WO2023213222A1 - 仿绿植可见光-近红外反射光谱特征印花织物及制备方法 - Google Patents

仿绿植可见光-近红外反射光谱特征印花织物及制备方法 Download PDF

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Publication number
WO2023213222A1
WO2023213222A1 PCT/CN2023/091091 CN2023091091W WO2023213222A1 WO 2023213222 A1 WO2023213222 A1 WO 2023213222A1 CN 2023091091 W CN2023091091 W CN 2023091091W WO 2023213222 A1 WO2023213222 A1 WO 2023213222A1
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Prior art keywords
disperse
blue
printing paste
dispersed
mother liquor
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PCT/CN2023/091091
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English (en)
French (fr)
Inventor
付少海
张典典
关玉
王思翔
王春霞
田安丽
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江南大学
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Publication of WO2023213222A1 publication Critical patent/WO2023213222A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/0004—General aspects of dyeing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34—Material containing ester groups
    • D06P3/52—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34—Material containing ester groups
    • D06P3/52—Polyesters
    • D06P3/54—Polyesters using dispersed dyestuffs
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/14—Measures for saving energy, e.g. in green houses

Definitions

  • the invention belongs to the field of textile printing and dyeing processing, and specifically relates to a printed fabric with imitation green plant visible light-near infrared reflection spectrum characteristics and a preparation method.
  • Imitation green plant visible light-near infrared reflection spectrum characteristic printed fabric means that the visible light-near infrared reflection spectrum of the printed fabric is basically consistent with that of green plants in nature, meeting the requirements that the printed fabric and the green vegetation have the same color and spectrum.
  • the traditional method of preparing green plant-like visible light-near infrared printed fabrics is to use chlorophyll and its derivatives, chromium oxide green, and special structural dyes to print or dye the fabrics.
  • chlorophyll is unstable after being separated from the body and is susceptible to decomposition due to the influence of external environmental factors; chlorophyll derivatives need to be combined with fabrics through external conditions, which affects the wearing properties of the fabrics; there is a spectrum deviation between chromium oxide green printed fabrics and vegetation, and Chromium ions are heavy metal ions that can have adverse effects on the environment and human health.
  • the dye has high stability, is non-irritating to the human body, and has little impact on the wearing properties of the fabric. It can be used to simulate the visible light-near infrared reflection spectrum characteristics of vegetation on printed fabrics. Disperse dyes have a complete chromatogram and various varieties, and have excellent washing fastness and rubbing fastness. They are mainly suitable for dyeing and printing of polyester, nylon and other synthetic fiber fabrics. Currently, the imitation green plant-printed fabrics prepared with disperse dyes have good matching ability in the visible light region of 380-780nm, but cannot match the vegetation background spectrum in the near-infrared region of 780-1200nm, and the "metamerism" phenomenon is more obvious. , it is impossible to achieve accurate simulation of the visible-near infrared reflectance spectrum of green vegetation.
  • the purpose of the present invention is to provide a printed fabric that imitates the visible light-near infrared reflection spectrum characteristics of green plants and a preparation method thereof.
  • specific compound disperse dyes are printed on the surface of the fabric through flat screen or rotary screen printing, so that the fabric can be printed under visible light.
  • the area is "the same color and spectrum” as the green vegetation, and then carbon black is printed on the back of the fabric to make it "the same spectrum” as the green vegetation in the near-infrared region.
  • a printed fabric that imitates the visible-near infrared reflection spectral characteristics of green plants is obtained.
  • the printed fabric prepared by the invention can accurately simulate The reflection spectral characteristics of green vegetation between 380-1200nm.
  • the spectral curve can meet the visible-near infrared reflection spectrum channel of green vegetation.
  • the spectral correlation coefficient with the spectrum curve of evergreen leaves reaches 0.998; the color fastness of printed fabrics to washing and rubbing reaches 0.998.
  • the first object of the present invention is to provide a printed fabric that imitates the visible light-near infrared reflection spectrum characteristics of green plants.
  • the fabric is obtained by printing a specific compound disperse dye on the surface of a synthetic fiber and printing carbon black on the reverse side.
  • the printing The fabric spectrum curve can meet the visible light-near infrared reflection spectrum channel of green vegetation; the Euclidean distance from the spectrum curve of Dieffenbachia leaves is less than 0.300, the spectral angle is less than 0.250° at 380-780nm, less than 0.015° at 780-1200nm, and the spectral correlation coefficient reaches 0.998;
  • the color fastness to washing and rubbing reaches level 4-5 and above; the softness is stable between 71.00-73.00.
  • the invention provides a method for preparing printed fabrics imitating the visible light-near infrared reflection spectrum characteristics of green plants, which includes the following steps:
  • the compound disperse dye printing paste is directly printed on the surface of the fabric through flat screen or rotary screen printing, and then pre-baked and then baked at high temperature to obtain the printed fabric; by adjusting the components and dosage of the compound disperse dye printing paste,
  • the printed fabric has the same color and spectrum as the green vegetation in the visible light region; wherein, the compound disperse dye printing paste contains dispersed blue, dispersed yellow and dispersed red, or the compound disperse dye printing paste contains Disperse blue and disperse orange; the disperse blue in the compound disperse dye printing paste includes disperse blue dye with a maximum absorption wavelength of 666-674nm;
  • step (2) After the printed fabric obtained in step (1) is reduced, cleaned and dried, carbon black printing paste is printed on the reverse side and dried to prepare a printed fabric imitating the visible light-near infrared reflection spectrum characteristics of green plants; wherein, the The spectral curve of the printed fabric that imitates the visible-near infrared reflection spectrum characteristics of green plants can accurately simulate the reflection spectrum characteristics of green vegetation between 380-1200nm.
  • the dispersed blue dye with a maximum absorption wavelength of 666-674nm includes at least one of dispersed blue RD-GL and dispersed blue NP-SBG.
  • the disperse blue in the compound disperse dye printing paste also includes disperse blue LF-B, disperse blue ACE, disperse blue SE-2R, disperse blue BGE-01, disperse lake blue ETD , Disperse Brilliant Blue E-4R, Disperse Brilliant Blue 2BLN, Disperse Dark Blue S-3BG, Disperse Navy S-2G, Disperse Dark Blue HGL, Disperse Blue 291.
  • the disperse yellow in the compound disperse dye printing paste includes disperse yellow E-GL, disperse yellow ETD, disperse yellow SE-4GL, disperse yellow RG-FL, and disperse yellow E-3RL , at least one of Disperse Yellow 114.
  • the disperse red in the compound disperse dye printing paste includes at least one of disperse red SE-GL, disperse red FB, and disperse red 3B.
  • the disperse orange in the compound disperse dye printing paste is disperse orange 30.
  • the compound disperse dye printing paste is composed of each disperse dye mother liquor, a thickener It is prepared by mixing and stirring evenly with water to form a slurry; the compound disperse dye printing paste contains disperse blue, disperse yellow and disperse red, or the compound disperse dye printing paste contains disperse blue and disperse orange; wherein, The disperse blue mother liquor accounts for 1.0-5.0wt% in the compound disperse dye printing paste, the disperse yellow mother liquor accounts for 3.0-5.0wt% in the compound disperse dye printing paste, and the disperse red mother liquor accounts for 3.0-5.0wt% in the compound disperse dye printing paste.
