WO2024012029A1 - Microfluidic perfusion culture integrated chip cartridge for space environment and preparation method therefor - Google Patents

Microfluidic perfusion culture integrated chip cartridge for space environment and preparation method therefor Download PDF

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Publication number
WO2024012029A1
WO2024012029A1 PCT/CN2023/093003 CN2023093003W WO2024012029A1 WO 2024012029 A1 WO2024012029 A1 WO 2024012029A1 CN 2023093003 W CN2023093003 W CN 2023093003W WO 2024012029 A1 WO2024012029 A1 WO 2024012029A1
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Prior art keywords
perfusion culture
integrated chip
culture
microfluidic perfusion
liquid
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PCT/CN2023/093003
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French (fr)
Chinese (zh)
Inventor
邓玉林
徐建栋
张莉明
任培
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北京理工亘舒科技有限公司
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Publication of WO2024012029A1 publication Critical patent/WO2024012029A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • C12M23/14Bags
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • C12M23/16Microfluidic devices; Capillary tubes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/38Caps; Covers; Plugs; Pouring means
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/54Constructional details, e.g. recesses, hinges hand portable
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/10Perfusion
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/14Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus with filters, sieves or membranes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M37/00Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
    • C12M37/04Seals
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes

Definitions

  • the present disclosure belongs to the field of biomedical detection, and specifically relates to a microfluidic perfusion culture integrated chip cartridge for space environment and a preparation method thereof.
  • the perfusion culture chip and perfusion equipment in the related art require liquid pipeline connection, and it is inconvenient to replace the chip and reconnect the pipeline in a space environment. If the chip is connected to an external perfusion pipeline and is exposed inside the device, there is a risk of liquid leakage, which will affect the normal operation of the device and even pollute the space environment. If the chip and perfusion equipment are integrated, the mechanical and control electrical components cannot be reused, resulting in a waste of load.
  • Some embodiments of the present disclosure provide a replaceable microfluidic perfusion culture integrated chip cartridge suitable for space environments.
  • the microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure integrates the culture medium, culture chamber, liquid flow path, control valve and other components required for microbial culture into the microfluidic chip cartridge, providing a comprehensive
  • the closed microbial culture and detection environment reduces the difficulty of manual replacement of microbial culture chips and at the same time avoids the risk of biological sample leakage during the replacement process.
  • Some embodiments of the present disclosure provide an integrated chip cartridge for microfluidic perfusion culture in space environments, which includes a cartridge frame structure, a microfluidic perfusion culture module and an airtight electrical connector.
  • the cartridge frame structure is composed of a middle frame plate , the upper and lower covers form a fully sealed structure, the microfluidic perfusion culture module is enclosed inside the cartridge frame structure, and the cartridge frame structure is connected to external control equipment through an airtight electrical connector.
  • the microfluidic perfusion culture module and the air-tight electrical connector are provided in the middle frame plate, and annular sealing grooves are provided on both sides of the middle frame plate corresponding to the upper and lower cover plates. There is a sealing ring, and the upper and lower cover plates and the middle frame plate are fixed with bolts.
  • the microfluidic perfusion culture module includes a liquid storage unit, a syringe pump unit, a liquid dispensing control unit and a culture detection chamber unit.
  • the culture detection chamber unit is fixed on the liquid dispensing control unit.
  • the culture detection chamber unit consists of an upper cover plate and a middle well plate.
  • the upper cover plate and the middle well plate form a sealed culture chamber.
  • the culture chamber and the flow path are connected through the filter membrane.
  • the liquid storage bag and waste liquid bag of the liquid storage unit are fixed in the middle frame plate through bolts, and the liquid storage port and waste liquid port are respectively connected to the liquid inlet channel of the liquid dispensing control unit.
  • the syringe pump unit On the liquid outlet channel, the syringe pump unit is connected to the dispensing control unit through a Luer connector and is connected to the liquid path of the liquid storage bag.
  • the syringe pump body passes through the side wall of the middle frame plate, and the inside of the middle frame plate corresponds to the syringe pump body. There is a sealing groove, and an O-ring is provided in the sealing groove.
  • hollow sealing screws are provided on the outside of the middle frame plate to fix the syringe pump body extending out of the middle frame plate, and removable limit blocks are provided on the outside of the middle frame plate for limiting storage. The plunger of the syringe pump moves laterally.
  • the liquid separation control unit is provided with a solenoid valve to control the opening and closing of the liquid inlet channel and the liquid outlet channel.
  • the length of the cartridge frame structure is 150-190mm, the width is 80-100mm, and the thickness is 20-25mm.
  • the volume of the culture detection chamber is 200-300uL, and the liquid storage bag, waste The volume of the liquid bag is 5-10mL, and the volume of the syringe pump is 200-2000uL.
  • the length of the cartridge frame structure may be 155 mm
  • the width of the cartridge frame structure may be 85 mm
  • the thickness of the cartridge frame structure may be 24 mm.
  • the volume of the culture detection chamber may be 300 uL.
  • the volume of the liquid storage bag of the liquid storage unit may be 6 mL, and the volume of the waste liquid bag of the liquid storage unit may be 6 mL.
  • the volume of the syringe pump of the syringe pump unit may be 1 mL.
  • a handle is provided on the side of the cartridge frame structure.
  • the air-tight electrical connector is fixed on the middle frame plate, the air-tight electrical connector is connected to the heating plate, the temperature sensor and the solenoid valve respectively, and is plugged into the control device externally.
  • the airtight electrical connector can be connected to an external controller to control the electrical components inside the microfluidic perfusion culture integrated chip cartridge.
  • the airtight electrical connector can be connected to an external power source.
  • Some embodiments of the present disclosure also provide a method for preparing an integrated chip cartridge for microfluidic perfusion culture in a space environment, including the following steps:
  • Step 1 Assemble the microfluidic perfusion culture module and connect the liquid storage unit, syringe pump unit, and culture detection chamber unit
  • each functional unit On the liquid separation control unit, each functional unit is pre-installed with microbial dry powder, culture medium, etc. as required, and the leads of the solenoid valve, heating film and temperature sensor are connected to an airtight electrical connector;
  • Step 2 Fixedly connect the microfluidic perfusion culture module to the middle frame plate, including the fixation of the liquid storage bag, waste liquid bag and their pipelines;
  • Step 3 The syringe pump passes through the middle frame plate, and the O-ring is placed outside the syringe pump body.
  • the syringe pump is locked and fixed on the Luer connector.
  • the O-ring is fed into the sealing groove of the middle frame plate.
  • the hollow sealing screw set is fixed on the syringe pump. Outside the body, the limit block snaps into the push rod;
  • Step 4 Install sealing rings in the annular sealing grooves on both sides of the middle frame plate, and connect the upper and lower cover plates to the middle frame plate with bolts.
  • microfluidic perfusion culture integrated chip cartridge is fully enclosed, and the microorganisms inside are isolated from outside operators, making it suitable for use in space environments.
  • the culture medium, perfusion pump, growth detection chamber, constant temperature components and waste liquid storage required for microbial growth are all designed as unit components and integrated in the module.
  • the module separately builds the sterilized culture medium and freeze-dried bacterial powder and stores them in a cold storage. Easy to operate, adopts modular design and works with external control equipment. When using it, the operator only needs to take the card box out of the package, insert the external device as required, and start the program.
  • Figure 1 is a schematic structural diagram of a microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure
  • Figure 2 is a schematic structural diagram of a microfluidic perfusion culture module provided by some embodiments of the present disclosure
  • Figure 3 is a schematic side structural view of a culture detection chamber provided by some embodiments of the present disclosure.
