Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
  • C08C19/00—Chemical modification of rubber
  • C08C19/22—Incorporating nitrogen atoms into the molecule
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L15/00—Compositions of rubber derivatives
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
  • B60C1/0016—Compositions of the tread
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
  • B60C1/0025—Compositions of the sidewalls
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
  • C08C19/00—Chemical modification of rubber
  • C08C19/25—Incorporating silicon atoms into the molecule
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
  • C08C19/00—Chemical modification of rubber
  • C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
  • C08C19/42—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
  • C08C19/44—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups of polymers containing metal atoms exclusively at one or both ends of the skeleton
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
  • C08K3/013—Fillers, pigments or reinforcing additives
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L57/00—Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L57/00—Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • C08L57/02—Copolymers of mineral oil hydrocarbons

Definitions

• the present invention relates to a polymer composition.
• the present invention also relates to a rubber product formed using the polymer composition.
• tires have been manufactured from rubber compositions containing vulcanizing agents, fillers such as carbon black and silica, antioxidants and waxes that prevent deterioration, and each component has been improved.
• Patent Document 1 describes a rubber composition containing a hydrogenated dicyclopentadiene (DCPD) petroleum resin.
• DCPD dicyclopentadiene
• Patent Document 2 describes a rubber composition for tire innerliners containing C5, C9 or hydrogenated DCPD hydrocarbon resin.
• compositions consisting of at least one of DCPD-based polymers, cyclopentadiene (CPD)-based polymers, DCPD-styrene copolymers, C5 homopolymer and copolymer resins, C5-styrene copolymer resins, terpene homopolymer or copolymer resins, pinene homopolymer or copolymer resins, C9 homopolymer and copolymer resins, C5/C9 copolymer resins, alpha-methylstyrene homopolymer or copolymer resins, and combinations thereof have a low air permeability coefficient.
• CPD cyclopentadiene
• Patent Documents 1 and 2 leave room for improvement in terms of the balance between grip and abrasion resistance.
• the inventors therefore conducted intensive research to solve the above problems and surprisingly discovered that tires manufactured using a polymer composition containing a specific rubber component and a specific raw material polymer have high grip and wear resistance. Based on this discovery, the inventors have completed the present invention.
• a polymer composition comprising: the conjugated diene polymer (A-1) contains a structural unit derived from a conjugated diene compound and a structural unit derived from an aromatic vinyl compound, the content of the structural units derived from the aromatic vinyl compound is 5% by mass or more and 60% by mass or less based on the total amount of the structural units derived from the conjugated diene compound and the structural units derived from the aromatic vinyl compound,
• a polymer composition in which, relative to the content of structural units derived from aromatic vinyl compounds, aromatic vinyl compound single chains in which aromatic vinyl compounds are
• the aromatic olefin-containing C9 fraction comprises at least one selected from the group consisting of vinyltoluene, ⁇ -methylstyrene, styrene, indene, and methylindene.
• the amount of protons per molecule of the raw material component polymer is within the following range: 0 ⁇ aromatic proton amount ⁇ 95 0 ⁇ Olefin proton amount ⁇ 90
• Mn number average molecular weight
• the present invention it is possible to provide a polymer composition that can be used to manufacture a tire product having high grip properties and high wear resistance. Furthermore, according to the present invention, it is possible to manufacture a tire having high grip properties and high wear resistance.
• the polymer composition of the present invention includes a rubber component and a raw material polymer, and may further include a filler and a silane coupling agent.
• a tire manufactured using the polymer composition of the present invention has high grip and high wear resistance.
• the "rubber component” included in the polymer composition refers to a polymer that can obtain a cured product exhibiting rubber elasticity by thermal curing. The cured product exhibits a property of undergoing large deformation with a small force at room temperature (for example, deformation that extends to more than twice its original size when stretched at room temperature) and rapidly returning to almost its original shape when the force is removed.
• the rubber component used in the polymer composition contains at least the conjugated diene polymer (A-1) and may further contain other rubber components other than A-1 (hereinafter, simply referred to as "other rubber components").
• the conjugated diene polymer (A-1) contains a structural unit derived from a conjugated diene compound and a structural unit derived from an aromatic vinyl compound, and satisfies the following conditions (1) and (2): When the conjugated diene polymer (A-1) satisfies the following conditions (1) and (2), a tire having high grip performance and high wear resistance can be produced.
• the content of the structural unit derived from the aromatic vinyl compound is 5% by mass or more and 60% by mass or less, based on the total amount of the structural unit derived from the conjugated diene compound and the structural unit derived from the aromatic vinyl compound.
• the content of the structural unit derived from the aromatic vinyl compound is preferably 55% by mass or less, more preferably 50% by mass or less, and also preferably 10% by mass or more, more preferably 15% by mass or more, based on the total amount of the structural unit derived from the conjugated diene compound and the structural unit derived from the aromatic vinyl compound.
• the content ratio of the structural unit derived from the aromatic vinyl compound in the polymer is a value measured by 1 H-NMR.
• the content of aromatic vinyl compound single chains in which aromatic vinyl compounds are not continuous is less than 40% by mass, preferably 38% by mass or less, and may be 1% by mass or more, 5% by mass or more, 10% by mass or more, 15% by mass or more, or 20% by mass or more, and the content of aromatic vinyl compound long chains in which 8 or more aromatic vinyl compound units are connected is 10% by mass or less, preferably 5% by mass or less, and may be 0.1% by mass or more, 0.2% by mass or more, or 0.5% by mass or more.
• the aromatic vinyl compound chains were calculated by decomposing a conjugated diene polymer with ozone and analyzing it by gel permeation chromatography [Tanaka et al., Polymer, 22, 1721 (1981)].
• the conjugated diene polymer (A-1) preferably has a nitrogen-containing group and a hydrocarbyloxysilyl group.
• hydrocarbyloxysilyl group refers to a group in which at least one hydrocarbyloxy group is bonded to a silicon atom, and is represented by the following formula (1): (In formula (1), R 1 and R 2 are each independently a hydrocarbyl group. i is an integer of 1 to 3. When i is 1, multiple R 2's in the formula are the same or different. When i is 2 or 3, multiple R 1's in the formula are the same or different. "*" represents a bond.)
• nitrogen-containing group examples include a primary amino group, a secondary amino group, a tertiary amino group, a protected primary amino group, a protected secondary amino group, an imino group, an imidazolyl group, an azasilolizyl group, and a silazane structure, among which a primary amino group, a protected primary amino group, and an imino group are preferred, and a primary amino group is more preferred.
• hydrocarbyloxysilyl group examples include a group represented by the above formula (1) in which i is 3 and R 1 is a linear or branched alkyl group having 1 to 6 carbon atoms, a group represented by the above formula (1) in which i is 2 and R 1 and R 2 are each independently a linear or branched alkyl group having 1 to 6 carbon atoms, and the like, and a triethoxysilyl group or a diethoxymethylsilyl group is preferred, and a triethoxysilyl group is more preferred.