  • the proportion of disperse orange mother liquor in the compound disperse dye printing paste is 1.0-2.0wt%; the thickening agent accounts for 4-8wt% in the compound disperse dye printing paste; the disperse dye mother liquor is composed of disperse dyes It is obtained by grinding and dispersing under the action of dispersant; wherein, the mass fraction of disperse dye in disperse dye mother liquor is 5.0%-20.0%, and the mass fraction of dispersant in disperse dye mother liquor is 2.5%-34.0%. Different types of dispersion The dye mother liquor is prepared separately.
  • the carbon black printing paste includes carbon black mother liquor, thickener, adhesive and water; wherein, the carbon black mother liquor accounts for 25.0-75.0wt% in the printing paste, and the thickening agent The agent accounts for 4-8wt% in the printing paste, and the binder accounts for 10-30wt% in the printing paste; the carbon black mother liquor is obtained by grinding and dispersing carbon black under the action of a dispersant, wherein the carbon black is in the carbon
  • the mass fraction of the black mother liquor is 10.0%-25.0%; the mass fraction of the dispersant in the carbon black mother liquor is 2.5%-25.0%.
  • the dispersant includes AD-4600, 5080W, 755W, 85A, NNO, MF, DM-1501, DM-1501N, PVP, S 2230HPL, S1033, BYK-190, HH2011, At least one of HH2190.
  • the thickener includes at least one of DM-5221G, DM-5228, DM-5298, and sodium alginate.
  • the adhesive includes at least one of TEP, BST-N788, DM-5128A, DM-5128, and DM-5120.
  • the fabric is a synthetic fiber fabric; the synthetic fiber fabric includes at least one of polyester fiber fabric and polyamide fiber fabric.
  • the second object of the present invention is to provide a printed fabric that imitates the visible light-near infrared reflection spectrum characteristics of green plants prepared by the aforementioned method.
  • the third object of the present invention is to provide the application of the aforementioned printed fabric imitating the visible light-near infrared reflection spectrum characteristics of green plants in the field of textile printing and dyeing processing.
  • This invention aims at the problem that traditional vegetation-imitation visible light-near infrared printed fabrics cannot match the vegetation background spectrum in the near-infrared region of 780-1200nm, resulting in the phenomenon of "metamism” and low spectral fit between the printed fabrics and vegetation.
  • a specific compound disperse dye is printed on the surface of the fabric through flat screen or rotary screen printing, so that the fabric has the same color and spectrum as the green vegetation in the visible light region, and then carbon black is printed on the reverse side of the fabric to make it match the green color in the near infrared region.
  • the vegetation "same spectrum”
  • a printed fabric that imitates the visible-near infrared reflection spectrum characteristics of green plants was obtained.
  • the blue disperse dye with the maximum absorption wavelength at 666-674nm is the key dye to simulate the "red edge" characteristics of green vegetation.
  • the seal prepared by the present invention The floral fabric can accurately simulate all reflection spectral characteristics of green vegetation between 380-1200nm.
  • the spectral curve meets the visible-near infrared reflection spectrum channel of green vegetation.
  • the Euclidean distance from the spectrum curve of evergreen leaves is less than 0.300.
  • the spectral angle is between 380-780nm.
  • the spectral correlation coefficient reaches 0.998; the color fastness to washing and rubbing reaches level 4-5 and above, the softness is stable between 71.00-73.00, and the fabric has no obvious hand feel before and after printing changes, and has good taking performance; its preparation method has simple procedures, fast color fixation, and high production efficiency. It can be suitable for continuous and mass production, has less waste liquid and waste materials, and is more environmentally friendly.
  • Figure 1 is a schematic diagram of the green vegetation visible light-near infrared reflection spectrum channel drawn based on various green leaves according to the present invention.
  • Figure 2 is a schematic diagram comparing the reflection curve of the imitation green plant visible light-near infrared reflection spectrum characteristic printed fabric prepared in Example 1, Example 2, and Example 3 of the present invention and the green vegetation spectral channel.
  • Figure 3 is a schematic diagram comparing the actual printed fabric with visible light-near infrared reflection spectrum characteristics of imitation green plants prepared in Examples 1, 2 and 3 of the present invention and outdoor green plants.
  • Figure 4 is a schematic diagram comparing the reflection curve of the imitation green plant visible light-near infrared reflection spectrum characteristic printed fabric prepared in Comparative Example 1, Comparative Example 2, and Comparative Example 4 of the present invention and the green vegetation spectral channel.
  • p is the sample spectrum vector
  • q is the reference standard spectrum vector
  • ⁇ p and ⁇ q are the standard deviations.
  • Equation 1 Calculate the spectral reflectance slope K 720 at the 720nm wavelength of the printed fabric reflection spectrum according to Equation 1 to represent its "red edge" slope.
  • R 730 and R 710 are the spectral reflectance of the printed fabric at the wavelength of 730nm and 710nm respectively.
  • Dispersed Blue NP-SBG Mix 2.50g of Dispersed Blue NP-SBG and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue NP-SBG with a mass fraction of 5%. In the same way, prepare the dispersing dark blue HGL and dispersing orange 30 mother liquors with a mass fraction of 5% respectively.
  • the specific method for preparing printing paste is: mix the mother liquor, (binder,) thickener and water and stir evenly to form a slurry.
  • the proportion of each raw material in preparing the compound disperse dye printing paste in terms of mass percentage is: 2.5% dispersed blue NP-SBG mother liquor, 1.1% dispersed dark blue HGL mother liquor, 2.0% dispersed orange 30 mother liquor, 6% thickener, and the rest It is water, and the sum of the mass percentages of the above components is 100%.
  • the raw materials for preparing carbon black printing paste are mixed according to mass percentage: 40.0% carbon black mother liquor, 6% thickener, 15% binder, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the aforementioned compound disperse dye printing paste is printed on the surface of the polyester fabric through flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, reduced and cleaned at 70°C for 10 minutes, and washed at 100°C.
  • the printed fabric can be obtained by drying at 100°C after printing the carbon black printing paste on the reverse side of the printed fabric to obtain a printed fabric with the characteristic function of imitating the visible light-near infrared reflection spectrum of vegetation.
  • the spectral curve of the prepared vegetation-imitation visible light-near infrared reflection spectrum characteristic printed fabric satisfies the green vegetation visible light-near infrared reflection spectrum channel.
  • the calculated Euclidean distance from the spectrum curve of Dieffenbachia leaves is 0.226.
  • the spectral angle is 0.169° at 380-780nm, 0.009° at 780-1200nm, and the spectral correlation coefficient is 0.998.
  • Example 2 refers to Example 1. The only difference is that Disperse Orange 30 is replaced with Disperse Yellow ETD and Disperse Red SE-GL, and the Disperse Blue NP-SBG mother liquor, Disperse Dark Blue HGL mother liquor, and Disperse Yellow ETD in the compound disperse dye printing paste are adjusted.
  • the dosage ratio of mother liquor and disperse red SE-GL mother liquor specifically:
  • Dispersed Blue NP-SBG Mix 2.50g of Dispersed Blue NP-SBG and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue NP-SBG with a mass fraction of 5%. In the same way, a mother liquor of dispersed dark blue HGL, dispersed yellow ETD, and dispersed red SE-GL with a mass fraction of 5% was prepared respectively.
  • the specific method for preparing printing paste is: mix the mother liquor, (binder,) thickener and water and stir evenly to form a slurry.
  • the proportions of raw materials for preparing compound disperse dye printing paste in terms of mass percentage are: 3.0% dispersed blue NP-SBG mother liquor, 1.6% dispersed dark blue HGL mother liquor, 4.0% dispersed yellow ETD mother liquor, and 0.6% dispersed red SE-GL mother liquor.
