WO2023159748A1 - 一种预制构件生产线 - Google Patents

一种预制构件生产线 Download PDF

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Publication number
WO2023159748A1
WO2023159748A1 PCT/CN2022/089805 CN2022089805W WO2023159748A1 WO 2023159748 A1 WO2023159748 A1 WO 2023159748A1 CN 2022089805 W CN2022089805 W CN 2022089805W WO 2023159748 A1 WO2023159748 A1 WO 2023159748A1
Authority
WO
WIPO (PCT)
Prior art keywords
mold
side mold
rod
prefabricated component
pin
Prior art date
Application number
PCT/CN2022/089805
Other languages
English (en)
French (fr)
Inventor
郭铭祥
张绍文
林志龙
陈怀焜
徐清辉
黄佳忠
吕晓青
Original Assignee
福建群峰机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 福建群峰机械有限公司 filed Critical 福建群峰机械有限公司
Publication of WO2023159748A1 publication Critical patent/WO2023159748A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0035Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
    • B28B7/0044Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being only tilted away from the sidewalls of the moulded article, e.g. moulds with hingedly mounted sidewalls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0076Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding letters or marks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0082Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding parallel grooves or ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • B28B7/183Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for building blocks or similar block-shaped objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/11Roller frames
    • B65G13/12Roller frames adjustable

Definitions

  • the invention relates to the technical field of prefabricated component production, in particular to a prefabricated component production line.
  • Prefabricated components refer to steel, wood or concrete components prefabricated in factories or on site according to design specifications; among them, prefabricated concrete components are building components prefabricated in factories with concrete as the basic material. Prefabricated concrete components are not only functional and In terms of safety, it also has advantages in terms of economy and creating a comfortable environment to save resources; including prefabricated building components such as walls, beams, panels, columns, pipe fittings and manhole covers; It is very complicated, and it takes a lot of cost to build a prefabricated component production line; moreover, different prefabricated component production lines need to be built to produce different prefabricated components, the total cost is high and the floor area is large; especially each mold is equipped with a corresponding vibration mechanism , so that the structure of the mold is complex, the volume is large, and the cost of mold manufacturing is high. When the mold is transported and operated on the production line to produce prefabricated components, the conveying operation is inflexible and the operation is inconvenient, which affects production efficiency and reduces the service life of the mold.
  • the inventor aimed at the many defects and inconveniences caused by the imperfection of the above-mentioned prefabricated component production line, and deeply conceived, and actively researched and improved the trial production to develop and design this case.
  • the object of the present invention is to provide a prefabricated component production line, which has a short production line and high production efficiency, and can produce different prefabricated components by replacing different molds on the same production line, which can save the construction cost of the production line;
  • the solution of the present invention is:
  • a prefabricated component production line which includes a mould, a blanking mechanism, a vibration mechanism and a roller conveying mechanism;
  • the roller conveying mechanism has a lifting roller section and two fixed roller sections connecting the two ends of the lifting roller section, and the vibration mechanism has two vibrating tables on both sides of the lifting roller section;
  • the lifting roller section has a support seat, a plurality of rollers arranged on the support seat, a roller driving mechanism and a lifting mechanism; frame and a fabric cart that can move vertically and horizontally on the frame;
  • the lifting mechanism drives the lifting roller section to drop below the fixed roller section, and the two ends of the mold are supported on two vibrating tables; then move the distribution vehicle to align the mold for injection , the vibrating mechanism vibrates the mold while the material is being injected; after the material is injected, the vibrating mechanism stops vibrating, and the lifting mechanism drives the lifting roller section to rise to be flush with the fixed roller section, the mold is supported on the lifting roller section, and the roller driving mechanism drives the lifting The rollers of the roller section roll and transport the mold to the fixed roller section, and then are transported out by the fixed roller section and transported to the curing kiln by a forklift for curing.
  • Two lifting mechanisms are provided at both ends of the bottom surface of the support seat; the lifting mechanism has a first pivot joint, a first connecting rod, a second connecting rod, a fixing seat and a lifting oil cylinder arranged on the bottom surface of the supporting seat.
