WO2023208029A1 - 红冲在线切边机构 - Google Patents

红冲在线切边机构 Download PDF

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Publication number
WO2023208029A1
WO2023208029A1 PCT/CN2023/090802 CN2023090802W WO2023208029A1 WO 2023208029 A1 WO2023208029 A1 WO 2023208029A1 CN 2023090802 W CN2023090802 W CN 2023090802W WO 2023208029 A1 WO2023208029 A1 WO 2023208029A1
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WO
WIPO (PCT)
Prior art keywords
trimming
mold
edge cutting
edge
forming
Prior art date
Application number
PCT/CN2023/090802
Other languages
English (en)
French (fr)
Inventor
俞才王
黄杭杰
张�杰
Original Assignee
诸暨市润拓机械自动化科技有限公司
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Application filed by 诸暨市润拓机械自动化科技有限公司 filed Critical 诸暨市润拓机械自动化科技有限公司
Publication of WO2023208029A1 publication Critical patent/WO2023208029A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00—Details of machines for forging, pressing, or hammering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00—Details of machines for forging, pressing, or hammering
    • B21J13/04—Frames; Guides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00—Details of machines for forging, pressing, or hammering
    • B21J13/08—Accessories for handling work or tools
    • B21J13/10—Manipulators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00—Details of machines for forging, pressing, or hammering
    • B21J13/08—Accessories for handling work or tools
    • B21J13/14—Ejecting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
    • B21J5/027—Trimming
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16P—SAFETY DEVICES IN GENERAL; SAFETY DEVICES FOR PRESSES
    • F16P1/00—Safety devices independent of the control and operation of any machine
    • F16P1/02—Fixed screens or hoods

Definitions

  • the invention belongs to the technical field of edge trimming machines and relates to a red punch online edge trimming mechanism.
  • Red punching process is an advanced professional process that has just been developed on the basis of modern precision forging and hot extrusion.
  • the red punching process is one of the effective methods to improve the mechanical properties of parts by changing the processing method. Therefore, like its forging process, it has strong vitality and good development prospects.
  • the red punching process heats the metal blank and places it in the mold to form it like precision forging.
  • red punching is generally formed in one go, while precision forging is generally formed by several pressures.
  • Products formed by red punching will generally form flash edges.
  • removing flash from the product requires two steps. First, the red punched products need to be taken out of the red punching machine and then manually sent to edge trimming. Trimming is performed on the machine, which has a low degree of automation and is time-consuming and labor-intensive.
  • a Chinese patent discloses an automatic punching and scrapping equipment with a protective structure for the production of glasses packaging boxes [Application Number: 202021912454.3] , including a support base and a punching base, a transmission belt is provided on the top of the support base, a punching piece is provided on the middle end of the top of the punching die base, and a punching groove is provided on the inside of the top of the punching die base.
  • the cutting base is placed on the top of the fixed plate, and the outer top of the punching base is provided with a lower infrared grating, and the bottom side of the punching top plate is connected with an upper infrared grating.
  • There is a punching knife connected to the middle end of the bottom of the seat but the above problems also exist.
  • the object of the present invention is to provide a red punching online edge trimming mechanism to solve the above problems.
  • An online edge trimming mechanism for red punching including a frame.
  • An edge trimming mechanism base is provided on the frame.
  • a forming area is provided on the edge trimming mechanism base.
  • An edge trimming mold is provided in the forming area.
  • the edge trimming mechanism base is provided on the frame.
  • the trimming mold is provided with a trimming forming slot for trimming and shaping the parts.
  • a trimming top mold is provided above the trimming mold.
  • the trimming top mold is connected to a vertical lifting mechanism. There is a discharging structure below the trimming mold, and the trimming mold is connected with a traversing mechanism that can drive the trimming mold out of the forming area to retrieve materials.
  • the vertical lifting mechanism includes a gas-liquid boosting cylinder arranged on the frame, the driving shaft of the gas-liquid boosting cylinder is connected to the edge trimming top mold, and the A drive shaft guide structure is provided between the drive shaft of the gas-liquid boosting cylinder and the frame.
  • the drive shaft guide structure includes a loop-shaped trimming mechanism upper plate arranged between the gas-liquid boosting cylinder and the trimming top mold.
  • a guide seat is fixed on the top, and the driving shaft of the gas-liquid boosting cylinder is passed through the guide seat and connected to the trimming top mold.
  • the trimming mold is provided with at least one trimming forming slot for trimming and shaping the parts, and the bottom of the trimming top mold is provided with at least one trimming groove for trimming and shaping the parts.
  • the trimming forming through groove and the trimming ejector are arranged in one-to-one correspondence.
  • the trimming mold is provided with four trimming forming slots distributed in a rectangular array, and the bottom of the trimming top mold is provided with four trimming grooves distributed in a rectangular array. Trim ejector for ejecting parts.
