WO2024037550A1 - T型或l型装配式墙体纵向钢混凝土组合管构件 - Google Patents
T型或l型装配式墙体纵向钢混凝土组合管构件 Download PDFInfo
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- WO2024037550A1 WO2024037550A1 PCT/CN2023/113186 CN2023113186W WO2024037550A1 WO 2024037550 A1 WO2024037550 A1 WO 2024037550A1 CN 2023113186 W CN2023113186 W CN 2023113186W WO 2024037550 A1 WO2024037550 A1 WO 2024037550A1
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- Prior art keywords
- steel
- shaped
- plates
- thin steel
- thin
- Prior art date
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 225
- 239000010959 steel Substances 0.000 title claims abstract description 225
- 238000005553 drilling Methods 0.000 claims abstract description 28
- 239000002131 composite material Substances 0.000 claims description 27
- 238000001125 extrusion Methods 0.000 claims description 20
- 239000011440 grout Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 210000001503 joint Anatomy 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000004873 anchoring Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/30—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts being composed of two or more materials; Composite steel and concrete constructions
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
Definitions
- the invention belongs to the technical field of prefabricated construction, and specifically relates to a T-shaped or L-shaped prefabricated wall longitudinal steel-concrete composite pipe component.
- the T-shaped prefabricated wall usually includes transverse steel-concrete composite pipe components and longitudinal steel-concrete composite pipe components.
- the middle of the transverse steel-concrete composite pipe components The rear side is connected to the front end of the longitudinal steel-concrete composite pipe component.
- the existing vertical steel-concrete composite pipe still has the following problems in actual projects:
- a channel steel is installed vertically on the front side of the two steel plates, and an H-shaped steel is installed vertically on the rear side.
- the front end of the H-shaped steel is connected to the transverse steel-concrete composite pipe member, and the openings at the rear end of the H-shaped steel and the front end of the channel steel are set opposite each other.
- the front end of the channel steel moves to the rear opening of the two thin steel plates, and the rear end of the H-shaped steel moves to the front opening of the two thin steel plates.
- the two side plates of the channel steel and H-shaped steel will correspond to the edges of the thin steel plates.
- the top pressure affects the smooth pushing of the channel steel and H-shaped steel into the two thin steel plates, affecting the factory assembly efficiency.
- the studs on the outside of the channel steel are welded to the channel steel, which affects the connection strength of the studs and the reliability of the external concrete here.
- the present invention provides a high-strength connection between two thin steel plates, which is easy to install channel steel and H-shaped steel.
- the strength and stability of the studs connected to the channel steel and the external concrete are greatly improved.
- T-shaped or L-shaped assembled wall longitudinal steel-concrete composite pipe component including vertically arranged channel steel, H-shaped steel and two thin steel plates.
- the channel steel and the H-shaped steel are arranged at intervals on the left and right.
- the channel steel and the H-shaped steel are arranged relative to each other.
- the open side of the channel steel faces forward.
- the front side of the channel steel extends into the rear port of the two thin steel plates.
- the rear side of the H-shaped steel extends into the two thin steel plates.
- In the front port, channel steel, H-shaped steel and two thin steel plates form a rectangular steel pipe structure.
- the two thin steel plates are connected by a number of bolt tie bars arranged in the left and right directions.
- the left and right ends of the bolt tie bars protrude outward respectively.
- the two ends of the bolt tie bars and the outer ends of the pegs are fixed with an enclosing structure.
- the U-shaped steel mesh and rectangular steel tube structure are poured with concrete on the outside.
- the front side of the H-shaped steel, the front sides of the two thin steel plates, and the left and right sides of the front of the steel mesh all extend forward with external concrete.
- the tie bars use drilled taper screws.
- the drilling tap screw vertically drills into two thin steel plates and is threadedly connected to the two thin steel plates.
- the drilling tap screw includes a rod and a head that is larger than the maximum outer diameter of the rod.
- the two adjacent drilling tap screws The heads are located on the left and right sides of the rectangular steel tube structure.
- the rod is fixedly connected to the head. From the other end to the head, the rod is composed of a drill bit, a boring cone section, a pointed tail thread extrusion thread section, a polished rod section and a straight thread connection section.
- the diameter of the big end of the drill bit is equal to the diameter of the small end of the rebore cone section.
- the thread diameter of the tip-tail thread extrusion thread section is equal to the big-end diameter of the rebore cone section.
- the diameter of the polished rod section is smaller than or equal to the thread of the tip-tail wire extrusion thread section. Small diameter; the major diameter of the straight thread connection section is larger than the thread diameter of the tip and tail thread extrusion thread section; the straight thread connection section and the tip and tail thread extrusion thread section of the same drilled taper screw are thinner than the front and rear blocks respectively. Steel plate threaded connection.
