WO2024077883A1 - 废旧电池梯次利用自动检测设备 - Google Patents

废旧电池梯次利用自动检测设备 Download PDF

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Publication number
WO2024077883A1
WO2024077883A1 PCT/CN2023/085060 CN2023085060W WO2024077883A1 WO 2024077883 A1 WO2024077883 A1 WO 2024077883A1 CN 2023085060 W CN2023085060 W CN 2023085060W WO 2024077883 A1 WO2024077883 A1 WO 2024077883A1
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WO
WIPO (PCT)
Prior art keywords
conveyor belt
pneumatic telescopic
plate
fixedly connected
lithium battery
Prior art date
Application number
PCT/CN2023/085060
Other languages
English (en)
French (fr)
Inventor
李爱霞
谢英豪
余海军
张学梅
李长东
Original Assignee
广东邦普循环科技有限公司
湖南邦普循环科技有限公司
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Application filed by 广东邦普循环科技有限公司, 湖南邦普循环科技有限公司 filed Critical 广东邦普循环科技有限公司
Publication of WO2024077883A1 publication Critical patent/WO2024077883A1/zh

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Definitions

  • the present application relates to the technical field of battery detection devices, for example, to an automatic detection device for recycling waste batteries.
  • cascade utilization is to continuously “downgrade” the battery until the last bit of its value is squeezed out. Before the battery is recycled, it is necessary to test the waste batteries so that they can be classified and used.
  • the "battery testing device" disclosed in the Chinese patent includes a testing support plate, a straight tooth is fixedly connected to the middle part of the upper part of the testing support plate, and T-shaped slide rails fixedly connected to the testing support plate are arranged on both sides of the straight tooth, a sliding box is slidably connected to the upper part of the T-shaped slide rail, and a T-shaped slide groove with a conductive strip inlaid on the upper part is opened below the sliding box at the periphery of the T-shaped slide rail, and a gantry is fixedly connected to the upper part of the T-shaped slide rail at one end of the testing support plate, and an X-ray non-destructive detector is fixedly connected to the top of the gantry, and a lithium battery pack detector is fixedly installed at a corner above the testing support plate.
  • This application connects the conductive sheet on the T-shaped slide rail with the positive sliding connection assembly and the negative sliding connection assembly, so that the X-ray non-destructive detector and the lithium battery pack detector are automatically tested during the battery transportation process, replacing the traditional manual single feeding and testing, and greatly improving the quality and efficiency of battery testing.
  • the present application provides an automatic detection device for the recycling of waste batteries to solve the technical problems mentioned in the above background technology, avoid the operation of manual battery detection, and improve the safety of the device.
  • the present application provides an automatic detection device for recycling waste batteries, including a conveying mechanism, A discharge mechanism, a moving mechanism and a detection platform, wherein the discharge mechanism is arranged on one side of the conveying mechanism, the detection platform is located between the conveying mechanism and the discharge mechanism, the moving mechanism is arranged above the detection platform, and the bottom surfaces at both ends of the moving mechanism are fixedly connected to the top surfaces of the conveying mechanism and the discharge mechanism respectively,
  • the conveying mechanism comprises a first conveyor belt, the top surface of the first conveyor belt is provided with a lithium battery pack, the top surface of one end of the first conveyor belt close to the discharge mechanism is fixedly connected with a first infrared sensor, and the moving mechanism comprises two support beams, and a clamp is movably connected between the two support beams.
  • the holding assembly comprises a fourth pneumatic telescopic rod fixedly mounted on one side wall of each support beam away from the clamping assembly, the telescopic end of the fourth pneumatic telescopic rod is connected with a pressure plate, the pressure plate comprises a transverse section and a vertical section connected to each other, the transverse section and the vertical section form an "L"-shaped structure, the top of the transverse section is connected to the telescopic end of the fourth pneumatic telescopic rod; a conductive touch plate is fixedly connected to the bottom of the transverse section of the pressure plate, a powered cable is fixedly connected to the outer side of the vertical section of the pressure plate, both side walls of the test bench are fixedly connected with a conductivity tester, and the bottom end of the powered cable is electrically connected to the conductivity tester of the same side arm.
  • FIG1 is a schematic diagram of the three-dimensional structure of an automatic detection device for recycling waste batteries of the present application
  • FIG2 is an enlarged view of the structure of point A in FIG1 of an automatic detection device for recycling waste batteries of the present application;
  • FIG3 is an enlarged view of the structure at B in FIG1 of an automatic detection device for recycling waste batteries of the present application;
  • FIG4 is a schematic diagram of the internal structure of an automatic detection device for recycling waste batteries according to the present application from a side view;
  • FIG5 is an enlarged view of the structure at C in FIG4 of an automatic detection device for recycling waste batteries of the present application
  • FIG6 is a schematic diagram of the structure of a clamping assembly of an automatic detection device for recycling waste batteries of the present application
  • FIG. 7 is a cross-sectional view of the internal structure of the first conveyor belt of an automatic detection device for recycling waste batteries of the present application.
