WO2023178736A1 - 烟弹的装填方法 - Google Patents

烟弹的装填方法 Download PDF

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Publication number
WO2023178736A1
WO2023178736A1 PCT/CN2022/085623 CN2022085623W WO2023178736A1 WO 2023178736 A1 WO2023178736 A1 WO 2023178736A1 CN 2022085623 W CN2022085623 W CN 2022085623W WO 2023178736 A1 WO2023178736 A1 WO 2023178736A1
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WO
WIPO (PCT)
Prior art keywords
outer tube
filling
cigarette
cooling
filter element
Prior art date
Application number
PCT/CN2022/085623
Other languages
English (en)
French (fr)
Inventor
杨荣
潘文杰
张月川
王远航
Original Assignee
乐智有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 乐智有限公司 filed Critical 乐智有限公司
Publication of WO2023178736A1 publication Critical patent/WO2023178736A1/zh

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42—Cartridges or containers for inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/80—Testing

Definitions

  • the present application relates to the field of electronic cigarette preparation, and specifically to a method of filling cigarette cartridges.
  • the single-end sealed cooling tube has the unsealed end of the cooling tube adjacent to it during the filling process.
  • the tobacco filling situation causes the tobacco in the heat-not-burn cartridge to fall into the cooling tube, affecting the use of the heat-not-burn cartridge, thus making the quality of the heat-not-burn cartridge low.
  • the embodiment of the present application provides a method of loading a cigarette cartridge.
  • the filling method of the cigarette cartridge includes:
  • a plurality of outer tube bodies are provided, wherein first ends of the plurality of outer tube bodies have sealing portions;
  • Figure 1 is a flow chart of a method of filling a cigarette cartridge according to an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of the cooling tube in the method of filling the cartridge provided in the embodiment of Figure 1.
  • FIG. 3 is a schematic diagram of the filling method of the cigarette cartridge in the cigarette cartridge filling method provided by the embodiment of FIG. 1 .
  • FIG. 4 is a flow chart of the filling of the cooling tube in the method of filling the cigarette cartridge provided by the embodiment of FIG. 1 .
  • FIG. 5 is a schematic diagram of the filling of the cooling tube in the method of filling the cartridge provided in the embodiment of Figure 4.
  • FIG. 6 is a flow chart for identifying the orientation of the open end of the cooling tube in the method of filling the cartridge provided in the embodiment of FIG. 4 .
  • FIG. 7 is a flow chart of sealing the outer tube body in the method of filling the cartridge provided in the embodiment of FIG. 1 .
  • FIG. 8 is a flow chart of filter filling in the cartridge filling method provided in the embodiment of FIG. 1 .
  • FIG. 9 is a schematic diagram of filter element filling in the method of filling the cartridge provided in the embodiment of FIG. 8 .
  • FIG. 10 is a flow chart of the filter element filling position in the cigarette cartridge filling method provided in the embodiment of FIG. 9 .
  • FIG. 11 is a flow chart of the packaging and detection of the cigarette cartridge in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
  • FIG. 12 is a schematic structural diagram of the cigarette cartridge in the cigarette cartridge filling method provided in the embodiment of FIG. 11 .
  • Figure 13 is a partial enlarged view of position I in the cigarette cartridge provided by the embodiment of Figure 12.
  • Figure 14 is a flow chart of the outer tube body being transported in a preset direction in the method of filling the cartridge provided in the embodiment of Figure 11.
  • FIG. 15 is a flow chart for detecting multiple cigarette cartridges in the cigarette cartridge filling method provided in the embodiment of FIG. 11 .
  • the embodiment of the present application provides a method of loading a cigarette cartridge.
  • the filling method of the cigarette cartridge includes:
  • a plurality of outer tube bodies are provided, wherein first ends of the plurality of outer tube bodies have sealing portions;
  • the "identifying the sealed end of the cooling tube and loading the cooling tube into the outer tube body from the second end so that the sealed end is disposed adjacent to the tobacco" includes:
  • the cooling tube is loaded into the outer tube body from the second end.
  • identifying the orientation of the open ends of the plurality of cooling tubes includes:
  • the orientations of the open ends of the plurality of cooling tubes are identified multiple times.
  • the "providing multiple outer tube bodies” includes:
  • the sealing member is cut along the outer contour of the plurality of outer tube bodies to form a sealing portion sealing the first ends of the plurality of outer tube bodies.
  • the time t for heating the first ends of the plurality of outer tube bodies against the sealing member is: 5s ⁇ t ⁇ 8s, the temperature T: 120°C ⁇ T ⁇ 200°C, and the outer tube body is subjected to The pressure P: 100Pa ⁇ P ⁇ 300Pa.
  • the "installing the filter element into the outer tube body from the second end so that the filter element is disposed adjacent to the cooling pipe” includes:
  • the filter element is loaded into the outer tube body from the second end.
  • loading the filter element into the outer tube body from the second end includes:
  • the filter element is loaded into the outer tube body from the second end, and the end of the filter element away from the cooling pipe is flush with the second end.
  • the filling method of the cartridge also includes:
  • the "transporting the plurality of outer tube bodies in a preset direction” includes:
  • the transportation direction of the plurality of outer tube bodies is changed so that the plurality of outer tube bodies are transported along the preset direction, wherein the length direction of the outer tube body is perpendicular to the preset direction.
  • the "detecting the plurality of cigarette cartridges” includes:
  • the sealing part includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 high air permeability paper or 45-105g/m2 butter paper.
  • the sealing end has an air-permeable sealing part
  • the air-permeable sealing part includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 highly air-permeable paper, or 45-105g/m2 butter paper. .
  • the breathable sealing part includes one or more through holes.
  • the sealed end is identified through visual detection and recognition, touch detection and recognition, or infrared induction detection and recognition.
  • the sealing end is in contact with the tobacco.
  • the sealing end is spaced apart from the tobacco.
  • an end of the filter element away from the second end is spaced apart from the open end.
  • one end of the filter element away from the second end abuts the open end.
  • one end of the filter element away from the second end abuts the open end and partially enters the cooling pipe through the open end.
  • the plurality of cooling tubes may be transported by, but are not limited to, one or more of conveyor belts, guide rails, carriers, or robotic arms.
  • the embodiment of the present application provides a filling method of the cigarette cartridge 1 .
  • Figure 1 is a flow chart of a cigarette cartridge filling method provided by an embodiment of the present application
  • Figure 2 is a schematic structural diagram of a cooling tube in the cigarette cartridge filling method provided by the embodiment of Figure 1.
  • Figure 3 is a schematic diagram of the filling method of the cigarette cartridge in the method of filling the cigarette cartridge provided by the embodiment of Figure 1.
  • the filling method of the cartridge 1 includes providing a plurality of outer tube bodies 10 . Wherein, the first ends 11 of the plurality of outer tube bodies 10 have sealing portions 20 .
  • Tobacco 30 is loaded from the second end 12 opposite to the first end 11 of the outer tube body 10 .
  • the sealed end 41 of the cooling tube 40 is identified, and the cooling tube 40 is installed into the outer tube body 10 from the second end 12 so that the sealed end 41 is disposed adjacent to the tobacco 30 .
  • the cooling tube 40 has a sealed end 41 and an open end 42 opposite to the sealed end 41 .
  • the filling method of the cigarette cartridge 1 is used for the production of the cigarette cartridge 1 .
  • the filling method of the cartridge 1 includes steps S1, S2, S3 and S4. Next, steps S1, S2, S3 and S4 will be described in detail.
  • S1 provides a plurality of outer tube bodies 10 .
  • the first ends 11 of the plurality of outer tube bodies 10 have sealing portions 20 .
  • the sealing part 20 is used to seal the first end 11 of the outer tube body 10, and the sealing part is made of food grade material.
  • the sealing part 20 includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 high air permeability paper, or 45-105g/m2 butter paper.
  • the first end 11 of the outer tube body 10 is the distal end
  • the second end 12 of the outer tube body 10 that is opposite to the first end 11 is the proximal end. Labial end.
  • the outer tube bodies 10 are placed vertically with the first ends 11 facing downward, that is, the second ends 12 of the outer tube bodies 10 are above the first ends 11 .