  • the cross-sections of the four trimming ejector pieces and the four trimming forming slots are L-shaped, and the length of the trimming ejector pieces is greater than the depth of the trimming forming slots.
  • the edge trimming top mold is surrounded by a An anti-chip cover is fixed on the frame, and a secondary guide assembly is provided between the anti-chip cover and the trimming top mold.
  • the secondary guide assembly includes four strip-shaped slots evenly distributed around the circumferential direction on the chip guard, and the trimming top mold is provided with four strip-shaped slots that are parallel to the bottom surface and can fit into the strip-shaped slots. Guide rod.
  • the discharge structure includes two through holes provided on the edge trimming mechanism seat.
  • the two through holes are separated by reinforcing rods.
  • the traversing mechanism includes a traversing slide rail connected to the trimming mold, and the traversing slide rail is connected to two traversing slide blocks.
  • the slide block is fixed on the discharging hand slide base connected to the edge trimming mechanism base, and a transverse drive assembly is provided between the traverse slide block and the transverse slide rail.
  • the traverse drive assembly includes a rack fixed on the traverse slide rail, the rack is provided with a drive gear, and the drive gear is connected to the drive motor. .
  • the discharging hand slide base is connected to the trimming mechanism base through an L-shaped slide connecting plate, and a reinforcing support member is also provided on the slide connecting plate.
  • the sliding table connecting plate is connected to the vertical lifting mechanism of the rack.
  • the red punching machine stamps the product at the trimming die in the forming area and can shape the product to be trimmed at the trimming forming slot.
  • the traverse mechanism can move the trimming die to the top trimming die.
  • the vertical lifting mechanism drives the trimming top mold to press down, which can trim the edge of the product to be trimmed in the trimming forming channel and eject the trimmed product from the trimming forming channel to the discharging structure.
  • the trimming mechanism and the red punching machine can be linked to effectively improve the production efficiency of the product.
  • Setting up four trimming forming slots can stamp and form four products at one time, which can improve the production efficiency of the product.
  • the four trimming forming slots are distributed in a rectangular array to prevent the product from being
  • the flash edges interact with each other.
  • the length of the trimming ejection part is greater than the depth of the trimming forming channel to ensure that the product can be ejected from the trimming forming channel.
  • the anti-chip cover can prevent the flash cut from the product from splashing, causing injury to the operator or affecting environmental hygiene.
  • the secondary guide assembly can further limit the position of the trimming top mold to prevent the trimming top mold from being damaged when it is pressed down. The traveling position shifts after the recoil force.
  • the vertical lifting mechanism of the frame can drive the trimming mechanism seat to rise and fall in the vertical direction through the sliding table connecting plate.
  • the equipment can be suitable for red punching machines of different heights.
  • Strengthening the support parts can improve The load-bearing capacity of the sliding platform connecting plate.
  • Figure 1 is a three-dimensional diagram of the present invention
  • Figure 2 is a three-dimensional view of another aspect of the present invention.
  • Figure 3 is a schematic structural diagram of the upper plate of the edge trimming mechanism
  • Figure 4 is a schematic structural diagram of the rack vertical lifting mechanism.
  • a red punching line trimming mechanism includes a frame 200.
  • the frame 200 is provided with a trimming mechanism base 1, and the trimming mechanism base 1 is provided with a forming area 100.
  • a trimming mold 3 in the molding area 100.
  • the trimming mold 3 is provided with a trimming forming through groove 18 for trimming and shaping the parts.
  • Side top mold 15, the edge trimming top mold 15 is connected to the vertical lifting mechanism 2, a discharging structure 201 is provided below the edge trimming mold 3, and the edge trimming mold 3 is connected with a device that can drive the cutting machine.
  • the side mold 3 is moved out of the molding area 100 and the traversing mechanism 4 is used to retrieve materials.
  • the red punching machine stamps the product at the trimming mold in the forming area and can shape the product to be trimmed at the trimming forming slot 18.
  • the traverse mechanism can move the trimming mold to On the lower side of the trimming top mold, the vertical lifting mechanism drives the trimming top die to press down, which can trim the edge of the product to be trimmed in the trimming forming channel and eject the trimmed product from the trimming forming channel to The ejection of the product is completed at the discharging structure.
  • the trimming mechanism and the red punching machine can be linked to effectively improve the production efficiency of the product.
  • the vertical lifting mechanism 2 includes a gas-liquid boosting cylinder 14 provided on the frame 200 , and the drive shaft of the gas-liquid boosting cylinder 14 is connected to the trimming top mold 15 , a drive shaft guide structure 202 is provided between the drive shaft of the gas-liquid boosting cylinder 14 and the frame 200.
  • the gas-liquid boosting cylinder 14 can drive the trimming top mold to move up and down in the vertical direction, and when the trimming top mold moves, the drive shaft guide structure can limit the trimming top mold.
  • the drive shaft guide structure 202 includes a loop-shaped trimming mechanism upper plate 12 disposed between the gas-liquid boosting cylinder 14 and the trimming top mold 15, and a guide seat is fixed on the trimming mechanism upper plate 12. 203.