  • Conveying mechanism 10. Conveyor belt support; 11. First conveyor belt; 12. Positioning assembly; 121. Guide belt; 122, transmission wheel; 123, support plate; 124, rotating shaft; 13, lithium battery pack; 131, conductive pile head; 14, first infrared sensor; 15, roller; 16, motor; 2, discharge mechanism; 21, second conveyor belt; 22, first pneumatic telescopic rod; 23, diversion slot plate; 24, push plate; 25, second infrared sensor; 3, moving mechanism; 31, support beam; 32, clamping assembly; 321, driving member; 322, guide wheel; 323, second pneumatic telescopic rod; 324, fixing plate; 325, side plate; 326, third pneumatic telescopic rod; 327, clamping plate; 328, anti-slip pad; 329, guide rod; 33, limit slot plate; 34, fourth pneumatic telescopic rod; 341, pressure plate; 342, conductive touch plate; 343, power cable; 4, support base; 5, test bench; 51, conductive Tester; 52. Support column.
  • an automatic detection device for recycling waste batteries comprising a conveying mechanism 1, a discharging mechanism 2, a moving mechanism 3 and a detection platform 5, wherein the discharging mechanism 2 is arranged on one side of the conveying mechanism 1, the detection platform 5 is located between the conveying mechanism 1 and the discharging mechanism 2, the moving mechanism 3 is arranged above the detection platform 5, the bottom surfaces of both ends of the moving mechanism 3 are respectively fixedly connected to the top surfaces of the conveying mechanism 1 and the top surfaces of the discharging mechanism 2, the conveying mechanism 1 comprises a first conveyor belt 11, the top surface of the first conveyor belt 11 is provided with a lithium battery pack 13, the lithium battery pack 13 is assembled by welding a plurality of battery cells in series and in parallel, and the positive and negative electrodes of the lithium battery pack 13 are realized by a conductive pile head 131
  • the first conveyor belt 11 is connected to the discharge mechanism 2, and the top surface of one end of the first conveyor belt 11 is fixedly connected to the first infrared sensor 14.
  • the moving mechanism 3 includes two support beams 31, and a clamping assembly 32 is movably connected between the two support beams 31.
  • a fourth pneumatic telescopic rod 34 is fixedly installed on the side wall of each support beam 31 away from the clamping assembly 32.
  • the bottom end of the fourth pneumatic telescopic rod 34 is connected to a pressing plate 341.
  • the pressing plate 341 includes a transverse section and a vertical section connected to each other. The transverse section and the vertical section form an "L"-shaped structure.
  • the top of the transverse section is connected to the telescopic end of the fourth pneumatic telescopic rod 34; the bottom of the transverse section of the pressing plate 341 is fixedly connected to a conductive touch plate 342, and the outer side of the vertical section of the pressing plate 341
  • a power cable 343 is fixedly connected, and the two side walls of the test table 5 are fixedly connected with a conductivity tester 51.
  • the bottom end of the power cable 343 is electrically connected to the conductivity tester 51 of the same side arm.
  • the lithium battery pack 13 placed thereon is transported and moved by the first conveyor belt 11.
  • the first conveyor belt 11 automatically stops, and the driving member 321 controls the second pneumatic telescopic rod 323 to lower the fixed plate 324 to the top of the lithium battery pack 13.
  • the third pneumatic telescopic rod 326 pulls the clamping plate 327 to clamp the two sides of the lithium battery pack 13, and then the driving member 321 drives the guide wheel 322 in the limit slot plate 33.
  • a limiting slot plate 33 is provided on one side wall of each support beam 31 close to the clamping assembly 32.
  • the clamping assembly 32 includes a driving member 321. Both sides of the driving member 321 are rotatably connected to guide wheels 322.
  • the holding assembly 32 is movably connected to the limiting slot plates 33 of the two support beams 31 through the guide wheel 322; through the setting of the limiting slot plates 33, the clamping assembly 32 uses the limiting slot plates 33 to limit the rolling of the guide wheel 322 when moving, so that the clamping assembly 32 can better move the lithium battery pack 13.
