WO2023202574A1 - 电控组件、空调外机及空调器 - Google Patents

电控组件、空调外机及空调器 Download PDF

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Publication number
WO2023202574A1
WO2023202574A1 PCT/CN2023/088971 CN2023088971W WO2023202574A1 WO 2023202574 A1 WO2023202574 A1 WO 2023202574A1 CN 2023088971 W CN2023088971 W CN 2023088971W WO 2023202574 A1 WO2023202574 A1 WO 2023202574A1
Authority
WO
WIPO (PCT)
Prior art keywords
mounting plate
electronic control
air conditioner
outdoor unit
flange
Prior art date
Application number
PCT/CN2023/088971
Other languages
English (en)
French (fr)
Inventor
易腾达
张伟龙
罗天运
Original Assignee
广东美的暖通设备有限公司
合肥美的暖通设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美的暖通设备有限公司, 合肥美的暖通设备有限公司 filed Critical 广东美的暖通设备有限公司
Priority to EP23791229.0A priority Critical patent/EP4357693A1/en
Publication of WO2023202574A1 publication Critical patent/WO2023202574A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20—Electric components for separate outdoor units
    • F24F1/22—Arrangement or mounting thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20—Electric components for separate outdoor units
    • F24F1/24—Cooling of electric components
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/56—Casing or covers of separate outdoor units, e.g. fan guards
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/89—Arrangement or mounting of control or safety devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2130/00—Control inputs relating to environmental factors not covered by group F24F2110/00
    • F24F2130/20—Sunlight

Definitions

  • the present disclosure relates to the technical field of air conditioning, and specifically relates to an electronic control component, an air conditioner outdoor unit and an air conditioner.
  • the interior of the casing of the host of electrical equipment such as air conditioners and heaters is equipped with electronic control components, which are used to control the startup and operation of the equipment.
  • the electronic control components can be set in the electric control box, and the electric control box as a whole is installed inside the host. Install, or arrange the electronic control components on the electronic control board and assemble them in the host machine.
  • the size or number of the corresponding electronic control boards will be increased.
  • the electronic control boards need to be installed and fixed on the host through multiple brackets.
  • the current assembly method of electronic control panels takes up a lot of space, making layout difficult.
  • the main purpose of the present disclosure is to provide an electronic control component, an air conditioner outdoor unit and an air conditioner, aiming to solve the technical problem that the assembly method of the electronic control panel in the air conditioner occupies a large space, resulting in difficult layout.
  • the present disclosure provides an electronic control assembly.
  • the electronic control assembly includes a mounting bracket and a plurality of electronic control circuit boards.
  • the installation bracket includes a first mounting plate, a second mounting plate and a support member.
  • the multiple electronic control circuits The boards are respectively arranged on the first installation plate and the second installation plate.
  • the first installation plate is connected to the second installation plate, and the first installation plate and the second installation plate have an included angle.
  • the support member is connected to the first installation plate and the second installation plate. between two mounting plates.
  • the beneficial effects of the present disclosure are: multiple electronic control circuit boards are fixed through the connected first and second installation boards, and the support members are used to strengthen the structure, thereby ensuring the reliability of the installation of the electronic control circuit boards.
  • the overall space occupied by the electronic control components is reduced.
  • the side of the first installation plate is butt-jointed with the side of the second installation plate, the first end of the support member is connected to the other side of the first installation plate, and the other side of the first installation plate is smaller than the first
  • the side of the installation plate is away from the second installation plate, the second end of the support is connected to the other side of the second installation plate, and the other side of the second installation plate is farther away from the first than the side of the second installation plate.
  • the surface of the first mounting plate is perpendicular to the surface of the second mounting plate, and the support member forms a triangular support structure with the first mounting plate and the second mounting plate. Such an arrangement can improve the overall structural strength of the mounting bracket.
  • one of the sides of the first mounting plate and the second mounting plate is provided with a slot
  • the other of the side of the first mounting plate and the second mounting plate is provided with a slot.
  • the buckle snaps into the card slot.
  • the plurality of buckles correspond to the plurality of buckles one by one, and are arranged at intervals along the extension direction of the sides of the first mounting plate and the second mounting plate respectively.
  • the support member may include a support section and two connecting sections.
  • the two connecting sections are respectively connected to both ends of the supporting section.
  • the sides of the first mounting plate and the second mounting plate are both provided with flanges.
  • the two connecting sections are respectively Connected to the flanges of the first mounting plate and the second mounting plate.
  • the connecting section has a plug-in part
  • the flange can be provided with a plug-in hole
  • the plug-in section can pass through the plug-in hole and be folded away from the inner wall of the plug-in hole.
  • the connecting section has a first bending part extending in a horizontal direction
  • the side of the flange has a second bending part extending in a horizontal direction.
  • the first bending part may be located above the second bending part and connected with the second bending part.
  • the bent portions are in contact.
  • the flange plays a load-bearing role on the support member.
  • the plurality of electrical control circuit boards may include a first electrical control board, a second electrical control board, a third electrical control board and a radiator
  • the first electrical control board may be located on a side of the first mounting plate facing the second mounting plate.
  • the radiator may be located on a side of the first mounting plate away from the second mounting plate
  • the second electronic control board and the third electronic control board may be located on opposite sides of the second mounting plate.
  • the present disclosure also provides an air conditioner outdoor unit.
  • the air conditioner outdoor unit includes a casing, a middle partition, a fan assembly, a compressor assembly and an electronic control assembly in the above technical solution.
  • the middle partition can be disposed inside the casing.
  • the interior of the casing is divided into a first accommodation cavity and a second accommodation cavity.
  • the fan assembly is arranged in the first accommodation cavity
  • the compressor assembly is arranged in the second accommodation cavity
  • the electronic control assembly can be installed on the middle partition facing the third accommodation cavity.
  • the electronic control assembly may include a first mounting plate and a second mounting plate that are connected to each other.
  • the top of the middle partition plate is provided with a notch, and the notch extends along the height direction of the middle partition plate.
  • the first mounting plate is plugged into the middle partition plate from top to bottom. In the gap, the second mounting plate extends in a direction away from the middle partition plate.
  • the opposite sides of the gap can be provided with first flanges, the first flanges extend along the edge of the gap, and the side of the first mounting plate facing the middle partition plate has a protrusion, and the shape of the protrusion is the same as the shape of the gap. match, and the side edges of the protruding portion are in contact with the first flange.
  • the electronic control assembly may include a heat sink, the heat sink is disposed on the protruding portion, and the heat sink at least partially extends into the first accommodation cavity.
  • the top side of the middle partition plate may be provided with a second flange, and the top side of the first mounting plate may be provided with a hooking portion, and the hooking portion is in contact with the second flange.
  • the middle partition plate can support the first installation plate.
  • the bottom of the notch may be provided with a third flange
  • the bottom of the first mounting plate may be provided with a limiting portion, the limiting portion being in contact with the third flanging.
  • the present disclosure also provides an air conditioner, which includes an air conditioner internal unit and an air conditioner outdoor unit in the above technical solution.
  • the air conditioner internal unit is connected to the air conditioner outdoor unit.
  • Figure 1 is a schematic structural diagram of an electronic control component provided by an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of the electronic control assembly provided by the embodiment of the present application from another perspective;
  • Figure 3 is a schematic structural diagram of position A in Figure 1;
  • Figure 4 is a schematic structural diagram of position B in Figure 2;
  • Figure 5 is a schematic diagram of the internal structure of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 6 is a schematic structural diagram of the interior of the air conditioner outdoor unit provided by the embodiment of the present application from another perspective;
  • Figure 7 is a schematic assembly diagram of the central electronic control component and the central partition of the air conditioner outdoor unit provided by the embodiment of the present application;
  • Figure 8 is a schematic structural diagram of position C in Figure 7;
  • Figure 9 is a schematic assembly diagram of the intermediate reactance components of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 10 is a schematic assembly diagram of the middle reactance component and the middle partition of the air conditioner outdoor unit provided by the embodiment of the present application;
  • Figure 11 is an exploded view of the intermediate reactance components of the air conditioner outdoor unit provided by the embodiment of the present application during assembly;
  • Figure 12 is a partial view of position D in Figure 11;
  • Figure 13 is a partial view of position E in Figure 11.
