WO2024087500A1 - 谷物联合收割机 - Google Patents

谷物联合收割机 Download PDF

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Publication number
WO2024087500A1
WO2024087500A1 PCT/CN2023/084493 CN2023084493W WO2024087500A1 WO 2024087500 A1 WO2024087500 A1 WO 2024087500A1 CN 2023084493 W CN2023084493 W CN 2023084493W WO 2024087500 A1 WO2024087500 A1 WO 2024087500A1
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WO
WIPO (PCT)
Prior art keywords
grain
vehicle body
transfer case
screen
elevator
Prior art date
Application number
PCT/CN2023/084493
Other languages
English (en)
French (fr)
Inventor
王桂民
何松
朱永丰
朱现学
秦永峰
陈芳勇
李建香
武小伟
韩新华
亓文正
郑月男
Original Assignee
潍柴雷沃智慧农业科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 潍柴雷沃智慧农业科技股份有限公司 filed Critical 潍柴雷沃智慧农业科技股份有限公司
Priority to EP23773165.8A priority Critical patent/EP4388855A1/en
Publication of WO2024087500A1 publication Critical patent/WO2024087500A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/06Combines with headers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/06Gearings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/08Clutches
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/10Feeders
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/56Driving mechanisms for the threshing parts

Definitions

  • the present application relates to the technical field of harvesters, and in particular to a grain combine harvester.
  • the existing technical routes are mainly single longitudinal axial flow, double longitudinal axial flow, tangential flow + single longitudinal axial flow, tangential flow + double longitudinal axial flow.
  • crops such as wheat, corn, and soybeans can be harvested.
  • the main drive is a belt clutch structure, which mainly drives the functional components of the whole machine to operate through belt drive.
  • the existing belt clutch structure has a small upper limit on the power transmission, which limits the further improvement of the harvester's feeding volume and operating efficiency.
  • the technical problem to be solved by the present application is to provide a grain combine harvester in view of the deficiencies in the prior art.
  • a grain combine harvester comprises: a vehicle body, a pair of axial-flow rollers, an engine, and a transfer case.
  • the pair of axial-flow rollers are installed on the vehicle body, the pair of axial-flow rollers are adjacent to and parallel to each other, the engine and the transfer case are both installed on the vehicle body, the engine is connected to the transfer case, and the pair of axial-flow rollers are both connected to the transfer case.
  • the drum drive adopts a transfer case + integrated transmission box structure
  • the box body has a built-in wet clutch
  • an integrated transmission box and a built-in wet clutch structure are adopted
  • the traditional belt clutch structure is eliminated
  • the transmission is simplified
  • the reliability of the whole machine is improved.
  • the double longitudinal axial flow threshing and separation system meets the threshing and separation requirements of large-feed crops. It is convenient for the layout of large-scale harvesting machinery products and increases the feeding volume of harvesters.
  • the transfer case is connected with a travel pump, a grain unloading mechanism, a grass chopping and discharging mechanism, a cutting platform mechanism, a cleaning mechanism and a grain collecting mechanism.
  • a feeding wheel is provided at the front of the vehicle body, the feeding wheel is connected to the transfer case, the feeding wheel is adjacent to a pair of axial flow rollers, the pair of axial flow rollers are located in the middle of the vehicle body, and the engine and the transfer case are located at the rear of the vehicle body.
  • a pair of axial flow rollers are connected to the transfer case through a roller transmission box.
  • the vehicle body is provided with a bridge, a stone collecting trough, a gearbox, a fan, a push-and-carry auger, a pre-cleaning screen, a return plate, a grain elevator, an upper screen, a lower screen, a debris elevator, a grass discharge wheel, a rear bridge, a chopper, a grain unloading barrel, an engine aftertreatment, an air filter, a water tank, a grain box, and a cab.
  • the bridge, the stone collecting trough, the gearbox, the fan, the push-and-carry auger, and the cab are all installed at the front of the vehicle body.