  • the plurality of outer tube bodies 10 can be carried by a bearing assembly having a plurality of bearing holes. Specifically, the plurality of outer tube bodies 10 are disposed on the plurality of bearing holes. hole, and one outer tube body 10 is arranged corresponding to one of the bearing holes, so that the bearing assembly can simultaneously bear the plurality of outer tube bodies 10, thereby improving the filling efficiency of the cartridge 1.
  • the tobacco 30 may be, but is not limited to, granular, strip-shaped, or block-shaped.
  • the tobacco 30 may enter the outer tube body 10 from the second end 12 through, but is not limited to, at least one of its own weight or external force, and the tobacco 30 will abut against the sealing portion 20 toward the second End 12 faces.
  • the cooling tube 40 has a sealed end 41 and an open end 42 opposite to the sealed end 41 .
  • the sealed end 41 has a breathable sealing part 43
  • the breathable sealing part 43 is made of food grade material.
  • the breathable sealing part 43 includes at least one of 10-50 g/m2 silk tissue paper, 10-50 g/m2 high air permeability paper, or 45-105 g/m2 butter paper.
  • One or more through holes may also be opened in the breathable sealing part 43 to increase the air permeability of the cooling part.
  • the inner diameter of the through hole in the breathable sealing portion 43 is smaller than the outer diameter of the tobacco 30 to prevent the tobacco 30 from entering the cooling tube 40 and affecting the overall smoking effect of the cartridge 1 .
  • the sealed end 41 can be identified through, but is not limited to, visual detection and identification, touch detection and identification, or infrared induction detection and identification, etc., As long as the closed end 41 and the open end 42 can be distinguished.
  • the cooling tube 40 is loaded into the outer tube body 10 from the second end 12 so that the sealed end 41 is disposed adjacent to the tobacco 30 .
  • the sealed end 41 is used to prevent the tobacco 30 from entering the cooling tube 40 so that the tobacco 30 is sparsely distributed, thus affecting the heating effect of the tobacco 30 .
  • the tobacco 30 is prevented from entering the cooling tube 40 and the tobacco 30 is prevented from affecting the cooling effect of the cooling tube 40 .
  • the sealed end 41 abuts the tobacco 30 .
  • the sealing end 41 is spaced apart from the tobacco 30 so that when the cigarette cartridge 1 is inserted into the smoking device, the tobacco 30 has a flowing space to prevent the tobacco 30 from being squeezed and increasing the inhalation. resistance.
  • the filter element 50 is made of porous fluffy material, such as polylactic acid (PLA).
  • PLA polylactic acid
  • the filter element 50 is installed into the outer tube body 10 from the second end 12 so that the filter element 50 is disposed adjacent to the open end 42 of the cooling pipe 40 .
  • an end of the filter element 50 away from the second end 12 is spaced apart from the open end 42 .
  • an end of the filter member 50 away from the second end 12 abuts the open end 42 .
  • one end of the filter element 50 away from the second end 12 abuts the open end 42 and partially enters the cooling pipe 40 through the open end 42 .
  • the present application provides a filling method of the cigarette cartridge 1.
  • the sealing end 41 of the cooling tube 40 is first identified, and then the cooling tube 40 is loaded into the outer tube body 10.
  • the tube 40 is loaded into the outer tube body 10 so that the sealed end 41 of the cooling tube 40 is disposed adjacent to the tobacco 30 .
  • the sealed end 41 can prevent the tobacco 30 from entering the cooling tube 40. Therefore, the tobacco 30 in the cartridge 1 will not fall into the cooling tube 40, thus reducing the quality of the cartridge 1. high. Therefore, the heat-not-burn cigarette cartridge 1 prepared by the filling method of the cigarette cartridge 1 provided in this application has high quality.
  • Figure 4 is a flow chart of the filling of the cooling tube in the method of filling the cartridge provided in the embodiment of Figure 1;
  • Figure 5 is a flow chart of the filling of the cooling tube in the method of filling the cartridge provided in the embodiment of Figure 4.
  • the "identify the sealed end 41 of the cooling tube 40, and install the cooling tube 40 into the outer tube body 10 from the second end 12, so that the sealed end 41 is adjacent to the "Setting" the tobacco 30 includes transporting the plurality of cooling tubes 40 along a preset direction. The orientation of the open ends 42 of the plurality of cooling tubes 40 is identified.
  • the direction of the cooling tubes 40 is flipped so that the flipped sealed end 41 faces the preset direction.
  • the plurality of cooling tubes 40 are transported to the plurality of outer tube bodies 10 , and the sealed end 41 is closer to the second end 12 than the open end 42 . And the cooling tube 40 is loaded into the outer tube body 10 from the second end 12 .
  • the method of loading the plurality of cooling tubes 40 into the plurality of outer tube bodies 10 includes steps S31, S32, S33, S34 and S35. Next, steps S31, S32, S33, S34 and S35 will be described in detail.
  • the preset direction refers to the direction in which the plurality of cooling tubes 40 are transported to the plurality of outer tube bodies 10 .
  • the plurality of cooling tubes 40 can be transported through, but is not limited to, conveyor belts, guide rails, carriers, or robotic arms, as long as the plurality of cooling tubes 40 can be transported in a preset direction.
  • the plurality of cooling tubes 40 can also be combined and transported through various methods such as conveyor belts, guide rails, carriers, or robotic arms.
  • the sealed ends 41 can be identified through, but are not limited to, visual detection and identification, touch detection and identification, or infrared induction detection and identification, etc. As long as the closed end 41 and the open end 42 can be distinguished. Specifically, the sealed end 41 has a breathable sealing portion 43, and the open end 42 has no sealing component. The sealing end 41 and the open end 42 can be identified by identifying whether there is a sealing component at the end of the cooling pipe 40. .
  • the orientation of the open ends 42 or the sealed ends 41 of the plurality of cooling tubes 40 is determined by identifying the open ends 42 and the sealed ends 41 of the plurality of cooling tubes 40 .
  • the reverse direction of the cooling pipe 40 remains unchanged and continues to be transported in the preset direction.
  • the open end 42 is transported toward the preset direction, the direction of the cooling tube 40 is flipped, so that the flipped sealed end 41 is transported toward the preset direction.
  • the plurality of cooling tubes 40 are transported to the plurality of outer tube bodies 10 , one cooling tube 40 is provided corresponding to one of the outer tube bodies 10 , and each cooling tube 40 The closed end 41 is closer to the second end 12 than the open end 42 .
  • the plurality of cooling tubes 40 may be transported to the plurality of outer tube bodies 10 by, but are not limited to, one or more methods such as conveyor belts, guide rails, carriers, or robotic arms, so that the plurality of cooling tubes 40 can be cooled.
  • the tube 40 is arranged corresponding to the plurality of outer tube bodies 10 . Take the distance x0 from the sealed end 41 of the cooling tube 40 to the second end 12 of the outer tube body 10 as an example.
  • x1 L1-18mm
  • L1 is the length of the outer tube body 10, specifically, L1: 42mm ⁇ L1 ⁇ 46mm.
  • FIG. 6 is a flow chart for identifying the orientation of the opening end of the cooling tube in the method of filling the cartridge provided in the embodiment of FIG. 4 .
  • the "identifying the orientation of the open ends 42 of the plurality of cooling tubes 40" includes identifying the opening ends 42 of the plurality of cooling tubes 40 during the transportation process of the plurality of cooling tubes 40. The orientation is identified multiple times.
  • step S321 "identifying the orientations of the open ends 42 of the plurality of cooling tubes 40" includes step S321. Specifically, step S321 will be described in detail next.
  • the directions of the open ends 42 of the plurality of cooling tubes 40 are identified multiple times, which may be but not limited to two, three or more times, in order to improve the identification of the opening ends 42 of the cooling tubes 40 .
  • the correct rate of identification of the orientation is thereby reduced, thereby reducing the error rate of the filling direction of the cooling tube 40 and improving the filling quality of the cartridge 1 .
  • FIG. 7 is a flow chart of the sealing of the outer tube body in the filling method of the cigarette cartridge provided in the embodiment of FIG. 1 .
  • "providing a plurality of outer tube bodies 10” includes coating the first ends 11 of the plurality of outer tube bodies 10 with an adhesive. The first ends 11 of the plurality of outer tube bodies 10 are fitted to the sealing members. The first ends 11 of the outer tube bodies 10 are heated and pressurized where they are in contact with the sealing members. and cutting the sealing member along the outer contour of the plurality of outer tube bodies 10 to form a sealing portion 20 that seals the first ends 11 of the plurality of outer tube bodies 10 .