  • 1-cassette frame structure 2-airtight electrical connector, 3-microfluidic perfusion culture module, 4-culture detection chamber unit, 41-upper cover, 42-heating plate, 43-filtration Membrane, 44-sealing ring, 5-liquid storage bag, 6-waste liquid bag, 7-syringe pump body, 8-hollow sealing screw, 9-limit block, 10-solenoid valve, 11-handle.
  • the microfluidic perfusion culture integrated chip cartridge includes a cartridge frame structure 1, a microfluidic perfusion culture module 3 and an airtight electrical connector 2.
  • the cartridge frame structure can be formed into a fully sealed structure by the middle frame plate, the upper cover plate and the lower cover plate, and the microfluidic perfusion culture module 3 can be enclosed inside the cartridge frame structure 1 .
  • the cartridge frame structure 1 can Connect to external control equipment through airtight electrical connector 2.
  • the microfluidic perfusion culture module 3 and the airtight electrical connector 2 can be arranged in the middle frame plate, and the middle frame plate can be provided with annular sealing grooves on both sides corresponding to the upper and lower cover plates.
  • a sealing ring can be provided in the annular sealing groove, and the upper and lower cover plates and the middle frame plate can be fixed by bolts.
  • the microfluidic perfusion culture module 3 can be used to culture and detect biological samples, and the airtight electrical connector 2 can be used to connect to an external power supply and controller to control the electrical components inside the integrated chip card box.
  • the perfusion culture cartridge is controlled to achieve a constant culture temperature, resuscitate the microorganisms to be cultured, provide regular and quantitative culture medium perfusion, and detect the OD value and fluorescence value data of the microorganisms.
  • the length of the cartridge frame structure may be 150-190 mm, the width may be 80-100 mm, and the thickness may be 20-25 mm. In other optional embodiments, the length of the cartridge frame structure may be 155 mm, the width may be 85 mm, and the thickness may be 24 mm.
  • a handle can be provided on the side of the card box frame structure. The operator only touches the outer surface of the perfusion culture cartridge to avoid microbial culture failure due to contamination introduced by personnel during operation; at the same time, the microorganisms inside the cartridge will not leak into the environment where the operator is located to avoid contamination of the environment.
  • the microfluidic perfusion culture module may include a liquid storage unit, a syringe pump unit, a liquid dispensing control unit and a culture detection chamber unit.
  • the culture detection chamber unit 4 can be fixed on the liquid dispensing control unit.
  • the culture detection chamber unit may be composed of an upper cover plate 41 and a middle well plate to form a sealed culture chamber.
  • a heating plate 42 and a temperature sensor may be provided between the upper cover plate and the middle orifice plate.
  • a microbial filter membrane 43 and a sealing gasket 44 are provided between the middle orifice plate and the liquid separation control unit located below the middle orifice plate, and the culture chamber is connected to the flow path through the microbial filter membrane.
  • the volume of the culture detection chamber can be 200 ⁇ 300uL. In some optional embodiments, the volume of the culture detection chamber is 300uL.
  • the liquid storage bag 5 and waste liquid bag 6 of the liquid storage unit can be fixed in the middle frame plate through bolts.
  • the liquid storage port of the liquid storage bag 5 and the waste liquid port of the waste liquid bag 6 are respectively connected to the liquid inlet channel and the liquid outlet channel of the liquid dispensing control unit.
  • the volumes of the liquid storage bag and waste liquid bag can be 5 to 10 mL respectively. In some optional embodiments, the volume of the liquid storage bag is 6 mL. In some optional embodiments, the volume of the waste liquid bag is 6 mL.
  • the syringe pump body 7 can be placed in the middle frame plate, fixed on the liquid dispensing control unit through a Luer connector, and connected to the liquid path of the liquid storage bag.
  • the volume of the syringe pump can be 1-2mL. In some optional embodiments, the volume of the syringe pump is 1 mL.
  • the syringe pump body can pass through the side wall of the middle frame plate.
  • the inner side of the middle frame plate is provided with a sealing groove at a position corresponding to the syringe pump body, and an O-ring is provided in the sealing groove.
  • Hollow sealing screws 8 can be provided on the outside of the middle frame plate to fix the syringe pump body extending out of the middle frame plate.
  • a removable limiting block 9 can be provided on the outside of the middle frame plate to limit the lateral movement of the push rod of the syringe pump during storage.
  • the liquid separation control unit may be provided with a solenoid valve to control the opening and closing of the liquid inlet channel and the liquid outlet channel.
  • the number of solenoid valves can be adapted to the number of culture chambers.
  • the air-tight electrical connector can be fixed on the middle frame plate.
  • the air-tight electrical connector Heating plates, temperature sensors and/or solenoid valves can be connected separately and plugged into external control devices.
  • the control device can provide switch control of the two-way solenoid valve, real-time temperature reading of the temperature sensor and/or power supply of the heating film, etc.
  • the external control device also provides the push and pull power of the syringe pump.
  • the temperature sensor monitors the temperature of the culture detection chamber unit, and feedback adjusts the heating film so that the temperature of the chamber reaches and remains constant at 37°C;
  • the device pulls the syringe pump push rod of the chip cartridge and absorbs 800uL of culture medium in the liquid storage bag;
  • valve 1 and valve 2 Close valve 1 and valve 2 and keep it at a constant temperature of 37°C for 1 hour to allow the dry microbial powder to completely recover.
  • the device pulls the syringe pump push rod of the chip cartridge and absorbs 800uL of culture medium in the liquid storage bag;
  • valve 1 and valve 2 Close valve 1 and valve 2, maintain static culture for 10 minutes, and then repeat steps c and d to complete intermittent continuous perfusion;
  • test can be completed before each perfusion, or continuous testing can be performed;
  • the entire perfusion culture process can last 8 to 12 hours according to experimental needs. If the amount of liquid in the syringe pump is insufficient during the process, you can repeat step b and continue to draw from the liquid storage bag.
  • Some embodiments of the present disclosure also provide a method for preparing an integrated chip cartridge for microfluidic perfusion culture in a space environment, including the following steps:
  • Step 1 Assemble the microfluidic perfusion culture module.
  • the assembly process includes connecting the liquid storage unit, syringe pump unit, and culture detection chamber unit to the liquid separation control unit.
  • Each functional unit is pre-installed with microbial dry powder, culture medium, etc. as needed.
  • the leads of the solenoid valve, heating film and temperature sensor are connected to an airtight electrical connector;
  • Step 2 Fixedly connect the microfluidic perfusion culture module to the middle frame plate, including the fixation of the liquid storage bag, waste liquid bag and their pipelines;
  • Step 3 The syringe pump passes through the middle frame plate, and the O-ring is placed outside the syringe pump body.
  • the syringe pump is locked and fixed on the Luer connector.
  • the O-ring is fed into the sealing groove of the middle frame plate.
  • the hollow sealing screw set is fixed on the syringe pump. Outside the body, the limit block snaps into the push rod;
  • Step 4 Install sealing rings in the annular sealing grooves on both sides of the middle frame plate, and connect the upper and lower cover plates to the middle frame plate with bolts.
  • the cartridge provided by some embodiments of the present disclosure can provide overall sealing, and even when the internal pressure of the cartridge reaches 1.2 atmospheres, it can still ensure that the contents of the cartridge will not leak.
  • the cartridge according to some embodiments of the present disclosure can ensure that there is no risk of leakage in a vacuum environment or in extreme situations when the external pressure of the cartridge is completely lost.
  • Some embodiments of the present disclosure provide a microfluidic perfusion culture integrated chip cartridge for space environment and a preparation method thereof.
  • the cartridge includes a cartridge frame structure, a microfluidic perfusion culture module and an airtight electrical connector.
  • the cartridge frame structure is composed of a middle frame plate, an upper cover plate and a lower cover plate to form a fully sealed structure.
