WO2024046413A1 - 一种膨化猴粮的制备方法及其生产设备 - Google Patents

一种膨化猴粮的制备方法及其生产设备 Download PDF

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Publication number
WO2024046413A1
WO2024046413A1 PCT/CN2023/116062 CN2023116062W WO2024046413A1 WO 2024046413 A1 WO2024046413 A1 WO 2024046413A1 CN 2023116062 W CN2023116062 W CN 2023116062W WO 2024046413 A1 WO2024046413 A1 WO 2024046413A1
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WO
WIPO (PCT)
Prior art keywords
puffed
powder
monkey
monkey food
holes
Prior art date
Application number
PCT/CN2023/116062
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English (en)
French (fr)
Inventor
石蕊
吴小马
Original Assignee
协同生物工程(扬州)有限公司
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Filing date
Publication date
Application filed by 协同生物工程(扬州)有限公司 filed Critical 协同生物工程(扬州)有限公司
Publication of WO2024046413A1 publication Critical patent/WO2024046413A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs

Definitions

  • the invention belongs to the field of animal feed, and relates to a monkey food production equipment, and in particular to a preparation method of puffed monkey food and its production equipment.
  • Crab-eating macaques generally refer to crab-eating macaques (scientific name: Macaca fascicularis), also known as long-tailed macaques. They belong to the genus Macaca of the family Eereopithecidae, order Primates, and are listed under the Convention on International Trade in Endangered Species of Wild Fauna and Flora (Convention on International Trade in Endangered Species of Wild Fauna and Flora).
  • CITES Appendix II species.
  • Crab-eating macaques as the species closest to humans, have more than 95% homology in genetic material between nonhuman primates (NHPs) and humans, and are closely related to humans in terms of tissue structure, immunity, physiology and metabolism. Humans are highly similar and therefore have obvious comparative advantages in biomedical research. They have become an ideal animal model for basic research and preclinical research to solve human health and disease problems.
  • the modeling objects are monkeys that are closest to humans, usually cynomolgus monkeys.
  • the experimental cynomolgus monkeys are allowed to develop a specific disease through diet and drugs, and then specific Drug treatment, and then observe and evaluate the therapeutic effect of the drug.
  • specific Drug treatment and then observe and evaluate the therapeutic effect of the drug.
  • taking medicine is not simple: first of all, cynomolgus monkeys are very resistant to the act of directly consuming medicines to cause disease, and they also reject the consumption of therapeutic medicines after becoming sick, so they use traditional dissolving medicines.
  • the method of feeding crab monkeys makes it difficult to control the amount of medicine they consume.
  • the traditional method is to use special block monkey food Drill holes and add medicine into the holes.
  • the published patent CN215124225U discloses an extruder for producing monkey food with holes, which can produce puffed monkey food with holes, making it convenient to combine monkey food with medicine. This facilitates clinical modeling trials in monkeys.
  • this processing method of drilling holes first and then adding medicine manually has low production efficiency, and the holes drilled are generally holes with a single diameter, causing the medicine stuffed in the holes to easily fall off. Therefore, it is necessary to improve existing puffed monkey food.
  • the present invention proposes a preparation method and production equipment of puffed monkey food that can automatically punch holes and automatically add pharmaceutical agents.
  • the invention provides a preparation method of puffed monkey food, which includes the following steps:
  • the storage box filled with puffed monkey food is driven by the grid conveyor belt to the position below the punching cone, and the eccentric wheel is driven by the drive motor to rotate.
  • the eccentric wheel squeezes or releases the squeeze on the driven wheel during the rotation.
  • the connecting shaft synchronously drives the punching cone to move up and down, cutting out the puffed monkey food to form holes; at the same time, the molten powder enters the hole of the punching cone below from the fixed sleeve, and exits from the powder outlet at the lower end of the punching cone The holes are discharged into the holes of the puffed monkey food;
  • the storage box filled with puffed monkey food is driven by the grid conveyor to continue to move to the position below the feeding tube.
  • the dosing drive motor can drive the feeding turntable to rotate, connecting or closing the first discharge hole and the second row.
  • the feed hole is used to add medicine into the holes of the puffed monkey food at intervals through the feeding tube, and the frequency of dosing is controlled to be consistent with the advancement rate of the puffed monkey food, achieving the purpose of continuously feeding medicine at intervals;
  • the second aspect of the present invention is to provide a production equipment for puffed monkey food used in the above preparation method, including a machine body, a grid conveyor belt, a perforated powder dispenser, a quantitative doser and a tunnel oven, wherein:
  • the machine body includes an upper storage bin, a powder bin and a belt installation bin in the middle; the powder bin is located above the storage bin, both of which have an inverted conical structure and are discharged at the bottom.
  • the opening is located at the rear side of the discharge opening at the bottom of the storage bin; the grid conveyor belt located below the discharge opening at the bottom of the storage bin and powder bin is horizontally installed in the belt installation bin, and the The rear end of the grid conveyor belt extends to the tunnel oven through the quantitative doser;
  • the punching powder mixer includes a transmission shaft, a lower powder plate, a pressure rod, and several sets of fixed sleeves and punching cones arranged at intervals at the bottom of the lower powder plate. ;
  • the two ends of the transmission shaft are respectively provided with eccentric wheels, and are mounted on the body through bearings;
  • the lower powder plate is located below the transmission shaft, and its periphery is fixedly connected to the inner wall of the discharge port ;
  • the pressure rod transversely passes through several strip sliding holes on the fixed sleeve, and is fixedly connected to the corresponding punching cone; both ends of the pressure rod are connected to the driven wheel through connecting shafts, and the driven wheel It is rollingly connected with the eccentric wheel, and one end of the transmission shaft is connected with the drilling drive motor.
  • the machine body also includes several partitions and dialing plates, wherein:
  • partitions are spaced on the inclined plate at the bottom of the storage silo, with their upper ends extending to the feeding holes opened on the front side wall of the machine body, and their lower ends extending to the discharge openings at the bottom of the storage silos;
  • the dialing plate is located at the bottom of the partition between the discharge port at the bottom of the storage bin and the discharge port at the bottom of the powder bin to lower the storage bin to the puffed monkey grain on the grid conveyor belt. Place flat.
  • the grid conveyor belt includes a support frame, a conveyor belt and several storage boxes, wherein:
  • the support frame is detachably installed in the belt installation compartment, and is provided with a conveyor belt.
  • the front end of the feeding belt is located at the discharge port at the bottom of the storage bin, and the rear end extends to the tunnel oven;
  • a number of the storage boxes are surrounded by a number of baffles, and the several storage boxes are arranged in an array as a whole, and the depth of the storage boxes is less than the height of the puffed monkey food, and is arranged in conjunction with the dialing plate.
  • the perforated powder dispenser further includes a limiting plate and a return spring, wherein:
  • the connecting shaft is arranged to slide up and down;
  • the hole-punching powder mixer also includes an ejector pin and several connecting rods, wherein:
  • the ejector pin is coaxially arranged in the fixed sleeve, its top end is fixed to the opening at the top of the fixed sleeve through a plurality of connecting rods, and its lower end extends downward into the punching cone;
  • the upper and middle part of the ejector pin is provided with an ejector pin sliding hole corresponding to the strip sliding hole along its axial direction, and the pressure rod that can slide up and down is transversely penetrated in the ejector pin sliding hole.
  • both the fixing sleeve and the punching cone are hollow tubular structures, wherein:
  • the top end of the fixed sleeve is connected to the lower powder plate, and its top opening is arranged correspondingly to the unloading port on the lower powder plate;
  • the top of the punching cone is fixedly connected to the pressure rod, the lower end is in the shape of a hollow frustum, and the outer peripheral wall of the frustum at the lower end has a number of powder outlets arranged at intervals along the circumferential direction.
  • the hole wall at the lower end of the fixed sleeve is provided with a limiting protrusion
  • the outer wall of the punching cone is provided with a limiting chute along its radial direction.
  • the protrusion is slidably embedded in the limiting chute.
  • the quantitative doser includes a medicine barrel, a material dial, several feeding tubes, a driving gear and a dosing drive motor, wherein:
  • the medicine barrel is arranged between the machine body and the tunnel oven, and is located above the rear end of the grid conveyor belt. There are several medicines installed in it, and there are several first discharges arranged at intervals at the bottom. hole;
  • the material dialing turntable is rotatably installed at the bottom of the medicine barrel through a pin, and has a number of second discharging holes corresponding to the first discharging holes.
  • the first discharging holes and The apertures of the second discharge holes are larger than the outer diameter of the medicine;
  • a number of the feeding tubes are fixedly installed on the frame on the bottom wall of the medicine barrel through connecting rods, and are arranged at intervals on the left and right.
  • the entrance at the top is open, corresponding to a number of second discharge holes on the material dialing turntable, and the lower end exit It is arranged correspondingly to the drilling holes of the puffed monkey food in the storage box, and its inner diameter is larger than the outer diameter of the medicine;
  • the driving gear is rotatably installed on the frame of the bottom wall of the medicine barrel through a rotating shaft, its external teeth are meshed with the material dialing dial, and its rotating shaft is connected with the shaft of the dosing driving motor.