  • the pre-cleaning screen, the return plate, the grain elevator, the upper screen, the lower screen, the debris elevator, the grass discharge wheel, and the grain box are all installed in the middle of the vehicle body, and the rear axle, chopper, grain unloading barrel, engine aftertreatment, air filter and water tank are all installed at the rear of the vehicle body.
  • the stone collecting trough is located on the rear side of the bridge, the gearbox is located below the stone collecting trough, the pushing auger is located below a pair of axial flow rollers, the fan is located below the pushing auger, the pre-cleaning screen is located below the front side of the return plate, the upper screen is located below the return plate, the lower screen is located below the upper screen, the grain elevator and the debris elevator are located below the lower screen, the grain elevator is located on the front side of the debris elevator, the grass discharge wheel is located above the return plate, the rear axle and the chopper are located below the rear of the vehicle body, the water tank, air filter, engine after-treatment and grain unloading barrel are arranged in sequence from the front to the rear of the vehicle body, the grain tank is located above the middle part of the vehicle body, and the cab is located above the front of the vehicle body.
  • the grain box is provided with a first grain box bottom augers and a second grain box bottom augers
  • the pre-cleaning screen is provided with a screen box drive shaft
  • the fan, grain elevator, chopper, grass wheel, the first grain box bottom augers and the second grain box bottom augers, and the screen box drive shaft are all connected to the transfer case.
  • the power inputs of the fan, the grain elevator, the chopper, the grass discharge wheel, the first grain box bottom auger, the second grain box bottom auger, and the screen box drive shaft all come from the transfer case.
  • each axial flow roller is consistent with the front-rear direction of the vehicle body.
  • the transfer case is connected with a travel pump, a grain unloading mechanism, a grass chopping and discharging mechanism, a cutting platform mechanism, a cleaning mechanism and a grain collecting mechanism.
  • FIG1 shows a schematic structural diagram of an embodiment of a grain combine harvester according to the present application
  • FIG2 shows a bottom view of the grain combine harvester of FIG1 ;
  • FIG3 shows a connection diagram of the grass discharge wheel, the chopper, the first grain tank bottom auger and the second grain tank bottom auger of the grain combine harvester in FIG1 ;
  • FIG4 shows a connection diagram of a grain elevator, a grain elevator, a feeding wheel, a fan and a screen box drive shaft of the grain combine harvester in FIG1 ;
  • FIG5 shows a connection diagram of the engine, transfer case, travel pump, grain unloading mechanism, grass chopping and discharge mechanism, cutting table mechanism, cleaning mechanism and grain collecting mechanism of the grain combine harvester in FIG1 .
  • directional words such as “up” and “down” are generally used with reference to the directions shown in the drawings, or with reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, “left” and “right” are generally used with reference to the left and right shown in the drawings; “inside” and “outside” refer to the inside and outside relative to the outline of each component itself, but the above directional words are not used to limit the present application.
  • this embodiment provides a grain combine harvester, which includes: a vehicle body 26, a pair of axial-flow rollers 5, an engine 21, and a transfer case 22.
  • the pair of axial-flow rollers 5 are installed on the vehicle body 26, and the pair of axial-flow rollers 5 are adjacent to and parallel to each other.
  • the engine 21 and the transfer case 22 are both installed on the vehicle body 26, the engine 21 is connected to the transfer case 22, and the pair of axial-flow rollers 5 are both connected to the transfer case 22.
  • the drum (axial flow drum 5) transmission adopts an integrated transmission box structure
  • the drum transmission adopts an integrated transmission box and a built-in wet clutch structure
  • the traditional belt clutch structure is eliminated
  • the transmission is simplified
  • the reliability of the whole machine is improved.
  • the double longitudinal axial flow threshing and separation system meets the requirements of threshing and separation of crops with large feeding volume. It is convenient for the layout of large-scale harvesting machinery products and increases the feeding volume of harvesters.
  • the "feeding wheel + double longitudinal axial flow” technical route is adopted, and the main clutch and drum transmission adopt an integrated transmission box structure.
