WO2023201929A1 - 双色调光光源的喷胶方法 - Google Patents

双色调光光源的喷胶方法 Download PDF

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Publication number
WO2023201929A1
WO2023201929A1 PCT/CN2022/110634 CN2022110634W WO2023201929A1 WO 2023201929 A1 WO2023201929 A1 WO 2023201929A1 CN 2022110634 W CN2022110634 W CN 2022110634W WO 2023201929 A1 WO2023201929 A1 WO 2023201929A1
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WO
WIPO (PCT)
Prior art keywords
light
glue
emitting chip
diaphragm
emitting
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Application number
PCT/CN2022/110634
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English (en)
French (fr)
Inventor
杨帆
刘建强
李沙沙
陈永华
Original Assignee
深圳市同一方光电技术有限公司
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Publication of WO2023201929A1 publication Critical patent/WO2023201929A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67011—Apparatus for manufacture or treatment
    • H01L21/6715—Apparatus for applying a liquid, a resin, an ink or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/06—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50—Wavelength conversion elements
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008—Processes
    • H01L2933/0033—Processes relating to semiconductor body packages
    • H01L2933/0041—Processes relating to semiconductor body packages relating to wavelength conversion elements

Definitions

  • the patent of this invention relates to the technical field of light sources, specifically, to a glue spraying method for a two-tone light source.
  • the light source is a common light-emitting element in daily life. It includes a substrate and a light-emitting chip.
  • the substrate is provided with a dam.
  • the dam surrounds the substrate to form a light-emitting area.
  • the light-emitting chip is placed on the light-emitting area and emits light by energizing it.
  • the light-emitting chip usually can only emit cold light. In terms of the color of the light, if the light color is bluish, it is cold light, and if the light color is yellowish, it is warm light. Due to its functional characteristics and light-emitting principle, the light color of the light-emitting chip is relatively cold, which limits the use of light sources.
  • the light-emitting chip is generally covered with fluorescent glue, and the light emitted by the light-emitting chip is transmitted through the fluorescent glue to form light with a set color temperature.
  • fluorescent glue For a dual-color temperature light source, different luminescent chips need to be covered with different fluorescent glues to achieve a dual-color temperature luminous effect.
  • a light-emitting area is provided with a plurality of first light-emitting chips and a plurality of second light-emitting chips.
  • the plurality of first light-emitting chips are arranged in a row, and the plurality of second light-emitting chips are arranged in rows.
  • the first light-emitting chips and the second light-emitting chips are They are arranged at intervals, and in the actual dispensing process, diaphragms are used to assist the operation.
  • the diaphragm has a spraying area. There are a plurality of shielding strips arranged at intervals in the spraying area. There are hollow grooves between adjacent shielding strips. During the first dispensing process, the hollow grooves are aligned up and down with the first light-emitting chip. The shielding strip blocks the second light-emitting chip, and the first fluorescent glue covers the first light-emitting chip. During the second dispensing process, align the hollow groove and the second light-emitting chip up and down, and the shielding strip blocks the first light-emitting chip. and the first fluorescent glue, and the second fluorescent glue covers the second light-emitting chip.
  • the first fluorescent glue and the second fluorescent glue are easily mixed during the two glue spraying processes, resulting in poor light source effect.
  • the present invention provides a glue spraying method for a dual-tone light source, aiming to solve the problem in the prior art that the first fluorescent glue and the second fluorescent glue are easily mixed in the glue spraying method of the dual-tone light source.
  • the glue spraying method of the two-tone light source includes the following steps:
  • a dam is provided on the substrate.
  • the dam encloses a light-emitting area on the substrate.
  • the light-emitting area is provided with a plurality of first light-emitting chips arranged in a row and a plurality of first light-emitting chips arranged in a row.