• the conjugated diene polymer (A-1) has a nitrogen-containing group and a hydrocarbyloxysilyl group, and thus has good grip properties and high wear resistance.
• the nitrogen-containing group and the hydrocarbyloxysilyl group may be introduced separately or simultaneously. Specific methods for introducing the nitrogen-containing group and the hydrocarbyloxysilyl group are described in detail in the sections ⁇ Polymerization step> and ⁇ Modification step>.
• the nitrogen-containing group and the hydrocarbyloxysilyl group may be introduced into the main chain terminal of the polymer, or into both the side chain and the main chain terminal of the polymer. Of these, it is preferable that the specific structure is introduced into at least the main chain terminal, in order to produce a tire with high grip and high wear resistance.
• the "main chain” of a polymer refers to the longest “trunk” part of the atomic chain of the polymer.
• the “side chain” of a polymer refers to the part branched off from the "trunk” of the polymer.
• the content of the conjugated diene polymer (A-1) is preferably 5% by mass or more, more preferably 10% by mass or more, and even more preferably 20% by mass or more, based on the total amount of the rubber component, and may be 100% by mass or less, 90% by mass or less, or 80% by mass or less. If the content of the conjugated diene polymer (A-1) is within the above numerical range, a tire with high grip performance and high wear resistance can be manufactured.
• the conjugated diene polymer (A-1) can be obtained by copolymerizing a conjugated diene compound and an aromatic vinyl compound. Furthermore, a nitrogen-containing group and a hydrocarbyloxysilyl group can be introduced into the conjugated diene polymer (A-1) by reacting the conjugated diene polymer (A-1) with a compound having a nitrogen-containing group and a compound having a hydrocarbyloxysilyl group, or by reacting the conjugated diene polymer (A-1) with a compound having a nitrogen-containing group and a hydrocarbyloxysilyl group. Although these reactions are not particularly limited, for example, the conjugated diene polymer (A-1) is preferably produced by a method including the following polymerization steps.
• matters related to the aspects of the present disclosure will be described in detail.
• This step is a step of polymerizing a monomer containing a conjugated diene compound and an aromatic vinyl compound to obtain a conjugated diene polymer having an active terminal.
• the conjugated diene compound used in the polymerization include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 2-chloro-1,3-butadiene, and 1,3-pentadiene. These conjugated diene compounds can be used alone or in combination of two or more.
• the content of structural units derived from the conjugated diene compound can be adjusted appropriately according to the above condition (1) (content of structural units derived from the aromatic vinyl compound).
• the amount of the conjugated diene compound used is preferably 40% by mass or more and 95% by mass or less, more preferably 45% by mass or more and 95% by mass or less, and more preferably 50% by mass or more and 95% by mass or less, based on the total amount of the conjugated diene compound and the aromatic vinyl compound used in the polymerization.
• Aromatic vinyl compounds used in the polymerization include, for example, styrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, ⁇ -methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4-tert-butylstyrene, divinylbenzene, tert-butoxystyrene, vinylbenzyldimethylamine, (4-vinylbenzyl)dimethylaminoethyl ether, N,N-dimethylaminoethylstyrene, and vinylpyridine. These aromatic vinyl compounds can be used alone or in combination of two or more.
• a compound other than a conjugated diene compound and an aromatic vinyl compound (hereinafter also referred to as a "third monomer”) may be used as a monomer.
• third monomers other than a conjugated diene compound and an aromatic vinyl compound include acrylonitrile, methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, hydroxyethyl methacrylate, and hydroxyethyl acrylate. These third monomers may be used alone or in combination of two or more.
• the amount of the third monomer used is preferably 25% by mass or less, more preferably 15% by mass or less, and may be 0% by mass or more, based on the total amount of monomers used in the polymerization.
• the polymerization method used may be any of solution polymerization, gas phase polymerization, and bulk polymerization, with solution polymerization being particularly preferred.
• the polymerization format may be either batch or continuous, with batch being preferred.
• a specific example of the polymerization method is a method in which a monomer containing a conjugated diene compound and an aromatic vinyl compound is polymerized in an organic solvent in the presence of a polymerization initiator and, if necessary, a randomizer.
• an alkali metal compound is used as the polymerization initiator.
• alkali metal compounds include alkyl lithium such as methyl lithium, ethyl lithium, n-propyl lithium, n-butyl lithium, sec-butyl lithium, and t-butyl lithium; 1,4-dilithiobutane, phenyl lithium, stilbene lithium, naphthyl lithium, 1,3-bis(1-lithio-1,3-dimethylpentyl)benzene, 1,3-phenylenebis(3-methyl-1-phenylpentylidene)dilithium, naphthyl sodium, naphthyl potassium, and ethoxy potassium.
• lithium compounds are preferred.
• a compound having a functional group that interacts with silica (hereinafter also referred to as an "initiating modifier”) may be used as the alkali metal compound.
• an initiating modifier By carrying out the polymerization in the presence of the initiating modifier, a functional group that interacts with silica can be introduced into the polymerization initiation terminal of the conjugated diene polymer (A-1).
• “functional group that interacts with silica” means a group having an element that interacts with silica, such as nitrogen, sulfur, phosphorus, or oxygen.
• Interaction means forming a covalent bond between molecules, or forming an intermolecular force that is weaker than a covalent bond (for example, an electromagnetic force that acts between molecules, such as an ion-dipole interaction, a dipole-dipole interaction, a hydrogen bond, or a van der Waals force).
• the initiating modifier is preferably a nitrogen-containing alkali metal compound.
• a mixture of a non-nitrogen-containing alkali metal compound and a secondary amine compound can be mentioned.
• the secondary amine compound include chain or cyclic secondary amine compounds such as dimethylamine, diethylamine, dipropylamine, dibutylamine, dodecamethyleneimine, N,N'-dimethyl-N'-trimethylsilyl-1,6-diaminohexane, piperidine, pyrrolidine, hexamethyleneimine, heptamethyleneimine, dicyclohexylamine, N-methylbenzylamine, di-(2-ethylhexyl)amine, diallylamine, morpholine, N-(trimethylsilyl)piperazine, N-(tert-butyldimethylsilyl)piperazine, 1,3-ditrimethylsilyl-1,3,5-triazinane, N-
• the nitrogen-free alkali metal compound and the secondary amine compound may be mixed in advance, and the mixture may be added to the polymerization system to carry out polymerization.
• the nitrogen-free alkali metal compound and the secondary amine compound may be added to the polymerization system, and the two may be mixed in the polymerization system to carry out polymerization.
• a nitrogen-containing group can be introduced into the main chain terminal of the conjugated diene polymer (A-1).
• the amount of polymerization initiator used (the total amount when two or more types are used) is preferably 0.01 to 20 mmol, and more preferably 0.05 to 15 mmol, per 100 g of monomer used in the synthesis of the conjugated diene polymer (A-1).