  • One end of a connecting rod is pivotally connected to the first pivot joint, the other end is pivotally connected to the second connecting rod, and the middle part is pivotally supported on the fixed seat; the other end of the second connecting rod is connected to the piston rod of the lifting cylinder;
  • the piston rod of the lifting oil cylinder stretches out and pushes the second connecting rod to drive the first connecting rod to rotate upward with the pivotal position of the first connecting rod and the fixed seat as the axis, and the first connecting rod pushes the lifting roller section to move upward;
  • the piston rod of the oil cylinder retracts and pulls the second connecting rod to drive the first connecting rod to rotate downward with the pivotal position of the first connecting rod and the fixed seat as the axis, and the first connecting rod pulls the lifting roller section to move
  • the vibrating mechanism has two vibrating bases respectively located under the two vibrating tables.
  • Two vibrating motors the shock-absorbing sleeve base has a rubber sleeve base fixed on the vibrating base, a casing and a sleeve rod fixed on the bottom surface of the vibrating table, the upper end of the sleeve rod is sleeved in the casing, and the sleeve rod The lower end is sleeved on the rubber sleeve base.
  • Described frame is provided with two horizontal rails that are arranged in parallel and two longitudinal rails that are arranged in parallel;
  • Described cloth car is provided with and is positioned at the four corners of cloth car and travels on the four horizontal travel wheels on two horizontal rails, and drive The lateral drive motor of the horizontal travel wheel rolling movement;
  • the frame is also provided with two longitudinal supports arranged in parallel with the longitudinal tracks, the two ends of each of the longitudinal supports are connected to the ends of the two transverse tracks on the same side, and each Both ends of the longitudinal support are provided with two longitudinal travel wheels running on the corresponding longitudinal rails, and a longitudinal drive motor for driving the longitudinal travel wheels to roll and move;
  • One of the longitudinal rails is horizontally arranged on the inner side of the two vertical rails, and the other longitudinal rail is horizontally arranged on the inner side of the other two vertical rails; the two ends of each of the longitudinal rails are respectively arranged on the corresponding two
  • the slider sliding in the vertical track, one side of the vertical track is provided with a lifting drive
  • the two sides of the vertical track are provided with chute respectively, and the two ends of the longitudinal track are respectively provided with a clamping seat, and the clamping seat is provided with two slides which slide in the two chute respectively on the same vertical track. piece.
  • the lower outlet of the distributing vehicle is provided with a spiral feeding pipe, the spiral feeding pipe is provided with a screw rod, and one end of the spiral feeding pipe is provided with a screw motor connected to the screw rod, and the other end is provided with an opening facing downwards. the feeding port.
  • the unloading mechanism also has a transfer car for transferring raw materials and feeding into the distribution car;
  • the frame is provided with two horizontal guide rods arranged in parallel and two longitudinal guide rods arranged in parallel, and the transfer car has a hopper,
  • the material door switch the moving wheel of the transfer vehicle walking on the horizontal guide rod and the driving motor of the transfer vehicle driving the rolling movement of the moving wheel of the transfer vehicle; Sliding up and down to connect with the two longitudinal guide rods, for the distribution vehicle to move from the longitudinal track to the longitudinal guide rod, the transfer vehicle moves on the horizontal guide rod and aligns the distribution vehicle on the longitudinal guide rod for unloading .
  • Two prefabricated component production lines are arranged on both sides of the transfer vehicle, two sets of longitudinal guide rods are arranged at intervals directly below the two transverse guide rods, and the distribution vehicles on the two prefabricated component production lines move to a set of longitudinal guide rods respectively.
  • the transfer vehicle On the pole, the transfer vehicle is used for two distribution vehicles to distribute material respectively.
