WO2023226697A1 - 清洁装置 - Google Patents

清洁装置 Download PDF

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Publication number
WO2023226697A1
WO2023226697A1 PCT/CN2023/091706 CN2023091706W WO2023226697A1 WO 2023226697 A1 WO2023226697 A1 WO 2023226697A1 CN 2023091706 W CN2023091706 W CN 2023091706W WO 2023226697 A1 WO2023226697 A1 WO 2023226697A1
Authority
WO
WIPO (PCT)
Prior art keywords
cleaning
polishing
component
cleaning device
fixed
Prior art date
Application number
PCT/CN2023/091706
Other languages
English (en)
French (fr)
Inventor
王蒙
周球
马亚光
符真成
钱嘉琪
许明生
Original Assignee
京东方科技集团股份有限公司
合肥京东方视讯科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京东方科技集团股份有限公司, 合肥京东方视讯科技有限公司 filed Critical 京东方科技集团股份有限公司
Publication of WO2023226697A1 publication Critical patent/WO2023226697A1/zh

Links

Classifications

    • B08B1/32—
    • B08B1/12—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/04—Protective covers for the grinding wheel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present disclosure relates to the technical field of automation equipment, and in particular to a cleaning device.
  • the collector box is an integrated component used to provide power to the tooling board on the assembly line. Its power-on state directly determines whether the tooling board on the assembly line is powered on, which in turn affects whether the tooling board can provide power for the display screen on the assembly line.
  • the collector box During long-term use, the collector box is prone to problems such as dirt, grease and circuit damage, which requires maintenance and regular cleaning and diagnosis.
  • Embodiments of the present disclosure provide a cleaning device to solve the time-consuming and labor-intensive problem of cleaning and diagnosing the current collection box in the related art.
  • Embodiments of the present disclosure provide a cleaning device for cleaning a current collector box, the cleaning device includes: a cleaning component, a drive control component, a base plate and a diagnostic feedback component;
  • the cleaning component and the drive control component are both fixed on the base plate, and the drive control component and the cleaning component are connected;
  • a cleaning slot is provided on the bottom plate, and the diagnostic feedback component is connected to the bottom plate.
  • the diagnostic feedback component is used to detect the relative position between the current collecting box and the bottom plate, and Used to detect the power-on status of the current collecting box;
  • the drive control component drives the cleaning component to remove foreign matter on the current collection box through the cleaning channel.
  • the cleaning component includes a cleaning chain, a cleaning roller and a cleaning sprocket
  • the drive control component includes a driving sprocket, a driving motor and a controller
  • the controller is connected to the drive motor, and the controller controls the rotation of the drive motor
  • a cleaning brush is fixed on the surface of the cleaning roller, the driving sprocket is connected to the end of the output shaft of the driving motor, and the cleaning chain is connected to the driving sprocket and the cleaning sprocket, The cleaning sprocket is fixed at the input end of the cleaning drum.
  • the cleaning assembly also includes a cleaning cover
  • the cleaning cover covers the cleaning roller.
  • the cleaning device also includes a cleaning fixed base and a cleaning support base;
  • the cleaning roller is fixed on the cleaning fixed seat, and the cleaning fixed seat is fixed on the bottom plate through the cleaning support seat.
  • the cleaning device also includes a cleaning vacuum cleaner
  • the cleaning vacuum cleaner is connected with the cleaning cover body, and the cleaning vacuum cleaner is electrically connected with the controller.
  • the controller controls the cleaning vacuum cleaner to suck foreign matter in the cleaning cover body.
  • the cleaning assembly also includes a polishing chain, a polishing sprocket and a polishing drum, and the driving sprocket is a double-row sprocket;
  • the polishing roller and the cleaning roller are located on both sides of the driving motor;
  • a polishing brush is fixed on the cleaning drum, the polishing sprocket is fixed on the input end of the polishing drum, the polishing chain is connected to the polishing sprocket and the driving sprocket, and the driving sprocket Fixed on the end of the polishing drum.
  • the cleaning assembly also includes a polishing cover
  • the polishing cover is attached to the polishing drum.
  • the cleaning device also includes a polishing fixed seat and a polishing support seat;
  • the polishing roller is fixed on the polishing fixed seat, and the polishing fixed seat is fixed on the polishing support base.
  • the cleaning device also includes a polishing vacuum cleaner, the polishing vacuum cleaner and the polishing
  • the cover body is connected, the polishing vacuum cleaner is electrically connected to the controller, and the controller controls the polishing vacuum cleaner to absorb foreign matter in the polishing cover body.
  • the cleaning device also includes a diagnostic feedback component
  • the diagnostic feedback component includes an in-position travel switch and an off-position travel switch.
  • the in-position travel switch and the off-position travel switch are fixed on the base plate.
  • the in-position travel switch and the off-position travel switch are respectively connected to the Controller electrical connection;
  • the in-position travel switch is used to detect that the current collecting box is located at the first position of the bottom plate, and the out-of-position travel switch is used to detect that the current collecting box is located at the second position of the bottom plate;
  • the first position is a position where the current collection box and the bottom plate overlap in a first direction
  • the second position is a staggered position of the bottom plate along the first direction
  • the third One direction is a direction perpendicular to the bottom plate.
  • the diagnostic feedback component further includes a contactor, a cable is provided on the base plate, and the contactor is electrically connected to the cable;
  • the contactor is used to detect the power-on state of the current collection box.
  • the diagnostic feedback component further includes a position marking component, the position marking component is used to mark the first target current collection box, and the first target current collection box is the current collection box in the power-off state.
  • the diagnostic feedback component also includes an indicator light, which is electrically connected to the controller.
  • the indicator light When the contactor detects that the current collection box is in a power-off state, the indicator light Is on.
  • the position marking component includes a linear driver and a marker
  • the marker pen is fixed on the linear driver.
  • the linear driver drives the marker pen to mark the collector box. .
  • the position marking component also includes a display panel
  • the display panel is electrically connected to the current collection box.
  • the display panel displays the position of the current collection box.
  • the cleaning device also includes a protective cover
  • the protective cover is attached to the diagnostic feedback assembly and the drive control assembly.
  • the cleaning component and the drive control component are both fixed on the bottom plate, when cleaning the current collecting box, the bottom plate can be moved to the top of the current collecting box, so that the cleaning component and the driving control component
  • the control assembly is located on the top of the collector box, and since the drive control assembly is connected to the cleaning assembly, a cleaning slot is provided on the base plate. Therefore, when the diagnostic feedback assembly 4 detects that the collector box is located at the bottom of the base plate, the drive control assembly can be The driving cleaning component removes foreign matter on the collector box through the cleaning channel, thereby realizing automated cleaning of the collector box.
  • the cleaning component and the drive control component can be used to save time and effort in the cleaning process of the collector box, and the cleaning of the collector box can be completed in a short time, which is beneficial to improving the cleaning efficiency of the collector box.
  • the collector box can be cleaned through
  • the diagnostic feedback component accurately determines the relative position of the cleaning device and the collector box, making the cleaning process of the collector box more precise and controllable.
  • the diagnostic feedback component can quickly diagnose the collector box in an abnormal state, which facilitates subsequent inspection of the collector box in an abnormal state. Maintenance and replacement of the current collector box in the correct condition.
  • Figure 1 shows a schematic diagram of the external structure of a cleaning device provided by an embodiment of the present disclosure
  • Figure 2 shows a schematic diagram of the internal structure of a cleaning device provided by an embodiment of the present disclosure
  • FIG. 3 shows a schematic bottom structural diagram of a cleaning device provided by an embodiment of the present disclosure.
  • FIG. 1 shows a schematic diagram of the external structure of a cleaning device provided by an embodiment of the present disclosure.
  • Figure 2 shows a schematic diagram of the internal structure of a cleaning device provided by an embodiment of the present disclosure.
  • Figure 3 shows A schematic diagram of the bottom structure of a cleaning device provided by an embodiment of the present disclosure is shown in Figures 1, 2 and 3.
