WO2023236956A1 - 空调室内机 - Google Patents

空调室内机 Download PDF

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Publication number
WO2023236956A1
WO2023236956A1 PCT/CN2023/098629 CN2023098629W WO2023236956A1 WO 2023236956 A1 WO2023236956 A1 WO 2023236956A1 CN 2023098629 W CN2023098629 W CN 2023098629W WO 2023236956 A1 WO2023236956 A1 WO 2023236956A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
main control
indoor unit
chamber
control chamber
Prior art date
Application number
PCT/CN2023/098629
Other languages
English (en)
French (fr)
Inventor
祝孟豪
谷勇
李运志
阚昌利
周柏松
冯政博
吴淋
Original Assignee
广东美的暖通设备有限公司
合肥美的暖通设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202210634580.4A external-priority patent/CN117232117A/zh
Priority claimed from CN202221410753.6U external-priority patent/CN217685391U/zh
Application filed by 广东美的暖通设备有限公司, 合肥美的暖通设备有限公司 filed Critical 广东美的暖通设备有限公司
Priority to KR1020247001779A priority Critical patent/KR20240023132A/ko
Publication of WO2023236956A1 publication Critical patent/WO2023236956A1/zh

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • F24F1/0025Cross-flow or tangential fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0018Indoor units, e.g. fan coil units characterised by fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • F24F1/0063Indoor units, e.g. fan coil units characterised by heat exchangers by the mounting or arrangement of the heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20Electric components for separate outdoor units
    • F24F1/24Cooling of electric components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/88Electrical aspects, e.g. circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/89Arrangement or mounting of control or safety devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20172Fan mounting or fan specifications
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • F24F2013/205Mounting a ventilator fan therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0028Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
    • F28D2021/0029Heat sinks

Definitions

  • the present application relates to the technical field of air conditioning, and in particular to an air conditioning indoor unit.
  • the drive module will affect the air outlet, which is not conducive to the constant air outlet of the air conditioner and affects the operation stability of the drive module.
  • One purpose of this application is to propose an air conditioning indoor unit in which a drive module is placed in an electronic control chamber and a vent is provided to dissipate heat from the internal space of the electronic control chamber, which is beneficial to the stable operation of the drive module.
  • An air conditioning indoor unit includes a housing and a fan assembly.
  • the housing has an air supply duct and an electronic control chamber, and the electronic control chamber is separated from the air supply duct;
  • a fan assembly is disposed in the air supply duct for driving air flow; wherein, a drive module is provided in the electrical control chamber, the drive module is electrically connected to the fan assembly, and the electrical control chamber has a vent. , to dissipate heat from the drive module.
  • the drive module is arranged in the electronic control chamber, and a vent is provided to dissipate heat in the internal space of the electronic control chamber, which is beneficial to the stable operation of the drive module.
  • the air conditioning indoor unit according to the above embodiments of the present application may also have the following additional technical features:
  • a main control module is also provided in the electronic control chamber, and the driving module is electrically connected to the main control module.
  • the driving module and the main control module are integrated on the same circuit board.
  • the main control module and the driving module have a split structure, and the driving module is installed on the main control module.
  • the driving module is arranged vertically on the main control module.
  • the driving module and the main control module are arranged parallel to each other.
  • the driving module is tilted at a predetermined angle relative to the main control module.
  • the driving module is connected to a corner of the main control module.
  • the main control module and the driving module have a split structure, and the driving module and the main control module are arranged separately in the electronic control chamber.
  • a driving module and a main control module are provided in the electronic control chamber.
  • the electric control chamber has a first accommodation cavity and a second accommodation cavity that are separated from each other.
  • the main control module is located in the electrical control chamber.
  • the drive module In the first accommodation cavity, the drive module is disposed in the second accommodation cavity, the drive module is electrically connected to the main control module, and the drive module is electrically connected to the fan assembly.
  • the vent connects the external space of the electrically controlled chamber and the second accommodation chamber.
  • the electronic control chamber is a flat chamber, the first accommodation chamber and the second accommodation chamber are arranged along a predetermined direction, and the main control module is placed flat on the first accommodation chamber. is placed in the cavity, and the driving module is placed flatly in the second accommodation cavity or erected in the second accommodation cavity, wherein the predetermined direction is perpendicular to the thickness direction of the electronic control chamber.
  • the electrical control chamber is provided with at least two ventilation openings, so that a heat dissipation channel is constructed in the electrical control chamber between the ventilation openings.
  • the driving module is arranged opposite to one of the ventilation openings.
  • the side of the electronic control chamber facing the return air side of the casing facing the return air side of the casing, the side facing the air supply side of the casing, the side facing the air supply duct, and the side facing away from the air supply duct.
  • the ventilation opening is provided at at least one of one side of the air duct, the top wall and the bottom wall.
  • the vent is provided on a side wall of the electrical control chamber, and at least a part of the vent extends downward in a direction from the inside to the outside of the electrical control chamber.
  • a dust-proof net and/or a drying layer is provided at the ventilation opening.
  • the air conditioning indoor unit further includes a radiator, the radiator is located inside the electrical control chamber or at least partially outside the electrical control chamber, and the radiator is opposite to the vent. .
  • a heat exchanger is also included, and the heat exchanger is provided in the housing.
  • Figure 1 is a schematic diagram of an air conditioning indoor unit according to an embodiment of the present application.
  • FIG. 2 is a schematic diagram of the electronic control chamber in the air conditioning indoor unit shown in FIG. 1 being opened.
  • FIG. 3 is a schematic diagram of an electronic control chamber in an air conditioning indoor unit according to another embodiment of the present application, in which the drive module and the main control module are integrated on the same circuit board.
  • FIG. 5 is a schematic diagram of an electronic control chamber in an air conditioning indoor unit according to yet another embodiment of the present application, in which the drive module is vertically installed on the main control module.
  • Figure 8 is a schematic diagram of the cooperation between the heat sink and the drive module in Figure 5.
  • Figure 10 is a schematic diagram of an electronic control chamber in an air conditioning indoor unit according to yet another embodiment of the present application, in which the drive module and the main control module are separated and arranged separately.
  • Air conditioning indoor unit 100 housing 10, air supply duct 101, electronic control chamber 102, vent 103, first accommodation chamber 104, The second accommodation cavity 105, the partition 106, the drive module 11, the main control module 12, the positioning edge 13, the positioning hook 14, the radiator 15, the cooling fan 16, the insulation support 17, the fan assembly 20, the fan 21, and the motor 22.
  • the electrically controlled chamber 102 and the air supply duct 101 may be separated from each other.
  • the electrically controlled chamber 102 When the electrically controlled chamber 102 is separated from the air supply duct 101, the electrically controlled chamber 102 and the air supply duct 101 may not be completely isolated.
  • a vent can also be provided to communicate between the electronic control chamber 102 and the air supply duct 101, so that the fan assembly can be used to drive air to circulate in the electronic control chamber 102 to achieve heat dissipation.
  • the electronic control chamber 102 and the air supply duct 101 can also be completely isolated.
  • the fan assembly 20 in this application may include a fan 21 and a motor 22.
  • the fan 21 is disposed in the air supply duct 101 to drive the air flow.
  • the motor 22 is drivingly connected to the fan 21 to drive the fan 21 through the motor 22 to realize the driving of the air flow.
  • the driving module 11 is electrically connected to the motor 22, and the driving module 11 can drive the motor 22 to run.