• the proportion of initiator modifier used may be 10 mol % to 100 mol % based on the total amount of polymerization initiator (preferably an alkali metal compound) used in the polymerization of the monomer.
• the randomizer can be used for the purpose of adjusting the vinyl bond content, which indicates the content of vinyl bonds in a polymer, and adjusting the content ratio of aromatic vinyl compound single chains and aromatic vinyl compound long chains.
• randomizers include dimethoxybenzene, tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether, 2,2-di(tetrahydrofuryl)propane, 2-(2-ethoxyethoxy)-2-methylpropane, triethylamine, pyridine, N-methylmorpholine, tetramethylethylenediamine, etc.; potassium alkoxide, potassium phenoxide, potassium salts of organic carboxylic acids, potassium salts of organic sulfonic acids, and potassium salts of organic phosphorous acid partial esters.
• the randomizers exemplified above can be used alone or in combination of two or more. Among them, it is preferable to use potassium salts, and it is
• the organic solvent used in the polymerization may be any organic solvent that is inert to the reaction, such as aliphatic hydrocarbons, alicyclic hydrocarbons, and aromatic hydrocarbons.
• hydrocarbons having 3 to 8 carbon atoms are preferred, and specific examples thereof include propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene, isobutene, trans-2-butene, cis-2-butene, 1-pentyne, 2-pentyne, 1-hexene, 2-hexene, benzene, toluene, xylene, ethylbenzene, heptane, cyclopentane, methylcyclopentane, methylcyclohexane, 1-pentene, 2-pentene, and cyclohexene.
• the organic solvent may be used alone or
• the monomer concentration in the reaction solvent is preferably 5 to 50% by mass, and more preferably 10 to 30% by mass, from the viewpoint of maintaining a balance between productivity and ease of polymerization control.
• the temperature of the polymerization reaction is preferably -20°C to 150°C, and more preferably 0 to 120°C.
• the polymerization reaction is preferably carried out under a pressure sufficient to keep the monomer substantially in a liquid phase. Such a pressure can be obtained by a method such as pressurizing the inside of the reactor with a gas inert to the polymerization reaction.
• the weight average molecular weight (Mw) of the obtained conjugated diene polymer in terms of polystyrene by gel permeation chromatography (GPC) is preferably 5.0 ⁇ 10 4 to 1.0 ⁇ 10 6. If Mw is less than 5.0 ⁇ 10 4 , the tensile strength, low heat build-up property and abrasion resistance of the crosslinked polymer tend to be easily reduced, and if it is more than 1.0 ⁇ 10 6 , the processability of the polymer composition obtained by using the conjugated diene polymer tends to be easily reduced. More preferably, it is 8.0 ⁇ 10 4 to 9.0 ⁇ 10 6 , and even more preferably, it is 1.0 ⁇ 10 5 to 8.0 ⁇ 10 5 .
• the vinyl bond content in the butadiene unit (hereinafter also referred to as "vinyl content”) is preferably 10% by mass or more, more preferably 20% by mass or more, and even more preferably 30% by mass or more.
• the vinyl content is preferably 70% by mass or less, more preferably 68% by mass or less, and even more preferably 65% by mass or less.
• the "vinyl content” is a value indicating the content ratio of structural units having 1,2-bonds to all structural units of butadiene in the conjugated diene polymer, and is a value measured by 1 H-NMR.
• the method for producing the conjugated diene polymer (A-1) may include a modification step in addition to the polymerization step.
• a modification step in addition to the polymerization step.
• an active terminal of the conjugated diene polymer obtained in the polymerization step is reacted with a compound having a hydrocarbyloxysilyl group.
• a conjugated diene polymer having a hydrocarbyloxysilyl group can be obtained.
• the term "active terminal” refers to a portion (more specifically, a carbon anion) that constitutes a carbon-metal bond and is present at the end of a molecular chain.
• the compound having a hydrocarbyloxysilyl group is preferably a compound having both a nitrogen-containing group and a hydrocarbyloxysilyl group in one molecule (hereinafter also referred to as a "terminal modifier").
• terminal modifiers include amino group-containing alkoxysilane compounds, imino group-containing alkoxysilane compounds, imidazolyl group-containing alkoxysilane compounds, and alkoxysilane compounds having an azasilolidine structure.
• amino group-containing alkoxysilane compounds include N,N-bis(trimethylsilyl)aminopropylmethyldimethoxysilane, N,N-bis(trimethylsilyl)aminopropyltrimethoxysilane, N,N-bis(trimethylsilyl)aminopropyltriethoxysilane, N,N-bis(trimethylsilyl)aminopropylmethyldiethoxysilane, N,N-bis(trimethylsilyl)aminoethyltrimethoxysilane, N,N-bis(trimethylsilyl)aminoethyltriethoxysilane, N,N-bis(trimethylsilyl)aminoethylmethyldimethoxysilane, and N,N-bis(trimethylsilyl)aminoethylmethyldiethoxysilane.
• amino group-containing alkoxysilane compounds include tris(2-triethoxysilylethyl)amine, tris(3-triethoxysilylpropyl)amine, tris(5-triethoxysilylpentyl)amine, N,N,N',N'-tetra(2-triethoxysilylethyl)-1,2-diaminoethane, N,N,N',N'-tetra(3-triethoxysilylpropyl)-1,3-diaminopropane, and N,N,N-tris(triethoxysilyl)propylamine, as well as compounds in which the alkyl groups and alkanediyl groups in these compounds are replaced with alkyl groups having 1 to 6 carbon atoms and alkanediyl groups having 1 to 6 carbon atoms, respectively.
• imino group-containing alkoxysilanes include N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propanamine, N-(1-methylpropylidene)-3-(triethoxysilyl)-1-propanamine, N-(4-N,N-dimethylaminobenzylidene)-3-(triethoxysilyl)-1-propanamine, N-(cyclohexylidene)-3-(triethoxysilyl)-1-propanamine, and trimethoxysilyl compounds, methyldiethoxysilyl compounds, ethyldimethoxysilyl compounds, 3-hexamethyleneiminopropyltrimethoxysilane, and 3-hexamethyleneiminopropylmethyldimethoxysilane, as well as compounds in which the alkyl groups and alkylene groups in the above compounds are replaced with alkyl groups and alkylene groups having 1 to 6
• alkoxysilanes containing imidazolyl groups include N-(3-trimethoxysilylpropyl)-4,5-dihydroimidazole, N-(3-triethoxysilylpropyl)-4,5-dihydroimidazole, N-(3-trimethoxysilylpropyl)-4,5-imidazole, N-(3-triethoxysilylpropyl)-4,5-imidazole, and N,N-bis(triethoxysilylpropyl)aminopropyl-1-imidazole, as well as compounds in which the alkyl groups and alkanediyl groups in the above compounds are replaced with alkyl groups and alkanediyl groups having 1 to 6 carbon atoms.
