WO2024051549A1 - 螺杆阀及其出胶控制方法 - Google Patents

螺杆阀及其出胶控制方法 Download PDF

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Publication number
WO2024051549A1
WO2024051549A1 PCT/CN2023/115702 CN2023115702W WO2024051549A1 WO 2024051549 A1 WO2024051549 A1 WO 2024051549A1 CN 2023115702 W CN2023115702 W CN 2023115702W WO 2024051549 A1 WO2024051549 A1 WO 2024051549A1
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WIPO (PCT)
Prior art keywords
screw
glue
magnetic
stator
valve
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PCT/CN2023/115702
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English (en)
French (fr)
Inventor
吕杰
曲东升
张晋
李长峰
张博文
赵亚军
孙培
Original Assignee
常州铭赛机器人科技股份有限公司
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Publication of WO2024051549A1 publication Critical patent/WO2024051549A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet

Definitions

  • the present application relates to the technical field of screw valves, and in particular to a screw valve and a glue discharging control method thereof.
  • Magnetic glue refers to the glue containing iron oxide particles. This type of glue has a high content of metal particles, so it has the characteristics of high density and low glue viscosity. Since the iron oxide particles contained in the magnet will affect the glue output control of the existing screw valve, the existing screw valve and dispensing controller cannot control the glue output stably and accurately, especially the small glue amount. Glue dispensing accuracy, and glue dripping problem is serious.
  • This application aims to solve at least one of the technical problems existing in the prior art.
  • this application proposes a screw valve and a glue output control method thereof, which have the advantages of high precision in controlling the amount of magnetic glue, enabling trace amounts of magnetic glue to be discharged, and effectively preventing magnetic glue dripping.
  • a screw valve includes: a valve seat; a driving member installed on the valve seat; a stator assembly disposed on the valve seat, the stator assembly The upper end is provided with a glue inlet; a screw, the screw is movably connected to the stator assembly, the screw is drivingly connected to the power output end of the driving member to drive the screw to rotate, the screw has a spiral groove, and the screw is The spiral groove is connected to the glue inlet; the needle is located below the stator assembly, the needle is connected to the stator assembly, and the channel inside the needle is connected to the spiral groove.
  • the screw or the stator assembly has magnetism. When the magnetic glue flows in the spiral groove, the magnetic screw or the stator assembly has magnetic attraction to the iron oxide particles in the magnetic glue, which offsets the oxidation in the magnetic glue. Gravity of iron particles.
  • the magnetic screw or stator assembly when the screw valve rotates to discharge glue, the magnetic screw or stator assembly will have a magnetic attraction to the iron oxide particles in the magnetic glue.
  • the magnetic attraction can offset the gravity of the iron oxide particles themselves and avoid The gravity of the iron oxide particles itself affects the control of the glue output, thus making the glue output control highly accurate.
  • the magnetic attraction of the screw or stator assembly can offset the influence of the self-gravity of the iron oxide particles on the glue output, and can stably achieve trace amounts of glue output.
  • the metal particles in the magnetic glue are high in content and density, resulting in a low glue viscosity, and the glue output will be affected by the gravity of the metal particles.
  • the glue output will also be unstable.
  • the screw valve of the present application can effectively avoid these problems, achieve stable glue output, and achieve trace amounts of glue.
  • the iron oxide particles in the magnet can be adsorbed by the screw or stator assembly, thereby effectively preventing the magnet from automatically leaking due to the iron oxide particles. liquid phenomenon, thereby achieving rapid glue cutting and preventing magnetic glue dripping.
  • the stator assembly includes: a stator, the stator is installed on the valve seat, the glue inlet is provided at the upper end of the stator, the screw is movably connected to the stator; and a nesting member, the nesting member is provided with Between the stator and the screw, the nesting piece is fixedly connected to the stator, and the screw rotates in the nesting piece; the nesting piece is magnetic.
  • a fastener is provided at the lower end of the stator, a part of the needle is installed in the fastener, and the fastener is fixedly connected to the stator.
  • the fastener plays a role in fastening the needle and facilitates the installation of the needle.
  • both the stator and the fastener are made of diamagnetic material. Both the stator and fasteners act as magnetic isolation to prevent external magnetic fields from affecting the The magnetic interference of the screw or nesting piece also prevents the influence of the external magnetic field on the iron oxide particles in the magnet.
  • the outer surface of the nesting member is a conical surface.
  • the outer side of the nesting piece is set into a conical side, which can well ensure the coaxiality between the nesting piece and the screw, as well as the nesting piece and the stator.
  • the conical side can well eliminate the trouble when installing the nesting piece. Clearance requirements between nesting piece and stator.
  • the stator is provided with an anti-loosening screw, the anti-loosening screw is threadedly connected to the stator, and the anti-loosening screw is pressed against the outer wall of the nesting piece to prevent the nesting piece from loosening. Tightening the locking screws can prevent the nesting piece from loosening, making the assembly of the nesting piece in the stator more stable and avoiding unstable glue output caused by loosening of the nesting piece.
  • the application also provides a glue discharging control method of a screw valve.
  • the screw valve includes a driving member, a stator assembly, a screw, a needle and a fastener.
  • the stator assembly includes a stator and a nesting member.
  • the stator assembly includes: The upper end is provided with a glue liquid inlet, and the screw has a spiral groove. The spiral groove is used to communicate with the glue liquid inlet.
  • the glue discharging control method includes the following steps:
  • the glue dispensing control method of the screw valve in this application controls F1 ⁇ F2 and F1 + F3 ⁇ F2 + F4.
  • the screw valve is discharging glue
  • the magnetic attraction of the screw or the nest can offset the gravity of the iron oxide particles.
  • the magnetic glue output is stable, the glue output control accuracy is high, and trace amounts of glue can be realized.
  • the glue discharging control method also includes: S4, during the forward rotation of the screw, control the fluid pressure at the glue inlet and the fluid pressure at the lower end of the spiral groove, wherein, The fluid pressure at the lower end of the spiral groove is Fa, and the fluid pressure at the inlet of the glue liquid is Fb. Fa and Fb are both in the downward direction, where Fa ⁇ Fb, so that the magnetic glue rotates during the rotation of the screw and the Under the action of the magnetic attraction force F1, it moves toward the lower end of the spiral groove and enters the needle from the lower end of the spiral groove to control the amount of glue and ensure stable glue dispensing.