  • the puffed monkey food is a square or rectangular block structure, each edge of which is an arc surface, and the punched powder dispenser is inside.
  • the drilled hole is a through hole with a large opening at the upper end and a small opening at the lower end.
  • the pharmaceutical agent is in the form of granules, tablets, round blocks or round capsules.
  • the puffed monkey food production equipment of the present invention is used for secondary processing of the puffed monkey food finished product, the puffed monkey food is transported forward in an array through a grid conveyor belt, and a punching powder mixer is used to The puffed monkey food is accurately punched and filled with molten powder, and the perforated puffed monkey food is accurately put into the holes through a quantitative doser, and sent to a tunnel oven for drying and fixation, which in turn achieves
  • the automatic drilling, powder spraying and dosing processes have a high degree of automation and greatly improve the efficiency of drilling and dosing;
  • the grid conveyor belt adopts an online shopping structure design. By setting several storage boxes arranged in an array on the conveyor belt, the volume of the holes in the storage boxes is slightly larger than the volume of puffed monkey food. The puffed monkey food can fall from the storage bin into the corresponding In the storage box, it is laid flat by the function of the dialing plate to facilitate subsequent drilling of holes on the top;
  • a punching powder mixer designed with a specific structure is provided with several sets of fixed sleeves and punching cones at intervals.
  • the fixing sleeves are fixed at the discharge port at the bottom of the powder bin through the lower powder plate.
  • the punching cones are Move up and down driven by the pressure rod to quickly punch the puffed monkey food that moves under the punching cone;
  • the pressure rod contacts the eccentric through the driven wheels at both ends.
  • the eccentric driven by the transmission shaft, pushes the pressure rod up and down in the square hole of the limit plate, thereby realizing the drive control of the pressure rod; and the transmission shaft is in While rotating, it also plays the role of unloading, transferring the molten powder in the powder bin above it to the unloading port on the lower powder plate. place, thereby achieving the purpose of filling molten powder into the drilled hole while drilling;
  • the holes drilled in the puffed monkey food have a through-hole structure with a large opening at the upper end and a small opening at the lower end, so that when the medicine is accurately put into the hole, It will not leak out when it touches the bottom, so that when drying in a tunnel oven, the agent can be well fixed in the holes through the molten powder.
  • the molten powder effectively improves the palatability of the monkey food and makes it easier for crab-eating monkeys to eat;
  • the production equipment for puffed monkey food uses existing puffed finished monkey food as raw materials, uses a grid conveyor belt to realize a continuous production and transportation line, and uses a punched powder dispenser and a quantitative
  • the doser and tunnel oven realize automatic drilling, powder adding, dosing and drying and solidification in sequence, effectively solving the existing problems of low production efficiency, high labor cost, time-consuming and labor-intensive drilling and then manual dosing. As well as the problem that the agent is easy to fall off, it has good practicality and promotion and application value.
  • Figure 1 is a schematic left structural diagram of a puffed monkey food production equipment of the present invention
  • Figure 2 is a right structural schematic diagram of a puffed monkey food production equipment of the present invention.
  • Figure 3 is a schematic front structural view of a puffed monkey food production equipment of the present invention.
  • Figure 4 is a schematic cross-sectional structural view of a puffed monkey food production equipment of the present invention.
  • Figure 5 is a partially enlarged structural schematic diagram of part A of a puffed monkey food production equipment of the present invention.
  • Figure 6 is a schematic cross-sectional structural diagram 2 of a production equipment for puffed monkey food according to the present invention.
  • Figure 7 is a partially enlarged structural schematic diagram of part B of a puffed monkey food production equipment of the present invention.
  • Figure 8 is a schematic cross-sectional structural view three of a puffed monkey food production equipment of the present invention.
  • Figure 9 is a partially enlarged structural schematic diagram of part C of a puffed monkey food production equipment of the present invention.
  • Figure 10 is a schematic cross-sectional structural diagram 4 of a production equipment for puffed monkey food according to the present invention.
  • Figure 11 is a schematic three-dimensional structural diagram of the body of a puffed monkey food production equipment of the present invention.
  • Figure 12 is a schematic cross-sectional structural diagram of the body of a puffed monkey food production equipment according to the present invention.
  • Figure 13 is a schematic front structural view of a grid conveyor belt in a puffed monkey food production equipment of the present invention.
  • Figure 14 is a schematic three-dimensional structural diagram of a grid conveyor belt in a puffed monkey food production equipment of the present invention.
  • Figure 15 is a schematic diagram of the overall structure of the punching powder mixer in the puffed monkey food production equipment of the present invention.
  • Figure 16 is a partial enlarged view of part D of the punching powder mixer in the puffed monkey food production equipment of the present invention. structural diagram;
  • Figure 17 is a schematic diagram 2 of the overall structure of the punching powder mixer in the puffed monkey food production equipment of the present invention.
  • Figure 18 is a partially enlarged structural schematic diagram of part E of the perforated powder mixer in the puffed monkey food production equipment of the present invention.
  • Figure 19 is a schematic cross-sectional structural diagram of a perforated powder dispenser in a puffed monkey food production equipment of the present invention.
  • Figure 20 is a partially enlarged structural schematic diagram of part F of the perforated powder mixer in the puffed monkey food production equipment of the present invention.
  • Figure 21 is a schematic structural diagram from below of a quantitative doser in a puffed monkey food production equipment of the present invention.
  • Figure 22 is a schematic structural diagram of using a puffed monkey food production equipment of the present invention to add pharmaceutical agents into the inner holes of the puffed monkey food;
  • each drawing is marked as: 100-body, 101-storage bin, 102-partition, 103-powder bin, 104-dial plate, 105-belt installation bin, 106-cover plate; 200-grid conveyor belt, 201-support frame, 202-conveyor belt, 203-baffle, 204-storage box; 300-Punch powder distributor, 301-Driving shaft, 302-Eccentric wheel, 303-Lower powder plate, 304-Fixed sleeve, 3041- Strip sliding hole, 3042-limiting protrusion, 305-punching cone, 3051-limiting chute, 3052-powder outlet, 3053-cutting hole, 306-pressure rod, 307-connecting shaft, 308-limiting Plate, 309-driven wheel, 310-return spring, 311-ejector pin, 312-connecting rod, 313-punch drive motor; 400-Quantitative doser, 401-Medicine barrel, 402-First discharge hole,
  • a puffed monkey is provided
  • the production equipment of puffed monkey food uses existing puffed monkey food products as raw materials to implement a series of integrated operations such as automatic drilling, powdering, dosing, drying and solidification. It mainly includes the machine body. 100. Grid conveyor belt 200, punching powder dispenser 300, quantitative doser 400 and tunnel oven 500.
  • the grid conveyor belt 200, the punching powder mixer 300, and the quantitative dosing device 400 are all installed on the machine body 100.
  • the grid conveyor belt 200 is used to transport the puffed monkey food 600 in an array to align the punching powder mixer.
  • the punching powder mixer 300 is used to automatically punch holes into the puffed monkey food 600, and simultaneously add molten powder into the holes during the punching process.
  • the molten powder can be sugar, or sugar and rice flour or yam powder. Mixed, etc., it has a certain degree of cohesiveness and palatability after being heated and melted.
  • the quantitative doser 400 is used to accurately add the medicine 700 into the holes of the puffed monkey food after adding the molten powder.
  • the tunnel oven 500 is used to heat and dry the puffed monkey food 600 after adding molten powder and pharmaceuticals.
  • the molten powder melts after being heated and has a certain adhesiveness to fix the pharmaceuticals 700 in the holes.
  • the body 100 mainly includes a storage bin 101 at the upper part, a powder bin 103 and a belt in the middle.
  • the storage bin 105 is installed.
  • the cross-sections of the storage bin 101 and the powder bin 103 are both inverted conical structures, and the powder bin 103 is located above the storage bin 101.
  • the powder bin 103 The bottom discharge port is located at the rear side of the bottom discharge port of the storage bin 101.
  • the belt installation bin 105 is located below the discharge port at the bottom of the storage bin 101 and the powder bin 103, and the grid conveyor belt 200 is installed horizontally in it, and the rear end of the grid conveyor belt 200 is in sequence. Extending to the tunnel oven 500 through the quantitative doser 400, the puffed monkey food 600 that can be received from the front-end storage bin 101 is conveyed to the tunnel oven 500 through the quantitative doser 400 through the grid conveyor belt 200. Inside.
  • the punching powder dispenser 300 mainly includes The transmission shaft 301 at the discharge port at the bottom of the bin 103, the lower powder plate 303, the pressure rod 306 and several sets of fixed sleeves 304 and punching cones 305 spaced at the bottom of the lower powder plate 303 are connected to the powder mixer 300 through the punching
  • the puffed monkey food 600 is accurately punched, and at the same time, the molten powder in the powder bin 103 is filled into the holes of the puffed monkey food 600.
  • Both ends of the transmission shaft 301 are installed on the machine body 100 through bearings. According to the space at the discharge port at the bottom of the powder bin 103, several stirring rods can be installed on the transmission shaft 301. Through the rotation of the transmission shaft 301, the stirring rods are driven. The stirring rod rotates to stir and mix the molten powder in the powder bin 103 to a certain extent. function, and at the same time, the molten powder in the powder bin 103 can be moved to the lower powder plate 303 below.