• alkoxysilane compounds having an azacilloridine structure examples include 1-trimethylsilyl-2,2-dimethoxy-1-aza-2-silacyclopentane, 1-triethylsilyl-2,2-diethoxy-1-aza-2-silacyclopentane, 2,2-dimethoxy-1-(3-trimethoxysilylpropyl)-1,2-azacilloridine, 2,2-dimethoxy-1-phenyl-1,2-azacilloridine, and 2-(2,2-dimethoxy-1,2-azacilloridine-1-yl)-N,N-diethylethane-1-amine.
• terminal modification agent one of these may be used alone, or two or more may be used in combination.
• the reaction between the polymerization active terminal and the terminal-terminating modifier is preferably carried out as a solution reaction.
• This solution reaction may be carried out using a solution containing unreacted monomers after the polymerization reaction is completed, or may be carried out after isolating the conjugated diene polymer contained in the solution and dissolving it in a suitable solvent such as cyclohexane.
• the reaction may be carried out either batchwise or continuously.
• the method of adding the terminal modifier is not particularly limited, and examples include a method of adding it all at once, a method of adding it in portions, and a method of adding it continuously.
• the amount of the terminal modification agent used in the above reaction may be appropriately set depending on the type of compound used in the reaction, but is preferably 0.1 molar equivalents or more, more preferably 0.3 molar equivalents or more, relative to the metal atoms of the polymerization initiator involved in the polymerization reaction.
• the amount of terminal modification agent used is preferably 1.5 molar equivalents or less, more preferably 1.2 moles or less, relative to the metal atoms of the polymerization initiator involved in the polymerization reaction, in order to avoid the addition of an excessive amount of terminal modification agent.
• the temperature of the above reaction is usually the same as that of the polymerization reaction, and is preferably -20°C to 150°C, and more preferably 0 to 120°C. If the reaction temperature is too low, the viscosity of the modified conjugated diene polymer tends to increase. On the other hand, if the reaction temperature is too high, the polymerization active terminals are easily deactivated.
• the reaction time is preferably 1 minute to 5 hours, and more preferably 2 minutes to 1 hour.
• a treatment may be carried out in which the polymerization active terminal reacts with a coupling agent in order to increase the Mooney viscosity and cold flow properties of the polymer.
• the reaction between the polymerization active terminal and the coupling agent is hereinafter also referred to as a "coupling reaction".
• the reaction using a coupling agent may be carried out before or after the reaction between the polymerization active terminal and the terminal end modifier, or may be carried out simultaneously with the reaction between the polymerization active terminal and the terminal end modifier. Also, only the coupling agent may be used without using the terminal end modifier.
• coupling agents include 2,4-tolylene diisocyanate, diphenylmethane diisocyanate, N,N,N',N'-tetramethylphthalamide, tetrachlorosilicon, N,N,N',N'-tetramethyl-4,4'-diaminobenzophenone, tin tetrachloride, etc.
• a conjugated diene polymer having a protecting group derived from the terminal modifier may be partially or entirely substituted with hydrogen to obtain a polymer, which may be used as the conjugated diene polymer in the subsequent steps.
• the conjugated diene polymer modified by the terminal modifier may be further reacted with an onium salt generator.
• a polymer having an onium salt structure at the polymer terminal can be obtained as the conjugated diene polymer. Having an onium salt structure in the conjugated diene polymer is preferable in that it can improve the shape retention of the crosslinked body obtained using the polymer composition.
• the conjugated diene polymer contained in the reaction solution can be isolated by a known desolvation method such as steam stripping and drying such as heat treatment.
• the weight average molecular weight (Mw) of the conjugated diene polymer in terms of polystyrene by gel permeation chromatography (GPC) is preferably 1.0 ⁇ 10 5 or more. If the Mw is less than 1.0 ⁇ 10 5 , the shape stability, tensile strength and abrasion resistance of the crosslinked body tend to be easily reduced.
• the Mw of the conjugated diene polymer is more preferably 1.2 ⁇ 10 5 or more, and even more preferably 1.5 ⁇ 10 5 or more.
• the Mw of the conjugated diene polymer is preferably 1.5 ⁇ 10 6 or less.
• the Mw of the conjugated diene polymer is more preferably 1.3 ⁇ 10 6 or less, and even more preferably 1.0 ⁇ 10 6 or less.
• the conjugated diene polymer A-1 can be obtained by a method including the polymerization step.
• the conjugated diene polymer A-1 having a nitrogen-containing group can be obtained.
• the conjugated diene polymer A-1 having a nitrogen-containing group and a hydrocarbyloxysilyl group can be obtained.
• the other rubber component is not particularly limited as long as it does not satisfy the conditions of the conjugated diene polymer (A-1).
• the other rubber component include butadiene rubber (BR, for example, high cis BR having 90% or more of cis-1,4 bond), emulsion-polymerized or solution-polymerized styrene-butadiene rubber (SBR), styrene-isoprene-butadiene rubber, styrene-isoprene rubber, partially hydrogenated styrene-butadiene rubber, styrene- ⁇ -methylstyrene-butadiene rubber, ethylene-propylene-diene rubber, natural rubber (NR), isoprene rubber (IR), isoprene-butadiene rubber, halogenated isoprene rubber, liquid rubber, ethylene-propylene rubber (EPM), ethylene-propylene-diene rubber (EPDM), silicone rubber
• Liquid rubbers include liquid polyisoprene (liquid IR), liquid polybutadiene (liquid BR), liquid styrene-butadiene copolymer (liquid SBR), and liquid ethylene-propylene copolymer (liquid EP).
• liquid SBR with a weight average molecular weight of 1,000 to 100,000, preferably 2,000 to 80,000, can be used.
• the weight average molecular weight here refers to the weight average molecular weight in terms of polystyrene analyzed by gel permeation chromatography (GPC).
• GPC gel permeation chromatography
• the liquid rubber used in this disclosure refers to one that has fluidity at 23°C.
• the content of the other rubber components can be adjusted appropriately depending on the content of the conjugated diene polymer (A-1).
• the content of the other rubber components is preferably 95% by mass or less, more preferably 90% by mass or less, and even more preferably 85% by mass or less, based on the total amount of the rubber components. It may also be 0% by mass, 5% by mass or more, or 10% by mass or more.
• the content of the rubber component is preferably 20% by mass or more and 70% by mass or less, more preferably 25% by mass or more and 65% by mass or less, and even more preferably 30% by mass or more and 60% by mass or less, based on the total amount of the polymer composition. If the content of the rubber component is within the above numerical range, a tire with high grip properties and high wear resistance can be manufactured.
• the raw material component polymer used in the polymer composition is at least one selected from the group consisting of raw material component polymers containing a C5 fraction containing an aliphatic olefin, and raw material component polymers containing a C9 fraction containing an aromatic olefin and a C5 fraction containing an aliphatic olefin.