  • the transfer case 22 is connected to a travel pump 30 , a grain unloading mechanism 31 , a grass chopping and discharging mechanism 32 , a cutting table mechanism 33 , a cleaning mechanism 34 and a grain collecting mechanism 35 .
  • the engine is directly connected to the transfer case, and the transfer case has five outputs, and the drum output is transmitted to the integrated drum transmission box through a continuously variable transmission wheel.
  • a feeding wheel 3 is provided at the front of the vehicle body 26, and the feeding wheel 3 is connected to the transfer case 22.
  • the feeding wheel 3 is adjacent to a pair of axial flow rollers 5, and the pair of axial flow rollers 5 are located in the middle of the vehicle body 26.
  • the engine 21 and the transfer case 22 are located at the rear of the vehicle body 26.
  • the "feeding wheel + double longitudinal axial flow” technical route is adopted, and the feeding wheel is used for auxiliary feeding and acceleration of crops, thereby improving the smooth operation of the entire machine under the condition of feeding amount.
  • a pair of axial flow rollers 5 are connected to a transfer case 22 via a roller transmission case 23 .
  • the main drive adopts a transfer case plus an integrated drum transmission box, which has a simple transmission route and high reliability.
  • the vehicle body 26 is provided with a bridge 1, a stone collecting trough 2, a gearbox 4, a fan 6, a pusher auger 7, a pre-cleaning screen 8, a return plate 9, a grain elevator 10, an upper screen 11, a lower screen 12, a miscellaneous elevator 13, a grass wheel 14, a rear bridge 15, a chopper 16, a grain unloading barrel 17, an engine aftertreatment 18, an air filter 19, a water tank 20, a grain tank 24, and a cab 25.
  • the bridge 1, the stone collecting trough 2 , gearbox 4, fan 6, push auger 7, and cab 25 are all installed at the front of the vehicle body 26, the pre-cleaning screen 8, return plate 9, grain elevator 10, upper screen 11, lower screen 12, debris elevator 13, grass discharge wheel 14, and grain box 24 are all installed at the middle of the vehicle body 26, and the rear axle 15, chopper 16, grain unloading drum 17, engine after-treatment 18, air filter 19, and water tank 20 are all installed at the rear of the vehicle body 26.
  • the front-mounted gearbox improves the convenience of maintenance, and the structure and installation position design of each component of the harvester facilitate the installation and maintenance of the harvester.
  • the structure is compact, which improves the stability and reliability of the harvester.
  • the stone collecting trough 2 is located at the rear side of the bridge 1, the gearbox 4 is located below the stone collecting trough 2, the pushing auger 7 is located below a pair of axial flow rollers 5, the fan 6 is located below the pushing auger 7, the pre-cleaning screen 8 is located below the front side of the return plate 9, the upper screen 11 is located below the return plate 9, the lower screen 12 is located below the upper screen 11, the grain elevator 10 and the debris elevator 13 are located below the lower screen 12, the grain elevator 10 is located on the front side of the debris elevator 13, the grass discharge wheel 14 is located above the return plate 9, the rear axle 15 and the chopper 16 are located below the rear of the vehicle body 26, the water tank 20, the air filter 19, the engine after-treatment 18 and the grain unloading barrel 17 are arranged in sequence from front to back, the grain tank 24 is located above the middle part of the vehicle body 26, and the cab 25 is located above the front of the vehicle body 26.
  • the stone collecting trough is set between the bridge feeding system and the threshing and cleaning system to collect foreign objects such as stones that are abnormally fed during operation in advance to protect the main system components.
  • the structure and installation position design of each component of the harvester facilitates the installation and maintenance of the harvester, and the structure is compact, which improves the stability and reliability of the harvester.