  • the driving shaft of the gas-liquid boosting cylinder 14 is passed through the guide seat 203 and connected to the trimming top mold 15.
  • the trimming top mold can pass through the loop-shaped upper plate of the trimming mechanism, and the guide seat can limit the driver of the gas-liquid boosting cylinder to prevent the trimming top mold from deflecting during operation.
  • the top of the upper plate 12 of the trimming mechanism is also fixedly connected with four circumferential Four support rods 210 are evenly distributed, and a mounting plate 13 for installing the gas-liquid boosting cylinder 14 is fixed on the top of the four support rods 210 .
  • the trimming mold 3 is provided with at least one trimming forming slot 18 for trimming and shaping the parts
  • the bottom of the trimming top mold 15 is provided with at least one trimming groove 18 for trimming and shaping the parts.
  • the trimming ejector part 19 of the ejection part the trimming forming through groove 18 and the trimming ejector part 19 are provided in one-to-one correspondence.
  • the trimming ejection piece corresponding to the trimming forming channel can eject the product body in the trimming forming channel, and the product can be pushed up through the shear surface between the trimming forming channel and the trimming mold. Flash removal.
  • the trimming mold 3 is provided with four trimming forming slots 18 distributed in a rectangular array, and the bottom of the trimming top mold 15 is provided with four cutters distributed in a rectangular array for ejecting parts.
  • Side top out piece 19 The cross-sections of the four trimming ejector pieces 19 and the four trimming forming slots 18 are L-shaped, and the length of the trimming ejector pieces 19 is greater than the depth of the trimming forming slots 18 .
  • Setting up four trimming forming slots can stamp and form four products at one time, which can improve the production efficiency of the product.
  • the four trimming forming slots are distributed in a rectangular array to prevent the flash edges of the products from interacting with each other.
  • the trimming ejection part 19 A length greater than the depth of the trimming forming channel 18 can ensure that the product can be ejected from the trimming forming channel.
  • the edge trimming top mold 15 is surrounded by an anti-dust cover 22 fixed on the frame 200 , and there is an anti-dust cover 22 between the edge trimming top mold 15 and the edge trimming top mold 15 .
  • Secondary guide assembly 204 The anti-chip cover 22 can prevent the flash cut from the product from splashing, causing injury to the operator or affecting environmental hygiene.
  • the secondary guide assembly 204 can further limit the position of the trimming top mold and prevent it from being damaged when the trimming top mold is pressed down. The traveling position shifts after the recoil force.
  • the secondary guide assembly 204 includes four strip-shaped grooves evenly distributed around the circumferential direction provided on the chip guard 22, and the trimming top mold 15 is provided with four parallel to the bottom surface.
  • the guide rod 205 can be matched with the strip-shaped slot.
  • the trimming top mold can be limited by the bar-shaped through groove provided on the anti-chip groove and the guide rod.
  • the discharging structure 201 includes a There are two through holes 20 on the edge trimming mechanism base 1.
  • the two through holes 20 are separated by reinforcing rods 206.
  • the two through holes on the trimming mechanism base each correspond to two trimming forming through slots. The products ejected from the trimming forming through slots can fall from the through holes and be uniformly guided to the product output mechanism through the discharge hopper. or product collection device.
  • the traverse mechanism 4 includes a traverse slide rail 8 connected to the trimming mold 3.
  • the traverse slide rail 8 is connected with two traverse slide blocks. 11 are connected, and the two traverse slide blocks 11 are fixed on the discharging hand slide base 26 connected to the edge trimming mechanism seat 1.
  • the traversing drive assembly on the discharging hand slide base 26 can drive the traversing slide rail 8 to reciprocate in the horizontal direction, thereby driving the trimming mold to reciprocate between the red punching machine in the forming area and the lower side of the trimming top mold.
  • the traverse slide block 11 can limit the position of the traverse slide rail 8.
  • the traverse drive assembly 207 includes a rack 10 fixed on the traverse slide rail 8 .
  • the rack 10 is provided with a drive gear 9 , and the drive gear 9 is connected to the drive motor 6 .
  • the driving motor 6 can drive the driving gear to rotate, the rotation of the driving gear can drive the rack action, and the rack action can drive the traversing slide rail to reciprocate in the horizontal direction.
  • the discharging hand slide base 26 is connected to the trimming mechanism base 1 through an L-shaped slide connecting plate 24 , and a reinforcing support 208 is also provided on the slide connecting plate 24 .
  • the sliding table connecting plate 24 is connected to the vertical lifting mechanism 209 of the frame.
  • the frame vertical lifting mechanism 209 can drive the trimming mechanism base 1 to rise and fall in the vertical direction through the sliding table connecting plate 24.
  • At least two reinforcing support members 208 are provided on the sliding platform connecting plate 24, and the cross section of the reinforcing support member 208 is a right-angled triangle.
