WO2023212980A1 - 一种环保型煤炭锅炉 - Google Patents
一种环保型煤炭锅炉 Download PDFInfo
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- WO2023212980A1 WO2023212980A1 PCT/CN2022/092939 CN2022092939W WO2023212980A1 WO 2023212980 A1 WO2023212980 A1 WO 2023212980A1 CN 2022092939 W CN2022092939 W CN 2022092939W WO 2023212980 A1 WO2023212980 A1 WO 2023212980A1
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- furnace body
- chamber
- heat exchanger
- slag discharge
- water
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- 239000003245 coal Substances 0.000 title claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 72
- 238000002485 combustion reaction Methods 0.000 claims abstract description 23
- 239000003818 cinder Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000002893 slag Substances 0.000 claims description 35
- 238000007664 blowing Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/02—Apparatus for removing ash, clinker, or slag from ash-pits, e.g. by employing trucks or conveyors, by employing suction devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/34—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1832—Arrangement or mounting of combustion heating means, e.g. grates or burners
- F24H9/1845—Arrangement or mounting of combustion heating means, e.g. grates or burners using solid fuel
Definitions
- the utility model belongs to the field of boiler production, and particularly relates to an environmentally friendly coal boiler.
- coal boilers heat the water tank through coal combustion, and then output the high-temperature water source in the water tank for people's living or production needs.
- the cinder formed after coal combustion and some finely divided coal will fall to the bottom of the furnace through the grate.
- the cinder has a very high temperature. Since there is no heat exchange corresponding to the cinder in the existing furnace structure, Mechanism, the heat of cinder is wasted in vain, causing a waste of energy.
- the present utility model aims to propose an environmentally friendly coal boiler to realize reasonable utilization of coal slag heat and improve the energy saving and environmental protection effect of the boiler.
- An environmentally friendly coal boiler includes a furnace body.
- the furnace body is provided with a heating chamber, a combustion chamber and a slag discharge chamber in sequence from top to bottom.
- the heating chamber and the combustion chamber are separated by a heat conduction plate, and a water tank is placed on the heat conduction plate.
- a first water inlet is provided at the top of the water tank wall, and a water outlet is provided at the bottom.
- the first water inlet and the water outlet are respectively set outward through the furnace body.
- the feed port of the furnace body is set on the side wall of the furnace body corresponding to the combustion chamber.
- the slag discharge port of the furnace body is set at the bottom of the furnace, and a grate is provided between the combustion chamber and the slag discharge chamber.
- a heat exchanger is coiled close to the furnace wall in the slag discharge chamber, and the water inlet of the heat exchanger faces outward.
- the water outlet of the heat exchanger passes through the furnace body and is connected vertically upward with a water outlet pipe.
- the outlet end of the top of the water outlet pipe penetrates the furnace body inward and communicates with the second water inlet provided on the top of the water tank wall. .
- the slag discharge chamber is provided with a blower pipe near the furnace grate.
- the blower pipe is an annular pipe structure arranged concentrically with the furnace body.
- the air inlet of the blower pipe passes through the furnace body and is connected to a fan.
- the blower pipe is The inner ring of the wall has multiple air outlets tilted upward.
- annular baffle is provided above the blow pipe in the slag discharging chamber.
- the annular baffle is arranged corresponding to the multiple air outlets. The annular baffle prevents coal slag from falling into the air outlet.
- annular baffle is an inverted conical plate structure.
- a conical flow guide cover is provided at the center of the bottom surface of the slag discharge chamber.
- a heat exchanger is installed in the slag discharge chamber to realize heat exchange between the cinder and the low-temperature water in the heat exchanger, realize the rational utilization of the cinder heat, and improve the energy saving and environmental protection effect of the furnace body.
- the blower pipe is installed to facilitate the blowing operation of the coal on the grate, ensure the complete combustion of coal, improve the coal utilization rate, and reduce production costs.
- the setting of the guide cover ensures that the coal slag falls around the furnace bottom, thereby improving the heat exchange effect between the coal slag and the heat exchanger, further improving the absorption rate of the heat of the coal slag, improving the coal utilization rate, and further improving the Boiler energy saving and environmental protection.
- Figure 1 is a schematic diagram of an environmentally friendly coal boiler described in this embodiment
- Figure 2 is an enlarged view of a in Figure 1;
- Figure 3 is a three-dimensional schematic diagram of the blower tube in this embodiment
- Figure 4 is a schematic structural diagram of the grate in this embodiment.
- Figure 5 is a three-dimensional structural view of the annular baffle in this embodiment.