- the steel wire mesh and the drill bit of each drilling tap screw are fixedly connected by welding.
- the front side parts of both sides of the channel steel are relatively bent left and right to form a first guide necking structure, and the rear side parts of both sides of the H-shaped steel are relatively bent left and right to form a second guide necking structure.
- the bolts are trapezoidal threaded rods.
- the channel steel is provided with front and rear transparent perforations.
- the trapezoidal threaded rod passes through the perforations and fits tightly with the perforations.
- the front end of the trapezoidal threaded rod extends into the rectangular steel pipe structure and is threadedly connected with a front nut.
- the trapezoidal thread The rear end of the rod is threadedly connected with a rear nut, and the rear nut and the steel wire mesh are connected as a whole through welding.
- a connecting plate is welded to the front side of the two side plates of the H-shaped steel. Two connecting plates are welded to the front. A number of mounting holes are provided on the connecting plates, and wrench operating holes are provided on the front sides of the two side plates of the H-shaped steel, corresponding to the mounting holes on the same side.
- the present invention has the following technical effects:
- the tie bars use drilled tap screws.
- the two thin steel plates are set horizontally. The distance between the two thin steel plates is fixed.
- the nailing device holds the drill.
- the head of the hole taper screw drives the rod to rotate.
- the drill bit at the lower end of the rod first drills the upper thin steel plate, and then the hole cone section squeezes the hole wall of the drilled small hole downward, causing the hole wall to downward. Turn out the lower surface of the upper thin steel plate.
- the length of the hole is greater than the thickness of the thin steel plate.
- the pointed and tail thread extrusion thread section After turning the conical section to extend the length of the hole, the pointed and tail thread extrusion thread section enters the hole (referred to as extrusion), and the hole wall is Extrude the internal thread until the upper end of the pointed tail thread extrusion thread section passes through the lower port of the hole, then the polished rod section passes through the hole with the extruded internal thread, and finally the lower end of the straight thread connecting section opens and begins to be screwed into the hole of the internal thread.
- the drill bit moves downward to drill the lower thin steel plate, and then the hole-turning cone section presses downward the hole wall of the small hole drilled in the lower thin steel plate, causing the hole wall to turn downward.
- the length of the hole is greater than the thickness of the thin steel plate.
- the tip-tail line squeezes the threaded section into the hole until the upper end of the head reaches the upper thin steel plate. The distance between the surfaces is equal to the distance from the lower end of the drill bit to the lower surface of the lower thin steel plate. Stop drilling. At this time, the tip-tail line extruded thread section is threadedly connected to the lower thin steel plate, and the straight thread connection section is threadedly connected to the upper thin steel plate.
- the drilling and reinforcement processes are combined, first drilling, then turning the holes, then extruding wire, and finally threading the connection, which simplifies the operating procedures and reduces the construction work. It is more convenient and faster to extend the length of the threaded connection by turning holes, which can greatly improve the reliability of the connection between the thin steel plate and the bolt tie bar.
- the thread extrusion thread section of the tip-tail line has the function of tapping (thread extrusion), and at the same time, both the straight thread connection section and the straight thread connection section have the function of threading the drilled hole and pulling two thin steel plates together.
- the steel wire mesh is welded to the drill bit of each drilling taper screw and the outer nut at the outer end of the bolt without tying, which improves the reliability of the fixed connection.
- the bolt is lengthened, the inner end extends into the rectangular steel pipe structure, and a front nut is provided. After pouring concrete inside the rectangular steel pipe structure, the front nut can improve the axial anchoring effect and make the external concrete have good stability and reliability. .
- the bolts use trapezoidal threaded rods, and the concrete can enter the trapezoidal thread groove of the trapezoidal threaded rod during pouring, further improving the anchoring effect.
- the connecting plates welded on the front sides of the two side plates on the front side of the H-shaped steel are connected to the middle rear side of the transverse steel-concrete composite pipe member.
- the screw rod extending backward in the transverse steel-concrete composite pipe member passes through the connecting plate.
- Installation holes use a fastening nut to threadly connect to the screw rod, and use a wrench to reach into the wrench operating hole to clamp the fastening nut to tightly connect the connecting plate to the rear side of the transverse steel-concrete composite pipe member.
- Concrete is poured on the front side of the H-shaped steel, the front sides of the two thin steel plates, and the left and right sides of the front part of the steel mesh that protrude forward from the external concrete.
- the on-site concrete connections on the front and rear sides of the H-shaped steel web with the grout hole are: One body.
- the present invention is more convenient to connect with transverse steel-concrete composite pipe members and has high strength. It also improves the tie effect between two thin steel plates and ensures that there will be no external expansion of the thin steel plates when pouring internal concrete. At the same time, the strength of the channel steel and H-shaped steel is improved, which facilitates the docking between the two thin steel plates, extends the length of the bolt, and improves the integrated performance of the connection between the inside and outside concrete.