  • step S4 the glue discharging control method also includes:
  • the screw reversal time t can effectively prevent the magnetic glue from dripping due to the inertia of motion, so that the magnetic glue in the spiral groove has a thrust opposite to the direction of movement when reversing, which can quickly stop the glue dispensing.
  • F2 ⁇ F1+F3 during the reversal of the screw and when it stops rotating, the screw or the nesting piece has an adsorption effect on the iron oxide particles in the magnetic glue, which can effectively avoid leakage of the magnetic glue, and can also further achieve rapid Stop the glue discharging effect.
  • step S1 the amount of magnetization applied to the screw or the nesting piece is ⁇ , and the range of ⁇ is 5mT ⁇ 300mT. Controlling the amount of magnetization ⁇ can prevent the magnetic attraction force from being too large due to too much magnetization, and the iron oxide particles in the magnet being difficult to discharge from the spiral groove with the magnet due to the magnetic attraction force being too small, while the magnetization amount is too small. , it is difficult to realize that the magnetic attraction force offsets the influence of the self-weight of iron oxide particles on the amount of magnetic glue produced.
  • the rotation speed of the screw is v, v ⁇ 300 rpm. If the screw speed is controlled within 300 rpm, the glue output accuracy can be controlled more accurately. If the screw speed exceeds 300 rpm, the glue output accuracy will decrease.
  • step S5 the reversal time of the screw is 0.1 seconds ⁇ t ⁇ 0.6 seconds.
  • F2 is the gravity of the iron oxide particles added to the magnetic gel and is a known quantity. Setting F2+F4-(F1+F3) ⁇ F2 can make the effect of magnetic attraction F1 on the precision control of glue output more stable, the glue output more stable, and the glue output precision control higher.
  • step S5 0.5 ⁇ F2 ⁇ F1+F3-F2 ⁇ F2, and F1+F3-F2 ⁇ Fa-Fb.
  • the effect of the magnetic attraction force F1 on preventing dripping of magnetic glue can be made more stable, and the stability of the effect of quickly stopping glue dispensing can be further improved.
  • K is a constant.
  • the value range of the constant K is 0.001 ⁇ F2 ⁇ 0.05 ⁇ F2, including the endpoint values 0.001 ⁇ F2 and 0.05 ⁇ F2.
  • F2 is the gravity of the iron oxide particles added to the magnetic gel and is a known quantity. In this way, the thrust F4 can be controlled and adjusted by adjusting the rotation speed of the screw, which facilitates control of the accuracy of the glue output.
  • the beneficial effect of this application is that by controlling F1 ⁇ F2, and F1+F3 ⁇ F2+F4 during the rotation of the screw valve to discharge the glue, the magnetic screw or nesting set will remove the iron oxide particles in the magnetic glue. It has magnetic attraction.
  • the magnetic attraction can offset the gravity of the iron oxide particles themselves, preventing the gravity of the iron oxide particles from affecting the control of the glue output.
  • the magnetic glue output Under the thrust of the screw, the magnetic glue output is stable and the glue output control accuracy is high. , and can achieve micro-amount glue dispensing.
  • the influence of the self-gravity of the iron oxide particles on the amount of glue is offset, and trace amounts of glue can be stably realized.
  • the magnet without the magnetic attraction of the screw or insert, due to the iron oxide particles in the magnet, the magnet has a high content of metal particles, a high density, and a low glue viscosity, so the glue output will be greatly affected by the gravity of the metal particles. Increase, and the glue output will also be unstable.
  • the screw valve of the present application can effectively avoid these problems, achieve stable glue output, and achieve trace amounts of glue.
  • the iron oxide particles in the magnetic gel can be adsorbed by the screw or the nesting set, thus effectively preventing the magnetic gel from being automatically damaged by the iron oxide particles. Liquid leakage occurs, thereby achieving rapid glue cutting and preventing magnetic glue dripping.
  • Figure 1 is a schematic cross-sectional structural diagram of the screw valve of the present application.
  • Figure 2 is an enlarged view of point A in Figure 1;
  • Figure 3 is a schematic flow chart of the glue discharging control method of the screw valve of the present application.
  • Figure 4 is another schematic flow chart of the glue discharging control method of the screw valve of the present application.
  • Screw valve 1. Valve seat; 2. Driving piece; 3. Stator assembly; 4. Screw; 5. Nesting piece; 6. Needle; 7. Fasteners; 8. Locking screws; 9. Rubber barrel ; 10. Stator; glue inlet 11; spiral groove 12.
  • connection should be understood in a broad sense.
  • connection or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • a screw valve 100 of the present application includes a valve seat 1 , a driving member 2 , a stator assembly 3 , a screw 4 and a needle 6 .
  • the driving part 2 is installed on the valve seat 1
  • the stator assembly 3 is arranged on the valve seat 1
  • the upper end of the stator assembly 3 is provided with a glue inlet 11
  • one side of the stator assembly 3 is provided with a glue barrel 9.
  • the glue liquid inlet 11 is connected with the glue barrel 9 through an internal channel or an internal pipeline.
  • the screw rod 4 is movably connected to the stator assembly 3, and the screw rod 4 is drivingly connected to the power output end of the driving member 2 to drive the screw rod 4 to rotate.
  • the screw 4 has a spiral groove 12, which is connected with the glue inlet 11.
  • the lower end of the spiral groove 12 is point a, and the glue inlet 11 is point b.
  • the needle 6 is located below the stator assembly 3 and is connected to the stator assembly 3.
  • the channel inside the needle 6 is connected with the spiral groove 12.
  • the stator assembly 3 includes a stator 10 and a nesting member 5.
  • the stator 10 is installed on the valve seat 1.
  • the glue inlet 11 is provided at the upper end of the stator 10.
  • the screw 4 is movably connected to the stator 10.
  • the nesting piece 5 is arranged between the stator 10 and the screw rod 4.
  • the nesting piece 5 is fixedly connected to the stator 10, and the screw 4 can rotate within the nesting piece 5.
  • the screw 4 or the stator assembly 3 is magnetic.
  • the screw 4 or the insert 5 is magnetic.