  • both ends of the driving member 321 are connected to the second pneumatic telescopic rod 323, a servo motor is provided inside the driving member 321 for transmission connection with the guide wheel 322, the bottom end of the second pneumatic telescopic rod 323 is connected to a fixing plate 324, the bottom surface of the fixing plate 324 is connected to two side plates 325, a guide rod 329 is inserted between the two side plates 325, and two third pneumatic telescopic rods 326 are connected to the middle of the bottom surface of the fixing plate 324, one end of each third pneumatic telescopic rod 326 is fixedly connected to a clamping plate 327, and each clamping plate 328 is fixedly connected to the clamping plate 329.
  • each clamping plate 327 is provided with an anti-skid pad 328 on the side facing the third pneumatic telescopic rod 326.
  • the second pneumatic telescopic rod 323 is controlled by the driving member 321 to lower the fixing plate 324 to the top of the lithium battery pack 13, and the clamping plate 327 is pulled by the third pneumatic telescopic rod 326 to clamp the two sides of the lithium battery pack 13, so that the device can use the clamping assembly 32 to automatically transport the battery.
  • the anti-skid pad 328 is provided to make the clamping plate 327 more stable and less likely to slip when clamping the lithium battery pack 13.
  • connection between the components may include, for example, welding, bolting, plug-in, and other fixed connection methods.
  • the discharge mechanism 2 includes a second conveyor belt 21, and first pneumatic telescopic rods 22 are provided on both sides of the top surface of the second conveyor belt 21.
  • a diverter slot plate 23 is provided on one side of each first pneumatic telescopic rod 22.
  • the first pneumatic telescopic rods 22 and the diverter slot plates 23 are alternately arranged on both sides of the second conveyor belt 21.
  • One end of the diverter slot plate 23 is fixedly connected to the outer wall of the second conveyor belt 21.
  • the diverter slot plate 23 is used to temporarily place the lithium battery pack 13 pushed out by the first pneumatic telescopic rod 22 so that the user can remove the battery.
  • the telescopic end of the first pneumatic telescopic rod 22 is connected to a push plate 24, and a second infrared sensor 25 is installed on the top surface of the fixed end of the first pneumatic telescopic rod 22.
  • the lithium battery pack 13 moving on the second conveyor belt 21 is sensed and detected when passing through the second infrared sensor 25.
  • the lithium battery pack 13 is pushed onto the diversion trough plate 23 by the first pneumatic telescopic rod 22 and the push plate 24 according to the corresponding battery capacity.
  • the user removes the sorted lithium battery packs 13 and stores them separately.
  • the conveying mechanism 1 on both sides of the lithium battery pack 13 is provided with a positioning assembly 12 , and the top surface of the lithium battery pack 13 is provided with a conductive pile head 131 , and the positioning assembly 12 is used to correct the position of the lithium battery pack 13 .
  • the positioning assembly 12 includes a guide belt 121, a transmission wheel 122, a support plate 123 and a rotating shaft 124.
  • the inner wall of the guide belt 121 is movably connected to the transmission wheel 122, the bottom end of the transmission wheel 122 is fixedly connected to the rotating shaft 124, the bottom end of the rotating shaft 124 is rotatably connected to the support plate 123, and one side of the bottom of the support plate 123 is fixedly connected to the outer wall of the first conveyor belt 11.
  • the guide belt 121 is used to contact the outer surface of the lithium battery pack 13 and move synchronously and limit the position, so that the lithium battery pack 13 is in the first conveyor belt.
  • the conveyor belt 11 is not easily offset, which facilitates better positioning during subsequent inspection.
  • the conveying mechanism 1 also includes a roller 15 and two conveyor belt brackets 10.
  • the roller 15 is arranged between the two conveyor belt brackets 10.
  • the first conveyor belt 11 is mounted on the roller 15.
  • a motor 16 is fixedly installed on the outer side of one of the conveyor belt brackets 10.
  • One end of the roller 15 is fixedly connected to the shaft end of the motor 16.
  • the motor 16 and the roller 15 are also arranged inside the discharge mechanism 2, so that the first conveyor belt 11 and the positioning assembly 12 transport and move the lithium battery pack 13.
  • a support column 52 is fixedly connected to the bottom surface of the testing platform 5 , and the support column 52 supports the bottom surface of the testing platform 5 , so that the lithium battery pack 13 can be stably tested.
  • a support base 4 is provided under the conveying mechanism 1 and the discharge mechanism 2.
  • the top surface of the support base 4 is fixedly connected to the bottom surface of the first conveyor belt 11 and the bottom surface of the second conveyor belt 21.
  • the first conveyor belt 11 and the second conveyor belt 21 can be stably used on the ground.