- 1-furnace body 11-heating chamber; 12-combustion chamber; 13-slag discharge chamber; 14-slag discharge port; 15-feed port; 2-heat conductive plate; 3-furnace grate; 31-fixing ring; 32- Strips; 4-heat exchanger; 41-water inlet pipe; 42-water outlet pipe; 5-guide cover; 6-water tank; 61-first water inlet; 62-second water inlet; 63-water outlet; 7- Blowing pipe; 71-air outlet; 8-hanger; 9-ring baffle.
- connection should be understood in a broad sense.
- it can be a fixed connection or a removable connection.
- Detachable connection, or integral connection can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
- connection should be understood through specific situations.
- an environmentally friendly coal boiler includes a furnace body 1.
- the furnace body 1 is preferably an upright cylindrical furnace body.
- the furnace body 1 is provided with a heating chamber 11, a combustion chamber 12 and an exhaust in sequence from top to bottom.
- the slag chamber 13, the heating chamber 11 and the combustion chamber 12 are separated by a heat conduction plate 2.
- the heat conduction plate 2 is preferably an alumina ceramic plate structure.
- a plurality of heat conduction through holes are evenly provided on the heat conduction plate 2.
- the heating chamber 11 is provided with a water tank 6.
- the water tank 6 is placed on the heat conduction plate 2.
- a first water inlet 61 is provided on the top of the wall of the water tank 6.
- a water outlet 63 is provided at the bottom.
- the first water inlet 61 and the water outlet 63 are respectively provided outwardly through the furnace body 1.
- the first water inlet 61 is externally connected to a low-temperature water source.
- the feed port 15 of the furnace body 1, that is, the coal inlet, is located on the side wall of the furnace body corresponding to the combustion chamber 12.
- the slag discharge port 14 of the furnace body 1 is located at the bottom of the furnace. There is a slag discharge port 14 between the combustion chamber 12 and the slag discharge chamber 13.
- Grate 3. As shown in Figure 4, the grate 3 includes a fixed ring 31 and strips 32 evenly arranged in the fixed ring 31.
- the water inlet of the heat exchanger 4 is arranged outward through the furnace body 1.
- the water inlet of the heat exchanger 4 is provided with a corresponding water inlet pipe.
- 41 is adjacent to the first water inlet 61 of the water tank 6, and water is simultaneously introduced into the water tank 6 and the heat exchanger 4 through the first water inlet 61.
- the water outlet of the heat exchanger 4 passes through the furnace body 1 and is connected vertically upward with a water outlet pipe 42.
- the outlet end of the top of the water outlet pipe 42 penetrates inwardly into the furnace body 1 and the second water inlet 62 provided at the top of the wall of the water tank 6. Connected.
- the working principle of this embodiment is: the coal on the grate 3 burns, and the heat is transferred to the water tank 6 through the heat conduction plate 2 to heat the water in the water tank 6, and the hot water is output through the water outlet 63 of the water tank 6.
- the cinders fall into the slag discharge chamber 13.
- the fallen cinders exchange heat with the heat exchanger 4 to heat the low-temperature water circulating in the heat exchanger 4.
- After the heat exchange of the water in the heat exchanger 4 The temperature rises and is discharged into the water tank 6 through the water outlet pipe 42.
- the blowing pipe 7 is provided in the slag discharge chamber 13.
- the blowing pipe 7 is fixedly and hoisted on the grate 3 through a hanger 8.
- the blowing pipe 7 is an annular pipe structure arranged concentrically with the furnace body 1.
- the blowing pipe 7 7. The specific structure is shown in Figure 3. One end of it is open as the air inlet end, and the other end is closed.
- the air inlet end of the blowing pipe 7 passes through the furnace body 1 and is connected to a fan.
- the middle and upper part of the inner ring of the blowing pipe 7 is tilted.
- a plurality of air outlets 71 are opened upward.
- the coal on the grate 3 is blown through the air outlet 71 to ensure the oxygen required for coal combustion, so that the coal is fully burned and the heating efficiency is improved.
- annular baffle 9 is provided in the slag discharge chamber 13 above the blow pipe 7, as shown in Figure 2.
- the annular baffle 9 is arranged correspondingly to the plurality of air outlets 71 , and the annular baffle 9 prevents cinders from falling into the air outlets 71 .
- the annular baffle 9 is an inverted conical plate structure, as shown in Figure 5, that is, the annular baffle 9 is a trumpet-shaped structure with the opening facing upward. This structure prevents the coal slag falling on the annular baffle 9 from accumulating, that is, this structure ensures that the coal slag falling on the annular baffle 9 can quickly slide down to the furnace bottom.