  • the magnetic screw 4 or the stator assembly 3 has magnetism (for example, the screw 4 or the insert 5 has magnetism)
  • the magnetic screw 4 or the stator assembly 3 (for example, the insert of the stator assembly 3) Kit 5) has a magnetic attraction to the iron oxide particles in the magnet, offsets the gravity of the iron oxide particles in the magnet, and eliminates the impact of the iron oxide particles' own gravity on the accuracy of the magnet glue output, facilitating stable and accurate control. Glue output accuracy.
  • the magnetic screw 4 or the nesting member 5 when the screw valve 100 rotates to discharge glue, the magnetic screw 4 or the nesting member 5 has a magnetic attraction to the iron oxide particles in the magnetic glue, and the magnetic attraction can offset the iron oxide.
  • the gravity of the particles themselves prevents the gravity of the iron oxide particles from affecting the control of the glue output, thus making the glue output control highly accurate.
  • the influence of the self-gravity of the iron oxide particles on the amount of glue produced can be offset by the magnetic attraction of the screw 4 or the insert 5, so that a small amount of glue can be produced stably.
  • the content and density of metal particles in the magnetic glue are high, resulting in a low viscosity of the glue, and the glue output will be affected by the metal particles.
  • the gravity effect is greatly increased, and the glue output will also be unstable.
  • the screw valve 100 of the present application can effectively avoid these problems, achieve stable glue output, and achieve trace amounts of glue output.
  • the iron oxide particles in the magnet can be adsorbed by the screw 4 or the nesting piece 5, thereby effectively preventing the magnet from being
  • the iron oxide particles automatically produce liquid leakage, thereby achieving rapid glue break and preventing magnetic glue dripping.
  • the lower end of the stator 10 is provided with a fastener 7, a part of the needle 6 is installed in the fastener 7, and the fastener 7 is fixedly connected to the stator 10.
  • the fastener 7 is threadedly connected to the stator 10 .
  • the fastener 7 fastens the needle 6 to facilitate the installation of the needle 6.
  • Both the stator 10 and the fasteners 7 are made of diamagnetic material.
  • the stator 10 and the fastener 7 both play the role of magnetic isolation to prevent the external magnetic field from interfering with the magnetism of the screw 4 or the nesting piece 5, and also prevent the external magnetic field from affecting the iron oxide particles in the magnet.
  • the outer surface of the nesting member 5 is a conical surface.
  • the outer side of the nesting piece 5 is set into a conical side, which can well ensure the coaxiality between the nesting piece 5 and the screw 4, as well as the nesting piece 5 and the stator 10.
  • the conical side can well eliminate the installation problem. The requirements for the gap between the nesting piece 5 and the stator 10 when the nesting piece 5 is installed.
  • the stator 10 is provided with an anti-loosening screw 8, which is threadedly connected to the stator 10.
  • the anti-loosening screw 8 is tightly pressed against the outer wall of the nesting piece 5 to prevent the nesting piece 5 from loosening.
  • the nesting piece 5 can be prevented from loosening, making the assembly of the nesting piece 5 in the stator 10 more stable and preventing the instability of the glue output caused by the loosening of the nesting piece 5.
  • the screw valve includes a driving part, a stator assembly, a screw, a needle and a fastener.
  • the stator assembly includes a stator and a nesting member. The upper end of the stator assembly is provided with glue liquid.
  • Inlet the screw has a spiral groove, and the spiral groove is used to communicate with the glue inlet.
  • the screw valve is the screw valve 100 according to any of the above embodiments of the application.
  • the glue output control method includes the following steps:
  • S2 assemble the screw valve. Specifically, install the insert on the stator, install the needle and fasteners on the lower end of the stator, and then install the screw;
  • the glue dispensing control method of the screw valve in this application controls F1 ⁇ F2 and F1 + F3 ⁇ F2 + F4.
  • the screw valve is discharging glue
  • the magnetic attraction of the screw or the nest can offset the gravity of the iron oxide particles.
  • the magnetic glue output is stable, the glue output control accuracy is high, and trace amounts of glue can be realized.
  • the glue discharging control method may also include:
  • the glue discharging control method after step S4, also includes:
  • the screw is changed from forward rotation to reverse rotation.
  • the screw reversal time is t.
  • the screw is stopped.
  • F2 ⁇ F1+F3 where, during the reversal of the screw and after it stops rotating, the magnetic glue is adsorbed on the screw or the nest due to the attraction force F1 of the screw or the nest to the iron oxide particles in the magnet. Effectively prevent the magnetic glue from leaking during the screw reversal and when it stops rotating.
  • step S5 the screw reversal time is 0.1 seconds ⁇ t ⁇ 0.6 seconds.
  • the screw reversal time t can effectively prevent the magnetic glue from dripping due to the inertia of motion, so that the magnetic glue in the spiral groove has a thrust opposite to the direction of movement when reversing, which can quickly stop the glue dispensing.
  • F2 ⁇ F1+F3 during the reversal of the screw and when it stops rotating, the screw or the nesting piece has an adsorption effect on the iron oxide particles in the magnetic glue, which can effectively avoid leakage of the magnetic glue, and can also further achieve rapid Stop the glue discharging effect.
  • step S1 the amount of magnetizing the screw or the insert is ⁇ , and the range of ⁇ is 5mT ⁇ 300mT. Controlling the amount of magnetization ⁇ can prevent the magnetic attraction force from being too large due to too much magnetization, and the iron oxide particles in the magnet being difficult to discharge from the spiral groove with the magnet due to the magnetic attraction force being too small, while the magnetization amount is too small. , it is difficult to realize that the magnetic attraction force offsets the influence of the self-weight of iron oxide particles on the amount of magnetic glue produced.
  • the rotation speed of the screw is v, v ⁇ 300 rpm. If the screw speed is controlled within 300 rpm, the glue output accuracy can be controlled more accurately. If the screw speed exceeds 300 rpm, the glue output accuracy will decrease.
  • F2 is the gravity of the iron oxide particles added to the magnetic gel and is a known quantity. Setting F2+F4-(F1+F3) ⁇ F2 can make the effect of magnetic attraction F1 on the precision control of glue output more stable, the glue output more stable, and the glue output precision control higher.