  • a second light-emitting chip, the first light-emitting chip and the second light-emitting chip are arranged at intervals;
  • a diaphragm is provided, the diaphragm has a spraying area, and the spraying area has a plurality of spaced-apart shielding strips, adjacent There are hollow grooves between the blocking strips;
  • the spraying area and the light-emitting area are arranged in a vertical alignment.
  • the blocking strip blocks the first light-emitting chip.
  • the hollow groove is aligned vertically with the second light-emitting chip.
  • a transparent colloid is sprayed on the diaphragm from top to bottom, and the transparent colloid covers the second light-emitting chip through the hollow groove to form a colloid strip, and the diaphragm on the substrate is removed;
  • the spraying area and the light-emitting area are arranged in a vertical alignment.
  • the blocking strip blocks the first light-emitting chip.
  • the hollow groove is aligned vertically with the second light-emitting chip.
  • a second fluorescent glue is sprayed on the diaphragm from top to bottom, and the second fluorescent glue covers the second light-emitting chip.
  • step 2) during the process of spraying transparent colloid from top to bottom on the diaphragm, until the transparent colloid covers the entire upper surface of the diaphragm, the film on the substrate is then Remove the film.
  • step 3 during the process of spraying the first fluorescent glue on the entire light-emitting area, the spraying of the first fluorescent glue is stopped until the first fluorescent glue covers the entire light-emitting area.
  • step 4 during the process of spraying the second fluorescent glue on the diaphragm from top to bottom, until the second fluorescent glue covers the entire upper surface of the diaphragm, then The diaphragm on the base plate is removed.
  • an enclosure wall protrudes upward from the outer periphery of the shielding strip.
  • the enclosure wall is in a closed enclosure shape.
  • the enclosure wall and the shielding strip form an accommodation cavity with an upward opening.
  • the wall surrounds the outer periphery of the hollow groove.
  • the enclosing wall is made of elastic material, and has side walls facing the hollow groove.
  • the middle part of the side walls is bent and protruded toward the accommodating cavity, forming a protruding hole in the accommodating cavity.
  • the protruding portion is bent to form a recessed space facing the hollow groove.
  • the protruding portion has an upward portion arranged toward the top, and the upward portion is provided with a plurality of holes with openings arranged upward.
  • a hard rib is protruding from the middle of the protruding portion, and the rib extends in the length direction of the accommodation cavity.
  • the rib has an upper surface arranged upward, and the rib has an upper surface arranged upward.
  • the upper surface is provided with a plurality of upper grooves with openings arranged upward.
  • the ribs have a lower surface arranged downward, and an intersection between the lower surface of the ribs and the protruding portion forms an intersection, and the intersection position extends along the length direction of the ribs, and the intersection
  • the ribs are recessed upward to form lower groove strips, and the lower groove strips are arranged extending along the length direction of the ribs.
  • the shielding strip has an inner side wall facing the hollow groove, and along the top-down extension direction, the inner side wall of the shielding strip is arranged obliquely toward the hollow groove.
  • the glue spraying method of the dual-tone light source provided by the present invention first sprays a transparent colloid to form a colloid strip on the second light-emitting chip. During the process of spraying the first fluorescent glue, the first fluorescent glue Then there will be no contact with the second light-emitting chip. After tearing off the colloid strip, spray the second fluorescent glue on the second light-emitting chip through the diaphragm. The second fluorescent glue will not come into contact with the first light-emitting chip. In this way , which can avoid the mixing of the first fluorescent glue and the second fluorescent glue during the glue spraying process.
  • Figure 1 is a schematic flow chart of a glue spraying method for a two-tone light source provided by the present invention
  • Figure 2 is a schematic top view of the substrate provided by the present invention.
  • Figure 3 is a schematic top view of the diaphragm provided by the present invention.
  • Figure 4 is a partially cutaway schematic diagram of the diaphragm provided by the present invention.
  • Figure 5 is an enlarged schematic diagram of point A in Figure 4.
  • the substrate 100 is provided with a dam 101.
  • the dam 101 surrounds the substrate 100 to form a light-emitting area 102.