  • the vertical lifting mechanism 209 of the frame includes a lifting driver 27 arranged on the discharging hand slide base 26, and the end of the output shaft of the lifting driver 27 is fixedly connected.
  • a lifting screw 28 is screwed on the lifting screw 28. Both sides of the lifting slider 29 are connected to the sliding table connecting plate 24 through the limit slider 30, and the discharging hand
  • the slide base 26 is also provided with two vertical slide rails 31 connected with the limiting slide block 30 .
  • the lifting driver 27 can drive the lifting screw to rotate.
  • the rotation of the lifting screw can drive the lifting slider to move up and down in the vertical direction.
  • the lifting slider to move up and down in the vertical direction can drive the two limit slide blocks to move up and down in the vertical direction.
  • the limit slider moves up and down. It can drive the sliding platform connecting plate 24 to rise and fall in the vertical direction, and the vertical slide rail can limit the position of the limiting slide block to prevent the sliding platform connecting plate 24 from deflecting during movement.
  • the working principle of the present invention is: the red punching machine stamps the product at the trimming mold in the forming area and can shape the product to be trimmed at the trimming forming slot 18.
  • the traverse mechanism can move the trimming mold Move to the lower side of the trimming top mold, and the vertical lifting mechanism drives the trimming top die to press down, which can trim the edge of the product to be trimmed in the trimming forming channel and lift the finished trimmed product from the trimming forming channel.
  • the ejection of the product is completed at the discharging structure.
  • the gas-liquid boosting cylinder 14 can drive the trimming top mold to rise and fall in the vertical direction, and when the trimming top mold moves, the drive shaft guide structure can limit the trimming top mold, so that the trimming top mold can return to the shape of a circle.
  • the trimming mechanism passes through the upper plate.
  • the guide seat can limit the driver of the gas-liquid boosting cylinder to prevent the trimming ejector from deflecting during operation.
  • the trimming ejector is set corresponding to the trimming forming slot.
  • the piece can push out the main body of the product in the trimming groove, and can remove the flash on the product through the shearing surface between the trimming groove and the trimming mold;
  • Setting up four trimming forming slots can stamp and form four products at one time, which can improve the production efficiency of the product.
  • the four trimming forming slots are distributed in a rectangular array to prevent the flash edges of the products from interacting with each other.
  • the trimming ejection part 19 The length is greater than the depth of the trimming forming channel 18 to ensure that the product can be ejected from the trimming forming channel;
  • the anti-chip cover 22 can prevent the flash cut from the product from splashing and causing injury to the operator. Or affect environmental sanitation, the secondary guide assembly 204 can further limit the position of the trimming top mold to prevent the traveling position of the trimming top mold from deflecting due to the recoil force when it is pressed down.
  • the through slot cooperates with the guide rod to limit the position of the trimming top mold; the two through holes on the trimming mechanism seat each correspond to two trimming forming through slots, and the product ejected from the trimming forming through slot can be ejected from the through hole. It falls down and is uniformly guided to the product output mechanism or product collection device through the discharge hopper;
  • the traversing drive assembly on the discharging hand slide base 26 can drive the traversing slide rail 8 to reciprocate in the horizontal direction, thereby driving the trimming mold to reciprocate between the red punching machine in the forming area and the lower side of the trimming top mold.
  • the traverse slider 11 can limit the traverse slide rail 8, the drive motor 6 can drive the drive gear to rotate, the drive gear rotation can drive the rack action, and the rack action can drive the traverse slide rail to reciprocate in the horizontal direction. ;
  • the frame vertical lifting mechanism 209 can drive the trimming mechanism base 1 to rise and fall in the vertical direction through the sliding table connecting plate 24.