  • %, thickener 6% the rest is water
  • the sum of the mass percentages of the above components is 100%.
  • the raw materials for preparing carbon black printing paste are mixed according to mass percentage: 40.0% carbon black mother liquor, 6% thickener, 15% binder, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the aforementioned compound disperse dye printing paste is printed on the surface of the polyester fabric through flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, reduced and cleaned at 70°C for 10 minutes, and washed at 100°C.
  • the printed fabric can be obtained by drying at 100°C after printing the carbon black printing paste on the reverse side of the printed fabric to obtain a printed fabric with the characteristic function of imitating the visible light-near infrared reflection spectrum of vegetation.
  • the spectral curve of the prepared vegetation-imitation visible light-near infrared reflection spectrum characteristic printed fabric satisfies the green vegetation visible light-near infrared reflection spectrum channel.
  • the calculated Euclidean distance from the spectrum curve of Dieffenbachia leaves is 0.183.
  • the spectral angle is 0.135° at 380-780nm and 0.006° at 780-1200nm, and the spectral correlation coefficient is 0.998.
  • Example 3 refers to Example 2. The only difference is that the disperse yellow ETD is replaced by the disperse yellow E-GL, and the dispersed blue NP-SBG mother liquor, dispersed dark blue HGL mother liquor, dispersed yellow E-GL mother liquor and dispersed yellow E-GL mother liquor in the compound disperse dye printing paste are adjusted. Dosage ratio of Disperse Red SE-GL mother liquor. specifically:
  • Disperse Blue NP-SBG and 2.50g Dispersant 85A evenly and add 45.00g water drop by drop to grind thoroughly. 20 min, ultrasonic dispersion for 15 min to prepare a dispersed blue NP-SBG mother liquor with a mass fraction of 5%. In the same way, a mother liquor of dispersed dark blue HGL, dispersed yellow E-GL, and dispersed red SE-GL with a mass fraction of 5% was prepared respectively.
  • the specific method for preparing printing paste is: mix the mother liquor, (binder,) thickener and water and stir evenly to form a slurry.
  • the proportions of raw materials for preparing compound disperse dye printing paste in terms of mass percentage are: 2.0% dispersed blue NP-SBG mother liquor, 1.0% dispersed dark blue HGL mother liquor, 5.0% dispersed yellow E-GL mother liquor, and dispersed red SE-GL
  • the mother liquor is 0.2%
  • the thickener is 6%
  • the rest is water.
  • the sum of the mass percentages of the above components is 100%.
  • the raw materials for preparing carbon black printing paste are mixed according to mass percentage: 40.0% carbon black mother liquor, 6% thickener, 15% binder, and the rest is water.
  • the sum of the mass percentages of the above components is 100%.
  • the aforementioned compound disperse dye printing paste is printed on the surface of the polyester fabric through flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, reduced and cleaned at 70°C for 10 minutes, and washed at 100°C.
  • the printed fabric can be obtained by drying at 100°C after printing the carbon black printing paste on the reverse side of the printed fabric to obtain a printed fabric with the characteristic function of imitating the visible light-near infrared reflection spectrum of vegetation.
  • the spectral curve of the prepared vegetation-imitation visible light-near infrared spectrum characteristic printed fabric satisfies the green vegetation visible light-near infrared reflection spectrum channel, and the calculated Euclidean distance between it and the spectrum curve of Dieffenbachia leaves is 0.288.
  • the spectral angle is 0.210° at 380-780nm, 0.010° at 780-1200nm, and the spectral correlation coefficient is 0.998.
  • Example 4 is similar to Example 1. The only difference is that the simulation target is changed to the national standard color YE3250, and the dosage ratio of dispersed blue NP-SBG mother liquor, dispersed dark blue HGL mother liquor, and dispersed orange 30 mother liquor in the compound disperse dye printing paste is adjusted. specifically:
  • Dispersed Blue NP-SBG Mix 2.50g of Dispersed Blue NP-SBG and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue NP-SBG with a mass fraction of 5%. In the same way, prepare the dispersing dark blue HGL and dispersing orange 30 mother liquors with a mass fraction of 5% respectively.
  • the specific method for preparing printing paste is: mix the mother liquor, (binder,) thickener and water and stir evenly to form a slurry.
  • the proportion of each raw material in preparing the compound disperse dye printing paste in terms of mass percentage is: 0.05% dispersed blue NP-SBG mother liquor, 0.5% dispersed dark blue HGL mother liquor, 1.5% dispersed orange 30 mother liquor, 6% thickener, and the rest It is water, and the sum of the mass percentages of the above components is 100%.
  • the raw materials for preparing carbon black printing paste are mixed according to mass percentage: 40.0% carbon black mother liquor, 6% thickener, 15% binder, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the aforementioned compound disperse dye printing paste is printed on the surface of the polyester fabric through flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, reduced and cleaned at 70°C for 10 minutes, and washed at 100°C. Dry at 100°C; print the carbon black printing paste on the reverse side of the fabric and then dry at 100°C to obtain the printed fabric.
  • the colorimetric data of the printed fabric was calculated according to the GJB1082-91 method and formula.
  • Dispersed Blue NP-SBG Mix 2.50g of Dispersed Blue NP-SBG and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue NP-SBG with a mass fraction of 5%.
  • each raw material in preparing the compound disperse dye printing paste in terms of mass percentage is: 5.0% disperse blue NP-SBG mother liquor, 6% thickener, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the aforementioned printing paste is printed on the surface of the polyester fabric through flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, and then reduced and cleaned with a reducing cleaning solution at 70°C for 10 minutes. After washing with water, wash at 100 The printed fabric is obtained by drying at °C.
  • Example 6 is similar to Example 5, with the only difference being that dispersed blue NP-SBG is replaced with dispersed blue RD-GL. specifically:
  • Dispersed Blue RD-GL Mix 2.50g of Dispersed Blue RD-GL and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue RD-GL with a mass fraction of 5%.
  • each raw material for preparing the printing paste in terms of mass percentage is: 5.0% dispersed blue RD-GL mother liquor, 6% thickener, and the rest is water.
  • the sum of the mass percentages of the above components is 100%.
  • the prepared printing paste is printed on the surface of the polyester fabric by flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, and then reduced and cleaned with a reducing cleaning solution at 70°C for 10 minutes. After washing, The printed fabric is obtained by drying at 100°C, and the reflection spectrum of the printed fabric is tested.
  • Comparative Example 1 refers to Example 3. The only difference is that Disperse Red SE-GL is replaced by Disperse Red LF-R. According to the visible-near infrared reflection spectrum characteristics of imitating vegetation, the spectral curve of the printed fabric is the best fit to the spectral curve of Dieffenbachia leaves. effect, adjust Adjusted the dosage of disperse blue NP-SBG mother liquor in compound disperse dye printing paste. specifically:
  • Dispersed Blue NP-SBG Mix 2.50g of Dispersed Blue NP-SBG and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue NP-SBG with a mass fraction of 5%. In the same way, prepare the dispersed dark blue HGL, dispersed yellow E-GL, and dispersed red LF-R mother liquors with a mass fraction of 5% respectively.
  • the specific method for preparing printing paste is: mix the mother liquor, (binder,) thickener and water and stir evenly to form a slurry.
  • the proportion of each raw material in preparing the compound disperse dye printing paste in terms of mass percentage is: 2.5% dispersed blue NP-SBG mother liquor, 1.0% dispersed dark blue HGL mother liquor, 5.0% dispersed yellow E-GL mother liquor, and dispersed red LF-R
  • the mother liquor is 0.2%
  • the thickener is 6%
  • the rest is water.