  • the method of using the device and the working principle are as follows: when in use, the user places the lithium battery pack 13 on the first conveyor belt 11, then connects the device to a power source, starts the first conveyor belt 11 and the second conveyor belt 21, and the first conveyor belt 11 transports and moves the lithium battery pack 13 placed thereon.
  • the first conveyor belt 11 automatically stops, and the driving member 321 controls the second pneumatic telescopic rod 323 to lower the fixing plate 324 to the top of the lithium battery pack 13, and the third pneumatic telescopic rod 326 pulls the clamping plate 327 to clamp the two sides of the lithium battery pack 13, and then the driving member 321 drives the guide wheel 322 to move in the limiting slot plate 33 to transfer the lithium battery pack 13 to the testing platform 5, and the fourth pneumatic telescopic rod 34 pushes the pressing plate 341 downward to make the conductive contact plate 342 contact with the conductive pile head 131 on the lithium battery pack 13, and the conductivity tester 51 and the energized cable 343 are used to test the conductive contact plate 342.
  • the conductive post 131 pressed by the conductive touch plate 342 applies an AC voltage signal of known frequency and amplitude, and measures the AC current value in phase with the voltage.
  • the ratio of the AC current component to the AC voltage is the conductivity of the lithium battery pack 13.
  • the battery capacity of the lithium battery pack 13 is judged by the conductivity value detected by the conductivity tester 51.
  • the pressing plate 341 is pulled up by the fourth pneumatic telescopic rod 34, and the clamping assembly 32 moves the lithium battery pack 13 on the roller 15 to the second conveyor belt 21.
  • the clamping of the lithium battery pack 13 is released by the third pneumatic telescopic rod 326, and the lithium battery pack 13 is transported by the second conveyor belt 21.
  • the lithium battery pack 13 moved on the second conveyor belt 21 is sensed and detected when passing through the second infrared sensor 25.
  • the lithium battery pack 13 is classified according to the corresponding battery capacity.
  • the first pneumatic telescopic rod 22 and the push plate 24 are used to push the lithium battery pack 13 to the diversion trough plate 23, and the user removes the sorted lithium battery packs 13 and stores them separately.
  • the fourth pneumatic telescopic rod 34 pushes the pressing plate 341 downward to make the conductive contact plate 342 contact the conductive pile head 131 on the lithium battery pack 13, and the conductivity tester 51 and the power cable 343 are used to detect the conductivity of the conductive pile head 131 pressed down by the conductive contact plate 342.
  • the battery capacity of the lithium battery pack 13 is determined by the conductivity value detected by the conductivity tester 51, so that the device can automatically clean up the waste batteries. Capacity detection is performed to avoid manual battery detection operations, improve the safety of the device, and enable users to classify waste batteries according to their capacities for subsequent battery recycling.
  • the lithium battery pack 13 that has been inspected on the roller 15 is moved to the second conveyor belt 21 by the clamping assembly 32, and the clamping of the lithium battery pack 13 is released by the third pneumatic telescopic rod 326, and the lithium battery pack 13 is transported by the second conveyor belt 21.
  • the lithium battery pack 13 moved on the second conveyor belt 21 is sensed and detected when passing through the second infrared sensor 25, and is classified according to the corresponding battery capacity.
  • the lithium battery pack 13 is pushed to the diversion trough plate 23 by the first pneumatic telescopic rod 22 and the push plate 24, and the user removes the sorted lithium battery packs 13 and stores them separately.
  • the guide belt 121 contacts the surface of the lithium battery pack 13 and moves synchronously and limits the position, so that the lithium battery pack 13 is not easily displaced on the first conveyor belt 11, which is convenient for better positioning during subsequent inspection.