  • electronic control components are installed inside the casing of the host of electrical equipment such as air conditioners and heaters for controlling the startup and operation of the equipment.
  • the electronic control components can be installed in the electric control box, and the electric control box is used as a The entire system is installed inside the host, or the electronic control components are arranged on the electronic control board and assembled inside the host.
  • the electric control box occupies a large space, so many small-sized hosts will assemble the electric control board directly into the casing of the host. In the face of circuit layouts with more complex power structures and more electronic control components, the corresponding size will increase.
  • the electric control board needs to be installed and fixed on the host through multiple brackets.
  • the circuit mechanism of the three-phase circuit is more complex and requires fixed electric circuits. More control panels.
  • the current assembly method of electric control boards takes up a lot of space. Setting up multiple electric control boards individually will occupy the layout space of the fans and compressor pipelines in the host, resulting in low space utilization and difficulty in overall layout.
  • FIG. 1 is a schematic structural diagram of an electronic control component provided by an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of an electronic control component provided by an embodiment of the present application from another perspective.
  • this embodiment provides an electronic control assembly 100.
  • the electronic control assembly 100 includes a mounting bracket 110 and a plurality of electronic control circuit boards 120.
  • the electronic control assembly 100 can be used in an air conditioner outdoor unit.
  • the mounting bracket 110 can be connected to the outdoor unit of the air conditioner.
  • a plurality of electronic control circuit boards 120 can be installed on the installation bracket 110. Circuit components can be arranged on the electronic control circuit board 120 to control the outdoor unit of the air conditioner. machine operation.
  • the mounting bracket 110 includes a first mounting plate 111, a second mounting plate 112 and a support member 113.
  • a plurality of electronic control circuit boards 120 are respectively installed on the first mounting plate 111 and the second mounting plate 112.
  • the first mounting plate 111 and the second mounting plate 112 are connected to each other, and there may be an included angle between the first mounting plate 111 and the second mounting plate 112.
  • the support member 113 is connected between the first mounting plate 111 and the second mounting plate 112 to align the The connection between the first mounting plate 111 and the second mounting plate 112 plays a supporting and stabilizing role.
  • multiple electronic control circuit boards 120 are fixed through the connected first mounting plate 111 and the second mounting plate 112, and the support member 113 is used to strengthen the structure, thereby ensuring that the electronic control circuit The reliability of the installation of the board 120.
  • the first mounting plate 111 can be made of materials including but not limited to metals such as iron, aluminum or their alloys, or plastics.
  • the first mounting plate 111 can be formed by plate processing or injection molding.
  • the second mounting plate 112 and the support member 113 can be made of similar materials or molding methods as the first mounting plate 111 , which is not specifically limited in the embodiment of the present application.
  • the side of the first mounting plate 111 is butt-jointed with the side of the second mounting plate 112 , and the first end of the support member 113 can be connected to the other side of the first mounting plate 111 .
  • the first mounting plate The other side of 111 is further away from the second mounting plate 112 than the side of the first mounting plate 111.
  • the second end of the support member 113 can be connected to the other side of the second mounting plate 112.
  • the second mounting plate 112 The other side is further away from the first mounting plate 111 than the side of the second mounting plate 112, thereby improving the reliability of the support structure.
  • first mounting plate 111 and the second mounting plate 111 may be the same or similar, or when there is a difference in size between the first mounting plate 111 and the second mounting plate 112, the first mounting plate 111 and the second mounting plate 112 may have different sizes.
  • the top sides of the panels 112 may be approximately aligned.
  • the panels of the two have different orientations to utilize the gaps at different positions in the internal space of the air conditioner outdoor unit, and the support member 113 is in contact with the third
  • the position of the support member 113 can be set on the top of the first installation plate 111 and the second installation plate 112, thereby connecting the first installation plate 111 and the second installation plate 112.
  • the main space is freed to facilitate the arrangement of other components.
  • the surface of the first mounting plate 111 and the surface of the second mounting plate 112 may be perpendicular to each other, that is, the first mounting plate 111 and the second mounting plate 112 form a cantilever structure with each other, and the two sides of the support member 113 are The two ends are respectively connected to the two ends of the first mounting plate 111 and the second mounting plate 112 that are away from each other, and can form a triangular support structure together with the first mounting plate 111 and the second mounting plate 112, thereby improving the overall structural strength of the mounting bracket 110. .
  • the angle between the first mounting plate 111 and the second mounting plate 112 can be adapted to the layout scenario in the outdoor unit of the air conditioner, and can have different angles according to different application scenarios.
  • it can be The angle includes 30°, 60°, 90°, etc., which are not specifically limited in the embodiments of this application.
  • first mounting plate 111 and the second mounting plate 112 can be formed by sheet metal bending, or they can be formed independently and assembled through welding connection or detachable connection. The following is detachable assembly. Taking the connection as an example, the specific connection method between the first mounting plate 111 and the second mounting plate 112 will be described.
  • Figure 3 is a schematic structural diagram of position A in Figure 1. Please continue to refer to Figures 1 to 3.
  • one of the sides of the first mounting plate 111 and the second mounting plate 112 One is provided with a slot 1111, and the other side of the first mounting plate 111 and the second mounting plate 112 is provided with a buckle 1121, and the buckle 1121 is engaged in the slot 1111, so that it can The convenience of assembling the first mounting plate 111 and the second mounting plate 112 is improved.
  • first mounting plate 111 may be provided with a slot 1111 and the second mounting plate 112 may be provided with a buckle 1121, or the first mounting plate 111 may be provided with a buckle 1121 and the second mounting plate 112 may be provided with a buckle 1121.
  • a card slot 1111 is provided on the top, or a first mounting plate 111 and a second mounting plate 112 are provided with a card slot 1111 and a buckle 1121, and only the card slot 1111 and the buckle 1121 correspond to each other.
  • the first mounting plate 111 when the first mounting plate 111 is provided with a slot 1111 and the second mounting plate 112 is provided with a buckle 1121, the first mounting plate 111 can act as a suspension support for the second mounting plate 112, and for convenience The buckle 1121 is inserted into the buckle 1111.
  • the length of the buckle 1111 may be greater than the length of the buckle 1121.
  • the first mounting plate 111 and the second mounting plate 112 in order to prevent the first mounting plate 111 and the second mounting plate 112 from shaking relative to each other, the first mounting plate 111 and the second mounting plate
  • the sides of 112 can be respectively provided with butt-jointed flanges, and mounting holes can be provided on the two flanges. Threaded connectors can pass through the mounting holes on the flanges of the first mounting plate 111 and the second mounting plate 112. The first mounting plate 111 and the second mounting plate 112 can be reliably fixed.
  • the plurality of buckles 1121 correspond to the plurality of buckles 1111 one-to-one and are located along the sides of the first mounting plate 111 and the second mounting plate 112 respectively.
  • the extending directions of the sides are arranged at intervals, thereby ensuring that the first mounting plate 111 and the second mounting docking side can maintain an effective and reliable connection at each position.
  • the number of buckles 1121 and slots 1111 may be two, three or more.
  • the first mounting plate 111 and the second mounting plate 112 may be connected and fixed, and then the first mounting plate 111 and the second mounting plate 112 may be connected and fixed. Either one of the first installation plate 111 and the second installation plate 112 is installed with the inner wall or internal structural member of the air conditioner outdoor unit.
  • Figure 4 is a schematic structural diagram of position B in Figure 2.