  • the grain box 24 is provided with a first grain box bottom agitator 27 and a second grain box bottom agitator 28, the pre-cleaning screen 8 is provided with a screen box drive shaft 29, and the fan 6, grain elevator 10, chopper 16, grass wheel 14, the first grain box bottom agitator 27 and the second grain box bottom agitator 28, and the screen box drive shaft 29 are all connected to the transfer case 22.
  • the transmission routes and transmission connection relationships of each component are set to facilitate the transmission connection between components, reduce the loss in the transmission route, and improve the stability and reliability of the harvester. At the same time, the transmission is simplified, the number of belts is greatly reduced, and the transmission reliability of the whole machine is improved.
  • the fan 6 , the grain elevator 10 , the chopper 16 , the grass discharge wheel 14 , the first grain box bottom augers 27 and the second grain box bottom augers 28 , and the screen box drive shaft 29 are all connected to the transfer case 22 via belts.
  • the setting of the transmission routes and transmission connection relationships of each component facilitates the transmission connection between the components, reduces the loss in the transmission route, improves the stability and reliability of the harvester, and reduces the cost.
  • transmission can be performed through chains, gears, etc. according to actual needs.
  • each axial flow roller 5 is consistent with the front-rear direction of the vehicle body 26 .
  • the power inputs of the fan 6 , the grain elevator 10 , the chopper 16 , the grass discharge wheel 14 , the first grain box bottom augers 27 and the second grain box bottom augers 28 , and the screen box drive shaft 29 all come from the transfer case 22 .
  • the grain combine harvester in the embodiment of the present application can be a multifunctional grain combine harvester, which adopts the "feeding wheel + double longitudinal axial flow” technical route.