  • a heat exchanger can be provided in the housing 10, and the fan 21 can drive airflow through the heat exchanger for heat dissipation.
  • vents 103 can be provided on the electrical control chamber 102 so that a heat dissipation channel is constructed between the vents 103 in the electrical control chamber 102 .
  • the electrically controlled chamber 102 can also be provided with only one vent 103, and the airflow can enter the electrically controlled chamber 102 from the gap on the electrically controlled chamber 102, or be discharged from the gap, thereby being combined with the vent 103.
  • multiple gaps can be provided on the wall of the electronic control chamber 102 to increase the area and effect of heat dissipation.
  • a vent 103 can also be provided on the electronic control chamber 102, through which air flow can enter and exit.
  • the driving module 11 and the main control module 12 of the present application can be configured as a split structure or an integrated structure. That is to say, the driving module 11 and the main control board can be integrated on the same circuit board, or they can be separately have different circuit board structure.
  • the driving module 11 and the main control module 12 are integrated on the same circuit board.
  • the number of structural parts can be reduced, and the distance between the driving module 11 and the main control module 12 is closer, the signal transmission distance is shorter, and the transmission speed is faster.
  • the air output volume of the air conditioning indoor unit 100 can be adjusted more quickly, which facilitates the control of the fan assembly 20, improves the heat dissipation efficiency of the drive module 11, and enhances the heat dissipation effect.
  • the assembly process of the air conditioning indoor unit 100 is more efficient, which can reduce production costs to a certain extent and facilitate subsequent maintenance and repair.
  • the driving module 11 can be installed on the main control module 12, and the integration of the driving module 11 and the main control module 12 can be achieved without making minor structural changes to the driving module 11 and the main control module 12. At the same time, it can facilitate the integration of the control module of the air-conditioning indoor unit 100 and facilitate the production, assembly and maintenance of the air-conditioning indoor unit 100.
  • the driving module 11 and the main control module 12 can have different coordination and positional relationships. As shown in Figure 5 to Figure 7, the driving module 11 can be installed vertically on the main control module 12, so that the space occupied by the driving module 11 can be reduced. Specifically, the main control module 12 generally has larger capacitors and other structures. By arranging the drive module 11 vertically, the space on the main control board can be fully utilized and the space utilization rate can be improved, thereby reducing the cost between the drive module 11 and the main control board. The space occupied by the control module formed by the combination of the control modules 12.
  • the driving module 11 and the main control module 12 can also be arranged parallel to each other. Among them, in the projection perpendicular to the main control module 12 , the projection of the driving module 11 can completely fall onto the main control module 12 , partially fall onto the main control module 12 , or completely fall outside the main control module 12 .
  • the driving module 11 can be connected to the edge of the main control module 12 to minimize the mutual interference between the main control module 12 and the driving module 11; the driving module 11 and the main control module 12 can also be connected to the edge of the main control module 12. They are arranged relatively in the normal direction (refer to the left and right directions in Figure 1) to improve space utilization, reduce signal interference, and facilitate heat dissipation.
  • the corner position of the main control module 12 may be a position on the main control module 12 close to the edge of the main control module 12 .
  • the area surrounded by two or more adjacent edges can be set as the corners of the main control module 12.
  • the main control module 12 can be set in a rectangular shape. , at this time, the four corners of the main control module 12 are the corner positions of the main control module 12 .
  • each corner of the main control module 12 is the corner position of the main control module 12 .
  • the main control module 12 can also be set in a circular, oval or other shape, and the area adjacent to the edge of the main control module 12 can also be regarded as the corner position of the main control module 12 .
  • the driving module 11 and the main control module 12 are separate structures, as shown in Figures 9 to 12.
  • the driving module 11 and the main control module 12 can also be arranged separately in the electronic control chamber 102, that is to say, The driving module 11 and the main control module 12 are arranged at different positions in the electronic control chamber 102 . It can improve the stability and safety of operation. Signal interference or mutual influence between the two can be avoided, the integration of the air-conditioning indoor unit 100 can be realized, and control is facilitated, the modular effect of the air-conditioning indoor unit 100 is improved, and the communication between the main control module 12 and the driving module 11 is facilitated. Signal transmission to facilitate control of fan components and meet more complex driving requirements of fan components.
  • the driving module 11 and the main control module 12 are located at different positions in the same chamber. During the heat dissipation process, the electronic control module and the driving module 11 can be dissipated at the same time. Similarly, the driving module 11 and the main control module 12 can also be installed in different chambers. For example, multiple chambers separated from each other can be provided in the electronic control chamber 102 for storing the main control module 12 and the driving module 11 respectively.
  • the driving module 11 and the main control module 12 can be placed flat on the wall of the electronic control chamber 102; as shown in Figure 11, the main control module 12 can also be placed flat on the wall of the electronic control chamber 102. On the bottom wall of the chamber 102, the drive module 11 is placed flat on the side wall of the electronic control chamber 102, etc.
  • the installation position and installation of the drive module 11 and the main control module 12 can be rotated according to actual needs. form.
  • the electronic control chamber 102 has a first accommodation cavity 104 and a second accommodation cavity 105 that are separated from each other, and the main control module 12 is provided in the first accommodation cavity 104.
  • the driving module 11 is disposed in the second accommodation cavity 105, the driving module 11 is electrically connected to the main control module 12, and the driving module 11 is electrically connected to the fan assembly.
  • the drive module 11 and the main control module 12 are respectively located in the first accommodation cavity 104 and the second accommodation cavity 105 in the electronic control chamber 102.
  • the drive module 11 and the main control module 12 can be arranged separately, which can improve the operation efficiency. stability.
  • the main control module 12 and the driving module 11 are arranged in a separate structure to avoid signal interference or mutual influence between the two. Furthermore, the driving module 11 is electrically connected to the fan assembly, which is suitable for the driving module 11 to drive the fan assembly to operate, and the driving module 11 is electrically connected to the main control module 12 to facilitate the main control module 12 to control the driving module 11, thereby providing better control. Fan component operation.
  • the main control module 12 and the driving module 11 can be installed into the first accommodation cavity 104 and the second accommodation cavity 105 respectively, which improves the modularization effect of the air conditioning indoor unit 100 and facilitates the integration of the main control module 12 and the second accommodation cavity 105 .
  • the signal transmission between the driving modules 11 facilitates the control of the fan assembly and meets the more complex driving requirements of the fan assembly.
  • the ventilation opening 103 connects the external space of the electronic control chamber 102 and the second accommodation chamber 105 .
  • the vent 103 connects the external space of the electronic control chamber 102 and the second accommodation chamber 105, so as to facilitate heat exchange between the air in the second accommodation chamber 105 and the outside of the electronic control chamber 102, which is conducive to lowering the temperature of the second accommodation chamber.
  • the temperature inside the cavity 105 is conducive to lowering the temperature of the second accommodation chamber.
  • the electronic control chamber 102 is a flat chamber, the first accommodating cavity 104 and the second accommodating cavity 105 are arranged along a predetermined direction, the main control module 12 is placed flatly in the first accommodating cavity 104, and The driving module 11 is placed flatly in the second accommodation cavity 105 or erected in the second accommodation cavity 105 , wherein the predetermined direction is perpendicular to the thickness direction of the electronic control chamber 102 .
  • the electronic control chamber 102 is a flat chamber, which is convenient for space arrangement.