  • the light-emitting area 102 is provided with a plurality of first light-emitting chips 103 arranged in a row and a plurality of components.
  • the second light-emitting chips 104 are arranged in a row, and the first light-emitting chips 103 and the second light-emitting chips 104 are arranged at intervals;
  • a diaphragm 200 is provided.
  • the diaphragm 200 has a spraying area.
  • the diaphragm 200 Covers the diaphragm 200 on the substrate 100.
  • the spraying area and the light-emitting area 102 are arranged in vertical alignment.
  • the blocking strip 202 blocks the first light-emitting chip 103.
  • the hollow groove 201 and the second light-emitting chip 104 are aligned vertically.
  • the second fluorescent glue is sprayed on 200 from top to bottom, and the second fluorescent glue covers the second light-emitting chip 104 .
  • the glue spraying method of the two-tone light source provided above first sprays a transparent colloid to form a colloid strip on the second light-emitting chip 104.
  • the first fluorescent glue will not interact with the second light-emitting chip.
  • the chips 104 are in contact with each other.
  • the second fluorescent glue is sprayed on the second light-emitting chip 104 through the diaphragm 200.
  • the second fluorescent glue will not come into contact with the first light-emitting chip 103. In this way, it can be avoided During the glue spraying process, the first fluorescent glue and the second fluorescent glue are mixed.
  • step 2) during the process of spraying transparent colloid from top to bottom on the diaphragm 200, until the transparent colloid covers the entire upper surface of the diaphragm 200, the diaphragm 200 on the substrate 100 is then removed. In this way, it is ensured that the transparent colloid covers the entire second light-emitting chip 104 .
  • step 3 during the process of spraying the first fluorescent glue on the entire light-emitting area 102, the spraying of the first fluorescent glue is stopped until the first fluorescent glue covers the entire light-emitting area 102. In this way, the first fluorescent glue completely covers the entire first light-emitting chip 103 .
  • step 4 during the process of spraying the second fluorescent glue on the diaphragm 200 from top to bottom, until the second fluorescent glue covers the entire upper surface of the diaphragm 200, the diaphragm 200 on the substrate 100 is removed. . In this way, the second fluorescent glue completely covers the entire second light-emitting chip 104 .
  • an enclosure wall 300 protrudes upward from the outer periphery of the shield strip 202.
  • the enclosure wall 300 is in a closed enclosure shape.
  • the enclosure wall 300 and the shield strip 202 enclose to form an accommodation cavity 301 with an upward opening.
  • the enclosing wall 300 encloses the outer periphery of the hollow groove 201 .
  • the enclosing wall 300 is made of elastic material.
  • the enclosing wall 300 has side walls facing the hollow groove 201 .
  • the middle part of the side walls is bent and protruded toward the accommodating cavity 301 , forming a protrusion protruding into the accommodating cavity 301 .
  • the protruding portion 302 is bent to form a recessed space 303 facing the hollow groove 201 .
  • the sprayed substances (such as transparent colloid, first fluorescent glue, and second fluorescent glue) will enter the receiving cavity 301 and be sprayed on the light-emitting area 102 of the substrate 100 through the hollow groove 201 at the same time.
  • the spray material entering the accommodation cavity 301 squeezes the protruding portion 302 outward.
  • the recessed space 303 is deformed.
  • the spray material outside the enclosure wall 300 is affected by the protruding portion 302 The squeezing can accelerate it to pass through the hollow groove 201 and fall on the light-emitting area 102, thereby avoiding the problem of inaccurate spraying during the spraying process.
  • the protruding portion 302 has an upward portion arranged toward the upper portion, and a plurality of holes with openings arranged upward are provided in the upper portion.
  • the sprayed material rushes downward into the accommodating cavity 301 and also impacts the hole position, so that the protruding portion 302 is subject to greater impact, and can better drive the protruding portion 302 away from the accommodating cavity 301
  • the elastic deformation can squeeze the spray material above the hollow groove 201 more densely and quickly through the hollow groove 201 to cover the light-emitting area 102 .