  • the lower powder plate 303 is located below the transmission shaft 301, and its periphery is fixedly connected to the inner wall of the discharge port; the pressure rod 306 transversely passes through a plurality of strip sliding holes on the fixed sleeve 304. 3041, and are fixedly connected to the corresponding punching cones 305, and the pressure rods 306 are welded and connected to the tops of several punching cones 305.
  • the fixed sleeve 304 and the punching cone 305 can be in multiple groups to correspond to several storage boxes 204 on the grid conveyor belt 200, so that one punching cone 305 is aligned with one Puffed monkey food 600 in the storage box 204.
  • the fixed sleeves 304 and the punching cones 305 are in four groups.
  • the storage boxes 204 on the grid conveyor belt 200 are also in four groups arranged side by side.
  • a cam eccentric is used It is designed to transmit the rotational force of the transmission shaft 301 to the pressure rod 306 to drive the pressure rod 306 to move up and down.
  • Eccentrics 302 are respectively provided at both ends of the transmission shaft 301. The end of the transmission shaft 301 is connected to the edge of the eccentric 302, so that the eccentric 302 can rotate eccentrically during the rotation of the transmission shaft 301.
  • both ends of the pressure rod 306 are respectively connected to the driven wheel 309 through the connecting shaft 307.
  • the driven wheel 309 is rollingly connected to the eccentric wheel 302, and one end of the transmission shaft 301 is connected to the drilling driving motor 313.
  • the hole driving motor 313 is installed on the side wall of the body 100 through a fixed bracket.
  • the production equipment for puffed monkey food performs secondary processing on the finished product of puffed monkey food 600, and transmits the puffed monkey food 600 forward in an array through the grid conveyor belt 200, and uses the punching powder mixer 300 to The flowing puffed monkey food 600 is accurately punched and filled with molten powder, and when the perforated puffed monkey food passes under the quantitative doser 400, the medicine 700 is accurately poured into the holes opened in the puffed monkey food 600. , and then sent to the tunnel oven 500 for drying and fixation, and the automatic drilling, powder spraying and dosing processes are realized in sequence.
  • the degree of automation is high and the efficiency of drilling and dosing is greatly improved.
  • the body 100 further includes a plurality of partitions 102 and dial plates 104.
  • some of the partitions 102 are arranged at intervals on the inclined plate at the bottom of the storage bin 101, with its upper end extending to the feeding hole opened on the front side wall of the body 100, and its lower end extending to the discharge port at the bottom of the storage bin 101.
  • there are three partitions 102 forming four independent obliquely arranged storage channels between the two side walls of the storage bin 101 , and a number of puffed monkey grains are laid in each storage channel along its incline. 600.
  • the puffed monkey food 600 falls into the storage box 204 below under the action of its own gravity.
  • a dialing plate 104 is specially provided.
  • the dialing plate 104 is located in the storage bin.
  • the bottom of the partition between the bottom discharge port of 101 and the bottom discharge port of the powder bin 103 is located above the forward direction of the storage box 204.
  • the block-shaped puffed monkey food 600 is transported in an array manner.
  • the grid conveyor belt 200 is designed with a specific structure.
  • the grid conveyor belt 200 mainly includes a support frame 201, a conveyor belt 202 and a number of storage boxes 204.
  • a number of storage boxes 204 are arranged in an array on the surface of the conveyor belt 202.
  • the conveyor belt The traditional conveyors used in 202, such as roller conveyors driven by power motors, chain conveyors, etc., have a certain impact resistance and can meet the impact force during the drilling process.
  • the support frame 201 is detachably installed in the belt installation bin 105, and is provided with a conveyor belt 202.
  • the front end of the conveyor belt 202 is located at the discharge port at the bottom of the storage bin 101, and the rear end extends to the Tunnel oven 500.
  • a plurality of the storage boxes 204 are surrounded by a plurality of baffles 203 to form a box structure.
  • the plurality of storage boxes 204 are arranged in an array as a whole, and the depth of the storage boxes 204 is smaller than the height of the puffed monkey food 600. Arranged in conjunction with the dialing plate 104.
  • the grid conveyor belt 200 adopts an online shopping structure design.
  • Several storage boxes 204 arranged in an array are arranged on the conveyor belt 202.
  • the volume of the holes in the storage boxes 204 is slightly larger than the volume of the puffed monkey food 600.
  • the puffed monkey food can fall from the storage bin. Put it into the corresponding storage box, and lay it flatly under the action of the dialing plate 104 to facilitate subsequent drilling of holes on the top.
  • the The punching powder dispenser 300 also includes a limit plate 308 and a return spring 310.
  • the limit plate 308 is used to limit the upward and downward movement of the connecting shaft 307 and the pressure rod 306 to prevent the pressure rod 306 from moving up and down. shaking occurs.
  • limit plates 308 which are respectively fixed on the frame on the front and rear sides of the outlet at the bottom of the powder bin 103 , and have vertically arranged square holes on them.
  • the connecting shaft 307 is provided inside and can be slid up and down.
  • the connecting shaft 307 is driven by the driven wheel 309 at its end and can move up and down in the square hole.
  • the return spring 310 is used to support the pressure rod 306 to reset and move upward when it is not squeezed by the eccentric wheel 302 .
  • the pressure rod 306 is in contact with the eccentric wheel 302 through the driven wheels 309 at both ends.
  • the eccentric wheel 303 is driven by the transmission shaft 301 to push the pressure rod 306 up and down in the square hole of the limit plate 308, thereby realizing the drive control of the pressure rod 306.
  • the punching Cone 305 adopts a hollow frustum structure.
  • the punching powder dispenser 300 also includes an ejector pin 311 and a plurality of connecting rods 312, wherein: the ejector pin 311 is coaxially arranged in the fixed sleeve 304, and its top end is fixed to the fixed sleeve through a plurality of the connecting rods 312. The lower end of the opening at the top of the sleeve 304 extends downward into the punching cone 305 .
  • an ejector pin sliding hole corresponding to the strip-shaped sliding hole 3041 is provided in the middle and upper part of the ejector pin 311 along its axial direction.
  • the pressure rod 306 is provided which can slide up and down.
  • the diameter of the pressure rod 306 is smaller than the inner diameter of the punching cone 305.
  • the punching cone 305 is at a high position, the lower end of the punching cone 305 also serves to block the powder outlet hole 3052.
  • the punching cone 305 is at a low position, the molten powder falls from the top through the gap between the punching cone 305 and the ejector pin 311, and is finally discharged from the powder outlet 3052 into the cut hole.
  • both the fixing sleeve 304 and the punching cone 305 are hollow. tubular structure.
  • the top end of the fixed sleeve 304 is connected to the lower powder plate 303 , and its top opening is arranged corresponding to the discharge opening on the lower powder plate 303 .
  • the top of the punching cone 305 is fixedly connected to the pressure rod 306, and the bottom
  • the end is in the shape of a hollow frustum, and the outer peripheral wall of the lower end of the frustum is provided with a number of powder outlet holes 3052 arranged at intervals along its circumferential direction.
  • the bottom of the lower end cutting hole 3053 is a sharp annular cutter, which is conducive to puffing. Monkey Food 600 for quick punching.
  • the hole drilled in the puffed monkey food 600 has a through-hole structure with a large opening at the upper end and a small opening at the lower end, so that when the medicine 700 is accurately put into the hole, It will not leak out when it touches the bottom, so that the pharmaceutical agent can be well fixed in the holes through the molten powder when drying in the tunnel oven 500.
  • the molten powder effectively improves the palatability of the monkey food and facilitates crab-eating monkeys to eat.
  • a limiting protrusion 3042 is provided on the hole wall at the lower end of the fixed sleeve 304.
  • a limiting chute 3051 is provided on the outer wall of the punching cone 305 along its radial direction. The limiting protrusion 3042 is slidably embedded in the limiting protrusion. Located in chute 3051.
  • the driven wheel 309 moves downward when being squeezed by the eccentric 302, and compresses the return spring 310, and the pressure rod 306 synchronously drives the punching cone 305 to move downward.
  • the cut-out part of the hole of the puffed monkey food 600 enters the hole of the punching cone 305.
  • the molten powder enters the punching cone below from the fixed sleeve 304. 305, and is discharged from the powder outlet hole 3052 at the lower end of the punching cone 305 into the punched hole.
  • the working principle of the punching powder dispenser 300 is as follows: when the eccentric wheel 302 rotates upward, the eccentric wheel 302 is separated from the driven wheel 309, and the squeeze on the driven wheel 309 is released. At this time, the connecting shaft 307 moves upward under the action of the return spring 310. When it is lifted up, the pressure rod 306 and the punching cone 305 on it are synchronously driven to move upward. During this process, the punching cone 305 and the part of the feed cut out of the hole are moved upward simultaneously, and after moving up to a certain distance, they are connected with the fixed sleeve 304. The internally fixed ejector pins 311 are in contact, and the ejector pins 311 eject the partially removed feed from the punching cone 305, and scatter it between the two adjacent advancing storage boxes 204.
  • the eccentric wheel 302 sequentially performs the actions of drilling holes, adding powder, and discharging materials within one rotation cycle.