  • the microfluidic perfusion culture module The module is enclosed within the cartridge frame structure, and the cartridge frame structure is connected to external control equipment through an airtight electrical connector.
  • the microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is fully enclosed, and the microorganisms inside are isolated from external operators, and is suitable for use in space environments.
  • the microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is fully integrated.
  • the culture medium, perfusion pump, growth detection chamber, constant temperature components and waste liquid storage required for microbial growth are all designed as unit components and integrated in in the module.
  • the microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is easy to store.
  • the module separately builds the sterilized culture medium and freeze-dried bacterial powder and stores them in cold storage.
  • the microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is easy to operate, adopts a modular design, and works with external control equipment. When using it, the operator only needs to take the card box out of the package, insert the external device as required, and start the program.
  • microfluidic perfusion culture integrated chip cartridge for space environment of the present application is reproducible and can be used in a variety of industrial applications.
  • the microfluidic perfusion culture integrated chip cartridge of the present application for space environment can be used in any device that requires bacterial culture.

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Abstract

A microfluidic perfusion culture integrated chip cartridge for the space environment, comprising a cartridge frame structural body, a microfluidic perfusion culture module and an airtight electric connector. The cartridge frame structural body is of a full-sealing structure formed by an intermediate frame plate, an upper cover plate and a lower cover plate, and the microfluidic perfusion culture module is sealed in the cartridge frame structural body. The cartridge frame structural body is connected to an external control device by means of the airtight electric connector. The microfluidic perfusion culture integrated chip cartridge is fully sealed and microorganisms therein are isolated from external operators, so that the cartridge is suitable for being used in a space environment.

Description

一种空间环境用微流控灌流培养集成芯片卡盒及其制备方法A microfluidic perfusion culture integrated chip cartridge for space environment and its preparation method
相关申请的交叉引用Cross-references to related applications
本申请要求于2022年07月11日提交中国国家知识产权局的申请号为202210808260.6、名称为“一种空间环境用微流控灌流培养集成芯片卡盒及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires priority for the Chinese patent application with application number 202210808260.6 and titled "A microfluidic perfusion culture integrated chip cartridge for space environment and its preparation method" submitted to the China State Intellectual Property Office on July 11, 2022. rights, the entire contents of which are incorporated herein by reference.
技术领域Technical field
本公开属于生物医学检测领域,具体涉及一种空间环境用微流控灌流培养集成芯片卡盒及其制备方法。The present disclosure belongs to the field of biomedical detection, and specifically relates to a microfluidic perfusion culture integrated chip cartridge for space environment and a preparation method thereof.
背景技术Background technique
在空间生命科学与生物技术方向,利用空间站提供的长期微重力、有规律的磁场和昼夜的快速交变,以及特殊辐射等环境条件,以促进对生命现象本质的理解和认识、探索科学规律为目标,开展生命体对重力变化的感应、空间辐射下的损伤,以及生命起源、演化、发育、繁殖等研究,开展利用空间条件的生物技术开发应用研究,促进现代生命科学和生物技术的发展,服务于人类健康和社会进步。In the direction of space life science and biotechnology, the long-term microgravity, regular magnetic field, rapid alternation of day and night, and special radiation provided by the space station are used to promote the understanding and understanding of the nature of life phenomena and explore scientific laws. The goal is to carry out research on the induction of gravity changes by living bodies, damage under space radiation, as well as the origin, evolution, development and reproduction of life, carry out research on the development and application of biotechnology using space conditions, and promote the development of modern life sciences and biotechnology. Serve human health and social progress.
空间环境下对细胞培养装置的密封性能要求更高。相关技术中的灌流培养芯片与灌流设备间需要液体管路连接,在空间环境中更换芯片并重新连接管路不方便。芯片外接灌流管路,如果裸露在设备内则有液体泄露的风险,影响设备正常运转,甚至会污染空间环境。如果将芯片与灌流设备做成一体,则不能重复利用机械与控制电器件,形成载荷浪费。In space environments, higher sealing performance requirements for cell culture devices are required. The perfusion culture chip and perfusion equipment in the related art require liquid pipeline connection, and it is inconvenient to replace the chip and reconnect the pipeline in a space environment. If the chip is connected to an external perfusion pipeline and is exposed inside the device, there is a risk of liquid leakage, which will affect the normal operation of the device and even pollute the space environment. If the chip and perfusion equipment are integrated, the mechanical and control electrical components cannot be reused, resulting in a waste of load.
发明内容Contents of the invention
本公开的一些实施例提供了一种适用于空间环境的,可更换的微流控灌流培养集成芯片卡盒。本公开的一些实施例提供的微流控灌流培养集成芯片卡盒将微生物培养所需要的培养基、培养腔室以及液体流路和控制阀门等部件集成到微流控芯片卡盒内部,提供全封闭式的微生物培养和检测环境,降低了微生物培养芯片的人工更换操作难度,同时,避免了在更换过程中的生物样本泄露的风险。Some embodiments of the present disclosure provide a replaceable microfluidic perfusion culture integrated chip cartridge suitable for space environments. The microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure integrates the culture medium, culture chamber, liquid flow path, control valve and other components required for microbial culture into the microfluidic chip cartridge, providing a comprehensive The closed microbial culture and detection environment reduces the difficulty of manual replacement of microbial culture chips and at the same time avoids the risk of biological sample leakage during the replacement process.
本公开的一些实施例提供的空间环境用微流控灌流培养集成芯片卡盒,包括卡盒框架结构体、微流控灌流培养模块和气密型电连接器,卡盒框架结构体由中间框板、上、下盖板形成全密封结构,所述微流控灌流培养模块封闭在卡盒框架结构体内部,卡盒框架结构体通过气密型电连接器与外部控制设备连接。Some embodiments of the present disclosure provide an integrated chip cartridge for microfluidic perfusion culture in space environments, which includes a cartridge frame structure, a microfluidic perfusion culture module and an airtight electrical connector. The cartridge frame structure is composed of a middle frame plate , the upper and lower covers form a fully sealed structure, the microfluidic perfusion culture module is enclosed inside the cartridge frame structure, and the cartridge frame structure is connected to external control equipment through an airtight electrical connector.
在一些可选的实施例中,所述微流控灌流培养模块和气密型电连接器设置在中间框板内,中间框板与上下盖板对应的两侧设有环形密封槽,密封槽内设有密封圈,上、下盖板与中间框板之间螺栓固定。 In some optional embodiments, the microfluidic perfusion culture module and the air-tight electrical connector are provided in the middle frame plate, and annular sealing grooves are provided on both sides of the middle frame plate corresponding to the upper and lower cover plates. There is a sealing ring, and the upper and lower cover plates and the middle frame plate are fixed with bolts.
在一些可选的实施例中,所述微流控灌流培养模块包括储液单元、注射泵单元、分液控制单元和培养检测腔室单元。In some optional embodiments, the microfluidic perfusion culture module includes a liquid storage unit, a syringe pump unit, a liquid dispensing control unit and a culture detection chamber unit.
在一些可选的实施例中,所述培养检测腔室单元固定在分液控制单元上,所述培养检测腔室单元由上盖板和中间孔板组成密封培养腔室,上盖板与中间孔板之间设有加热片和温度传感器,中间孔板与底部分液控制单元之间设有微生物过滤膜和密封垫圈,并通过滤膜将培养腔室与流路相连。In some optional embodiments, the culture detection chamber unit is fixed on the liquid dispensing control unit. The culture detection chamber unit consists of an upper cover plate and a middle well plate. The upper cover plate and the middle well plate form a sealed culture chamber. There are heating plates and temperature sensors between the orifice plates. There are microbial filter membranes and sealing gaskets between the middle orifice plate and the bottom liquid separation control unit. The culture chamber and the flow path are connected through the filter membrane.