  • the support member 113 may include a support section 1131 and two connecting sections 1132. Two The connecting sections 1132 are respectively connected to both ends of the supporting section 1131. The sides of the first mounting plate 111 and the second mounting plate 112 are both provided with flanges 114. The two connecting sections 1132 are respectively connected to the first mounting plate 111 and the second mounting plate. The flanges 114 of the plate 112 are connected, thereby facilitating the assembly of the support 113 with the first and second mounting plates 111 and 112 .
  • the two connecting sections 1132 can be connected to the first mounting plate 111 and the second mounting plate 112 in a similar manner. One of them will be described below as an example.
  • the connecting section 1132 has a plug-in portion 1133, and the flange 114 can be provided with a plug hole 1141.
  • the plug-in section 1133 can pass through the plug hole 1141 and be folded away from the inner wall of the plug hole 1141, so that it can When the support member 113 is connected with the first mounting plate 111 or the second mounting plate 112 During assembly, the support member 113 is positioned.
  • the socket 1141 can be connected to the opposite sides of the flange 114, and the plug portion 1133 can pass from one side of the socket 1141 to the other side.
  • the plug portion 1133 can be inserted into the socket from top to bottom. 1141, and the connecting end can be set up on the flange 114.
  • the size of the jack 1141 may be larger than the size of the plug portion 1133 .
  • the connecting section 1132 may have a first bending part 1134 extending in the horizontal direction
  • the side of the flange 114 may have a second bending part 1142 extending in the horizontal direction.
  • the first bending part 1134 may be located on the second bending part 1134 .
  • the flange 114 is above the second bending portion 1142 and contacts the second bending portion 1142 , so that the flange 114 plays a bearing role on the support member 113 .
  • Opposite mounting holes may be respectively opened in the first bending part 1134 and the second bending part 1142, and the second bending part 1134 and the second bending part 1142 may be connected by using threaded connectors to pass through the mounting holes.
  • the first bending portion 1134 and the second bending portion 1142 are fixed to fix the support member 113 to the first mounting plate 111 and the second mounting plate 112 .
  • first mounting plate 111 and the second mounting plate 112 can be connected first, and then the plug portion 1133 is inserted into the jack 1141 to complete the installation of the support member 113 between the first mounting plate 111 and the second mounting plate 112 .
  • the plurality of electrical control circuit boards 120 may include a first electrical control board 121, a second electrical control board 122, and a third electrical control board 123.
  • the electrical control assembly 100 may further include a heat sink 124.
  • the control board 121 may be located on the side of the first mounting plate 111 facing the second mounting plate 112.
  • the radiator 124 may be located on the side of the first mounting plate 111 away from the second mounting plate 112.
  • the second electrical control board 122 and the third electrical The control panels 123 can be respectively located on opposite sides of the second installation board 112, which can fully utilize the assembly space on the first installation board 111 and the second installation board 112.
  • the radiator 124 can dissipate heat for the plurality of electronic control circuit boards 120 when the electronic control assembly 100 is working, and the first electronic control board 121 and the radiator 124 are arranged opposite to the first mounting plate 111. On both sides, the radiator 124 has a better heat dissipation effect on the first electric control board 121 . Therefore, electronic components with high calorific value can be installed on the first electric control board 121 .
  • the electronic components on the electronic control circuit board 120 can include capacitors, resistors, processors, memory and other components, fuses, filters, etc. Different electronic components can be connected according to the design of the circuit. Cables are used for connection.
  • the embodiment of the present application does not limit the specific circuit layout and functions on the electronic control circuit board 120 .
  • Figure 5 is a schematic diagram of the internal structure of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 6 is a schematic diagram of the internal structure of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 7 is a schematic diagram of the internal structure of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 8 is a schematic structural diagram of position C in Figure 7.
  • the embodiment of the present application also provides an air conditioner outdoor unit.
  • the air conditioner outdoor unit includes a casing 200, a middle partition 300, a fan assembly 400, a compressor assembly 500 and the electronic control assembly in the above technical solution.
  • the middle partition 300 can be disposed inside the casing 200 and divides the interior of the casing 200 into a first accommodating cavity 210 and a second accommodating cavity 220.
  • the fan assembly 400 is disposed in the first accommodating cavity 210.
  • the compressor The component 500 is disposed in the second accommodating cavity 220, and the electronic control component 100 can be installed on the side of the middle partition 300 facing the second accommodating cavity 220, thereby fully utilizing the space inside the housing 200 and improving space utilization.
  • the rotation space of the fan of the blower assembly 400 in the first accommodation chamber 210 is relatively large.
  • the pipes of the compressor assembly 500 are mainly arranged in the second accommodation chamber 220 and the usable gap space is larger.
  • the compressor may be arranged below the second accommodation cavity 220, and the electronic control assembly 100 may be arranged above the second accommodation cavity 220.
  • Other electronic control components may also be provided in the outdoor unit of the air conditioner.
  • the electrical control assembly may include a reactance component, which includes a three-phase reactor 600 and a bracket 700 .
  • the three-phase reactor 600 is disposed on the first installation plate 111 or the second installation plate 112 through the bracket 700 .
  • the three-phase reactor 600 may also be a three-phase reactor 600 , and the three-phase reactor 600 may be separately provided through the bracket 700 at the upper end of the middle partition 300 facing the first accommodation cavity 210 .
  • the electrical control assembly 100 may include a mounting bracket 110 and an electrical control circuit board 120 disposed on the mounting bracket 110.
  • the electrical control circuit board 120 may control the operation of the fan assembly 400 and the compressor assembly 500.
  • the mounting bracket 110 It includes a first mounting plate 111 and a second mounting plate 112 that are connected to each other.
  • the top of the middle partition 300 can be provided with a notch 301.
  • the notch 301 extends along the height direction of the middle partition 300.
  • the first mounting plate 111 is inserted from top to bottom.
  • the second mounting plate 112 extends in a direction away from the middle partition 300, which can improve the guidance for the installation of the first mounting plate 111, thereby improving the connection between the electronic control component 100 and the middle partition. Ease of assembly of the partition 300.
  • first mounting plate 111 and the middle partition 300 face the second accommodation cavity 220
  • One side of the panel corresponds to the second mounting plate 112 and one inner wall of the second accommodation cavity 220.
  • the support 113 can be located on the top of the second accommodation cavity 220 and connect the first installation plate 111 and the second installation plate. 112, so that the entire electronic control assembly 100 can avoid the pipeline of the compressor assembly 500 in the second accommodation chamber 220.
  • first flanges 310 can be provided on opposite sides of the gap 301, and the first flanges 310 can extend along the edge of the gap 301, so that in the gap 301 301 defines a downward moving track.
  • the first mounting plate 111 has a protruding portion 1112 on the side facing the middle partition 300.
  • the shape of the protruding portion 1112 matches the shape of the notch 301, and the protruding portion 1112
  • the side edge of the first flange 310 is in contact with the first flange 310.
  • the protruding portion 1112 can move along the first flange 310, so that the left and right sides of the first mounting plate 111 can be adjusted.
  • the position is limited to prevent the first mounting plate 111 from shaking significantly relative to the notch 301 .
  • the radiator 124 of the electronic control assembly 100 can be disposed on the protruding portion 1112, and the radiator 124 at least partially extends into the first accommodation cavity 210, so that it can pass through the fan assembly 400 in the first accommodation cavity 210. Accelerate the heat dissipation speed of the radiator 124 and improve the heat dissipation effect.
  • the protruding portion 1112 can be square, and each corner of the protruding portion 1112 can be chamfered to facilitate processing and shaping.
  • the protruding portion 1112 can also adopt a shape including but not limited to a circle, an ellipse, or a round shape. Other regular polygons are not specifically limited in the embodiments of this application.
  • the first mounting plate 111 After the first mounting plate 111 is inserted into the notch 301, the first mounting plate 111 needs to be supported and fixed through the structure on the middle partition 300.