  • a PL controller is used to control the drive motor of the grid conveyor belt 200, the drive motor of the punching powder dispenser 300 and the quantitative doser 400, so that the punching, powder adding, unloading and dosing can be achieved. medicine at the same working frequency to maximize work efficiency and achieve continuous production.
  • the The quantitative dosing device 400 includes a medicine barrel 401, a material dialing turntable 403, a plurality of feeding tubes 404, a driving gear 405 and a dosing driving motor 406.
  • the medicine barrel 401 is arranged between the body 100 and the tunnel oven 500, and is located above the rear end of the grid conveyor belt 200. There are a number of medicines 700 installed in it, and there are several intervals at the bottom.
  • the first discharge hole 402 is arranged.
  • the material dialing turntable 403 is rotatably disposed at the bottom of the medicine barrel 401 through a pin, and is provided with a number of second discharging holes corresponding to the first discharging holes 402.
  • the hole diameters of the material hole 402 and the second discharge hole are both larger than the outer diameter of the medicine 700 .
  • the first discharge hole 402 and the second discharge hole are aligned and connected up and down, so that the medicine in the medicine barrel 401 can be discharged through the first discharge hole 402 and the second discharge hole. And is fed into the corresponding drill hole of the puffed monkey food 600 through the feeding tube 404.
  • a plurality of the feeding tubes 404 are fixedly installed on the frame of the bottom wall of the medicine barrel 401 through connecting rods, and are arranged at intervals on the left and right.
  • the entrances at the top are open, corresponding to a plurality of second discharge holes on the material dialing turntable 403.
  • the lower end outlet is arranged corresponding to the drill hole of the puffed monkey food 600 in the storage box 204, and its inner diameter is larger than the outer diameter of the medicine 700.
  • the driving gear 405 is rotatably installed on the frame of the bottom wall of the medicine barrel 401 through a rotating shaft. Its external teeth are meshed with the material dialing dial 403, and its rotating shaft is axially connected with the medicine adding driving motor 406.
  • the dosing driving motor 406 can drive the material dialing dial 403 to rotate, connect or close the first discharging hole 402 and the second discharging hole, and realize downward dosing at intervals.
  • the dosing frequency can be controlled.
  • the progress rate of puffed monkey food 600 remains constant.
  • the puffed monkey food 600 in order to overcome the problem that the existing round puffed monkey food 600 is easy to roll off and facilitate the feeding of crab-eating monkeys, the puffed monkey food 600 is designed to be square or rectangular. It is a block-shaped structure with each edge being an arc surface. And the drill hole opened by the punching powder dispenser 300 is a through hole with a large opening at the upper end and a small opening at the lower end, which is convenient for adding medicine and fixing medicine 700.
  • the medicine 700 is in the form of granules, tablets, round blocks or round capsules.
  • the drying temperature of the tunnel oven 500 needs to be controlled, such as The temperature is 30-45°C, which can not only melt the molten powder to bond and fix the agent 700, but also prevent the high temperature from causing damage to the agent 700 and affecting its efficacy.
  • the preparation method of puffed monkey food of the present invention is as follows:
  • the storage box 204 filled with puffed monkey food is driven by the grid conveyor 200 to move to the position below the punching cone 305, and the eccentric wheel 302 is driven to rotate by the driving motor.
  • the eccentric wheel 302 is squeezed or released during the rotation.
  • the driven wheel 309 is squeezed to synchronously drive the punching cone 305 to move up and down through the connecting shaft 307, and the puffed monkey food 600 is cut to form a hole; at the same time, the molten powder enters the hole of the punching cone 305 below from the fixed sleeve 304. hole, and is discharged from the powder outlet hole 3052 at the lower end of the punching cone 305 into the hole of the puffed monkey food 600;