  • the equipment can be suitable for red punching machines of different heights, and the support member 208 can be strengthened. It can increase the load-bearing capacity of the sliding platform connecting plate.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Punching Or Piercing (AREA)

Abstract

一种红冲在线切边机构，包括机架（200)，在机架上设有切边机构座（1），切边机构座上设有成型区（100），在成型区内设有切边型模（3），切边型模上设有用于零件切边定型的切边成型通槽（18），切边型模上方设有切边顶模（15），切边顶模与垂直升降机构（2）相连，切边型模下方设有出料结构（201），切边型模上连接有能够驱动切边型模移出成型区进行取料的横移机构（4）。红冲机在成型区的切边型模处冲压产品并能在切边成型通槽处定型出待切边产品，完成冲压后横移机构能将切边型模移动至切边顶模下侧，垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出，通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率。

Description

红冲在线切边机构 技术领域
本发明属于切边机技术领域，涉及一种红冲在线切边机构。
背景技术
“红冲”是一个新名词，在辞典里比较难找到它的名词的出处。因为红冲工艺是刚从近代精锻和热挤压基础上发展起来的一种先进的专业工艺。随着社会前进，科技的发展，机械工业对机械零部件提出了新的机械强度要求。提高机械强度，一般采用两种方法，一是改变零部件的材质，二是改变它的加工方法。红冲工艺就是通过改变加工方法来提高零部件的力学性能的有效方法之一，所以与其锻造工艺一样，有着强大的生命力和良好的发展前景。红冲工艺像精锻加工那样将金属坯料加热后放在模具内成形，但是红冲除大型红冲件外一般都是一次性成形，而精锻一般为几次压力成形。
通过红冲冲压形成的产品一般会形成飞边，现有技术中去除产品的飞边需要两个步骤，首先需要先将红冲冲压成型的产品从红冲机中取出，再人工送到切边机上进行切边，自动化程度较低，费时费力。
为了克服现有技术的不足，人们经过不断探索，提出了各种各样的解决方案，如中国专利公开了一种眼镜包装盒生产用具有防护结构的自动冲切除废设备[申请号：202021912454.3]，包括支撑座和冲切底座，所述支撑座顶部设置有传输带，所述冲切模座顶部中端设置有冲切件，且冲切模座顶部内侧开设有冲切槽，所述冲切底座安置于固定板顶部，且冲切底座外侧顶部设置有下红外光栅，所述冲切顶板底部边侧连接有上红外光栅，所述冲切 座底部中端连接有冲切刀，但也存在上述问题。
发明内容
本发明的目的是针对上述问题，提供一种红冲在线切边机构。
为达到上述目的，本发明采用了下列技术方案：
一种红冲在线切边机构，包括机架，在机架上设有切边机构座，所述的切边机构座上设有成型区，在成型区内设有切边型模，所述的切边型模上设有用于零件切边定型的切边成型通槽，所述的切边型模上方设有切边顶模，所述的切边顶模与垂直升降机构相连，所述的切边型模下方设有出料结构，所述的切边型模上连接有能够驱动切边型模移出成型区进行取料的横移机构。
在上述的红冲在线切边机构中，所述的垂直升降机构包括设置在机架上的气液增压缸，所述的气液增压缸驱动轴与切边顶模相连，所述的气液增压缸驱动轴与机架之间设有驱动轴导向结构。
在上述的红冲在线切边机构中，所述的驱动轴导向结构包括设置在气液增压缸与切边顶模之间的呈回形的切边机构上板，在切边机构上板上固定有导向座，所述的气液增压缸驱动轴穿设在导向座上与切边顶模相连。
在上述的红冲在线切边机构中，所述的切边型模上开设有至少一个用于零件切边定型的切边成型通槽，所述的切边顶模底部设有至少一个用于顶出零件的切边顶出件，所述的切边成型通槽与切边顶出件一一对应设置。
在上述的红冲在线切边机构中，所述的切边型模上开设有四个呈矩形阵列分布的切边成型通槽，所述的切边顶模底部设有四个呈矩形阵列分布用于顶出零件的切边顶出件。
四个切边顶出件和四个切边成型通槽的截面呈L型且切边顶出件的长度大于切边成型通槽的深度。
在上述的红冲在线切边机构中，所述的切边顶模外围套设有 固定在机架上的防屑罩，所述的防屑罩与切边顶模之间设有二次导向组件。
所述的二次导向组件包括设置在防屑罩上四个绕圆周方向上均匀分布的条形通槽，所述的切边顶模上设有四个平行于底面能够条形通槽配合的导向杆。
在上述的红冲在线切边机构中，所述的出料结构包括设置在切边机构座上的两个通孔，两个通孔通过加强杆分隔，在两个通孔下方设有固定在切边机构座上的出料斗。