  • step S5 0.5 ⁇ F2 ⁇ F1+F3-F2 ⁇ F2, and F1+F3-F2 ⁇ Fa-Fb.
  • Such an arrangement can make the magnetic attraction force F1 more stable to prevent magnetic glue dripping, and can further improve the stability of the quick stop glue dispensing function.
  • K is a constant.
  • the value range of the constant K is 0.001 ⁇ F2 ⁇ 0.05 ⁇ F2, including the endpoint values 0.001 ⁇ F2 and 0.05 ⁇ F2.
  • F2 is the gravity of the iron oxide particles added to the magnetic gel and is a known quantity.
  • the beneficial effect of the glue discharging control method of this application is that during the process of glue discharging by rotating the screw valve, by controlling F1 ⁇ F2, and F1+F3 ⁇ F2+F4, the magnetic screw or nested set will affect the magnetic glue.
  • the iron oxide particles in it have magnetic attraction. This magnetic attraction can offset the gravity of the iron oxide particles themselves, preventing the gravity of the iron oxide particles from affecting the control of the glue output. Under the thrust of the screw, the magnetic glue output is stable.
  • the glue output control has high precision and Micro glue dispensing can be achieved.
  • the magnetic attraction of the screw or insert can offset the influence of the self-gravity of the iron oxide particles on the glue output, and can stably achieve micro-amount glue output.
  • the metal particles in the magnetic glue are high in content and density, resulting in a low viscosity of the glue, and the amount of glue produced will be affected by the gravity of the metal particles. The effect is greatly increased, and the glue output will also be unstable.
  • the screw valve of the present application can effectively avoid these problems, achieve stable glue output, and achieve trace amounts of glue.
  • the screw or the nesting piece has a magnetic attraction effect on the iron oxide particles in the magnet, the iron oxide particles in the magnet can be adsorbed by the screw or the nesting piece, thus effectively preventing the magnet from being automatically damaged by the iron oxide particles. Liquid leakage occurs, thereby achieving rapid glue cutting and preventing magnetic glue dripping.

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  • Coating Apparatus (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Magnetically Actuated Valves (AREA)
  • Lift Valve (AREA)

Abstract

一种螺杆阀及其出胶控制方法。包括螺杆阀(100)包括阀座(1)、驱动件(2)、定子组件(3)、螺杆(4)和针头(5),定子组件(3)的上端设置有胶液进口(11),螺杆(1)与定子组件(3)活动连接,螺杆(4)与驱动件的动力输出端传动连接,螺杆(1)上具有螺旋槽(12),螺旋槽(12)与胶液进口(11)相连通,螺杆(4)或者定子组件(3)具有磁性,针头(5)内部的通道与螺旋槽(12)相连通。通过带磁性的螺杆或者嵌套件对磁胶中的氧化铁颗粒的磁吸力,磁吸力可以抵消掉氧化铁颗粒自身的重力,避免氧化铁颗粒自身的重力影响出胶量的控制,磁胶出胶稳定,出胶量控制精度高,并且可以实现微量出胶。