- a conical flow guide 5 is provided at the center of the bottom surface of the slag discharge chamber 13 . This structure ensures that the fallen cinders are scattered around the conical guide cover 5, further improving the heat exchange efficiency between it and the heat exchanger 4, and improving the coal combustion utilization rate.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
一种环保型煤炭锅炉,包括炉体(1),所述炉体(1)内由上至下顺次设有加热室(11)、燃烧室(12)和排渣室(13),加热室(11)和燃烧室(12)间通过导热板(2)隔断,导热板(2)上放置有水箱(6),所述燃烧室(12)和排渣室(13)间设有炉篦(3),所述排渣室(13)内紧贴炉壁盘绕有换热器(4),该换热器(4)进水口向外穿出炉体(1)设置,该换热器(4)出水口和水箱(6)箱壁顶部设置的第二进水口(62)连通。该锅炉通过在排渣室(13)设置了换热器(4),实现煤渣和换热器(4)内低温水的热交换,实现煤渣热量合理利用,提高炉体(1)节能环保作用。
Description
本实用新型属于锅炉生产领域,尤其是涉及一种环保型煤炭锅炉。
煤炭锅炉作为能量转换设备,通过煤炭燃烧对水箱加热,然后将水箱内高温水源输出供人们生活或生产需要。现有煤炭锅炉结构中,煤炭燃烧后形成的煤渣、一些细碎的煤炭都会通过炉篦落至炉底处,煤渣具有很高温度,由于现有的炉体结构中没有任何和煤渣对应的热交换机构,煤渣的热量白白浪费掉,造成能源的浪费。
实用新型内容
有鉴于此,本实用新型旨在提出一种环保型煤炭锅炉,以实现对煤渣热量合理利用,提高锅炉的节能环保作用。
为达到上述目的,本实用新型的技术方案是这样实现的:
一种环保型煤炭锅炉,包括炉体,所述炉体内由上至下顺次设有加热室、燃烧室和排渣室,加热室和燃烧室间通过导热板隔断,导热板上放置有水箱,水箱箱壁顶部设有第一进水口,其底部设有出水口,第一进水口和出水口分别向外穿出炉体设置,炉体的进料口设置在燃烧室对应炉体侧壁上,炉体的排渣口设置在炉底处,所述燃烧室和排渣室间设有炉篦,所述排渣室内紧贴炉壁盘绕有换热器,该换热器进水口向外穿出炉体设置,该换热器出水口穿出炉体后竖直向上连通有 出水管,所述出水管顶端的出口端向内穿入炉体后和水箱箱壁顶部设置的第二进水口连通。
进一步的,所述排渣室内在临近炉篦的位置处设有吹风管,吹风管为和炉体同心设置的环形管结构,该吹风管进风口穿出炉体后连接有风机,该吹风管管壁内圈倾斜向上开设有多个出风口。
进一步的,所述排渣室内在吹风管上方位置处设置有环状挡板,环状挡板和多个出风口对应设置,环状挡板防止煤渣落至出风口内。
进一步的,所述环状挡板为倒置锥形板结构。
进一步的,所述排渣室底面中心处设有圆锥状导流罩。
相对于现有技术,本实用新型所述的一种环保型煤炭锅炉具有以下优势:
(1)本设计中,在排渣室设置了热交换器,实现煤渣和热交换器内低温水的热交换,实现对煤渣热量合理利用,提高炉体节能环保作用。
(2)本设计中,吹风管的设置,便于对炉篦上的煤炭吹风作业,保证煤炭充分燃烧,提高煤炭利用率,降低生产成本。
(3)本设计中,导流罩的设置,保证煤渣掉落在炉底四周,进而提高煤渣和换热器热交换效果,进一步提高对煤渣热量的吸收率,提高了煤炭利用率,进一步提高锅炉节能环保作用。
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型, 并不构成对本实用新型的不当限定。在附图中:
图1为本实施例所述的一种环保型煤炭锅炉示意图;
图2为图1的a放大图;
图3为本实施例中吹风管立体示意图;
图4为本实施例中炉篦结构示意图;
图5为本实施例中环状挡板立体结构图。
附图标记说明:
1-炉体;11-加热室;12-燃烧室;13-排渣室;14-排渣口;15-进料口;2-导热板;3-炉篦;31-固定环;32-条板;4-换热器;41-进水管;42-出水管;5-导流罩;6-水箱;61-第一进水口;62-第二进水口;63-出水口;7-吹风管;71-出风口;8-吊架;9-环状挡板。
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数 量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。