- Figure 1 is a schematic structural diagram of the present invention
- Figure 2 is an enlarged view of point A in Figure 1;
- Figure 3 is an enlarged view of B in Figure 1;
- Figure 4 is an enlarged view of C in Figure 1;
- Figure 5 is an enlarged view of the tie rod in Figure 1.
- the T-shaped or L-shaped assembled wall longitudinal steel-concrete composite pipe component of the present invention includes vertically arranged channel steel 1, H-shaped steel 17 and two thin steel plates 2.
- Two The thin steel plates 2 are arranged at intervals on the left and right, the channel steel 1 and the H-shaped steel 17 are arranged relative to each other, the open side of the channel steel 1 faces forward, the front side of the channel steel 1 extends into the rear port of the two thin steel plates 2, and the H-shaped steel 17 rear
- the side extension is arranged in the front side port of the two thin steel plates 2.
- the channel steel 1, the H-shaped steel 17 and the two thin steel plates 2 form a rectangular steel pipe structure. A number of bolts arranged in the left and right directions are passed between the two thin steel plates 2.
- the tie bars 3 are connected, and the left and right ends of the tie bars 3 protrude outward from the surfaces of the left and right thin steel plates 2 respectively.
- the channel steel 1 is arranged with a number of pegs 4 spaced apart along the height direction, and each peg 4 is along the It is set horizontally in the front and rear direction, and the two ends of the bolt tie bars 3 and the outer ends of the bolts 4 are fixed with a U-shaped steel mesh 5. Concrete is poured outside the rectangular steel tube structure, and the front side of the H-shaped steel 17 and the two thin steel plates 2 are fixed. The left and right sides of the front part of the steel wire mesh 5 extend forward from the external concrete 6.
- the tie bars 3 adopt drilled taper screws.
- the drilled taper screws are vertically drilled into two thin steel plates 2 and are threadedly connected to the two thin steel plates 2.
- the drilling tap screw includes a rod and a head 7 which is larger than the maximum outer diameter of the rod.
- the heads 7 of two adjacent drilling tap screws are respectively located on the left and right sides of the rectangular steel pipe structure.
- the rod is fixedly connected to the head 7. From the other end to the head 7, the rod is composed of a drill bit 8, a boring cone section 9, a pointed tail thread extrusion thread section 10, a polished rod section 11 and a straight thread connecting section 12.
- the diameter of the big end of the drill bit 8 is equal to the diameter of the small end of the rebore cone section 9, and the thread diameter of the threaded thread section 10 is equal to the diameter of the large end of the rebore cone section 9; the diameter of the polished rod section 11 is less than or equal to the diameter of the rebore thread extrusion
- the thread diameter of the wire thread section 10; the thread major diameter of the straight thread connecting section 12 is greater than the thread major diameter of the pointed tail line extruded thread section 10; the straight thread connecting section 12 and the pointed tail line extruded wire of the same drilled taper screw
- the threaded section 10 is threadedly connected to the two front and rear thin steel plates 2 respectively.
- the steel wire mesh 5 and the drill bit 8 of each drilling tap screw are fixedly connected by welding.
- the front side parts of both sides of the channel steel 1 are relatively bent left and right to form a first guide necking structure 13, and the rear side parts of both sides of the H-shaped steel 17 are relatively bent left and right to form a second guide necking structure 14.
- the bolt 4 adopts a trapezoidal threaded rod, and the channel steel 1 is provided with front and rear transparent perforations.
- the trapezoidal threaded rod passes through the perforations and fits tightly with the perforations.
- the front end of the trapezoidal threaded rod extends into the interior of the rectangular steel pipe structure and is threadedly connected with a front nut 15
- the rear end of the trapezoidal threaded rod is threadedly connected with a rear nut 16
- the rear nut 16 and the steel wire mesh 5 are connected as a whole through welding.
- the web of the H-shaped steel 17 is provided with a number of front and rear transparent slurry holes 18.
- the plurality of slurry holes 18 are evenly spaced along the height direction.
- a connection is welded to the front sides of the two side plates of the H-shaped steel 17.
- Plate 19, two connecting plates 19 are provided with a number of mounting holes 20, and the front sides of the two side plates of the H-shaped steel 17 are provided with wrench operating holes 21 corresponding to the mounting holes 20 on the same side.
- the tie bars 3 use drilled taper screws.
- the two thin steel plates 2 are set horizontally, and the distance between the two thin steel plates 2 is fixed.
- the nailing device The head 7 of the drilling tap screw is clamped to drive the rod to rotate.
- the drill bit 8 at the lower end of the rod first drills the thin steel plate 2 on the upper layer, and then the boring cone section 9 moves downwards against the hole wall of the drilled small hole. Extrude, so that the hole wall is turned downwards out of the lower surface of the upper thin steel plate 2.