  • a hard rib 400 is protruding from the middle of the protruding portion 302.
  • the rib 400 extends in the length direction of the accommodation cavity 301.
  • the rib 400 has an upper surface arranged upward.
  • the upper surface of the rib 400 is provided with a plurality of ribs 400.
  • An upper groove 401 with an opening facing upward. In this way, after the spray material enters the accommodation cavity 301, it impacts the ribs 400 from top to bottom, and the upper groove 401 can increase the impact of the spray material, thereby better driving the protruding portion 302 to elastically deform.
  • the rib 400 has a lower surface arranged downward.
  • the intersection of the lower surface of the rib 400 and the protruding portion 302 forms an intersection.
  • the intersection extends along the length direction of the rib 400 and faces toward the intersection.
  • the upper groove bar 402 is recessed to form a lower groove bar 402 extending along the length direction of the rib bar 400 .
  • the bending resistance of the intersection between the lower surface of the rib 400 and the protruding portion 302 is reduced.
  • the rib 400 can be more It is good to drive the protruding portion 302 to deform away from the receiving cavity 301 .
  • the shielding strip 202 has an inner side wall facing the hollow groove 201. Along the top-down extending direction, the inner side wall of the shielding strip 202 is arranged obliquely toward the hollow groove 201. In this way, during the spraying process, the spray material passing through the hollow groove 201 will be sprayed inwardly to prevent the spray material from crossing the area of the hollow groove 201 and spraying to the area below the blocking strip 202, further limiting the distance between the first fluorescent glue and Mix between the second fluorescent glue.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