  • the sum of the mass percentages of the above components is 100%.
  • the raw materials for preparing carbon black printing paste are mixed according to mass percentage: 40.0% carbon black mother liquor, 6% thickener, 15% binder, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the prepared disperse dye printing paste is printed on the surface of the polyester fabric by flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, reduced and cleaned at 70°C for 10 minutes, and washed with water at 100°C. After drying, the printed fabric is obtained; after printing the carbon black printing paste on the reverse side of the printed fabric and drying it at 100°C, a printed fabric with the function of imitating the visible light-near infrared reflection spectrum of vegetation can be obtained.
  • the spectrum curve of the prepared vegetation-imitation visible light-near infrared reflection spectrum characteristic printed fabric is jagged in the 500-600nm band, which does not meet the visible light-near infrared reflection spectrum channel of green vegetation, resulting in "same color differences”. spectrum” phenomenon.
  • the calculated Euclidean distance from the spectrum curve of Dieffenbachia leaves is 0.709, the spectral angle at 380-780nm is 0.476°, 780-1200nm is 0.009°, and the spectral correlation coefficient is 0.982.
  • Comparative Example 2 A printed fabric with the function of imitating the visible light-near infrared reflection spectrum of vegetation was prepared according to the method of patent CN 112900115 A. specific:
  • Disperse Blue 291 and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Disperse Blue 291 with a mass fraction of 5%.
  • a 20% mass fraction of Dispersed Yellow 114 mother liquor and a 10% mass fraction of Dispersed Orange 30 mother liquor were prepared.
  • the specific method for preparing printing paste is as follows: mix disperse dye mother liquor, titanium dioxide, thickener, adhesive and water to form a slurry; wherein, the proportion of each raw material for preparing printing paste in terms of mass percentage is: disperse Blue 291 mother liquor 6.0%, Disperse Yellow 114 mother liquor 30.0%, Disperse Orange 30 mother liquor 15.0%, titanium dioxide 10%, thickener 6%, adhesive DM-5128 15%, the rest is water, the sum of the mass percentages of the above components is 100%.
  • the prepared printing paste is printed on the surface of the polyester fabric through flat screen printing, pre-baked at 100°C for 5 minutes, and baked at 150°C for 3 minutes to obtain a printed fabric with the function of imitating the visible light-near infrared reflection spectrum of vegetation.
  • the printed fabric is tested after maintaining a liquid carrying rate of 100.0%, and the Euclidean distance, spectral angle and spectral correlation coefficient between the printed fabric and the green plant leaves in the range of 380-1200nm are calculated according to Formula 1, Formula 2 and Formula 3 respectively.
  • the spectral curve of the prepared vegetation-imitation visible light-near infrared reflection spectrum characteristic printed fabric significantly does not meet the green vegetation visible light-near infrared reflection spectrum channel in the "red edge" part.
  • the calculated spectrum is the same as the spectrum of Dieffenbachia leaves.
  • the Euclidean distance of the curve is 0.665
  • the spectral angle at 380-780nm is 0.353°
  • 780-1200nm is 0.011°
  • the spectral correlation coefficient is 0.972.
  • Dispersed Deep Blue HGL Mix 2.50g of Dispersed Deep Blue HGL and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Deep Blue HGL with a mass fraction of 5%.
  • each raw material for preparing the printing paste in terms of mass percentage is: 5.0% dispersed dark blue HGL mother liquor, 6% thickener, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the prepared printing paste is printed on the polyester fabric by flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, and then reduced and cleaned with a reducing cleaning solution at 70°C for 10 minutes. After washing with water The printed fabric is obtained by drying at 100°C.
  • blue disperse dyes whose maximum absorption wavelength is not 666-674nm are not suitable as key dyes for simulating the "red edge" characteristics of green vegetation.
  • Comparative Example 4 refers to Example 1. The only difference is that the step of "printing the carbon black printing paste on the reverse side of the printed fabric and drying it at 100°C" is omitted to prepare a printed fabric. specific:
  • Dispersed Blue NP-SBG Mix 2.50g of Dispersed Blue NP-SBG and 2.50g of Dispersant 85A evenly, add 45.00g of water drop by drop, grind thoroughly for 20 minutes, and disperse with ultrasonic for 15 minutes to prepare a mother liquor of Dispersed Blue NP-SBG with a mass fraction of 5%. In the same way, prepare the dispersing dark blue HGL and dispersing orange 30 mother liquors with a mass fraction of 5% respectively.
  • the specific method for preparing printing paste is as follows: mix the mother liquor, thickener, adhesive and water and stir evenly to form a slurry; wherein, the proportion of each raw material for preparing disperse dye printing paste in terms of mass percentage is: disperse blue NP -SBG mother liquor 2.5%, dispersed dark blue HGL mother liquor 1.1%, dispersed orange 30 mother liquor 2.0%, thickener 6%, and the rest is water. The sum of the mass percentages of the above components is 100%.
  • the prepared disperse dye printing paste is printed on the surface of the polyester fabric by flat screen printing, pre-baked at 100°C for 5 minutes, baked at 180°C for 2 minutes, reduced and cleaned at 70°C for 10 minutes, and washed with water at 100°C. Dry to obtain printed fabric.
  • the spectral curve of the prepared printed fabric significantly does not meet the visible-near infrared reflection spectrum channel of green vegetation between 750-1200nm, and the phenomenon of "metamerism" occurs.
  • the Euclidean distance is 1.268
  • the spectral angle at 380-780nm is 0.157°
  • 780-1200nm is 0.030°
  • the spectral correlation coefficient is 0.995.