  • the cleaning device is used to clean the current collector box and includes a cleaning component 1, a drive control component 2, a bottom plate 3 and a Diagnostic feedback component 4; cleaning component 1 and drive control component 2 are both fixed on the base plate 3, and the drive control component 2 is connected to the cleaning component 1; a cleaning channel 31 is provided on the base plate 3, and the diagnostic feedback component 4 is connected to the base plate 3 , the diagnostic feedback component 4 is used to detect the relative position between the current collecting box and the base plate 3, and to detect the power-on state of the current collecting box; when the diagnostic feedback component detects that the current collecting box is located at the bottom of the base plate, the drive control component 2 The cleaning component 1 is driven to remove foreign matter on the current collecting box through the cleaning slot 31 .
  • the base plate 3 is a support for fixing the cleaning component 1 and the drive control assembly 2.
  • Various connectors and sockets can be configured on the base plate 3.
  • the base plate 3 moves along a predetermined trajectory and then moves to the assembly to be cleaned.
  • the top of the electrical box to clean or inspect the electrical box.
  • the bottom plate 3 can be directly processed using the tooling plate on the assembly line, which is beneficial to saving manufacturing costs and facilitating later maintenance.
  • the cleaning assembly 1 provided on the base plate 3 may include a set of cleaning parts, such as an automatic cleaning brush 14, or may include multiple sets of cleaning parts, such as a mixture of cleaning rollers 12 and polishing rollers 103, or other cleaning components.
  • the device of the electric box is not limited in the embodiments of the present disclosure.
  • the drive control assembly 2 is a device used to drive and control the cleaning assembly 1 to remove foreign matter from the cleaning assembly 1, and may include a driving element and a control element.
  • the cleaning slot 31 opened on the bottom plate 3 should correspond to the part where the cleaning component 1 is used to remove foreign matter, so that the part where the cleaning component 1 is used to remove foreign matter can pass through.
  • the cleaning channel 31 is in contact with the current collection box, and when the driving control component 2 drives the cleaning component 1 to move, foreign matter on the current collection box can be removed.
  • the relative position of the cleaning device and the current collection box can also be determined through the diagnostic feedback component 4 and whether the current collection box is in an abnormal state can be detected.
  • the diagnostic feedback component detects that the collector box is located at the bottom of the base plate
  • the drive control component 2 drives the cleaning component 1 to remove foreign matter on the collector box through the cleaning slot 31.
  • the diagnostic feedback component 4 can accurately determine whether the cleaning device and the collector box are located at the bottom.
  • the relative position of the collector box makes the cleaning process of the collector box more precise and controllable, and the power-on state of the collector box in an abnormal state can be quickly diagnosed through the diagnostic feedback component 4, thereby detecting the status of the collector box. Function.
  • the bottom plate 3 can be moved to the top of the current collection box when cleaning the current collection box.
  • the cleaning component 1 and the drive control component 3 are located on the top of the collector box. Since the drive control component 2 and the cleaning component 1 are connected, a cleaning slot 31 is opened on the bottom plate 3. Therefore, when the diagnostic feedback component 4 detects that the collector box is located In the case of the bottom of the bottom plate 3 , the cleaning component 1 can be driven by the driving control component 2 to remove foreign matter on the collector box through the cleaning slot 31 , thereby realizing automated cleaning of the collector box.
  • the cleaning component 1 and the drive control component 3 can save time and effort in the cleaning process of the collector box, and the cleaning of the collector box can be completed in a short time, which is beneficial to improving the cleaning efficiency of the collector box.
  • the relative position of the cleaning device and the collector box can be accurately judged through the diagnostic feedback component 4, making the cleaning process of the collector box more precise and controllable, and the collector box in an abnormal state can be quickly diagnosed through the diagnostic feedback component 4, thereby facilitating Subsequent maintenance and replacement of collector boxes in abnormal conditions will be carried out.
  • the cleaning assembly 1 may include a cleaning chain 1311, a cleaning roller 12 and a cleaning sprocket 13
  • the driving control assembly 2 includes a driving sprocket 21, a driving motor 22 and a controller 23; the controller 23 is connected to the driving motor 22. , the controller 23 controls the rotation of the drive motor 22; the drive sprocket 21 is connected to the end of the output shaft of the drive motor 22, the cleaning chain 1311 is connected to the drive sprocket 21 and the cleaning sprocket 13, and the cleaning sprocket 13 is fixed on the cleaning drum. 12 input.
  • the cleaning chain 1311 is a metal chain with links or rings.
  • the cleaning chain 1311 is connected to the driving sprocket 21 and the cleaning sprocket 13 respectively. Since the driving sprocket 21 is connected to the driving motor 22 The end of the output shaft, the cleaning sprocket 13 is fixed on the cleaning drum 12 Therefore, when the controller 23 controls the driving motor 22 to rotate, the output shaft of the driving motor 22 also rotates, thereby driving the driving sprocket 21 provided at the end of the output shaft of the driving motor 22 to rotate.
  • the cleaning chain 1311 installed on the driving sprocket 21 can rotate, so that the power reaches the cleaning sprocket 13 through the transmission of the cleaning chain 1311, causing the cleaning sprocket 13 to rotate.
  • the sprocket 13 drives the cleaning roller 12 to rotate, and then the rotation of the cleaning roller 12 achieves the function of removing foreign matter in the collector box.
  • the cleaning sprocket 13 and the driving sprocket 21 are both disk-shaped structures with sprocket teeth on the end faces, which can mesh with the cleaning chain 1311 during assembly, thereby achieving synchronous rotation of the cleaning sprocket 13 and the driving sprocket 21 .
  • the diameter of the cleaning sprocket 13 and the diameter of the driving sprocket 21 may be the same or different. The specific diameter is determined according to the transmission ratio between the driving motor 22 and the cleaning roller 12. In the embodiment of the present disclosure, This is not limited.
  • the driving motor 22 may be a reduction motor, a servo motor or other motors, and this is not limited in the embodiment of the present disclosure.
  • the cleaning assembly 1 also includes a cleaning brush 14 , which is fixed on the surface of the cleaning drum 12 .
  • the cleaning brush 14 can have a rectangular sheet structure. During assembly, it can be wrapped on the surface of the cleaning roller 12 so that the cleaning surface of the cleaning brush 14 faces the cleaning channel 31 and then rotates as the cleaning roller 12 rotates. At the same time, the cleaning surface of the cleaning brush 14 can be driven to come into contact with the current collecting box, thereby wiping off foreign matter on the current collecting box.
  • the cleaning assembly 1 also includes a cleaning cover 15; the cleaning cover 15 covers the cleaning roller 12.
  • the cleaning cover 15 can be a square shell or a cylindrical shell. It can be made by opening a through groove at the bottom of the cleaning cover 15 or making the bottom surface of the cleaning cover 15 have an opening structure.
  • the bottom surface of the cleaning cover 15 is electrically connected to the cleaning channel 31 .
  • the cleaning device also includes a cleaning fixed seat 16 and a cleaning support seat 17; the cleaning roller 12 is fixed on the cleaning fixed seat 16, and the cleaning fixed seat 16 is fixed on the base plate 3 through the cleaning support seat 17.
  • the cleaning fixed seat 16 can be a support with a connecting structure.
  • the cleaning fixed seat 16 can include two ear seats with bolt holes. The two ear seats allow the cleaning roller to move.
  • the barrel 12 is fixed between the two ear seats, and the positioning stability of the cleaning roller 12 can be maintained through the cleaning fixing seat 16 .
  • the cleaning fixing seat 16 is fixed on the base plate 3 through the cleaning support seat 17. In this way, the cleaning support seat 17 can provide a certain support for the cleaning roller 12, preventing the cleaning roller 12 from being directly fixed on the base plate 3, and can use the cleaning support seat 17 to Sufficient space is reserved for the rotation of the cleaning roller 12, making the entire structure more compact.
  • the cleaning device also includes a cleaning cleaner 18; the cleaning cleaner 18 is connected with the cleaning cover 15, the cleaning cleaner 18 is electrically connected with the controller 23, and the controller 23 controls the cleaning cleaner 18 to absorb foreign matter in the cleaning cover 15.