Abstract

本申请公开了一种废旧电池梯次利用自动检测设备,包括输送机构、排出机构、移动机构和检测台,所述排出机构设置在输送机构的一侧,所述检测台位于输送机构和排出机构之间,所述移动机构设置在检测台的上方。本申请通过第四气动伸缩杆推动压板下压使导电触板与锂电池组上的导电桩头进行接触,通过电导测试仪和通电线缆对导电触板下压触的导电桩头进行电导检测,通过电导测试仪检测出的电导值来判断锂电池组的电池容量,使得本装置能够自动对废旧电池进行容量检测。

Description

废旧电池梯次利用自动检测设备
本公开要求在2022年10月10日提交中国专利局、申请号为202211230868.1的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及电池检测装置技术领域,例如涉及一种废旧电池梯次利用自动检测设备。
背景技术
目前国际上针对废旧电动车电池的回收利用分为两种,梯次利用和再生利用,所谓的梯次利用,就是将电池不断地“降级”利用,直至榨干它最后一丝价值,在电池进行梯次利用之前需要对废旧电池进行检测,以便进行分类使用。
相关技术中,如中国专利(公开号为:CN113655394B)公开的“一种电池检测设备”,包括检测支撑板,所述检测支撑板上方中部固定连接有直齿,所述直齿两侧设置有与检测支撑板固定连接的T型滑轨,所述T型滑轨上方滑动连接有滑移箱体,所述滑移箱体下方位于T型滑轨外围开设有上方镶嵌有导电条的T型滑槽,所述检测支撑板上位于一端部的T型滑轨上方固定连接有龙门架,所述龙门架的顶端内固定连接有X光无损检测仪,所述检测支撑板上方一角处固定安装有锂电池组检测仪。该申请通过在T型滑轨上导电片与正极滑动连接组件及负极滑动连接组件连接,使电池的输送过程中自动进行X光无损检测仪和锂电池组检测仪的检测,替代了传统的人工单个送料和检测,大幅提升了电池检测质量和效率。
但相关技术中的电池检测设备通常需要人工对设备进行完整性检测,但是仅通过对外表检测无法准确的对电池进行区分并梯次利用,且废旧电池的保存状态不同,在人工对废旧电池检测时,废旧电池容易发生危险,从而对检测人员造成伤害。
发明内容
本申请提供一种废旧电池梯次利用自动检测设备,以解决上述背景技术提到的技术问题,避免人工检测电池的操作,提高本装置的安全性。
本申请实施例提供一种废旧电池梯次利用自动检测设备,包括输送机构、 排出机构、移动机构和检测台,所述排出机构设置在所述输送机构的一侧,所述检测台位于所述输送机构和所述排出机构之间,所述移动机构设置在所述检测台的上方,所述移动机构的两端底面分别与所述输送机构的顶面和所述排出机构的顶面固定连接,所述输送机构包括第一传送带,所述第一传送带的顶面设置有锂电池组,所述第一传送带靠近所述排出机构的一端顶面固定连接有第一红外传感器,所述移动机构包括两个支撑梁,两个所述支撑梁之间活动连接有夹持组件,每个所述支撑梁远离所述夹持组件的一侧壁固定安装有第四气动伸缩杆,所述第四气动伸缩杆的伸缩端连接有压板,所述压板包括相互连接的横向段和竖向段,所述横向段和所述竖向段构成“L”型结构,所述横向段顶部与所述第四气动伸缩杆的伸缩端连接;所述压板的横向段底部固定连接有导电触板,所述压板的竖向段外侧固定连接有通电线缆,所述检测台的两侧壁均固定连接有电导测试仪,所述通电线缆的底端与同一侧臂的所述电导测试仪电性连接。
附图说明
图1为本申请一种废旧电池梯次利用自动检测设备的立体结构示意图;
图2为本申请一种废旧电池梯次利用自动检测设备图1中A处结构放大图;
图3为本申请一种废旧电池梯次利用自动检测设备图1中B处结构放大图;
图4为本申请一种废旧电池梯次利用自动检测设备的侧视内部结构示意图;
图5为本申请一种废旧电池梯次利用自动检测设备图4中C处结构放大图;
图6为本申请一种废旧电池梯次利用自动检测设备的夹持组件结构示意图;
图7为本申请一种废旧电池梯次利用自动检测设备的第一传送带内部结构剖视图。
图中:
1、输送机构;10、传送带支架;11、第一传送带;12、定位组件;121、
导向皮带;122、传动轮;123、支撑板;124、转动轴;13、锂电池组;131、导电桩头;14、第一红外传感器;15、滚轮;16、电机;2、排出机构;21、第二传送带;22、第一气动伸缩杆;23、分流槽板;24、推板;25、第二红外传感器;3、移动机构;31、支撑梁;32、夹持组件;321、驱动件;322、导轮;323、第二气动伸缩杆;324、固定板;325、侧板;326、第三气动伸缩杆;327、夹板;328、防滑垫;329、导杆;33、限位槽板;34、第四气动伸缩杆;341、压板;342、导电触板;343、通电线缆;4、支撑底座;5、检测台;51、电导 测试仪;52、支撑柱。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例进行描述,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