  • the mold is used to produce the prefabricated component of the gutter, and has a first bottom frame, a first bottom mold, a first front side mold, a first rear side mold, a first left side mold, and a first right side mold , the first top mold, and a mold opening and closing mechanism;
  • the first front side mold and the first rear side mold are pivotally connected to the front and rear sides of the first bottom frame, the first left side mold, the second A right side mold is movably arranged at the left and right ends of the first bottom mold, and the first top mold is movable to cover the top of the first bottom mold;
  • the side mold, the first left side mold, the first right side mold, and the first top mold enclose an n-shaped water groove member mold cavity;
  • the mold opening and closing mechanism has a linkage rod, a linkage piece, a rotating rod , the rotating arm;
  • the first left side mold is provided with a first perforation hole, the link
  • the top is fixed; when the mold is opened, swinging the rotating arm upwards drives the rotating rod to rotate, and the rotating rod rotates to drive the linkage plate to rotate and push the linkage rod to move inward to push the first left side mold and the first right side mold away from the first
  • the left and right ends of the bottom mold, the left and right ends of the first front side mold and the first rear side mold are not pushed against by the first left side mold and the first right side mold to open outwards.
  • the first bottom mold is fixed on the first bottom frame and has a front panel, a rear panel, a left panel, a right panel and a top panel, the first front side mold and the front panel, the first rear side mold and the rear panel.
  • the plate, the first top mold and the top plate are respectively arranged at intervals, and the first left side mold and the first right side mold are respectively against the left plate and the right plate; the outer surfaces of the front plate and the rear plate
  • An outwardly protruding bump is provided near the bottom, and a concave portion that is depressed from the inside to the outside is provided on the inner surface of the first front side mold and the first rear side mold near the bottom. It is arranged at intervals corresponding to the recesses; the interval between the protrusions and the recesses forms stepped portions that expand outward at the bottom ends of the front and rear sides of the mold cavity of the water gutter member.
  • the front and rear sides of the first left side mold and the first right side mold are respectively provided with limit drag hooks hooked on the left and right ends of the first front side mold or the first rear side mold. It has a first connecting rod pivotally connected to the first left side mold and the first right side mold, a second connecting rod hooked on the outer side of the first front side mold and the first rear side mold, and a third connecting rod connecting the first connecting rod and the second connecting rod; the first connecting rod and the second connecting rod are in a horizontal state, and the two ends of the third connecting rod are respectively vertically connected to the first connecting rod and the second connecting rod rod; the two ends of the outer surfaces of the first front side mold and the first rear side mold are respectively provided with two vertical limit plates for two limit pull hooks to be buckled, and the outer ends of the second connecting rod It has a limiting hook hooked on the vertical limiting plate.
  • the mold is also provided with a limit rod to limit the outward movement distance of the first left side mold and the first right side mold, the left and right ends of the first bottom mold are respectively provided with first perforations, and the first bottom mold is respectively provided with a first perforation.
  • a left side mold and the first right side mold are respectively provided with second perforations, and the two ends of the stop bar respectively pass through the first perforation and the second perforation and extend out of the first left side mold and the first right side mold.
  • the outer side of the side mold, and the two ends of the limiting rod are respectively inserted with limiting pins that prevent the end of the limiting rod from retracting into the second through hole.
  • the limiting rod is divided into two telescopic rods, the outer rods of the two telescopic rods are fixed on the first bottom mold, and the inner rod outer end of one of the telescopic rods extends out of the first left side mold from the first perforation. Outside the second perforation, the outer end of the inner rod of the other telescopic rod extends out of the second perforation of the first right side mold from the first perforation, and the limit latch is inserted into the outer end of the inner rod of the telescopic rod .
  • the bottoms of the front and rear sides of the first bottom frame are respectively provided with two limit abutting blocks against the first front side mold or the first rear side mold; and the bottom surface of the first bottom frame is arranged in parallel There are two crossbars with extensions protruding from both sides of the first bottom frame.