  • the main control module 12 is placed flatly in the electronic control chamber 102, and the driving module 11 can be placed flatly in the electronic control chamber 102 according to the situation (the driving module 11
  • the normal line of the driving module 11 is parallel to the thickness direction of the electrically controlled chamber 102) or is erected in the electrically controlled chamber 102 (the normal line of the driving module 11 is perpendicular to the thickness direction of the electrically controlled chamber 102).
  • the electric control box can be located on one side of the housing 10, which facilitates space arrangement, repair and maintenance.
  • the thickness direction of the electrical control chamber 102 refers to the left-right direction in FIG. 1 .
  • the flat chamber means that the height dimension of the chamber is smaller than its length dimension and width dimension. At this time, the height of the chamber occupies a smaller size.
  • the main control module 12 square meters, the space in the electronic control chamber 102 can be fully utilized.
  • the size of the drive module 11 is smaller and can be adjusted according to the heat dissipation requirements.
  • the position of the driving module 11 is set to improve the heat dissipation effect.
  • the electronic control chamber 102 and the air supply duct 101 are arranged along the axial direction of the fan assembly 20 (refer to the left and right direction in FIG. 1 ), and the first accommodating cavity 104 and the second accommodating cavity 105 are arranged along the fan assembly 20
  • the first accommodating cavity 104 and the second accommodating cavity 105 can also be arranged in a direction perpendicular to the axial direction of the fan assembly 20 .
  • the driving module 11 and the main control module 12 can be easily installed, so as to improve the space utilization of the electronic control chamber 102 and avoid the driving module 11 and the main control module 10.
  • the heat and signal interference between the control modules 12 are eliminated, and the stability of the electronic control chamber 102 is improved.
  • the axial direction of the fan assembly 20 refers to the left-right direction in the drawings, where the first accommodating cavity 104 and the second accommodating cavity 105 may be arranged along the front-to-back direction.
  • multi-layer cavities along the axial direction of the fan assembly 20 can also be provided in the electronic control chamber 102 to construct the first accommodating cavity 104 and the second accommodating cavity 105; in addition, the first accommodating cavity can also be The cavity 104 and the second accommodation cavity 105 are arranged inside and outside.
  • the first accommodation cavity 104 is arranged around the outside of the second accommodation cavity 105; or the second accommodation cavity 105 is arranged around the first accommodation cavity. 104 Outside etc.
  • the arrangement forms of the first accommodating cavity 104 and the second accommodating cavity 105 in this application are only some specific implementations of this application, and are not intended to limit the scope of protection of this application.
  • the first accommodating cavity 104 and the second accommodating cavity 105 are arranged in a direction perpendicular to the axial direction.
  • the first accommodating cavity 104 and the second accommodating cavity 105 may be arranged along the front-rear direction, up-down direction, etc. as shown in the figure. Therefore, the thickness of the electronic control chamber 102 in the axial direction of the fan assembly 20 can be reduced, thereby reducing the size of the entire machine, or increasing the volume of the air supply duct and heat exchange module of the air conditioning indoor unit, thereby improving the performance of the air conditioning indoor unit. Power and energy efficiency.
  • a partition 106 is provided in the electric control chamber 102 .
  • the partition 106 and a part of the wall of the electric control chamber 102 enclose a second accommodation chamber 105 , and a vent 103 is provided in the electric control chamber 102 .
  • the partition 106 can construct an accommodation space in the electrical control chamber 102, and the drive module 11 is installed in the accommodation space, which can separate the drive module 11 from other components in the electrical control chamber 102. In this way, the heat transfer from the driving module 11 to other components can be slowed down, and mutual interference can be avoided.
  • the first receiving cavity 104 is configured as a sealed cavity. Therefore, the main control module 12 in the first accommodation cavity 104 and the drive module 11 in the second accommodation cavity 105 can be arranged separately in the electronic control chamber 102, which can effectively protect the main control module 12 and avoid External dust, water, etc. entering the first accommodation cavity 104 can also prevent external dust-containing airflow, water-containing airflow, etc. from entering the first accommodation cavity 104, improve the stability of the operation of the main control module 12, and can Avoid condensation to a certain extent.
  • the wall of the first accommodation cavity 104 can be made of thermally conductive material to facilitate heat exchange with the external environment and achieve heat dissipation and cooling of the main control module 12 .
  • the partition 106 encloses a "U"-shaped structure in the electrical control chamber 102, and the open end of the U-shaped structure is connected to the wall of the electrical control chamber 102, and a vent 103 is provided on the wall.
  • the second accommodation cavity 105 is constructed.
  • the drive module 11 is placed flatly in the second accommodation cavity 105 , and the heat sink plate is opposite to the drive module 11 , and the heat sink plate covers the top of the drive module 11 .
  • the size of the second accommodating cavity 105 can be set in a form suitable for placing the driving module 11 to improve space utilization.
  • the fan assembly 20 can be used to drive airflow through the electronic control chamber 102 to achieve heat dissipation of the electronic control chamber 102.
  • an air duct can be provided in the casing 10 to connect one or more vents 103 with the fan assembly 20 , or as shown in FIG. 9 , a cooling fan 16 and other structures can be provided to individually drive the electronic control chamber 102 Cooling and heat dissipation can also be achieved by relying on the natural air flow inside and outside the electronically controlled chamber 102.
  • the electronically controlled chamber 102 is located on the right side of the air supply duct 101. Therefore, the left side of the electrical control chamber 102 is the side of the electrical control chamber 102 facing the air supply duct 101, and the right side of the electrical control chamber 102 is the electrical control chamber. The side of the room 102 facing away from the air supply duct 101.
  • the terms “upper”, “lower”, “front”, “back”, “left”, “right”, etc. indicate an orientation or positional relationship based on the accompanying drawings.
  • the air conditioning indoor unit 100 also includes a radiator 15, and the radiator 15 is provided in the electronic control chamber.
  • Chamber 102 is internal or at least partially external to electrically controlled chamber 102 .
  • the radiator 15 can be opposite to the vent 103, and the heat on the radiator 15 can be taken away by airflow to improve the heat dissipation in the electronic control chamber 102. Efficiency and effectiveness.
  • the radiator 15 in this application can be installed on the main control module 12 or on the wall of the electronic control chamber 102.
  • the radiator 15 and the docking structure (such as An insulation structure is provided between the walls of the aforementioned electronic control chamber 102, the main control module 12, etc.) to maintain the operational stability of the components in the electronic control chamber 102.
  • the air conditioning indoor unit 100 also includes an insulating support 17.
  • the radiator 15 can be installed on the docking structure through the insulating support 17 to improve the structural stability.
  • a gap can be formed between the two. When the wind blows through the gap, the radiator 15 can be Take away heat to help improve the heat dissipation effect.
  • the drive module 11 is arranged in the electronic control chamber 102, and the drive module 11 and the motor 22 are arranged separately, which facilitates flexible design of the drive module 11.
  • the circuits and interfaces on the drive module 11 can be flexibly designed to optimize the function of the drive module 11; during use, users can also more conveniently repair and modify the drive module 11.
  • the driving module 11 is installed in the electronic control chamber 102 to fully utilize the remaining space in the electronic control chamber 102 .
  • the main control module 102 in the electronic control chamber has larger components (such as capacitors, etc.) and smaller components (such as resistors, etc.). When these components are installed together, the electronic control chamber 102 memory has more remaining space.