在上述的红冲在线切边机构中，所述的横移机构包括与切边型模相连的横移滑轨，所述的横移滑轨与两块横移滑块相连，两块横移滑块固定在与切边机构座相连的出料手滑台座上，所述的横移滑块与横移滑轨之间设有横移驱动组件。
在上述的红冲在线切边机构中，所述的横移驱动组件包括固定在横移滑轨上的齿条，所述的齿条上设有驱动齿轮，所述的驱动齿轮与驱动电机相连。
在上述的红冲在线切边机构中，所述的出料手滑台座通过呈L形的滑台连接板与切边机构座相连，在滑台连接板上还设有加强支撑件，所述的滑台连接板与机架垂直升降机构相连。
与现有的技术相比，本发明的优点在于：
1、红冲机在成型区的切边型模处冲压产品并能在切边成型通槽处定型出待切边产品，完成冲压后横移机构能将切边型模移动至切边顶模下侧，垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出，通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率。
2、设置四个切边成型通槽能一次冲压成型四个产品，能提高产品的生产效率，四个切边成型通槽呈矩形阵列分布能防止产品 的飞边相互影响，切边顶出件的长度大于切边成型通槽的深度能确保产品能够从切边成型通槽内顶出。
3、防屑罩能防止从产品上切下的飞边飞溅导致操作者受伤或影响环境卫生，二次导向组件能够进一步地对切边顶模进行限位，防止切边顶模下压时受到反冲力后行进位置出现偏移。
4、机架垂直升降机构能通过滑台连接板驱动切边机构座沿竖直方向升降，通过调节切边机构座的高度能够使本设备适用于不同高度的红冲机，加强支撑件能够提高滑台连接板的承重。
本发明的其它优点、目标和特征将部分通过下面的说明体现，部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。
附图说明
图1是本发明的三维图；
图2是本发明另一个方向的三维图；
图3是切边机构上板的结构示意图；
图4是机架垂直升降机构的结构示意图。
图中，切边机构座1、垂直升降机构2、切边型模3、横移机构4、驱动电机6、横移滑轨8、驱动齿轮9、齿条10、横移滑块11、切边机构上板12、安装板13、气液增压缸14、切边顶模15、切边成型通槽18、切边顶出件19、通孔20、出料斗21、防屑罩22、滑台连接板24、出料手滑台座26、升降驱动器27、升降螺杆28、升降滑块29、限位滑块30、竖直滑轨31、成型区100、机架200、出料结构201、驱动轴导向结构202、导向座203、二次导向组件204、导向杆205、加强杆206、横移驱动组件207、加强支撑件208、机架垂直升降机构209、支撑杆210。
具体实施方式
如图1和图2所示，一种红冲在线切边机构，包括机架200，在机架200上设有切边机构座1，所述的切边机构座1上设有成型区100，在成型区100内设有切边型模3，所述的切边型模3上设有用于零件切边定型的切边成型通槽18，所述的切边型模3上方设有切边顶模15，所述的切边顶模15与垂直升降机构2相连，所述的切边型模3下方设有出料结构201，所述的切边型模3上连接有能够驱动切边型模3移出成型区100进行取料的横移机构4。
本实施例中，红冲机在成型区的切边型模处冲压产品并能在切边成型通槽18处定型出待切边产品，完成冲压后横移机构能将切边型模移动至切边顶模下侧，垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出，通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率。
具体地说，结合图1和图2所示，垂直升降机构2包括设置在机架200上的气液增压缸14，所述的气液增压缸14驱动轴与切边顶模15相连，所述的气液增压缸14驱动轴与机架200之间设有驱动轴导向结构202。气液增压缸14能够驱动切边顶模沿竖直方向升降，且在切边顶模动作时通过驱动轴导向结构能对切边顶模进行限位。
具体地说，驱动轴导向结构202包括设置在气液增压缸14与切边顶模15之间的呈回形的切边机构上板12，在切边机构上板12上固定有导向座203，所述的气液增压缸14驱动轴穿设在导向座203上与切边顶模15相连。切边顶模能从呈回形的切边机构上板中穿过，导向座能够对气液增压缸的驱动器进行限位从而防止切边顶模在动作时出现偏移。
具体地说，切边机构上板12顶部还固连有四个绕圆周方向上 均匀分布的四根支撑杆210，四根支撑杆210顶部固连有用于安装气液增压缸14的安装板13。
优选地，结合图1-图3所示，切边型模3上开设有至少一个用于零件切边定型的切边成型通槽18，所述的切边顶模15底部设有至少一个用于顶出零件的切边顶出件19，所述的切边成型通槽18与切边顶出件19一一对应设置。与切边成型通槽对应设置的切边顶出件能够将切边成型通槽内的产品主体顶出，并通过切边成型通槽和切边型模之间的剪切面能将产品上的飞边切除。
具体地说，切边型模3上开设有四个呈矩形阵列分布的切边成型通槽18，所述的切边顶模15底部设有四个呈矩形阵列分布用于顶出零件的切边顶出件19。四个切边顶出件19和四个切边成型通槽18的截面呈L型且切边顶出件19的长度大于切边成型通槽18的深度。