在一些可选的实施例中,所述储液单元的储液袋、废液袋通过螺栓固定在中间框板内,储液口和废液口分别连接到分液控制单元的进液通道、出液通道上,注射泵单元通过鲁尔接头连接在分液控制单元上,与储液袋液路连通,注射泵本体穿过中间框板的侧壁,中间框板内侧与注射泵本体对应位置设有密封槽,在密封槽内设有O型圈。In some optional embodiments, the liquid storage bag and waste liquid bag of the liquid storage unit are fixed in the middle frame plate through bolts, and the liquid storage port and waste liquid port are respectively connected to the liquid inlet channel of the liquid dispensing control unit. On the liquid outlet channel, the syringe pump unit is connected to the dispensing control unit through a Luer connector and is connected to the liquid path of the liquid storage bag. The syringe pump body passes through the side wall of the middle frame plate, and the inside of the middle frame plate corresponds to the syringe pump body. There is a sealing groove, and an O-ring is provided in the sealing groove.
在一些可选的实施例中,在中间框板外侧设有中空密封螺钉,固定伸出中间框板的注射泵本体,在中间框板外侧设有可拆卸的限位块,用于存放时限制注射泵的推杆横向移动。In some optional embodiments, hollow sealing screws are provided on the outside of the middle frame plate to fix the syringe pump body extending out of the middle frame plate, and removable limit blocks are provided on the outside of the middle frame plate for limiting storage. The plunger of the syringe pump moves laterally.
在一些可选的实施例中,所述的分液控制单元设有电磁阀,控制进液通道、出液通道的开闭。In some optional embodiments, the liquid separation control unit is provided with a solenoid valve to control the opening and closing of the liquid inlet channel and the liquid outlet channel.
在一些可选的实施例中,所述卡盒框架结构体的长为150-190mm,宽为80-100mm,厚度为20-25mm,培养检测腔室体积为200~300uL,储液袋、废液袋容积为5~10mL,注射泵容积为200-2000uL。In some optional embodiments, the length of the cartridge frame structure is 150-190mm, the width is 80-100mm, and the thickness is 20-25mm. The volume of the culture detection chamber is 200-300uL, and the liquid storage bag, waste The volume of the liquid bag is 5-10mL, and the volume of the syringe pump is 200-2000uL.
在一些可选的实施例中,所述卡盒框架结构体的长度可以为155mm,所述卡盒框架结构体的宽度可以为85mm,所述卡盒框架结构体的厚度可以为24mm。In some optional embodiments, the length of the cartridge frame structure may be 155 mm, the width of the cartridge frame structure may be 85 mm, and the thickness of the cartridge frame structure may be 24 mm.
在一些可选的实施例中,所述培养检测腔室的体积可以为300uL。In some optional embodiments, the volume of the culture detection chamber may be 300 uL.
在一些可选的实施例中,所述储液单元的储液袋的容积可以为6mL,以及所述储液单元的废液袋的容积可以为6mL。In some optional embodiments, the volume of the liquid storage bag of the liquid storage unit may be 6 mL, and the volume of the waste liquid bag of the liquid storage unit may be 6 mL.
在一些可选的实施例中,所述注射泵单元的注射泵的容积可以为1mL。In some optional embodiments, the volume of the syringe pump of the syringe pump unit may be 1 mL.
在一些可选的实施例中,在所述卡盒框架结构体侧面设有提手。In some optional embodiments, a handle is provided on the side of the cartridge frame structure.
在一些可选的实施例中,气密型电连接器固定在中间框板上,气密型电连接器分别连接加热片、温度传感器和电磁阀,外部与控制设备对插。In some optional embodiments, the air-tight electrical connector is fixed on the middle frame plate, the air-tight electrical connector is connected to the heating plate, the temperature sensor and the solenoid valve respectively, and is plugged into the control device externally.
在一些可选的实施例中,所述气密型电连接器可以与外部控制器连接,从而对所述微流控灌流培养集成芯片卡盒内部的电气元件进行控制。In some optional embodiments, the airtight electrical connector can be connected to an external controller to control the electrical components inside the microfluidic perfusion culture integrated chip cartridge.
在一些可选的实施例中,所述气密型电连接器可以与外部电源连接。In some optional embodiments, the airtight electrical connector can be connected to an external power source.
本公开的一些实施例还提供了一种空间环境用微流控灌流培养集成芯片卡盒的制备方法,包括以下步骤:Some embodiments of the present disclosure also provide a method for preparing an integrated chip cartridge for microfluidic perfusion culture in a space environment, including the following steps:
步骤一组装微流控灌流培养模块,将储液单元、注射泵单元、培养检测腔室单元连接 在分液控制单元上,各功能单元内部根据需求预装微生物干粉、培养基等,其中的电磁阀、加热膜和温感传感器的引线与气密型电连接器连接;Step 1: Assemble the microfluidic perfusion culture module and connect the liquid storage unit, syringe pump unit, and culture detection chamber unit On the liquid separation control unit, each functional unit is pre-installed with microbial dry powder, culture medium, etc. as required, and the leads of the solenoid valve, heating film and temperature sensor are connected to an airtight electrical connector;
步骤二将微流控灌流培养模块固定连接在中间框板上,包括储液袋、废液袋及其管路的固定;Step 2: Fixedly connect the microfluidic perfusion culture module to the middle frame plate, including the fixation of the liquid storage bag, waste liquid bag and their pipelines;
步骤三注射泵穿过中间框板,将O圈套在注射泵本体外,注射泵锁紧固定在鲁尔接头上,O圈送进中间框板的密封槽中,中空密封螺钉套装固定在注射泵本体外,限位块卡接推杆;Step 3: The syringe pump passes through the middle frame plate, and the O-ring is placed outside the syringe pump body. The syringe pump is locked and fixed on the Luer connector. The O-ring is fed into the sealing groove of the middle frame plate. The hollow sealing screw set is fixed on the syringe pump. Outside the body, the limit block snaps into the push rod;
步骤四在中间框板内外两侧的环形密封槽内加装密封圈,将上、下盖板与中间框板的四周用螺栓连接。Step 4: Install sealing rings in the annular sealing grooves on both sides of the middle frame plate, and connect the upper and lower cover plates to the middle frame plate with bolts.
采用上述技术方案,本公开的一些实施例至少具有如下有益效果:Using the above technical solutions, some embodiments of the present disclosure have at least the following beneficial effects:
(1)微流控灌流培养集成芯片卡盒为全封闭,内部的微生物与外界操作人员隔离,适用于空间环境下使用。(1) The microfluidic perfusion culture integrated chip cartridge is fully enclosed, and the microorganisms inside are isolated from outside operators, making it suitable for use in space environments.
(2)全集成,微生物生长需要的培养基、灌流泵、生长检测腔室、恒温部件和废液存放均设计成单元组件,集成在模块中。(2) Fully integrated. The culture medium, perfusion pump, growth detection chamber, constant temperature components and waste liquid storage required for microbial growth are all designed as unit components and integrated in the module.
(3)易保存,模块将灭菌培养基和冻干菌粉分开内置,冷藏保存。易操作,采用模块化设计,配合外部控制设备工作。使用时,只需操作人员将卡盒从包装中取出,按照要求插入外部设备,并启动程序即可。(3) Easy to store, the module separately builds the sterilized culture medium and freeze-dried bacterial powder and stores them in a cold storage. Easy to operate, adopts modular design and works with external control equipment. When using it, the operator only needs to take the card box out of the package, insert the external device as required, and start the program.
附图说明Description of drawings
图1是本公开的一些实施例提供的微流控灌流培养集成芯片卡盒的结构示意图;Figure 1 is a schematic structural diagram of a microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure;
图2是本公开的一些实施例提供的微流控灌流培养模块的结构示意图;Figure 2 is a schematic structural diagram of a microfluidic perfusion culture module provided by some embodiments of the present disclosure;
图3是本公开的一些实施例提供的培养检测腔室的侧视结构示意图。Figure 3 is a schematic side structural view of a culture detection chamber provided by some embodiments of the present disclosure.