  • the cleaning vacuum cleaner 18 and the cleaning cover 15 can be connected through a pipeline, and when the foreign matter stored in the cleaning cover 15 reaches a certain amount, the foreign matter can be sucked into the cleaning vacuum cleaner 18 through the cleaning vacuum cleaner 18, thereby achieving The long-term effective operation of the cleaning device prevents the accumulation of foreign matter from affecting the normal movement of the cleaning roller 12.
  • the cleaning component 1 also includes a polishing chain 101, a polishing sprocket 102 and a polishing sprocket.
  • the roller 103 and the driving sprocket 21 are double row sprockets.
  • the polishing drum 103 and the cleaning drum 12 are located on both sides of the driving motor 22.
  • the polishing sprocket 102 is fixed at the input end of the polishing drum 103.
  • the polishing chain 101 is connected to the polishing sprocket 102 and the driving sprocket 21.
  • the driving sprocket 21 is fixed on Polish the end of the drum 103.
  • the polishing chain 101 is a metal chain with links or annular objects
  • the polishing sprocket 102 is a disk-shaped structure with sprocket teeth on the end face.
  • the polishing chain 101 is connected to the driving sprocket 21 and the polishing sprocket respectively.
  • the polishing chain 101 is connected to the polishing sprocket 102 and the driving sprocket 21, and the driving sprocket 21 is fixed on the end of the polishing drum 103, so when the controller 23 controls the driving motor 22 to rotate, the driving motor 22
  • the output shaft of the drive motor 22 also rotates, thereby driving the drive sprocket 21 provided at the end of the output shaft of the drive motor 22 to rotate.
  • the polishing chain 101 installed on the driving sprocket 21 can rotate, so that the power reaches the polishing sprocket 102 through the transmission of the polishing chain 101, causing the polishing sprocket 102 to rotate, and during polishing At the same time, the sprocket 102 drives the polishing drum 103 to rotate, and then the rotation of the polishing drum 103 further removes foreign matter in the collector box.
  • the polishing roller 103 and the cleaning roller 12 are located on both sides of the driving motor 22, when removing foreign matter from the collector box, preliminary removal can be carried out through the cleaning roller 12. It is then cleaned for a second time by the polishing roller 103, thereby further improving the effect of removing foreign matter from the collector box.
  • the driving sprocket 21 is a double-row sprocket, that is, the driving sprocket 21 is connected to the polishing and cleaning chain 1311 at the same time. The meshing can simplify the transmission path and reduce the size of the cleaning device, which can also save power.
  • two driving motors 22 can also be provided.
  • the two driving motors 22 drive the polishing drum 103 and the cleaning drum 12 to rotate respectively, which can also further clean the collector box.
  • the role of foreign bodies can also be provided.
  • the cleaning component 1 also includes a polishing brush 104 .
  • the polishing brush 104 is fixed on the polishing drum 103. It should be noted that the polishing brush 104 can have a rectangular sheet structure. During assembly, it can be wrapped on the surface of the polishing drum 103 so that the cleaning surface of the polishing brush 104 faces the cleaning channel 31 and then rotates on the polishing drum 103 At the same time, the cleaning surface of the polishing brush 104 can be driven to come into contact with the current collecting box, so that foreign matter on the current collecting box can be removed for a second time.
  • the opening area of the cleaning channel 31 can be increased, so that the cleaning channel 31 can 31 is opposite to the cleaning brush 14 and the polishing brush 104 at the same time. It is also possible to open a cleaning channel 31 at the position opposite to the cleaning brush 14 and to open a cleaning channel 31 at the position opposite to the polishing brush 104.
  • the present disclosure implements This example does not limit this.
  • the cleaning assembly 1 also includes a polishing cover 105; the polishing cover 105 is attached to the polishing drum 103.
  • the polishing cover 105 can be a square shell or a cylindrical shell. It can be made by opening a through groove at the bottom of the polishing cover 105 or making the bottom surface of the cleaning cover 15 have an opening structure.
  • the bottom surface of the polishing cover 105 is electrically connected to the cleaning channel 31 .
  • the polishing cover 105 covers the polishing drum 103, on the one hand, it can protect the polishing drum 103, and on the other hand, the foreign matter in the collector box removed by the polishing drum 103 can be collected in the polishing cover.
  • the inner cavity of 105 not only facilitates the collection and processing of foreign matter, but also prevents foreign matter from splashing and affecting the working environment.
  • the cleaning device also includes a polishing fixed seat 106 and a polishing support seat 107; the polishing roller 103 is fixed on the polishing fixed seat 106, and the polishing fixed seat 106 is fixed on the polishing support seat 107.
  • the polishing fixed base 106 can be a support with a connecting structure.
  • the polishing holder 106 may include two ear seats with bolt holes. The two ear seats allow the polishing roller 103 to be fixed between the two ear seats, and the polishing holder 106 may allow the polishing roller 103 to maintain positional stability. .
  • the polishing fixed base 106 is fixed on the base plate 3 through the polishing support base 107. In this way, the polishing support base 107 can provide certain support for the polishing drum 103, preventing the polishing drum 103 from being directly fixed on the base plate 3, and the polishing support base 107 can be used to prevent the polishing drum 103 from being directly fixed on the base plate 3. Sufficient space is reserved for the rotation of the polishing drum 103, making the entire structure more compact.
  • the cleaning device also includes a polishing vacuum cleaner 108.
  • the polishing vacuum cleaner 108 is connected to the polishing cover 105.
  • the polishing vacuum cleaner 108 is electrically connected to the controller 23.
  • the controller 23 controls the polishing vacuum cleaner 108 to absorb foreign matter in the polishing cover 105.
  • polishing vacuum cleaner 108 and the polishing cover 105 can be connected through a pipeline, and when the foreign matter stored in the polishing cover 105 reaches a certain amount, the foreign matter can be sucked into the polishing vacuum cleaner 108 through the polishing vacuum cleaner 108, thereby achieving The long-term effective operation of the polishing device prevents the accumulation of foreign matter from affecting the normal movement of the polishing drum 103.
  • a foreign matter collection box 19 can also be provided between the polishing vacuum cleaner 108 and the cleaning vacuum cleaner 18, and the foreign matter collection box 19 collects the foreign matter removed by the polishing vacuum cleaner 108 and the cleaning vacuum cleaner 18 to facilitate subsequent collection and processing by workers.
  • the relative position of the cleaning device and the current collection box can also be determined through the diagnostic feedback component 4 and whether the current collection box is in an abnormal state can be detected.
  • the diagnostic feedback component 4 includes an in-position travel switch 41 and an out-of-position travel switch 42.
  • the in-position travel switch 41 and the out-of-position travel switch 42 are fixed on the base plate 3.
  • the in-position travel switch 41 41 and the off-position travel switch 42 are electrically connected to the controller 23 respectively; the in-position travel switch 41 is used to detect that the current collecting box is located at the first position of the base plate 3, and the off-position travel switch 42 is used to detect that the current collecting box is located at the second position of the base plate 3.
  • the first position is the position where the current collection box and the bottom plate 3 overlap in the first direction
  • the second position is where the bottom plate 3 is in a staggered position along the first direction
  • the first direction is the direction perpendicular to the bottom plate 3 .
  • the in-position travel switch 41 and the out-position travel switch 42 may be a type of position sensor.
  • the in-position travel switch 41 is used to detect the first position of the current collection box on the bottom plate 3. Since the first position is the position where the current collection box and the bottom plate 3 overlap in the first direction, that is, the in-position travel switch 41 is used to detect the movement of the bottom plate 3 to At this time, a signal can be sent to the controller 23 through the in-position travel switch 41, and the controller 23 controls the cleaning component 1 to start cleaning the collector box. removal of objects.
  • the off-position travel switch 42 is used to detect the second position of the current collector box on the bottom plate 3.