- the length of the hole is greater than the thickness of the thin steel plate 2.
- the tip and tail line is squeezed into the threaded section 10 Enter the hole (referred to as extrusion), extrude the internal thread from the hole wall until the upper end of the pointed tail line extrusion thread section 10 passes through the lower port of the hole, then the polished rod section 11 passes through the hole with the extrusion internal thread, and finally straight
- the lower end of the threaded connection section 12 is opened and screwed into the hole of the internal thread.
- the drill 8 moves downward to drill the lower thin steel plate 2, and then the rebore cone section 9 drills the lower thin steel plate 2.
- the hole wall of the small hole is squeezed downward, so that the hole wall is turned downward and out of the lower surface of the lower thin steel plate 2.
- the length of the hole is greater than the thickness of the thin steel plate 2.
- the drilling and reinforcement processes are combined, first drilling, then turning holes, then extruding wire, and finally threading connection, simplifying the operation process and construction
- the operation is more convenient and faster, and the length of the threaded connection is extended by turning holes, which greatly improves the reliability of the connection between the thin steel plate 2 and the bolt tie bar 3.
- the tip-tail thread extrusion thread section 10 has the function of tapping (thread extrusion), and at the same time, together with the straight thread connecting section 12, it has the function of threading the drilled hole and pulling the two thin steel plates 2 together.
- the steel wire mesh 5 is welded to the drill bit 8 of each drilling tap screw and the outer nut at the outer end of the stud 4 without binding, which improves the reliability of the fixed connection.
- the bolt 4 is lengthened, and the inner end extends into the rectangular steel pipe structure, and a front nut 15 is provided. After pouring concrete inside the rectangular steel pipe structure, the front nut 15 can improve the axial anchoring effect and make the external concrete 6 have good stability. performance and reliability.