Description

螺杆阀及其出胶控制方法
相关申请的交叉引用
本申请要求在2022年9月7日提交至中国国家知识产权局、申请号为202211087507.6、名称为“磁胶出胶精度高的螺杆阀及其出胶控制方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及螺杆阀技术领域,尤其涉及一种螺杆阀及其出胶控制方法。
背景技术
目前,随着中高粘度的含颗粒胶水在不同应用中的发展,颗粒材质种类和颗粒尺寸种类越来越多。由于定转子尺寸单一,现有普通的同心式螺杆阀在实际应用中,无法同时适用于不同颗粒。
磁胶是指胶液中含有氧化铁颗粒。此类胶液的金属颗粒含量高,因此具有密度大、胶水粘度较低的特点。由于磁胶中含有的氧化铁颗粒会对现有的螺杆阀的出胶量控制产生影响,现有螺杆阀及点胶控制器均无法稳定精确地控制出胶量,尤其无法控制小胶量的出胶精度,且胶水滴漏问题严重。
发明内容
本申请旨在至少解决现有技术中存在的技术问题之一。
为此,本申请提出一种螺杆阀及其出胶量控制方法,具有的优点是:磁胶出胶量控制精度高,可以实现磁胶微量出胶,并且可有效防止磁胶滴漏。
根据本申请第一方面实施例的螺杆阀,包括:阀座;驱动件,所述驱动件安装在所述阀座上;定子组件,所述定子组件设置在所述阀座上,定子组件的上端设置有胶液进口;螺杆,所述螺杆与所述定子组件活动连接,所述螺杆与所述驱动件的动力输出端传动连接,以驱动螺杆转动,所述螺杆上具有螺旋槽,所述螺旋槽与所述胶液进口相连通;针头,所述针头位于所述定子组件的下方,所述针头与定子组件相连接,所述针头内部的通道与螺旋槽相连通。其中,所述螺杆或者所述定子组件具有磁性,磁胶在所述螺旋槽中流动时,带磁性的螺杆或者定子组件对磁胶中的氧化铁颗粒具有磁吸力,抵消掉磁胶中的氧化铁颗粒的重力。
本申请的螺杆阀,在螺杆阀转动进行出胶的过程中,带磁性的螺杆或者定子组件会对磁胶中的氧化铁颗粒具有磁吸力,磁吸力可以抵消掉氧化铁颗粒自身的重力,避免氧化铁颗粒自身的重力影响出胶量的控制,从而使得出胶量控制精度高。
另外,螺杆或者定子组件的磁吸力作用可以抵消掉氧化铁颗粒的自重力对出胶量的影响,可以稳定地实现微量出胶。然而,如果没有螺杆或定子组件的磁吸力作用,由于磁胶中氧化铁颗粒的作用,磁胶中金属颗粒含量高,密度大,导致胶水粘度较低,出胶量会因金属颗粒的重力作用大大增加,并且出胶量也会不稳定。本申请的螺杆阀,可以有效避免这些问题,可以实现出胶量稳定,且可以实现微量出胶。
在停止出胶时,由于螺杆或者定子组件对磁胶中的氧化铁颗粒的磁吸力作用,磁胶中氧化铁颗粒可以被螺杆或者定子组件吸附,从而有效避免磁胶因氧化铁颗粒自动产生漏液现象,从而实现快速断胶,防止磁胶滴漏。
进一步地,所述定子组件包括:定子,所述定子安装在阀座上,所述胶液进口设置在定子的上端,所述螺杆与定子活动连接;和嵌套件,所述嵌套件设置在所述定子与所述螺杆之间,所述嵌套件与所述定子固定连接,所述螺杆在所述嵌套件内转动;所述嵌套件具有磁性。
进一步地,所述定子的下端设置有紧固件,所述针头的一部分安装在所述紧固件中,所述紧固件与所述定子固定连接。紧固件对针头起到紧固的作用,方便针头的安装。
进一步地,所述定子和所述紧固件均由抗磁质材料制成。定子和紧固件均起到隔磁的作用,防止外部磁场对 螺杆或者嵌套件的磁性产生干扰,也避免外部磁场对磁胶中的氧化铁颗的影响。
进一步地,所述嵌套件的外侧面为圆锥形面。嵌套件的外侧面设置成圆锥形侧面,可以很好地保证嵌套件与螺杆、以及嵌套件与定子之间的同轴度,圆锥形侧面可以很好地消除安装嵌套件时的嵌套件与定子之间的间隙要求。
进一步地,所述定子上设置有防松螺钉,所述防松螺钉与定子螺纹连接,所述防松螺钉与所述嵌套件的外侧壁相抵紧,以防止所述嵌套件松动。通过拧紧防松螺钉可以防止嵌套件松动,使得嵌套件在定子中的装配更加稳定,避免嵌套件松动引起的出胶量不稳定。
本申请还提供了一种螺杆阀的出胶控制方法,所述螺杆阀包括驱动件、定子组件、螺杆、针头和紧固件,所述定子组件包括定子和嵌套件,所述定子组件的上端设置有胶液进口,所述螺杆上具有螺旋槽,所述螺旋槽用于与所述胶液进口相连通,所述出胶控制方法包括以下步骤:
S1,对所述螺杆或者所述嵌套件进行充磁,使得所述螺杆或者所述嵌套件具有磁性充磁;
S2,将所述嵌套件安装在所述定子上,再将所述针头和所述紧固件安装在所述定子的下端,然后再安装所述螺杆;和
S3,在进行点胶时,控制所述驱动件驱动所述螺杆正转以使所述螺杆转动并带动磁胶在所述螺旋槽中移动,其中,所述螺杆或者所述嵌套件对磁胶中氧化铁颗粒的磁吸力为F1,磁胶中氧化铁颗粒的重力为F2,磁胶中胶液的附着力为F3,所述螺杆转动时对磁胶的推力为F4,F1≥F2,且F1+F3≤F2+F4。
本申请的螺杆阀的出胶控制方法,通过控制F1≥F2,且F1+F3≤F2+F4,在螺杆阀进行出胶时,螺杆或者嵌套件的磁吸力可以抵消掉氧化铁颗粒的重力,且在螺杆的推力作用下,磁胶出胶稳定,出胶量控制精度高,并且可以实现微量出胶。
进一步地,在步骤S3之后,所述出胶控制方法还包括:S4,在所述螺杆正转期间,对所述胶液进口的流体压力和所述螺旋槽下端的流体压力进行控制,其中,所述螺旋槽下端的流体压力为Fa,所述胶液进口处的流体压力为Fb,Fa和Fb均沿向下的方向,其中Fa≥Fb,以使得磁胶在所述螺杆的转动和所述磁吸力F1的作用下,向所述螺旋槽的下端运动并从所述螺旋槽下端进入到所述针头中进行出胶量控制稳定的出胶。
进一步地,在步骤S4后,所述出胶控制方法还包括:
S5,在所述螺杆阀停止出胶时,使所述螺杆从正转状态变为反转,其中,所述螺杆反转时间为t,所述螺杆反转时间t后,使所述螺杆停止转动,所述螺杆反转期间和停止转动时,F2≤F1+F3,其中,在所述螺杆反转期间和停止转动后,在所述螺杆或所述嵌套件对磁胶中氧化铁颗粒的吸力F1作用下,磁胶被吸附在所述螺杆或者所述嵌套件上。