  • the mold is used to produce slope protection block prefabricated components, and has a second bottom frame, a second bottom mold, a second front side mold, a second rear side mold, a second left side mold, a second right side mold, The second top mold, core rod and two first clamping mold locking rods; the second bottom mold is arranged on the top surface of the second bottom frame, and the second front side mold, the second rear side mold, the second rear side mold, The second left side mold and the second right side mold are pivotally connected to the four sides of the second bottom frame respectively, and the second front side mold and the second rear side mold are provided with a plurality of supply cores The through hole through which the rod passes; the second bottom mold, the second front side mold, the second rear side mold, the second left side mold, the second right side mold, the second top mold and the core bar
  • the mold cavity of the prefabricated component of the slope protection block; the left and right sides of the second front side mold are respectively provided with first U-shaped parts, and the left and right sides of the second rear side mold are respectively
  • the hook part has a first hook part, two second hook parts and a handle part, and the first hook part has a first transverse part connected to one end of the first clamping locking rod and hooked on the outer surface of the first pin
  • the first vertical part; the second hook has a second vertical part pivotally connected with the first vertical part and a second horizontal part hooked on the lower side of the first pin; the first vertical
  • the handle part is sandwiched between the two second vertical parts, and one end of the handle part is fixed between the two second horizontal parts; when the mold is opened, the handle part is turned upwards, and the handle part drives the second hook part to turn upwards,
  • the second transverse part turns from the lower side of the first pin to the outer side of the first pin; further pull up the first clamping locking lever horizontally to make the first hook part detach from the first pin and one end of the nut detach from the first pin.
  • a U-shaped piece, disassemble the first mold clamping locking lever, the second front side mold, the second rear side mold, the second left side mold, and the second right side mold are opened outward; when closing the mold, The first mold clamping locking rod is horizontally pressed downwards so that the first hook part is hooked on the first pin, and one end of the first mold clamping locking rod is inserted into the first U-shaped piece and the nut tightly abuts against the first pin.
  • the outer side of the first U-shaped part then turn the handle part downwards, and the handle part drives the second hook part to turn downwards, and the second transverse part turns from the outer side of the first pin to the lower side of the first pin,
  • the hook part is firmly hooked on the first pin; the two first clamping locking rods lock the second front side mold, the second rear side mold, the second left side mold, and the second right side mold solid together.
  • the second front side formwork and the second rear side formwork are respectively provided with three through holes at equal intervals, the through holes located in the center are hoisting holes, and the through holes located on both sides are steel bar holes for inserting steel bars;
  • the hoisting hole on the second rear side mold is provided with a first boss extending into the mold cavity;
  • the steel bar hole of the second front side mold is provided with a second boss extending into the mold cavity;
  • the core rod at the center is inserted from the middle through hole of the second front side mold and the end Resist on the first boss of the second rear side mold;
  • the core rods on both sides are inserted from the reinforcement holes of the second front side mold and the ends extend out of the reinforcement holes of the second rear side mold;
  • the inner surfaces of the second left side mold and the second right side mold are provided with semicircular column ribs located on the transverse center line.
  • the first boss is a circular platform that is tapered from the inner side to the mold cavity, and the diameter of the through hole at the outer end of the first boss is smaller than the diameter of the core rod; and the inner wall of the through hole at the first boss is set There are grooves for placing steel bars; the first concave platform is a circular groove that is gradually depressed from the inner side to the outer side; the second boss is a circular platform that is gradually reduced from the inner side to the mold cavity.
  • the outer ring of the core rod is covered with a rubber sleeve.
  • the front, rear, left, and right sides of the second bottom frame are respectively provided with extension parts, and the extension parts are provided with a second front side mold or a second rear side mold or a second left side mold.
  • the molds are used to produce roadbed stone prefabricated components, and two molds are arranged side by side on the third bottom frame, each of which has a third bottom mold, a third front side mold, a third rear side mold, a third The left side mold, the third right side mold, and the third top mold;
  • the third bottom mold is arranged on the top surface of the third bottom frame, and the third front side mold, the third rear side mold , the third left side mold, and the third right side mold are pivotally connected to the third bottom frame respectively;
  • the top surface of the third bottom mold is provided with a plurality of rectangular grooves arranged vertically and horizontally;
  • the third front side The inner surface of the side mold and the third rear side mold is provided with a first vertical ridge on the longitudinal center line, and horizontally arranged with two first horizontal ribs vertically arranged on the first vertical ridge on the inner surface.