- the bolt 4 adopts a trapezoidal threaded rod, and the concrete can enter the trapezoidal thread groove of the trapezoidal threaded rod during pouring, further improving the anchoring effect.
- the connecting plate 19 welded on the front side of the two side plates on the front side of the H-shaped steel 17 is connected to the middle rear side of the transverse steel-concrete composite pipe member, and the screw rod extending backward in the transverse steel-concrete composite pipe member passes through the connection.
- the mounting hole 20 on the plate 19 is threadedly connected to the screw rod using a fastening nut, and a wrench is inserted into the wrench operating hole 21 to clamp the fastening nut to securely connect the connecting plate 19 to the rear side of the transverse steel-concrete composite pipe member.
- the front side of the H-shaped steel 17, the front sides of the two thin steel plates 2 and the left and right sides of the front part of the steel mesh 5 protruding forward from the external concrete 6 are poured on site, and the grout holes 18 are placed on the front and rear sides of the H-shaped steel 17 web. Poured concrete joins into one piece.
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Abstract
本发明公开了一种T型或L型装配式墙体纵向钢混凝土组合管构件,包括均竖向设置的槽钢、H型钢和两块薄钢板,栓拉筋采用钻孔锥丝螺杆,钻孔锥丝螺杆垂直钻入两块薄钢板并与两块薄钢板螺纹连接,钻孔锥丝螺杆包括杆部和大于杆部最大外径的头部,相邻两条钻孔锥丝螺杆的头部分别位于矩形钢管结构的左侧和右侧。本发明与横向钢混凝土组合管构件连接更加方便且强度高,也提高了两块薄钢板之间的拉结效果,确保在浇筑内部混凝土时不会出现薄钢板外胀情况,同时提高槽钢和H型钢的强度,方便两块薄钢板之间的对接,延长栓钉长度,提高内外混凝土的连接的一体性能。
Description
本发明属于装配式建筑技术领域,具体涉及一种T型或L型装配式墙体纵向钢混凝土组合管构件。
目前,装配式建筑所采用的钢混凝土组合管已经在工程中应用,其中在T型装配式墙体通常包括横向钢混凝土组合管构件和纵向钢混凝土组合管构件,横向钢混凝土组合管构件的中间后侧与纵向钢混凝土组合管构件的前端连接,现有的竖向钢混凝土组合管在实际工程中还存在以下问题:
1、在工厂制作时,在两块薄钢板上先打若干个穿孔,然后将栓拉筋穿入两块薄钢板之间对应的穿孔内,栓拉筋与穿孔紧配合,对两块薄钢板之间的矩形腔进行现场浇筑时,由于振动棒要对混凝土振实,因此时常出现两块薄钢板向外胀,使预制的外部混凝土产生裂纹,影响墙体施工质量。