  • the drive module 11 is located in the electronic control chamber 102, which will not affect other structures of the air-conditioning indoor unit, nor increase the space requirements for the electronic control chamber 102, and can be applied to existing applications. In the air-conditioning indoor unit, reduce mold costs. In addition, the drive module can be easily upgraded and expanded. When the functions of the drive module or motor need to be changed or added, the drive module 11 only needs to be replaced. During the production, assembly, and maintenance process of the air-conditioning indoor unit 100, the update and maintenance of the driving module 11 can be completed without changing the overall structure of the air-conditioning indoor unit 100. Changes will not cause changes in the assembly process and mold structure, reducing costs and optimizing the modular design of the air-conditioning indoor unit. For example, for air-conditioning indoor units with a constant air volume discharge function and without a constant air volume discharge function, the production process of the air-conditioning indoor unit remains unchanged, and the drive module can be changed.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
  • connection In this application, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated into one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise specified limitations. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
  • a first feature being “on” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. touch.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.

Abstract

本申请公开了一种空调室内机,包括壳体(10)和风机组件(20),所述壳体(10)内具有送风风道(101)和电控腔室(102),所述电控腔室(102)与所述送风风道(101)隔开;所述风机组件(20)设于所述送风风道(101)内,用于驱动气流;其中,所述电控腔室(102)内设有驱动模块(11),所述驱动模块(11)与所述风机组件(20)电连接,所述电控腔室(102)具有通风口(103),以对所述驱动模块(11)散热。

Description

空调室内机
相关申请的交叉引用
本申请要求于2022年06月06日提交中国专利局、申请号为202210634580.4、申请名称为“空调室内机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请要求于2022年06月06日提交中国专利局、申请号为202221410753.6、申请名称为“空调室内机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及空气调节技术领域,特别涉及一种空调室内机。
背景技术
随着社会经济的发展,用户对空调的要求越来越高,仅调节室内温度和湿度已无法满足用户的需求。在调节室内环境温度的基础上,空调的舒适度也成为了用户普遍追求的目标。相关技术的空调室内机中,驱动模块会影响出风,不利于空调恒量出风,并影响驱动模块的运行稳定性。
申请内容
本申请的一个目的在于提出一种空调室内机,将驱动模块设置于电控腔室内,并设置通风口对电控腔室内部空间进行散热,有利于驱动模块的稳定运行。
根据本申请实施例的空调室内机,包括壳体和风机组件,所述壳体内具有送风风道和电控腔室,所述电控腔室与所述送风风道隔开;所述风机组件设于所述送风风道内,用于驱动气流;其中,所述电控腔室内设有驱动模块,所述驱动模块与所述风机组件电连接,所述电控腔室具有通风口,以对所述驱动模块散热。
根据本申请实施例的空调室内机,将驱动模块设置于电控腔室内,并设置通风口对电控腔室内部空间进行散热,有利于驱动模块的稳定运行。
另外,根据本申请上述实施例的空调室内机,还可以具有如下附加的技术特征:
可选地,所述电控腔室内还设有主控模块,所述驱动模块与所述主控模块电连接。
可选地,所述驱动模块与所述主控模块集成于同一电路板上。
可选地,所述主控模块和所述驱动模块为分体式结构,且所述驱动模块安装于所述主控模块上。
可选地,所述驱动模块垂直设于所述主控模块上。
可选地,所述驱动模块与所述主控模块相互平行的设置。
可选地,所述驱动模块相对于所述主控模块倾斜预定角度。
可选地,所述驱动模块连接于所述主控模块的角部。
可选地,所述主控模块和所述驱动模块为分体式结构,且所述驱动模块与所述主控模块在所述电控腔室内分开布置。
可选地,所述电控腔室内设有驱动模块和主控模块,所述电控腔室内具有相互隔开的第一容置腔和第二容置腔,所述主控模块设于所述第一容置腔内,所述驱动模块设于所述第二容置腔内,所述驱动模块与所述主控模块电连接,且所述驱动模块与所述风机组件电连接。
可选地,所述通风口接通所述电控腔室的外部空间和所述第二容置腔。
可选地,所述电控腔室呈扁平状的腔室,所述第一容置腔和所述第二容置腔沿预定方向布置,所述主控模块平放于所述第一容置腔内,且所述驱动模块平放于所述第二容置腔内或竖立于所述第二容置腔内,其中,所述预定方向垂直于所述电控腔室的厚度方向。可选地,所述电控腔室设有至少两个所述通风口,以使所述电控腔室内在所述通风口之间构造出散热通道。
可选地,所述驱动模块与一所述通风口相对设置。
可选地,所述电控腔室的朝向所述壳体回风侧的一侧、朝向所述壳体送风侧的一侧、朝向所述送风风道的一侧、背离所述送风风道的一侧、顶壁和底壁中的至少一处设有所述通风口。
可选地,所述电控腔室的侧壁上设有所述通风口,且所述通风口在从所述电控腔室内侧到外侧的方向上,至少一部分向下延伸。