下面将参考附图并结合实施例来详细说明本实用新型。
如图1所示,一种环保型煤炭锅炉,包括炉体1,炉体1优选直立的圆柱状炉体,炉体1内由上至下顺次设有加热室11、燃烧室12和排渣室13,加热室11和燃烧室12间通过导热板2隔断,导热板2优选氧化铝陶瓷板结构,为了进一步提高导热板2的导热效率,导热板2上均匀设有多个导热通孔,以将燃烧室12内煤炭燃烧的热量快速传递至加热室11内,加热室11内设有水箱6,水箱6放置在导热板2上,水箱6箱壁顶部设有第一进水口61,其底部设有出水口63,第一进水口61和出水口63分别向外穿出炉体1设置,第一进水口61外接低温水源。炉体1的进料口15即煤炭入口设置在燃烧室12对应炉体侧壁上,炉体1的排渣口14设置在炉底处,所述燃烧室12和排渣室13间设有炉篦3。如图4所示,炉篦3包括固定环31及该固定环31内均匀布置的条板32,每两个条板32间留有供煤渣掉落 的间隙。所述排渣室13内紧贴炉壁下部盘绕有换热器4,该换热器4进水口向外穿出炉体1设置,本实施例中,换热器4进水口对应设置的进水管41旁接在水箱6的第一进水口61处,通过该第一进水口61同时向水箱6和换热器4内进水。换热器4出水口穿出炉体1后竖直向上连通有出水管42,所述出水管42顶端的出口端向内穿入炉体1后和水箱6箱壁顶部设置的第二进水口62连通。本实施例工作原理为:炉篦3上的煤炭燃烧,热量经过导热板2传递给水箱6,对水箱6内水加热,热水经过水箱6的出水口63输出。同时,煤炭燃烧后煤渣掉落至排渣室13内,该掉落的煤渣和换热器4热交换,对换热器4内流通的低温水进行加热,换热器4内水热交换后升温,并通过出水管42排至水箱6内。
本实施例中,所述排渣室13内设有吹风管7,吹风管7通过吊架8固定吊装在炉篦3上,吹风管7为和炉体1同心设置的环形管结构,吹风管7具体结构如图3所示,其一端开放为进风口端,其另一端封闭,吹风管7进风口端穿出炉体1后连接有风机,该吹风管7管壁内圈中上部位置处倾斜向上开设有多个出风口71。通过出风口71对炉篦3上的煤炭吹风作业,保证煤炭燃烧需要的氧气,使煤炭充分燃烧,提高供热效率。
本实施例中,为了防止由炉篦3掉落的煤渣落至出风口71内,所述排渣室13内在吹风管7上方位置处设置有环状挡板9,如图2所示,环状挡板9和多个出风口71对应设置,环状挡板9防止煤渣落至出风口71内。优选的,所述环状挡板9为倒置锥形板结构,见 图5所示,也就是环状挡板9整体为开口朝上的喇叭形结构。该结构防止掉落在环状挡板9上的煤渣出现堆积现象,也就是该结构保证掉落在环状挡板9的煤渣能够快速滑落至炉底上。
本实施例中,为了进一步提高对煤渣热量的吸收和利用,所述排渣室13底面中心处设有圆锥状的导流罩5。该结构保证掉落的煤渣散落在圆锥状导流罩5四周,进一步提高其和换热器4的热交换效率,提高煤炭燃烧利用率。
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。
Claims (5)
- 一种环保型煤炭锅炉,其特征在于:包括炉体(1),所述炉体(1)内由上至下顺次设有加热室(11)、燃烧室(12)和排渣室(13),加热室(11)和燃烧室(12)间通过导热板(2)隔断,导热板(2)上放置有水箱(6),水箱(6)箱壁顶部设有第一进水口(61),其底部设有出水口(63),第一进水口(61)和出水口(63)分别向外穿出炉体(1)设置,炉体(1)的进料口(15)设置在燃烧室(12)对应炉体侧壁上,炉体(1)的排渣口(14)设置在炉底处,所述燃烧室(12)和排渣室(13)间设有炉篦(3),所述排渣室(13)内紧贴炉壁盘绕有换热器(4),该换热器(4)进水口向外穿出炉体(1)设置,该换热器(4)出水口穿出炉体(1)后竖直向上连通有出水管(42),所述出水管(42)顶端的出口端向内穿入炉体(1)后和水箱(6)箱壁顶部设置的第二进水口(62)连通。
- 根据权利要求1所述的一种环保型煤炭锅炉,其特征在于:所述排渣室(13)内在临近炉篦(3)的位置处设有吹风管(7),吹风管(7)为和炉体(1)同心设置的环形管结构,该吹风管(7)进风口穿出炉体(1)后连接有风机,该吹风管(7)管壁内圈倾斜向上开设有多个出风口(71)。
- 根据权利要求2所述的一种环保型煤炭锅炉,其特征在于:所述排渣室(13)内在吹风管(7)上方位置处设置有环状挡板(9),环状挡板(9)和多个出风口(71)对应设置,环状挡板(9)防止煤渣落至出风口(71)内。
- 根据权利要求3所述的一种环保型煤炭锅炉,其特征在于:所述环状挡板(9)为倒置锥形板结构。
- 根据权利要求1所述的一种环保型煤炭锅炉,其特征在于:所述排渣室(13)底面中心处设有圆锥状导流罩(5)。
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