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Abstract

本发明属于纺织印染加工领域，具体涉及一种仿绿植可见光-近红外反射光谱特征印花织物及制备方法。本发明采用平网直接印花方式在合成织物表面印制特定复配分散染料、反面印制炭黑制备仿绿植可见光-近红外反射光谱特征的印花织物。本发明制备的印花织物可以精确模拟绿色植被在380-1200nm间的所有反射光谱特征，光谱满足绿色植被可见光-近红外反射光谱通道，与万年青绿色叶片的光谱相关系数达到0.998；印花织物耐洗、耐摩擦色牢度均达到4-5级及以上；织物印花前后无明显手感变化，柔软度稳定在71.00-73.00之间；制备方式耗材少、工序简单、固色快、生产效率高。

Description

仿绿植可见光-近红外反射光谱特征印花织物及制备方法 技术领域
本发明属于纺织印染加工领域，具体涉及一种仿绿植可见光-近红外反射光谱特征印花织物及制备方法。
背景技术
仿绿植可见光-近红外反射光谱特征印花织物是指印花织物的可见光-近红外反射光谱与自然界中绿色植物基本一致，达到印花织物与绿色植被同色同谱的要求。传统制备仿绿植可见光-近红外印花织物的方法是利用叶绿素及其衍生物、氧化铬绿、特殊结构染料对织物进行印花或染色。然而，叶绿素离体后不稳定，易受外界环境因素影响而发生分解；叶绿素衍生物需借助外在条件与织物结合，影响织物服用性能；氧化铬绿类印花织物与植被间光谱存在偏差，且铬离子为重金属离子，对环境和人体健康均会产生不良影响。
染料具有较高的稳定性、对人体无刺激、对织物服用性能影响小，可用于印花织物模拟植被的可见光-近红外反射光谱特征。分散染料色谱齐全、品种繁多，水洗牢度、摩擦牢度优异，主要适用于涤纶、锦纶等合成纤维织物的染色及印花。目前采用分散染料制备的仿绿植印花织物在380-780nm的可见光区具有很好的匹配能力，但在780-1200nm的近红外区无法与植被背景光谱相匹配，“同色异谱”现象比较显著，无法实现对绿色植被可见光-近红外反射光谱的精准模拟。
发明内容
【技术问题】
现有技术中仿绿植可见光-近红外印花织物面临着在780-1200nm的近红外区无法与植被背景光谱相匹配，“同色异谱”现象比较显著，印花织物与绿色植被光谱拟合度低的技术难题。
【技术方案】
本发明目的是提供一种仿绿植可见光-近红外反射光谱特征的印花织物及其制备方法，首先通过平网或者圆网印花方式在织物表面印制特定的复配分散染料，使织物在可见光区与绿色植被“同色同谱”，然后在织物反面印制炭黑使之在近红外区与绿色植被“同谱”，最终得到一种仿绿植可见光-近红外反射光谱特征的印花织物。本发明制备的印花织物能精确模拟 绿色植被在380-1200nm间的反射光谱特征，光谱曲线能满足绿色植被可见光-近红外反射光谱通道，与万年青绿色叶片光谱曲线的光谱相关系数达到0.998；印花织物耐洗、耐摩擦色牢度达到4-5级及以上；织物印花前后无明显手感变化，服用性能良好；制备方式工序简单、固色快、生产效率高，可适用于连续化、大批量生产。
本发明的第一个目的是提供一种仿绿植可见光-近红外反射光谱特征的印花织物，所述织物由在合成纤维表面印制特定的复配分散染料、反面印制炭黑得到，印花织物光谱曲线能满足绿色植被可见光-近红外反射光谱通道；与万年青叶片光谱曲线的欧氏距离小于0.300，光谱角度在380-780nm小于0.250°、780-1200nm小于0.015°，光谱相关系数达到0.998；耐洗、耐摩擦色牢度达到4-5级及以上；柔软度稳定在71.00-73.00之间。
本发明提供一种仿绿植可见光-近红外反射光谱特征的印花织物的制备方法，包括如下步骤：
(1)通过平网或圆网印花方式将复配分散染料印花浆直接印制在织物表面，预烘后再高温焙烘得到印花织物；通过调节复配分散染料印花浆的组分及用量，使得所述印花织物在可见光区与绿色植被“同色同谱”；其中，所述复配分散染料印花浆中含有分散蓝、分散黄和分散红，或者，所述复配分散染料印花浆中含有分散蓝和分散橙；所述复配分散染料印花浆中的分散蓝包括最大吸收波长在666-674nm的分散蓝染料；
(2)步骤(1)所得印花织物经还原清洗及烘干后，在反面印制炭黑印花浆并烘干即制备得到仿绿植可见光-近红外反射光谱特征的印花织物；其中，所述仿绿植可见光-近红外反射光谱特征的印花织物的光谱曲线能够精确模拟绿色植被在380-1200nm间的反射光谱特征。
作为本发明的一种优选实施方式，所述最大吸收波长在666-674nm的分散蓝染料包括分散蓝RD-GL和分散蓝NP-SBG中的至少一种。
作为本发明的一种优选实施方式，所述复配分散染料印花浆中的分散蓝还包括分散蓝LF-B、分散蓝ACE、分散蓝SE-2R、分散蓝BGE-01、分散湖蓝ETD、分散艳蓝E-4R、分散艳蓝2BLN、分散深蓝S-3BG、分散藏青S-2G、分散深蓝HGL、分散蓝291中的一种或几种。
作为本发明的一种优选实施方式，所述复配分散染料印花浆中的分散黄包括分散黄E-GL、分散黄ETD、分散黄SE-4GL、分散黄RG-FL、分散黄E-3RL、分散黄114中的至少一种。
作为本发明的一种优选实施方式，所述复配分散染料印花浆中的分散红包括分散红SE-GL、分散红FB、分散红3B中的至少一种。
作为本发明的一种优选实施方式，所述复配分散染料印花浆中的分散橙为分散橙30。
作为本发明的一种优选实施方式，所述复配分散染料印花浆由各分散染料母液、增稠剂 和水混合搅拌均匀成浆状制备得到；所述复配分散染料印花浆中含有分散蓝、分散黄和分散红，或者，所述复配分散染料印花浆中含有分散蓝和分散橙；其中，分散蓝母液在复配分散染料印花浆中占比1.0-5.0wt％、分散黄母液在复配分散染料印花浆中占比3.0-5.0wt％、分散红母液在复配分散染料印花浆中占比0.2-1.0wt％、分散橙母液在复配分散染料印花浆中占比1.0-2.0wt％；增稠剂在复配分散染料印花浆中占比4-8wt％；分散染料母液由分散染料在分散剂的作用下研磨分散得到；其中，分散染料在分散染料母液中的质量分数为5.0％-20.0％，分散剂在分散染料母液中的质量分数为2.5％-34.0％，不同种类的分散染料母液分开配制。
作为本发明的一种优选实施方式，所述炭黑印花浆包括炭黑母液、增稠剂、粘合剂和水；其中，炭黑母液在印花浆中占比25.0-75.0wt％，增稠剂在印花浆中占比4-8wt％，粘合剂在印花浆中占比10-30wt％；所述炭黑母液由炭黑在分散剂的作用下研磨分散得到，其中，炭黑在炭黑母液中的质量分数为10.0％-25.0％；分散剂在炭黑母液中的质量分数为2.5％-25.0％。
作为本发明的一种优选实施方式，所述分散剂包括AD-4600、5080W、755W、85A、NNO、MF、DM-1501、DM-1501N、PVP、S 2230HPL、S1033、BYK-190、HH2011、HH2190中的至少一种。
作为本发明的一种优选实施方式，所述增稠剂包括DM-5221G、DM-5228、DM-5298、海藻酸钠中的至少一种。
作为本发明的一种优选实施方式，所述粘合剂包括TEP、BST-N788、DM-5128A、DM-5128、DM-5120中的至少一种。
作为本发明的一种优选实施方式，所述织物为合成纤维织物；所述合成纤维织物包括聚酯纤维织物、聚酰胺纤维织物中的至少一种。
本发明的第二个目的是提供一种前述方法制备的仿绿植可见光-近红外反射光谱特征的印花织物。
本发明的第三个目的是提供一种前述的仿绿植可见光-近红外反射光谱特征的印花织物在纺织印染加工领域中的应用。
本发明的有益效果：
本发明针对传统仿植被可见光-近红外印花织物在780-1200nm的近红外区无法与植被背景光谱相匹配，出现“同色异谱”现象，印花织物与植被间光谱拟合度低的问题，首先通过平网或者圆网印花方式在织物表面印制特定的复配分散染料，使织物在可见光区与绿色植被“同色同谱”，然后在织物反面印制炭黑使之在近红外区与绿色植被“同谱”，最终得到一种仿绿植可见光-近红外反射光谱特征的印花织物。通过多种分散染料的筛选得到最大吸收波长在666-674nm的蓝色分散染料是模拟绿色植被“红边”特征的关键染料。本发明制备的印 花织物可以准确模拟绿色植被在380-1200nm间的所有反射光谱特征，光谱曲线满足绿色植被可见光-近红外反射光谱通道，与万年青绿色叶片光谱曲线的欧氏距离小于0.300，光谱角度在380-780nm小于0.250°、780-1200nm小于0.015°，光谱相关系数达到0.998；耐洗、耐摩擦色牢度均达到4-5级及以上，柔软度稳定在71.00-73.00之间，织物印花前后无明显手感变化，服用性能良好；其制备方法工序简单、固色快、生产效率高，可适用于连续化、大批量生产，废液废料较少，更环保。