参照图1-7所示:一种废旧电池梯次利用自动检测设备,包括输送机构1、排出机构2、移动机构3和检测台5,排出机构2设置在输送机构1的一侧,检测台5位于输送机构1和排出机构2之间,移动机构3设置在检测台5的上方,移动机构3的两端底面分别与输送机构1的顶面和排出机构2的顶面固定连接,输送机构1包括第一传送带11,第一传送带11的顶面设置有锂电池组13,锂电池组13为多个电芯通过串联和并联的方式焊接组装成,通过导电桩头131实现锂电池组13的正负极连通,第一传送带11靠近排出机构2的一端顶面固定连接有第一红外传感器14,移动机构3包括两个支撑梁31,两个支撑梁31之间活动连接有夹持组件32,每个支撑梁31远离夹持组件32的一侧壁固定安装有第四气动伸缩杆34,第四气动伸缩杆34的底端连接有压板341,压板341包括相互连接的横向段和竖向段,横向段和竖向段构成“L”型结构,横向段顶部与第四气动伸缩杆34的伸缩端连接;压板341的横向段底部固定连接有导电触板342,压板341的竖向段外侧固定连接有通电线缆343,检测台5的两侧壁均固定连接有电导测试仪51,通电线缆343的底端与同一侧臂的电导测试仪51电性连接,通过第一传送带11将其上放置的锂电池组13进行输送移动,当锂电池组13移动到第一红外传感器14处后第一传送带11自动停止,驱动件321控制第二气动伸缩杆323将固定板324下放到锂电池组13顶部,通过第三气动伸缩杆326对夹板327的拉动对锂电池组13两侧进行夹持,然后通过驱动件321驱动导轮322在限位槽板33内移动,将锂电池组13移送到检测台5上,通过第四气动伸缩杆34推动压板341下压使导电触板342与锂电池组13上的导电桩头131进行接触,通过电导测试仪51和通电线缆343对导电触板342下压触的导电桩头131进行电导检测,通过电导测试仪51检测出的电导值来判断锂电池组13的电池容量,使得本装置能够自动对废旧电池进行容量检测,避免了人工检测电池的操作,提高了本装置的安全性,使得使用者可以根据废旧电池容量的不同进行分类以便后续针对电池梯次利用。
根据图1所示,每个支撑梁31靠近夹持组件32的一侧壁上设有限位槽板33,夹持组件32包括驱动件321,驱动件321两侧均转动连接有导轮322,夹 持组件32通过导轮322与两个支撑梁31的限位槽板33活动连接;通过限位槽板33的设置,使得夹持组件32在进行移动时利用限位槽板33对导轮322的滚动进行限位,以便夹持组件32更好地将锂电池组13移动。
根据图6所示,驱动件321的两端均连接有第二气动伸缩杆323,驱动件321的内部设置有伺服电机与导轮322之间传动连接,第二气动伸缩杆323的底端连接有固定板324,固定板324的底面连接有两个侧板325,两个侧板325之间穿插连接有导杆329,固定板324的底面中部连接有两个第三气动伸缩杆326,每个第三气动伸缩杆326的一端分别固定连接有夹板327,每个夹板327分别活动套接在导杆329的外壁,每个夹板327面向第三气动伸缩杆326的一侧设有防滑垫328,通过驱动件321控制第二气动伸缩杆323将固定板324下放到锂电池组13顶部,通过第三气动伸缩杆326对夹板327的拉动对锂电池组13两侧进行夹持,使得本装置能够利用夹持组件32对电池自动转运,通过防滑垫328的设置,使得夹板327夹持锂电池组13时更加稳定不易滑脱。
在一实施例中,部件之间的连接方式例如可以包括焊接固定、螺栓固定和插接固定等固定连接方式。
根据图1所示,排出机构2包括第二传送带21,第二传送带21的顶面两侧均设有第一气动伸缩杆22,每个第一气动伸缩杆22的一侧分别设置有分流槽板23,第一气动伸缩杆22和分流槽板23在第二传送带21两侧交错布置,分流槽板23的一端与第二传送带21的外壁固定连接,利用分流槽板23对第一气动伸缩杆22推出的锂电池组13进行临时放置,以便使用者将电池取下。
根据图3所示,第一气动伸缩杆22的伸缩端连接有推板24,第一气动伸缩杆22的固定端顶面安装有第二红外传感器25,第二传送带21上移动锂电池组13的在通过第二红外传感器25时被感应检测位置,通过对应电池容量进行分类利用第一气动伸缩杆22和推板24推动锂电池组13到分流槽板23上,使用者对分选出的锂电池组13取下并分别储存。