可选地,所述通风口处设有防尘网和/或干燥层。
可选地,所述空调室内机还包括散热器,所述散热器设于所述电控腔室内部或至少部分位于所述电控腔室外部,且所述散热器与所述通风口相对。
可选地,所述散热器的翅片间隙与一所述通风口相对。
可选地,还包括换热器,所述换热器设于所述壳体内。
附图说明
图1是本申请一个实施例的空调室内机的示意图。
图2是图1中示出的空调室内机中电控腔室打开的示意图。
图3是本申请另一实施例的空调室内机中电控腔室的示意图,其中驱动模块与主控模块集成于同一电路板上。
图4是图3的俯视图。
图5是本申请再一实施例的空调室内机中电控腔室的示意图,其中驱动模块垂直安装于主控模块上。
图6是图5中示出的实施例中驱动模块与主控模块配合的示意图。
图7是图6的侧视图。
图8是图5中散热器与驱动模块配合的示意图。
图9是本申请再一实施例的空调室内机中电控腔室的示意图,其中设置了散风风扇。
图10是本申请再一实施例的空调室内机中电控腔室的示意图,其中驱动模块与主控模块分体且分开布置。
图11是本申请再一实施例的空调室内机中电控腔室的示意图,其中驱动模块与主控模块分体且分开布置。
图12是本申请再一实施例的空调室内机中电控腔室的示意图,其中驱动模块与主控模块分设于不同的容置腔。
图13是本申请再一实施例的空调室内机中电控腔室的示意图。
附图标记:
空调室内机100,壳体10,送风风道101,电控腔室102,通风口103,第一容置腔104,
第二容置腔105,隔板106,驱动模块11,主控模块12,定位边13,定位钩14,散热器15,散热风扇16,绝缘支撑17,风机组件20,风机21,电机22。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。
如图1和图2,根据本申请实施例的空调室内机100,包括壳体10和风机组件20,壳体10内具有送风风道101和电控腔室102,电控腔室102与送风风道101隔开。风机组件20设于送风风道101内,用于驱动气流,通过风机组件20的驱动,能够促使气流从送风风道101的回风口流向送风口。电控腔室102内设有驱动模块11,驱动模块11用于驱动风机组件20运行,驱动模块11与风机组件20电连接,电控腔室102具有通风口103,以对驱动模块11散热。在使用过程中,驱动模块11能够驱动风机组件20运行,驱动模块11工作时,会产生热量,通过设置通风口103,能够实现对驱动模块11的有效散热,提高对驱动模块11的散热效率和效果。而将驱动模块11集成到电控腔室102内,能够方便驱动模块11与空调室内机100的主控制器进行信号交换,从而方便控制驱动模块11,进而 提高对风机组件20的控制效率和效果。
根据本申请实施例的空调室内机100,将驱动模块11设置于电控腔室102内,并设置通风口103对电控腔室102内部空间进行散热,有利于驱动模块11的稳定运行,并方便驱动模块11与空调室内机100的主控制器进行信号交换,提高对风机组件20的控制效率和效果。
另外,电控腔室102与送风风道101可以相互隔开,在电控腔室102与送风风道101隔开时,电控腔室102与送风风道101可以并非完全隔离,电控腔室102与送风风道101之间也可以设置通风口进行连通,从而可以利用风机组件驱动空气在电控腔室102内流通,实现散热。当然电控腔室102与送风风道101也可以完全隔离。
其中,空调室内机还包括换热器,换热器设于壳体10内,以适于与气流换热。
本申请中的风机组件20可以包括风机21和电机22,风机21设于送风风道101内以驱动气流,电机22与风机21传动连接,以通过电机22驱动风机21,实现对气流的驱动,驱动模块11与电机22电连接,驱动模块11可以驱动电机22运行。另外,壳体10内可以设置换热器,而风机21可以驱动气流流经换热器以进行散热。
其中,电控腔室102上可以设置至少两个通风口103,以使电控腔室102内在通风口103之间构造出散热通道。通过设置多个通风口103,可以方便电控腔室102内的气流流通,实现对电控腔室102内的快速散热。另外,电控腔室102也可以仅设置一个通风口103,而气流可以从电控腔室102上的缝隙处进入到电控腔室102内,或从缝隙处排出,从而与通风口103组合形成气流的循环通道。而且,可以在电控腔室102的壁上设置多处缝隙,以提高散热的面积和效果。还可以在电控腔室102上设置一个通风口103,通过该通风口103进行气流的进出。
另外,如图2,空调室内机100可以包括主控模块12,主控模块12用于控制空调室内机100的运行,其中主控模块12可以设于电控腔室102内,也可以设置空调室内机100的其他位置。如图2至图12,在本申请的一些实施例中,电控腔室102内还设有主控模块12,驱动模块11与主控模块12电连接。驱动模块11与主控模块12之间的连接,能够方便进行信号传输,提高了信号传输的效率和效果。保证驱动模块11和主控模块12能够稳定。
可选地,如图10,电控腔室102的内侧面上设有定位边13,定位边13在电控腔室102的内侧面上构造出定位槽,主控模块12设于该定位槽内,定位边13上设有多个定位钩14,定位钩14用于限制主控模块12脱出,其中,多个定位钩14中的至少一个设置成弹性钩,在安装主控模块12时,弹性钩变形以将主控模块12安装到定位槽内。
另外,本申请的驱动模块11与主控模块12可以设置为分体式结构,也可以设为一体式结构,也就是说,驱动模块11与主控板可以集成于同一电路板上,也可以分别具有不同 的电路板结构。
如图3和图4,在本申请的一些实施例中,驱动模块11与主控模块12集成于同一电路板上。通过驱动模块11和主控模块12均设置于电控腔室102内,可减少结构件的数量,且驱动模块11和主控模块12之间的距离更近,信号传输距离短、传输速度更快,可更加快速的调整空调室内机100的出风量,方便对风机组件20进行控制,提高对驱动模块11的散热效率,加强散热效果。除此之外,将两个模块设置于同一个电控腔室102内,空调室内机100在组装过程中组装效率更高,可在一定程度上降低生产成本,也便于后续的维护和检修。
在本申请的另一些实施例中,如图5至图12,主控模块12和驱动模块11为分体式结构。可以降低主控模块12与驱动模块11的相互干扰。而且可以对相关技术中主控模块12、驱动模块11的结构无改动或改动小,可以降低空调室内机100的成本。
其中,可以将驱动模块11安装到主控模块12上,也可以将驱动模块11与主控模块12分开布置。
例如,在一些实施例中,可以将驱动模块11安装于主控模块12上,可以实现驱动模块11与主控模块12的集成,在对驱动模块11和主控模块12的结构改变较小的同时,能够方便空调室内机100的控制模块集成,方便空调室内机100的生产、装配以及维护。
其中,驱动模块11与主控模块12可以具有不同的配合和位置关系,如图5至图7,可以将驱动模块11垂直设于主控模块12上,这样可以将驱动模块11的占用空间,具体而言,主控模块12上一般具有体积较大的电容等结构,通过将驱动模块11垂直设置,能够充分利用主控板上的空间,提高空间利用率,从而可以降低驱动模块11和主控模块12组合形成的控制模块所占用的空间。
另外,也可以将驱动模块11与主控模块12相互平行的设置。其中,在沿垂直于主控模块12的投影中,驱动模块11的投影可以完全落入到主控模块12上、部分落入主控模块12上、或完全落入主控模块12外。例如,可以将驱动模块11连接于主控模块12的边沿,从而尽量降低主控模块12与驱动模块11之间的相互干扰;也可以将驱动模块11与主控模块12在主控模块12的法向(参照图1中的左右方向)上相对设置,以提高空间利用率,同时也能降低信号干扰,并方便散热。