其中:1-卡盒框架结构体、2-气密型电连接器、3-微流控灌流培养模块、4-培养检测腔室单元、41-上盖板、42-加热片、43-过滤膜、44-密封圈、5-储液袋、6-废液袋、7-注射泵本体、8-中空密封螺钉、9-限位块、10-电磁阀、11-提手。Among them: 1-cassette frame structure, 2-airtight electrical connector, 3-microfluidic perfusion culture module, 4-culture detection chamber unit, 41-upper cover, 42-heating plate, 43-filtration Membrane, 44-sealing ring, 5-liquid storage bag, 6-waste liquid bag, 7-syringe pump body, 8-hollow sealing screw, 9-limit block, 10-solenoid valve, 11-handle.
具体实施方式Detailed ways
为了使本公开的目的、技术方案及优点更加清楚明白,下面结合附图及实施例,对本公开进行进一步详细说明。应当理解,此处所描述的结构图及具体实施例仅用以解释本公开,并不用于限定本公开。In order to make the purpose, technical solutions and advantages of the present disclosure more clear, the present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the structural diagrams and specific embodiments described here are only used to explain the present disclosure and are not used to limit the present disclosure.
如图1和图2所示,本公开的一些实施例提供了一种空间环境用微流控灌流培养集成芯片卡盒。该微流控灌流培养集成芯片卡盒包括卡盒框架结构体1、微流控灌流培养模块3和气密型电连接器2。卡盒框架结构体可以由中间框板、上盖板以及下盖板形成全密封结构,微流控灌流培养模块3可以封闭在卡盒框架结构体1的内部。卡盒框架结构体1可以 通过气密型电连接器2与外部控制设备连接。As shown in Figures 1 and 2, some embodiments of the present disclosure provide an integrated chip cartridge for microfluidic perfusion culture in a space environment. The microfluidic perfusion culture integrated chip cartridge includes a cartridge frame structure 1, a microfluidic perfusion culture module 3 and an airtight electrical connector 2. The cartridge frame structure can be formed into a fully sealed structure by the middle frame plate, the upper cover plate and the lower cover plate, and the microfluidic perfusion culture module 3 can be enclosed inside the cartridge frame structure 1 . The cartridge frame structure 1 can Connect to external control equipment through airtight electrical connector 2.
微流控灌流培养模块3和气密型电连接器2可以设置在中间框板内,中间框板可以在与上、下盖板对应的两侧分别设有环形密封槽。环形密封槽内可以设有密封圈,上、下盖板与中间框板之间可以通过螺栓进行固定。微流控灌流培养模块3可以用于进行生物样品的培养检测,气密型电连接器2可以用于与外部电源和控制器连接,控制集成芯片卡盒内部的电气元件。通过设定好的灌流培养程序,控制灌流培养卡盒达到恒定的培养温度、复苏待培养微生物、提供定时定量的培养基灌注、检测微生物的OD值和荧光值数据等功能。The microfluidic perfusion culture module 3 and the airtight electrical connector 2 can be arranged in the middle frame plate, and the middle frame plate can be provided with annular sealing grooves on both sides corresponding to the upper and lower cover plates. A sealing ring can be provided in the annular sealing groove, and the upper and lower cover plates and the middle frame plate can be fixed by bolts. The microfluidic perfusion culture module 3 can be used to culture and detect biological samples, and the airtight electrical connector 2 can be used to connect to an external power supply and controller to control the electrical components inside the integrated chip card box. Through the set perfusion culture program, the perfusion culture cartridge is controlled to achieve a constant culture temperature, resuscitate the microorganisms to be cultured, provide regular and quantitative culture medium perfusion, and detect the OD value and fluorescence value data of the microorganisms.
在一些可选的实施例中,卡盒框架结构体的长度可以为150-190mm,宽度可以为80-100mm,厚度可以为20-25mm。在另一些可选的实施例中,卡盒框架结构体的长度可以为155mm,宽度可以为85mm,厚度可以为24mm。在卡盒框架结构体的侧面可以设有提手。操作人员只接触到灌流培养卡盒的外表面,避免人员操作中引入的污染导致微生物培养失败;同时,卡盒内部的微生物也不会泄露到操作人员所在的环境中,避免对环境造成污染。In some optional embodiments, the length of the cartridge frame structure may be 150-190 mm, the width may be 80-100 mm, and the thickness may be 20-25 mm. In other optional embodiments, the length of the cartridge frame structure may be 155 mm, the width may be 85 mm, and the thickness may be 24 mm. A handle can be provided on the side of the card box frame structure. The operator only touches the outer surface of the perfusion culture cartridge to avoid microbial culture failure due to contamination introduced by personnel during operation; at the same time, the microorganisms inside the cartridge will not leak into the environment where the operator is located to avoid contamination of the environment.
如图3所示,在本公开的一些实施例中,微流控灌流培养模块可以包括储液单元、注射泵单元、分液控制单元和培养检测腔室单元。培养检测腔室单元4可以固定在分液控制单元上。培养检测腔室单元可以由上盖板41和中间孔板组成密封培养腔室。上盖板与中间孔板之间可以设有加热片42和温度传感器。中间孔板与位于该中间孔板下方的分液控制单元之间设有微生物过滤膜43和密封垫圈44,并通过微生物过滤膜将培养腔室与流路相连。培养检测腔室的体积可以为200~300uL。在一些可选的实施例中,培养检测腔室的体积为300uL。As shown in Figure 3, in some embodiments of the present disclosure, the microfluidic perfusion culture module may include a liquid storage unit, a syringe pump unit, a liquid dispensing control unit and a culture detection chamber unit. The culture detection chamber unit 4 can be fixed on the liquid dispensing control unit. The culture detection chamber unit may be composed of an upper cover plate 41 and a middle well plate to form a sealed culture chamber. A heating plate 42 and a temperature sensor may be provided between the upper cover plate and the middle orifice plate. A microbial filter membrane 43 and a sealing gasket 44 are provided between the middle orifice plate and the liquid separation control unit located below the middle orifice plate, and the culture chamber is connected to the flow path through the microbial filter membrane. The volume of the culture detection chamber can be 200~300uL. In some optional embodiments, the volume of the culture detection chamber is 300uL.
储液单元的储液袋5和废液袋6可以通过螺栓固定在中间框板内。储液袋5的储液口和废液袋6的废液口分别连接到分液控制单元的进液通道和出液通道上。储液袋、废液袋的容积可以分别为5~10mL。在一些可选的实施例中,储液袋的容积为6mL。在一些可选的实施例中,废液袋的容积为6mL。The liquid storage bag 5 and waste liquid bag 6 of the liquid storage unit can be fixed in the middle frame plate through bolts. The liquid storage port of the liquid storage bag 5 and the waste liquid port of the waste liquid bag 6 are respectively connected to the liquid inlet channel and the liquid outlet channel of the liquid dispensing control unit. The volumes of the liquid storage bag and waste liquid bag can be 5 to 10 mL respectively. In some optional embodiments, the volume of the liquid storage bag is 6 mL. In some optional embodiments, the volume of the waste liquid bag is 6 mL.