根据图1所示,锂电池组13两侧的输送机构1上均设有定位组件12,锂电池组13的顶面设有导电桩头131,利用定位组件12对锂电池组13进行位置纠正。
根据图5和图7所示,定位组件12包括导向皮带121、传动轮122、支撑板123和转动轴124,导向皮带121的内壁活动连接有传动轮122,传动轮122的底端固定连接有转动轴124,转动轴124底端转动连接有支撑板123,支撑板123的底部一侧与第一传送带11的外壁固定连接,通过导向皮带121和传动轮122的设置,使得锂电池组13在放置到第一传送带11上后移动过程中,利用导向皮带121与锂电池组13外表接触同步移动并限位,使锂电池组13在第一传 送带11上不易偏移,便于后续检测时更好地定位。
根据图7所示,输送机构1还包括滚轮15和两个传送带支架10,滚轮15设置在两个传送带支架10之间,第一传送带11套装在滚轮15上,其中一传送带支架10的外侧固定安装有电机16,滚轮15的一端与电机16的轴端固定连接,电机16和滚轮15同样设置在排出机构2的内部,使第一传送带11和定位组件12将锂电池组13进行输运移动。
根据图4所示,检测台5的底面固定连接有支撑柱52,通过支撑柱52对检测台5底面进行支撑,使锂电池组13能够稳定进行检测。
根据图1所示,输送机构1和排出机构2的下方均设置有支撑底座4,支撑底座4的顶面与第一传送带11的底面和第二传送带21的底面固定连接,通过支撑底座4的设置,使得第一传送带11和第二传送带21稳定在地面上使用。
本装置的使用方法及工作原理:使用时,使用者将锂电池组13放置在第一传送带11上,然后将本装置与电源接通,启动第一传送带11和第二传送带21,第一传送带11将其上放置的锂电池组13进行输送移动,当锂电池组13移动到第一红外传感器14处后第一传送带11自动停止,驱动件321控制第二气动伸缩杆323将固定板324下放到锂电池组13顶部,通过第三气动伸缩杆326对夹板327的拉动对锂电池组13两侧进行夹持,然后通过驱动件321驱动导轮322在限位槽板33内移动,将锂电池组13移送到检测台5上,通过第四气动伸缩杆34推动压板341下压使导电触板342与锂电池组13上的导电桩头131进行接触,通过电导测试仪51和通电线缆343对导电触板342下压触的导电桩头131施加一个已知频率和振幅的交流电压信号,测量出与电压同相位的交流电流值,其交流电流分量与交流电压的比值即为锂电池组13的电导,通过电导测试仪51检测出的电导值来判断锂电池组13的电池容量,在检测完成后通过第四气动伸缩杆34牵引压板341上升,夹持组件32将滚轮15上的锂电池组13移动到第二传送带21上,通过第三气动伸缩杆326松开对锂电池组13的夹持,通过第二传送带21进行输送,第二传送带21上移动锂电池组13的在通过第二红外传感器25时被感应检测位置,通过对应电池容量进行分类利用第一气动伸缩杆22和推板24推动锂电池组13到分流槽板23上,使用者对分选出的锂电池组13取下并分别储存。
与相关技术相比,本申请的有益效果包括:
1、本申请中,通过第四气动伸缩杆34推动压板341下压使导电触板342与锂电池组13上的导电桩头131进行接触,通过电导测试仪51和通电线缆343对导电触板342下压触的导电桩头131进行电导检测,通过电导测试仪51检测出的电导值来判断锂电池组13的电池容量,使得本装置能够自动对废旧电池进 行容量检测,避免了人工检测电池的操作,提高了本装置的安全性,使得使用者可以根据废旧电池容量的不同进行分类以便后续针对电池梯次利用。
2、本申请中,通过夹持组件32将滚轮15上检测完成的锂电池组13移动到第二传送带21上,通过第三气动伸缩杆326松开对锂电池组13的夹持,通过第二传送带21进行输送,第二传送带21上移动锂电池组13的在通过第二红外传感器25时被感应检测位置,通过对应电池容量进行分类利用第一气动伸缩杆22和推板24推动锂电池组13到分流槽板23上,使用者对分选出的锂电池组13取下并分别储存。
3、本申请中,通过导向皮带121和传动轮122的设置,使得锂电池组13在放置到第一传送带11上后移动过程中,利用导向皮带121与锂电池组13外表接触同步移动并限位,使锂电池组13在第一传送带11上不易偏移,便于后续检测时更好地定位。

Claims (10)

