR (1) BR112020024844A2 (https=)
CA (1) CA3102832A1 (https=)
EA (1) EA202092993A1 (https=)
TW (2) TWI862498B (https=)
WO (1) WO2019232612A1 (https=)
ZA (1) ZA202007884B (https=)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116802002A (zh) * 2020-09-29 2023-09-22 液态空气乔治克劳德方法研究开发股份有限公司 生产金属粉末的装置和方法
RU2832032C2 (ru) * 2023-02-05 2024-12-18 Общество С Ограниченной Ответственностью "Новые Дисперсные Материалы" Устройство для получения мелкодисперсного металлического порошка в электродуговом плазменном реакторе

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CN111230134B (zh) * 2020-03-10 2023-08-04 深圳航科新材料有限公司 多元合金粉末及其快速制备方法
RU2751611C1 (ru) * 2020-04-15 2021-07-15 Общество С Ограниченной Ответственностью "Новые Дисперсные Материалы" Устройство для получения мелкодисперсного порошка
US11780012B1 (en) * 2020-06-23 2023-10-10 Iowa State University Research Foundation, Inc. Powder satellite-reduction apparatus and method for gas atomization process
CN112570720A (zh) * 2020-12-08 2021-03-30 江苏威拉里新材料科技有限公司 一种气雾化金属粉体生产加工用熔炼设备以及加工工艺
CN113145855B (zh) * 2021-02-24 2022-10-11 山东大学 一种电弧制备高熔点合金粉末的装置和方法
CN113414398A (zh) * 2021-06-21 2021-09-21 江苏天楹等离子体科技有限公司 一种等离子体制备金属粉末的设备及其方法
KR102437500B1 (ko) * 2021-06-30 2022-08-30 (주)선영시스텍 아토마이저 장치
KR102465825B1 (ko) * 2022-09-06 2022-11-09 이용복 열플라즈마를 이용한 금속분말 제조장치 및 그 제조방법
CN117444221A (zh) * 2023-11-02 2024-01-26 南京工业大学 阴极等离子雾化制粉设备与阴极等离子雾化制粉方法
CN117773134A (zh) * 2023-12-15 2024-03-29 季华实验室 多丝等离子雾化设备及方法
CN118699562B (zh) * 2024-08-07 2025-11-18 南京航空航天大学 基于连续、间断送丝的同轴丝粉激光束焊接装置与方法

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US3041672A (en) * 1958-09-22 1962-07-03 Union Carbide Corp Making spheroidal powder
GB1452510A (en) * 1973-01-05 1976-10-13 Xerox Corp Spheroidization method and apparatus
JPH0813416B2 (ja) * 1988-07-22 1996-02-14 松下電器産業株式会社 アーク溶接装置
US5296667A (en) * 1990-08-31 1994-03-22 Flame-Spray Industries, Inc. High velocity electric-arc spray apparatus and method of forming materials
US5460701A (en) * 1993-07-27 1995-10-24 Nanophase Technologies Corporation Method of making nanostructured materials
US5707419A (en) * 1995-08-15 1998-01-13 Pegasus Refractory Materials, Inc. Method of production of metal and ceramic powders by plasma atomization
US5808270A (en) * 1997-02-14 1998-09-15 Ford Global Technologies, Inc. Plasma transferred wire arc thermal spray apparatus and method
JP2003522299A (ja) * 2000-02-10 2003-07-22 テトロニクス リミテッド 微細粉末を製造するためのプラズマアーク反応器
DE10044364C1 (de) * 2000-09-08 2002-01-17 Ald Vacuum Techn Ag Zerstäubungsaggregat zum Zerstäuben von Schmelzen
US20030102207A1 (en) * 2001-11-30 2003-06-05 L. W. Wu Method for producing nano powder
EP2236211B1 (en) * 2009-03-31 2015-09-09 Ford-Werke GmbH Plasma transfer wire arc thermal spray system
WO2011054113A1 (en) * 2009-11-05 2011-05-12 Ap&C Advanced Powders & Coatings Inc. Methods and apparatuses for preparing spheroidal powders
PT3116636T (pt) * 2014-03-11 2020-10-19 Tekna Plasma Systems Inc Processo e aparelho para produzir partículas de pó por atomização de um material de alimentação com a forma de um elemento alongado
CN107709608B (zh) * 2015-02-03 2019-09-17 巨石材料公司 再生冷却方法和设备
CA3060504A1 (en) * 2015-06-05 2016-12-08 Pyrogenesis Canada Inc. Plasma apparatus for the production of high quality spherical powders at high capacity
AU2016297700B2 (en) * 2015-07-17 2021-08-12 Ap&C Advanced Powders & Coatings Inc. Plasma atomization metal powder manufacturing processes and systems therefore
CN105057689A (zh) * 2015-08-19 2015-11-18 山西卓锋钛业有限公司 一种制备3d打印用的超细微球形钛粉的装置及其方法
TW201714685A (zh) * 2015-10-28 2017-05-01 Shenmao Tech Inc 圓球形金屬粉末及其製造方法及其製造設備
US10604830B2 (en) * 2016-06-06 2020-03-31 Comau Llc Wire guides for plasma transferred wire arc processes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116802002A (zh) * 2020-09-29 2023-09-22 液态空气乔治克劳德方法研究开发股份有限公司 生产金属粉末的装置和方法
RU2832032C2 (ru) * 2023-02-05 2024-12-18 Общество С Ограниченной Ответственностью "Новые Дисперсные Материалы" Устройство для получения мелкодисперсного металлического порошка в электродуговом плазменном реакторе

Also Published As

Publication number Publication date
ZA202007884B (en) 2024-10-30
TWI862498B (zh) 2024-11-21
AU2025201989A1 (en) 2025-04-10
AU2019280271A1 (en) 2021-01-21
BR112020024844A2 (pt) 2021-03-02
TW202521253A (zh) 2025-06-01
US20210229170A1 (en) 2021-07-29
CN112512734A (zh) 2021-03-16
JP2021527164A (ja) 2021-10-11
US11839918B2 (en) 2023-12-12
US20240278324A1 (en) 2024-08-22
WO2019232612A1 (en) 2019-12-12
EA202092993A1 (ru) 2021-04-06
EP3801959A4 (en) 2022-02-23
KR20210016588A (ko) 2021-02-16
JP2025010572A (ja) 2025-01-22
EP3801959A1 (en) 2021-04-14
WO2019232612A8 (en) 2020-01-09
TW202012074A (zh) 2020-04-01
JP7570927B2 (ja) 2024-10-22

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