  • the plurality of outer tube bodies 10 need to be sealed, and the sealing portion 20 is formed to seal the first end 11 so that the plurality of outer tube bodies 10 can be loaded.
  • the process of sealing the plurality of outer tube bodies 10 includes steps S11, S12, S13 and S14. Next, steps S11, S12, S13 and S14 will be described in detail.
  • an adhesive is applied to the first ends 11 of the outer tube bodies 10, and the adhesive is a food-grade adhesive, thereby preventing the adhesive from producing harmful effects when heated. substance.
  • the adhesive may be, but is not limited to, glutinous rice glue, lip glue, straw glue, white latex and other food-grade adhesives.
  • the first ends 11 of the outer tube bodies 10 are put into the adhesive, so that the first ends 11 of the outer tube bodies 10 are coated with the adhesive.
  • a container stored with adhesive is moved to the plurality of outer tube bodies 10 and the adhesive is brought into contact with the first ends 11 of the plurality of outer tube bodies 10, so as to The first ends 11 of the outer tube bodies 10 are coated with adhesive.
  • S12 Fit the first ends 11 of the plurality of outer tube bodies 10 to the sealing member.
  • the first ends 11 of the plurality of outer tube bodies 10 are attached to the sealing member, so that the sealing member adheres to the first ends 11 of the plurality of outer tube bodies 10 and seals The first ends 11 of the plurality of outer tube bodies 10 .
  • the sealing member is made of food-grade materials.
  • the sealing member includes at least one of 10-50g/m2 silk tissue paper, 10-50g/m2 high air permeability paper, or 45-105g/m2 butter paper.
  • the first end 11 of the outer tube body 10 is heated and pressurized to fit the sealing member to improve the firmness of the sealing member and the first end 11 . degree.
  • the sealing member is cut along the outer contours of the plurality of outer tube bodies 10 .
  • a laser is used to cut the sealing member along the outer contours of the plurality of outer tube bodies 10 to form a sealing portion that seals the first ends 11 of the plurality of outer tube bodies 10 20.
  • a cutter is used to cut the sealing member along the outer contour of the plurality of outer tube bodies 10 to form the sealing portion 20 that seals the first ends 11 of the plurality of outer tube bodies 10 .
  • step S13 the first ends 11 of the plurality of outer tube bodies 10 are heated against the sealing members for a time t: 5s ⁇ t ⁇ 8s, and a temperature T: 120°C ⁇ T ⁇ 200°C, the pressure P applied to the outer tube body 10: 100Pa ⁇ P ⁇ 300Pa.
  • the adhesive is a viscous solid-liquid mixture at normal temperature
  • the first end 11 with the adhesive adhered to it cannot fit into the sealing member at normal temperature.
  • the first end 11 is firmly bonded to the sealing member.
  • the adhesive at the joint between the first end 11 and the sealing member is completely melted, and the The water evaporates away, thereby increasing the bond strength of the adhesive.
  • the peculiar smell of the adhesive is emitted, so that when the joint between the first end 11 and the sealing member is heated again, odorless.
  • the joint between the first end 11 and the sealing member is pressurized, so that the first end 11 and the sealing member fit more tightly.
  • the adhesive at the joint between the first end 11 and the seal will solidify and securely connect the seal due to evaporation of moisture.
  • the first end 11 and the seal Compared with before heating and pressing, after heating and pressing, the first end 11 and the sealing member fit more closely and are bonded more firmly.
  • the heating time t at the joint between the first end 11 and the seal is: 5s ⁇ t ⁇ 8s, the temperature T: 120°C ⁇ T ⁇ 200°C, and the outer tube
  • the pressure P exerted by the body 10 100Pa ⁇ P ⁇ 300Pa.
  • the heating time should not be too long, the heating temperature should not be too high, and the pressure should not be too high to avoid damage to the outer tube body 10 and the sealing member.
  • the heating time should not be too short, the heating temperature should not be too low, and the pressure should not be too low to avoid insufficient heating of the adhesive, thereby preventing the first end 11 from being insufficiently bonded to the sealing member.
  • FIG. 8 is a flow chart of filter filling in the cigarette cartridge filling method provided in the embodiment of FIG. 1 .
  • FIG. 9 is a schematic diagram of filter filling in the cigarette cartridge filling method provided in the embodiment of FIG. 8 .
  • "installing the filter element 50 into the outer tube body 10 from the second end 12 so that the filter element 50 is disposed adjacent to the cooling pipe 40" includes providing a plurality of filter elements 50 .
  • the plurality of filter elements 50 are transported to the plurality of outer tube bodies 10 , and the centers of the filter elements 50 are aligned with the outer tube body 10 and adjacent to the second end 12 .
  • the filter element 50 is loaded into the outer tube body 10 from the second end 12 .
  • the process of loading the filter element 50 into the outer tube body 10 includes steps S41, S42 and S43. Next, steps S41, S42 and S43 will be described in detail.
  • S41 provides multiple filter elements 50 .
  • the outer diameter of the filter element 50 is larger than the inner diameter of the outer tube body 10 .
  • the inner diameter d0 of the outer tube body 10 is: 6.4mm ⁇ d0 ⁇ 6.65mm
  • the outer diameter d1 of the filter member 50 is: 6.5mm ⁇ d1 ⁇ 7mm.
  • the plurality of filter elements 50 may be transported to the plurality of outer tube bodies 10 through at least one of, but not limited to, conveyor belts, guide rails, carriers, or robotic arms, and the The center of the filter element 50 is aligned with the outer tube body 10 to improve the filling accuracy of the filter element 50 .
  • the filter member 50 is made of porous and fluffy material, such as PLA. Therefore, the filter member 50 can be compressed after being stressed. Utilizing the material properties of the filter element 50, external force is applied to load the filter element 50 to the second end 12 into the outer tube body 10, although the outer diameter of the filter element 50 is larger than the outer tube body The inner diameter of the filter element 50 is 10, but when the filter element 50 is squeezed by an external force, the filter element 50 can be loaded into the outer tube body 10, and after entering the outer tube body 10, the filter element 50 The second end 12 is sealed by self-expansion and tight fit with the outer tube body 10 .
  • Figure 10 is a flow chart of the filter element filling position in the cartridge filling method provided in the embodiment of Figure 9.
  • "loading the filter element 50 into the outer tube body 10 from the second end 12” includes loading the filter element 50 into the outer tube body 10 from the second end 12.
  • the outer tube body 10 and the end of the filter element 50 away from the cooling tube 40 are flush with the second end 12 .
  • step S431 "loading the filter element 50 into the outer tube body 10 from the second end 12" includes step S431, and step S431 will be described in detail next.
  • the filter element 50 is loaded into the outer tube body 10 from the second end 12 , and the end of the filter element 50 away from the cooling pipe 40 is flush with the second end 12 .
  • the distance between one end of the filter element 50 adjacent to the second end 12 and the second end 12 is Make an example for x2.
  • L2 is the length of the filter element 50, specifically, L2: 8mm ⁇ L2 ⁇ 10mm. Therefore, by controlling the pushing stroke of the filter element 50, it can be ensured that after the filter element 50 is loaded into the outer tube body 10, the one end of the filter element 50 away from the cooling pipe 40 and the second end 12 flush.
  • Figure 11 is a flow chart of the packaging and detection of cigarette cartridges in the cigarette cartridge filling method provided in the embodiment of Figure 1;
  • Figure 12 is a filling method of cigarette cartridges provided in the embodiment of Figure 11.
  • Figure 13 is a partial enlarged view of position I of the cigarette cartridge provided in the embodiment of Figure 12.
  • the cartridge The filling method of 1 further includes transporting the plurality of outer tube bodies 10 in a preset direction. Packing members 60 are rolled on the outer surfaces of the plurality of outer tube bodies 10 to form a plurality of cigarette cartridges 1 .
  • the plurality of cigarette cartridges 1 are detected. and storing the detected plurality of cartridges 1 .
  • multiple cigarette cartridges 1 can be formed by packaging the multiple outer tube bodies 10, and then the multiple cigarette cartridges 1 are detected to ensure that the multiple cigarette cartridges 1 are Bomb 1 production quality.