  • the second position is that the bottom plate 3 is in a staggered position along the first direction, that is, the bottom plate 3 and the current collector box are in a non-overlapping position. In other words, the bottom plate 3 leaves the top of the collector box.
  • a signal can be sent to the controller 23 through the off-position travel switch 42, and the controller 23 controls the cleaning component 1 to stop cleaning the collector box. of clearing.
  • the relative position of the cleaning device and the collector box can be accurately judged through the in-position travel switch 41 and the out-position travel switch 42, making the cleaning process of the collector box more precise and controllable.
  • the diagnostic feedback component 4 also includes a contactor 43.
  • a cable is provided on the base plate 3, and the contactor 43 is electrically connected to the cable; the contactor 43 is used to detect the power-on state of the current collection box.
  • the contactor 43 can be one or more of a current sensor, a voltage sensor, a current switch or a voltage switch. During detection, the contactor 43 can be in contact with the current collector box, and then the contactor 43 can determine The power-on status of the collector box is used to detect the status of the collector box.
  • the diagnostic feedback component 4 also includes a position marking component 44, which is used to mark the first target current collection box, which is a current collection box in a power-off state. It should be noted that when the contactor 43 detects that the current collection box is in a power-off state, the current collection box can be marked by the position marking component 44 to facilitate subsequent processing of the current collection box in an abnormal state.
  • the diagnostic feedback component 4 also includes an indicator light 45.
  • the indicator light 45 is electrically connected to the controller 23. When the contactor 43 detects that the current collector box is in a power-off state, the indicator light 45 is in a lighting state.
  • the contactor 43 can be electrically connected to the controller 23. When the contactor 43 detects that the collector box is in a power-off state, it can feed back a signal to the controller 23, and the controller 23 controls the indicator light through an internal program. 45 is on, which prompts the staff that the collector box is in an abnormal state.
  • the controller 23 can be a programmable logic controller (PLC) component, a single chip microcomputer, a board card and other controllers 23, which are not limited in the embodiment of the present disclosure.
  • PLC programmable logic controller
  • the position marking component 44 includes a linear driver 441 and a marker pen 442; the marker pen 442 is fixed on the linear driver 441.
  • the linear driver 441 drives the marker pen. 442 Mark the collector box.
  • the linear driver 441 can be an electric actuator, a cylinder, a screw rod, etc.
  • the driving device of the linear motion drive can drive the marker pen 442 to move through the linear driver 441, and then when the contactor 43 detects that the current collector box is in a power-off state, the linear driver 441 can drive the marker pen 442 to perform operations on the current collector box. Marking, such as marking, drawing a cross, etc., and then using a marker 442 to mark the current collection box, to facilitate subsequent staff to screen the current collection box.
  • the position marking component 44 further includes a display panel 443; the display panel 443 is electrically connected to the collector box, and when the collector box is marked by the marker 442, the display panel 443 displays the position of the collector box. In this way, by displaying the position of the current collecting box in an abnormal state on the display panel 443, it is convenient for subsequent staff to check and replace the current collecting box.
  • the cleaning device also includes a protective cover 5; the protective cover 5 is attached to the diagnostic feedback component 4 and the drive control component 2.