另外,还可以将驱动模块11相对于主控模块12倾斜预定角度,其中,在沿垂直于主控模块12的投影中,驱动模块11的投影可以完全落入到主控模块12上、部分落入主控模块12上、或完全落入主控模块12外。例如,可以将驱动模块11连接于主控模块12的边沿,并朝向远离主控模块12的方向、或与主控模块12法向相对的方向倾斜延伸。通过驱动模块11的倾斜设置,能够方便驱动模块11与主控模块12的连接,且倾斜设置能够降低 驱动模块11和主控模块12支架的间距,从而方便对控制模块进行装配和维护,同时也能降低信号干扰,并方便散热。
可选地,如图4和图5,在本申请的一些实施例中,驱动模块11安装于主控模块12的角部位置,结合前述,在驱动模块11与主控模块12集成于同一电路板上时,可以在主控模块12的电路板上靠近边沿的位置集成驱动模块11的电子元器件。同样的,在驱动模块11与主控模块12为分体结构时,可以在主控模块12的电路板上靠近边沿的位置安装驱动模块11。当然,还可以采用其他的方式将驱动模块11安装于主控模块12的角部位置。可以利于驱动模块11的散热,且可以避免驱动模块11与主控模块12上的其他部件发生干涉。通过将驱动模块11与主控模块12相连,进行合理布局,既可以实现节省空间的还可以达到较好的散热效果;且驱动模块11与主控模块12采用特定结构安装固定使得整体结构稳定可靠。
其中,主控模块12的角部位置可以是主控模块12上靠近主控模块12边沿的位置。当主控模块12上具有呈夹角的多个边沿时,可以将相近的两个以上的边沿围绕出的区域设为主控模块12的角部,例如,主控模块12可以设置为长方形形状,此时,主控模块12的四个角即为主控模块12的角部位置。同样地,当主控模块12为三角形、五边形等等形状是,主控模块12的各角即为主控模块12的角部位置。另外,主控模块12也可以设置为圆形、椭圆形或其他形状,也同样可以将主控模块12上邻近边沿的区域认定为主控模块12的角部位置。
另外,结合前述,驱动模块11与主控模块12为分体式机构,如图9至图12,还可以将驱动模块11与主控模块12在电控腔室102内分开布置,也就是说,将驱动模块11和主控模块12设于电控腔室102内的不同位置。可以提高运行的稳定性和安全性。可以避免二者之间发生信号干扰或互相影响,可以实现空调室内机100的集成化,且便于控制,提高了空调室内机100的模块化效果,便于主控模块12与驱动模块11之间的信号传输,以便于对风机组件进行控制,满足风机组件更为复杂的驱动要求。
其中,驱动模块11与主控模块12设于同一腔室内的不同位置,在散热过程中,可以同时对电控模块和驱动模块11进行散热。同样地,也可以将驱动模块11和主控模块12设于不同的腔室。例如,可以在电控腔室102内设置相互隔开的多个腔室,以用于分别存放主控模块12和驱动模块11。
例如,如图9和图10所示,可以将驱动模块11和主控模块12均平放于电控腔室102的壁上;如图11,也可以将主控模块12平放于电控腔室102的底壁上,而将驱动模块11平放于电控腔室102的侧壁上,等等,根据实际使用的需求,可以旋转驱动模块11与主控模块12的安装位置和安装形式。
如图12,在本申请的一些实施例中,电控腔室102内具有相互隔开的第一容置腔104和第二容置腔105,主控模块12设于第一容置腔104内,驱动模块11设于第二容置腔105内,驱动模块11与主控模块12电连接,且驱动模块11与风机组件电连接。驱动模块11与主控模块12分别设于电控腔室102内的第一容置腔104和第二容置腔105内,可以将驱动模块11与主控模块12分开布置,可以提高运行的稳定性。主控模块12和驱动模块11设置成分体结构,可以避免二者之间发生信号干扰或互相影响。更进一步地,驱动模块11与风机组件电连接,适于驱动模块11驱动风机组件运行,且驱动模块11与主控模块12电连接,便于主控模块12控制驱动模块11,从而更好的控制风机组件运行情况。在装配过程中,可以将主控模块12和驱动模块11装置分别装入第一容置腔104和第二容置腔105,提高了空调室内机100的模块化效果,便于主控模块12与驱动模块11之间的信号传输,以便于对风机组件进行控制,满足风机组件更为复杂的驱动要求。
其中,通风口103接通电控腔室102的外部空间和第二容置腔105。通风口103接通电控腔室102的外部空间和第二容置腔105,以适于第二容置腔105内的空气与电控腔室102外部进行换热,利于降低第二容置腔105内的温度。
可选地,电控腔室102呈扁平状的腔室,第一容置腔104和第二容置腔105沿预定方向布置,主控模块12平放于第一容置腔104内,且驱动模块11平放于第二容置腔105内或竖立于第二容置腔105内,其中,预定方向垂直于电控腔室102的厚度方向。电控腔室102呈扁平状的腔室,利于空间布置,主控模块12平放于电控腔室102内,且驱动模块11可以根据情况平放于电控腔室102内(驱动模块11的法线平行于电控腔室102的厚度方向)或竖立于电控腔室102(驱动模块11的法线垂直于电控腔室102的厚度方向)内。具体地,电控盒可以位于壳体10的一侧,便于空间布置,且便于维修和维护。电控腔室102的厚度方向参照附图1中的左右方向。
其中,扁平状的腔室是指,腔室的高度尺寸小于其长度尺寸和宽度尺寸。此时,腔室的高度所占用的尺寸较小,通过将主控模块12平方,可以充分地利用电控腔室102内的空间,而驱动模块11的尺寸较小,可以根据散热的需求对驱动模块11的位置进行设置,以提高散热的效果。
另外,电控腔室102与送风风道101沿风机组件20的轴向(参照附图1中的左右方向)排布,第一容置腔104和第二容置腔105沿风机组件20的轴向排布,也可以将第一容置腔104和第二容置腔105沿垂直于风机组件20的轴向的方向排布。通过第一容置腔104和第二容置腔105的排布,能够方便安装驱动模块11和主控模块12,以便于提高电控腔室102的空间利用率,并避免驱动模块11、主控模块12之间的热量、信号干扰,提高电控腔室102的稳定性。
结合图1和图12,风机组件20的轴向参考附图中的左右方向,其中,第一容置腔104和第二容置腔105可以沿前后方向排布。另外,也可以在电控腔室102内设置沿风机组件20轴线方向上的多层腔,以构造出第一容置腔104和第二容置腔105;另外,还可以将第一容置腔104和第二容置腔105呈内外排布,例如,将第一容置腔104绕设于第二容置腔105外侧;或将第二容置腔105绕设于第一容置腔104外侧等。当然,本申请中第一容置腔104和第二容置腔105的排布形式,仅仅是本申请的一些具体实施方式,并非是对本申请保护范围的限制。
如图12,在本申请的而一些实施例中,第一容置腔104和第二容置腔105沿垂直于轴向的方向排布。其中,第一容置腔104和第二容置腔105可以设置成沿图示中的前后方向、上下方向等进行排布。从而可以减小电控腔室102在风机组件20的轴向上的厚度尺寸,从而缩小整机尺寸,或提高空调室内机的送风风道和换热模块的体积等,提高空调室内机的功率和能效。
另外,主控模块12垂直于轴向,且驱动模块11垂直于轴向或平行于轴向。从而可以充分的利用电控腔室102内的空间,提高空间利用率和换热效率效果。
结合图12,电控腔室102内设有隔板106,隔板106与电控腔室102的壁的一部分合围出第二容置腔105,且通风口103设于电控腔室102的壁上与隔板106配合的部分上。具体地,隔板106可以在电控腔室102内构造出容置空间,驱动模块11安装于容置空间内,可以将驱动模块11与电控腔室102内的其他元器件分隔开,这样,可以减缓驱动模块11的热量向其他元器件传递,可以避免互相干扰。此外,在一些特殊情况下,当驱动模块11或其他元器件发生故障时隔板106也可以起到隔绝作用,从而降低风险,提高安全性,且驱动模块11单独设置还可以便于维护和维修。进一步地,通风口103设于与隔板106配合的部分上,也就是说,通风口103可以连通第二容置腔105和外部空间,便于第二容置腔105内的热量通过通风口103散出,提高了第二容置腔105的通风效果,利于驱动模块11散热,可以实现第二容置腔105的独立散热。