  • the cartridge 1 is loaded.
  • the method also includes steps S5, S6, S7 and S8. Next, steps S5, S6, S7 and S8 will be described in detail.
  • the preset mode refers to the direction in which the plurality of outer tube bodies 10 are transported to a station for packaging the outer tube bodies 10 .
  • the outer tube body 10 may be transported by, but is not limited to, one or more of a conveyor belt, a guide rail, a carrier, or a robotic arm.
  • S6 Roll the packaging members 60 on the outer surfaces of the plurality of outer tube bodies 10 to form a plurality of cigarette cartridges 1.
  • the outer surfaces of the plurality of outer tube bodies 10 are rolled with packaging members 60 to form a plurality of cigarette cartridges 1 .
  • the packaging member 60 is made of food grade material to prevent the packaging member 60 from producing toxic substances when heated.
  • the packaging member 60 may be, but is not limited to, tipping paper of 32 to 40 g/m2.
  • the surface of the packaging member 60 that fits the outer tube body 10 is coated with glue, so that the packaging member 60 can package the outer tube body 10 .
  • the packaging member 60 wraps the outer tube body 10 and can block dirt and curl marks on the outer surface of the outer tube body 10 .
  • the plurality of cartridges 1 may be detected through, but not limited to, visual detection or infrared detection. Specifically, it is detected whether the first end 11 of the outer tube body 10 is sealed, whether the filter 50 is complete, whether the crimping and adhesion of the packaging 60 are good, and whether the packaging 60 is in good condition. Whether the outer surface is contaminated, whether the tobacco 30 in the cartridge 1 is missing, and whether the cooling tube 40 is oriented correctly, etc.
  • S8 Store the plurality of cigarette cartridges 1 after detection.
  • the smoke cartridge 1 that has passed the test is stored. It should be noted that passing the test means that the characteristics of all components in the cartridge 1 tested in step S7 are intact. Specifically, the first end 11 of the outer tube body 10 is sealed completely, the filter 50 is complete, and the The wrapping and adhesion of the packaging member 60 are good, the outer surface of the packaging member 60 is not contaminated, the tobacco 30 in the cartridge 1 is not missing, and the cooling tube 40 is oriented correctly.
  • FIG. 14 is a flow chart of the outer tube body being transported in a preset direction in the cigarette cartridge filling method provided in the embodiment of FIG. 11 .
  • "transporting the plurality of outer tube bodies 10 along a preset direction” includes transporting the plurality of outer tube bodies 10 along a first direction.
  • the length direction of the outer tube body 10 is consistent with the first direction. and changing the transportation direction of the plurality of outer tube bodies 10 so that the plurality of outer tube bodies 10 are transported along the preset direction.
  • the length direction of the outer tube body 10 is perpendicular to the preset direction.
  • step S5 specifically includes steps S51 and S52.
  • steps S51 and S52 will be described in detail next.
  • the length direction of the plurality of outer tube bodies 10 is consistent with the first direction.
  • the first conveyor belt is used to transport the plurality of outer tube bodies 10 .
  • the length direction of the outer tube body 10 is perpendicular to the preset direction, so that the outer tube body 10 can be easily wrapped around the packaging member 60 .
  • a second conveyor belt is used to transport the plurality of outer tube bodies 10 , and the transmission direction of the second conveyor belt is perpendicular to the direction of the first conveyor belt.
  • the transportation direction of the outer tube bodies 10 is changed by transferring the outer tube bodies 10 from the first conveyor belt to the second conveyor belt.
  • the plurality of outer tube bodies 10 may be transferred from the first conveyor belt to the second conveyor belt by, but is not limited to, mechanical arm grabbing, suction device sucking, or push rod mechanism pushing.
  • FIG. 15 is a flow chart for detecting multiple cigarette cartridges in the cigarette cartridge filling method provided in the embodiment of FIG. 11 .