在螺杆阀停止出胶时,螺杆反转时间t,可以有效避免磁胶因运动惯性作用滴漏,使得螺旋槽中的磁胶在反转时具有与运动方向相反的推力,可以实现快速停止出胶,且F2≤F1+F3,可以在螺杆反转期间和停止转动时,螺杆或者嵌套件对磁胶中的氧化铁颗粒具有吸附作用,可以有效避免磁胶漏液,并且也可以进一步实现快速停止出胶的作用。
进一步地,步骤S1中,对所述螺杆或者所述嵌套件的加磁量为φ,φ的范围为5mT≤φ≤300mT。对加磁量φ进行控制,可以避免加磁量过大导致磁吸力过大,避免磁吸力过大导致磁胶中的氧化铁颗粒难以从螺旋槽中随磁胶排出,而加磁量过小,则难以实现磁吸力抵消氧化铁颗粒自重对磁胶出胶量的影响。
进一步地,所述螺杆的转速为v,v≤300转/分。螺杆的转速控制在300转/分以内,出胶量精度控制能够更加精确,螺杆的转速超过300转/分,出胶精度会下降。
进一步地,步骤S5中,螺杆的反转时间为0.1秒≤t≤0.6秒。
进一步地,所述螺旋槽下端的流体压力Fa与胶液进口处的流体压力Fb的比值为Fa/Fb=(1~5):1。将Fa和Fb的比值设定在Fa/Fb=(1~5):1,能够更好地对Fa和Fb进行控制。
进一步地,步骤S3中,F2+F4-(F1+F3)≥F2,F2为磁胶中加入的氧化铁颗粒的重力,是已知量。将F2+F4-(F1+F3)≥F2,能够使得磁吸力F1对出胶量精度控制的作用更加稳定,出胶量更加稳定,并且出胶量精度控制更高。
进一步地,步骤S5中,0.5×F2≤F1+F3-F2≤F2,且F1+F3-F2≥Fa-Fb。如此,能够使得磁吸力F1对防止磁胶滴漏的作用更加稳定,且可以更进一步地提高快速停止出胶作用的稳定性。
进一步地,步骤S3中,螺杆转动时对磁胶的推力F4=v×K,其中v是螺杆的转速,K是常数。常数K的取值范围为0.001×F2~0.05×F2,包含端点值0.001×F2和0.05×F2,F2为磁胶中加入的氧化铁颗粒的重力,是已知量。如此,能够通过调整螺杆的转速对推力F4进行控制和调节,便于控制出胶量的精度。
本申请的有益效果是,在螺杆阀转动进行出胶的过程中,通过控制F1≥F2,且F1+F3≤F2+F4,带磁性的螺杆或者嵌套件会对磁胶中的氧化铁颗粒具有磁吸力,磁吸力可以抵消掉氧化铁颗粒自身的重力,避免氧化铁颗粒自身的重力影响出胶量的控制,且在螺杆的推力作用下,磁胶出胶稳定,出胶量控制精度高,并且可以实现微量出胶。
另外,在螺杆或者嵌套件的磁吸力作用下,抵消掉氧化铁颗粒的自重力对出胶量的影响,可以稳定地实现微量出胶。然而,如果没有螺杆或嵌套件的磁吸力作用,由于磁胶中氧化铁颗粒的作用,磁胶金属颗粒含量高,密度大,胶水粘度较低,出胶量会因金属颗粒的重力作用大大增加,并且出胶量也会不稳定,本申请的螺杆阀,则可以有效避免这些问题,可以实现出胶量稳定,且可以实现微量出胶。
在停止出胶时,由于螺杆或者嵌套件对磁胶中的氧化铁颗粒的磁吸力作用,磁胶中氧化铁颗粒可以被螺杆或者嵌套件吸附,从而有效避免磁胶因氧化铁颗粒自动产生漏液现象,从而实现快速断胶,防止磁胶滴漏。
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是本申请的螺杆阀的剖面结构示意图;
图2是图1中A处的放大图;
图3是本申请的螺杆阀的出胶控制方法的流程示意图。
图4是本申请的螺杆阀的出胶控制方法的另一流程示意图。
附图标记:
100、螺杆阀;1、阀座;2、驱动件;3、定子组件;4、螺杆;5、嵌套件;6、针头;7、紧固件;8、防松螺钉;9、胶桶;10、定子;胶液进口11;螺旋槽12。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。在本申请的描述中,除非另 有说明,“多个”的含义是两个或两个以上。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
参照图1至图3,本申请的一种螺杆阀100,包括阀座1、驱动件2、定子组件3、螺杆4和针头6。驱动件2安装在阀座1上,定子组件3设置在阀座1上,定子组件3的上端设置有胶液进口11,定子组件3的一侧设置有胶桶9。该胶液进口11与胶桶9通过内部通道或者内部管道相连通。螺杆4与定子组件3活动连接,螺杆4与驱动件2的动力输出端传动连接以驱动螺杆4转动。螺杆4上具有螺旋槽12,该螺旋槽12与该胶液进口11相连通,该螺旋槽12的下端为点a,胶液进口11处为点b。针头6位于定子组件3的下方,针头6与定子组件3相连接,针头6内部的通道与螺旋槽12相连通。
定子组件3包括定子10和嵌套件5,定子10安装在阀座1上,胶液进口11设置在定子10的上端,螺杆4与定子10活动连接。嵌套件5设置在定子10与螺杆4之间,嵌套件5与定子10固定连接,螺杆4在嵌套件5内可转动。螺杆4或者定子组件3具有磁性。例如,螺杆4或者嵌套件5具有磁性。
由于螺杆4或者定子组件3具有磁性(例如,螺杆4或者嵌套件5具有磁性),磁胶在螺旋槽12中流动时,带磁性的螺杆4或者定子组件3(例如,定子组件3的嵌套件5)对磁胶中的氧化铁颗粒具有磁吸力,抵消掉磁胶中的氧化铁颗粒的重力,消除氧化铁颗粒自身重力对磁胶出胶量精度的影响,便于实现稳定精确地控制出胶量精度。
本申请的螺杆阀100,在螺杆阀100转动进行出胶的过程中,带磁性的螺杆4或者嵌套件5会对磁胶中的氧化铁颗粒具有磁吸力,该磁吸力可以抵消掉氧化铁颗粒自身的重力,避免氧化铁颗粒自身的重力影响出胶量的控制,从而使得出胶量控制精度高。
另外,通过螺杆4或者嵌套件5的磁吸力作用抵消掉氧化铁颗粒的自重力对出胶量的影响,可以稳定地实现微量出胶。相反,如果没有螺杆4或嵌套件5的磁吸力作用,由于磁胶中氧化铁颗粒的作用,磁胶中金属颗粒含量高,密度大,导致胶水粘度较低,出胶量会因金属颗粒的重力作用大大增加,并且出胶量也会不稳定。本申请的螺杆阀100,可以有效避免这些问题,可以实现出胶量稳定,且可以实现微量出胶。