  • the top side of the middle partition 300 may be provided with a second
  • the flange 320 and the top side of the first mounting plate 111 may be provided with a hooking portion 1113, and the hooking portion 1113 is in contact with the second flange 320. With this arrangement, the middle partition 300 can support the first mounting plate 111 .
  • first flange 310 and the hooking portion 1113 can be provided with opposite mounting holes. After the first mounting plate 111 is inserted into the notch 301 and the hooking portion 1113 is in contact with the first flange 310, the first flange 310 and the hooking portion 1113 can be connected through threads. The connecting piece passes through the hooking portion 1113 and the first flange 310 in sequence, thereby firmly connecting the first mounting plate 111 to the middle partition 300 .
  • the hooking portion 1113 may include a first extension and a second extension.
  • the first extension may extend toward the first receiving cavity 210
  • the second extension may be connected to the end of the first extension and downward. Extend, when the hooking portion 1113 cooperates with the first flange 310, the first extension section It can contact the upper surface of the first flange 310 , and the second extension section can block the side of the first flange 310 , thereby preventing the first mounting plate 111 from protruding from the notch 301 .
  • the bottom of the notch 301 may be provided with a third flange 330, and the bottom of the first mounting plate 111 may be provided with a limiting portion 1114.
  • the limiting portion 1114 abuts the third flange 330, so that the first mounting plate 111 can be The bottom of the mounting plate 111 is supported and fixed.
  • the third flange 330 can extend toward the direction of the first receiving cavity 210 , and the lower end of the limiting portion 1114 can be bent at a certain angle relative to the protruding portion 1112 in a direction away from the first mounting plate 111 , thereby ensuring The lower end of the limiting portion 1114 can be in contact with the upper surface of the third flange 330 .
  • the size of the notch 301 can be set according to the size of the first mounting plate 111, and the size of the first mounting plate 111 can be set according to the electronic control circuit board 120 that needs to be laid out. This application is an embodiment of this. No specific restrictions are made.
  • folding edges can also be provided on both sides of the middle partition 300 to facilitate installation and connection between the middle partition 300 and the inner wall of the housing 200 .
  • Figure 9 is a schematic assembly diagram of the middle reactance components of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 10 is a schematic assembly diagram of the middle reactance components and the middle partition of the air conditioner outdoor unit provided by the embodiment of the present application.
  • Figure 11 is an implementation of the present application. The example provides an exploded view of the intermediate reactance components of the outdoor unit of the air conditioner during assembly.
  • Figure 12 is a partial view of position D in Figure 11
  • Figure 13 is a partial view of position E in Figure 11.
  • the electronic control assembly 100 includes a reactance component.
  • the reactance component includes a three-phase reactor 600 and a bracket 700.
  • the three-phase reactor 600 is disposed on the middle partition 300 through the bracket 700 facing the third The upper end of one side of the accommodation cavity 210.
  • the fan assembly 400 includes a fan bracket and a fan.
  • the fan bracket is installed in the first accommodation cavity 210 and supports the fan.
  • the two ends of the bracket 700 are respectively disposed on the top plate 800 and the middle partition. 300 faces the upper end of one side of the first accommodation cavity 210 .
  • the top of the middle partition 300 is provided with a notch 301
  • the first mounting plate 111 in the electronic control assembly 100 is embedded in the notch 301
  • the top side of the middle partition 300 is provided with a second flange 320
  • a hooking portion 1113 is provided on the top side of the first mounting plate 111
  • the hooking portion 1113 is in contact with the second flange 320.
  • the bracket 700 has a first connecting portion 710 at one end close to the middle partition 300.
  • the first connecting portion 710 is connected to the hooking part 1113 and is provided on the second flange 320 through the hooking part 1113.
  • the end of the bracket 700 away from the middle partition 300 has a second connecting part 720, and the second connecting part 720 is connected to the top plate 800.
  • first connecting part 710, the hooking part 1113, and the second flange 320 are sequentially Overlapping, and each of the first connecting part 710, the hooking part 1113, and the second flange 320 is provided with a connecting hole 900, and a fastener penetrates the first connecting part 710, the hooking part 1113, and the second flange 320. Connection holes for each of the flanges 320.
  • the hooking portion 1113 has a first horizontal portion 1113a and a first stop portion 1113b bent from the first horizontal portion 1113a.
  • the first horizontal portion 1113a overlaps the upper surface of the second flange 320.
  • the inner side of a blocking portion 1113b blocks the side of the second flange 320;
  • the first connecting portion 710 has a second horizontal portion 711 and a second blocking portion 712 bent from the second horizontal portion 711.
  • the second horizontal portion 711 overlaps Connected to the upper surface of the first horizontal part 1113a, the second stopper 712 stops on the outer surface of the first stopper 1113b.
  • This embodiment adopts all the technical solutions of the electronic control components in all the above embodiments, and therefore has at least all the beneficial effects brought by the technical solutions in the above embodiments, which will not be described again one by one.
  • Embodiments of the present application also provide an air conditioner.
  • the air conditioner may include an air conditioner internal unit and an air conditioner external unit in the above technical solution.
  • the air conditioner external unit and the air conditioner internal unit are connected through a pipeline for the flow of heat exchange medium.
  • the air conditioner external unit The electronic control component in the above embodiment is provided in it.
  • the air conditioner can be a central air conditioner, the internal air conditioner unit is installed indoors, and the outdoor air conditioner unit is installed outdoors.
  • Multiple air-conditioning outdoor units can be equipped with electric control boxes to control different air-conditioning outdoor units respectively. Different air-conditioning outdoor units can communicate with each other and cooperate with each other to achieve multiple functions. Hosts work together.
  • the air conditioner of this embodiment adopts all the technical solutions of the electronic control components and the air conditioner outdoor unit in the previous embodiments, and therefore has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described again one by one.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, it is limited to “first”, A “second” feature may explicitly or implicitly include at least one such feature.
  • plurality means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
  • connection In this disclosure, unless otherwise explicitly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated into one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise specified restrictions. For those of ordinary skill in the art, the specific meanings of the above terms in this disclosure can be understood according to specific circumstances.
  • a first feature being “on” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features may be in indirect contact through an intermediary. touch.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
  • references to the terms “one embodiment,” “some embodiments,” “an example,” “specific examples,” or “some examples” or the like means that specific features are described in connection with the embodiment or example. , structures, materials, or features are included in at least one embodiment or example of the present disclosure. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.