  • "detecting the plurality of cigarette cartridges 1" includes transporting the plurality of cigarette cartridges 1 to the detection point in sequence. Detect the peripheral sides, the inside and the opposite ends of the plurality of cigarette cartridges 1 . And remove the cigarette cartridges that fail the test1.
  • step S7 in the above embodiment specifically includes steps S71, S72 and S73. Next, steps S71, S72 and S73 will be described in detail.
  • the plurality of cigarette cartridges 1 are transported to the detection point in sequence, so that the cigarette cartridge 1 is detected at the detection point.
  • whether the cigarette cartridges 1 are qualified is detected by inspecting the peripheral surfaces, interiors, and opposite ends of the plurality of cigarette cartridges 1 . Specifically, it is detected whether the first end 11 of the outer tube body 10 is sealed, whether the filter 50 is complete, whether the crimping and adhesion of the packaging 60 are good, and whether the packaging 60 is in good condition. Whether the outer surface is contaminated, whether the tobacco 30 in the cartridge 1 is missing, and whether the cooling tube 40 is oriented correctly, etc.
  • the unqualified ones among the plurality of cigarette cartridges 1 can be eliminated by, but not limited to, grabbing by a mechanical arm, sucking by a suction device, or pushing by a push rod structure. The cigarette cartridges that fail the test will be removed.

Landscapes

  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

一种烟弹的装填方法。烟弹的装填方法包括：提供多个外管体（10），其中，多个外管体（10）的第一端（11）具有封口部（20）；从与外管体（10）的第一端（11）相背设置的第二端（12）装入烟草（30）；识别降温管（40）的封口端（41），并将降温管（40）从第二端（12）装入外管体（10），使得封口端（41）邻近烟草（30）设置，其中，降温管（40）具有封口端（41）及与封口端（41）相背的开口端（42）；以及从第二端（12）将过滤件（50）装入外管体（10），使得过滤件（50）邻近降温管（40）设置。烟弹的装填方法制备的加热不燃烧烟弹的质量高。

Description

烟弹的装填方法
本发明要求2022年3月25日递交的发明名称为“烟弹的装填方法”的申请号202210302142.8的在先申请优先权，上述在先申请的内容以引入的方式并入本文本中。
技术领域
本申请涉及电子烟制备领域，具体涉及一种烟弹的装填方法。
背景技术
随着科技发展，使用加热不燃烧烟弹的用户越来越多，在采用装填的方式制备加热不燃烧烟弹的过程中，单端封口的降温管在装填过程中存在降温管未封口一端邻近烟草装填的情况，从而使得加热不燃烧烟弹中的烟草掉入降温管中，影响加热不燃烧烟弹的使用，从而使得加热不燃烧烟弹的质量低。
发明内容
本申请实施方式提供了一种烟弹的装填方法。所述烟弹的装填方法包括：
提供多个外管体，其中，所述多个外管体的第一端具有封口部；
从与所述外管体的第一端相背设置的第二端装入烟草；
识别降温管的封口端，并将所述降温管从所述第二端装入所述外管体，使得所述封口端邻近所述烟草设置，其中，所述降温管具有封口端及与所述封口端相背的开口端；以及
从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置。
附图说明
为了更清楚地说明本申请实施方式中的技术方案，下面将对本申请实施方式中所需要使用的附图进行说明。
图1为本申请一实施方式提供的烟弹的装填方法的流程图。
图2为图1实施方式提供的烟弹的装填方法中降温管的结构示意图。
图3为图1实施方式提供的烟弹的装填方法中烟弹的装填示意图。
图4为图1实施方式提供的烟弹的装填方法中降温管的装填的流程图。
图5为图4实施方式提供的烟弹的装填方法中降温管的装填示意图。
图6为图4实施方式提供的烟弹的装填方法中降温管的开口端朝向的识别的流程图。
图7为图1实施方式提供的烟弹的装填方法中外管体封口的流程图。
图8为图1实施方式提供的烟弹的装填方法中过滤件装填的流程图。
图9为图8实施方式提供的烟弹的装填方法中过滤件装填的示意图。
图10为图9实施方式提供的烟弹的装填方法中过滤件装填位置的流程图。
图11为图1实施方式提供的烟弹的装填方法中烟弹的包装及检测的流程图。
图12为图11实施方式提供的烟弹的装填方法中烟弹的结构示意图。
图13为图12实施方式提供的烟弹中I处的局部放大图。
图14为图11实施方式提供的烟弹的装填方法中外管体沿预设方向运输的流程图。
图15为图11实施方式提供的烟弹的装填方法中对多个烟弹进行检测的流程图。
具体实施方式
本申请实施方式提供了一种烟弹的装填方法。所述烟弹的装填方法包括：
提供多个外管体，其中，所述多个外管体的第一端具有封口部；
从与所述外管体的第一端相背设置的第二端装入烟草；
识别降温管的封口端，并将所述降温管从所述第二端装入所述外管体，使得所述封口端邻近所述烟草设置，其中，所述降温管具有封口端及与所述封口端相背的开口端；以及
从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置。
其中，所述“识别降温管的封口端，并将所述降温管从所述第二端装入所述外管体，使得所述封口端邻近所述烟草设置”包括：
将所述多个降温管沿预设方向进行传输；
识别所述多个降温管的开口端的朝向；
当所述多个降温管中的开口端朝向所述预设方向时，将所述降温管的方向进行翻转，以使得翻转后的封口端朝向所述预设方向；
将所述多个降温管运输到所述多个外管体处，且所述封口端相较于所述开口端邻近所述第二端；以及
将所述降温管自所述第二端装填入所述外管体。
其中，所述“识别所述多个降温管的开口端的朝向”包括：
在所述多个降温管传输的过程中，对所述多个降温管的开口端的朝向进行多次识别。
其中，所述“提供多个外管体”包括：
将所述多个外管体的第一端涂附粘结剂；
将所述多个外管体的第一端贴合封口件；
对所述多个外管体的第一端贴合所述封口件处进行加热及加压；以及
沿所述多个外管体的外轮廓对所述封口件进行切割，以形成密封所述多个外管体的第一端的封口部。
其中，对所述多个外管体的第一端贴合所述封口件处加热的时间t：5s≤t≤8s，温度T：120℃≤T≤200℃，对所述外管体施加的压力P：100Pa≤P≤300Pa。
其中，所述“从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置”包括：
提供多个过滤件；
将所述多个过滤件运输至所述多个外管体处，所述过滤件中心对准所述外管体，且邻近所述第二端；以及
将所述过滤件自所述第二端装填入所述外管体。
其中，所述“将所述过滤件自所述第二端装填入所述外管体”包括：
将所述过滤件自所述第二端装填入所述外管体，且所述过滤件远离所述降温管的一端与所述第二端齐平。
其中，在所述“从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置”之后，所述烟弹的装填方法还包括：
将所述多个外管体沿预设方向运输；
对所述多个外管体的外表面卷上包装件，以形成多个烟弹；
对所述多个烟弹进行检测；以及
将检测后的所述多个烟弹进行收纳。
其中，所述“将所述多个外管体沿预设方向运输”包括：
将所述多个外管体沿第一方向进行运输，其中，所述外管体的长度方向与所述第一方向一致；以及
改变所述多个外管体的运输方向，使得所述多个外管体沿所述预设方向运输，其中，所述外管体的长度方向与所述预设方向垂直。
其中，所述“对所述多个烟弹进行检测”包括：
将所述多个烟弹依次运输至检测点位；
对所述多个烟弹的周侧面、内部以及相对设置的两端进行检测；以及
剔除检测不合格的烟弹。
其中，所述封口部包括10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45～105g/㎡的牛油纸中至少一种。