  1. 一种废旧电池梯次利用自动检测设备,包括输送机构(1)、排出机构(2)、移动机构(3)和检测台(5),所述排出机构(2)设置在所述输送机构(1)的一侧,所述检测台(5)位于所述输送机构(1)和所述排出机构(2)之间,所述移动机构(3)设置在所述检测台(5)的上方,所述移动机构(3)的两端底面分别与所述输送机构(1)的顶面和所述排出机构(2)的顶面固定连接,所述输送机构(1)包括第一传送带(11),所述第一传送带(11)的顶面设置有锂电池组(13),所述第一传送带(11)靠近所述排出机构(2)的一端顶面固定连接有第一红外传感器(14),所述移动机构(3)包括两个支撑梁(31),两个所述支撑梁(31)之间活动连接有夹持组件(32),每个所述支撑梁(31)远离所述夹持组件(32)的一侧壁固定安装有第四气动伸缩杆(34),所述第四气动伸缩杆(34)的伸缩端连接有压板(341),所述压板(341)包括相互连接的横向段和竖向段,所述横向段和所述竖向段构成“L”型结构,所述横向段顶部与所述第四气动伸缩杆(34)的伸缩端连接;所述压板(341)的横向段底部固定连接有导电触板(342),所述压板(341)的竖向段外侧固定连接有通电线缆(343),所述检测台(5)的两侧壁均固定连接有电导测试仪(51),所述通电线缆(343)的底端与同一侧壁的所述电导测试仪(51)电性连接。
  2. 根据权利要求1所述的一种废旧电池梯次利用自动检测设备,其中,每个所述支撑梁(31)靠近所述夹持组件(32)的一侧壁上设有限位槽板(33),所述夹持组件(32)包括驱动件(321),所述驱动件(321)两侧均转动连接有导轮(322),所述夹持组件(32)通过所述导轮(322)与两个所述支撑梁(31)的所述限位槽板(33)活动连接。
  3. 根据权利要求2所述的一种废旧电池梯次利用自动检测设备,其中,所述驱动件(321)的两端均连接有第二气动伸缩杆(323),所述第二气动伸缩杆(323)的底端连接有固定板(324),所述固定板(324)的底面连接有两个侧板(325),两个所述侧板(325)之间穿插连接有导杆(329),所述固定板(324)的底面中部连接有两个第三气动伸缩杆(326),每个所述第三气动伸缩杆(326)的一端分别固定连接有夹板(327),每个所述夹板(327)分别活动套接在所述导杆(329)的外壁,每个所述夹板(327)面向所述第三气动伸缩杆(326)的一侧设有防滑垫(328)。
  4. 根据权利要求1所述的一种废旧电池梯次利用自动检测设备,其中,所述排出机构(2)包括第二传送带(21),所述第二传送带(21)的顶面两侧均设有第一气动伸缩杆(22),每个所述第一气动伸缩杆(22)的一侧分别设置有分流槽板(23),所述第一气动伸缩杆(22)和所述分流槽板(23)在所述第二传送带(21)两侧交错布置,所述分流槽板(23)的一端与所述第二传送 带(21)的外壁固定连接。
  5. 根据权利要求4所述的一种废旧电池梯次利用自动检测设备,其中,所述第一气动伸缩杆(22)的伸缩端连接有推板(24),所述第一气动伸缩杆(22)的固定端顶面安装有第二红外传感器(25)。
  6. 根据权利要求1所述的一种废旧电池梯次利用自动检测设备,其中,所述锂电池组(13)两侧的输送机构(1)上均设有定位组件(12),所述锂电池组(13)的顶面设有导电桩头(131)。
  7. 根据权利要求6所述的一种废旧电池梯次利用自动检测设备,其中,所述定位组件(12)包括导向皮带(121)、传动轮(122)、支撑板(123)和转动轴(124),所述导向皮带(121)的内壁活动连接有传动轮(122),所述传动轮(122)的底端固定连接有转动轴(124),所述转动轴(124)底端转动连接有支撑板(123),所述支撑板(123)的底部一侧与所述第一传送带(11)的外壁固定连接,当所述锂电池组(13)放置在所述第一传送带(11)上移动时,可利用所述导向皮带(121)与所述锂电池组(13)的外表接触实现同步移动并限位。
  8. 根据权利要求1所述的一种废旧电池梯次利用自动检测设备,其中,所述输送机构(1)还包括滚轮(15)和两个传送带支架(10),所述滚轮(15)设置在所述两个传送带支架(10)之间,所述第一传送带(11)套装在所述滚轮(15)上,其中一所述传送带支架(10)的外侧固定安装有电机(16),所述滚轮(15)的一端与所述电机(16)的轴端固定连接。
  9. 根据权利要求1所述的一种废旧电池梯次利用自动检测设备,其中,所述检测台(5)的底面固定连接有支撑柱(52)。
  10. 根据权利要求1所述的一种废旧电池梯次利用自动检测设备,其中,所述输送机构(1)和所述排出机构(2)的下方均设置有支撑底座(4),所述支撑底座(4)的顶面与所述第一传送带(11)的底面和所述第二传送带(21)的底面固定连接。
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