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  • Other Air-Conditioning Systems (AREA)

Abstract

一种电控组件（100）、空调外机及空调器，涉及空调技术领域，用于解决空调中电控电路板（120）的装配方式占用空间大，导致布局困难的技术问题。所述电控组件（100）包括安装支架（110）和多个电控电路板（120），安装支架（110）包括第一安装板（111）、第二安装板（112）和支撑件（113），多个电控电路板（120）分别设置在第一安装板（111）和第二安装板（112）上，第一安装板（111）与第二安装板（112）连接，且第一安装板（111）与第二安装板（112）具有夹角，支撑件（113）连接于第一安装板（111）和第二安装板（112）之间。所述空调外机包括壳体（200）、中隔板（300）、风机组件（400）、压缩机组件（500）和电控组件（100）。所述空调器包括相互连接的空调内机和空调外机。该电控组件（100）用于控制空调外机的运行。

Description

电控组件、空调外机及空调器
本申请要求于2022年4月18日提交中国专利局、申请号为202220898036.6、申请名称为“电控组件、空调外机及空调器”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本公开涉及空调技术领域，具体涉及一种电控组件、空调外机及空调器。
背景技术
空调、暖风机等电器设备的主机的壳体内部均设置在电控部件，用于控制设备的启动和运行，电控部件可以设置在电控盒中，将电控盒作为整体在主机内部进行安装，或者将电控元件布置在电控板上在主机内进行装配。相关技术中，面对用电结构较为复杂的电路布局，电控元件较多，会增大相应的电控板尺寸或电控板数量，电控板需要通过多个支架在主机进行安装固定。然而，目前的电控板的装配方式占用空间大，导致布局困难。
申请内容
本公开的主要目的是提供一种电控组件、空调外机及空调器，旨在解决空调中电控板的装配方式占用空间大，导致布局困难的技术问题。
为实现上述目的，本公开提供一种电控组件，该电控组件包括安装支架和多个电控电路板，安装支架包括第一安装板、第二安装板和支撑件，多个电控电路板分别设置在第一安装板和第二安装板上，第一安装板与第二安装板连接，且第一安装板与第二安装板具有夹角，支撑件连接于第一安装板和第二安装板之间。
本公开的有益效果是：通过相连接的第一安装板和第二安装板对多个电控电路板进行固定，并利用支撑件进行强化结构，即保证了电控电路板安装的可靠性，有减小了电控组件整体的占用空间。
在上述技术方案的基础上，本公开还可以做如下改进。
进一步，第一安装板的侧边与第二安装板的侧边对接，支撑件的第一端与第一安装板的另一侧边连接，第一安装板的另一侧边相较第一安装板的侧边远离第二安装板，支撑件的第二端与第二安装板的另一侧边连接，第二安装板的另一侧边相较第二安装板的侧边远离第一安装板。如此设置，可以提高支撑结构的可靠性
进一步，第一安装板的板面与第二安装板的板面垂直，支撑件与第一安装板和第二安装板形成三角支撑结构。如此设置，可以提高安装支架整体的结构强度。
进一步，第一安装板的侧边和第二安装板的侧边中的其中一者上设有卡槽，第一安装板的侧边和第二安装板的侧边中的另一者设有卡扣，卡扣卡接于卡槽中。如此设置，可以提高第一安装板与第二安装板装配的便利性。
进一步，卡扣与卡槽均可以为多个，多个卡扣与多个卡槽一一对应，且分别沿第一安装板和第二安装板的侧边的延伸方向间隔排布。如此设置，可以保证第一安装板与第二安装对接侧边的各个位置均可以保持有效可靠的连接。
进一步，支撑件可以包括支撑段和两个连接段，两个连接段分别连接于支撑段的两端，第一安装板和第二安装板的侧边均设有翻边，两个连接段分别与第一安装板和第二安装板的翻边连接。如此设置，可以便于支撑件与第一安装板和第二安装板的装配。
进一步，连接段具有插接部，翻边上可以设有插孔，插接部可以穿过插孔并向远离插孔内壁的方向翻折。如此设置，可以在支撑件与第一安装板或第二安装板进行装配时，对支撑件进行定位。
进一步，连接段具有沿水平方向延伸的第一弯折部，翻边的侧边具有沿水平方向延伸的第二弯折部，第一弯折部可以位于第二弯折部上方并与第二弯折部抵接。从而使得翻边对支撑件起到承载作用。
进一步，多个电控电路板可以包括第一电控板、第二电控板、第三电控板和散热器，第一电控板可以位于第一安装板面向第二安装板的一侧，散热器可以位于第一安装板背离第二安装板的一侧，第二电控板和第三电控板可以分别位于第二安装板的相对两侧。如此设置，可以充分利用第一安装板和第二安装板上的装配空间。
本公开还提供了一种空调外机，该空调外机包括壳体、中隔板、风机组件、压缩机组件和上述技术方案中的电控组件，中隔板可以设置于壳体的内部，并将壳体的内部分隔为第一容纳腔和第二容纳腔，风机组件设置于第一容纳腔中，压缩机组件设置于第二容纳腔中，电控组件可以安装在中隔板面向第二容纳腔的一侧。如此设置，可以充分利用壳体内部的空间，提供空间利用率。
进一步，电控组件可以包括相互连接的第一安装板和第二安装板，中隔板的顶部设有缺口，缺口沿中隔板的高度方向延伸，第一安装板自上而下插接于缺口中，第二安装板向背离中隔板的方向延伸。如此设置，可以对第一安装板的安装提高导向，从而提高电控组件与中隔板装配的便利性。
进一步，缺口的相对两侧均可以设有第一折边，第一折边沿缺口的边缘延伸，第一安装板面向中隔板的一侧具有凸出部，凸出部的形状与缺口的形状相匹配，且凸出部的侧边与第一折边抵接。如此设置，可以对第一安装板的左右位置进行过限位，避免第一安装板相对于缺口产生大幅度晃动。
进一步，电控组件可以包括散热器，散热器设置在凸出部上，且散热器至少部分延伸至第一容纳腔中。如此设置，可以通过第一容纳腔中的风机组件加速散热器的散热速度，提高散热效果。
进一步，中隔板的顶部侧边可以设置有第二折边，第一安装板的顶部侧边可以设有挂接部，挂接部与第二折边抵接。如此设置，中隔板可以对第一安装板起到支撑作用。
进一步，缺口底部可以设有第三折边，第一安装板的底部可以设有限位部，限位部与第三折边抵接。如此设置，可以对第一安装板的底部进行支撑和固定。
本公开还提供了一种空调器，包括空调内机和上述技术方案中的空调外机，空调内机与空调外机相连接。
本公开提供的空调外机以及空调器的有益效果与上述电控组件的有益效果相同，在此不再赘述。
附图说明
图1为本申请实施例提供的电控组件的结构示意图；
图2为本申请实施例提供的电控组件另一视角的结构示意图；
图3为图1中A位置的结构示意图；
图4为图2中B位置的结构示意图；
图5为本申请实施例提供的空调外机的内部结构示意图；
图6为本申请实施例提供的空调外机的内部另一视角的结构示意图；
图7为本申请实施例提供的空调外机的中电控组件与中隔板的装配示意图；
图8为图7中C位置的结构示意图；
图9为本申请实施例提供的空调外机的中电抗部件的装配示意图；
图10为本申请实施例提供的空调外机的中电抗部件与中隔板的装配示意图；
图11为本申请实施例提供的空调外机的中电抗部件装配时的爆炸图；
图12为图11中D位置的局部视图；
图13为图11中E位置的局部视图。
具体实施方式
在相关技术中，空调、暖风机等电器设备的主机的壳体内部均设置在电控部件，用于控制设备的启动和运行，电控部件可以设置在电控盒中，将电控盒作为整体在主机内部进行安装，或者将电控元件布置在电控板上在主机内进行装配。电控盒的占用空间较大，因此许多小尺寸主机内部会将电控板直接装配在主机的壳体内，面对用电结构较为复杂的电路布局，电控元件较多，会增大相应的电控板尺寸或电控板数量，电控板需要通过多个支架在主机进行安装固定，例如，在三相电控(380V)布局中，三相电路的电路机构更加复杂，需要固定的电控板更多。然而，目前的电控板的装配方式占用空间大，单独设置多个电控板会挤占主机内风机以及压缩机管路的布置空间，导致空间利用率低，整体布局困难。
有鉴于此，本公开实施例的电控组件中，通过安装支架的结构设计，可以同时固定多个电控板，并且充分利用主机内的边缘空间，在保证固定的便利性和可靠性的同时，减小在主机内的占用空间，提高空间利用率，便于其他部件进行布置，提高布局的便利性。