• the "raw material component polymer” refers to a polymer obtained by polymerizing a raw material component (such as a C5 fraction containing an aliphatic olefin). By using such a raw material component polymer, a tire having high grip properties and high wear resistance can be manufactured.
• C5 fractions containing aliphatic olefins are generally fractions obtained by thermal cracking of petroleum (naphtha, etc.), have a boiling range of about 20 to 110°C, and mainly contain compounds with 4 to 5 carbon atoms.
• Examples of aliphatic olefins in C5 fractions include piperylene, isoprene, 1-pentene, 2-pentene, 2-methyl-1-butene, 2-methyl-2-butene, 3-methyl-1-butene, 1,2-pentadiene, and 3-methyl-1,2-butadiene, and two or more types may be included.
• C9 fractions containing aromatic olefins are generally fractions obtained by thermal cracking of petroleum (naphtha, etc.), with a boiling point range of about 100 to 280°C, and mainly contain compounds with 8 to 10 carbon atoms.
• aromatic olefins in C9 fractions include vinyltoluene, ⁇ -methylstyrene, styrene, indene, methylindene, etc., and two or more types may be included.
• the raw material components may further contain other components in addition to the C5 fraction containing aliphatic olefins and the C9 fraction containing aromatic olefins.
• the other components include non-polymerizable hydrocarbons that do not have polymerizable groups and are not involved in polymerization. Examples of non-polymerizable hydrocarbons include saturated hydrocarbons (alkanes, cycloalkanes, etc.) and aromatic hydrocarbons (benzene, methylethylbenzene, toluene, etc.).
• the method for polymerizing the raw material components is not particularly limited, and may be a conventionally known method.
• Examples of the polymerization method include thermal polymerization and cationic polymerization, and thermal polymerization is preferred.
• the reaction temperature of the thermal polymerization is not particularly limited, and is, for example, preferably 250° C. or more and 300° C. or less, and more preferably 260° C. or more and 290° C. or less.
• the reaction time of the thermal polymerization is not particularly limited, and is, for example, preferably from 1 hour to 10 hours, more preferably from 2 hours to 7 hours, and further preferably from 3 hours to 5 hours.
• the number average molecular weight (Mn) of the raw material component polymer is not particularly limited, but is, for example, preferably 300 g/mol or more and less than 3000 g/mol, more preferably 400 g/mol or more, even more preferably 500 g/mol or more, even more preferably 600 g/mol or more, even more preferably 700 g/mol or more, and more preferably 2500 g/mol or less, even more preferably 2000 g/mol or less, even more preferably 1700 g/mol or less, particularly preferably 1500 g/mol or less, and most preferably 1300 g/mol or less.
• the number average molecular weight (Mn) of the raw material component polymer is within the above numerical range, the compatibility with the rubber component is improved, and the viscoelastic properties, which are an index of high gripping performance, are excellent.
• the number average molecular weight (Mn) of the raw material component polymer can be measured by a conventionally known method of GPC (gel permeation chromatography) analysis. In the present invention, it is a value measured by the method described in the examples below.
• the amount of protons per molecule of the raw material polymer is as follows: 0 ⁇ aromatic proton amount ⁇ 95 0 ⁇ Olefin proton amount ⁇ 90 It is preferable that 0 ⁇ aromatic proton amount ⁇ 80 0 ⁇ Olefin proton amount ⁇ 50 It is more preferable that 0 ⁇ aromatic proton amount ⁇ 50 0 ⁇ Olefin proton amount ⁇ 30 It is more preferable that 0 ⁇ aromatic proton amount ⁇ 20 0 ⁇ Olefin proton amount ⁇ 10 It is particularly preferable that If the amount of protons per molecule of the raw material component polymer satisfies the above condition, the compatibility with the rubber component will be good, and the viscoelastic properties, which are an index of high gripping performance, will be good.
• the amount of protons per molecule of the raw material component polymer can be measured by conventionally known 1 H NMR. In the present invention, the amount of protons per molecule is a value measured by the method described in the Examples below.
• the raw material component polymer may be hydrogenated.
• the method for hydrogenating the raw material component polymer is not particularly limited, and may be a conventionally known method.
• the hydrogenation may be carried out by contacting the raw material component polymer with a hydrogenation catalyst in the presence of molecular hydrogen.
• the hydrogenation catalyst is not particularly limited, and examples thereof include nickel-based catalysts, molybdenum-based catalysts, cobalt-based catalysts, palladium-based catalysts, platinum-based catalysts, and the like.
• the reaction temperature for hydrogenation is not particularly limited, and is, for example, preferably 150°C or higher and 320°C or lower, and more preferably 160°C or higher and 300°C or lower.
• the reaction pressure for hydrogenation is not particularly limited, and is, for example, preferably from 2 MPa to 30 MPa, more preferably from 3 MPa to 25 MPa.
• the reaction time for hydrogenation is not particularly limited, and is, for example, preferably from 1 hour to 10 hours, more preferably from 2 hours to 7 hours, and further preferably from 3 hours to 5 hours.
• the polymer composition may further contain other resins in addition to the raw material polymer component.
• the other resins include rosin-based resins, terpene-based resins, coumarone-based resins, and phenol-based resins.
• filler examples include silica, carbon black, an inorganic compound represented by the following formula (2) (hereinafter also referred to as “inorganic compound (M)"), reinforcing fibers (for example, inorganic fibers such as glass fibers and carbon fibers, and organic fibers such as nylon and polyester), and barium sulfate.
• inorganic compound (M) an inorganic compound represented by the following formula (2)
• reinforcing fibers for example, inorganic fibers such as glass fibers and carbon fibers, and organic fibers such as nylon and polyester
• barium sulfate barium sulfate.
• M1 is at least one selected from the group consisting of a specific metal which is any one of aluminum, magnesium, titanium, and calcium, an oxide of the specific metal, a hydroxide of the specific metal, a hydrate of an oxide of the specific metal, and a hydrate of a hydroxide of the specific metal.
• n is an integer of 1 to 5
• m is an integer of 0 to 10
• k is an integer of 2 to 5
• i is an integer of 0 to 10.
• the silica is not particularly limited, and examples thereof include dry process silica, wet process silica, colloidal silica, and precipitated silica. Among these, wet process silica mainly composed of hydrated silicic acid is preferred. These silicas can be used alone or in combination of two or more.
• the BET specific surface area of the silica is preferably in the range of 40 to 350 m 2 /g, more preferably in the range of 80 to 300 m 2 /g, and particularly preferably in the range of 120 to 250 m 2 /g.
• Silica having a BET specific surface area in this range has the advantage of being able to achieve both rubber reinforcing properties and dispersibility in the conjugated diene polymer (A-1).
• the polymer composition may contain two or more kinds of silica having different specific surface areas. Specifically, a first silica having a CTAB (cetyltrimethylammonium bromide) specific surface area of 180 m 2 /g or more, a BET specific surface area of 185 m 2 /g or more, and an aggregate size of 45 nm or more may be used in combination with a second silica having a CTAB specific surface area of 95 m 2 /g or less and a BET specific surface area of 100 m 2 /g or less.