另外,通过将电控腔室102的壁的一部分构造出第二容置腔105的壁,能够方便设置通风口103以实现气流流通。
在本申请的一些实施例中,第一容置腔104被构造成密封的空腔。由此,第一容置腔104内的主控模块12可以与第二容置腔105内的驱动模块11在电控腔室102内分离布置,可以对主控模块12提供有效地保护,避免外部的尘土、水等进入到第一容置腔104内,也能够避免外部的含尘气流、含水气流等进入到第一容置腔104内,提高主控模块12运行的稳定性,并可以在一定程度上避免产生凝露。当然第一容置腔104的壁可以设为导热材料,以便于与外部环境进行换热,实现主控模块12的散热和冷却。
结合图12,隔板106在电控腔室102内合围出“U”形结构,且U形结构的开口端连接于电控腔室102的壁上,且该壁上设有通风口103,由此,构造出第二容置腔105。驱动模块11平放于第二容置腔105内,且散热板与驱动模块11相对,散热板覆盖于驱动模块11的上方。其中,第二容置腔105的尺寸可以设置成适于放置驱动模块11的形式,以提高空间利用率。
本申请中,可以通过空调室内机100的壳体10的壁构造出电控腔室102,也可以在壳体10内设置电控盒,以通过电控盒构造出电控腔室102。其中,电控盒可以包括金属外壳以及设置于金属外壳内的塑料内壳。具体地,电控腔室102的内壳可以采用塑料,具有一定的绝缘性和阻燃性,可以降低由于内部电路故障可能引起的漏电风险;外壳可以采用金属材料,金属材料具有一定的防火性且抗变形能力较强,可避免温度过高导致电控腔室102内部起火时对电控腔室102外部器件的影响。在本申请的另一些实施例中,电控腔室102还可以为耐火材料,可以直接采用耐火材料注塑或者其他方式一体加工电控腔室102即可,制作工序更简单,更加便于生产。
另外,本申请中的通风口103可以设于电控腔室102的不同位置,根据实际需求,可以选择不同的通风口103位置。其中,可以设在电控腔室102的朝向壳体10回风侧的一侧(参照图1中电控腔室101的前侧)、朝向壳体10送风侧的一侧(参照图1中电控腔室101的后侧)、朝向送风风道101的一侧(参照图1中电控腔室101的左侧)、背离送风风道101的一侧(参照图1中电控腔室101的右侧)、顶壁(参照图1中电控腔室101的上侧壁)和底壁(参照图1中电控腔室101的下侧壁)中的至少一处设有通风口103。其中,送风风道101具有送风口和回风口,壳体10具有回风侧和送风侧,在风机组件20的驱动作用下,回风侧的气流将通过回风口进入到送风风道101内,并在送风风道101内进行换热后,通过送风口送出至送风侧,随后进入到室内后回流至壳体10的回风侧,从而形成换热循环。
举例而言,电控腔室102的朝向送风风道101的一侧设置通风口103时,可以利用风机组件20驱动气流通过电控腔室102,来实现对电控腔室102的散热。另外,可以在壳体10内设置风道来将一个或多个通风口103与风机组件20相连通,也可以如图9所示,设置散热风扇16等结构来单独驱动电控腔室102内的气流流通,还可以依靠电控腔室102内外气流的自然流通实现冷却和散热。
需要说明的是,壳体10内的空气通过送风口送往壳体10送风侧,壳体10外的气流可以通过回风口送入到壳体10回风侧。如图1所示,壳体10内具有沿前后方向延伸的送风风道101,送风风道101的前端构造出回风口,送风风道101的后端构造出送风口,因此,壳体10的前侧为壳体10的回风侧,壳体10的后侧为壳体10的送风侧。另外,电控腔室 102设于送风风道101的右侧,因此,电控腔室102的左侧为电控腔室102朝向送风风道101的一侧,电控腔室102的右侧为电控腔室102背离送风风道101的一侧。其中,在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
另外,驱动模块11可以包括智能功率模块和微控制单元集成电路等电子元器件,以适于驱动风机组件20工作,具体地,风机组件20可以包括一个或多个风机,其中,可以通过驱动组件驱动一个、两个或者多个风机转动,当空调室内机100包括多个风机时,多个风机沿空调室内机100的长度方向(参照附图1中的左右方向)分布。
如图2,在本申请的而一些实施例中,电控腔室102的侧壁上设有通风口103,且通风口103在从电控腔室102内侧到外侧的方向上,至少一部分向下延伸。将通风口103的至少一部分向下延伸,这样,在气流通往电控腔室102内时,即使存在灰尘等杂质或产生冷凝水,也会通过通风口103中向下延伸的部分阻挡,避免直接流入到电控腔室102内,从而提高对电控腔室102的防护。另外,也保证了气流的流通,可以提高换热的效果。
在本申请的一些实施例中,通风口103处设有防尘网和/或干燥层。通过防尘网和干燥层,能够实现通往电控腔室102内的气流维持在干燥无尘,避免水气等跟随空气进入到电控腔室102内在电控腔室102内产生的冷凝水,使得电控模块能够稳定地运行。
在将驱动模块11设置于电控腔室102内之后,驱动模块11将成为电控腔室102内最主要的热源之一,因此,需要提高对驱动模块11的散热效果。本申请中可以将驱动模块11设置于前述的散热通道流经的位置。进一步地,可以将驱动模块11与一通风口103相对设置,以进一步地提高散热的效果。其中,如前所述电控腔室102可以具有两个以上的通风口103,也可以将多个通风口103与驱动模块11相对,以进一步地提高对驱动模块11的散热效果。
为了进一步地提高电控腔室102的散热效果,维持驱动模块11等运行的稳定性,在本申请的一些实施例中,空调室内机100还包括散热器15,散热器15设于电控腔室102内部或至少部分位于电控腔室102外部。其中,在散热器15至少部分设置电控腔室102内时,可以将散热器15与通风口103相对,通过气流来带走散热器15上的热量,以提高电控腔室102内的散热效率和效果。如图13,散热器15可以设于电控腔室102内,也可以将散热器15的至少一部分伸出电控腔室102,可以散热器15将热量引出电控腔室102,来实现对电控腔室102内的散热,其中,通过增加散热器15,可以提高与空气的接触面积,以提高对电控腔室102内元器件的散热效果。
结合图5和图6,在本申请的一些实施例中,驱动模块11水平设置,驱动模块11的驱动芯片设于驱动模块11的上侧,散热器15设于驱动芯片的上方,并遮盖驱动芯片。具体地,由于空调室内机100通常呈竖直放置的形式,驱动模块11水平设置,可以充分利用空调室内机100水平方向的空间,利于减小空调室内机100体积。进一步地,驱动芯片设于驱动模块11上侧,既可以面向散热器15,又可以使散热器15可以位于驱动芯片的上方,这样,可以提高散热器15对驱动芯片的散热效果,同时散热器15还可以遮挡驱动芯片,避免驱动芯片累积灰尘,提高防尘功能,避免影响芯片运行;且利于空间布置。
另外,驱动模块11中的其他电子元件,可以设置驱动模块11的下侧,这样可以进一步地维持驱动模块11的运行环境。
结合图5,在本申请的一些实施例中,散热器15完全覆盖驱动模块11上的驱动芯片,利于散热器15对驱动芯片进行快速降温,且散热器15的周缘伸出驱动芯片,并与驱动模块11之间具有气隙。这样,在散热器15周缘与驱动板之间的间隙可以形成风道,利于气流流过,提高散热效果,还可以提高散热器15的换热面积。