  • the feeding wheel performs auxiliary feeding and acceleration of crops, improves the smooth operation of the whole machine under feeding conditions, and the double longitudinal axial flow threshing and separation system meets the threshing and separation requirements of crops with large feeding amounts.
  • the main transmission of the whole machine adopts an integrated transmission box structure, eliminating the traditional belt clutch structure, simplifying the transmission and improving the reliability of the whole machine.
  • the technical route of "feed wheel + double longitudinal axial flow” and the main engine integrated transmission mode are adopted.
  • the engine 21 is directly connected to the transfer box 22, and the transfer box 22 has five outputs.
  • the drum (axial flow drum 5) is transmitted to the integrated drum transmission box 23 through the continuously variable speed wheel.
  • the technical route of "feeding wheel + double longitudinal axial flow” is adopted, which is convenient for the layout of large-scale harvesting machinery products and improves the feeding amount of the harvester.
  • the main drive adopts a transfer case plus an integrated drum transmission box, which has a simple transmission route and high reliability.

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Combines (AREA)
  • Harvester Elements (AREA)
  • Threshing Machine Elements (AREA)

Abstract

一种谷物联合收割机,包括:车体(26);一对轴流滚筒(5),设置在车体(26)上,一对轴流滚筒(5)相邻且相互平行设置;发动机(21),安装在车体(26)上;分动箱(22),安装在车体(26)上,发动机(21)与分动箱(22)连接,一对轴流滚筒(5)均与分动箱(22)连接。该谷物联合收割机可提高收割机喂入量。

Description

谷物联合收割机 技术领域
本申请涉及收割机技术领域,具体而言,涉及一种谷物联合收割机。
背景技术
大型谷物联合收割机刚刚起步,现有的技术路线主要为单纵轴流、双纵轴流、切流+单纵轴流、切流+双纵轴流几种,通过换装部分零部件,可以实现小麦、玉米、大豆等作物的收获。针对现有几种技术路线的收割机,主传动均为皮带离合结构,主要通过皮带传动来带动整机功能部件运转。
现有皮带离合结构传递功率上限小,限制了收割机喂入量及作业效率的进一步提升。
申请内容
本申请所要解决的技术问题是针对现有技术的不足,提供一种谷物联合收割机。
本申请解决上述技术问题的技术方案如下:一种谷物联合收割机,其包括:车体、一对轴流滚筒、发动机、分动箱,一对轴流滚筒安装在车体上,一对轴流滚筒相邻且相互平行设置,发动机以及分动箱均安装在车体上,发动机与分动箱连接,一对轴流滚筒均与分动箱连接。