附图说明
图1为本发明根据多种绿叶绘制的绿色植被可见光-近红外反射光谱通道示意图。
图2为本发明实例1、实例2、实例3制备的仿绿植可见光-近红外反射光谱特征印花织物反射曲线与绿色植被光谱通道对比示意图。
图3为本发明实例1、实例2、实例3制备的仿绿植可见光-近红外反射光谱特征印花织物实物与室外绿植对比示意图。
图4为本发明对比实例1、对比实例2、对比实例4制备的仿绿植可见光-近红外反射光谱特征印花织物反射曲线与绿色植被光谱通道对比示意图。
具体实施方式
下面通过实施例子，进一步阐述本发明的突出优点和显著特点，但本发明不局限于实施例子。
测试方法，具体分析如下：
(1)反射光谱曲线
将样品裁剪成5cm*5cm*4mm大小，置于Lambda 950紫外-可见光-近红外分光光度计的固体反射率样品测试仓，测试样品在380-1200nm范围内的反射光谱曲线，波长间隔：10nm。
(2)欧氏距离(d)
根据式1计算样品与绿色植物叶片的欧氏距离。
(3)光谱角度(θ)
根据式2计算样品与绿色植物叶片的光谱角度。
(4)光谱相关系数(γ)
根据式3计算样品与绿色植物叶片的光谱相关系数。
上述式1～3中，p为试样光谱向量；q为参考标准光谱向量；为平均光谱；为协方差；αp、αq为标准差。
(5)“红边”斜率K720
根据式1计算印花织物反射光谱中720nm波长上的光谱反射率斜率K720表征其“红边”斜率，计算公式如下：
K720＝(R730-R710)/2     (式4)
式中，R730、R710分别为印花织物在730nm、710nm波长上的光谱反射率。
(6)耐洗色牢度：根据GB/T 3921-2008测得。
(7)耐摩擦色牢度：根据GB/T3920-2008测得。
(8)柔软度：根据AATCC202-2014测得。
(9)最大吸收波长
将微量样品完全溶于N,N-二甲基甲酰胺(DMF)溶液中，稀释一定倍数，置于紫外可见分光光度计样品测试仓，测试样品在380-780nm范围内的吸收光谱曲线，波长间隔：1nm。
(10)绿色植被可见光-近红外反射光谱通道
将山茶、桂花、鹅掌柴、玉兰、樱花、银杏、桃、竹、香樟、万年青叶片清洗干净，分别测试可见光-近红外反射光谱，并根据测试结果绘制绿色植被可见光-近红外反射光谱通道，如图1所示。
(11)色度学数据
根据GJB1082-91方法和公式计算制备的印花织物的色度学数据。
实例1
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。同理，分别制备质量分数为5％的分散深蓝HGL、分散橙30母液。
将7.5g炭黑和3.75g分散剂PVP混合均匀并逐滴加入38.75g水充分研磨30min，超声分散20min制备质量分数为15％的炭黑母液。
制备印花浆的具体方法为：将母液、(粘合剂、)增稠剂和水混合搅拌均匀成浆状即得。其中，制备复配分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液2.5％，分散深蓝HGL母液1.1％，分散橙30母液2.0％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。制备炭黑印花浆的各原料按质量百分比的配比为：炭黑母液40.0％，增稠剂6％，粘合剂15％，其余为水，以上组分质量百分比之和为100％。
将前述复配分散染料印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，在70℃下还原清洗10min，水洗后在100℃下烘干得到印花织物；将炭黑印花浆印制在印花织物反面后100℃下烘干即可得到具有仿植被可见光-近红外反射光谱特征功能的印花织物。
根据式1、式2和式3分别计算印花织物与绿色植物叶片在380-1200nm范围内的欧式距离、光谱角度和光谱相关系数。
从图2中可以看出，所制备的仿植被可见光-近红外反射光谱特征印花织物其光谱曲线满足绿色植被可见光-近红外反射光谱通道，计算得到与万年青叶片光谱曲线的欧氏距离为0.226，光谱角度在380-780nm为0.169°、780-1200nm为0.009°，光谱相关系数为0.998。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表1所示。
表1实例1的印花织物的色牢度性能及柔软度
实例2
实例2参照实例1，区别仅在于，将分散橙30替换为分散黄ETD和分散红SE-GL，调整了复配分散染料印花浆中分散蓝NP-SBG母液、分散深蓝HGL母液、分散黄ETD母液和分散红SE-GL母液的用量配比。具体地：
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。同理，分别制备质量分数为5％的分散深蓝HGL、分散黄ETD、分散红SE-GL母液。
将7.5g炭黑和3.75g分散剂PVP混合均匀并逐滴加入38.75g水充分研磨30min，超声分散20min制备质量分数为15％的炭黑母液。
制备印花浆的具体方法为：将母液、(粘合剂、)增稠剂和水混合搅拌均匀成浆状即得。其中，制备复配分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液3.0％，分散深蓝HGL母液1.6％，分散黄ETD母液4.0％、分散红SE-GL母液0.6％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。制备炭黑印花浆的各原料按质量百分比的配比为：炭黑母液40.0％，增稠剂6％，粘合剂15％，其余为水，以上组分质量百分比之和为100％。
将前述复配分散染料印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，在70℃下还原清洗10min，水洗后在100℃下烘干得到印花织物；将炭黑印花浆印制在印花织物反面后100℃下烘干即可得到具有仿植被可见光-近红外反射光谱特征功能的印花织物。
根据式1、式2和式3分别计算印花织物与绿色植物叶片在380-1200nm范围内的欧式距离、光谱角度和光谱相关系数。
从图2中可以看出，所制备的仿植被可见光-近红外反射光谱特征印花织物其光谱曲线满足绿色植被可见光-近红外反射光谱通道，计算得到与万年青叶片光谱曲线的欧氏距离为0.183，光谱角度在380-780nm为0.135°、780-1200nm为0.006°，光谱相关系数为0.998。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表2所示。
表2实例2的印花织物的色牢度性能及柔软度
实例3
实例3参照实例2，区别仅在于，将分散黄ETD替换为分散黄E-GL，调整了复配分散染料印花浆中分散蓝NP-SBG母液、分散深蓝HGL母液、分散黄E-GL母液和分散红SE-GL母液的用量配比。具体地：
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨 20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。同理，分别制备质量分数为5％的分散深蓝HGL、分散黄E-GL、分散红SE-GL母液。
将7.5g炭黑和3.75g分散剂PVP混合均匀并逐滴加入38.75g水充分研磨30min，超声分散20min制备质量分数为15％的炭黑母液。
制备印花浆的具体方法为：将母液、(粘合剂、)增稠剂和水混合搅拌均匀成浆状即得。其中，制备复配分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液2.0％，分散深蓝HGL母液1.0％，分散黄E-GL母液5.0％、分散红SE-GL母液0.2％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。制备炭黑印花浆的各原料按质量百分比的配比为：炭黑母液40.0％，增稠剂6％，粘合剂15％，其余为水，以上组分质量百分比之和为100％。