本发明涉及光源的技术领域，公开了双色调光光源的喷胶方法，包括以下步骤：1）、基板的发光区设有第一发光芯片以及第二发光芯片；膜片具有遮挡条及镂空槽；2）、遮挡条遮挡第一发光芯片，镂空槽与第二发光芯片对齐，喷涂透明胶体，透明胶体通过镂空槽覆盖第二发光芯片；3）、在整个发光区上喷涂第一荧光胶，第一荧光胶覆盖胶体条以及第一发光芯片；将胶体条从发光区撕掉；4）、遮挡条遮挡第一发光芯片，镂空槽与第二发光芯片对齐，喷涂第二荧光胶，第二荧光胶覆盖第二发光芯片；先喷涂透明胶体，在喷涂第一荧光胶的过程中，第一荧光胶则不会与第二发光芯片之间接触，将胶体条撕掉后，喷涂第二荧光胶，第二荧光胶也不会与第一发光芯片接触。

Description

双色调光光源的喷胶方法 技术领域
本发明专利涉及光源的技术领域，具体而言，涉及双色调光光源的喷胶方法。
 背景技术
光源是日常生活中常见的发光元件，其包括基板以及发光芯片，基板上设有围坝，围坝在基板上包围形成发光区，发光芯片设置在发光区上，通过通电进行发光。
发光芯片通常只能发出冷光，以灯光的颜色而言，若发出的光颜色偏蓝色为冷光，若发出的光颜色偏黄色为暖光。发光芯片因其作用特点及发光原理，其光色偏冷，这一特性限制了光源的使用。
为了实现色温调节，一般在发光芯片上覆盖荧光胶，发光芯片发出来的光通过荧光胶透射出去，形成设定色温的光线。对于双色温的光源，需要在不同的发光芯片覆盖不同的荧光胶，以达到双色温的发光效果。
 技术问题
现有技术中，发光区域设有多个第一发光芯片以及多个第二发光芯片，多个第一发光芯片成排布置，多个第二发光芯片，且第一发光芯片与第二发光芯片相间隔布置，在实际点胶的过程中，采用膜片辅助操作。
膜片具有喷涂区，喷涂区中具有多个间隔布置的遮挡条，相邻的遮挡条之间具有镂空槽，在第一次点胶的过程中，将镂空槽与第一发光芯片上下对齐，遮挡条遮挡了第二发光芯片，第一荧光胶覆盖在了第一发光芯片，在第二次点胶的过程中，将镂空槽与第二发光芯片上下对齐，遮挡条遮挡了第一发光芯片以及第一荧光胶，第二荧光胶则覆盖在第二发光芯片上。
但是，上述的喷胶方法中，在两次喷胶的过程中，第一荧光胶与第二荧光胶容易出现混杂的现象，导致光源的效果较差。
 技术解决方案
本发明提供了双色调光光源的喷胶方法，旨在解决现有技术中，双色调光光源的喷胶方法，存在第一荧光胶与第二荧光胶容易混杂的问题。
本发明是这样实现的，双色调光光源的喷胶方法，包括以下步骤：
1）、提供基板，所述基板上设有围坝，所述围坝在基板上围合形成发光区，所述发光区设有多个成排布置的第一发光芯片以及多个成排布置的第二发光芯片，所述第一发光芯片与第二发光芯片相间隔布置；提供膜片，所述膜片具有喷涂区，所述喷涂区中具有多个间隔布置的遮挡条，相邻的遮挡条之间具有镂空槽；
2）、将所述膜片覆盖在基板上，所述喷涂区与发光区呈上下对齐布置，所述遮挡条遮挡了第一发光芯片，所述镂空槽与第二发光芯片上下对齐，在所述膜片上自上而下喷涂透明胶体，所述透明胶体通过镂空槽覆盖了第二发光芯片，形成胶体条，将基板上的膜片撤掉；
3）、在整个所述发光区上喷涂第一荧光胶，所述第一荧光胶覆盖了胶体条以及第一发光芯片；待所述胶体条凝固后，将所述胶体条从发光区撕掉，所述第二发光芯片处于显露状态；
4）、将所述膜片覆盖在基板上，所述喷涂区与发光区呈上下对齐布置，所述遮挡条遮挡了第一发光芯片，所述镂空槽与第二发光芯片上下对齐，在所述膜片上自上而下喷涂第二荧光胶，所述第二荧光胶覆盖了第二发光芯片。