2、两块钢板前侧竖向设置有一根槽钢,后侧竖向设有一根H型钢,H型钢前端与横向钢混凝土组合管构件连接,H型钢后端和槽钢前端的开口相对设置,在工厂制作时,槽钢前端向两块薄钢板后侧敞口移动,H型钢后端向两块薄钢板前侧敞口移动,槽钢和H型钢的两侧板会与薄钢板边沿产生对应顶压,影响槽钢和H型钢顺利推入到两块薄钢板内部,影响工厂作业装配效率。
3、槽钢外侧的栓钉焊接在槽钢上,影响栓钉的连接强度和此处外部混凝土的可靠性。
本发明为了解决现有技术中的不足之处,提供一种两块薄钢板之间连接强度高,易于安装槽钢及H型钢、与槽钢连接的栓钉及外部混凝土强度和稳定性大大提高的的T型或L型装配式墙体纵向钢混凝土组合管构件。
为解决上述技术问题,本发明采用如下技术方案:T型或L型装配式墙体纵向钢混凝土组合管构件,包括均竖向设置的槽钢、H型钢和两块薄钢板,两块薄钢板左右间隔设置,槽钢和H型钢前后相对设置,槽钢敞口侧朝前,槽钢前侧伸入设置在两块薄钢板后侧端口内,H型钢后侧伸入设置在两块薄钢板前侧端口内,槽钢、H型钢和两块薄钢板形成矩形钢管结构,两块薄钢板之间通过若干条均沿左右方向布置的栓拉筋连接,栓拉筋左、右端分别向外凸出于左侧、右侧薄钢板表面,槽钢均沿高度方向间隔布置若干条栓钉,每条栓钉均沿前后方向水平设置,栓拉筋两端和栓钉外端固定设有合围成U型的钢丝网,矩形钢管结构外部浇筑混凝土,H型钢前侧、两块薄钢板前侧边和钢丝网前部左右两边均向前伸出外部混凝土,栓拉筋采用钻孔锥丝螺杆,钻孔锥丝螺杆垂直钻入两块薄钢板并与两块薄钢板螺纹连接,钻孔锥丝螺杆包括杆部和大于杆部最大外径的头部,相邻两条钻孔锥丝螺杆的头部分别位于矩形钢管结构的左侧和右侧。
杆部一端与头部固定连接,杆部自另一端到头部依次为钻头、翻孔圆锥段、尖尾线挤丝螺纹段、光杆段和直螺纹连接段。
钻头的大端直径等于翻孔圆锥段的小端直径,尖尾线挤丝螺纹段的螺纹小径等于翻孔圆锥段的大端直径;光杆段直径小于或等于尖尾线挤丝螺纹段的螺纹小径;直螺纹连接段的螺纹大径大于尖尾线挤丝螺纹段的螺纹大径;同一根钻孔锥丝螺杆的直螺纹连接段和尖尾线挤丝螺纹段分别与前后两块块薄钢板螺纹连接。
钢丝网与每条钻孔锥丝螺杆的钻头均通过焊接方式固定连接。
槽钢两侧边的前侧部左右相对折弯形成第一导向缩口结构,H型钢两侧边的后侧部左右相对折弯形成第二导向缩口结构。
栓钉采用梯形螺纹杆,槽钢上开设有前后通透的穿孔,梯形螺纹杆穿过穿孔并与穿孔紧配合,梯形螺纹杆前端伸入到矩形钢管结构内部并螺纹连接有前螺母,梯形螺纹杆后端螺纹连接有后螺母,后螺母与钢丝网通过焊接方式连接为一体。
H型钢的腹板上开设有若干个前后通透的透浆孔,若干个透浆孔沿高度方向均匀间隔布置,H型钢的两块侧板的前侧边均焊接有一条连接板,两条连接板上均开设有若干个安装孔, H型钢的两块侧板的前侧部均开设有与同侧安装孔对应连通的扳手操作孔。
采用上述技术方案,本发明具有以下技术效果:
1、栓拉筋采用钻孔锥丝螺杆,在向两块薄钢板钻入钻孔锥丝螺杆时,两块薄钢板均水平设置,两块薄钢板的间距固定,打钉装置夹持住钻孔锥丝螺杆的头部驱动杆部旋转,杆部下端的钻头先对上层的薄钢板进行钻孔,接着翻孔圆锥段对钻出的小孔的孔壁向下挤压,使孔壁向下翻出上层的薄钢板下表面,孔的长度大于薄钢板的厚度,翻孔圆锥段进行翻孔延长孔的长度后,尖尾线挤丝螺纹段进入孔内(简称挤丝),将孔壁挤出内螺纹,直到尖尾线挤丝螺纹段上端穿过孔的下端口,接着光杆段穿过具有挤出内螺纹的孔,最后直螺纹连接段下端开开始拧入到内螺纹的孔内,与此同时,钻头向下移动对下层的薄钢板进行钻孔,接着翻孔圆锥段对下侧的薄钢板上钻出的小孔的孔壁向下挤压,使孔壁向下翻出下层的薄钢板下表面,孔的长度大于薄钢板的厚度,翻孔圆锥段进行翻孔延长孔的长度后,尖尾线挤丝螺纹段进入孔内,直到头部上端到上层的薄钢板上表面的距离等于钻头下端到下层的薄钢板下表面的距离,停止钻进,此时尖尾线挤丝螺纹段与下层的薄钢板螺纹连接,直螺纹连接段与上层的薄钢板螺纹连接。
采用上述这种钻孔打钉连接两块薄钢板的方式,将钻孔和穿筋工序合为一起,先钻孔、再翻孔、接着挤丝、最后螺纹连接,简化了操作工序,施工作业更加方便快捷,通过翻孔延长螺纹连接的长度,这样就可大大提高了薄钢板与栓拉筋之间连接的可靠性。通过一半数量的钻孔锥丝螺杆自上向下钻孔,另一半数量的钻孔锥丝螺杆自下向上钻孔,使得两块薄钢板分别与钻孔锥丝螺杆螺纹连接的拉结力保持平衡。尖尾线挤丝螺纹段具有攻丝(挤丝)的功能,同时与直螺纹连接段均具有与钻出的孔螺纹连接、拉结两块薄钢板的作用。
2、钢丝网与每条钻孔锥丝螺杆的钻头以及栓钉外端的外螺母焊接,不用绑扎,提高固定连接的可靠性。
3、在工厂制作钢混凝土组合管时,将两块水平设置的薄钢板通过若干栓拉筋连接为一体后,再将槽钢和H型钢安装到两块薄钢板的左右两侧之间,为了方便槽钢的敞口侧移入到两块薄钢板之间,避免与薄钢板产生顶压,因此将槽钢的敞口侧设置缩口导向结构,这样不仅在允许误差范围内确保槽钢的顺利装配,而且具有提高槽钢自身强度的作用。