设置四个切边成型通槽能一次冲压成型四个产品，能提高产品的生产效率，四个切边成型通槽呈矩形阵列分布能防止产品的飞边相互影响，切边顶出件19的长度大于切边成型通槽18的深度能确保产品能够从切边成型通槽内顶出。
优选地，结合图1和图2所示，切边顶模15外围套设有固定在机架200上的防屑罩22，所述的防屑罩22与切边顶模15之间设有二次导向组件204。防屑罩22能防止从产品上切下的飞边飞溅导致操作者受伤或影响环境卫生，二次导向组件204能够进一步地对切边顶模进行限位，防止切边顶模下压时受到反冲力后行进位置出现偏移。
具体地说，所述的二次导向组件204包括设置在防屑罩22上四个绕圆周方向上均匀分布的条形通槽，所述的切边顶模15上设有四个平行于底面能够条形通槽配合的导向杆205。通过设置在防屑槽上的条形通槽配合导向杆能够对切边顶模进行限位。
具体地说，结合图1和图2所示，出料结构201包括设置在 切边机构座1上的两个通孔20，两个通孔20通过加强杆206分隔，在两个通孔20下方设有固定在切边机构座1上的出料斗21。切边机构座上的两个通孔各对应两个切边成型通槽，从切边成型通槽中顶出的产品能从通孔中落下，并通过出料斗统一向导引向产品输出机构或产品收集装置。
具体地说，结合图1、图2和图4所示，横移机构4包括与切边型模3相连的横移滑轨8，所述的横移滑轨8与两块横移滑块11相连，两块横移滑块11固定在与切边机构座1相连的出料手滑台座26上，所述的横移滑块11与横移滑轨8之间设有横移驱动组件207。
出料手滑台座26上的横移驱动组件能驱动横移滑轨8沿水平方向往复横移从而能够带动切边型模在成型区的红冲机和切边顶模下侧之间往复切换，横移滑块11能够对横移滑轨8进行限位。
具体地说，横移驱动组件207包括固定在横移滑轨8上的齿条10，所述的齿条10上设有驱动齿轮9，所述的驱动齿轮9与驱动电机6相连。驱动电机6能带动驱动齿轮转动，驱动齿轮转动能带动齿条动作，齿条动作能带动横移滑轨沿水平方向往复横移。
优选地，结合图4所示，出料手滑台座26通过呈L形的滑台连接板24与切边机构座1相连，在滑台连接板24上还设有加强支撑件208，所述的滑台连接板24与机架垂直升降机构209相连。机架垂直升降机构209能通过滑台连接板24驱动切边机构座1沿竖直方向升降，通过调节切边机构座的高度能够使本设备适用于不同高度的红冲机，加强支撑件208能够提高滑台连接板的承重。
具体地说，滑台连接板24上设置有至少两个加强支撑件208，且加强支撑件208的截面呈直角三角形。
具体地说，机架垂直升降机构209包括设置在出料手滑台座26上的升降驱动器27，所述的升降驱动器27的输出轴端部固连 有竖直设置的升降螺杆28，升降螺杆28上螺接有升降滑块29，所述的升降滑块29两侧通过限位滑块30和滑台连接板24相连，所述的出料手滑台座26上还设有两条与限位滑块30相连的竖直滑轨31。
升降驱动器27能驱动升降螺杆转动，升降螺杆转动能带动升降滑块沿竖直方向升降，升降滑块沿竖直方向升降能带动两块限位滑块沿竖直方向升降，限位滑块升降能带动滑台连接板24沿竖直方向升降，竖直滑轨能够对限位滑块进行限位，以防止滑台连接板24在运动时出现偏移。
本发明的工作原理是：红冲机在成型区的切边型模处冲压产品并能在切边成型通槽18处定型出待切边产品，完成冲压后横移机构能将切边型模移动至切边顶模下侧，垂直升降机构驱动切边顶模下压能够将切边成型通槽内的待切边产品切边并将完成切边后的产品从切边成型通槽内顶出至出料结构处完成产品的顶出，通过设置横移机构能使切边机构和红冲机实现联动从而能够有效提高产品的生产效率；
气液增压缸14能够驱动切边顶模沿竖直方向升降，且在切边顶模动作时通过驱动轴导向结构能对切边顶模进行限位，切边顶模能从呈回形的切边机构上板中穿过，导向座能够对气液增压缸的驱动器进行限位从而防止切边顶模在动作时出现偏移，与切边成型通槽对应设置的切边顶出件能够将切边成型通槽内的产品主体顶出，并通过切边成型通槽和切边型模之间的剪切面能将产品上的飞边切除；
设置四个切边成型通槽能一次冲压成型四个产品，能提高产品的生产效率，四个切边成型通槽呈矩形阵列分布能防止产品的飞边相互影响，切边顶出件19的长度大于切边成型通槽18的深度能确保产品能够从切边成型通槽内顶出；
防屑罩22能防止从产品上切下的飞边飞溅导致操作者受伤 或影响环境卫生，二次导向组件204能够进一步地对切边顶模进行限位，防止切边顶模下压时受到反冲力后行进位置出现偏移，通过设置在防屑槽上的条形通槽配合导向杆能够对切边顶模进行限位；切边机构座上的两个通孔各对应两个切边成型通槽，从切边成型通槽中顶出的产品能从通孔中落下，并通过出料斗统一向导引向产品输出机构或产品收集装置；
出料手滑台座26上的横移驱动组件能驱动横移滑轨8沿水平方向往复横移从而能够带动切边型模在成型区的红冲机和切边顶模下侧之间往复切换，横移滑块11能够对横移滑轨8进行限位，驱动电机6能带动驱动齿轮转动，驱动齿轮转动能带动齿条动作，齿条动作能带动横移滑轨沿水平方向往复横移；