  • the diagnostic feedback component 4 and the drive control component 2 can be protected to a certain extent by the protective cover 5, thereby extending the service life of the cleaning device.
  • the bottom plate 3 can be moved to the top of the current collection box when cleaning the current collection box.
  • the cleaning component 1 and the drive control component 3 are located on the top of the collector box. Since the drive control component 2 and the cleaning component 1 are connected, a cleaning slot 31 is opened on the bottom plate 3. Therefore, when the diagnostic feedback component 4 detects that the collector box is located In the case of the bottom of the bottom plate 3 , the cleaning component 1 can be driven by the driving control component 2 to remove foreign matter on the collector box through the cleaning slot 31 , thereby realizing automated cleaning of the collector box.
  • the cleaning component 1 and the drive control component 3 can save time and effort in the cleaning process of the collector box, and the cleaning of the collector box can be completed in a short time, which is beneficial to improving the cleaning efficiency of the collector box.
  • the relative position of the cleaning device and the collector box can be accurately judged through the diagnostic feedback component 4, making the cleaning process of the collector box more precise and controllable, and the collector box in an abnormal state can be quickly diagnosed through the diagnostic feedback component 4, thereby facilitating Subsequent maintenance and replacement of collector boxes in abnormal conditions will be carried out.
  • the cleaning assembly 1 also includes a polishing chain 101, a polishing sprocket 102 and a polishing drum 103
  • the driving sprocket 21 is a double row sprocket
  • the polishing drum 103 and the cleaning drum 12 are located at the driving position.
  • the polishing sprocket 102 is fixed on the input end of the polishing drum 103.
  • the polishing chain 101 is connected to the polishing sprocket 102 and the driving sprocket 21.
  • the driving sprocket 21 is fixed on the end of the polishing drum 103, so it can
  • the collector box is cleaned twice through the polishing drum 103 to further improve the cleaning effect of the collector box.
  • the diagnostic feedback component 4 can also be used to determine the relative position of the cleaning device and the current collecting box and to detect whether the current collecting box is in an abnormal state. The process of removing foreign matter from the collector box is made more precise and controllable, and at the same time, it is easier for subsequent staff to replace the collector box that is in an abnormal state.

Abstract

一种清洁装置，包括：清洁组件（1）、驱动控制组件（2）、底板（3）和诊断反馈组件（4）；清洁组件（1）和驱动控制组件（2）均固定在底板（3）上，驱动控制组件（2）和清洁组件（1）连接；底板（3）上开设有清洁通槽（31），诊断反馈组件（4）连接在底板（3）上，诊断反馈组件（4）用于检测集电盒和底板（3）之间的相对位置，并用于检测集电盒的通电状态；在诊断反馈组件（4）检测到集电盒位于底板（3）的底部情况下，驱动控制组件（2）驱动清洁组件（1）通过清洁通槽（31）清除集电盒上的异物。这样，一方面通过清洁组件和驱动控制组件使得集电盒的清洗过程省时省力，另一方面通过诊断反馈组件准确判断清洁装置和集电盒的相对位置，使得集电盒的清洗过程更加精确可控，且可以通过诊断反馈组件快速诊断出处于异常状态的集电盒。

Description

清洁装置
相关申请的交叉引用
本申请要求于2022年5月27日提交中国专利局，申请号为202210603792.6，发明名称为“清洁装置”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本公开涉及自动化设备技术领域，具体涉及一种清洁装置。
背景技术
集电盒是用于为流水线上的工装板提供电源的集成部件，它的通电状态直接决定流水线上的工装板是否通电，进而影响工装板能否为显示屏提供在流水线上的电力。
集电盒的在长期使用过程容易出现脏污、油脂以及线路损坏的问题，这就需要保养维护，定期的清洁诊断。
目前，集电盒的清洁诊断往往采用人工方式完成，对于使用集电盒较多的流水线，采用人工方式耗时耗力，且效率低下，无法实现在短时间内的清洁诊断，且无法通过人工快速检测出处于异常状态下的集电盒，给后续操作人对集电盒的维护和更换造成了很大的困难。
概述
本公开实施例提供了一种清洁装置，以解决相关技术中清洁和诊断集电盒费时费力的问题。
为了解决上述技术问题，本公开是这样实现的：
本公开实施例提供了一种清洁装置，用于清洁集电盒，所述清洁装置包括：清洁组件、驱动控制组件、底板和诊断反馈组件；
所述清洁组件和驱动控制组件均固定在所述底板上，所述驱动控制组件和所述清洁组件连接；
所述底板上开设有清洁通槽，所述诊断反馈组件连接在所述底板上，所述所述诊断反馈组件用于检测所述集电盒和所述底板之间的相对位置，并 用于检测所述集电盒的通电状态；
在所述诊断反馈组件检测到所述集电盒位于所述底板的底部情况下，所述驱动控制组件驱动所述清洁组件通过所述清洁通槽清除所述集电盒上的异物。
可选的，所述清洁组件包括清洁链条、清洁滚筒和清洁链轮，所述驱动控制组件包括驱动链轮、驱动电机和控制器；
所述控制器和所述驱动电机连接，所述控制器控制所述驱动电机转动；
所述清洁滚筒的表面上固定有清洁毛刷，所述驱动链轮连接在所述驱动电机的输出轴的端部，所述清洁链条连接在所述驱动链轮和所述清洁链轮上，所述清洁链轮固定在所述清洁滚筒的输入端。
可选的，述清洁组件还包括清洁罩体；
所述清洁罩体罩覆在所述清洁滚筒上。
可选的，所述清洁装置还包括清洁固定座和清洁支撑座；