  • Raised strips; the third left side mold and the third right side mold are provided with a second vertical raised strip on the longitudinal center line, and two horizontally arranged vertical second vertical raised strips on the inner lateral direction
  • the second transverse rib, the first transverse rib and the second transverse rib on the third front side mold, the third rear side mold, the third left side mold and the third right side mold are connected to form Two rectangular rings; the third bottom formwork, the third front side formwork, the third rear side formwork, the third left side formwork, the third right side formwork, and the third top plate enclose the embankment stone prefabricated member formwork cavity.
  • the inner surface of the third front side mold, the third rear side mold, the third left side mold, and the third right side mold is a slope inclined outward from bottom to top; the third left side
  • the inner surfaces of the mold and the third right side mold are respectively symmetrically provided with long grooves on both sides of the second vertical convex strip, and the long grooves are located at the third left side mold and the third right side mold near the first The inside face of the three-bottom mold.
  • Each said mold also has two first clamping locking rods, the left and right sides of the third front side mold are respectively provided with second U-shaped parts, and the left and right sides of the third rear side mold are respectively A second pin is provided, and one end of the first clamping locking rod is a hook for buckling the second pin, and the other end is locked with a nut; when clamping, the third front side mold, the third The rear side mold, the third left side mold, and the third right side mold are turned over to the vertical state, the hook part of the first mold clamping locking rod hooks on the second pin, and the other end snaps into the second U inside the shape, and the locking nut is against the outer surface of the second U-shaped piece; the hook part and the nut of the first clamping locking rod limit the third front side mold and the third rear side mold to tightly against On the front and rear sides of the third left side mold and the third right side mold, the third front side mold, the third rear side mold, the third left side mold, and the third right side mold Lock together.
  • the hook part has a first hook part, two second hook parts and a handle part, and the first hook part has a first transverse part connected to one end of the first clamping locking rod and hooked on the outer surface of the second pin
  • the first vertical part; the second hook has a second vertical part pivotally connected with the first vertical part and a second horizontal part hooked on the lower side of the second pin; the first vertical
  • the handle part is sandwiched between the two second vertical parts, and one end of the handle part is fixed between the two second horizontal parts; when the mold is opened, the handle part is turned upwards, and the handle part drives the second hook part to turn upwards,
  • the second transverse portion turns from the lower side of the second pin to the outer side of the second pin; further pull up the first clamping locking rod horizontally to make the first hook part detach from the second pin and one end of the nut detach from the second pin.
  • Two U-shaped parts disassemble the first mold clamping locking lever, the third front side mold, the third rear side mold, the third left side mold, and the third right side mold are opened outward; when closing the mold, The first mold clamping locking rod is horizontally pressed downwards so that the first hook part is hooked on the second pin, and one end of the first mold clamping locking rod is inserted into the second U-shaped piece and the nut tightly abuts against it.
  • the outer surface of the second U-shaped part then turn the handle part downwards, the handle part drives the second hook part to rotate downwards, and the second transverse part turns from the outer surface of the second pin to the lower side of the second pin,
  • the hook part is firmly hooked on the second pin; the first mold clamping locking lever locks the third front side mold, the third rear side mold, the third left side mold, and the third right side mold together.
  • the front, rear, left, and right sides of the third bottom frame are respectively provided with extensions, and the extensions are provided with a support against the third front side mold or the third rear side mold or the third left side. Die or the limit of the 3rd right side side mould, abuts against the top block.
  • the molds that have been clamped are first placed on the fixed roller section, and after the mold is transported from the fixed roller section to the lifting roller section, the lifting mechanism drives the lifting The roller section is lowered to be lower than the fixed roller section, and the two ends of the mold are supported on two vibrating tables; then move the distribution vehicle vertically and horizontally to align the mold for injection, and the vibration mechanism vibrates the mold at the same time as the injection is completed; after the injection is completed, the vibration mechanism Stop the vibration, the lifting mechanism drives the lifting roller section to rise to be flush with the fixed roller section, the mold is supported on the lifting roller section, and the roller driving mechanism drives the roller of the lifting roller section to roll and transport the mold to the fixed roller section, and then is conveyed out by the fixed roller section And use a forklift to transport to the curing kiln for maintenance; the mold and vibration mechanism used in the prefabricated component production line of the present invention are set separately, and
  • Fig. 1 is the structural representation of prefabricated component production line of the present invention
  • Fig. 2 is a partially enlarged view in the prefabricated component production line of the present invention
  • Fig. 3 is the structure diagram when the vibration mechanism supports the mold in the prefabricated component production line of the present invention
  • Fig. 4 is the schematic structural view of the lifting roller section in the prefabricated component production line of the present invention.