进一步的，所述步骤2）中，在所述膜片上自上而下喷涂透明胶体的过程中，直至所述透明胶体覆盖了整个所述膜片的上表面后，再将基板上的膜片撤掉。
进一步的，所述步骤3）中，在整个所述发光区上喷涂第一荧光胶的过程中，直至第一荧光胶覆盖整个发光区后，再停止喷涂第一荧光胶。
进一步的，所述步骤4）中，在所述膜片上自上而下喷涂第二荧光胶的过程中，直至所述第二荧光胶覆盖了整个所述膜片的上表面后，再将基板上的膜片撤掉。
进一步的，所述遮挡条的外周朝上凸设有围合壁，所述围合壁呈封闭围合状，所述围合壁与遮挡条围合形成开口朝上的容置腔，围合壁围合在镂空槽的外周。
进一步的，所述围合壁为弹性材料制成，所述围合壁具有朝向镂空槽的侧边壁，所述侧边壁的中部朝向容置腔弯曲凸出，形成凸入在容置腔中的凸出部，所述凸出部弯曲围合形成朝向镂空槽的凹陷空间。
进一步的，所述凸出部具有朝向布置的朝上部，所述朝上部设有多个开口朝上布置的孔位。
进一步的，所述凸出部的中部凸设有硬质的筋条，所述筋条延伸容置腔的长度方向延伸布置，所述筋条具有朝上布置的上表面，所述筋条的上表面设有多个开口朝上布置的上凹槽。
进一步的，所述筋条具有朝下布置的下表面，所述筋条的下表面与凸出部的相交处形成相交位，所述相交位沿着筋条的长度方向延伸布置，所述相交位朝上凹陷，形成下凹槽条，所述下凹槽条沿着筋条的长度方向延伸布置。
进一步的，所述遮挡条具有朝向镂空槽的内侧壁，沿着自上而下的延伸方向，所述遮挡条的内侧壁朝向镂空槽倾斜布置。
 有益效果
与现有技术相比，本发明提供的双色调光光源的喷胶方法，通过先喷涂透明胶体，在第二发光芯片上形成胶体条，在喷涂第一荧光胶的过程中，第一荧光胶则不会与第二发光芯片之间接触，将胶体条撕掉后，再通过膜片在第二发光芯片上喷涂第二荧光胶，第二荧光胶也不会与第一发光芯片接触，这样，可以避免喷胶过程中，第一荧光胶与第二荧光胶出现混杂的现象。
 附图说明
图1是本发明提供的双色调光光源的喷胶方法的流程示意图；
图2是本发明提供的基板的俯视示意图；
图3是本发明提供的膜片的俯视示意图；
图4是本发明提供的膜片的局部剖切示意图；
图5是图4中的A处放大示意图。
 本发明的最佳实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
以下结合具体实施例对本发明的实现进行详细的描述。
本实施例的附图中相同或相似的标号对应相同或相似的部件；在本发明的描述中，需要理解的是，若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此附图中描述位置关系的用语仅用于示例性说明，不能理解为对本专利的限制，对于本领域的普通技术人员而言，可以根据具体情况理解上述术语的具体含义。
请参考图1-5所示，为本发明提供的较佳实施例。
双色调光光源的喷胶方法，其特征在于，包括以下步骤：
1）、提供基板100，基板100上设有围坝101，围坝101在基板100上围合形成发光区102，发光区102设有多个成排布置的第一发光芯片103以及多个成排布置的第二发光芯片104，第一发光芯片103与第二发光芯片104相间隔布置；
提供膜片200，膜片200具有喷涂区，喷涂区中具有多个间隔布置的遮挡条202，相邻的遮挡条202之间具有镂空槽201；喷涂区的外周形状与发光区102对应，这样，当膜片200覆盖在基板100上后，喷涂区与发光区102呈上下对齐布置；
2）、将膜片200覆盖在基板100上，喷涂区与发光区102呈上下对齐布置，遮挡条202遮挡了第一发光芯片103，镂空槽201与第二发光芯片104上下对齐，在膜片200上自上而下喷涂透明胶体，透明胶体通过镂空槽201覆盖了第二发光芯片104，形成胶体条，将基板100上的膜片200撤掉，这样，胶体条则将第二发光芯片104覆盖住；