• CTAB specific surface area of the silica is measured in accordance with ASTM D3765-92.
• the polymer composition may contain a first silica having a CTAB specific surface area of 180 m 2 /g or more, a BET specific surface area of 185 m 2 /g or more, and an aggregate size of 45 nm or more, and a second silica having a CTAB specific surface area of 95 m 2 /g or less and a BET specific surface area of 100 m 2 /g or less.
• a first silica and a second silica in combination it becomes possible to disperse the first silica, which has a small average primary particle size but a relatively large aggregate size, well in the rubber component. This improves the dispersibility of the silica, and provides excellent rubber breaking strength, abrasion resistance, fuel economy, and processability.
• the CTAB specific surface area of the first silica is preferably 190 m 2 /g or more, more preferably 195 m 2 /g or more, and even more preferably 197 m 2 /g or more.
• the CTAB specific surface area of the first silica is preferably 350 m 2 /g or less, more preferably 300 m 2 /g or less, and even more preferably 250 m 2 /g or less.
• the CTAB specific surface area is 350 m 2 /g or less, it has excellent dispersibility and is less likely to aggregate, so that it tends to be easy to maintain physical properties.
• the BET specific surface area of the first silica is preferably 190 m 2 /g or more, more preferably 195 m 2 /g or more, and even more preferably 210 m 2 /g or more.
• the BET specific surface area of the first silica is preferably 350 m 2 /g or less, more preferably 300 m 2 /g or less, and even more preferably 260 m 2 /g or less.
• the silica When the BET specific surface area is 350 m 2 /g or less, the silica has excellent dispersibility and is less likely to aggregate, so that the physical properties tend to be easily maintained.
• the BET specific surface area of the silica is measured in accordance with ASTM D3037-81.
• the aggregate size of the first silica is 45 nm or more, preferably 50 nm or more, more preferably 55 nm or more, and even more preferably 60 nm or more.
• the aggregate size of the first silica is preferably 100 nm or less, more preferably 80 nm or less, even more preferably 70 nm or less, and particularly preferably 67 nm or less. By having such an aggregate size, it is possible to provide excellent fuel efficiency and wear resistance while having good dispersibility (processability).
• the aggregate size of silica can be measured by the method described in JP 2011-140613 A.
• the average primary particle diameter of the first silica is preferably 25 nm or less, more preferably 22 nm or less, even more preferably 17 nm or less, and particularly preferably 14 nm or less.
• the lower limit of the average primary particle diameter of the first silica is not particularly limited, but is preferably 3 nm or more, more preferably 5 nm or more, and even more preferably 7 nm or more. Although it has such a small average primary particle diameter, the dispersibility (processability) of the silica can be further improved by a carbon black-like structure having the above aggregate size, and the fuel efficiency and wear resistance can be further improved.
• the average primary particle diameter of the silica can be determined by observing the silica with a transmission or scanning electron microscope, measuring the particle diameters of 400 or more primary particles of silica observed within the field of view, and averaging the measured particle diameters.
• the CTAB specific surface area of the second silica is preferably 10 m 2 /g or more, more preferably 20 m 2 /g or more, and even more preferably 30 m 2 /g or more.
• the CTAB specific surface area of the second silica is preferably 80 m 2 /g or less, more preferably 60 m 2 /g or less, and even more preferably 50 m 2 /g or less.
• the CTAB specific surface area is 80 m 2 /g or less, the dispersibility of the silica is improved, and it is easy to improve the rubber fracture strength and abrasion resistance.
• the BET specific surface area of the second silica is preferably 10 m 2 /g or more, more preferably 20 m 2 /g or more, and even more preferably 30 m 2 /g or more.
• the BET specific surface area of the second silica is preferably 85 m 2 /g or less, more preferably 60 m 2 /g or less, and even more preferably 50 m 2 /g or less.
• the BET specific surface area is 85 m 2 /g or less, the dispersibility of the silica is good, and it is easy to improve the rubber breaking strength and abrasion resistance.
• the average primary particle diameter of the second silica is preferably 20 nm or more, more preferably 25 nm or more, even more preferably 30 nm or more, particularly preferably 35 nm or more, and most preferably 55 nm or more.
• There is no particular upper limit to the average primary particle diameter of the second silica but it is preferably 500 nm or less, more preferably 200 nm or less, even more preferably 100 nm or less, and particularly preferably 70 nm or less. By having such an average primary particle diameter, it is possible to improve the rubber's breaking strength and abrasion resistance.
• the carbon black is not particularly limited, and examples thereof include GPF, FEF, HAF, ISAF, and SAF grade carbon black.
• the nitrogen adsorption specific surface area (N 2 SA) of the carbon black is not particularly limited, but is preferably 50 to 200 m 2 /g, and more preferably 70 to 150 m 2 /g, because the effects of the present disclosure are more excellent.
• the nitrogen adsorption specific surface area (N 2 SA) is a value obtained by measuring the amount of nitrogen adsorbed on the carbon black surface according to JIS K6217-2:2001 "Part 2: Determination of specific surface area - Nitrogen adsorption method - Single point method".
• Carbon black may be used alone or in combination of two or more types.
• the amount of carbon black is preferably 1 to 150 parts by mass, and more preferably 5 to 120 parts by mass, per 100 parts by mass of the rubber component.
• the inorganic compound (M) include compounds in which the specific metal is aluminum, such as aluminum oxide, alumina monohydrate, aluminum hydroxide, aluminum carbonate, aluminum silicate, and calcium aluminum oxide ( Al2O3.CaO.2SiO4 , etc. ); compounds in which the specific metal is magnesium, such as magnesium oxide, magnesium hydroxide, magnesium carbonate, magnesium silicate, calcium magnesium silicate ( CaMgSiO4 ), and talc; compounds in which the specific metal is titanium, such as titanium oxide; and compounds in which the specific metal is calcium, such as calcium oxide, calcium hydroxide, calcium carbonate, and calcium silicate.
• the specific metal is aluminum, such as aluminum oxide, alumina monohydrate, aluminum hydroxide, aluminum carbonate, aluminum silicate, and calcium aluminum oxide ( Al2O3.CaO.2SiO4 , etc.
• compounds in which the specific metal is magnesium, such as magnesium oxide, magnesium hydroxide, magnesium carbonate, magnesium silicate, calcium magnesium silicate ( CaMgSiO4 ), and
• the total amount of filler contained is preferably 10 parts by mass or more and 200 parts by mass or less, more preferably 30 parts by mass or more and 150 parts by mass or less, and even more preferably 50 parts by mass or more and 120 parts by mass or less, per 100 parts by mass of the rubber component.
• silane coupling agent When silica is blended, it is preferable to blend a silane coupling agent.