所述清洁滚筒固定在所述清洁固定座上，所述清洁固定座通过所述清洁支撑座固定在所述底板上。
可选的，所述清洁装置还包括清洁吸尘器；
所述清洁吸尘器与所述清洁罩体连通，所述清洁吸尘器与所述控制器电连接，所述控制器控制所述清洁吸尘器吸取所述清洁罩体中的异物。
可选的，所述清洁组件还包括抛光链条、抛光链轮和抛光滚筒，所述驱动链轮为双排链轮；
所述抛光滚筒和所述清洁滚筒位于所述驱动电机的两侧；
所述清洁滚筒上固定有抛光毛刷，所述抛光链轮固定在所述抛光滚筒的输入端，所述抛光链条连接在所述抛光链轮和所述驱动链轮上，所述驱动链轮固定在所述抛光滚筒的端部。
可选的，所述清洁组件还包括抛光罩体；
所述抛光罩体罩附在所述抛光滚筒上。
可选的，所述清洁装置还包括抛光固定座和抛光支撑座；
所述抛光滚筒固定在所述抛光固定座上，所述抛光固定座固定在所述抛光支撑座上。
可选的，所述清洁装置还包括抛光吸尘器，所述抛光吸尘器和所述抛光 罩体连通，所述抛光吸尘器和所述控制器电连接，所述控制器控制所述抛光吸尘器吸取所述抛光罩体内的异物。
可选的，所述清洁装置还包括诊断反馈组件；
所述诊断反馈组件包括到位行程开关和离位行程开关，所述到位行程开关和所述离位行程开关固定在所述底板上，所述到位行程开关和所述离位行程开关分别和所述控制器电连接；
所述到位行程开关用于检测所述集电盒位于所述底板的第一位置，所述离位行程开关用于检测所述集电盒位于所述底板的第二位置；
其中，所述第一位置为所述集电盒和所述底板在第一方向上重合的位置，所述第二位置为所述底板沿所述第一方向上处于交错的位置，所述第一方向为和所述底板垂直的方向。
可选的，所述诊断反馈组件还包括接触器，所述底板上设置有线缆，所述接触器和所述线缆电连接；
所述接触器用于检测所述集电盒的通电状态。
可选的，所述诊断反馈组件还包括位置标记部件，所述位置标记部件用于标记第一目标集电盒，所述第一目标集电盒处于断电状态的所述集电盒。
可选的，所述诊断反馈组件还包括指示灯，所述指示灯和所述控制器电连接，在所述接触器检测到所述集电盒处于断电状态的情况下，所述指示灯处于亮灯状态。
可选的，所述位置标记部件包括直线驱动器和记号笔；
所述记号笔固定在所述直线驱动器上，在所述接触器检测到所述集电盒处于断电状态的情况下，所述直线驱动器驱动所述记号笔在所述集电盒上做标记。
可选的，所述位置标记部件还包括显示面板；
所述显示面板和所述集电盒电连接，在所述集电盒被所述记号笔标记的情况下，所述显示面板显示所述集电盒的位置。
可选的，所述清洁装置还包括保护罩体；
所述保护罩体罩附在所述诊断反馈组件和所述驱动控制组件上。
在本公开实施例中，由于清洁组件和驱动控制组件均固定在底板上，因此在清洗集电盒时可以将底板运动至集电盒的顶部，使得清洁组件和驱动控 制组件位于集电盒的顶部，又由于驱动控制组件和清洁组件连接，底板上开设有清洁通槽，因此在诊断反馈组件4检测到集电盒位于底板的底部情况下，可以通过驱动控制组件驱动清洁组件通过清洁通槽清除集电盒上的异物，进而实现集电盒的自动化清洗。这样，一方面可以通过清洁组件和驱动控制组件使得集电盒的清洗过程省时省力，可以在短时间内完成集电盒的清洗，有利于提升集电盒的清洗效率，另一方面可以通过诊断反馈组件准确判断清洁装置和集电盒的相对位置，使得集电盒的清洗过程更加精确可控，且可以通过诊断反馈组件快速诊断出处于异常状态的集电盒，进而便于后续对处于异常状态的集电盒进行维护和更换。
附图简述
为了更清楚地说明本公开实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍，显而易见地，下面描述中的附图是本公开的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1表示本公开实施例提供的一种清洁装置的外部结构示意图；
图2表示本公开实施例提供的一种清洁装置的内部结构示意图；
图3表示本公开实施例提供的一种清洁装置的底部结构示意图。
附图标记：
1：清洁组件；2：驱动控制组件；3：底板；4：诊断反馈组件；5：保护罩体；11：清洁链条；12：清洁滚筒；13：清洁链轮；14：清洁毛刷；15：清洁罩体；16：清洁固定座；17：清洁支撑座；18；清洁吸尘器；19：收集盒；21：驱动链轮；22：驱动电机；23：控制器；31：清洁通槽；41：到位行程开关；42：离位行程开关；43：接触器；44：位置标记部件；45：指示灯；101：抛光链条；102：抛光链轮；103：抛光滚筒；104：抛光毛刷；105：抛光罩体；106：抛光固定座；107：抛光支撑座；108：抛光吸尘器；441；直线驱动器；442：记号笔；443：显示面板。
详细描述
下面将结合本公开实施例中的附图，对本公开实施例中的技术方案进行 清楚、完整地描述，显然，所描述的实施例是本公开一部分实施例，而不是全部的实施例。基于本公开中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本公开保护的范围。
应理解，说明书通篇中提到的“一个实施例”或“一实施例”意味着与实施例有关的特定特征、结构或特性包括在本公开的至少一个实施例中。因此，在整个说明书各处出现的“在一个实施例中”或“在一实施例中”未必一定指相同的实施例。此外，这些特定的特征、结构或特性可以任意适合的方式结合在一个或多个实施例中。
本公开实施例提供了一种清洁装置，图1表示本公开实施例提供的一种清洁装置的外部结构示意图，图2表示本公开实施例提供的一种清洁装置的内部结构示意图，图3表示本公开实施例提供的一种清洁装置的底部结构示意图，如图1、图2和图3所示，该清洁装置用于清洁集电盒，包括清洁组件1、驱动控制组件2、底板3和诊断反馈组件4；清洁组件1和、驱动控制组件2均固定在底板3上，驱动控制组件2和清洁组件1连接；底板3上开设有清洁通槽31，诊断反馈组件4连接在底板3上，诊断反馈组件4用于检测集电盒和底板3之间的相对位置，并用于检测集电盒的通电状态；在诊断反馈组件检测到集电盒位于底板的底部情况下，驱动控制组件2驱动清洁组件1通过清洁通槽31清除集电盒上的异物。
其中，底板3为固定清洁组件1和驱动控制组件2的支撑件，可以在底板3上配置各种接头和插座，在使用时使得底板3沿着预定的轨迹运动，进而运动至待清洁的集电盒的顶部，进而对集电盒进行清洁或者检测。此外，底板3可直接利用流水线上的工装板加工制作，有利于节省制作成，且便于后期的保养维护。
设置在底板3上的清洁组件1可以包括一组清洁件，如自动清洁毛刷14，也可以包括多组清洁件，如清洁滚筒12和抛光滚筒103的混合使用，或者包括其它用于清洁集电盒的装置，本公开实施例对此不做限定。驱动控制组件2为用于驱动和控制清洁组件1对清洁组件1进行异物清除的器件，可以包括驱动元件以及控制元件。在底板3上开设的清洁通槽31应和清洁组件1用于清除异物的部位相对应，使得清洁组件1用于清除异物的部位可以通过 清洁通槽31和集电盒进行接触，进而在驱动控制组件2驱动清洁组件1运动时，可以清除掉集电盒上的异物。
除此之外，在本公开实施例中，还可以通过诊断反馈组件4来判断清洁装置和集电盒的相对位置以及检测检集电盒是否处于异常状态。在诊断反馈组件检测到集电盒位于底板的底部情况下，驱动控制组件2驱动清洁组件1通过清洁通槽31清除集电盒上的异物，这样，可以通过诊断反馈组件4准确判断清洁装置和集电盒的相对位置，使得集电盒的清洗过程更加精确可控，且可以通过诊断反馈组件4快速诊断出处于异常状态下的集电盒的通电状态，进而实现对集电盒状态的检测功能。
从上述实施例可以看出，在本公开实施例中，由于清洁组件1和驱动控制组件3均固定在底板3上，因此在清洗集电盒时可以将底板3运动至集电盒的顶部，使得清洁组件1和驱动控制组件3位于集电盒的顶部，又由于驱动控制组件2和清洁组件1连接，底板3上开设有清洁通槽31，因此在诊断反馈组件4检测到集电盒位于底板3的底部情况下，可以通过驱动控制组件2驱动清洁组件1通过清洁通槽31清除集电盒上的异物，进而实现集电盒的自动化清洗。这样，一方面可以通过清洁组件1和驱动控制组件3使得集电盒的清洗过程省时省力，可以在短时间内完成集电盒的清洗，有利于提升集电盒的清洗效率，另一方面可以通过诊断反馈组件4准确判断清洁装置和集电盒的相对位置，使得集电盒的清洗过程更加精确可控，且可以通过诊断反馈组件4快速诊断出处于异常状态的集电盒，进而便于后续对处于异常状态的集电盒进行维护和更换。
下面具体介绍下清洁组件1以及驱动控制组件2的具体结构：
在一些实施例中，清洁组件1可以包括清洁链条1311、清洁滚筒12和清洁链轮13，驱动控制组件2包括驱动链轮21、驱动电机22和控制器23；控制器23和驱动电机22连接，控制器23控制驱动电机22转动；驱动链轮21连接在驱动电机22的输出轴的端部，清洁链条1311连接在驱动链轮21和清洁链轮13上，清洁链轮13固定在清洁滚筒12的输入端。
需要说明的是，清洁链条1311为链环或环形物的金属链条，在装配时，使得清洁链条1311分别接在驱动链轮21和清洁链轮13上，由于驱动链轮21连接在驱动电机22的输出轴的端部，清洁链轮13固定在清洁滚筒12的 输入端，因此在控制器23控制驱动电机22进行转动时，使得驱动电机22的输出轴也发生转动，进而带动驱动电机22的输出轴的端部设置的驱动链轮21发生转动。在驱动链轮21发生转动的情况下，可以使得驱动链轮21上安装的清洁链条1311转动，使得动力经过清洁链条1311的传动到达清洁链轮13上，使得清洁链轮13发生转动，在清洁链轮13的同时，带动清洁滚筒12发生转动，进而通过清洁滚筒12的转动达到清除集电盒异物的作用。