  • the grid conveyor belt 200 drives the storage box 204 filled with puffed monkey food to continue to move to the position below the feeding tube 404.
  • the dosing driving motor 406 can drive the feeding turntable 403 to rotate, connecting or closing the first discharge.
  • Hole 402, the second discharging hole, is used to add medicine into the hole of the puffed monkey food 600 at intervals through the discharge pipe 404.
  • the frequency of medicine addition is controlled to be consistent with the forward speed of the puffed monkey food 600, thus realizing continuous and spaced feeding.
  • the present invention uses the existing puffed finished monkey food as raw material, uses a grid conveyor belt 200 to realize a continuous production and transportation line, and uses a punched powder dispenser 300, a quantitative doser 400 and a tunnel type
  • the oven 500 realizes automatic drilling, powder adding, dosing and drying and solidification in sequence, effectively solving the problems of low production efficiency, high labor cost, time-consuming and labor-intensive and easy falling off of the medicine in the existing drilling first and then manual dosing processing method.
  • the problem is that it has good practicality and promotion and application value.

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Abstract

一种膨化猴粮的制备方法及其生产设备，制备方法包括：（1）在储料仓（101）铺放膨化猴粮（600）；向粉料仓（103）内加入熔融粉；向定量加药器（400）内加入药剂（700）；（2）启动网格传送带（200），将膨化猴粮（600）加入储料盒（204）；（3）对膨化猴粮（600）切除形成孔洞，同时熔融粉排出进入膨化猴粮（600）的孔洞；（4）通过下料管（404）间隔向下方膨化猴粮（600）的孔洞内加药；（5）将膨化猴粮（600）送入隧道式烘箱（500）内烘干固化；（6）膨化猴粮（600）从隧道式烘箱（500）后端的出料口落入收集桶；（7）重复上述步骤。

Description

一种膨化猴粮的制备方法及其生产设备 技术领域
本发明属于动物饲料领域，涉及一种猴粮生产设备，尤其涉及一种膨化猴粮的制备方法及其生产设备。
背景技术
食蟹猴一般是指食蟹猕猴(学名：Macaca fascicularis)，也称长尾猕猴，属于灵长目(Primates)猴科(Eereopithecidae)猕猴属(Macaca)动物，为《濒危野生动植物种国际贸易公约(CITES)》附录Ⅱ物种。食蟹猕猴作为与人类亲缘关系最为接近的物种，非人灵长类(NonhumanPrimates,NHP)与人类的遗传物质有95％以上的同源性，并在组织结构、免疫、生理和代谢等方面与人类高度近似，因而在生物医药研究中具有明显的比较优势，已成为解决人类健康和疾病问题的基础研究和临床前研究的理想动物模型。
中国SFDA和美国FDA明确要求二类以上的新药在进入临床试验前，必须取得NHP动物实验的可靠数据。中国还规定：“对神经类、精神类、麻醉类、生物制品类、计划生育类药器具等必须经NHP动物实验后经批准方能进入临床实验”。当前，随着艾滋病、帕金森、肿瘤、肺损伤、肝损伤等长期困扰人类顽疾的NHP疾病模型的建立，以及相关药物研究特别是临床前评价，NHP的应用是绕不过去的坎。NHP对于新药特别是蛋白类生物制品新药研发的重要性可见一斑。
目前多采用建立NHP疾病模型的方式对新药进行研究，而建模对象就是跟人类最接近的猴子，一般为食蟹猴，首先让实验食蟹猴通过饮食药物产生某种特定疾病，再进行特定药物治疗，然后观察、评价药物的治疗效果。但对于聪明的食蟹猴来说，吃药并不简单：首先，食蟹猴对直接食用药物产生疾病这一行为非常排斥，产生病态后对食用治疗性药物也排斥，而采用传统的溶解药物投喂蟹猴食用的方式又难以控制其食用的药量。
为解决实验食蟹猴定量投喂药物不便的问题，传统的方式在特质的块状猴粮 上钻孔，并在孔内加药，如已公开专利CN215124225U披露了一种用于生产带孔猴粮的膨化机，可生产出带孔的膨化猴粮，方便将猴粮与药物相结合，从而便于对猴子进行临床建模试验。但这种先钻孔后手动加药的加工方式，生产效率低，且所钻的孔一般为单一直径的孔洞，造成塞在孔内的药物容易脱落。因此，有必要对现有的膨化猴粮进行改进。
发明内容
本发明为解决现有技术中的上述问题，提出一种能够自动打孔、并自动添加药剂的膨化猴粮的制备方法及其生产设备。
为实现上述目的，本发明采用以下技术方案：
本发明提供一种膨化猴粮的制备方法，包括如下步骤：
(1)预先在储料仓的若干储料通道内分别铺放块状的膨化猴粮；预先向粉料仓内加入熔融粉，熔融粉采用受热熔融后具有一定的粘结性和适口性的糖类；以及预先向定量加药器内加入药剂；
(2)启动网格传送带，带动其上的储料盒向前移动，同时通过控制储料仓底部下料口处电动插板阀的启闭，控制膨化猴粮在自身重力的作用下依次间隔的落入下方对应的储料盒内；
(3)通过网格传送带带动装填有膨化猴粮的储料盒移动至打孔锥下方位置，通过驱动电机驱动偏心轮上转动，偏心轮在转动的过程中挤压或解除对从动轮的挤压，通过连接轴同步带动打孔锥进行上下移动，对膨化猴粮进行切除形成孔洞；与此同时，熔融粉从固定套进入下方的打孔锥的孔洞，并从打孔锥下端的出粉孔排出进入膨化猴粮的孔洞内；
(4)通过网格传送带带动装填有膨化猴粮的储料盒继续移动至下料管下方位置，通过加药驱动电机可驱动拨料转盘转动，连通或封闭第一排料孔、第二排料孔，通过下料管实现间隔向下方膨化猴粮的孔洞内加药，控制加药频率与膨化猴粮的前进速率保持一直，实现了连续化间隔送给药剂的目的；
(5)继续通过网格传送带带动装填有膨化猴粮的储料盒将经打孔、加粉、加药后的膨化猴粮送入所述隧道式烘箱内进行烘干固化，控制烘干温度为30-45℃，使熔融粉熔融将药剂粘结固定在膨化猴粮的孔洞内，形成适口性优异 的块状膨化猴粮，便于食蟹猴采食；
(6)继续通过网格传送带向前带动装填有膨化猴粮的储料盒向前输送，并从隧道式烘箱后端的出料口落入收集桶内，完成膨化猴粮的自动收集；
(7)重复上述步骤(2)、步骤(3)、步骤(4)、步骤5和步骤(6)，实现连续化加料、打孔、加粉、加药、烘干及收集工序，达成实验猴用加药猴粮的自动化生产。
本发明的第二个方面是提供一种用于上述制备方法的膨化猴粮的生产设备，包括机体、网格传送带、打孔配粉器、定量加药器和隧道式烘箱，其中：
所述机体包括位于上部的储料仓、粉料仓和位于中部的皮带安装仓；所述粉料仓位于所述储料仓的上方，两者均呈倒锥形结构，且其底部排料口位于所述储料仓底部排料口的后侧位置；所述皮带安装仓内水平安装有位于所述储料仓、粉料仓底部排料口下方的所述网格传送带，且所述网格传送带的后端依次经所述定量加药器延伸至所述隧道式烘箱；
所述打孔配粉器包括横向设置于所述粉料仓底部排料口处的传动轴、下粉板、压杆以及若干组间隔设置于所述下粉板底部的固定套和打孔锥；所述传动轴的两端分别设置有偏心轮，并通过轴承架设于所述机体；所述下粉板位于所述传动轴的下方位置，且其周边于所述排料口的内壁固定连接；所述压杆横向穿过若干所述固定套上的条形滑孔，并固定连接对应的所述打孔锥；所述压杆的两端分别通过连接轴连接从动轮，所述从动轮与所述偏心轮滚动连接，且所述传动轴的一端连接打孔驱动电机。
优选地，在所述的膨化猴粮的生产设备上，所述机体还包括若干隔板和拨平板，其中：
若干所述隔板间隔设置于所述储料仓底部的斜板上，其上端延伸至所述机体前侧壁开设的加料孔，下端延伸至所述储料仓底部的排料口；
所述拨平板位于所述储料仓底部排料口与所述粉料仓底部排料口之间的隔板底部，以将所述储料仓下放至所述网格传送带上的膨化猴粮拨平置放。
优选地，在所述的膨化猴粮的生产设备上，所述网格传送带包括支撑框架、输送带以及若干储料盒，其中：
所述支撑框架可拆卸设置于所述皮带安装仓内，且上设置有输送带，所述输 送带的前端位于所述储料仓底部排料口，后端延伸至所述隧道式烘箱；
若干所述储料盒由若干挡板围设而成，若干所述储料盒整体呈阵列布置，且所述储料盒的深度小于膨化猴粮的高度，与拨平板相配合布置。
优选地，在所述的膨化猴粮的生产设备上，所述打孔配粉器还包括限位板和复位弹簧，其中：