其中，所述封口端具有透气密封部，所述透气密封部包括10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45～105g/㎡的牛油纸中至少一种。
其中，所述透气密封部上包括一个或多个通孔。
其中，通过视觉检测识别、触碰式检测识别或者红外感应检测识别等方式对所述封口端进行识别。
其中，所述封口端抵接所述烟草。
其中，所述封口端与所述烟草间隔设置。
其中，所述过滤件远离所述第二端的一端与所述开口端间隔设置。
其中，所述过滤件远离所述第二端的一端抵接所述开口端。
其中，所述过滤件远离所述第二端的一端抵接所述开口端，并部分通过所述开口端进入所述降温管中。
其中，所述多个降温管可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中一种或多种方式进行运输。
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别不同对象，而不是用于描述特定顺序。此外，术语“包括”和“具有”以及它们任何变形，意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元，而是可选地还包括没有列出的步骤或单元，或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。
在本文中提及“实施例”或“实施方式”意味着，结合实施例或实施方式描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是，本文所描述的实施例可以与其它实施例相结合。
本申请实施方式提供了一种烟弹1的装填方法。请参照图1、图2及图3，图1为本申请一实施方式提供的烟弹的装填方法的流程图；图2为图1实施方式提供的烟弹的装填方法中降温管的结构示意图；图3为图1实施方式提供的烟弹的装填方法中烟弹的装填示意图。在本实施方式中，所述烟弹1的装填方法包括提供多个外管体10。其中，所述多个外管体10的第一端11具有封口部20。从与所述外管体10的第一端11相背设置的第二端12装入烟草30。识别降温管40的封口端41，并将所述降温管40从所述第二端12装入所述外管体10，使得所述封口端41邻近所述烟草30设置。其中，所述降温管40具有封口端41及与所述封口端41相背的开口端42。以及从所述第二端12将过滤件50装入所述外管体10，使得所述过滤件50邻近所述降温管40设置。
在本实施方式中，所述烟弹1的装填方法用于烟弹1的生产。具体地，所述烟弹1的装填方法包括步骤S1、S2、S3及S4。接下来对步骤S1、S2、S3及S4进行详细描述。
S1，提供多个外管体10。
在本实施方式中，所述多个外管体10的第一端11具有封口部20。所述封口部20用于密封所述外管体10的第一端11，且所述密封部采用食用级材料。举例而言，所述封口部20包含10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45～105g/㎡的牛油纸中至少一种。相对于烟弹1的使用者来说，所述外管体10的第一端11为远唇端，所述外管体10与所述第一端11相背设置的第二端12为近唇端。所述多个外管体10以所述第一端11朝下竖直放置，即，所述多个外管体10的第二端12在所述第一端11的上方。
在本实施方式中，举例而言，所述多个外管体10可以通过具有多个承载孔的承载组件进行承载， 具体地，将所述多个外管体10设置于所述多个承载孔中，且一个所述外管体10对应一个所述承载孔设置，以使得所述承载组件能够同时承载所述多个外管体10，从而提高烟弹1的装填效率。
S2，从与所述外管体10的第一端11相背设置的第二端12装入烟草30。
在本实施方式中，所述烟草30可以但不限于为颗粒状、条状或块状等。所述烟草30可以但不限于通过自重或外力中至少一种从所述第二端12进入所述外管体10，且所述烟草30会抵接到所述封口部20朝向所述第二端12的面。
S3，识别降温管40的封口端41，并将所述降温管40从所述第二端12装入所述外管体10，使得所述封口端41邻近所述烟草30设置。
在本实施方式中，所述降温管40具有封口端41及与所述封口端41相背的开口端42。所述封口端41具有透气密封部43，所述透气密封部43采用食用级材料。举例而言，所述透气密封部43包含10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45～105g/㎡的牛油纸中至少一种。所述透气密封部43上还可以开设一个或多个通孔，以增加所述降温部的透气性。此外，所述透气密封部43上的通孔内径小于所述烟草30的外径，以避免所述烟草30进入所述降温管40中，影响所述烟弹1整体抽吸效果。
在本实施方式中，通过对所述降温管40的封口端41进行识别，可以但不限于通过视觉检测识别、触碰式检测识别或者红外感应检测识别等方式对所述封口端41进行识别，只要能够区分所述封口端41与所述开口端42即可。
在本实施方式中，将所述降温管40从所述第二端12装填进入所述外管体10，以使得所述封口端41邻近所述烟草30设置。所述封口端41用于防止所述烟草30进入所述降温管40中，使得所述烟草30的分布稀疏，从而影响所述烟草30的加热效果。此外，防止所述烟草30进入所述降温管40中，还防止所述烟草30影响所述降温管40的降温效果。在一实施方式中，所述封口端41抵接所述烟草30。在另一实施方式中，所述封口端41与所述烟草30间隔设置，使得所述烟弹1在插入烟具时，所述烟草30具有流动的空间，避免烟草30收到挤压而增加吸阻力。
S4，从所述第二端12将过滤件50装入所述外管体10，使得所述过滤件50邻近所述降温管40设置。
在本实施方式中，所述过滤件50为多孔蓬松材料，例如聚乳酸(Polylactic Acid，PLA)。将所述过滤件50自所述第二端12装入所述外管体10，以使得所述过滤件50邻近所述降温管40的开口端42设置。在一实施方式中，所述过滤件50远离所述第二端12的一端与所述开口端42间隔设置。在另一实施方式中，所述过滤件50远离所述第二端12的一端抵接所述开口端42。在又一实施方式中，所述过滤件50远离所述第二端12的一端抵接所述开口端42，并部分通过所述开口端42进入所述降温管40中。
本申请提供了一种烟弹1的装填方法，所述烟弹1装填方法在装填降温管40至外管体10之前，先识别所述降温管40的封口端41，然后再将所述降温管40装填至所述外管体10，以使得所述降温管40的封口端41邻近所述烟草30设置。所述封口端41能够防止所述烟草30进入所述降温管40中，因此，所述烟弹1中的烟草30不会掉入所述降温管40中，从而使得所述烟弹1的质量高。因此，本申请提供的烟弹1的装填方法制备的加热不燃烧烟弹1的质量高。
请参照图4及图5，图4为图1实施方式提供的烟弹的装填方法中降温管的装填的流程图；图5为图4实施方式提供的烟弹的装填方法中降温管的装填示意图。在本实施方式中，所述“识别降温管40的封口端41，并将所述降温管40从所述第二端12装入所述外管体10，使得所述封口端41邻近所述烟草30设置”包括将所述多个降温管40沿预设方向进行传输。识别所述多个降温管40的开口端42的朝向。当所述多个降温管40中的开口端42朝向所述预设方向时，将所述降温管40的方向进行翻转，以使得翻转后的封口端41朝向所述预设方向。将所述多个降温管40运输到所述多个外管体10处，且所述封口端41相较于所述开口端42邻近所述第二端12。以及将所述降温管40自所述第二端12装填入所述外管体10。
在本实施方式中，通过识别所述多个降温管40的开口端42的朝向，以保证所述降温管40的开口端42朝向所述外管体10从所述第二端12装填进入所述外管体10。具体地，将所述多个降温管40装填进入所述多个外管体10的方法包括步骤S31、S32、S33、S34及S35。接下来对步骤S31、S32、S33、 S34及S35进行详细描述。
S31，将所述多个降温管40沿预设方向进行传输。
在本实施方式中，所述预设方向是指将所述多个降温管40传输至所述多个外管体10的方向。对所述多个降温管40进行传输可以但不限于通过传送带、导向轨道、载具或机械手臂等方式，只要能够实现对所述多个降温管40沿预设方向进行运输即可。此外，所述多个降温管40还可以通过传送带、导向轨道、载具或机械手臂等方式中的多种方式进行组合运输。
S32，识别所述多个降温管40的开口端42的朝向。
在本实施方式中，识别所述多个降温管40的开口端42朝向，可以但不限于通过视觉检测识别、触碰式检测识别或者红外感应检测识别等方式对所述封口端41进行识别，只要能够区分所述封口端41与所述开口端42即可。具体地，所述封口端41具有透气密封部43，所述开口端42无密封部件，通过识别所述降温管40的端部是否有密封部件进行识别所述封口端41与所述开口端42。
S33，当所述多个降温管40中的开口端42朝向所述预设方向时，将所述降温管40的方向进行翻转，以使得翻转后的封口端41朝向所述预设方向。
在本实施方式中，通过识别所述多个降温管40中的开口端42与封口端41，以判断所述多个降温管40的开口端42或所述封口端41的朝向。当所述封口端41朝所述预设方向传输时，保持所述降温管40的的反向不变继续沿所述预设方向传输。当所述开口端42朝向所述预设方向传输时，将所述降温管40的方向进行翻转，以使得翻转后的所述封口端41朝向所述预设方向运输。
S34，将所述多个降温管40运输到所述多个外管体10处，且所述封口端41相较于所述开口端42邻近所述第二端12。
在本实施方式中，将所述多个降温管40运输至所述多个外管体10处，一个所述降温管40对应一个所述外管体10设置，且每一个所述降温管40的封口端41相较于所述开口端42邻近所述第二端12。所述多个降温管40可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中一种或多种方式运输至所述多个外管体10处，以使得所述多个降温管40对应所述多个外管体10设置。以所述降温管40的封口端41到所述外管体10的第二端12距离x0为例。