下面将结合本公开实施例中的附图，对本公开实施例中的技术方案进 行清楚、完整地描述，显然，所描述的实施例仅仅是本公开的一部分实施例，而不是全部的实施例。基于本公开中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本公开保护的范围。
图1为本申请实施例提供的电控组件的结构示意图，图2为本申请实施例提供的电控组件另一视角的结构示意图。
如图1和图2所示，本实施例提供一种电控组件100，电控组件100包括安装支架110和多个电控电路板120，电控组件100可以应用于空调外机中，在电控组件100进行装配时，安装支架110可以与空调外机进行连接，多个电控电路板120可以安装在安装支架110上，电控电路板120上可以布置有电路元件，以控制空调外机的运行。
其中，安装支架110包括第一安装板111、第二安装板112以及支撑件113，多个电控电路板120分别安装设置在第一安装板111与第二安装板112上，第一安装板111与第二安装板112相互连接，且第一安装板111和第二安装板112之间可以具有夹角，支撑件113连接在第一安装板111和第二安装板112之间，以对第一安装板111和第二安装板112之间的连接起到支撑和稳定作用。
可以理解的是，本申请实施例通过相连接的第一安装板111和第二安装板112对多个电控电路板120进行固定，并利用支撑件113进行强化结构，即保证了电控电路板120安装的可靠性，同时，第一安装板111和第二安装板112之间具有夹角，在空调外机中布局部件时，可以避开空调外机中的其他部件，从而充分利用空调外机中的边缘间隙，减小了电控组件100整体的占用空间，提高了布局的便利性。
需要说明的是，第一安装板111可以采用的材质包括但不限于铁、铝等金属或其合金，或者塑料等，相应的，第一安装板111可以通过板件工艺成型或者注塑成型，第二安装板112以及支撑件113可以和第一安装板111采用类似的材质或者成型方式，本申请实施例对此不做具体限定。
在一些实施例中，第一安装板111的侧边与第二安装板112的侧边对接，支撑件113的第一端可以与第一安装板111的另一侧边连接，第一安装板111的另一侧边相较第一安装板111的侧边远离第二安装板112，支撑件113的第二端可以与第二安装板112的另一侧边连接，第二安装板112 的另一侧边相较第二安装板112的侧边远离第一安装板111，从而提高支撑结构的可靠性。
可以理解的是，第一安装板111和第二安装的尺寸可以相同或者相接近，或者当第一安装板111与第二安装板112的尺寸存在差异时，第一安装板111和第二安装板112的顶部侧边可以近似对齐。当第一安装板111与第二安装板112布置在空调外机中时，两者的板面具有不同的朝向，以利用空调外机内部空间的不同位置的间隙，而支撑件113在与第一安装板111和第二安装板112连接时，支撑件113的位置可以设置在第一安装板111和第二安装板112的顶部，从而将第一安装板111与第二安装板112之间主要的空间空出，以便于其他部件进行布置。
示例性的，第一安装板111的板面可以和第二安装板112的板面相互垂直，即第一安装板111与第二安装板112之间相互形成悬臂结构，而支撑件113的两端分别与第一安装板111和第二安装板112相互背离的两端连接，可以与第一安装板111和第二安装板112共同形成三角支撑结构，进而可以提高安装支架110整体的结构强度。
需要说明的是，第一安装板111与第二安装板112之间的夹角可以适应于空调外机中的布局场景，根据不同的应用场景可以具有不同的就角度，示例性的，可以采用的角度包括30°、60°、90°等，本申请实施例对此不做具体限定。
此外，第一安装板111和第二安装板112之间可以通过钣金折弯的方式成型，或者两个可以独立成型，并通过焊接连接或者可拆卸连接的方式进行装配，下面以可拆卸装配连接为例，对第一安装板111和第二安装板112之间的具体连接方式进行说明。
图3为图1中A位置的结构示意图，请继续参照图1至图3，在一种可能的实现方式中，第一安装板111的侧边和第二安装板112的侧边中的其中一者上设有卡槽1111，第一安装板111的侧边和第二安装板112的侧边中的另一者设有卡扣1121，卡扣1121卡接于卡槽1111中，从而可以提高第一安装板111与第二安装板112装配的便利性。
可以理解的是，可以是第一安装板111上设置卡槽1111，第二安装板112上设置卡扣1121，或者，可以是第一安装板111上设置卡扣1121，而第二安装板112上设置卡槽1111，亦或者，第一安装板111和第二安装板 112上均设置有卡槽1111与卡扣1121，只需卡槽1111与卡扣1121对应即可。
示例性的，第一安装板111上设置有卡槽1111，而第二安装板112上设置卡扣1121时，第一安装板111可以对第二安装板112起到悬挂支撑作用，而为了便于卡扣1121插入卡槽1111，卡槽1111的长度可以大于卡扣1121的长度，并且，为了避免第一安装板111与第二安装板112相对于晃动，第一安装板111与第二安装板112的侧边可以分别设置有对接的折边，两者的折边上可以设有安装孔，通过螺纹连接件穿过第一安装板111和第二安装板112的折边上的安装孔，可以将第一安装板111和第二安装板112进行可靠固定。
在一些实施例中，卡扣1121与卡槽1111均可以为多个，多个卡扣1121与多个卡槽1111一一对应，且分别沿第一安装板111和第二安装板112的侧边的延伸方向间隔排布，从而可以保证第一安装板111与第二安装对接侧边的各个位置均可以保持有效可靠的连接。
可以理解的是，卡扣1121和卡槽1111的数量可以为两个、三个或者更多个，在装配过程中，可以将第一安装板111与第二安装板112进行连接固定，再将第一安装板111与第二安装板112中的任一者与空调外机的内壁或者内部结构件进行安装。
下面对支撑件113与第一安装板111和第二安装板112的具体连接方式进行详细说明。
图4为图2中B位置的结构示意图，请继续参照图1、图2和图4，在一种可能的实现方式中，支撑件113可以包括支撑段1131和两个连接段1132，两个连接段1132分别连接于支撑段1131的两端，第一安装板111和第二安装板112的侧边均设有翻边114，两个连接段1132分别与第一安装板111和第二安装板112的翻边114连接，从而可以便于支撑件113与第一安装板111和第二安装板112的装配。
可以理解的是，两个连接段1132可以采用类似的方式与第一安装板111和第二安装板112进行连接，下面以其中一者为例进行说明。
在一些实施例中，连接段1132具有插接部1133，翻边114上可以设有插孔1141，插接部1133可以穿过插孔1141并向远离插孔1141内壁的方向翻折，从而可以在支撑件113与第一安装板111或第二安装板112进 行装配时，对支撑件113进行定位。
可以理解的是，插孔1141可以连通翻边114的相对两侧，插接部1133从插孔1141一侧穿至另一侧，在装配时，插接部1133可以自上而下插入插孔1141内，并且连接端可以搭设在翻边114上。为了便于插接，插孔1141的尺寸可以大于插接部1133的尺寸。
此外，连接段1132可以具有沿水平方向延伸的第一弯折部1134，翻边114的侧边具有沿水平方向延伸的第二弯折部1142，第一弯折部1134可以位于第二弯折部1142上方并与第二弯折部1142抵接，从而使得翻边114对支撑件113起到承载作用。在第一弯折部1134和第二弯折部1142上可以分别开设有相对的安装孔，利用螺纹连接件穿过第一弯折部1134和第二弯折部1142上的安装孔可以将第一弯折部1134和第二弯折部1142进行固定，从而将支撑件113与第一安装板111以及第二安装板112进行固定。
需要说明的是，在进行装配时，可以先将第一安装板111与第二安装板112进行连接，再将插接部1133插入插孔1141内，完成支撑件113在第一安装板111和第二安装板112之间的定位，其后将第一弯折部1134和第二弯折部1142进行连接。
在一些实施例中，多个电控电路板120可以包括第一电控板121、第二电控板122、第三电控板123，电控组件100还可以包括散热器124，第一电控板121可以位于第一安装板111面向第二安装板112的一侧，散热器124可以位于第一安装板111背离第二安装板112的一侧，第二电控板122和第三电控板123可以分别位于第二安装板112的相对两侧，可以充分利用第一安装板111和第二安装板112上的装配空间。