还需要说的是，清洁链轮13和驱动链轮21均为端面为链齿的盘状结构，在装配时可以和清洁链条1311啮合，进而实现清洁链轮13和驱动链轮21的同步转动。在本公开实施例中，清洁链轮13的直径和驱动链轮21的直径可以相同，也可以不同，具体直径大小依据驱动电机22和清洁滚筒12之间的传动比确定，本公开实施例对此不做限定。此外，驱动电机22可以为减速电机、伺服电机或者其它电机，本公开实施例对此也不做限定。
除此之外，清洁组件1还包括清洁毛刷14，清洁毛刷14固定在清洁滚筒12的表面上。需要说明的是，清洁毛刷14可以为矩形片状结构，在装配时，可以包裹在清洁滚筒12的表面上，使得清洁毛刷14的清洁面朝向清洁通槽31，进而在清洁滚筒12转动的同时，可以带动清洁毛刷14的清洁面和集电盒进行接触，进而擦拭掉集电盒上的异物。
进一步的，清洁组件1还包括清洁罩体15；清洁罩体15罩覆在清洁滚筒12上。
需要说明的是，清洁罩体15可以为方形壳体，也可以为圆柱形壳体，可以通过在清洁罩体15底部开设通槽，或者使得清洁罩体15的底面为开口结构等方式，使得清洁罩体15的底面和清洁通槽31导通。在使得清洁罩体15罩覆在清洁滚筒12上的情况下，一方面可以起到保护清洁滚筒12的作用，另一方面可以使得清洁滚筒12清除的集电盒的异物可以收集在清洁罩体15的内腔中，在便于异物收集处理的同时，可以避免异物飞溅影响工作环境。
可选的，清洁装置还包括清洁固定座16和清洁支撑座17；清洁滚筒12固定在清洁固定座16上，清洁固定座16通过清洁支撑座17固定在底板3上。
需要说明的是，清洁固定座16可以为具有连接结构的支座，示例性的，清洁固定座16可以包括两个具有螺栓孔的耳座，通过两个耳座使得清洁滚 筒12固定在两个耳座之间，进而可以通过清洁固定座16可以使得清洁滚筒12保持位置的稳定性。清洁固定座16通过清洁支撑座17固定在底板3上，这样，可以使得清洁支撑座17给清洁滚筒12提供一定的支撑，避免清洁滚筒12直接固定在底板3上，且可以通过清洁支撑座17给清洁滚筒12的转动预留充足的空间，使得整个结构更为紧凑。
进一步的，清洁装置还包括清洁吸尘器18；清洁吸尘器18与清洁罩体15连通，清洁吸尘器18与控制器23电连接，控制器23控制清洁吸尘器18吸取清洁罩体15中的异物。
需要说明的是，可以通过管道将清洁吸尘器18与清洁罩体15连通，进而清洁罩体15中的存储的异物达到一定量时，可以通过清洁吸尘器18将异物吸取到清洁吸尘器18中，进而实现清洁装置的长期有效运转，避免异物的堆积影响清洁滚筒12的正常运动。
此外，为进一步增强清洁组件1的清除异物的效果，也为了进一步提升集电盒的洁净程度，在另一种可能实现的方式中，清洁组件1还包括抛光链条101、抛光链轮102和抛光滚筒103，驱动链轮21为双排链轮。
抛光滚筒103和清洁滚筒12位于驱动电机22的两侧，抛光链轮102固定在抛光滚筒103的输入端，抛光链条101连接在抛光链轮102和驱动链轮21上，驱动链轮21固定在抛光滚筒103的端部。
需要说明的是，抛光链条101为链环或环形物的金属链条，抛光链轮102为端面为链齿的盘状结构，在装配时，使得抛光链条101分别和驱动链轮21以及抛光链轮102啮合，由于抛光链条101连接在抛光链轮102和驱动链轮21上，驱动链轮21固定在抛光滚筒103的端部，因此在控制器23控制驱动电机22进行转动时，使得驱动电机22的输出轴也发生转动，进而带动驱动电机22的输出轴的端部设置的驱动链轮21发生转动。在驱动链轮21发生转动的情况下，可以使得驱动链轮21上安装的抛光链条101转动，使得动力经过抛光链条101的传动到达抛光链轮102上，使得抛光链轮102发生转动，在抛光链轮102的同时，带动抛光滚筒103发生转动，进而通过抛光滚筒103的转动达到进一步清除集电盒异物的作用。
还需要说明的是，由于抛光滚筒103和清洁滚筒12位于驱动电机22的两侧，因此在清除集电盒的异物时，可以通过清洁滚筒12进行初步清除， 再通过抛光滚筒103进而二次清除，进而使得集电盒异物清除效果进一步得到提升。此外，为使得同一驱动电机22同时带动抛光滚筒103和清洁滚筒12进行转动，在本公开实施例中，驱动链轮21为双排链轮，即驱动链轮21同时和抛光连通以及清洁链条1311进行啮合，进而在简化传动路径的同时，减小清洁装置体积，也可以起到省电的作用。若不考虑上述问题，在本公开实施例中，也可以设置两个驱动电机22，通过两个驱动电机22分别带动抛光滚筒103和清洁滚筒12进行转动，同样也可以起到进一步清除集电盒异物的作用。
除此之外，清洁组件1还包括抛光毛刷104。抛光毛刷104固定在抛光滚筒103上。需要说明的是，抛光毛刷104可以为矩形片状结构，在装配时，可以包裹在抛光滚筒103的表面上，使得抛光毛刷104的清洁面朝向清洁通槽31，进而在抛光滚筒103转动的同时，可以带动抛光毛刷104的清洁面和集电盒进行接触，进而使得集电盒上的异物进行二次清除。
还需要说明的是，为使得清洁通槽31可以同时适用于清洁毛刷14以及抛光毛刷104的工作，在本公开实施例中，可以增大清洁通槽31的开口面积，使得清洁通槽31同时和清洁毛刷14以及抛光毛刷104相对，也可以在清洁毛刷14相对的位置开设一个清洁通槽31，在抛光毛刷104的相对的位置开设一个清洁通槽31，本公开实施例对此不做限定。
进一步的，清洁组件1还包括抛光罩体105；抛光罩体105罩附在抛光滚筒103上。
需要说明的是，抛光罩体105可以为方形壳体，也可以为圆柱形壳体，可以通过在抛光罩体105底部开设通槽，或者使得清洁罩体15的底面为开口结构等方式，使得抛光罩体105的底面和清洁通槽31导通。在使得抛光罩体105罩覆在抛光滚筒103上的情况下，一方面可以起到保护抛光滚筒103的作用，另一方面可以使得抛光滚筒103清除的集电盒的异物可以收集在抛光罩体105的内腔中，在便于异物收集处理的同时，可以避免异物飞溅影响工作环境。
可选的，清洁装置还包括抛光固定座106和抛光支撑座107；抛光滚筒103固定在抛光固定座106上，抛光固定座106固定在抛光支撑座107上。
需要说明的是，抛光固定座106可以为具有连接结构的支座，示例性的， 抛光固定座106可以包括两个具有螺栓孔的耳座，通过两个耳座使得抛光滚筒103固定在两个耳座之间，进而可以通过抛光固定座106可以使得抛光滚筒103保持位置的稳定性。抛光固定座106通过抛光支撑座107固定在底板3上，这样，可以使得抛光支撑座107给抛光滚筒103提供一定的支撑，避免抛光滚筒103直接固定在底板3上，且可以通过抛光支撑座107给抛光滚筒103的转动预留充足的空间，使得整个结构更为紧凑。
进一步的，清洁装置还包括抛光吸尘器108，抛光吸尘器108和抛光罩体105连通，抛光吸尘器108和控制器23电连接，控制器23控制抛光吸尘器108吸取抛光罩体105内的异物。
需要说明的是，可以通过管道将抛光吸尘器108与抛光罩体105连通，进而抛光罩体105中的存储的异物达到一定量时，可以通过抛光吸尘器108将异物吸取到抛光吸尘器108中，进而实现抛光装置的长期有效运转，避免异物的堆积影响抛光滚筒103的正常运动。
还需要说明的是，还可以在抛光吸尘器108和清洁吸尘器18之间设置异物收集盒19，通过异物收集盒19收集抛光吸尘器108和清洁吸尘器18清除的异物，便于后续工作人员进行收集处理。
除此之外，在本公开实施例中，还可以通过诊断反馈组件4来判断清洁装置和集电盒的相对位置以及检测检集电盒是否处于异常状态。
具体的，在一些实施例中，如图2所示，诊断反馈组件4包括到位行程开关41和离位行程开关42，到位行程开关41和离位行程开关42固定在底板3上，到位行程开关41和离位行程开关42分别和控制器23电连接；到位行程开关41用于检测集电盒位于底板3的第一位置，离位行程开关42用于检测集电盒位于底板3的第二位置；其中，第一位置为集电盒和底板3在第一方向上重合的位置，第二位置为底板3沿第一方向上处于交错的位置，第一方向为和底板3垂直的方向。
需要说明的是，到位行程开关41和离位行程开关42可以为位置感应器的一种。到位行程开关41用于检测集电盒位于底板3的第一位置，由于第一位置为集电盒和底板3在第一方向上重合的位置，即到位行程开关41用于检测底板3运动到集电盒的顶部，此时，可以通过到位行程开关41给控制器23发送一个信号，通过控制器23控制清洁组件1对集电盒开始进行异 物的清除。而离位行程开关42用于检测集电盒位于底板3的第二位置，由于第二位置为底板3沿第一方向上处于交错的位置，即底板3和集电盒处于不重合的位置，换句话说，即底板3离开集电盒的顶部，在这种情况下，可以通过离位行程开关42给控制器23发送一个信号，过控制器23控制清洁组件1对集电盒停止进行异物的清除。这样，可以通过到位行程开关41和离位行程开关42准确判断清洁装置和集电盒的相对位置，使得集电盒的清洗过程更加精确可控。
可选的，诊断反馈组件4还包括接触器43，底板3上设置有线缆，接触器43和线缆电连接；接触器43用于检测集电盒的通电状态。
需要说明的是，接触器43可以为电流传感器、电压传感器或者电流开关或者电压开关中的一种或者多种，在检测时，接触器43可以和集电盒进行接触，进而通过接触器43判断集电盒的通电状态，进而实现对集电盒状态的检测功能。
进一步的，诊断反馈组件4还包括位置标记部件44，位置标记部件44用于标记第一目标集电盒，第一目标集电盒处于断电状态的集电盒。需要说明的是，在接触器43检测到集电盒处于断电状态时，可以通过位置标记部件44标记该集电盒，进而便于后续对处于异常状态的集电盒进行处理。
可选的，诊断反馈组件4还包括指示灯45，指示灯45和控制器23电连接，在接触器43检测到集电盒处于断电状态的情况下，指示灯45处于亮灯状态。