4、栓钉加长,内端伸入到矩形钢管结构内部,并设置前螺母,在矩形钢管结构内部浇筑混凝土后,前螺母可提高轴向锚固效果,使外部混凝土具有良好的稳定性和可靠性。栓钉采用梯形螺纹杆,混凝土在浇筑时可进入梯形螺纹杆的梯形螺纹槽内,进一步提高锚固效果。
5、H型钢前侧的两块侧板的前侧边焊接的连接板与横向钢混凝土组合管构件的中间后侧对接,横向钢混凝土组合管构件中向后伸出的螺杆穿过连接板上的安装孔,使用紧固螺母螺纹连接在螺杆上,并使用扳手伸入到扳手操作孔内卡住紧固螺母将连接板与横向钢混凝土组合管构件后侧紧固连接。H型钢前侧、两块薄钢板前侧边和钢丝网前部左右两边向前伸出外部混凝土的部分在现场进行浇筑混凝土,透浆孔H型钢腹板前后两侧的现场浇筑的混凝土连接为一体。
综上所述,本发明与横向钢混凝土组合管构件连接更加方便且强度高,也提高了两块薄钢板之间的拉结效果,确保在浇筑内部混凝土时不会出现薄钢板外胀情况,同时提高槽钢和H型钢的强度,方便两块薄钢板之间的对接,延长栓钉长度,提高内外混凝土的连接的一体性能。
图1是本发明的结构示意图;
图2是图1中A处的放大图;
图3是图1中B处的放大图;
图4是图1中C处的放大图;
图5是图1中栓拉筋的放大图。
如图1-图5所示,本发明的T型或L型装配式墙体纵向钢混凝土组合管构件,包括均竖向设置的槽钢1、H型钢17和两块薄钢板2,两块薄钢板2左右间隔设置,槽钢1和H型钢17前后相对设置,槽钢1敞口侧朝前,槽钢1前侧伸入设置在两块薄钢板2后侧端口内,H型钢17后侧伸入设置在两块薄钢板2前侧端口内,槽钢1、H型钢17和两块薄钢板2形成矩形钢管结构,两块薄钢板2之间通过若干条均沿左右方向布置的栓拉筋3连接,栓拉筋3左、右端分别向外凸出于左侧、右侧薄钢板2表面,槽钢1均沿高度方向间隔布置若干条栓钉4,每条栓钉4均沿前后方向水平设置,栓拉筋3两端和栓钉4外端固定设有合围成U型的钢丝网5,矩形钢管结构外部浇筑混凝土,H型钢17前侧、两块薄钢板2前侧边和钢丝网5前部左右两边均向前伸出外部混凝土6,栓拉筋3采用钻孔锥丝螺杆,钻孔锥丝螺杆垂直钻入两块薄钢板2并与两块薄钢板2螺纹连接,钻孔锥丝螺杆包括杆部和大于杆部最大外径的头部7,相邻两条钻孔锥丝螺杆的头部7分别位于矩形钢管结构的左侧和右侧。
杆部一端与头部7固定连接,杆部自另一端到头部7依次为钻头8、翻孔圆锥段9、尖尾线挤丝螺纹段10、光杆段11和直螺纹连接段12。
钻头8的大端直径等于翻孔圆锥段9的小端直径,尖尾线挤丝螺纹段10的螺纹小径等于翻孔圆锥段9的大端直径;光杆段11直径小于或等于尖尾线挤丝螺纹段10的螺纹小径;直螺纹连接段12的螺纹大径大于尖尾线挤丝螺纹段10的螺纹大径;同一根钻孔锥丝螺杆的直螺纹连接段12和尖尾线挤丝螺纹段10分别与前后两块块薄钢板2螺纹连接。
钢丝网5与每条钻孔锥丝螺杆的钻头8均通过焊接方式固定连接。
槽钢1两侧边的前侧部左右相对折弯形成第一导向缩口结构13,H型钢17两侧边的后侧部左右相对折弯形成第二导向缩口结构14。
栓钉4采用梯形螺纹杆,槽钢1上开设有前后通透的穿孔,梯形螺纹杆穿过穿孔并与穿孔紧配合,梯形螺纹杆前端伸入到矩形钢管结构内部并螺纹连接有前螺母15,梯形螺纹杆后端螺纹连接有后螺母16,后螺母16与钢丝网5通过焊接方式连接为一体。
H型钢17的腹板上开设有若干个前后通透的透浆孔18,若干个透浆孔18沿高度方向均匀间隔布置,H型钢17的两块侧板的前侧边均焊接有一条连接板19,两条连接板19上均开设有若干个安装孔20, H型钢17的两块侧板的前侧部均开设有与同侧安装孔20对应连通的扳手操作孔21。
本发明具有以下技术效果:
1、栓拉筋3采用钻孔锥丝螺杆,在向两块薄钢板2钻入钻孔锥丝螺杆时,两块薄钢板2均水平设置,两块薄钢板2的间距固定,打钉装置夹持住钻孔锥丝螺杆的头部7驱动杆部旋转,杆部下端的钻头8先对上层的薄钢板2进行钻孔,接着翻孔圆锥段9对钻出的小孔的孔壁向下挤压,使孔壁向下翻出上层的薄钢板2下表面,孔的长度大于薄钢板2的厚度,翻孔圆锥段9进行翻孔延长孔的长度后,尖尾线挤丝螺纹段10进入孔内(简称挤丝),将孔壁挤出内螺纹,直到尖尾线挤丝螺纹段10上端穿过孔的下端口,接着光杆段11穿过具有挤出内螺纹的孔,最后直螺纹连接段12下端开开始拧入到内螺纹的孔内,与此同时,钻头8向下移动对下层的薄钢板2进行钻孔,接着翻孔圆锥段9对下侧的薄钢板2上钻出的小孔的孔壁向下挤压,使孔壁向下翻出下层的薄钢板2下表面,孔的长度大于薄钢板2的厚度,翻孔圆锥段9进行翻孔延长孔的长度后,尖尾线挤丝螺纹段10进入孔内,直到头部7上端到上层的薄钢板2上表面的距离等于钻头8下端到下层的薄钢板2下表面的距离,停止钻进,此时尖尾线挤丝螺纹段10与下层的薄钢板2螺纹连接,直螺纹连接段12与上层的薄钢板2螺纹连接。