将前述复配分散染料印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，在70℃下还原清洗10min，水洗后在100℃下烘干得到印花织物；将炭黑印花浆印制在印花织物反面后100℃下烘干即可得到具有仿植被可见光-近红外反射光谱特征功能的印花织物。
根据式1、式2和式3分别计算印花织物与绿色植物叶片在380-1200nm范围内的欧式距离、光谱角度和光谱相关系数。
从图2中可以看出，所制备的仿植被可见光-近红外光谱特征印花织物其光谱曲线满足绿色植被可见光-近红外反射光谱通道，计算得到其与万年青叶片光谱曲线的欧氏距离为0.288，光谱角度在380-780nm为0.210°、780-1200nm为0.010°，光谱相关系数为0.998。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表3所示。
表3实例3的印花织物的色牢度性能及柔软度
实例4
实例4参照实例1，区别仅在于，模拟目标更改为国标色YE3250，调整了复配分散染料印花浆中分散蓝NP-SBG母液、，分散深蓝HGL母液、分散橙30母液的用量配比。具体地：
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。同理，分别制备质量分数为5％的分散深蓝HGL、分散橙30母液。
将7.5g炭黑和3.75g分散剂PVP混合均匀并逐滴加入38.75g水充分研磨30min，超声分散20min制备质量分数为15％的炭黑母液。
制备印花浆的具体方法为：将母液、(粘合剂、)增稠剂和水混合搅拌均匀成浆状即得。其中，制备复配分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液0.05％，分散深蓝HGL母液0.5％，分散橙30母液1.5％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。制备炭黑印花浆的各原料按质量百分比的配比为：炭黑母液40.0％，增稠剂6％，粘合剂15％，其余为水，以上组分质量百分比之和为100％。
将前述复配分散染料印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，在70℃下还原清洗10min，水洗后在100℃下烘干；将炭黑印花浆印制在该织物反面后100℃下烘干即得到印花织物。
根据GJB1082-91方法和公式计算制备的印花织物的色度学数据，测得该织物的L*a*b*值分别为L*＝64.02、a*＝11.04、b*＝36.56；根据公式计算得到该印花织物与国标色YE3250的色差ΔE＝1.95。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表4所示。
表4实例4的印花织物的色牢度性能及柔软度
实例5
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。
将分散染料母液、增稠剂和水按照一定比例混合搅拌均匀成浆状制备印花浆。其中，制备复配分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液5.0％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。
将前述印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，后利用还原清洗液在70℃下还原清洗10min，水洗后在100℃下烘干即得到印花织物。
测试印花织物的反射光谱，记录其反射峰位置及“红边”起始位置；根据式4计算印花织物光谱曲线的斜率K720，结果如下：
反射峰位置：465.9nm；
“红边”起始位置：680.3nm；
斜率K720：5.8。
取微量分散蓝NP-SBG染料将其完全溶于DMF溶液中，稀释一定倍数，测定其最大吸收波长。结果如下：
最大吸收波长：674.0nm。
实例6
实例6参考实例5，区别仅在于将分散蓝NP-SBG替换为分散蓝RD-GL。具体地：
将2.50g分散蓝RD-GL和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝RD-GL母液。
将分散染料母液、增稠剂和水按照一定比例混合搅拌均匀成浆状制备印花浆。其中，制备印花浆的各原料按质量百分比的配比为：分散蓝RD-GL母液5.0％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。
将制备的印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，后利用还原清洗液在70℃下还原清洗10min，水洗后在100℃下烘干即得到印花织物，测试印花织物的反射光谱。
测试印花织物的反射光谱，记录其反射峰位置及“红边”起始位置；根据式4计算印花织物光谱曲线的斜率K720。结果如下：
反射峰位置：460.8nm；
“红边”起始位置：683.1nm；
斜率K720：6.0。
取微量分散蓝RD-GL染料将其完全溶于DMF溶液中，稀释一定倍数，测定其最大吸收波长。结果如下：
最大吸收波长：666.0nm。
说明分散蓝RD-GL与分散蓝NP-SBG均可作为模拟绿色植被“红边”特征的关键染料。在本发明的研究中，通过多种分散染料的筛选，得出最大吸收波长在666-674nm的蓝色分散染料是模拟绿色植被“红边”特征的关键染料。
对比实例1
对比实例1参照实例3，区别仅在于，将分散红SE-GL替换为分散红LF-R，根据仿植被可见光-近红外反射光谱特征印花织物其光谱曲线与万年青叶片光谱曲线的最佳拟合效果，调 整了复配分散染料印花浆中分散蓝NP-SBG母液的用量。具体地：
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。同理，分别制备质量分数为5％的分散深蓝HGL、分散黄E-GL、分散红LF-R母液。
将7.5g炭黑和3.75g分散剂PVP混合均匀并逐滴加入38.75g水充分研磨30min，超声分散20min制备质量分数为15％的炭黑母液。
制备印花浆的具体方法为：将母液、(粘合剂、)增稠剂和水混合搅拌均匀成浆状即得。其中，制备复配分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液2.5％，分散深蓝HGL母液1.0％，分散黄E-GL母液5.0％、分散红LF-R母液0.2％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。制备炭黑印花浆的各原料按质量百分比的配比为：炭黑母液40.0％，增稠剂6％，粘合剂15％，其余为水，以上组分质量百分比之和为100％。
将制备的分散染料印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，在70℃下还原清洗10min，水洗后在100℃下烘干得到印花织物；将炭黑印花浆印制在印花织物反面后100℃下烘干即可得到具有仿植被可见光-近红外反射光谱特征功能的印花织物。
根据式1、式2和式3分别计算印花织物与绿色植物叶片在380-1200nm范围内的欧式距离、光谱角度和光谱相关系数。
从图4中可以看出，所制备的仿植被可见光-近红外反射光谱特征印花织物其光谱曲线在500-600nm波段呈锯齿状，不满足绿色植被可见光-近红外反射光谱通道，出现“同色异谱”现象。计算得到与万年青叶片光谱曲线的欧氏距离为0.709，光谱角度在380-780nm为0.476°、780-1200nm为0.009°，光谱相关系数为0.982。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表4所示。
表4对比实例1的印花织物的色牢度性能及柔软度
对比实例2
对比实例2根据专利CN 112900115 A的方法制备具有仿植被可见光-近红外反射光谱特征功能的印花织物。具体的：
将2.50g分散蓝291和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝291母液。同理，分别制备质量分数为20％的分散黄114母液以及10％的分散橙30母液。