3）、在整个发光区102上喷涂第一荧光胶，第一荧光胶覆盖了胶体条以及第一发光芯片103；待胶体条凝固后，将胶体条从发光区102撕掉，第二发光芯片104处于显露状态；由于在喷涂第一荧光胶的过程中，胶体条覆盖着第二发光芯片104，这样，第一荧光胶则不会覆盖着第二发光芯片104；
4）、将膜片200覆盖在基板100上，喷涂区与发光区102呈上下对齐布置，遮挡条202遮挡了第一发光芯片103，镂空槽201与第二发光芯片104上下对齐，在膜片200上自上而下喷涂第二荧光胶，第二荧光胶覆盖了第二发光芯片104。
上述提供的双色调光光源的喷胶方法，通过先喷涂透明胶体，在第二发光芯片104上形成胶体条，在喷涂第一荧光胶的过程中，第一荧光胶则不会与第二发光芯片104之间接触，将胶体条撕掉后，再通过膜片200在第二发光芯片104上喷涂第二荧光胶，第二荧光胶也不会与第一发光芯片103接触，这样，可以避免喷胶过程中，第一荧光胶与第二荧光胶出现混杂的现象。
步骤2）中，在膜片200上自上而下喷涂透明胶体的过程中，直至透明胶体覆盖了整个膜片200的上表面后，再将基板100上的膜片200撤掉。这样，保证透明胶体覆盖了全部第二发光芯片104。
步骤3）中，在整个发光区102上喷涂第一荧光胶的过程中，直至第一荧光胶覆盖整个发光区102后，再停止喷涂第一荧光胶。这样，第一荧光胶则完全覆盖了全部的第一发光芯片103。
步骤4）中，在膜片200上自上而下喷涂第二荧光胶的过程中，直至第二荧光胶覆盖了整个膜片200的上表面后，再将基板100上的膜片200撤掉。这样，第二荧光胶则完全覆盖了全部的第二发光芯片104。
本实施例中，遮挡条202的外周朝上凸设有围合壁300，围合壁300呈封闭围合状，围合壁300与遮挡条202围合形成开口朝上的容置腔301，围合壁300围合在镂空槽201的外周。通过设置围合壁300，这样，在喷涂透明胶体、第一荧光胶以及第二荧光胶的过程中，喷涂在遮挡条202上的透明胶体、第一荧光胶以及第二荧光胶则收纳的容置腔301中，避免在不同喷涂的过程中，残留物质与正在喷涂的物质之间形成混杂。
围合壁300为弹性材料制成，围合壁300具有朝向镂空槽201的侧边壁，侧边壁的中部朝向容置腔301弯曲凸出，形成凸入在容置腔301中的凸出部302，凸出部302弯曲围合形成朝向镂空槽201的凹陷空间303。
这样，在喷涂的过程中，喷涂的物质（例如透明胶体、第一荧光胶以及第二荧光胶）则会进入容置腔301中，且同时也通过镂空槽201喷涂在基板100的发光区102上，进入容置腔301中的喷涂物资朝外挤压凸出部302，在挤压的过程中，使得凹陷空间303变形，这样，处于围合壁300外部的喷涂物质，受到凸出部302的挤压，可以加快其通过镂空槽201，落入在发光区102上，避免在喷涂过程中，出现喷涂不实的问题。
本实施例中，凸出部302具有朝向布置的朝上部，朝上部设有多个开口朝上布置的孔位。这样，在喷涂的过程中，喷涂物质朝下冲入容置腔301中，也冲击着孔位，便于凸出部302受到更大的冲击，可以更好驱动凸出部302背离容置腔301弹性变形，从而可以挤压着镂空槽201上方的喷涂物质更密实、更快穿过镂空槽201，覆盖在发光区102上。
凸出部302的中部凸设有硬质的筋条400，筋条400延伸容置腔301的长度方向延伸布置，筋条400具有朝上布置的上表面，筋条400的上表面设有多个开口朝上布置的上凹槽401。这样，喷涂物质进入容置腔301后，自上而下冲击着筋条400，且上凹槽401可以加大喷涂物质的冲击，从而可以更好的驱动凸出部302弹性变形。
本实施例中，筋条400具有朝下布置的下表面，筋条400的下表面与凸出部302的相交处形成相交位，相交位沿着筋条400的长度方向延伸布置，相交位朝上凹陷，形成下凹槽条402，下凹槽条402沿着筋条400的长度方向延伸布置。
这样，通过设置下凹槽条402，减低筋条400的下表面与凸出部302之间连接的相交位的抗弯能力，在对筋条400进行冲击的情况下，通过筋条400可以更好驱动凸出部302背离容置腔301变形。