注射泵本体7可以置于中间框板内,通过鲁尔接头固定在分液控制单元上,与储液袋液路连通。注射泵的容积可以为1-2mL。在一些可选的实施例中,注射泵的容积为1mL。注射泵本体可以穿过中间框板的侧壁,中间框板的内侧在与注射泵本体对应的位置设有密封槽,在密封槽内设有O型圈。The syringe pump body 7 can be placed in the middle frame plate, fixed on the liquid dispensing control unit through a Luer connector, and connected to the liquid path of the liquid storage bag. The volume of the syringe pump can be 1-2mL. In some optional embodiments, the volume of the syringe pump is 1 mL. The syringe pump body can pass through the side wall of the middle frame plate. The inner side of the middle frame plate is provided with a sealing groove at a position corresponding to the syringe pump body, and an O-ring is provided in the sealing groove.
在中间框板的外侧可以设有中空密封螺钉8,固定伸出中间框板的注射泵本体。在中间框板的外侧可以设有可拆卸的限位块9,用于存放时限制注射泵的推杆横向移动。Hollow sealing screws 8 can be provided on the outside of the middle frame plate to fix the syringe pump body extending out of the middle frame plate. A removable limiting block 9 can be provided on the outside of the middle frame plate to limit the lateral movement of the push rod of the syringe pump during storage.
分液控制单元可以设有电磁阀,用以控制进液通道和出液通道的开闭。电磁阀的数量可以与培养腔室的数量相适应。气密型电连接器可以固定在中间框板上,气密型电连接器 可以分别连接加热片、温度传感器和/或电磁阀,并与外部的控制设备对插。控制设备可以提供两路电磁阀的开关控制、温度传感器的实时温度读取和/或加热膜的供电等。此外,外部的控制设备还提供注射泵的推拉动力。The liquid separation control unit may be provided with a solenoid valve to control the opening and closing of the liquid inlet channel and the liquid outlet channel. The number of solenoid valves can be adapted to the number of culture chambers. The air-tight electrical connector can be fixed on the middle frame plate. The air-tight electrical connector Heating plates, temperature sensors and/or solenoid valves can be connected separately and plugged into external control devices. The control device can provide switch control of the two-way solenoid valve, real-time temperature reading of the temperature sensor and/or power supply of the heating film, etc. In addition, the external control device also provides the push and pull power of the syringe pump.
本公开的一些实施例提供的微流控灌流培养集成芯片卡盒复苏与培养控制过程可以为:The microfluidic perfusion culture integrated chip cartridge recovery and culture control process provided by some embodiments of the present disclosure can be:
1)将芯片卡盒插入装置中,启动控制程序;1) Insert the chip card box into the device and start the control program;
2)首先控制加热膜开始加热,同时由温度传感器监控培养检测腔室单元的温度,并反馈调节加热膜,使得腔室的温度达到并恒定在37℃;2) First, control the heating film to start heating, and at the same time, the temperature sensor monitors the temperature of the culture detection chamber unit, and feedback adjusts the heating film so that the temperature of the chamber reaches and remains constant at 37°C;
3)微生物复苏阶段:3) Microbial recovery stage:
a.装置拉动芯片卡盒的注射泵推杆,吸取储液袋中培养基800uL;a. The device pulls the syringe pump push rod of the chip cartridge and absorbs 800uL of culture medium in the liquid storage bag;
b.打开电磁阀阀1,接通注射泵与培养腔室1流路,推动注射泵灌注400uL培养基到培养腔室1;b. Open the solenoid valve 1, connect the flow path between the syringe pump and culture chamber 1, and push the syringe pump to infuse 400uL culture medium into culture chamber 1;
c.保持阀1开启状态,打开阀2,切换注射泵流路到培养腔室2,继续推动注射泵灌注400uL培养基,完成两个腔室的液体灌注;c. Keep valve 1 open, open valve 2, switch the syringe pump flow path to culture chamber 2, continue to push the syringe pump to infuse 400uL culture medium, and complete the liquid perfusion of the two chambers;
d.关闭阀1和阀2,在恒温37℃条件下保持1h,让微生物干粉完全复苏。d. Close valve 1 and valve 2 and keep it at a constant temperature of 37°C for 1 hour to allow the dry microbial powder to completely recover.
4)连续灌流培养与检测阶段:4) Continuous perfusion culture and detection stage:
a.根据研究需要,通过培养检测腔室单元的透明视窗对微生物进行OD值或者荧光值的检测;a. According to research needs, detect the OD value or fluorescence value of microorganisms through the transparent window of the culture detection chamber unit;
b.装置拉动芯片卡盒的注射泵推杆,吸取储液袋中培养基800uL;b. The device pulls the syringe pump push rod of the chip cartridge and absorbs 800uL of culture medium in the liquid storage bag;
c.打开电磁阀阀1,接通注射泵与培养腔室1流路,推动注射泵灌注15uL培养基到培养腔室1;c. Open the solenoid valve 1, connect the flow path between the syringe pump and culture chamber 1, and push the syringe pump to infuse 15uL culture medium into culture chamber 1;
d.保持阀1开启状态,打开阀2,切换注射泵流路到培养腔室2,继续推动注射泵灌注15uL培养基,完成两个腔室的液体灌注;d. Keep valve 1 open, open valve 2, switch the syringe pump flow path to culture chamber 2, continue to push the syringe pump to infuse 15uL culture medium, and complete the liquid perfusion of the two chambers;
e.关闭阀1和阀2,保持10min静态培养,之后在重复c、d两步的操作完成间歇的持续灌流;e. Close valve 1 and valve 2, maintain static culture for 10 minutes, and then repeat steps c and d to complete intermittent continuous perfusion;
f.根据需要可以在每次灌流前完成检测,或者进行持续的检测;f. If necessary, the test can be completed before each perfusion, or continuous testing can be performed;
g.根据实验需要整个灌流培养的过程可以持续8~12h,中途注射泵的液体量不足可以重复b步骤继续从储液袋吸取。g. The entire perfusion culture process can last 8 to 12 hours according to experimental needs. If the amount of liquid in the syringe pump is insufficient during the process, you can repeat step b and continue to draw from the liquid storage bag.
5)结束与关闭阶段:5) Ending and closing stage:
a.培养结束,设备会自动将注射泵归零位,停止加热,关闭所以电磁阀;a. After the culture is completed, the equipment will automatically return the syringe pump to zero, stop heating, and close all solenoid valves;
b.取出灌流培养集成芯片卡盒包装后丢弃即可。b. Take out the perfusion culture integrated chip cartridge, package it and discard it.
本公开的一些实施例还提供了一种空间环境用微流控灌流培养集成芯片卡盒的制备方法,包括以下步骤: Some embodiments of the present disclosure also provide a method for preparing an integrated chip cartridge for microfluidic perfusion culture in a space environment, including the following steps:
步骤一组装微流控灌流培养模块,该组装过程包括将储液单元、注射泵单元、培养检测腔室单元连接在分液控制单元上,各功能单元内部根据需求预装微生物干粉、培养基等,其中的电磁阀、加热膜和温感传感器的引线与气密型电连接器连接;Step 1: Assemble the microfluidic perfusion culture module. The assembly process includes connecting the liquid storage unit, syringe pump unit, and culture detection chamber unit to the liquid separation control unit. Each functional unit is pre-installed with microbial dry powder, culture medium, etc. as needed. , in which the leads of the solenoid valve, heating film and temperature sensor are connected to an airtight electrical connector;
步骤二将微流控灌流培养模块固定连接在中间框板上,包括储液袋、废液袋及其管路的固定;Step 2: Fixedly connect the microfluidic perfusion culture module to the middle frame plate, including the fixation of the liquid storage bag, waste liquid bag and their pipelines;
步骤三注射泵穿过中间框板,将O圈套在注射泵本体外,注射泵锁紧固定在鲁尔接头上,O圈送进中间框板的密封槽中,中空密封螺钉套装固定在注射泵本体外,限位块卡接推杆;Step 3: The syringe pump passes through the middle frame plate, and the O-ring is placed outside the syringe pump body. The syringe pump is locked and fixed on the Luer connector. The O-ring is fed into the sealing groove of the middle frame plate. The hollow sealing screw set is fixed on the syringe pump. Outside the body, the limit block snaps into the push rod;
步骤四在中间框板内外两侧的环形密封槽内加装密封圈,将上、下盖板与中间框板的四周用螺栓连接。Step 4: Install sealing rings in the annular sealing grooves on both sides of the middle frame plate, and connect the upper and lower cover plates to the middle frame plate with bolts.