所述限位板为两个，分别固定设置于所述粉料仓底部出料口前后两侧的机架上，其上开设有竖向布置的方孔，所述方孔内穿设有可上下滑动布置的所述连接轴；
所述复位弹簧为两个，分别对应设置于所述限位板的方孔的底部位置，且其顶部与所述连接轴抵接连接。
优选地，在所述的膨化猴粮的生产设备上，所述打孔配粉器还包括顶针和若干连接杆，其中：
所述顶针同轴设置于所述固定套内，其顶端通过若干所述连接杆固定于所述固定套顶部的开口处，下端向下延伸至所述打孔锥内；
且所述顶针的中上部沿其轴向开设有一与所述条形滑孔相对应的顶针滑孔，所述顶针滑孔内横向穿设有可上下滑动的所述压杆。
优选地，在所述的膨化猴粮的生产设备上，所述固定套和所述打孔锥均为中空的管状结构，其中：
所述固定套的顶端连接所述下粉板，且其顶部开口与所述下粉板上的下料口相对应布置；
所述打孔锥的顶端固定连接所述压杆，下端为中空的锥台状，且其下端锥台的外周壁沿其周向开设有若干间隔布置的出粉孔。
优选地，在所述的膨化猴粮的生产设备上，所述固定套下端的孔洞壁设置有限位凸起，所述打孔锥的外壁沿其径向开设有限位滑槽，所述限位凸起滑动嵌设于所述限位滑槽内。
优选地，在所述的膨化猴粮的生产设备上，所述定量加药器包括药剂桶、拨料转盘、若干下料管、驱动齿轮和加药驱动电机，其中：
所述药剂桶设置于所述机体和所述隧道式烘箱之间，并位于所述网格传送带后端的上方位置，其内装设有若干药剂，其底部开设有若干间隔布置的第一排料 孔；
所述拨料转盘通过销轴可转动设置于所述药剂桶的底部，且其上开设有若干与所述第一排料孔相对应的第二排料孔，所述第一排料孔和所述第二排料孔的孔径均大于所述药剂的外径；
若干所述下料管通过连接杆固定安装在药剂桶底壁的机架上，呈左右间隔布置，其顶部入口呈开口状，对应所述拨料转盘上的若干第二排料孔，下端出口与储料盒内膨化猴粮的钻孔相对应布置，且其内径大于所述药剂的外径；以及
所述驱动齿轮通过转轴可转动设置于所述药剂桶底壁的机架上，其外齿与所述拨料转盘啮合连接，其转轴与所述加药驱动电机轴连接。
较为优选地，在所述的膨化猴粮的生产设备上，所述膨化猴粮为正方形或长方形的块状结构，其各棱边为圆弧面，且其内由所述打孔配粉器开设的钻孔为上端开口大、下端开口小的通孔。
较为优选地，在所述的膨化猴粮的生产设备上，所述药剂为颗粒状、片剂、圆形块状或圆形胶囊状。
本发明采用上述技术方案，与现有技术相比，具有如下技术效果：
(1)采用本发明的膨化猴粮的生产设备的对膨化猴粮成品进行二次加工，通过网格传送带将膨化猴粮按阵列向前传送，并采用打孔配粉器对下方流经的膨化猴粮进行精准打孔同时装填熔融粉，且打孔后的带孔膨化猴粮再经定量加药器将药剂精准投入孔洞内，并送入隧道式烘箱内进行烘干固定，依次实现了自动打孔、喷粉以及加药工序，自动化程度高，且大大提高了的打孔加药效率；
(2)网格传送带采用网购化结构设计，通过在传送带上设置若干阵列布置的储料盒，储料盒孔洞的体积略大于膨化猴粮的体积，膨化猴粮能够从储料仓落入对应的储料盒内，并在拨平板的作用在平整铺放，便于后续在其顶部打孔；
(3)采用特定结构设计的打孔配粉器，其上间隔设置有若干组固定套和打孔锥，固定套通过下粉板固定设置在粉料仓底部的排料口处，打孔锥在压杆的带动下进行上下移动，从而对移动至打孔锥下方的膨化猴粮进行快速打孔；
(4)压杆通过其两端的从动轮与偏心轮接触，偏心轮在传动轴的驱动下在限位板的方孔内推动压杆上下移动，从而实现压杆的驱动控制；且传动轴在转动的同时，还起到下料的作用，将其上方粉料仓内的熔融粉拨至下粉板上的下料口 处，从而实现边打孔边向钻孔内充入熔融粉的目的；
(5)通过将打孔锥的下端设计为中空的锥台状，使得膨化猴粮内所钻的孔洞为上端开口大、下端开口小的通孔结构，使得药剂在精准投入该孔洞内时，不会触底漏出，便于在隧道式烘箱中烘干时药剂能够通过熔融粉很好的固定在孔洞内，同时熔融粉有效提高了猴粮的适口性，便于食蟹猴采食；
(6)本发明提供的膨化猴粮的生产设备，以现有的膨化成品膨化猴粮为原料，采用网格传送带实现连续化的生产输送流水线，并通过配设的打孔配粉器、定量加药器和隧道式烘箱依次实现自动打孔、加粉、加药以及烘干固化，有效解决了现有先钻孔后手动加药加工方式所存在的生产效率低，人工成本高，费时费力以及药剂易脱落的问题，具有良好是实用性和推广应用价值。
附图说明
图1为本发明一种膨化猴粮的生产设备的左视结构示意图；
图2为本发明一种膨化猴粮的生产设备的右视结构示意图；
图3为本发明一种膨化猴粮的生产设备的主视结构示意图；
图4为本发明一种膨化猴粮的生产设备的剖视结构示意图一；
图5为本发明一种膨化猴粮的生产设备中A部分的局部放大结构示意图；
图6为本发明一种膨化猴粮的生产设备的剖视结构示意图二；
图7为本发明一种膨化猴粮的生产设备中B部分的局部放大结构示意图；
图8为本发明一种膨化猴粮的生产设备的剖视结构示意图三；
图9为本发明一种膨化猴粮的生产设备中C部分的局部放大结构示意图；
图10为本发明一种膨化猴粮的生产设备的剖视结构示意图四；
图11为本发明一种膨化猴粮的生产设备中机体的立体结构示意图；
图12为本发明一种膨化猴粮的生产设备中机体的剖视结构示意图；
图13为本发明一种膨化猴粮的生产设备中网格传送带的主视结构示意图；
图14为本发明一种膨化猴粮的生产设备中网格传送带的立体结构示意图；
图15为本发明一种膨化猴粮的生产设备中打孔配粉器的整体结构示意图一；
图16为本发明一种膨化猴粮的生产设备中打孔配粉器D部分的局部放大结 构示意图；
图17为本发明一种膨化猴粮的生产设备中打孔配粉器的整体结构示意图二；
图18为本发明一种膨化猴粮的生产设备中打孔配粉器E部分的局部放大结构示意图；
图19为本发明一种膨化猴粮的生产设备中打孔配粉器的剖视结构示意图；
图20为本发明一种膨化猴粮的生产设备中打孔配粉器F部分的局部放大结构示意图；
图21为本发明一种膨化猴粮的生产设备中定量加药器的仰视结构示意图；
图22为采用本发明一种膨化猴粮的生产设备将药剂加入膨化猴粮内孔的结构示意图；
其中，各附图标记为：
100-机体，101-储料仓，102-隔板，103-粉料仓，104-拨平板，105-皮带安
装仓，106-盖板；
200-网格传送带，201-支撑框架，202-输送带，203-挡板，204-储料盒；
300-打孔配粉器，301-传动轴，302-偏心轮，303-下粉板，304-固定套，3041-
条形滑孔，3042-限位凸起，305-打孔锥，3051-限位滑槽，3052-出粉孔，3053-切孔，306-压杆，307-连接轴，308-限位板，309-从动轮，310-复位弹簧，311-顶针，312-连接杆，313-打孔驱动电机；
400-定量加药器，401-药剂桶，402-第一排料孔，403-拨料转盘，404-下料
管，405-驱动齿轮，406-加药驱动电机；
500-隧道式烘箱；
600-膨化猴粮；
700-药剂。
具体实施方式
下面通过具体实施例对本发明进行详细和具体的介绍，以使更好的理解本发明，但是下述实施例并不限制本发明范围。
在其中的一些实施例中，如图1、图2、图3和图4所示，提供一种膨化猴 粮的生产设备，该膨化猴粮的生产设备以现有的膨化猴粮成品为原料，对其实现自动打孔、加粉、加药以及烘干固化等一系列集成化操作，其主要包括机体100、网格传送带200、打孔配粉器300、定量加药器400和隧道式烘箱500。
其中，所述网格传送带200、打孔配粉器300、定量加药器400均安装在机体100上，所述网格传送带200用于阵列式传送膨化猴粮600，以对准打孔配粉器300和定量加药器400。所述打孔配粉器300用于对膨化猴粮600进行自动打孔，并在打孔的过程中同时向孔洞内加入熔融粉，熔融粉可采用糖类，或糖类与米粉、山药粉的混合等，受热熔融后具有一定的粘结性和适口性。所述定量加药器400用于向加入熔融粉后的膨化猴粮的孔洞内精准加入药剂700。所述隧道式烘箱500用于对加入熔融粉及药剂后的膨化猴粮600进行加热烘干，熔融粉在受热后融化，具有一定的粘结性能够将药剂700固定在孔洞内。
具体地，如图4、图5、图6、图7、图8、图11和图12所示，所述机体100主要包括位于上部的储料仓101、粉料仓103和位于中部的皮带安装仓105，所述储料仓101和粉料仓103的横截面均呈倒锥形结构，且所述粉料仓103位于所述储料仓101的上方位置，同时所述粉料仓103的底部排料口位于所述储料仓101底部排料口的后侧位置。
所述皮带安装仓105位于所述储料仓101、粉料仓103底部排料口的下方位置，且其内水平安装有所述网格传送带200，且所述网格传送带200的后端依次经所述定量加药器400延伸至所述隧道式烘箱500，通过所述网格传送带200将可从前端储料仓101接收的膨化猴粮600经定量加药器400传送至隧道式烘箱500内。
如图4、图5、图6、图7、图15、图16、图17、图18、图19和图20所示，所述打孔配粉器300主要包括横向设置于所述粉料仓103底部排料口处的传动轴301、下粉板303、压杆306以及若干组间隔设置于所述下粉板303底部的固定套304和打孔锥305，通过打孔配粉器300对膨化猴粮600进行精准打孔，同时将粉料仓103内的熔融粉充入膨化猴粮600的孔洞内。
所述传动轴301的两端通过轴承架设于所述机体100，根据粉料仓103底部排料口处的空间大小，可在传动轴301上安装若干搅拌杆，通过传动轴301的转动，带动搅拌杆转动，从而对粉料仓103内的熔融粉起到一定的搅拌混合 作用，同时也能够将粉料仓103内的熔融粉拨至下方的下粉板303上。所述下粉板303位于所述传动轴301的下方位置，且其周边于所述排料口的内壁固定连接；所述压杆306横向穿过若干所述固定套304上的条形滑孔3041，并固定连接对应的所述打孔锥305，所述压杆306与若干打孔锥305的顶端焊接连接。
如图13、图15和图17所示，所述固定套304和打孔锥305可以为多组，以对应网格传送带200上的若干储料盒204，使得一个打孔锥305对准一个储料盒204内的膨化猴粮600。优选地，所述固定套304和打孔锥305为四组，相应地，所述网格传送带200上的储料盒204也为左右并排的四组。