机架垂直升降机构209能通过滑台连接板24驱动切边机构座1沿竖直方向升降，通过调节切边机构座的高度能够使本设备适用于不同高度的红冲机，加强支撑件208能够提高滑台连接板的承重。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
尽管本文较多地使用了切边机构座1、垂直升降机构2、切边型模3、横移机构4、驱动电机6、横移滑轨8、驱动齿轮9、齿条10、横移滑块11、切边机构上板12、安装板13、气液增压缸14、切边顶模15、切边成型通槽18、切边顶出件19、通孔20、出料斗21、防屑罩22、滑台连接板24、出料手滑台座26、升降驱动器27、升降螺杆28、升降滑块29、限位滑块30、竖直滑轨31、成型区100、机架200、出料结构201、驱动轴导向结构202、导向座203、二次导向组件204、导向杆205、加强杆206、横移驱动组件207、加强支撑件208、机架垂直升降机构209、支撑杆 210等，使用这些术语仅仅是为了更方便地描述和解释本发明的本质；把它们解释成任何一种附加的限制都是与本发明精神相违背的。

Claims (10)

  1. 一种红冲在线切边机构，包括机架(200)，其特征在于，在机架(200)上设有切边机构座(1)，所述的切边机构座(1)上设有成型区(100)，在成型区(100)内设有切边型模(3)，所述的切边型模(3)上设有用于零件切边定型的切边成型通槽(18)，所述的切边型模(3)上方设有切边顶模(15)，所述的切边顶模(15)与垂直升降机构(2)相连，所述的切边型模(3)下方设有出料结构(201)，所述的切边型模(3)上连接有能够驱动切边型模(3)移出成型区(100)进行取料的横移机构(4)。
  2. 根据权利要求1所述的红冲在线切边机构，其特征在于，所述的垂直升降机构(2)包括设置在机架(200)上的气液增压缸(14)，所述的气液增压缸(14)驱动轴与切边顶模(15)相连，所述的气液增压缸(14)驱动轴与机架(200)之间设有驱动轴导向结构(202)。
  3. 根据权利要求2所述的红冲在线切边机构，其特征在于，所述的驱动轴导向结构(202)包括设置在气液增压缸(14)与切边顶模(15)之间的呈回形的切边机构上板(12)，在切边机构上板(12)上固定有导向座(203)，所述的气液增压缸(14)驱动轴穿设在导向座(203)上与切边顶模(15)相连。
  4. 根据权利要求1或2或3所述的红冲在线切边机构，其特征在于，所述的切边型模(3)上开设有至少一个用于零件切边定型的切边成型通槽(18)，所述的切边顶模(15)底部设有至少一个用于顶出零件的切边顶出件(19)，所述的切边成型通槽(18)与切边顶出件(19)一一对应设置。
  5. 根据权利要求4所述的红冲在线切边机构，其特征在于，所述的切边型模(3)上开设有四个呈矩形阵列分布的切边成型通槽(18)，所述的切边顶模(15)底部设有四个呈矩形阵列分布用于顶出零件的切边顶出件(19)。
    四个切边顶出件(19)和四个切边成型通槽(18)的截面呈 L型且切边顶出件(19)的长度大于切边成型通槽(18)的深度。
  6. 根据权利要求5所述的红冲在线切边机构，其特征在于，所述的切边顶模(15)外围套设有固定在机架(200)上的防屑罩(22)，所述的防屑罩(22)与切边顶模(15)之间设有二次导向组件(204)。
    所述的二次导向组件(204)包括设置在防屑罩(22)上四个绕圆周方向上均匀分布的条形通槽，所述的切边顶模(15)上设有四个平行于底面能够条形通槽配合的导向杆(205)。
  7. 根据权利要求6所述的红冲在线切边机构，其特征在于，所述的出料结构(201)包括设置在切边机构座(1)上的两个通孔(20)，两个通孔(20)通过加强杆(206)分隔，在两个通孔(20)下方设有固定在切边机构座(1)上的出料斗(21)。
  8. 根据权利要求1或2或3所述的红冲在线切边机构，其特征在于，所述的横移机构(4)包括与切边型模(3)相连的横移滑轨(8)，所述的横移滑轨(8)与两块横移滑块(11)相连，两块横移滑块(11)固定在与切边机构座(1)相连的出料手滑台座(26)上，所述的横移滑块(11)与横移滑轨(8)之间设有横移驱动组件(207)。
  9. 根据权利要求8所述的红冲在线切边机构，其特征在于，所述的横移驱动组件(207)包括固定在横移滑轨(8)上的齿条(10)，所述的齿条(10)上设有驱动齿轮(9)，所述的驱动齿轮(9)与驱动电机(6)相连。
  10. 根据权利要求8所述的红冲在线切边机构，其特征在于，所述的出料手滑台座(26)通过呈L形的滑台连接板(24)与切边机构座(1)相连，在滑台连接板(24)上还设有加强支撑件(208)，所述的滑台连接板(24)与机架垂直升降机构(209)相连。
PCT/CN2023/090802 2022-04-29 2023-04-26 红冲在线切边机构 WO2023208029A1 (zh)

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