在停止出胶时,由于螺杆4或者嵌套件5对磁胶中的氧化铁颗粒的磁吸力作用,磁胶中氧化铁颗粒可以被螺杆4或者嵌套件5吸附,从而有效避免磁胶因氧化铁颗粒自动产生漏液现象,从而实现快速断胶,防止磁胶滴漏。
定子10的下端设置有紧固件7,针头6的一部分安装在紧固件7中,紧固件7与定子10固定连接。具体地,紧固件7与定子10螺纹连接。紧固件7对针头6起到紧固的作用,方便针头6的安装。定子10和紧固件7均由抗磁质材料制成。定子10和紧固件7均起到隔磁的作用,防止外部磁场对螺杆4或者嵌套件5的磁性产生干扰,也避免外部磁场对磁胶中的氧化铁颗的影响。
嵌套件5的外侧面为圆锥形面。嵌套件5的外侧面设置成圆锥形侧面,可以很好地保证嵌套件5与螺杆4、以及嵌套件5与定子10之间的同轴度,圆锥形侧面可以很好地消除安装嵌套件5时对嵌套件5与定子10之间的间隙的要求。
定子10上设置有防松螺钉8,防松螺钉8与定子10螺纹连接,防松螺钉8与嵌套件5的外侧壁相抵紧,以防止嵌套件5松动。通过拧紧防松螺钉8可以防止嵌套件5松动,使得嵌套件5在定子10中的装配更加稳定,避免嵌套件5松动引起的出胶量不稳定。
本申请还提供了一种螺杆阀的出胶控制方法,该螺杆阀包括驱动件、定子组件、螺杆、针头和紧固件,定子组件包括定子和嵌套件,定子组件的上端设置有胶液进口,螺杆上具有螺旋槽,螺旋槽用于与胶液进口相连通,可选地,该螺杆阀为根据本申请上述任一实施例的螺杆阀100。参考图3,该出胶控制方法包括以下步骤:
S1,对螺杆或者嵌套件进行充磁,使得螺杆或者嵌套件具有磁性充磁;
S2,对螺杆阀进行装配,具体地,将嵌套件安装在定子上,再将针头和紧固件安装在定子的下端,然后再安装螺杆;
S3,在进行点胶时,控制驱动件驱动螺杆正转以使螺杆转动并带动磁胶在螺旋槽中移动,其中,螺杆或者嵌套件对磁胶中氧化铁颗粒的磁吸力为F1,磁胶中氧化铁颗粒的重力为F2,磁胶中胶液的附着力为F3,螺杆转动时对磁胶的推力为F4,其中,F1≥F2,且F1+F3≤F2+F4。
本申请的螺杆阀的出胶控制方法,通过控制F1≥F2,且F1+F3≤F2+F4,在螺杆阀进行出胶时,螺杆或者嵌套件的磁吸力可以抵消掉氧化铁颗粒的重力,且在螺杆的推力作用下,磁胶出胶稳定,出胶量控制精度高,并且可以实现微量出胶。
进一步地,参考图4,在步骤S3之后,该出胶控制方法还可包括:
S4,在螺杆正转期间,对胶液进口的流体压力和螺旋槽下端的流体压力进行控制,其中,螺旋槽下端的流体压力为Fa,胶液进口处的流体压力为Fb,Fa和Fb均沿向下的方向,Fa≥Fb,以使得磁胶在螺杆的转动和磁吸力F1的作用下,稳定地向螺旋槽下端运动,从螺旋槽下端进入到针头中,进行出胶量控制稳定的出胶。
进一步地,参考图4,该出胶控制方法,在步骤S4后,还包括:
S5,在螺杆阀停止出胶期间,使螺杆从正转状态变为反转,其中,螺杆反转时间为t,螺杆反转时间t后,使螺杆停止转动,螺杆反转期间和停止转动时,F2≤F1+F3,其中,在螺杆反转期间和停止转动后,在螺杆或嵌套件对磁胶中氧化铁颗粒的吸力F1作用下,磁胶被吸附在螺杆或者嵌套件上,有效避免磁胶在螺杆反转期间和停止转动时产生漏液。
例如,步骤S5中,螺杆的反转时间0.1秒≤t≤0.6秒。
在螺杆阀停止出胶时,螺杆反转时间t,可以有效避免磁胶因运动惯性作用滴漏,使得螺旋槽中的磁胶在反转时具有与运动方向相反的推力,可以实现快速停止出胶,且F2≤F1+F3,可以在螺杆反转期间和停止转动时,螺杆或者嵌套件对磁胶中的氧化铁颗粒具有吸附作用,可以有效避免磁胶漏液,并且也可以进一步实现快速停止出胶的作用。
步骤S1中,对螺杆或者嵌套件的加磁量为φ,φ的范围为5mT≤φ≤300mT。对加磁量φ进行控制,可以避免加磁量过大导致磁吸力过大,避免磁吸力过大导致磁胶中的氧化铁颗粒难以从螺旋槽中随磁胶排出,而加磁量过小,则难以实现磁吸力抵消氧化铁颗粒自重对磁胶出胶量的影响。
螺杆的转速为v,v≤300转/分。螺杆的转速控制在300转/分以内,出胶量精度控制能够更加精确,螺杆的转速超过300转/分,出胶精度会下降。
螺旋槽下端的流体压力Fa与胶液进口处的流体压力Fb的比值为Fa/Fb=(1~5):1。将Fa和Fb的比值设定在Fa/Fb=(1~5):1,能够更好地对Fa和Fb进行控制。
步骤S3中,F2+F4-(F1+F3)≥F2,F2为磁胶中加入的氧化铁颗粒的重力,是已知量。将F2+F4-(F1+F3)≥F2,能够使得磁吸力F1对出胶量精度控制的作用更加稳定,出胶量更加稳定,并且出胶量精度控制更高。
步骤S5中,0.5×F2≤F1+F3-F2≤F2,且F1+F3-F2≥Fa-Fb。如此设置,能够使得磁吸力F1更加稳定地防止磁胶滴漏,且可以更进一步的提高快速停止出胶作用的稳定性。
步骤S3中,螺杆转动时对磁胶的推力F4=v×K,其中v是螺杆的转速,K是常数。常数K的取值范围为0.001×F2~0.05×F2,包含端点值0.001×F2和0.05×F2,F2为磁胶中加入的氧化铁颗粒的重力,是已知量。如此设置,能够通过调整螺杆的转速对推力F4进行控制和调节,便于控制出胶量的精度。
本申请的出胶控制方法的有益效果是,在螺杆阀转动进行出胶的过程中,通过控制F1≥F2,且F1+F3≤F2+F4,带磁性的螺杆或者嵌套件会对磁胶中的氧化铁颗粒具有磁吸力,该磁吸力可以抵消掉氧化铁颗粒自身的重力,避免氧化铁颗粒自身的重力影响出胶量的控制,且在螺杆的推力作用下,磁胶出胶稳定,出胶量控制精度高,并且 可以实现微量出胶。
另外,螺杆或者嵌套件的磁吸力作用可以抵消掉氧化铁颗粒的自重力对出胶量的影响,可以稳定地实现微量出胶。相反,如果没有螺杆或嵌套件的磁吸力作用,由于磁胶中氧化铁颗粒的作用,磁胶中金属颗粒含量高,密度大,导致胶水粘度较低,出胶量会因金属颗粒的重力作用大大增加,并且出胶量也会不稳定。本申请的螺杆阀,则可以有效避免这些问题,可以实现出胶量稳定,且可以实现微量出胶。
在停止出胶时,由于螺杆或者嵌套件对磁胶中的氧化铁颗粒具有磁吸力作用,磁胶中氧化铁颗粒可以被螺杆或者嵌套件吸附,从而有效避免磁胶因氧化铁颗粒自动产生漏液现象,从而实现快速断胶,防止磁胶滴漏。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。