采用本申请技术方案的有益效果是:滚筒传动采用分动箱+集成传动箱结构,箱体内置湿式离合器,采用集成传动箱及内置湿式离合结构,取消传统的皮带离合结构,简化传动,提高整机可靠性。双纵轴流脱粒分离系统,满足大喂入量作物脱粒分离要求。便于大型收获机械产品布置,提高收割机喂入量。
优选地,分动箱连接有行走泵、卸粮机构、切碎排草机构、割台机构、清选机构以及集粮机构。
优选地,车体的前部设有喂入轮,喂入轮与分动箱连接,喂入轮邻近一对轴流滚筒,一对轴流滚筒位于车体的中部,发动机以及分动箱位于车体的后部。
优选地,一对轴流滚筒通过滚筒传动箱与分动箱连接。
优选地,车体上设有过桥、集石槽、变速箱、风机、推运搅龙、预清选筛、回送盘、籽粒升运器、上筛、下筛、杂余升运器、排草轮、后桥、切碎器、卸粮筒、发动机后处理、空气滤清器、水箱、粮箱、驾驶室,过桥、集石槽、变速箱、风机、推运搅龙、驾驶室均安装在车体的前部,预清选筛、回送盘、籽粒升运器、上筛、下筛、杂余升运器、排草轮、粮箱 均安装在车体的中部,后桥、切碎器、卸粮筒、发动机后处理、空气滤清器、水箱均安装在车体的后部。
优选地,集石槽位于过桥的后侧,变速箱位于集石槽的下方,推运搅龙位于一对轴流滚筒的下方,风机位于推运搅龙的下方,预清选筛位于回送盘的前侧下方,上筛位于回送盘的下方,下筛位于上筛的下方,籽粒升运器以及杂余升运器位于下筛的下方,籽粒升运器位于杂余升运器的前侧,排草轮位于回送盘的上方,后桥以及切碎器位于车体的后部下方,水箱、空气滤清器、发动机后处理以及卸粮筒由车体的前部至后部依次设置,粮箱位于车体的中部上方,驾驶室位于车体的前部上方。
优选地,粮箱设有第一粮箱底搅龙以及第二粮箱底搅龙,预清选筛设有筛箱驱动轴,风机、籽粒升运器、切碎器、排草轮、第一粮箱底搅龙以及第二粮箱底搅龙、筛箱驱动轴均与分动箱连接。
优选地,风机、籽粒升运器、切碎器、排草轮、第一粮箱底搅龙以及第二粮箱底搅龙、筛箱驱动轴动力输入均来自分动箱。
优选地,各轴流滚筒的延伸方向与车体的前后方向一致。
优选地,分动箱连接有行走泵、卸粮机构、切碎排草机构、割台机构、清选机构以及集粮机构。
附图说明
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1示出了根据本申请的谷物联合收割机的实施例的结构示意图;
图2示出了图1中的谷物联合收割机的仰视图;
图3示出了图1中的谷物联合收割机的排草轮、切碎器、第一粮箱底搅龙及第二粮箱底搅龙的连接关系图;
图4示出了图1中的谷物联合收割机的籽粒升运器、籽粒升运器、喂入轮、风机及筛箱驱动轴的连接关系图;
图5示出了图1中的谷物联合收割机的发动机、分动箱、行走泵、卸粮机构、切碎排草机构、割台机构、清选机构以及集粮机构的连接关系图。
其中,上述附图包括以下附图标记:
1、过桥;2、集石槽;3、喂入轮;4、变速箱;5、轴流滚筒;6、风机;7、推运搅龙;8、预清选筛;9、回送盘;10、籽粒升运器;11、上筛;12、下筛;13、杂余升运器;14、排草轮;15、后桥;16、切碎器;17、卸粮筒;18、发动机后处理;19、空气滤清器;20、水 箱;21、发动机;22、分动箱;23、滚筒传动箱;24、粮箱;25、驾驶室;26、车体;27、第一粮箱底搅龙;28、第二粮箱底搅龙;29、筛箱驱动轴;30、行走泵;31、卸粮机构;32、切碎排草机构;33、割台机构;34、清选机构;35、集粮机构。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。
在本申请中,在未作相反说明的情况下,使用的方位词如“上、下”通常是针对附图所示的方向而言的,或者是针对竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“左、右”通常是针对附图所示的左、右;“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本申请。
如图1至图5所示,本实施例提供了一种谷物联合收割机,其包括:车体26、一对轴流滚筒5、发动机21、分动箱22,一对轴流滚筒5安装在车体26上,一对轴流滚筒5相邻且相互平行设置,发动机21以及分动箱22均安装在车体26上,发动机21与分动箱22连接,一对轴流滚筒5均与分动箱22连接。
采用本申请技术方案的有益效果是:滚筒(轴流滚筒5)传动采用集成传动箱结构,滚筒传动采用集成传动箱及内置湿式离合结构,取消传统的皮带离合结构,简化传动,提高整机可靠性。双纵轴流脱粒分离系统,满足大喂入量作物脱粒分离要求。便于大型收获机械产品布置,提高收割机喂入量。
在本实施例中,采用“喂入轮+双纵轴流”技术路线,主离合及滚筒传动采用集成传动箱结构。