如图1、图2、图3、图15、图16和图17所示，为实现压杆306的上下交替移动，对下方流经的膨化猴粮600进行交替打孔的目的，采用凸轮偏心设计，将传动轴301的旋转力传递给压杆306，以驱动所述压杆306进行上下移动。在传动轴301的两端分别设置偏心轮302，传动轴301的端部与偏心轮302的边缘位置连接，使得所述传动轴301在转动过程中，能够偏心轮302做偏心转动。
此外，所述压杆306的两端分别通过连接轴307连接从动轮309，所述从动轮309与所述偏心轮302滚动连接，且所述传动轴301的一端连接打孔驱动电机313，打孔驱动电机313通过固定架安装在机体100的侧壁。启动打孔驱动电机313驱动传动轴301转动及所述偏心轮302在转动的过程中，同步驱动从动轮309上下移动，从而带动连接轴307及压杆306进行上下移动，继而通过压杆306带动打孔锥305在固定套304内进行上下移动，并在上下移动的过程中，实现对膨化猴粮600打孔的目的。
该实施例提供的膨化猴粮的生产设备，通过对膨化猴粮600成品进行二次加工，通过网格传送带200将膨化猴粮600按阵列向前传送，并采用打孔配粉器300对下方流经的膨化猴粮600进行精准打孔同时装填熔融粉，且打孔后的带孔膨化猴粮再经定量加药器400下方时，将药剂700精准投入膨化猴粮600上开设的孔洞内，然后送入隧道式烘箱500内进行烘干固定，依次实现了自动打孔、喷粉以及加药工序，自动化程度高，且大大提高了的打孔加药效率。
在其中的一些实施例中，如图4、图5、图6、图7、图8、图11和图12所示，所述机体100还包括若干隔板102和拨平板104。其中，若干所述隔板 102间隔设置于所述储料仓101底部的斜板上，其上端延伸至所述机体100前侧壁开设的加料孔，下端延伸至所述储料仓101底部的排料口。优选地，隔板102为3个，与储料仓101的两侧壁之间形成4个独立的倾斜布置的储料通道，每个储料通道内沿其斜面均依次铺设有若干膨化猴粮600，通过打孔储料仓101底部下料口处的电动插板阀，膨化猴粮600在自身重力的作用下落入下方的储料盒204内。
应当注意的是，为保证膨化猴粮600能够平整的落入储料盒204内，而不产生上、下位置的偏移，特地设置拨平板104，所述拨平板104位于所述储料仓101底部排料口与所述粉料仓103底部排料口之间的隔板底部，位于储料盒204前进方向的上方位置。利用前进移动的网格传送带200，使得上、下位置偏移的膨化猴粮600在拨平板104阻挡下平放在储料盒204内，从而实现膨化猴粮600拨平置放的目的。
在其中的一些实施例中，如图6、图7、图8、图9、图13和图14所示，为便于对块状的膨化猴粮600进行阵列式的传送。采用特定结构设计的所述网格传送带200，所述网格传送带200主要包括支撑框架201、输送带202以及若干储料盒204，若干储料盒204呈阵列布置在输送带202表面，输送带202采用的传统的传送机，如具有动力电机驱动的滚轮传送机、链条传送机等，具有一定的抗冲击强度，能够满足打孔过程中的冲击力。
所述支撑框架201可拆卸设置于所述皮带安装仓105内，且上设置有输送带202，所述输送带202的前端位于所述储料仓101底部排料口，后端延伸至所述隧道式烘箱500。
若干所述储料盒204是由若干挡板203围设而成盒体结构，若干所述储料盒204整体呈阵列布置，且所述储料盒204的深度小于膨化猴粮600的高度，与拨平板104相配合布置。
网格传送带200采用网购化结构设计，通过在传送带202上设置若干阵列布置的储料盒204，储料盒204孔洞的体积略大于膨化猴粮600的体积，膨化猴粮能够从储料仓落入对应的储料盒内，并在拨平板104的作用在平整铺放，便于后续在其顶部打孔。
在其中的一些实施例中，如图15、图17、图18、图19和图20所示，所 述打孔配粉器300还包括限位板308和复位弹簧310，限位板308用于对连接轴307及压杆306的上下移动起到移动的限位作用，避免压杆306在上下移动中产生晃动。
具体地，所述限位板308为两个，分别固定设置于所述粉料仓103底部出料口前后两侧的机架上，其上开设有竖向布置的方孔，所述方孔内穿设有可上下滑动布置的所述连接轴307，所述连接轴307在其端部从动轮309带动下可在所述方孔内进行上下移动。
所述复位弹簧310为两个，分别对应设置于所述限位板308的方孔的底部位置，且其顶部与所述连接轴307抵接连接。所述复位弹簧310用于支撑压杆306在不受偏心轮302挤压时，复位上移。压杆306通过其两端的从动轮309与偏心轮302接触，偏心轮303在传动轴301的驱动下在限位板308的方孔内推动压杆306上下移动，从而实现压杆306的驱动控制；且传动轴301在转动的同时，还起到下料的作用，将其上方粉料仓内的熔融粉拨至下粉板303上的下料口处，从而实现边打孔边向钻孔内充入熔融粉的目的。
在其中的一些实施例中，如图5、图7、图16和图20所示，为便于将打孔所切除的饲料从膨化猴粮600或从打孔锥305内排出，所述打孔锥305采用中空的锥台结构。且所述打孔配粉器300还包括顶针311和若干连接杆312，其中：所述顶针311同轴设置于所述固定套304内，其顶端通过若干所述连接杆312固定于所述固定套304顶部的开口处，下端向下延伸至所述打孔锥305内。
且为避免与压杆306在结构上的冲突，在所述顶针311的中上部沿其轴向开设有一与所述条形滑孔3041相对应的顶针滑孔，所述顶针滑孔内横向穿设有可上下滑动的所述压杆306。压杆306的直径小于所述打孔锥305的内径，当打孔锥305在高位时，打孔锥305的下端还起到封堵出粉孔3052的作用，当打孔锥305在低位时，熔融粉从顶部经打孔锥305与顶针311之间的空隙下落，并最终从出粉孔3052排出至所切割的孔洞内。
在其中的一些实施例中，如图5、图7、图15、图16、图17、图18、图19和图20所示，所述固定套304和所述打孔锥305均为中空的管状结构。其中，所述固定套304的顶端连接所述下粉板303，且其顶部开口与所述下粉板303上的下料口相对应布置。所述打孔锥305的顶端固定连接所述压杆306，下 端为中空的锥台状，且其下端锥台的外周壁沿其周向开设有若干间隔布置的出粉孔3052，下端切孔3053的底部为尖锐的圆环形切刀，有利于对膨化猴粮600进行快速打孔。
通过将打孔锥305的下端设计为中空的锥台状，使得膨化猴粮600内所钻的孔洞为上端开口大、下端开口小的通孔结构，使得药剂700在精准投入该孔洞内时，不会触底漏出，便于在隧道式烘箱500中烘干时药剂能够通过熔融粉很好的固定在孔洞内，同时熔融粉有效提高了猴粮的适口性，便于食蟹猴采食。
此外，为保证打孔过程中的稳定性，避免所述打孔锥305在上下移动过程中相对固定套304发生滑动，或从固定套304内脱落。在所述固定套304下端的孔洞壁设置有限位凸起3042，所述打孔锥305的外壁沿其径向开设有限位滑槽3051，所述限位凸起3042滑动嵌设于所述限位滑槽3051内。
应当注意的是，偏心轮302在传动轴301带动下向下转动时，从动轮309在受到偏心轮302挤压时下移，并压缩复位弹簧310，通过压杆306同步带动打孔锥305下移对正好移动至其下方的膨化猴粮600进行快速打孔，膨化猴粮600的孔洞内切除部分进入打孔锥305的孔洞中，与此同时，熔融粉从固定套304进入下方的打孔锥305的孔洞，并从打孔锥305下端的出粉孔3052排出进入所打的孔洞内。
该打孔配粉器300的工作原理如下：待偏心轮302向上转动时，偏心轮302与从动轮309脱离，解除对从动轮309的挤压，此时连接轴307在复位弹簧310作用下向上顶起，同步带动压杆306及其上的打孔锥305上移，在此过程中打孔锥305及其孔洞切除的部分饲料同步上移，并在上移至一定距离后与固定套304内固定设置的顶针311接触，在顶针311将该部分切除的饲料从打孔锥305内顶出，并散落在前进的相邻的两个所述储料盒204之间。
也就是说，偏心轮302在一个转动周期内，依次实现打孔、加粉以及卸料的动作。为实现各步骤动作的一致性，采用PL控制器分别控制网格传送带200的驱动电机以及打孔配粉器300和定量加药器400的驱动电机，使得打孔、加粉、卸料以及加药在同一个工作频率上，以最大限度的提高工作效率，实现连续化生产。
在其中的一些实施例中，如图1、图2、图6、图8、图9、图21所示，所 述定量加药器400包括药剂桶401、拨料转盘403、若干下料管404、驱动齿轮405和加药驱动电机406。
其中，所述药剂桶401设置于所述机体100和所述隧道式烘箱500之间，并位于所述网格传送带200后端的上方位置，其内装设有若干药剂700，其底部开设有若干间隔布置的第一排料孔402。所述拨料转盘403通过销轴可转动设置于所述药剂桶401的底部，且其上开设有若干与所述第一排料孔402相对应的第二排料孔，所述第一排料孔402和所述第二排料孔的孔径均大于所述药剂700的外径。通过拨料转盘403的转速，使得第一排料孔402和所述第二排料孔上下对齐连通，可使得药剂桶401内的药剂通过第一排料孔402、第二排料孔排出，并通过下料管404送入对应的膨化猴粮600的钻孔内。
若干所述下料管404通过连接杆固定安装在药剂桶401底壁的机架上，呈左右间隔布置，其顶部入口呈开口状，对应所述拨料转盘403上的若干第二排料孔，下端出口与储料盒204内膨化猴粮600的钻孔相对应布置，且其内径大于所述药剂700的外径。而所述驱动齿轮405通过转轴可转动设置于所述药剂桶401底壁的机架上，其外齿与所述拨料转盘403啮合连接，其转轴与所述加药驱动电机406轴连接。通过加药驱动电机406可驱动拨料转盘403转动，连通或封闭第一排料孔402、第二排料孔，实现间隔向下加药，控制加药驱动电机406，可控制加药频率与膨化猴粮600的前进速率保持一直。
在其中的一些实施例中，如图22所示，为克服现有圆形膨化猴粮600易滚落的问题，以便于食蟹猴采食，将所述膨化猴粮600设计为正方形或长方形的块状结构，其各棱边为圆弧面。且其内由所述打孔配粉器300开设的钻孔为上端开口大、下端开口小的通孔，便于加药及固定药剂700。所述药剂700为颗粒状、片剂、圆形块状或圆形胶囊状。