  • Fig. 5 is the schematic structural view of the vibrating mechanism in the prefabricated component production line of the present invention.
  • Fig. 6 is a structural schematic diagram of the vertical and horizontal movement of the distribution vehicle in the prefabricated component production line of the present invention.
  • Fig. 7 is a structural schematic diagram of the vertical lifting of the distribution vehicle in the prefabricated component production line of the present invention.
  • Fig. 8 is a structural schematic diagram of the spiral feeding pipe of the distribution vehicle in the prefabricated component production line of the present invention.
  • Fig. 9 is a schematic structural view of the transfer vehicle in the prefabricated component production line of the present invention.
  • Fig. 10 is a schematic top view of the prefabricated component production line of the present invention.
  • Fig. 11 is a schematic structural view of the present invention when the mold of the prefabricated member of the gutter is clamped;
  • Fig. 12 is a schematic structural view of the mold opening of the prefabricated member of the gutter according to the present invention.
  • Fig. 13 is a schematic cross-sectional view of the water channel prefabricated component mold of the present invention.
  • Fig. 14 is a schematic longitudinal and axial sectional view of the water channel prefabricated component mold of the present invention.
  • Fig. 15 is a structural schematic diagram of the mold opening and closing mechanism of the water channel prefabricated component mold of the present invention.
  • Fig. 16 is a structural schematic diagram of the prefabricated component of the gutter of the present invention.
  • Fig. 17 is a schematic structural view of the slope protection block prefabricated component mold clamping of the present invention.
  • Fig. 18 is a structural schematic diagram when the mold of the slope protection block prefabricated component of the present invention is opened;
  • Fig. 19 is a structural schematic diagram when the mold of the slope protection block prefabricated component of the present invention is fully opened;
  • Fig. 20 is a schematic structural view of the prefabricated component mold of the slope protection block of the present invention before injection;
  • Fig. 21 is a schematic structural view of a slope protection block prefabricated component of the present invention.
  • Fig. 22 is a schematic structural view of the mold clamping of the subgrade block prefabricated component mold of the present invention.
  • Fig. 23 is a schematic structural view of the mold opening of the subgrade block prefabricated component mold of the present invention.
  • Fig. 24 is a schematic structural view of the subgrade block prefabricated component mold of the present invention before injection;
  • Fig. 25 is a structural schematic diagram when the mold of the subgrade block prefabricated component of the present invention is fully opened;
  • Fig. 26 is a schematic structural view of the subgrade block prefabricated component of the present invention.
  • Fig. 27 is a schematic structural view of the first clamping and locking lever of the present invention.
  • Fig. 28 is an enlarged schematic view of the hook portion of the first mold clamping locking lever of the present invention.