制备印花浆的具体方法为：将分散染料母液、二氧化钛、增稠剂、粘合剂和水混合搅拌均匀成浆状即得；其中，制备印花浆的各原料按质量百分比的配比为：分散蓝291母液6.0％，分散黄114母液30.0％，分散橙30母液15.0％，二氧化钛10％，增稠剂6％，粘合剂DM-512815％，其余为水，以上组分质量百分比之和为100％。
将制备的印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在150℃下焙烘3min得到具有仿植被可见光-近红外反射光谱特征功能的印花织物。
使所述印花织物保持100.0％的带液率后进行测试，根据式1、式2和式3分别计算印花织物与绿色植物叶片在380-1200nm范围内的欧式距离、光谱角度和光谱相关系数。
从图4中可以看出，所制备的仿植被可见光-近红外反射光谱特征印花织物其光谱曲线在“红边”部分显著不满足绿色植被可见光-近红外反射光谱通道，计算得到与万年青叶片光谱曲线的欧氏距离为0.665，光谱角度在380-780nm为0.353°、780-1200nm为0.011°，光谱相关系数为0.972。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表5所示。
表5对比实例2的印花织物的色牢度性能及柔软度
可见，专利CN 112900115 A的方法应用在涤纶织物上的模拟效果较差；同时，印制过程中印花浆中需要加入二氧化钛反射率调节剂，影响织物手感；在测试时需要使织物含有一定带液率，影响织物服用性能。
对比实例3
对比实例3参考实例5，区别仅在于将分散蓝NP-SBG替换为分散深蓝HGL。具体的：
将2.50g分散深蓝HGL和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散深蓝HGL母液。
将分散染料母液、增稠剂和水按照一定比例混合搅拌均匀成浆状制备印花浆。其中，制备印花浆的各原料按质量百分比的配比为：分散深蓝HGL母液5.0％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。
将制备得到的印花浆通过平网印花的方式印制到涤纶织物上，在100℃下预烘5min，在180℃下焙烘2min，后利用还原清洗液在70℃下还原清洗10min，水洗后在100℃下烘干即得到印花织物。
测试印花织物的反射光谱，记录其反射峰位置及“红边”起始位置；根据式4计算印花织物光谱曲线的斜率K720。结果如下：
未出现反射峰，最大值位置：400.0nm；
“红边”起始位置：620.9nm；
斜率K720：6.7。
取微量分散深蓝HGL染料将其完全溶于DMF溶液中，稀释一定倍数，测定其最大吸收波长。结果如下：
最大吸收波长：575.0nm。
可见，最大吸收波长不在666-674nm的蓝色分散染料不适于作为模拟绿色植被“红边”特征的关键染料。
对比实例4
对比实例4参考实例1，区别仅在于省略了“将炭黑印花浆印制在印花织物反面后100℃下烘干”的步骤，制得印花织物。具体的：
将2.50g分散蓝NP-SBG和2.50g分散剂85A混合均匀并逐滴加入45.00g水充分研磨20min，超声分散15min制备质量分数为5％的分散蓝NP-SBG母液。同理，分别制备质量分数为5％的分散深蓝HGL、分散橙30母液。
制备印花浆的具体方法为：将母液、增稠剂、粘合剂和水混合搅拌均匀成浆状即得；其中，制备分散染料印花浆的各原料按质量百分比的配比为：分散蓝NP-SBG母液2.5％，分散深蓝HGL母液1.1％，分散橙30母液2.0％，增稠剂6％，其余为水，以上组分质量百分比之和为100％。
将制备的分散染料印花浆通过平网印花的方式印制到涤纶织物表面，在100℃下预烘5min，在180℃下焙烘2min，在70℃下还原清洗10min，水洗后在100℃下烘干得到印花织物。
根据式1、式2和式3分别计算印花织物与绿色植物叶片在380-1200nm范围内的欧式距离、光谱角度和光谱相关系数。
从图4中可以看出，所制备的印花织物其光谱曲线在750-1200nm间显著不满足绿色植被可见光-近红外反射光谱通道，出现“同色异谱”现象。计算得到与万年青叶片光谱曲线的 欧氏距离为1.268，光谱角度在380-780nm为0.157°、780-1200nm为0.030°，光谱相关系数为0.995。
根据GB/T 3921-2008、GB/T 3920-2008、AATCC202-2014方法分别测定印花织物的耐洗色牢度、耐摩擦色牢度、柔软度，结果如表6所示。
表6印花织物的色牢度性能及柔软度
虽然本发明已以较佳实施例公开如上，但其并非用以限定本发明，任何熟悉此技术的人，在不脱离本发明的精神和范围内，都可做各种的改动与修饰，因此本发明的保护范围应该以权利要求书所界定的为准。

Claims (10)

  1. 一种仿绿植可见光-近红外反射光谱特征的印花织物的制备方法，其特征在于，包括如下步骤：
    (1)通过平网或圆网印花方式将复配分散染料印花浆直接印制在织物表面，预烘后再高温焙烘得到印花织物；通过调节复配分散染料印花浆的组分及用量，使得所述印花织物在可见光区与绿色植被“同色同谱”；其中，所述复配分散染料印花浆中含有分散蓝、分散黄和分散红，或者，所述复配分散染料印花浆中含有分散蓝和分散橙；所述复配分散染料印花浆中的分散蓝包括最大吸收波长在666-674nm的分散蓝染料；
    (2)步骤(1)所得印花织物经还原清洗及烘干后，在反面印制炭黑印花浆并烘干即制备得到仿绿植可见光-近红外反射光谱特征的印花织物；其中，所述仿绿植可见光-近红外反射光谱特征印花织物的光谱曲线能够精确模拟绿色植被在380-1200nm间的反射光谱特征。
  2. 根据权利要求1所述的方法，其特征在于，所述最大吸收波长在666-674nm的分散蓝染料包括分散蓝RD-GL和分散蓝NP-SBG中的至少一种。
  3. 根据权利要求1或2所述的方法，其特征在于，所述复配分散染料印花浆中的分散蓝包括分散蓝LF-B、分散蓝ACE、分散蓝SE-2R、分散蓝BGE-01、分散湖蓝ETD、分散艳蓝E-4R、分散艳蓝2BLN、分散深蓝S-3BG、分散藏青S-2G、分散深蓝HGL、分散蓝291中的一种或几种。
  4. 根据权利要求1所述的方法，其特征在于，所述复配分散染料印花浆中的分散黄包括分散黄E-GL、分散黄ETD、分散黄SE-4GL、分散黄RG-FL、分散黄E-3RL、分散黄114中的至少一种。
  5. 根据权利要求1所述的方法，其特征在于，所述复配分散染料印花浆中的分散红包括分散红SE-GL、分散红FB、分散红3B中的至少一种。
  6. 根据权利要求1所述的方法，其特征在于，所述复配分散染料印花浆中的分散橙为分散橙30。
  7. 根据权利要求1所述的方法，其特征在于，所述复配分散染料印花浆由各分散染料母液、增稠剂和水混合搅拌均匀成浆状制备得到；所述复配分散染料印花浆中含有分散蓝、分散黄和分散红，或者，所述复配分散染料印花浆中含有分散蓝和分散橙，其中，分散蓝母液在复配分散染料印花浆中占比1.0-5.0wt％、分散黄母液在复配分散染料印花浆中占比3.0-5.0wt％、分散红母液在复配分散染料印花浆中占比0.2-1.0wt％、分散橙母液在复配分散染料印花浆中占比1.0-2.0wt％；增稠剂在复配分散染料印花浆中占比4-8wt％；分散染料母液由分散染料在分散剂的作用下研磨分散得到；其中，分散染料在分散染料母液中的质量分数为5.0％-20.0％，分散剂在分散染料母液中的质量分数为2.5％-34.0％，不同种类的分散染料母液 分开配制。
  8. 根据权利要求1所述的方法，其特征在于，所述炭黑印花浆包括炭黑母液、增稠剂、粘合剂和水；其中，炭黑母液在印花浆中占比25.0-75.0wt％，增稠剂在印花浆中占比4-8wt％，粘合剂在印花浆中占比10-30wt％；所述炭黑母液由炭黑在分散剂的作用下研磨分散得到，其中，炭黑在炭黑母液中的质量分数为10.0％-25.0％；分散剂在炭黑母液中的质量分数为2.5％-25.0％。
  9. 根据权利要求1-8任一项所述的方法制备的仿绿植可见光-近红外反射光谱特征的印花织物。
  10. 权利要求9所述的仿绿植可见光-近红外反射光谱特征的印花织物在纺织印染加工领域中的应用。
PCT/CN2023/091091 2022-05-05 2023-04-27 仿绿植可见光-近红外反射光谱特征印花织物及制备方法 WO2023213222A1 (zh)

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