经实验测试,本公开的一些实施例提供的卡盒能提供整体上的密封性,即使当卡盒内部压力达到1.2个大气压时,仍然能保证卡盒内容物不会泄露。根据本公开的一些实施例的卡盒能够保证在真空环境或者当卡盒外部完全失压的极端情况下不会发生泄露风险。After experimental testing, the cartridge provided by some embodiments of the present disclosure can provide overall sealing, and even when the internal pressure of the cartridge reaches 1.2 atmospheres, it can still ensure that the contents of the cartridge will not leak. The cartridge according to some embodiments of the present disclosure can ensure that there is no risk of leakage in a vacuum environment or in extreme situations when the external pressure of the cartridge is completely lost.
以上所述实施例仅表达了本公开的一部分实施方式,其描述较为具体和详细,但并不能因此而理解为对本公开专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本公开构思的前提下,还可以做出若干变形和改进,这些都属于本公开的保护范围。因此,本公开专利的保护范围应以所附权利要求为准。The above-described embodiments only represent some implementations of the present disclosure, and their descriptions are relatively specific and detailed, but should not be construed as limiting the patent scope of the present disclosure. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present disclosure, and these all fall within the protection scope of the present disclosure. Therefore, the protection scope of the patent disclosed shall be determined by the appended claims.
工业实用性Industrial applicability
本公开的一些实施例提供了一种空间环境用微流控灌流培养集成芯片卡盒及其制备方法。该卡盒包括卡盒框架结构体、微流控灌流培养模块和气密型电连接器,卡盒框架结构体由中间框板、上盖板以及下盖板形成全密封结构,微流控灌流培养模块封闭在卡盒框架结构体内部,卡盒框架结构体通过气密型电连接器与外部控制设备连接。本公开的一些实施例提供的微流控灌流培养集成芯片卡盒为全封闭,内部的微生物与外界操作人员隔离,适用于空间环境下使用。本公开的一些实施例提供的微流控灌流培养集成芯片卡盒为全集成,微生物生长需要的培养基、灌流泵、生长检测腔室、恒温部件和废液存放均设计成单元组件,集成在模块中。本公开的一些实施例提供的微流控灌流培养集成芯片卡盒易保存,模块将灭菌培养基和冻干菌粉分开内置,冷藏保存。本公开的一些实施例提供的微流控灌流培养集成芯片卡盒易操作,采用模块化设计,配合外部控制设备工作。使用时,只需操作人员将卡盒从包装中取出,按照要求插入外部设备,并启动程序即可。Some embodiments of the present disclosure provide a microfluidic perfusion culture integrated chip cartridge for space environment and a preparation method thereof. The cartridge includes a cartridge frame structure, a microfluidic perfusion culture module and an airtight electrical connector. The cartridge frame structure is composed of a middle frame plate, an upper cover plate and a lower cover plate to form a fully sealed structure. The microfluidic perfusion culture module The module is enclosed within the cartridge frame structure, and the cartridge frame structure is connected to external control equipment through an airtight electrical connector. The microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is fully enclosed, and the microorganisms inside are isolated from external operators, and is suitable for use in space environments. The microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is fully integrated. The culture medium, perfusion pump, growth detection chamber, constant temperature components and waste liquid storage required for microbial growth are all designed as unit components and integrated in in the module. The microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is easy to store. The module separately builds the sterilized culture medium and freeze-dried bacterial powder and stores them in cold storage. The microfluidic perfusion culture integrated chip cartridge provided by some embodiments of the present disclosure is easy to operate, adopts a modular design, and works with external control equipment. When using it, the operator only needs to take the card box out of the package, insert the external device as required, and start the program.
此外,可以理解的是,本申请的空间环境用微流控灌流培养集成芯片卡盒是可以重现的,并且可以用在多种工业应用中。例如,本申请的空间环境用微流控灌流培养集成芯片卡盒可以用于需要进行细菌培养的任何装置。 In addition, it can be understood that the microfluidic perfusion culture integrated chip cartridge for space environment of the present application is reproducible and can be used in a variety of industrial applications. For example, the microfluidic perfusion culture integrated chip cartridge of the present application for space environment can be used in any device that requires bacterial culture.

Claims (17)

  1. 一种空间环境用微流控灌流培养集成芯片卡盒,包括卡盒框架结构体、微流控灌流培养模块和气密型电连接器,其特征在于,卡盒框架结构体由中间框板、上盖板以及下盖板形成全密封结构,所述微流控灌流培养模块封闭在卡盒框架结构体内部,卡盒框架结构体通过气密型电连接器与外部控制设备连接。An integrated chip cartridge for microfluidic perfusion culture in space environment, including a cartridge frame structure, a microfluidic perfusion culture module and an airtight electrical connector. It is characterized in that the cartridge frame structure consists of a middle frame plate, an upper The cover plate and the lower cover plate form a fully sealed structure. The microfluidic perfusion culture module is enclosed inside the cartridge frame structure. The cartridge frame structure is connected to external control equipment through an airtight electrical connector.
  2. 根据权利要求1所述的微流控灌流培养集成芯片卡盒,其特征在于,所述微流控灌流培养模块和气密型电连接器设置在中间框板内,所述中间框板在与所述上盖板和下盖板对应的两侧设有环形密封槽,在所述环形密封槽内设有密封圈,所述上盖板和下盖板分别与所述中间框板通过螺栓进行固定。The microfluidic perfusion culture integrated chip cartridge according to claim 1, characterized in that the microfluidic perfusion culture module and the air-tight electrical connector are arranged in a middle frame plate, and the middle frame plate is in contact with the An annular sealing groove is provided on the corresponding two sides of the upper cover plate and the lower cover plate, and a sealing ring is provided in the annular sealing groove. The upper cover plate and the lower cover plate are respectively fixed with the middle frame plate through bolts. .
  3. 根据权利要求1或2所述的微流控灌流培养集成芯片卡盒,其特征在于,所述微流控灌流培养模块包括储液单元、注射泵单元、分液控制单元和培养检测腔室单元。The microfluidic perfusion culture integrated chip cartridge according to claim 1 or 2, characterized in that the microfluidic perfusion culture module includes a liquid storage unit, a syringe pump unit, a liquid dispensing control unit and a culture detection chamber unit .
  4. 根据权利要求3所述的微流控灌流培养集成芯片卡盒,其特征在于,所述培养检测腔室单元固定在分液控制单元上,所述培养检测腔室单元由上盖板和中间孔板组成密封的培养腔室,所述培养检测腔室单元的上盖板与中间孔板之间设有加热片和温度传感器,所述中间孔板与位于所述中间孔板下方的分液控制单元之间设有微生物过滤膜和密封垫圈,并通过所述微生物过滤膜将所述培养腔室与流路相连。The microfluidic perfusion culture integrated chip cartridge according to claim 3, characterized in that the culture detection chamber unit is fixed on the liquid separation control unit, and the culture detection chamber unit consists of an upper cover plate and a middle hole. The plates form a sealed culture chamber. A heating plate and a temperature sensor are provided between the upper cover plate and the middle orifice plate of the culture detection chamber unit. The middle orifice plate and the liquid separation control located below the middle orifice plate A microbial filter membrane and a sealing gasket are provided between the units, and the culture chamber is connected to the flow path through the microbial filter membrane.