本实施例中，遮挡条202具有朝向镂空槽201的内侧壁，沿着自上而下的延伸方向，遮挡条202的内侧壁朝向镂空槽201倾斜布置。这样，在喷涂的过程中，穿过镂空槽201的喷涂物质则会朝内倾斜喷涂，避免喷涂物质越过镂空槽201的区域，喷涂至遮挡条202下方的区域，进一步限制了第一荧光胶与第二荧光胶之间的混杂。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 双色调光光源的喷胶方法，其特征在于，包括以下步骤：
    1）、提供基板，所述基板上设有围坝，所述围坝在基板上围合形成发光区，所述发光区设有多个成排布置的第一发光芯片以及多个成排布置的第二发光芯片，所述第一发光芯片与第二发光芯片相间隔布置；提供膜片，所述膜片具有喷涂区，所述喷涂区中具有多个间隔布置的遮挡条，相邻的遮挡条之间具有镂空槽；
    2）、将所述膜片覆盖在基板上，所述喷涂区与发光区呈上下对齐布置，所述遮挡条遮挡了第一发光芯片，所述镂空槽与第二发光芯片上下对齐，在所述膜片上自上而下喷涂透明胶体，所述透明胶体通过镂空槽覆盖了第二发光芯片，形成胶体条，将基板上的膜片撤掉；
    3）、在整个所述发光区上喷涂第一荧光胶，所述第一荧光胶覆盖了胶体条以及第一发光芯片；待所述胶体条凝固后，将所述胶体条从发光区撕掉，所述第二发光芯片处于显露状态；
    4）、将所述膜片覆盖在基板上，所述喷涂区与发光区呈上下对齐布置，所述遮挡条遮挡了第一发光芯片，所述镂空槽与第二发光芯片上下对齐，在所述膜片上自上而下喷涂第二荧光胶，所述第二荧光胶覆盖了第二发光芯片。
  2. 如权利要求1所述的双色调光光源的喷胶方法，其特征在于，所述步骤2）中，在所述膜片上自上而下喷涂透明胶体的过程中，直至所述透明胶体覆盖了整个所述膜片的上表面后，再将基板上的膜片撤掉。
  3. 如权利要求1所述的双色调光光源的喷胶方法，其特征在于，所述步骤3）中，在整个所述发光区上喷涂第一荧光胶的过程中，直至第一荧光胶覆盖整个发光区后，再停止喷涂第一荧光胶。
  4. 如权利要求1所述的双色调光光源的喷胶方法，其特征在于，所述步骤4）中，在所述膜片上自上而下喷涂第二荧光胶的过程中，直至所述第二荧光胶覆盖了整个所述膜片的上表面后，再将基板上的膜片撤掉。
  5. 如权利要求1至4任一项所述的双色调光光源的喷胶方法，其特征在于，所述遮挡条的外周朝上凸设有围合壁，所述围合壁呈封闭围合状，所述围合壁与遮挡条围合形成开口朝上的容置腔，围合壁围合在镂空槽的外周。
  6. 如权利要求5所述的双色调光光源的喷胶方法，其特征在于，所述围合壁为弹性材料制成，所述围合壁具有朝向镂空槽的侧边壁，所述侧边壁的中部朝向容置腔弯曲凸出，形成凸入在容置腔中的凸出部，所述凸出部弯曲围合形成朝向镂空槽的凹陷空间。
  7. 如权利要求6所述的双色调光光源的喷胶方法，其特征在于，所述凸出部具有朝向布置的朝上部，所述朝上部设有多个开口朝上布置的孔位。
  8. 如权利要求7所述的双色调光光源的喷胶方法，其特征在于，所述凸出部的中部凸设有硬质的筋条，所述筋条延伸容置腔的长度方向延伸布置，所述筋条具有朝上布置的上表面，所述筋条的上表面设有多个开口朝上布置的上凹槽。
  9. 如权利要求8所述的双色调光光源的喷胶方法，其特征在于，所述筋条具有朝下布置的下表面，所述筋条的下表面与凸出部的相交处形成相交位，所述相交位沿着筋条的长度方向延伸布置，所述相交位朝上凹陷，形成下凹槽条，所述下凹槽条沿着筋条的长度方向延伸布置。
  10. 如权利要求1至4任一项所述的双色调光光源的喷胶方法，其特征在于，所述遮挡条具有朝向镂空槽的内侧壁，沿着自上而下的延伸方向，所述遮挡条的内侧壁朝向镂空槽倾斜布置。
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