• a known silane coupling agent can be used. For example, bis[3-(triethoxysilyl)propyl]tetrasulfide, bis[3-(triethoxysilyl)propyl]disulfide, 3-[ethoxybis(3,6,9,12,15-pentaoxaoctacosan-1-yloxy)silyl]-1-propanethiol, 3-mercaptopropyltrimethoxysilane, 3-octanoylthio-1-propyltriethoxysilane), and its homocondensates or cocondensates with 3-mercaptopropyltriethoxysilane can be mentioned.
• bis[3-(triethoxysilyl)propyl]tetrasulfide commercially available ones can be used, for example, Si-69 manufactured by Evonik.
• bis[3-(triethoxysilyl)propyl]disulfide may be a commercially available product, for example, Si-75 manufactured by Evonik.
• 3-[ethoxybis(3,6,9,12,15-pentaoxaoctacosan-1-yloxy)silyl]-1-propanethiol may be a commercially available product, for example, Si-363 manufactured by Evonik.
• 3-mercaptopropyltrimethoxysilane may be a commercially available product, for example, KBM803 manufactured by Shin-Etsu Chemical Co., Ltd.
• 3-octanoylthio-1-propyltriethoxysilane may be a commercially available product, for example, NXT-silane manufactured by Momentive.
• condensates of 3-octanoylthio-1-propyltriethoxysilane may be a commercially available product, for example, NXT-Z45 silane manufactured by Momentive.
• These silane coupling agents can be used alone or in combination of two or more.
• the content of the silane coupling agent is preferably 1 part by mass or more and 30 parts by mass or less, more preferably 2 parts by mass or more and 20 parts by mass or less, based on 100 parts by mass of silica.
• the polymer composition of the present invention may contain other additives such as a vulcanizing agent, a vulcanization accelerator, a vulcanization acceleration assistant, an antiaging agent, a softening agent, an antioxidant, and a colorant, within a range that does not impair the functions of the polymer composition.
• additives such as a vulcanizing agent, a vulcanization accelerator, a vulcanization acceleration assistant, an antiaging agent, a softening agent, an antioxidant, and a colorant, within a range that does not impair the functions of the polymer composition.
• vulcanizing agents include sulfur-based vulcanizing agents such as powdered sulfur, precipitated sulfur, highly dispersible sulfur, surface-treated sulfur, insoluble sulfur, dimorpholine disulfide, and alkylphenol disulfide, as well as zinc oxide, magnesium oxide, litharge, p-quinone dioxime, p-dibenzoylquinone dioxime, tetrachloro-p-benzoquinone, poly-p-dinitrobenzene, methylene dianiline, phenolic resin, brominated alkylphenol resin, and chlorinated alkylphenol resin.
• the content of the vulcanizing agent is preferably 0.1 to 10 parts by mass, and more preferably 1 to 5 parts by mass, per 100 parts by mass of the rubber component.
• vulcanization accelerators include thiuram-based accelerators such as tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), and tetramethylthiuram monosulfide (TMTM); aldehyde/ammonia-based accelerators such as hexamethylenetetramine; guanidine-based accelerators such as diphenylguanidine (DPG); thiazole-based accelerators such as 2-mercaptobenzothiazole (MBT) and dibenzothiazyl disulfide (DM); sulfenamide-based accelerators such as N-cyclohexyl-2-benzothiazylsulfenamide (CBS) and N-t-butyl-2-benzothiazylsulfenamide (BBS); and dithiocarbamate-based accelerators such as zinc dimethyldithiocarbamate (ZnPDC).
• TMTD tetra
• Examples of the vulcanization accelerator include fatty acids, fatty acid zinc, fatty acid zinc salts, and zinc oxide.
• fatty acids acetic acid, propionic acid, butanoic acid, stearic acid, acrylic acid, maleic acid, etc. can be used.
• fatty acid zinc zinc acetate, zinc propionate, zinc butyrate, zinc stearate, zinc acrylate, zinc maleate, etc. can be used.
• fatty acid zinc salts salts of the above fatty acid zinc can be used.
• the content of the vulcanization accelerator is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 1 part by mass or more and 5 parts by mass or less, per 100 parts by mass of the rubber component.
• anti-aging agent examples include aliphatic and aromatic hindered amine and hindered phenol compounds.
• the content of the anti-aging agent is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 1 part by mass or more and 5 parts by mass or less, per 100 parts by mass of the rubber component.
• antioxidants examples include butyl hydroxytoluene (BHT) and butyl hydroxyanisole (BHA).
• BHT butyl hydroxytoluene
• BHA butyl hydroxyanisole
• the content of the antioxidant is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 1 part by mass or more and 5 parts by mass or less, per 100 parts by mass of the rubber component.
• the softener may be any of those known in the art, and may include, but is not limited to, petroleum-based softeners such as aroma oil, paraffin oil, naphthenic oil, and plant-based softeners such as palm oil, castor oil, cottonseed oil, and soybean oil. When used, one or more of these may be selected and used as appropriate.
• a softener is contained, from the viewpoint of ease of handling, it is preferable to contain a petroleum-based softener that is liquid at room temperature such as 25°C, such as aroma oil, paraffin oil, naphthenic oil, and aromatic oil, among the softeners mentioned above, and aromatic oil is particularly preferable.
• the content of the softener is preferably 10 parts by mass or more and 200 parts by mass or less, and more preferably 20 parts by mass or more and 100 parts by mass or less, per 100 parts by mass of the rubber component.
• Coloring agents include inorganic pigments such as titanium dioxide, zinc oxide, ultramarine, red iron oxide, lithopone, lead, cadmium, iron, cobalt, aluminum, hydrochloride, and sulfate, azo pigments, and copper phthalocyanine pigments.
• the content of the coloring agent is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 1 part by mass or more and 5 parts by mass or less, per 100 parts by mass of the rubber component.
• additives can be kneaded with the rubber components using a known rubber kneading machine, such as a roll, Banbury mixer, or kneader, and vulcanized under any conditions to be used as a polymer composition.
• the amount of other additives added can be the conventional amount, as long as it does not contradict the object of the present invention.
• the method for producing the polymer composition of the present invention comprises at least a step of kneading the rubber component and the raw material polymer.
• the method for producing the polymer composition may preferably further comprise a step of kneading the vulcanizing agent. More preferably, the method may further comprise a step of kneading the vulcanizing agent and the vulcanization accelerator.
• the method for producing the polymer composition can include appropriately blending and kneading the other additives described above to the extent that the functionality of the polymer composition is not impaired.
• a conventional kneading device can be used to produce the polymer composition, and the kneading temperature, time, mixing order, etc. can be appropriately selected.
• rubber products can be produced by conventionally known methods and technical common knowledge widely known to those skilled in the art.
• examples of rubber products include tires, automotive rubber parts other than tires (exterior, interior, weather strips, boots, mounts, seals, sealers, gaskets), hoses, belts, sheets, vibration-proof rubber, rollers, linings, rubber-coated cloth, sealing materials, gloves, fenders, medical rubber (syringe gaskets, tubes, catheters), gaskets (for home appliances and construction), asphalt modifiers, grips, toys, shoes, sandals, keypads, gears, and PET bottle cap liners.