  5. 根据权利要求3或4所述的微流控灌流培养集成芯片卡盒,其特征在于,所述储液单元的储液袋和废液袋通过螺栓固定在中间框板内,所述储液袋的储液口和所述废液袋的废液口分别连接到所述分液控制单元的进液通道和出液通道上,所述注射泵单元通过鲁尔接头连接在所述分液控制单元上,与所述储液袋液路连通,注射泵本体穿过中间框板的侧壁,中间框板的内侧在与注射泵本体对应位置设有密封槽,在密封槽内设有O型圈。The microfluidic perfusion culture integrated chip cartridge according to claim 3 or 4, characterized in that the liquid storage bag and waste liquid bag of the liquid storage unit are fixed in the middle frame plate through bolts, and the liquid storage bag The liquid storage port and the waste liquid port of the waste liquid bag are respectively connected to the liquid inlet channel and the liquid outlet channel of the liquid dispensing control unit, and the syringe pump unit is connected to the liquid dispensing control unit through a Luer connector. It is connected to the liquid path of the liquid storage bag. The syringe pump body passes through the side wall of the middle frame plate. There is a sealing groove on the inside of the middle frame plate at a position corresponding to the syringe pump body. There is an O-ring in the sealing groove. .
  6. 根据权利要求5所述的微流控灌流培养集成芯片卡盒,其特征在于,在所述中间框板的外侧设有中空密封螺钉,固定伸出所述中间框板的注射泵本体,在所述中间框板的外侧设有可拆卸的限位块,用于存放时限制注射泵的推杆横向移动。The microfluidic perfusion culture integrated chip cartridge according to claim 5, wherein a hollow sealing screw is provided on the outside of the middle frame plate to fix the syringe pump body extending out of the middle frame plate. A removable limit block is provided on the outside of the middle frame plate to limit the lateral movement of the push rod of the syringe pump during storage.
  7. 根据权利要求3至5中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述的分液控制单元设有电磁阀,用以控制所述分液控制单元的进液通道和出液通道的开闭。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 3 to 5, characterized in that the liquid separation control unit is provided with a solenoid valve to control the liquid separation control unit. Opening and closing of the liquid inlet channel and liquid outlet channel.
  8. 根据权利要求3至7中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述卡盒框架结构体的长度为150-190mm,宽度为80-100mm,厚度为20-25mm,所述培养检测腔室的体积为200~300uL,所述储液单元的储液袋的容积为5~10mL,所述储液单元的废液袋的容积为5~10mL,所述注射泵单元的注射泵的容积为200-2000uL。 The microfluidic perfusion culture integrated chip cartridge according to any one of claims 3 to 7, characterized in that the length of the cartridge frame structure is 150-190mm, the width is 80-100mm, and the thickness is 20-25mm, the volume of the culture detection chamber is 200-300uL, the volume of the liquid storage bag of the liquid storage unit is 5-10mL, the volume of the waste liquid bag of the liquid storage unit is 5-10mL, so The volume of the syringe pump of the syringe pump unit is 200-2000uL.
  9. 根据权利要求3至7中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述卡盒框架结构体的长度为155mm,所述卡盒框架结构体的宽度为85mm,所述卡盒框架结构体的厚度为24mm。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 3 to 7, characterized in that the length of the cartridge frame structure is 155 mm, and the width of the cartridge frame structure is 85mm, and the thickness of the cartridge frame structure is 24mm.
  10. 根据权利要求3至7中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述培养检测腔室的体积为300uL。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 3 to 7, wherein the volume of the culture detection chamber is 300 uL.
  11. 根据权利要求3至7中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述储液单元的储液袋的容积为6mL,以及所述储液单元的废液袋的容积为6mL。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 3 to 7, characterized in that the volume of the liquid storage bag of the liquid storage unit is 6 mL, and the waste of the liquid storage unit The volume of the liquid bag is 6mL.
  12. 根据权利要求3至7中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述注射泵单元的注射泵的容积为1mL。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 3 to 7, wherein the volume of the syringe pump of the syringe pump unit is 1 mL.
  13. 根据权利要求2所述的微流控灌流培养集成芯片卡盒,其特征在于,在所述卡盒框架结构体的侧面设有提手。The microfluidic perfusion culture integrated chip cartridge according to claim 2, characterized in that a handle is provided on the side of the cartridge frame structure.
  14. 根据权利要求4或7所述的微流控灌流培养集成芯片卡盒,其特征在于,气密型电连接器固定在所述中间框板上,所述气密型电连接器分别与所述培养检测腔室单元包括的加热片、温度传感器和/或所述分流控制单元包括的电磁阀连接,并与外部的控制设备对插。The microfluidic perfusion culture integrated chip cartridge according to claim 4 or 7, characterized in that an airtight electrical connector is fixed on the middle frame plate, and the airtight electrical connector is connected to the The heating plate, the temperature sensor included in the culture detection chamber unit and/or the solenoid valve included in the shunt control unit are connected and plugged into the external control device.
  15. 根据权利要求1至14中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述气密型电连接器与外部控制器连接,从而对所述微流控灌流培养集成芯片卡盒内部的电气元件进行控制。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 1 to 14, characterized in that the airtight electrical connector is connected to an external controller to control the microfluidic perfusion. The electrical components inside the culture integrated chip cartridge are controlled.
  16. 根据权利要求1至14中的任一项所述的微流控灌流培养集成芯片卡盒,其特征在于,所述气密型电连接器与外部电源连接。The microfluidic perfusion culture integrated chip cartridge according to any one of claims 1 to 14, wherein the airtight electrical connector is connected to an external power supply.
  17. 一种空间环境用微流控灌流培养集成芯片卡盒的制备方法,其特征在于,所述制备方法包括以下步骤:A method for preparing an integrated chip cartridge for microfluidic perfusion culture in a space environment, which is characterized in that the preparation method includes the following steps:
    步骤一组装权利要求4所述的微流控灌流培养模块,将储液单元、注射泵单元、培养检测腔室单元连接在分液控制单元上,电磁阀、加热膜和温感传感器的引线与气密型电连接器连接;Step 1: Assemble the microfluidic perfusion culture module of claim 4, connect the liquid storage unit, syringe pump unit, and culture detection chamber unit to the liquid dispensing control unit, and connect the leads of the solenoid valve, heating film, and temperature sensor to Airtight electrical connector connection;
    步骤二将微流控灌流培养模块固定连接在中间框板上,包括储液袋、废液袋及其管路的固定;Step 2: Fixedly connect the microfluidic perfusion culture module to the middle frame plate, including the fixation of the liquid storage bag, waste liquid bag and their pipelines;
    步骤三注射泵穿过中间框板,将O圈套在注射泵本体外,注射泵锁紧固定在鲁尔接头上,O圈送进中间框板的密封槽中,中空密封螺钉套装固定在注射泵本体外,限位块卡接推杆;Step 3: The syringe pump passes through the middle frame plate, and the O-ring is placed outside the syringe pump body. The syringe pump is locked and fixed on the Luer connector. The O-ring is fed into the sealing groove of the middle frame plate. The hollow sealing screw set is fixed on the syringe pump. Outside the body, the limit block snaps into the push rod;
    步骤四在中间框板内外两侧的环形密封槽内加装密封圈,将上、下盖板与中间框板的四周用螺栓连接。 Step 4: Install sealing rings in the annular sealing grooves on both sides of the middle frame plate, and connect the upper and lower cover plates to the middle frame plate with bolts.
PCT/CN2023/093003 2022-07-11 2023-05-09 Microfluidic perfusion culture integrated chip cartridge for space environment and preparation method therefor WO2024012029A1 (en)

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CN115011473A (en) * 2022-07-11 2022-09-06 北京理工亘舒科技有限公司 Microfluidic perfusion culture integrated chip card box for space environment and preparation method thereof

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