可以理解的是，散热器124可以在电控组件100工作时，对多个电控电路板120起到散热作用，而第一电控板121与散热器124设置在第一安装板111的相对两侧，散热器124对第一电控板121的散热效果较好，因此，可以将发热量较高的电子元器件安装在第一电控板121上。
需要说明的是，电控电路板120上的电子元器件可以包括电容、电阻器、处理器、储存器等元件、保险管、滤波器等，不同的电子元器件之间可以根据电路的设计通过电缆进行连接，本申请实施例对电控电路板120上的具体电路布置以及功能不做限定。
图5为本申请实施例提供的空调外机的内部结构示意图，图6为本申请实施例提供的空调外机的内部另一视角的结构示意图，图7为本申请实施例提供的空调外机的中电控组件与中隔板的装配示意图，图8为图7中C位置的结构示意图。
请参照图5至图8，本申请实施例还提供一种空调外机，空调外机包括壳体200、中隔板300、风机组件400、压缩机组件500和上述技术方案中的电控组件100，中隔板300可以设置于壳体200的内部，并将壳体200的内部分隔为第一容纳腔210和第二容纳腔220，风机组件400设置于第一容纳腔210中，压缩机组件500设置于第二容纳腔220中，电控组件100可以安装在中隔板300面向第二容纳腔220的一侧，从而可以充分利用壳体200内部的空间，提供空间利用率。
可以理解的是，第一容纳腔210中风机组件400的风扇的旋转空间较大，相对而言，第二容纳腔220中主要布置压缩机组件500的管路，可以利用的间隙空间更大。示例性的，第二容纳腔220的下方可以布置压缩机，而电控组件100可以布置正在第二容纳腔220的上方，空调外机中还可以设有其他电控部件。
电控组件可以包括电抗部件，电抗部件包括三相电抗器600和支架700，三相电抗器600通过支架700设置在第一安装板111或者第二安装板112上。
示例性的，在三相电控方案中，还可以有三相电抗器600，三相电抗器600可以通过支架700单独设置在中隔板300面向第一容纳腔210一侧的上端。
在一些实施例中，电控组件100可以包括安装支架110和设置在安装支架110上的电控电路板120，电控电路板120可以控制风机组件400和压缩机组件500的运行，安装支架110包括相互连接的第一安装板111和第二安装板112，中隔板300的顶部可以设有缺口301，缺口301沿中隔板300的高度方向延伸，第一安装板111自上而下插接于缺口301中，即沿图7中的X方向，第二安装板112向背离中隔板300的方向延伸，可以对第一安装板111的安装提高导向，从而提高电控组件100与中隔板300装配的便利性。
可以理解的是，第一安装板111与中隔板300面向第二容纳腔220的 一侧板面对应，而第二安装板112与第二容纳腔220的一侧内壁对应，支撑件113可以位于第二容纳腔220的顶部，并连接第一安装板111和第二安装板112，从而电控组件100整体可以避开第二容纳腔220中的压缩机组件500的管路。
下面对第一安装板111与中隔板300的对接方式进行详细说明。
请继续参照图5至图8，在一种可能的实现方式中，缺口301的相对两侧均可以设有第一折边310，第一折边310可以沿缺口301的边缘延伸，从而在缺口301内限定出一个自身而下的移动轨道，第一安装板111面向中隔板300的一侧具有凸出部1112，凸出部1112的形状与缺口301的形状相匹配，且凸出部1112的侧边与第一折边310抵接，在第一安装板111装配在中隔板300上时，凸出部1112可以沿第一折边310移动，从而可以对第一安装板111的左右位置进行过限位，避免第一安装板111相对于缺口301产生大幅度晃动。
可以理解的是，电控组件100的散热器124可以设置在凸出部1112上，且散热器124至少部分延伸至第一容纳腔210中，从而可以通过第一容纳腔210中的风机组件400加速散热器124的散热速度，提高散热效果。
示例性的，凸出部1112可以呈方形，且凸出部1112的各个边角可以进行倒角，以便于加工成型，凸出部1112还可以采用的形状包括但不限于圆形、椭圆形或者其他规则多边形，本申请实施例对此不做具体限定。
在第一安装板111插入缺口301后，需要通过中隔板300上的结构对第一安装板111进行支撑和固定，在一些实施例中，中隔板300的顶部侧边可以设置有第二折边320，第一安装板111的顶部侧边可以设有挂接部1113，挂接部1113与第二折边320抵接。如此设置，中隔板300可以对第一安装板111起到支撑作用。
此外，第一折边310和挂接部1113上可以设置有相对的安装孔，在第一安装板111插入缺口301后，且挂接部1113与第一折边310抵接时，可以通过螺纹连接件依次穿过挂接部1113和第一折边310，从而将第一安装板111与中隔板300固定连接。
示例性的，挂接部1113可以包括第一延伸和第二延伸段，第一延伸段可以向第一容纳腔210的方向延伸，第二延伸段可以连接正在第一延伸段的末端并向下方延伸，在挂接部1113与第一折边310配合时，第一延伸段 可以与第一折边310的上表面抵接，而第二延伸段可以挡设在第一折边310的侧方，从而避免第一安装板111从缺口301中脱出。
在一些实施例中，缺口301底部可以设有第三折边330，第一安装板111的底部可以设有限位部1114，限位部1114与第三折边330抵接，从而可以对第一安装板111的底部进行支撑和固定。
可以理解的是，第三折边330可以向第一容纳腔210的方向延伸，限位部1114的下端可以相对于凸出部1112向背离第一安装板111的方向弯曲一定的角度，从而保证限位部1114的下端可以与第三折边330的上表面抵接。
需要说明的是，缺口301的尺寸可以根据第一安装板111的尺寸进行设置，并且第一安装板111的尺寸可以根据其需要布局的电控电路板120进行设置，本申请是实施例对此不做具体限定。此外，中隔板300的两侧也可以设置有折边，从而便于中隔板300与壳体200的内壁进行安装连接。
图9为本申请实施例提供的空调外机的中电抗部件的装配示意图，图10为本申请实施例提供的空调外机的中电抗部件与中隔板的装配示意图，图11为本申请实施例提供的空调外机的中电抗部件装配时的爆炸图，图12为图11中D位置的局部视图，图13为图11中E位置的局部视图。
请参照图9至图13，在一些实施例中，电控组件100包括电抗部件，电抗部件包括三相电抗器600和支架700，三相电抗器600通过支架700设置在中隔板300面向第一容纳腔210一侧的上端。
在一些实施例中，风机组件400包括风机支架和风机，风机支架安装于第一容纳腔210且支撑风机，风机支架顶部具有一顶板800，支架700的两端分别设置在顶板800和中隔板300面向第一容纳腔210一侧的上端。
在一些实施例中，中隔板300的顶部设有缺口301，电控组件100中的第一安装板111嵌设在缺口301中，中隔板300的顶部侧边设置有第二折边320，第一安装板111的顶部侧边设有挂接部1113，挂接部1113与第二折边320抵接，支架700靠近中隔板300的一端具有第一连接部710，第一连接部710连接挂接部1113且通过挂接部1113设置于第二折边320，支架700远离中隔板300的一端具有第二连接部720，第二连接部720连接顶板800。
在一些实施例中，第一连接部710、挂接部1113、第二折边320依次 搭接，且第一连接部710、挂接部1113、第二折边320中的每一者均设置有连接孔900，一紧固件贯穿第一连接部710、挂接部1113、第二折边320中的每一者的连接孔。
在一些实施例中，挂接部1113具有第一水平部1113a和自第一水平部1113a折弯的第一挡部1113b，第一水平部1113a搭接于第二折边320的上表面，第一挡部1113b的内侧面止挡于第二折边320侧面；第一连接部710具有第二水平部711和自第二水平部711折弯的第二挡部712，第二水平部711搭接于第一水平部1113a上表面，第二挡部712止挡于第一挡部1113b的外侧面。
本实施例采用了上述所有实施例中电控组件的全部技术方案，因此至少具有上述实施例的技术方案所带来的所有有益效果，在此不再一一赘述。
本申请实施例还提供一种空调器，该空调器可以包括空调内机和上述技术方案中的空调外机，空调外机与空调内机羸弱通过供换热介质流动的管线连通，空调外机中设置有上述实施例中的电控组件。