采用上述这种钻孔打钉连接两块薄钢板2的方式,将钻孔和穿筋工序合为一起,先钻孔、再翻孔、接着挤丝、最后螺纹连接,简化了操作工序,施工作业更加方便快捷,通过翻孔延长螺纹连接的长度,这样就可大大提高了薄钢板2与栓拉筋3之间连接的可靠性。通过一半数量的钻孔锥丝螺杆自上向下钻孔,另一半数量的钻孔锥丝螺杆自下向上钻孔,使得两块薄钢板2分别与钻孔锥丝螺杆螺纹连接的拉结力保持平衡。尖尾线挤丝螺纹段10具有攻丝(挤丝)的功能,同时与直螺纹连接段12均具有与钻出的孔螺纹连接、拉结两块薄钢板2的作用。
2、钢丝网5与每条钻孔锥丝螺杆的钻头8以及栓钉4外端的外螺母焊接,不用绑扎,提高固定连接的可靠性。
3、在工厂制作钢混凝土组合管时,将两块水平设置的薄钢板2通过若干栓拉筋3连接为一体后,再将槽钢1和H型钢17安装到两块薄钢板2的左右两侧之间,为了方便槽钢1的敞口侧移入到两块薄钢板2之间,避免与薄钢板2产生顶压,因此将槽钢1的敞口侧设置缩口导向结构,这样不仅在允许误差范围内确保槽钢1的顺利装配,而且具有提高槽钢1自身强度的作用。
4、栓钉4加长,内端伸入到矩形钢管结构内部,并设置前螺母15,在矩形钢管结构内部浇筑混凝土后,前螺母15可提高轴向锚固效果,使外部混凝土6具有良好的稳定性和可靠性。栓钉4采用梯形螺纹杆,混凝土在浇筑时可进入梯形螺纹杆的梯形螺纹槽内,进一步提高锚固效果。
5、H型钢17前侧的两块侧板的前侧边焊接的连接板19与横向钢混凝土组合管构件的中间后侧对接,横向钢混凝土组合管构件中向后伸出的螺杆穿过连接板19上的安装孔20,使用紧固螺母螺纹连接在螺杆上,并使用扳手伸入到扳手操作孔21内卡住紧固螺母将连接板19与横向钢混凝土组合管构件后侧紧固连接。H型钢17前侧、两块薄钢板2前侧边和钢丝网5前部左右两边向前伸出外部混凝土6的部分在现场进行浇筑混凝土,透浆孔18H型钢17腹板前后两侧的现场浇筑的混凝土连接为一体。
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。
Claims (7)
- T型或L型装配式墙体纵向钢混凝土组合管构件,包括均竖向设置的槽钢、H型钢和两块薄钢板,两块薄钢板左右间隔设置,槽钢和H型钢前后相对设置,槽钢敞口侧朝前,槽钢前侧伸入设置在两块薄钢板后侧端口内,H型钢后侧伸入设置在两块薄钢板前侧端口内,槽钢、H型钢和两块薄钢板形成矩形钢管结构,两块薄钢板之间通过若干条均沿左右方向布置的栓拉筋连接,栓拉筋左、右端分别向外凸出于左侧、右侧薄钢板表面,槽钢均沿高度方向间隔布置若干条栓钉,每条栓钉均沿前后方向水平设置,栓拉筋两端和栓钉外端固定设有合围成U型的钢丝网,矩形钢管结构外部浇筑混凝土,H型钢前侧、两块薄钢板前侧边和钢丝网前部左右两边均向前伸出外部混凝土,其特征在于:栓拉筋采用钻孔锥丝螺杆,钻孔锥丝螺杆垂直钻入两块薄钢板并与两块薄钢板螺纹连接,钻孔锥丝螺杆包括杆部和大于杆部最大外径的头部,相邻两条钻孔锥丝螺杆的头部分别位于矩形钢管结构的左侧和右侧。
- 根据权利要求1所述的T型或L型装配式墙体纵向钢混凝土组合管构件,其特征在于:杆部一端与头部固定连接,杆部自另一端到头部依次为钻头、翻孔圆锥段、尖尾线挤丝螺纹段、光杆段和直螺纹连接段。
- 根据权利要求2所述的T型或L型装配式墙体纵向钢混凝土组合管构件,其特征在于:钻头的大端直径等于翻孔圆锥段的小端直径,尖尾线挤丝螺纹段的螺纹小径等于翻孔圆锥段的大端直径;光杆段直径小于或等于尖尾线挤丝螺纹段的螺纹小径;直螺纹连接段的螺纹大径大于尖尾线挤丝螺纹段的螺纹大径;同一根钻孔锥丝螺杆的直螺纹连接段和尖尾线挤丝螺纹段分别与前后两块块薄钢板螺纹连接。
- 根据权利要求2或3所述的T型或L型装配式墙体纵向钢混凝土组合管构件,其特征在于:钢丝网与每条钻孔锥丝螺杆的钻头均通过焊接方式固定连接。
- 根据权利要求1或2或3所述的T型或L型装配式墙体纵向钢混凝土组合管构件,其特征在于:槽钢两侧边的前侧部左右相对折弯形成第一导向缩口结构,H型钢两侧边的后侧部左右相对折弯形成第二导向缩口结构。
- 根据权利要求1或2或3所述的T型或L型装配式墙体纵向钢混凝土组合管构件,其特征在于:栓钉采用梯形螺纹杆,槽钢上开设有前后通透的穿孔,梯形螺纹杆穿过穿孔并与穿孔紧配合,梯形螺纹杆前端伸入到矩形钢管结构内部并螺纹连接有前螺母,梯形螺纹杆后端螺纹连接有后螺母,后螺母与钢丝网通过焊接方式连接为一体。
- 根据权利要求1或2或3所述的T型或L型装配式墙体纵向钢混凝土组合管构件,其特征在于:H型钢的腹板上开设有若干个前后通透的透浆孔,若干个透浆孔沿高度方向均匀间隔布置,H型钢的两块侧板的前侧边均焊接有一条连接板,两条连接板上均开设有若干个安装孔, H型钢的两块侧板的前侧部均开设有与同侧安装孔对应连通的扳手操作孔。
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