如图5所示,分动箱22连接有行走泵30、卸粮机构31、切碎排草机构32、割台机构33、清选机构34以及集粮机构35。
具体地,发动机直联分动箱,分动箱五路输出,滚筒一路通过无级变速轮传到集成滚筒传动箱。
如图1至图5所示,车体26的前部设有喂入轮3,喂入轮3与分动箱22连接,喂入轮3邻近一对轴流滚筒5,一对轴流滚筒5位于车体26的中部,发动机21以及分动箱22位于车体26的后部。
具体地,采用“喂入轮+双纵轴流”技术路线,喂入轮进行作物的辅助喂入和加速,提高喂入量情况下整机工作顺畅性。
如图1至图5所示,一对轴流滚筒5通过滚筒传动箱23与分动箱22连接。
具体地,主传动采用分动箱加集成滚筒传动箱方式,传动路线简单,可靠性高。
如图1至图5所示,车体26上设有过桥1、集石槽2、变速箱4、风机6、推运搅龙7、预清选筛8、回送盘9、籽粒升运器10、上筛11、下筛12、杂余升运器13、排草轮14、后桥15、切碎器16、卸粮筒17、发动机后处理18、空气滤清器19、水箱20、粮箱24、驾驶室25,过桥1、集石槽2、变速箱4、风机6、推运搅龙7、驾驶室25均安装在车体26的前部,预清选筛8、回送盘9、籽粒升运器10、上筛11、下筛12、杂余升运器13、排草轮14、粮箱24均安装在车体26的中部,后桥15、切碎器16、卸粮筒17、发动机后处理18、空气滤清器19、水箱20均安装在车体26的后部。
具体地,变速箱前置提高维修方便性,收割机各个部件的结构以及安装位置设计,便于收割机的安装以及维护,结构紧凑,提高收割机的稳定性以及可靠性。
如图1至图5所示,集石槽2位于过桥1的后侧,变速箱4位于集石槽2的下方,推运搅龙7位于一对轴流滚筒5的下方,风机6位于推运搅龙7的下方,预清选筛8位于回送盘9的前侧下方,上筛11位于回送盘9的下方,下筛12位于上筛11的下方,籽粒升运器10以及杂余升运器13位于下筛12的下方,籽粒升运器10位于杂余升运器13的前侧,排草轮14位于回送盘9的上方,后桥15以及切碎器16位于车体26的后部下方,水箱20、空气滤清器19、发动机后处理18以及卸粮筒17由前至后依次设置,粮箱24位于车体26的中部上方,驾驶室25位于车体26的前部上方。
具体地,集石槽设置于过桥喂入系统及脱粒清选系统中间,提前收集作业时异常喂入的石头等异物,保护主机系统零部件。收割机各个部件的结构以及安装位置设计,便于收割机的安装以及维护,结构紧凑,提高收割机的稳定性以及可靠性。
如图1至图5所示,粮箱24设有第一粮箱底搅龙27以及第二粮箱底搅龙28,预清选筛8设有筛箱驱动轴29,风机6、籽粒升运器10、切碎器16、排草轮14、第一粮箱底搅龙27以及第二粮箱底搅龙28、筛箱驱动轴29均与分动箱22连接。
具体地,各个部件传动路线以及传动连接关系的设置,便于部件之间的传动连接,减少传动路线中的损耗,提高收获机的稳定性以及可靠性。同时传动简化,大大减少了皮带数量,提高整机传动可靠性。
如图1至图5所示,风机6、籽粒升运器10、切碎器16、排草轮14、第一粮箱底搅龙27以及第二粮箱底搅龙28、筛箱驱动轴29均通过皮带与分动箱22连接。
具体地,各个部件传动路线以及传动连接关系的设置,便于部件之间的传动连接,减少传动路线中的损耗,提高收获机的稳定性以及可靠性,降低成本。
其中,作为皮带的可替换方案,可以根据实际需要通过链条、齿轮等进行传动。
如图1至图5所示,各轴流滚筒5的延伸方向与车体26的前后方向一致。
这样,一对轴流滚筒5的上述设置形成双纵轴流脱粒分离系统,满足大喂入量收获脱粒清选能力要求。
如图1至图5所示,风机6、籽粒升运器10、切碎器16、排草轮14、第一粮箱底搅龙27以及第二粮箱底搅龙28、筛箱驱动轴29的动力输入均来自分动箱22。
本申请实施例的谷物联合收割机可以为多功能谷物联合收割机,采用“喂入轮+双纵轴流”技术路线,喂入轮进行作物的辅助喂入和加速,提高喂入量情况下整机工作顺畅性,双纵轴流脱粒分离系统满足大喂入量作物脱粒分离要求。
在本实施例中,整机主传动采用集成传动箱结构,取消传统的皮带离合结构,简化传动,提高整机可靠性。
在本实施例中,采用“喂入轮+双纵轴流”的技术路线及主机集成传动方式。发动机21直联分动箱22,分动箱22五路输出,滚筒(轴流滚筒5)一路通过无级变速轮传到集成滚筒传动箱23。
在本实施例中,采用“喂入轮+双纵轴流”的技术路线,便于大型收获机械产品布置,提高收割机喂入量。主传动采用分动箱加集成滚筒传动箱方式,传动路线简单,可靠性高。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。

Claims (10)

  1. 一种谷物联合收割机,其特征在于,包括:
    车体(26);
    一对轴流滚筒(5),设置在所述车体(26)上,一对所述轴流滚筒(5)相邻且相互平行设置;