S35，将所述降温管40自所述第二端12装填入所述外管体10。
在本实施方式中，将所述降温管40自所述第二端12装填入所述外管体10。具体地，通过施加外力以使得所述降温管40进入所述外管体10，将所述降温管40朝向所述外管体10推动y1＝x0+x1的行程，以使得所述降温管40进入所述外管体10且所述封口端41邻近所述烟草30设置。其中，x1＝L1-18mm，L1为所述外管体10的长度，具体地，L1：42mm≤L1≤46mm。
请参照图6，图6为图4实施方式提供的烟弹的装填方法中降温管的开口端朝向的识别的流程图。在本实施方式中，所述“识别所述多个降温管40的开口端42的朝向”包括在所述多个降温管40传输的过程中，对所述多个降温管40的开口端42的朝向进行多次识别。
在本实施方式中，所述“识别所述多个降温管40的开口端42的朝向”包括步骤S321。具体地，接下来对步骤S321进行详细描述。
S321，在所述多个降温管40传输的过程中，对所述多个降温管40的开口端42的朝向进行多次识别。
在本实施方式中，对所述多个降温管40的开口端42的朝向进行多次识别，可以但不限于两次、三次或更多次数，以提高对所述降温管40的开口端42的朝向的识别的正确率，从而降低所述降温管40的装填方向的错误率，以提高所述烟弹1的装填质量。
请参照图7，图7为图1实施方式提供的烟弹的装填方法中外管体封口的流程图。在本实施方式中，所述“提供多个外管体10”包括将所述多个外管体10的第一端11涂附粘结剂。将所述多个外管体10的第一端11贴合封口件。对所述多个外管体10的第一端11贴合所述封口件处进行加热及加压。以及沿所述多个外管体10的外轮廓对所述封口件进行切割，以形成密封所述多个外管体10的第一端11的封口部20。
在本实施方式中，所述多个外管体10需要进行封口，形成封口部20密封所述第一端11，从而使得所述多个外管体10可以进行装填。具体地，所述多个外管体10封口的流程包括步骤S11、S12、S13及S14。接下来对步骤S11、S12、S13及S14进行详细描述。
S11，将所述多个外管体10的第一端11涂附粘结剂。
在本实施方式中，对所述多个外管体10的第一端11涂附粘结剂，所述粘结剂为食品级粘结剂，从而防止所述粘结剂在受热时产生有害物质。举例而言，所述粘结剂可以但不限于为糯米胶，搭口胶、吸管胶、白乳胶等食品级粘结剂。在一实施方式中，将所述多个外管体10的第一端11放入粘结剂中，以使得所述多个外管体10的第一端11涂附有粘结剂。在另一实施方式中，将存储有粘结剂的容器移动至所述多个外管体10处并使得所述粘结剂与所述多个外管体10的第一端11接触，以使得所述多个外管体10的第一端11涂附有粘结剂。
S12，将所述多个外管体10的第一端11贴合封口件。
在本实施方式中，将所述多个外管体10的第一端11贴合封口件，以使得所述封口件粘附于所述多个外管体10的第一端11，且密封所述多个外管体10的第一端11。所述封口件采用食用级材料。举例而言，所述封口件包含10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45-105g/㎡的牛油纸中至少一种。
S13，对所述多个外管体10的第一端11贴合所述封口件处进行加热及加压。
在本实施方式中，对所述外管体10的第一端11贴合于所述封口件处进行加热及加压，以提高所述封口件与所述第一端11的贴合的牢固程度。
S14，沿所述多个外管体10的外轮廓对所述封口件进行切割，以形成密封所述多个外管体10的第一端11的封口部20。
在本实施方式中，沿所述多个外管体10的外轮廓对所述封口件进行切割。具体地，在一实施方式中，利用激光沿所述多个外管体10的外轮廓对所述封口件进行切割，以形成密封所述多个外管体10的第一端11的封口部20。在另一实施方式中，利用刀具沿所述多个外管体10的外轮廓对所述封口件进行切割，以形成密封所述多个外管体10的第一端11的封口部20。
在一实施方式中，步骤S13中，对所述多个外管体10的第一端11贴合所述封口件处加热的时间t：5s≤t≤8s，温度T：120℃≤T≤200℃，对所述外管体10施加的压力P：100Pa≤P≤300Pa。
在本实施方式中，由于粘结剂在常温状态下为粘稠的固液混合物，因此常温下，粘附有粘结剂的所述第一端11与所述密封件贴合，并不能使得所述第一端11与所述密封件牢固粘结。在本实施方式中，通过对所述第一端11与所述密封件贴合处进行加温，使得所述第一端11与所述密封件贴合处的粘结剂完全熔化，且将水分蒸发掉，从而提高了所述粘结剂的粘结强度。此外，通过对所述第一端11与所述密封件贴合处进行加温，将粘结剂的异味散发掉，使得所述第一端11与所述密封件贴合处此后再次受热时无异味。此外，对所述第一端11与所述密封件贴合处进行加压，使得所述第一端11与所述密封件贴合的更加紧密。待所述第一端11与所述密封件贴合处冷却之后，所述第一端11与所述密封件贴合处的粘结剂由于水分被蒸发了，将会固化并固定连接所述第一端11及所述密封件。相比于加热加压之前，加热加压后，所述第一端11与所述密封件贴合得更加紧密，粘结得更加牢固。具体地，举例而言，对所述第一端11与所述密封件贴合处的加热的时间t：5s≤t≤8s，温度T：120℃≤T≤200℃，对所述外管体10施加的压力P：100Pa≤P≤300Pa。其中，加热时间不宜过长，加热温度不易过高，加压不易过大，避免对所述外管体10及所述封口件造成损伤。加热时间不宜过短，加热温度不易过低，加压不易过小，避免对所述粘结剂的加热不够充分，从而避免所述第一端11与所述封口件粘结不够牢固。
请参照图8及图9，图8为图1实施方式提供的烟弹的装填方法中过滤件装填的流程图；图9为图8实施方式提供的烟弹的装填方法中过滤件装填的示意图。在本实施方式中，所述“从所述第二端12将过滤件50装入所述外管体10，使得所述过滤件50邻近所述降温管40设置”包括提供多个过滤件50。将所述多个过滤件50运输至所述多个外管体10处，所述过滤件50中心对准所述外管体10，且邻近所述第二端12。以及将所述过滤件50自所述第二端12装填入所述外管体10。
在本实施方式中，将所述过滤件50装填入所述外管体10的流程包括步骤S41、S42及S43。接下来对步骤S41、S42及S43进行详细描述。
S41，提供多个过滤件50。
在本实施方式中，所述过滤件50的外径大于所述外管体10的内径。具体地，所述外管体10的内径d0：6.4mm≤d0≤6.65mm，所述过滤件50的外径d1：6.5mm≤d1≤7mm。
S42，将所述多个过滤件50运输至所述多个外管体10处，所述过滤件50中心对准所述外管体10，且邻近所述第二端12。
在本实施方式中，可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中至少一种方式将所述多个过滤件50运输至所述多个外管体10处，且将所述过滤件50中心对准所述外管体10，以提高所述过滤件50的装填精度。
S43，将所述过滤件50自所述第二端12装填入所述外管体10。
在本实施方式中，所述过滤件50为多孔蓬松材料，例如PLA，因此，所述过滤件50在受力后可被压缩。利用所述过滤件50的材质性能，施加外力将所述过滤件50至所述第二端12装填入所述外管体10，虽然所述过滤件50的外径大于所述外管体10的内径，但当所述过滤件50收到外力挤压后，所述过滤件50能够被装填进入所述外管体10，并在进入所述外管体10后，所述过滤件50通过自身膨胀与所述外管体10紧密配合，从而密封所述第二端12。
请参照图9及图10，图10为图9实施方式提供的烟弹的装填方法中过滤件装填位置的流程图。在本实施方式中，所述“将所述过滤件50自所述第二端12装填入所述外管体10”包括将所述过滤件50自所述第二端12装填入所述外管体10，且所述过滤件50远离所述降温管40的一端与所述第二端12齐平。
在本实施方式中，所述“将所述过滤件50自所述第二端12装填入所述外管体10”包括步骤S431，接下来对步骤S431进行详细描述。
S431，所述过滤件50自所述第二端12装填入所述外管体10，且所述过滤件50远离所述降温管40的一端与所述第二端12齐平。
在本实施方式中，以步骤S42中，所述过滤件50中心对准所述外管体10时，所述过滤件50邻近所述第二端12的一端与所述第二端12的距离为x2进行示例。通过外力将所述过滤件50朝向所述外管体10推动行程y2，且y2＝x2+L2。其中L2为所述过滤件50的长度，具体地，L2：8mm≤L2≤10mm。因此，通过控制对所述过滤件50推动的行程能够保证所述过滤件50在装填进入所述外管体10后，所述过滤件50远离所述降温管40的一端与所述第二端12齐平。
请参照图11、图12及图13，图11为图1实施方式提供的烟弹的装填方法中烟弹的包装及检测的流程图；图12为图11实施方式提供的烟弹的装填方法中烟弹的结构示意图；图13为图12实施方式提供的烟弹中I处的局部放大图。在本实施方式中，在所述“从所述第二端12将过滤件50装入所述外管体10，使得所述过滤件50邻近所述降温管40设置”之后，所述烟弹1的装填方法还包括将所述多个外管体10沿预设方向运输。对所述多个外管体10的外表面卷上包装件60，以形成多个烟弹1。对所述多个烟弹1进行检测。以及将检测后的所述多个烟弹1进行收纳。
在本实施方式中，在完成步骤S4之后，通过对所述多个外管体10进行包装可形成多个烟弹1，随后对所述多个烟弹1进行检测以保证所述多个烟弹1的生产质量。具体地，在所述“从所述第二端12将过滤件50装入所述外管体10，使得所述过滤件50邻近所述降温管40设置”之后，所述烟弹1的装填方法还包括步骤S5、S6、S7及S8。接下来对步骤S5、S6、S7及S8进行详细描述。
S5，将所述多个外管体10沿预设方向运输。
在本实施方式中，所述预设方式是指将所述多个外管体10运输至对所述外管体10进行包装的工位的方向。可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中的一种或多种方式对所述外管体10进行运输。