且还应当注意的是，经打孔、加粉、加药后的膨化猴粮600送入所述隧道式烘箱500进行烘干固化时，需控制隧道式烘箱500的烘干温度，如烘干温度为30-45℃，既能满足熔融粉的熔融，以粘结固定药剂700，又能避免高温对药剂700造成损害而影响其药效。
基于如图1、图2、图3和图4所示的种膨化猴粮的生产设备，本发明膨化猴粮的制备方法如下：
(1)预先在储料仓101的若干储料通道内分别铺放块状的膨化猴粮600；预先向粉料仓103内加入熔融粉，熔融粉采用受热熔融后具有一定的粘结性和适口性的糖类；以及预先向定量加药器400内加入药剂700；
(2)启动网格传送带200，带动其上的储料盒204向前移动，同时通过控制储料仓101底部下料口处电动插板阀的启闭，控制膨化猴粮600在自身重力的作用下依次间隔的落入下方对应的储料盒204内；
(3)通过网格传送带200带动装填有膨化猴粮的储料盒204移动至打孔锥305下方位置，通过驱动电机驱动偏心轮302上转动，偏心轮302在转动的过程中挤压或解除对从动轮309的挤压，通过连接轴307同步带动打孔锥305进行上下移动，对膨化猴粮600进行切除形成孔洞；与此同时，熔融粉从固定套304进入下方的打孔锥305的孔洞，并从打孔锥305下端的出粉孔3052排出进入膨化猴粮600的孔洞内；
(4)通过网格传送带200带动装填有膨化猴粮的储料盒204继续移动至下料管404下方位置，通过加药驱动电机406可驱动拨料转盘403转动，连通或封闭第一排料孔402、第二排料孔，通过下料管404实现间隔向下方膨化猴粮600的孔洞内加药，控制加药频率与膨化猴粮600的前进速率保持一直，实现了连续化间隔送给药剂700的目的；
(5)继续通过网格传送带200带动装填有膨化猴粮的储料盒204将经打孔、加粉、加药后的膨化猴粮600送入隧道式烘箱500内进行烘干固化，控制烘干温度为30-45℃，使熔融粉熔融将药剂700粘结固定在膨化猴粮600的孔洞内，形成适口性优异的块状膨化猴粮，便于食蟹猴采食；
(6)继续通过网格传送带200向前带动装填有膨化猴粮的储料盒204向前输送，并从隧道式烘箱500后端的出料口落入收集桶内，完成膨化猴粮的自动收集；
(7)重复上述步骤(2)、步骤(3)、步骤(4)、步骤5和步骤(6)，实现连续化加料、打孔、加粉、加药、烘干及收集工序，达成实验猴用加药猴粮的自动化生产。
本发明以现有的膨化成品膨化猴粮为原料，采用网格传送带200实现连续化的生产输送流水线，并通过配设的打孔配粉器300、定量加药器400和隧道式 烘箱500依次实现自动打孔、加粉、加药以及烘干固化，有效解决了现有先钻孔后手动加药加工方式所存在的生产效率低，人工成本高，费时费力以及药剂易脱落的问题，具有良好是实用性和推广应用价值。
以上对本发明的具体实施例进行了详细描述，但其只是作为范例，本发明并不限制于以上描述的具体实施例。对于本领域技术人员而言，任何对本发明进行的等同修改和替代也都在本发明的范畴之中。因此，在不脱离本发明的精神和范围下所作的均等变换和修改，都应涵盖在本发明的范围内。

Claims (10)

  1. 一种膨化猴粮的制备方法，其特征在于，包括如下步骤：
    (1)预先在储料仓的若干储料通道内分别铺放块状的膨化猴粮；预先向粉料仓内加入熔融粉，熔融粉采用受热熔融后具有一定的粘结性和适口性的糖类；以及预先向定量加药器内加入药剂；
    (2)启动网格传送带，带动其上的储料盒向前移动，同时通过控制储料仓底部下料口处电动插板阀的启闭，控制膨化猴粮在自身重力的作用下依次间隔的落入下方对应的储料盒内；
    (3)通过网格传送带带动装填有膨化猴粮的储料盒移动至打孔锥下方位置，通过驱动电机驱动偏心轮上转动，偏心轮在转动的过程中挤压或解除对从动轮的挤压，通过连接轴同步带动打孔锥进行上下移动，对膨化猴粮进行切除形成孔洞；与此同时，熔融粉从固定套进入下方的打孔锥的孔洞，并从打孔锥下端的出粉孔排出进入膨化猴粮的孔洞内；
    (4)通过网格传送带带动装填有膨化猴粮的储料盒继续移动至下料管下方位置，通过加药驱动电机可驱动拨料转盘转动，连通或封闭第一排料孔、第二排料孔，通过下料管实现间隔向下方膨化猴粮的孔洞内加药，控制加药频率与膨化猴粮的前进速率保持一直，实现了连续化间隔送给药剂的目的；
    (5)继续通过网格传送带带动装填有膨化猴粮的储料盒将经打孔、加粉、加药后的膨化猴粮送入隧道式烘箱内进行烘干固化，控制烘干温度为30-45℃，使熔融粉熔融将药剂粘结固定在膨化猴粮的孔洞内，形成适口性优异的块状膨化猴粮，便于食蟹猴采食；
    (6)继续通过网格传送带向前带动装填有膨化猴粮的储料盒向前输送，并从隧道式烘箱后端的出料口落入收集桶内，完成膨化猴粮的自动收集；
    (7)重复上述步骤(2)、步骤(3)、步骤(4)、步骤5和步骤(6)，实现连续化加料、打孔、加粉、加药、烘干及收集工序，达成实验猴用加药猴粮的自动化生产。
  2. 一种用于权利要求1所述方法的膨化猴粮的生产设备，其特征在于，包括机体、网格传送带、打孔配粉器、定量加药器和隧道式烘箱，其中：
    所述机体包括位于上部的储料仓、粉料仓和位于中部的皮带安装仓；所述粉料仓位于所述储料仓的上方，两者均呈倒锥形结构，且其底部排料口位于所述储 料仓底部排料口的后侧位置；所述皮带安装仓内水平安装有位于所述储料仓、粉料仓底部排料口下方的所述网格传送带，且所述网格传送带的后端依次经所述定量加药器延伸至所述隧道式烘箱；
    所述打孔配粉器包括横向设置于所述粉料仓底部排料口处的传动轴、下粉板、压杆以及若干组间隔设置于所述下粉板底部的固定套和打孔锥；所述传动轴的两端分别设置有偏心轮，并通过轴承架设于所述机体；所述下粉板位于所述传动轴的下方位置，且其周边于所述排料口的内壁固定连接；所述压杆横向穿过若干所述固定套上的条形滑孔，并固定连接对应的所述打孔锥；所述压杆的两端分别通过连接轴连接从动轮，所述从动轮与所述偏心轮滚动连接，且所述传动轴的一端连接打孔驱动电机。
  3. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述机体还包括若干隔板和拨平板，其中：
    若干所述隔板间隔设置于所述储料仓底部的斜板上，其上端延伸至所述机体前侧壁开设的加料孔，下端延伸至所述储料仓底部的排料口；
    所述拨平板位于所述储料仓底部排料口与所述粉料仓底部排料口之间的隔板底部，以将所述储料仓下放至所述网格传送带上的膨化猴粮拨平置放。
  4. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述网格传送带包括支撑框架、输送带以及若干储料盒，其中：
    所述支撑框架可拆卸设置于所述皮带安装仓内，且上设置有输送带，所述输送带的前端位于所述储料仓底部排料口，后端延伸至所述隧道式烘箱；
    若干所述储料盒由若干挡板围设而成，若干所述储料盒整体呈阵列布置，且所述储料盒的深度小于膨化猴粮的高度，与拨平板相配合布置。
  5. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述打孔配粉器还包括限位板和复位弹簧，其中：
    所述限位板为两个，分别固定设置于所述粉料仓底部出料口前后两侧的机架上，其上开设有竖向布置的方孔，所述方孔内穿设有可上下滑动布置的所述连接轴；
    所述复位弹簧为两个，分别对应设置于所述限位板的方孔的底部位置，且其顶部与所述连接轴抵接连接。
  6. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述打孔配粉器还包括顶针和若干连接杆，其中：
    所述顶针同轴设置于所述固定套内，其顶端通过若干所述连接杆固定于所述固定套顶部的开口处，下端向下延伸至所述打孔锥内；
    且所述顶针的中上部沿其轴向开设有一与所述条形滑孔相对应的顶针滑孔，所述顶针滑孔内横向穿设有可上下滑动的所述压杆。
  7. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述固定套和所述打孔锥均为中空的管状结构，其中：
    所述固定套的顶端连接所述下粉板，且其顶部开口与所述下粉板上的下料口相对应布置；
    所述打孔锥的顶端固定连接所述压杆，下端为中空的锥台状，且其下端锥台的外周壁沿其周向开设有若干间隔布置的出粉孔。
  8. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述固定套下端的孔洞壁设置有限位凸起，所述打孔锥的外壁沿其径向开设有限位滑槽，所述限位凸起滑动嵌设于所述限位滑槽内。
  9. 根据权利要求2所述的膨化猴粮的生产设备，其特征在于，所述定量加药器包括药剂桶、拨料转盘、若干下料管、驱动齿轮和加药驱动电机，其中：
    所述药剂桶设置于所述机体和所述隧道式烘箱之间，并位于所述网格传送带后端的上方位置，其内装设有若干药剂，其底部开设有若干间隔布置的第一排料孔；
    所述拨料转盘通过销轴可转动设置于所述药剂桶的底部，且其上开设有若干与所述第一排料孔相对应的第二排料孔，所述第一排料孔和所述第二排料孔的孔径均大于所述药剂的外径；
    若干所述下料管通过连接杆固定安装在药剂桶底壁的机架上，呈左右间隔布置，其顶部入口呈开口状，对应所述拨料转盘上的若干第二排料孔，下端出口与储料盒内膨化猴粮的钻孔相对应布置，且其内径大于所述药剂的外径；以及
    所述驱动齿轮通过转轴可转动设置于所述药剂桶底壁的机架上，其外齿与所述拨料转盘啮合连接，其转轴与所述加药驱动电机轴连接。
  10. 根据权利要求9所述的膨化猴粮的生产设备，其特征在于，所述膨化 猴粮为正方形或长方形的块状结构，其各棱边为圆弧面，且其内由所述打孔配粉器开设的钻孔为上端开口大、下端开口小的通孔。
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CN115844031A (zh) * 2022-09-01 2023-03-28 江苏省协同医药生物工程有限责任公司 一种实验猴用猴粮自动化制备方法及装置

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