需要说明的是，接触器43可以和控制器23电连接，在接触器43检测到集电盒处于断电状态时，可以给控制器23反馈一个信号，控制器23通过内部的程序控制指示灯45处于亮灯状态，进而提示工作人员该集电盒处于异常状态。还需要说明的是，控制器23可以为可编程逻辑控制器23(Programmable Logic Controller，PLC)元器件、单片机、板卡等控制器23件，本公开实施例对此不做限定。
可选的，位置标记部件44包括直线驱动器441和记号笔442；记号笔442固定在直线驱动器441上，在接触器43检测到集电盒处于断电状态的情况下，直线驱动器441驱动记号笔442在集电盒上做标记。
需要说明的是，直线驱动器441可以为电动执行器、气缸、丝杆等具有 直线运动驱动的驱动器件，通过直线驱动器441可以带动记号笔442运动，进而在接触器43检测到集电盒处于断电状态的情况下，可以直线驱动器441驱动记号笔442在集电盒上做标记，标记如划线、画叉等方式，进而通过记号笔442在集电盒上所做标记，便于后续工作人员对于集电盒进行筛查。
在一些实施例中，位置标记部件44还包括显示面板443；显示面板443和集电盒电连接，在集电盒被记号笔442标记的情况下，显示面板443显示集电盒的位置。这样，通过在显示面板443上显示处于异常状态的集电盒的位置，便于后续工作人员查阅以及更换集电盒。
可选的，清洁装置还包括保护罩体5；保护罩体5罩附在诊断反馈组件4和驱动控制组件2上。通过保护罩体5可以对诊断反馈组件4和驱动控制组件2形成一定的保护，进而延长清洁装置的使用寿命。
从上述实施例可以看出，在本公开实施例中，由于清洁组件1和驱动控制组件3均固定在底板3上，因此在清洗集电盒时可以将底板3运动至集电盒的顶部，使得清洁组件1和驱动控制组件3位于集电盒的顶部，又由于驱动控制组件2和清洁组件1连接，底板3上开设有清洁通槽31，因此在诊断反馈组件4检测到集电盒位于底板3的底部情况下，可以通过驱动控制组件2驱动清洁组件1通过清洁通槽31清除集电盒上的异物，进而实现集电盒的自动化清洗。这样，一方面可以通过清洁组件1和驱动控制组件3使得集电盒的清洗过程省时省力，可以在短时间内完成集电盒的清洗，有利于提升集电盒的清洗效率，另一方面可以通过诊断反馈组件4准确判断清洁装置和集电盒的相对位置，使得集电盒的清洗过程更加精确可控，且可以通过诊断反馈组件4快速诊断出处于异常状态的集电盒，进而便于后续对处于异常状态的集电盒进行维护和更换。
除此之外，在本公开实施例中，由于清洁组件1还包括抛光链条101、抛光链轮102和抛光滚筒103，驱动链轮21为双排链轮，抛光滚筒103和清洁滚筒12位于驱动电机22的两侧，抛光链轮102固定在抛光滚筒103的输入端，抛光链条101连接在抛光链轮102和驱动链轮21上，驱动链轮21固定在抛光滚筒103的端部，因此可以通过抛光滚筒103对集电盒进行二次清洗，进一步提升集电盒的清洗效果。此外，还可以通过诊断反馈组件4来判断清洁装置和集电盒的相对位置以及检测检集电盒是否处于异常状态，在使 得集电盒的异物清除的过程更加精确可控的同时，便于后续工作人员更换掉处于异常状态的集电盒。
需要说明的是，本说明书中的各个实施例均采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似的部分互相参见即可。
尽管已描述了本公开实施例的可选实施例，但本领域内的技术人员一旦得知了基本创造性概念，则可对这些实施例做出另外的变更和修改。所以，所附权利要求意欲解释为包括可选实施例以及落入本公开实施例范围的所有变更和修改。
最后，还需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体与另一个实体区分开来，而不一定要求或者暗示这些实体之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的物品或者终端设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种物品或者终端设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括要素的物品或者终端设备中还存在另外的相同要素。
以上对本公开所提供的技术方案进行了详细介绍，本文中应用了具体个例对本公开的原理及实施方式进行了阐述，同时，对于本领域的一般技术人员，依据本公开的原理及实现方式，在具体实施方式及应用范围上均会有改变之处，综上，本说明书内容不应理解为对本公开的限制。

Claims (16)

  1. 一种清洁装置，用于清洁集电盒，其特征在于，所述清洁装置包括：清洁组件、驱动控制组件、底板和诊断反馈组件；
    所述清洁组件和驱动控制组件均固定在所述底板上，所述驱动控制组件和所述清洁组件连接；
    所述底板上开设有清洁通槽，所述诊断反馈组件连接在所述底板上，所述所述诊断反馈组件用于检测所述集电盒和所述底板之间的相对位置，并用于检测所述集电盒的通电状态；
    在所述诊断反馈组件检测到所述集电盒位于所述底板的底部情况下，所述驱动控制组件驱动所述清洁组件通过所述清洁通槽清除所述集电盒上的异物。
  2. 根据权利要求1所述的清洁装置，其特征在于，所述清洁组件包括清洁链条、清洁滚筒和清洁链轮，所述驱动控制组件包括驱动链轮、驱动电机和控制器；
    所述控制器和所述驱动电机连接，所述控制器控制所述驱动电机转动；
    所述清洁滚筒的表面上固定有清洁毛刷，所述驱动链轮连接在所述驱动电机的输出轴的端部，所述清洁链条连接在所述驱动链轮和所述清洁链轮上，所述清洁链轮固定在所述清洁滚筒的输入端。
  3. 根据权利要求2所述的清洁装置，其特征在于，所述清洁组件还包括清洁罩体；
    所述清洁罩体罩覆在所述清洁滚筒上。
  4. 根据权利要求2所述的清洁装置，其特征在于，所述清洁装置还包括清洁固定座和清洁支撑座；
    所述清洁滚筒固定在所述清洁固定座上，所述清洁固定座通过所述清洁支撑座固定在所述底板上。
  5. 根据权利要求3所述的清洁装置，其特征在于，所述清洁装置还包括清洁吸尘器；
    所述清洁吸尘器与所述清洁罩体连通，所述清洁吸尘器与所述控制器电连接，所述控制器控制所述清洁吸尘器吸取所述清洁罩体中的异物。
  6. 根据权利要求2所述的清洁装置，其特征在于，所述清洁组件还包括抛光链条、抛光链轮和抛光滚筒，所述驱动链轮为双排链轮；
    所述抛光滚筒和所述清洁滚筒位于所述驱动电机的两侧；
    所述清洁滚筒上固定有抛光毛刷，所述抛光链轮固定在所述抛光滚筒的输入端，所述抛光链条连接在所述抛光链轮和所述驱动链轮上，所述驱动链轮固定在所述抛光滚筒的端部。
  7. 根据权利要求6所述的清洁装置，其特征在于，所述清洁组件还包括抛光罩体；
    所述抛光罩体罩附在所述抛光滚筒上。
  8. 根据权利要求6所述的清洁装置，其特征在于，所述清洁装置还包括抛光固定座和抛光支撑座；
    所述抛光滚筒固定在所述抛光固定座上，所述抛光固定座固定在所述抛光支撑座上。
  9. 根据权利要求7所述的清洁装置，其特征在于，所述清洁装置还包括抛光吸尘器，所述抛光吸尘器和所述抛光罩体连通，所述抛光吸尘器和所述控制器电连接，所述控制器控制所述抛光吸尘器吸取所述抛光罩体内的异物。
  10. 根据权利要求2所述的清洁装置，其特征在于，所述诊断反馈组件包括到位行程开关和离位行程开关，所述到位行程开关和所述离位行程开关固定在所述底板上，所述到位行程开关和所述离位行程开关分别和所述控制器电连接；
    所述到位行程开关用于检测所述集电盒位于所述底板的第一位置，所述离位行程开关用于检测所述集电盒位于所述底板的第二位置；
    其中，所述第一位置为所述集电盒和所述底板在第一方向上重合的位置，所述第二位置为所述底板沿所述第一方向上处于交错的位置，所述第一方向为和所述底板垂直的方向。
  11. 根据权利要求10所述的清洁装置，其特征在于，所述诊断反馈组件还包括接触器，所述底板上设置有线缆，所述接触器和所述线缆电连接；
    所述接触器用于检测所述集电盒的通电状态。
  12. 根据权利要求11所述的清洁装置，其特征在于，所述诊断反馈 组件还包括位置标记部件，所述位置标记部件用于标记第一目标集电盒，所述第一目标集电盒处于断电状态的所述集电盒。
  13. 根据权利要求11所述的清洁装置，其特征在于，所述诊断反馈组件还包括指示灯，所述指示灯和所述控制器电连接，在所述接触器检测到所述集电盒处于断电状态的情况下，所述指示灯处于亮灯状态。
  14. 根据权利要求12所述的清洁装置，其特征在于，所述位置标记部件包括直线驱动器和记号笔；
    所述记号笔固定在所述直线驱动器上，在所述接触器检测到所述集电盒处于断电状态的情况下，所述直线驱动器驱动所述记号笔在所述集电盒上做标记。
  15. 根据权利要求14所述的清洁装置，其特征在于，所述位置标记部件还包括显示面板；
    所述显示面板和所述集电盒电连接，在所述集电盒被所述记号笔标记的情况下，所述显示面板显示所述集电盒的位置。
  16. 根据权利要求2所述的清洁装置，其特征在于，所述清洁装置还包括保护罩体；
    所述保护罩体罩附在所述诊断反馈组件和所述驱动控制组件上。
PCT/CN2023/091706 2022-05-27 2023-04-28 清洁装置 WO2023226697A1 (zh)

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