结合图1至图13,本申请中的散热器15可以安装于主控模块12上,也可以安装于电控腔室102的壁上,本申请中,可以在散热器15与对接结构(例如前述的电控腔室102的壁、主控模块12等)之间设置绝缘结构,以维持电控腔室102内元器件的运行稳定性。其中,空调室内机100还包括绝缘支撑17,可以通过绝缘支撑17将散热器15安装于对接结构上,提高结构稳定性,此外,可以在两者之间形成间隙,风从间隙吹过时,可以带走热量从而利于提高散热效果。
在本申请的一些实施例中,散热器15与驱动模块11换热连接,可以实现对驱动模块11进行散热,提高散热效果,利于实现驱动模块11的稳定运行,避免驱动模块11过热,提高其使用寿命。
结合图8,在本申请的一些实施例中,驱动模块11具有模块引脚,驱动模块11通过模块引脚与主控模块12连接,可以实现驱动模块11与主控模块12的分开连接,同时利于实现主控模块12对驱动模块11的控制,利于实现集成化,利于降低驱动模块11与主控模块12支架之间的干扰和影响。
其中,引脚可以是一个或者多个,例如为1个引脚,利于简化结构。模块引脚处可以设置光箔。散热光箔可以进一步增强散热效果,可以避免驱动模块11与主控模块12的连接处过热,从而降低强电与弱电之间的干涉。模块引脚为台阶状结构,利于提升整体结构可靠性。具体地,模块引脚的一端插装于主控模块12的主控模块12上,且模块引脚的台阶面支撑于主控模块12上,可以提高引脚与主控模块12的连接时的接触面积,提高连接的结构稳定性。
可选地,散热器15的翅片间隙与一通风口103相对。具体而言,散热器15包括多个翅片,多个翅片沿第一方向(参照图8中垂直于纸面的方向)延伸并沿第二方向(参照图8中的上下方向)间隔开,且多个翅片与至少一个通风口103沿所述第一方向相对,从而可以优化散热效果。
可选地,电控腔室102内可以设有用于检测温度的温度传感器,当电控腔室102内温度较高时,温度传感器可以发出提示,以提高空调室内机100运行安全性。也可以是,将温度传感器与驱动模块11和散热器15中的至少一个相连或温度传感器靠近驱动模块11,以检测驱动模块11的温度,从而合理控制散热器15的,以提高散热效果且利于节能。
其中,空调室内机100还可以包括电控盒,电控盒设于壳体10内,电控盒内构造出电控腔室102。具体地,电控盒具有防尘功能,可以保护电控腔室102内部器件的安全性。具体地,电控盒可以位于壳体10的一侧,便于空间布置,且便于维修和维护。电控盒可以设有本体和盖体,本体和盖体为可拆卸式连接,盖体可以封盖本体,以保护腔室内元器件。当需要对电控腔室102及其内部的主控模块12或驱动模块11进行维修或更换时,打开盖体即可。
本申请中,将驱动模块11设置在电控腔室102内,驱动模块11与电机22分离设置,便于对驱动模块11进行灵活设计。例如,可以灵活设计驱动模块11上的电路、接口,以优化驱动模块11的功能;在使用过程中,用户也能够更方便地对驱动模块11进行维修、改造。
将驱动模块11设于电控腔室102内,可以方便装配和维护,在对驱动模块11检修过程中,不需要拆卸风机组件20,提高维护的效率,并避免了维修过程中造成的损坏,还可以方便对驱动模块11进行升级,以便于满足人们对空调室内机100的日益增加的功能要求。将驱动模块11设置于电控腔室102内,也能够避免驱动模块11设于电机22内导致电机22体积过大影响送风风道101空间的问题,也可以避免将驱动模块11放在送风风道101内占用送风风道101内的空间,从而提高送风风道101的送风量。
而且,将驱动模块11设于电控腔室102内,充分利用电控腔室102内的剩余空间。例如,电控腔室内102的主控模块存在体积较大的元器件(例如电容等)、也存在体积较小的元器件(例如电阻等),这些元器件装在一起时,电控腔室102内存在较多剩余空间。
可见,本申请中将驱动模块11设于电控腔室102内,不会对空调室内机的其他结构造成影响,也不会增大对电控腔室102的空间需求,可以适用于现有的空调室内机中,降低模具成本。另外,可以方便实现驱动模块的升级和扩展等,在需要变更或增加驱动模块或电机的功能时,只需要更换驱动模块11即可。在空调室内机100的生产、装配、维护过程中,可以在不改变空调室内机100的整机结构的情况下,就可以完成驱动模块11的更新和 变更,而不会造成装配工艺、模具结构的变化,降低成本,优化了空调室内机的模块化设计。例如,对于具有恒风量出风功能和不具有恒风量出风功能的空调室内机,空调室内机的生产工艺不变,变更驱动模块即可。
本申请实施例以风管机为例进行说明,本申请的技术方案不仅限于用于风管机,也可以用于嵌入式天花机、挂壁机等空调室内机。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (15)

  1. 一种空调室内机,其中,包括:
    壳体,所述壳体内具有送风风道和电控腔室,所述电控腔室与所述送风风道隔开;
    风机组件,所述风机组件设于所述送风风道内,用于驱动气流;
    其中,所述电控腔室内设有驱动模块,所述驱动模块与所述风机组件电连接,所述电控腔室具有通风口,以对所述驱动模块散热。
  2. 根据权利要求1所述的空调室内机,其中,所述电控腔室内还设有主控模块,所述驱动模块与所述主控模块电连接。
  3. 根据权利要求2所述的空调室内机,其中,所述驱动模块与所述主控模块集成于同一电路板上。
  4. 根据权利要求2所述的空调室内机,其中,所述主控模块和所述驱动模块为分体式结构,且所述驱动模块安装于所述主控模块上。
  5. 根据权利要求4所述的空调室内机,其中,所述驱动模块垂直设于所述主控模块上;
    或,所述驱动模块与所述主控模块相互平行的设置;
    或,所述驱动模块相对于所述主控模块倾斜预定角度。
  6. 根据权利要求3-5中任一项所述的空调室内机,其中,所述驱动模块设于所述主控模块的角部。
  7. 根据权利要求2所述的空调室内机,其中,所述主控模块和所述驱动模块为分体式结构,且所述驱动模块与所述主控模块在所述电控腔室内分开布置。
  8. 根据权利要求7所述的空调室内机,其中,所述电控腔室内设有驱动模块和主控模块,所述电控腔室内具有相互隔开的第一容置腔和第二容置腔,所述主控模块设于所述第一容置腔内,所述驱动模块设于所述第二容置腔内,所述驱动模块与所述主控模块电连接,且所述驱动模块与所述风机组件电连接。
  9. 根据权利要求8所述的空调室内机,其中,所述通风口接通所述电控腔室的外部空间和所述第二容置腔。
  10. 根据权利要求8所述的空调室内机,其中,所述电控腔室呈扁平状的腔室,所述第一容置腔和所述第二容置腔沿预定方向布置,所述主控模块平放于所述第一容置腔内,且所述驱动模块平放于所述第二容置腔内或竖立于所述第二容置腔内,其中,所述预定方向垂直于所述电控腔室的厚度方向。
  11. 根据权利要求1-10中任一项所述的空调室内机,其中,所述通风口处设有防尘网和/或干燥层。
  12. 根据权利要求1-11中任一项所述的空调室内机,其中,所述驱动模块与一所述通 风口相对设置。
  13. 根据权利要求1-12中任一项所述的空调室内机,其中,所述电控腔室的朝向所述壳体回风侧的一侧、朝向所述壳体送风侧的一侧、朝向所述送风风道的一侧、背离所述送风风道的一侧、顶壁和底壁中的至少一处设有所述通风口。
  14. 根据权利要求1-13中任一项所述的空调室内机,其中,所述空调室内机还包括:
    散热器,所述散热器设于所述电控腔室内部或至少部分位于所述电控腔室外部,且所述散热器与所述通风口相对。
  15. 根据权利要求14所述的空调室内机,其中,所述散热器的翅片间隙与一所述通风口相对。
PCT/CN2023/098629 2022-06-06 2023-06-06 空调室内机 WO2023236956A1 (zh)

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