其中，空调器可以为中央空调，空调内机设置于室内，空调外机设置于室外，空调室内机和空调室外机均可以为多个，多个空调室内机可以设置于同一个室内空间，或者可以设置于不同的室内空间中，多个空调室外机都可以配备有电控盒，以分别对不同的空调室外机进行控制，不同的空调室外机之间可以进行通讯，相互配合，以实现多主机联合工作。
本实施例空调器中采用了前述实施例中电控组件和空调外机的全部技术方案，因此至少具有上述实施例的技术方案所带来的所有有益效果，在此不再一一赘述。
在本公开的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本公开和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本公开的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、 “第二”的特征可以明示或者隐含地包括至少一个该特征。在本公开的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。
在本公开中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本公开中的具体含义。
在本公开中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触，或第一和第二特征通过中间媒介间接接触。而且，第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方，或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外，在不相互矛盾的情况下，本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本公开的实施例，可以理解的是，上述实施例是示例性的，不能理解为对本公开的限制，本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (21)

  1. 一种电控组件，其特征在于，包括安装支架和多个电控电路板，所述安装支架包括第一安装板、第二安装板和支撑件，多个所述电控电路板分别设置在所述第一安装板和所述第二安装板上；
    所述第一安装板与所述第二安装板相互连接，且所述第一安装板与所述第二安装板之间互成夹角，所述支撑件连接于所述第一安装板和所述第二安装板之间。
  2. 根据权利要求1所述的电控组件，其特征在于，所述第一安装板的侧边与所述第二安装板的侧边对接，所述支撑件的第一端与所述第一安装板的另一侧边连接，所述第一安装板的另一侧相较所述第一安装板的侧边远离所述第二安装板，所述支撑件的第二端与所述第二安装板的另一侧边连接，所述第二安装板的另一侧边相较所述第二安装板的侧边远离所述第一安装板。
  3. 根据权利要求2所述的电控组件，其特征在于，所述第一安装板的板面与所述第二安装板的板面相互垂直。
  4. 根据权利要求2所述的电控组件，其特征在于，所述第一安装板的侧边和所述第二安装板的侧边中的其中一者上设有卡槽，所述第一安装板的侧边和所述第二安装板的侧边中的另一者设有卡扣，所述卡扣卡接于所述卡槽中。
  5. 根据权利要求4所述的电控组件，其特征在于，所述卡扣与所述卡槽均为多个，多个所述卡扣与多个所述卡槽一一对应，且分别沿所述第一安装板和所述第二安装板的侧边的延伸方向间隔排布。
  6. 根据权利要求1-5任一项所述的电控组件，其特征在于，所述支撑件包括支撑段和两个连接段，两个所述连接段分别连接于所述支撑段的两端；
    所述第一安装板和所述第二安装板的侧边均设有翻边，两个所述连接段分别与所述第一安装板和所述第二安装板的所述翻边连接。
  7. 根据权利要求6所述的电控组件，其特征在于，所述连接段具有插接部，所述翻边上设有插孔，所述插接部穿过所述插孔并向远离所述插孔内壁的方向翻折。
  8. 根据权利要求6所述的电控组件，其特征在于，所述连接段的侧方具有第一弯折部，所述翻边的侧边具有相对于所述翻边折弯的第二弯折部，所述第一弯折部位于所述第二弯折部上方并与所述第二弯折部抵接。
  9. 根据权利要求1-5任一项所述的电控组件，其特征在于，多个所述电控电路板包括第一电控板、第二电控板、第三电控板，所述电控组件还包括散热器，所述第一电控板位于所述第一安装板面向所述第二安装板的一侧，所述散热器位于所述第一安装板背离所述第二安装板的一侧，所述第二电控板和所述第三电控板分别位于所述第二安装板的相对两侧。
  10. 根据权利要求1所述的电控组件，其特征在于，所述电控组件包括电抗部件，所述电抗部件包括三相电抗器和支架，所述三相电抗器通过所述支架设置在所述第一安装板或者所述第二安装板上。
  11. 一种空调外机，其特征在于，包括壳体、中隔板、风机组件、压缩机组件和权利要求1-10任一项所述的电控组件，所述中隔板设置于所述壳体的内部，并将所述壳体的内部分隔为第一容纳腔和第二容纳腔，所述风机组件设置于所述第一容纳腔中，所述压缩机组件设置于所述第二容纳腔中，所述电控组件安装在所述中隔板面向所述第二容纳腔的一侧。
  12. 根据权利要求11所述的空调外机，其特征在于，所述中隔板的顶部设有缺口，所述电控组件中的第一安装板自嵌设在所述缺口中，所述电控组件中的第二安装板向背离所述中隔板的方向延伸。
  13. 根据权利要求12所述的空调外机，其特征在于，所述缺口的相对两侧的侧缘均沿竖直方向延伸，且所述缺口的侧缘设有第一折边，所述第一安装板面向所述中隔板的一侧具有凸向所述第二容纳腔的凸出部，所述凸出部的形状与所述缺口的形状相匹配，且所述凸出部的侧边与所述第一折边抵接。
  14. 根据权利要求13所述的空调外机，其特征在于，所述电控组件包括散热器，所述散热器设置在所述凸出部上，且所述散热器至少部分延伸至所述第一容纳腔中。
  15. 根据权利要求12所述的空调外机，其特征在于，所述中隔板的顶部侧边设置有第二折边，所述第一安装板的顶部侧边设有挂接部，所述挂接部与所述第二折边抵接；和/或，
    所述缺口底部设有第三折边，所述第一安装板的底部设有限位部，所 述限位部与所述第三折边抵接。
  16. 根据权利要求11所述的空调外机，其特征在于，所述电控组件包括电抗部件，所述电抗部件包括三相电抗器和支架，所述三相电抗器通过所述支架设置在所述中隔板面向所述第一容纳腔一侧的上端。
  17. 根据权利要求16所述的空调外机，其特征在于，所述风机组件包括风机支架和风机，所述风机支架安装于所述第一容纳腔且支撑所述风机，所述风机支架顶部具有一顶板，所述支架的两端分别设置在所述顶板和所述中隔板面向第一容纳腔一侧的上端。
  18. 根据权利要求17所述的空调外机，其特征在于，所述中隔板的顶部设有缺口，所述电控组件中的第一安装板嵌设在所述缺口中，
    所述中隔板的顶部侧边设置有第二折边，所述第一安装板的顶部侧边设有挂接部，所述挂接部与所述第二折边抵接，
    所述支架靠近所述中隔板的一端具有第一连接部，所述第一连接部连接所述挂接部且通过所述挂接部设置于所述第二折边，所述支架远离所述中隔板的一端具有第二连接部，所述第二连接部连接所述顶板。
  19. 根据权利要求16所述的空调外机，其特征在于，所述第一连接部、所述挂接部、所述第二折边依次搭接，且所述第一连接部、所述挂接部、所述第二折边中的每一者均设置有连接孔，一紧固件贯穿所述第一连接部、所述挂接部、所述第二折边中的每一者的连接孔。
  20. 根据权利要求19所述的空调外机，其特征在于，所述挂接部具有第一水平部和自所述第一水平部折弯的第一挡部，所述第一水平部搭接于所述第二折边的上表面，所述第一挡部的内侧面止挡于所述第二折边侧面；所述第一连接部具有第二水平部和自所述第二水平部折弯的第二挡部，所述第二水平部搭接于所述第一水平部上表面，所述第二挡部止挡于所述第一挡部的外侧面。
  21. 一种空调器，其特征在于，包括空调内机和如权利要求11-20任一项所述的空调外机，所述空调内机与所述空调外机相连接。
PCT/CN2023/088971 2022-04-18 2023-04-18 电控组件、空调外机及空调器 WO2023202574A1 (zh)

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