Claims (16)

  1. 一种螺杆阀(100),其特征在于,包括:
    阀座(1);
    驱动件(2),所述驱动件(2)安装在所述阀座(1)上;
    定子组件(3),所述定子组件(3)设置在所述阀座(1)上,所述定子组件(3)的上端设置有胶液进口(11);
    螺杆(4),所述螺杆(4)与所述定子组件(3)活动连接,所述螺杆(4)与所述驱动件(2)的动力输出端传动连接,以驱动螺杆(4)转动,所述螺杆(4)上具有螺旋槽(12),所述螺旋槽(12)与所述胶液进口(11)相连通;和
    针头(6),所述针头(6)位于所述定子组件(3)的下方,所述针头(6)与所述定子组件(3)相连接,所述针头(6)内部的通道与所述螺旋槽(12)相连通;
    其中,所述螺杆(4)或者所述定子组件(3)具有磁性,磁胶在所述螺旋槽(12)中流动时,带磁性的螺杆(4)或者所述定子组件(3)对磁胶中的氧化铁颗粒具有磁吸力以抵消掉磁胶中的氧化铁颗粒的重力。
  2. 如权利要求1所述的螺杆阀(100),其特征在于,所述定子组件(3)包括:
    定子(10),所述定子(10)安装在阀座(1)上,所述胶液进口(11)设置在所述定子(10)的上端,所述螺杆(4)与所述定子(10)活动连接;和
    嵌套件(5),所述嵌套件(5)设置在所述定子(10)与所述螺杆(4)之间,所述嵌套件(5)与所述定子(10)固定连接,所述螺杆(4)在所述嵌套件(5)内可转动,所述嵌套件(5)具有磁性。
  3. 如权利要求2所述的螺杆阀(100),其特征在于,所述定子(10)的下端设置有紧固件(7),所述针头(6)的一部分安装在所述紧固件(7)中,所述紧固件(7)与所述定子(10)固定连接。
  4. 如权利要求3所述的螺杆阀(100),其特征在于,所述定子(10)和所述紧固件(7)均由抗磁质材料制成。
  5. 如权利要求2至4中任一项所述的螺杆阀(100),其特征在于,所述嵌套件(5)的外侧面为圆锥形面。
  6. 如权利要求2至5中任一项所述的螺杆阀(100),其特征在于,所述定子(10)上设置有防松螺钉(8),所述防松螺钉(8)与所述定子(10)螺纹连接,所述防松螺钉(8)与所述嵌套件(5)的外侧壁相抵紧,以防止所述嵌套件(5)松动。
  7. 一种螺杆阀的出胶控制方法,其特征在于,所述螺杆阀包括驱动件、定子组件、螺杆、针头和紧固件,所述定子组件包括定子和嵌套件,所述定子组件的上端设置有胶液进口,所述螺杆上具有螺旋槽,所述螺旋槽用于与所述胶液进口相连通,所述出胶控制方法包括以下步骤:
    S1,对所述螺杆或者所述嵌套件进行充磁,使得所述螺杆或者所述嵌套件具有磁性充磁;
    S2,将所述嵌套件安装在所述定子上,再将所述针头和所述紧固件安装在所述定子的下端,然后再安装所述螺杆;和
    S3,在进行点胶时,控制所述驱动件驱动所述螺杆正转以使所述螺杆转动并带动磁胶在所述螺旋槽中移动,其中,所述螺杆或者所述嵌套件对磁胶中氧化铁颗粒的磁吸力为F1,磁胶中氧化铁颗粒的重力为F2,磁胶中胶液的附着力为F3,所述螺杆转动时对磁胶的推力为F4,F1≥F2,且F1+F3≤F2+F4。
  8. 根据权利要求7所述的螺杆阀的出胶控制方法,在步骤S3后,还包括:
    S4,在所述螺杆正转期间,对所述胶液进口的流体压力和所述螺旋槽下端的流体压力进行控制,其中,所述螺旋槽下端的流体压力为Fa,所述胶液进口处的流体压力为Fb,Fa和Fb均沿向下的方向,其中Fa≥Fb,以使得磁胶在所述螺杆的转动和所述磁吸力F1的作用下,向所述螺旋槽的下端运动并从所述螺旋槽下端进入到所述针头中进行出胶量控制稳定的出胶。
  9. 根据权利要求8所述的螺杆阀的出胶控制方法,在步骤S4后,还包括:
    S5,在所述螺杆阀停止出胶时,使所述螺杆从正转状态变为反转,其中,所述螺杆反转时间为t,所述螺杆反转时间t后,使所述螺杆停止转动,所述螺杆反转期间和停止转动时,F2≤F1+F3,其中,在所述螺杆反转期间和停止转动后,在所述螺杆或所述嵌套件对磁胶中氧化铁颗粒的吸力F1作用下,磁胶被吸附在所述螺杆或者所述嵌套件上。
  10. 如权利要求7至9中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述步骤S1中,对所述螺杆或者所述嵌套件的加磁量为φ,φ的范围为5mT≤φ≤300mT。
  11. 如权利要求7至10中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述螺杆的转速为v,v≤300转/分。
  12. 如权利要求9至11中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述步骤S5中,所述螺杆的反转时间为0.1秒≤t≤0.6秒。
  13. 如权利要求7至12中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述螺旋槽下端的流体压力Fa与所述胶液进口(11)处的流体压力Fb的比值为Fa/Fb=(1~5):1。
  14. 如权利要求7至13中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述步骤S3中,F2+F4-(F1+F3)≥F2,F2为磁胶中加入的氧化铁颗粒的重力,是已知量。
  15. 如权利要求9至14中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述步骤S5中,0.5×F2≤F1+F3-F2≤F2,且F1+F3-F2≥Fa-Fb。
  16. 如权利要求7至15中任一项所述的螺杆阀的出胶控制方法,其特征在于,所述步骤S3中,所述螺杆转动时对磁胶的推力F4=v×K,其中v是螺杆的转速,K是常数。
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