    发动机(21),安装在所述车体(26)上;
    分动箱(22),安装在所述车体(26)上,所述发动机(21)与所述分动箱(22)连接,一对所述轴流滚筒(5)均与所述分动箱(22)连接。
  2. 根据权利要求1所述的谷物联合收割机,其特征在于,所述分动箱(22)连接有行走泵(30)、卸粮机构(31)、切碎排草机构(32)、割台机构(33)、清选机构(34)以及集粮机构(35)。
  3. 根据权利要求1所述的谷物联合收割机,其特征在于,所述车体(26)的前部设有喂入轮(3),所述喂入轮(3)与所述分动箱(22)连接,所述喂入轮(3)邻近一对所述轴流滚筒(5),一对所述轴流滚筒(5)位于所述车体(26)的中部,所述发动机(21)以及所述分动箱(22)位于所述车体(26)的后部。
  4. 根据权利要求1所述的谷物联合收割机,其特征在于,一对所述轴流滚筒(5)通过滚筒传动箱(23)与所述分动箱(22)连接。
  5. 根据权利要求1所述的谷物联合收割机,其特征在于,所述车体(26)上设有过桥(1)、集石槽(2)、变速箱(4)、风机(6)、推运搅龙(7)、预清选筛(8)、回送盘(9)、籽粒升运器(10)、上筛(11)、下筛(12)、杂余升运器(13)、排草轮(14)、后桥(15)、切碎器(16)、卸粮筒(17)、发动机后处理(18)、空气滤清器(19)、水箱(20)、粮箱(24)、驾驶室(25),所述过桥(1)、所述集石槽(2)、所述变速箱(4)、所述风机(6)、所述推运搅龙(7)、所述驾驶室(25)均安装在所述车体(26)的前部,所述预清选筛(8)、所述回送盘(9)、所述籽粒升运器(10)、所述上筛(11)、所述下筛(12)、所述杂余升运器(13)、所述排草轮(14)、所述粮箱(24)均安装在所述车体(26)的中部,所述后桥(15)、所述切碎器(16)、所述卸粮筒(17)、所述发动机后处理(18)、所述空气滤清器(19)、所述水箱(20)均安装在所述车体(26)的后部。
  6. 根据权利要求5所述的谷物联合收割机,其特征在于,所述集石槽(2)位于所述过桥(1)的后侧,所述变速箱(4)位于所述集石槽(2)的下方,所述推运搅龙(7)位于一对所述轴流滚筒(5)的下方,所述风机(6)位于所述推运搅龙(7)的下方,所述预清选筛(8)位于所述回送盘(9)的前侧下方,所述上筛(11)位于所述回送盘(9)的下方,所述下筛(12)位于所述上筛(11)的下方,所述籽粒升运器(10)以及所述杂余升运器(13)位于所述下筛(12)的下方,所述籽粒升运器(10)位于所述杂余升运器(13)的前侧,所述排草轮(14)位于所述回送盘(9)的上方,所述后桥(15)以及所述切碎器(16)位于所述车体(26)的后部下方,所述水箱(20)、所述空气滤清器(19)、所述发动机后处理(18)以及所述卸粮筒(17)由所述车体(26)的前部至后部依次 设置,所述粮箱(24)位于所述车体(26)的中部上方,所述驾驶室(25)位于所述车体(26)的前部上方。
  7. 根据权利要求5所述的谷物联合收割机,其特征在于,所述粮箱(24)设有第一粮箱底搅龙(27)以及第二粮箱底搅龙(28),所述预清选筛(8)设有筛箱驱动轴(29),所述风机(6)、所述籽粒升运器(10)、所述切碎器(16)、所述排草轮(14)、所述第一粮箱底搅龙(27)以及所述第二粮箱底搅龙(28)、所述筛箱驱动轴(29)均与所述分动箱(22)连接。
  8. 根据权利要求1所述的谷物联合收割机,其特征在于,各所述轴流滚筒(5)的延伸方向与所述车体(26)的前后方向一致。
  9. 根据权利要求7所述的谷物联合收割机,其特征在于,所述风机(6)、所述籽粒升运器(10)、所述切碎器(16)、所述排草轮(14)、所述第一粮箱底搅龙(27)以及所述第二粮箱底搅龙(28)、所述筛箱驱动轴(29)的动力输入均来自所述分动箱(22)。
  10. 根据权利要求1所述的谷物联合收割机,其特征在于,所述分动箱(22)连接有行走泵(30)、卸粮机构(31)、切碎排草机构(32)、割台机构(33)、清选机构(34)以及集粮机构(35)。
PCT/CN2023/084493 2022-10-28 2023-03-28 谷物联合收割机 WO2024087500A1 (zh)

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CN115643893A (zh) * 2022-10-28 2023-01-31 潍柴雷沃智慧农业科技股份有限公司 一种谷物联合收割机

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