S6，对所述多个外管体10的外表面卷上包装件60，以形成多个烟弹1。
在本实施方式中，对所述多个外管体10的外表面卷上包装件60以形成多个烟弹1。其中，所述包 装件60为食用级材料，以防止所述包装件60在受热时产生有毒物质。具体地，所述包装件60可以但不限于为32～40g/㎡的水松纸。其中，所述包装件60的贴合所述外管体10的表面涂附有胶水，以使得所述包装件60能够对所述外管体10进行包装。所述包装件60对所述外管体10进行包裹，可以遮挡所述外管体10的外表面上的污垢及卷痕。
S7，对所述多个烟弹1进行检测。
在本实施方式中，可以但不限于通过视觉检测或者红外检测等方式对所述多个烟弹1进行检测。具体地，检测所述外管体10的第一端11是否封好、检测所述过滤件50是否完整、检测所述包装件60的卷口及粘接是否良好、检测所述包装件60的外表面是否有被污染、检测所述烟弹1内的烟草30是否漏装以及检测所述降温管40朝向是否正确等。
S8，将检测后的所述多个烟弹1进行收纳。
在本实施方式中，将检测合格的烟弹1进行收纳。需要说明的是，检测合格是指步骤S7中检测的烟弹1中各部件特征均完好，具体地，所述外管体10的第一端11密封完整、所述过滤件50完整、所述包装件60的卷口及粘接良好、所述包装件60的外表面未被污染、所述烟弹1内的烟草30无漏装以及所述降温管40朝向正确。
请参照图14，图14为图11实施方式提供的烟弹的装填方法中外管体沿预设方向运输的流程图。在本实施方式中，所述“将所述多个外管体10沿预设方向运输”包括将所述多个外管体10沿第一方向进行运输。其中，所述外管体10的长度方向与所述第一方向一致。以及改变所述多个外管体10的运输方向，使得所述多个外管体10沿所述预设方向运输。其中，所述外管体10的长度方向与所述预设方向垂直。
上述实施方式中步骤S5具体包括步骤S51及S52。在本实施方式中，接下来对步骤S51及S52进行详细描述。
S51，将所述多个外管体10沿第一方向进行运输。
在本实施方式中，所述多个外管体10的长度方向与所述第一方向一致。在本实施方式中，采用第一传送带对所述多个外管体10进行运输。
S52，改变所述多个外管体10的运输方向，使得所述多个外管体10沿所述预设方向运输。
在本实施方式中，所述外管体10的长度方向与所述预设方向垂直，以便于对所述外管体10进行卷包所述包装件60。在本实施方式中，采用第二传送带对所述多个外管体10进行运输，且所述第二传送带的传输方向与所述第一传送带的方向垂直。在本实施方式中，通过将所述多个外管体10从所述第一传送带转移至所述第二传送带上，以改变所述多个外管体10的运输方向。举例而言，可以但不限于通过机械臂抓取、吸力装置吸取或推杆机构推动等方式将所述多个外管体10从所述第一传送带转移至所述第二传送带上。
请参照图15，图15为图11实施方式提供的烟弹的装填方法中对多个烟弹进行检测的流程图。在本实施方式中，所述“对所述多个烟弹1进行检测”包括将所述多个烟弹1依次运输至检测点位。对所述多个烟弹1的周侧面、内部以及相对设置的两端进行检测。以及剔除检测不合格的烟弹1。
在本实施方式中，上述实施方式中步骤S7具体包括步骤S71、S72及S73。接下来对步骤S71、S72及S73进行详细描述。
S71，所述多个烟弹1依次运输至检测点位。
在本实施方式中，通过将所述多个烟弹1依次运输至检测点位，以使得所述烟弹1在所述检测点位进行检测。
S72，对所述多个烟弹1的周侧面、内部以及相对设置的两端进行检测。
在本实施方式中，通过对所述多个烟弹1的周侧面、内部以及相对设置的两端进行检测，以检测所述烟弹1是否合格。具体地，检测所述外管体10的第一端11是否封好、检测所述过滤件50是否完整、检测所述包装件60的卷口及粘接是否良好、检测所述包装件60的外表面是否有被污染、检测所述烟弹1内的烟草30是否漏装以及检测所述降温管40朝向是否正确等。
S73，剔除检测不合格的烟弹1。
在本实施方式中，将所述多个烟弹1中检测不合格的进行剔除，可以但不限于通过机械臂抓取、吸力装置吸取或推杆结构推送等方式将所述多个烟弹1中检测不合格的烟弹1剔除。
尽管上面已经示出和描述了本申请的实施例，可以理解的是，上述实施例是示例性的，不能理解为对本申请的限制，本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型，这些改进和润饰也视为本申请的保护范围。

Claims (20)

  1. 一种烟弹的装填方法，其特征在于，所述烟弹的装填方法包括：
    提供多个外管体，其中，所述多个外管体的第一端具有封口部；
    从与所述外管体的第一端相背设置的第二端装入烟草；
    识别降温管的封口端，并将所述降温管从所述第二端装入所述外管体，使得所述封口端邻近所述烟草设置，其中，所述降温管具有封口端及与所述封口端相背的开口端；以及
    从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置。
  2. 如权利要求1所述的烟弹的装填方法，其特征在于，所述“识别降温管的封口端，并将所述降温管从所述第二端装入所述外管体，使得所述封口端邻近所述烟草设置”包括：
    将所述多个降温管沿预设方向进行传输；
    识别所述多个降温管的开口端的朝向；
    当所述多个降温管中的开口端朝向所述预设方向时，将所述降温管的方向进行翻转，以使得翻转后的封口端朝向所述预设方向；
    将所述多个降温管运输到所述多个外管体处，且所述封口端相较于所述开口端邻近所述第二端；以及
    将所述降温管自所述第二端装填入所述外管体。
  3. 如权利要求2所述的烟弹的装填方法，其特征在于，所述“识别所述多个降温管的开口端的朝向”包括：
    在所述多个降温管传输的过程中，对所述多个降温管的开口端的朝向进行多次识别。
  4. 如权利要求1所述的烟弹的装填方法，其特征在于，所述“提供多个外管体”包括：
    将所述多个外管体的第一端涂附粘结剂；
    将所述多个外管体的第一端贴合封口件；
    对所述多个外管体的第一端贴合所述封口件处进行加热及加压；以及
    沿所述多个外管体的外轮廓对所述封口件进行切割，以形成密封所述多个外管体的第一端的封口部。
  5. 如权利要求4所述的烟弹的装填方法，其特征在于，对所述多个外管体的第一端贴合所述封口件处加热的时间t：5s≤t≤8s，温度T：120℃≤T≤200℃，对所述外管体施加的压力P：100Pa≤P≤300Pa。
  6. 如权利要求1所述的烟弹的装填方法，其特征在于，所述“从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置”包括：
    提供多个过滤件；
    将所述多个过滤件运输至所述多个外管体处，所述过滤件中心对准所述外管体，且邻近所述第二端；以及
    将所述过滤件自所述第二端装填入所述外管体。
  7. 如权利要求6所述的烟弹装填方法，其特征在于，所述“将所述过滤件自所述第二端装填入所述外管体”包括：
    将所述过滤件自所述第二端装填入所述外管体，且所述过滤件远离所述降温管的一端与所述第二端齐平。
  8. 如权利要求1所述的烟弹的装填方法，其特征在于，在所述“从所述第二端将过滤件装入所述外管体，使得所述过滤件邻近所述降温管设置”之后，所述烟弹的装填方法还包括：
    将所述多个外管体沿预设方向运输；
    对所述多个外管体的外表面卷上包装件，以形成多个烟弹；
    对所述多个烟弹进行检测；以及
    将检测后的所述多个烟弹进行收纳。
  9. 如权利要求8所述的烟弹的装填方法，其特征在于，所述“将所述多个外管体沿预设方向运输”包括：
    将所述多个外管体沿第一方向进行运输，其中，所述外管体的长度方向与所述第一方向一致；以及
    改变所述多个外管体的运输方向，使得所述多个外管体沿所述预设方向运输，其中，所述外管体的长度方向与所述预设方向垂直。
  10. 如权利要求8所述的烟弹的装填方法，其特征在于，所述“对所述多个烟弹进行检测”包括：
    将所述多个烟弹依次运输至检测点位；
    对所述多个烟弹的周侧面、内部以及相对设置的两端进行检测；以及
    剔除检测不合格的烟弹。
  11. 如权利要求1所述的烟弹的装填方法，其特征在于，所述封口部包括10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45～105g/㎡的牛油纸中至少一种。
  12. 如权利要求1所述的烟弹的装填方法，其特征在于，所述封口端具有透气密封部，所述透气密封部包括10-50g/㎡的丝棉纸、10-50g/㎡的高透气性纸或者45～105g/㎡的牛油纸中至少一种。
  13. 如权利要求12所述的烟弹的装填方法，其特征在于，所述透气密封部上包括一个或多个通孔。
  14. 如权利要求1所述的烟弹的装填方法，其特征在于，通过视觉检测识别、触碰式检测识别或者红外感应检测识别等方式对所述封口端进行识别。
  15. 如权利要求1所述的烟弹的装填方法，其特征在于，所述封口端抵接所述烟草。
  16. 如权利要求1所述的烟弹的装填方法，其特征在于，所述封口端与所述烟草间隔设置。
  17. 如权利要求1所述的烟弹的装填方法，其特征在于，所述过滤件远离所述第二端的一端与所述开口端间隔设置。
  18. 如权利要求1所述的烟弹的装填方法，其特征在于，所述过滤件远离所述第二端的一端抵接所述开口端。
  19. 如权利要求1所述的烟弹的装填方法，其特征在于，所述过滤件远离所述第二端的一端抵接所述开口端，并部分通过所述开口端进入所述降温管中。
  20. 如权利要求3所述的烟弹的装填方法，其特征在于，所述多个降温管可以但不限于通过传送带、导向轨道、载具或机械手臂等方式中一种或多种方式进行运输。
PCT/CN2022/085623 2022-03-25 2022-04-07 烟弹的装填方法 WO2023178736A1 (zh)

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