• tires are preferred.
• the polymer composition is extruded, then molded using a tire building machine, and then heated and pressurized using a vulcanizer to form crosslinks, thereby producing a tire.
• the shape, structure, size, and material of the tire are not particularly limited and can be appropriately selected depending on the purpose.
• the use of the tire is also not particularly limited, and examples thereof include passenger car tires, heavy load tires, motorcycle tires, and studless tires.
• the tire produced using the polymer composition of the present invention has high grip properties and high wear resistance.
• the polymer composition of the present invention can be applied to various parts of a tire.
• the parts of the tire to which it can be applied can be appropriately selected according to the purpose, such as the tire tread, sidewall, carcass, inner liner, undertread, belt part, etc.
• the tire tread and sidewall are particularly suitable.
• Bound styrene content (%, equivalent to the content of structural units derived from aromatic vinyl compounds): Calculated by 500 MHz 1 H-NMR measurement using deuterated chloroform as a solvent.
• Content of short aromatic vinyl compound chains and (3) Content of long aromatic vinyl compound chains: According to the method of Tanaka et al.
• SSBR Styrene butadiene rubber
• the polymer solution was continuously discharged from the first reactor at a rate of 860 g/min, and the compound represented by the following formula (N-Si-1) was added to the discharged polymer solution at a rate of 115 mg/min, and the solution was continuously introduced into the second reactor to carry out a reaction.
• di-tert-butyl-p-cresol was added in an amount of 0.88 parts by mass relative to 100 parts by mass of the polymer.
• SSBR styrene butadiene rubber
• SSBR Styrene butadiene rubber
• SSBR styrene butadiene rubber
• SSBR Styrene butadiene rubber
• SSBR styrene butadiene rubber
• SSBR Styrene butadiene rubber
• Resin 1 (manufactured by ENEOS Corporation, product name: T-REZ RB100, unhydrogenated aromatic hydrocarbon resin, raw material: aliphatic olefin-containing C5 fraction)
• Resin 2 (manufactured by ENEOS Corporation, product name: T-REZ RB093, unhydrogenated aromatic hydrocarbon resin, raw material: aliphatic olefin-containing C5 fraction)
• Resin 3 (manufactured by ENEOS Corporation, product name: T-REZ RC115, unhydrogenated aromatic hydrocarbon resin, raw material: aliphatic olefin-containing C5 fraction)
• Resin 4 (manufactured by ENEOS Corporation, product name: T-REZ RC100, unhydrogenated aromatic hydrocarbon resin, raw material: aliphatic olefin-containing C5 fraction)
• Resin 5 (manufactured by ENEOS Corporation, product name: T-REZ RC100, unhydrogenated aromatic hydrocarbon resin
• the proton amount of each of the above resins was measured by the following measurement procedures 1 to 3. The measurement results are shown in Table 2. 1. 10 mg of resin and 5.5 mg of standard substance (dimethyl terephthalate) were dissolved in 1 g of deuterated chloroform to measure 1 H NMR. The standard substance was selected so that its peak did not overlap with the aromatic region of the resin. 2. The number of aromatic protons in the sample was quantified by the internal standard method. The sample contained about 2.5 ⁇ 10 ⁇ 5 mol of dimethyl terephthalate based on the amount of the sample.
• the amount of protons was calculated from the integral values of the olefin region of the resin at 4.5-6.0 ppm and the aromatic region at 6.0-7.5 ppm, assuming the integral value of the aromatic ring proton (4H) of the internal standard as 1.00.
• the influence of protons derived from the deuterated chloroform residue that overlaps with the aromatic region can be ignored by subtracting the value obtained by a blank measurement using a sample without resin in advance. 3.
• the number of aromatic protons contained in one molecule was calculated from the Mn of each resin calculated above.
• Example 1 The following components were kneaded using a 250 mL kneader (Labo Plastomill B250 manufactured by Toyo Seiki Seisakusho Co., Ltd.) to obtain a polymer composition.
• the kneading conditions were temperature control at 70° C., rotation speed at 50 rpm, and kneading time: mastication of rubber component for 0.5 minutes, kneading after addition of silica and additives for 1.5 minutes, and kneading for 2 minutes (rubber temperature during kneading was maintained at 150° C.).
• Example 2 A polymer composition was obtained in the same manner as in Example 1 except that 15.0 parts by mass of Resin 2 was added instead of Resin 1.
• Example 3 A polymer composition was obtained in the same manner as in Example 1 except that 15.0 parts by mass of Resin 3 was added instead of Resin 1.
• Example 4 A polymer composition was obtained in the same manner as in Example 1 except that 15.0 parts by mass of Resin 4 was added instead of Resin 1.
• Example 5 A polymer composition was obtained in the same manner as in Example 1 except that 15.0 parts by mass of Resin 5 was added instead of Resin 1.
• Example 6 A polymer composition was obtained in the same manner as in Example 1 except that 15.0 parts by mass of Resin 6 was added instead of Resin 1.
• Example 2 A polymer composition was obtained in the same manner as in Example 1, except that 15.0 parts by mass of Resin 8 (a homo-oligomer of ⁇ -methylstyrene, manufactured by Cray Valley, product name: W-140, number average molecular weight (Mn) 1701) was added instead of Resin 1.
• Resin 8 a homo-oligomer of ⁇ -methylstyrene, manufactured by Cray Valley, product name: W-140, number average molecular weight (Mn) 1701
• the specific wear volume was calculated from the amount of wear and the calculated specific gravity, and is shown in Table 3 as an index (relative value) with the value of Comparative Example 2 taken as 100.
• Example 7 A polymer composition was obtained in the same manner as in Example 1 except that 15.0 parts by mass of Resin 7 was added instead of Resin 1.
• Example 8 A polymer composition was obtained in the same manner as in Example 7, except that 7 parts by mass of SSBR1, 40 parts by mass of SSBR2, and 53 parts by mass of SSBR3 were added as the styrene-butadiene rubber.
• Example 3 A polymer composition was obtained in the same manner as in Example 7 except that 40 parts by mass of SSBR2 and 60 parts by mass of SSBR3 were added as the styrene-butadiene rubber.
• Example 9 A polymer composition was obtained in the same manner as in Example 7, except that 40 parts by mass of SSBR2 and 60 parts by mass of SSBR4 were added as the styrene-butadiene rubber.
• Example 4 A polymer composition was obtained in the same manner as in Example 9, except that 40 parts by mass of SSBR2 and 60 parts by mass of SSBR5 were added as the styrene-butadiene rubber.
• Example 10 A polymer composition was obtained in the same manner as in Example 7, except that the amount of silica added was changed to 100 parts by mass, the amount of silane coupling agent added was changed to 8.0 parts by mass, and the amount of resin 7 added was changed to 40.0 parts by mass.

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