  • Mold 1 blanking mechanism 2; vibration mechanism 3; roller conveying mechanism 4; lifting roller section 41; fixed roller section 42; vibrating table 31; supporting base 411; roller 412; roller driving mechanism 413; ; cloth car 22; mold lifting mechanism 5; first pivot joint 4141; first connecting rod 4142; second connecting rod 4143; fixed seat 4144; Motor 34; Rubber sleeve base 331; Sleeve 332; To the track 214; slide block 2121; lifting drive cylinder 2414; chute 2142; clamping seat 2122; screw feeding tube 223; screw rod 2231; ; Longitudinal guide rod 216; Transfer vehicle moving wheel 231; Transfer vehicle drive motor 232;
  • Water gutter prefabricated component 10 first bottom frame 11; first bottom form 12; first front side form 13; first rear side form 14; first left side form 15; first right side form 16 ; the first top mold 17; mold opening and closing mechanism 18; linkage rod 181; linkage piece 182; rotating rod 183; ; Fixed seat 186; Arc section 1811; Protrusion portion 121; Recessed portion 122; Step portion 123; Step edge 101; Vertical limit plate 194; limit hook 195; limit bar 196; first perforation 197; second perforation 198; limit pin 199; outer rod 1961; inner rod 1962; Two pivot joints 110; limit abutment block 111; cross bar 112; longitudinal bar 113;
  • Slope protection block prefabricated component 20 second bottom frame 11'; second bottom formwork 12'; second front side formwork 13'; second rear side formwork 14'; second left side formwork 15'; second right side formwork Side mold 16'; second top mold 17'; core rod 18'; two first locking rods 19'; through hole 181'; first U-shaped piece 131'; first pin 141'; 191'; nut 192'; first hook portion 1911'; second hook portion 1912'; handle portion 1913'; first transverse portion 1911a; first vertical portion 1911b; second vertical portion 1912a; second transverse portion 1912b; third transverse portion 1912c; first boss 142'; first recess 143'; second boss 132'; semicircular column ribs 151', 161'; Wing 133'; card slot 1331'; extension part 111'; limit block 112'; perforation 201; boss 202; groove bar 203;
  • Subgrade stone prefabricated component 30 third bottom frame 11''; third bottom formwork 12''; third front side formwork 13''; third rear side formwork 14''; third left side formwork 15' '; the third right side mold 16''; the third top mold 17''; the rectangular groove 121''; the first vertical ridge 144''; Strip 164''; second transverse convex strip 165''; strip groove 166''; first clamping locking rod 19'; second U-shaped piece 131''; second pin 141''; hook part 191 '; nut 192'; first hook portion 1911'; second hook portion 1912'; handle portion 1913'; first transverse portion 1911a; first vertical portion 1911b; second vertical portion 1912a; second transverse portion 1912b
  • the present invention discloses a prefabricated component production line, which includes a mold 1, a blanking mechanism 2, a vibrating mechanism 3 and a roller conveying mechanism 4;
  • the roller conveying mechanism 4 has a lifting roller section 41 and Two fixed roller sections 42 connecting the two ends of the lifting roller section 41, the vibration mechanism 3 has two vibrating tables 31 located on both sides of the lifting roller section 41;
  • the unloading mechanism 2 has a frame 21 arranged above the lifting drum section 41 and a distribution vehicle 22 that can move vertically and horizontally on the frame 21;
  • the lifting mechanism 414 After being transported from the fixed roller section 41 to the lifting roller section 41, the lifting mechanism 414 drives the lifting roller section 41 to drop below the fixed roller section 42, and the two ends of the mold 1 are supported on the two vibrating tables 31; 22.
  • the mold 1 that has been clamped is first placed on the fixed roller section 42, and after the mold 1 is transported from the fixed roller section 42 to the lifting roller section 41, the lifting mechanism 414 drives The lifting roller section 41 is lowered below the fixed roller section 42, and the two ends of the mold 1 are supported on the two vibrating tables 31; then the distribution vehicle 22 is moved vertically and horizontally to align the mold 1 for injection, and the vibration mechanism 3 performs injection on the mold 1 while injecting the material.
  • the vibration mechanism 3 stops vibrating, the lifting mechanism 414 drives the lifting roller section 41 to rise to be flush with the fixed roller section 42, the mold 1 is supported on the lifting roller section 41, and the roller driving mechanism 413 drives the lifting roller
  • the roller 412 of the section 41 rolls and transports the mold 1 to the fixed roller section 42, and then is transported out by the fixed roller section 42 and transported to the curing kiln by a forklift for curing;
  • the mold 1 and the vibrating mechanism 3 used in the prefabricated component production line of the present invention are set separately, And only one vibrating mechanism 3 is set on a production line; during the conveying process of the mold 1, the mold 1 can be parked on the vibrating mechanism 3 to vibrate while injecting material, and after injecting the material, the mold 1 can be conveyed out again;
  • the mold 1 and the vibrating mechanism 3 are set together in one-to-one correspondence, the present invention not only reduces the number of vibrating mechanisms 3 and reduces manufacturing costs, but also has a simpler structure of the mold
  • the prefabricated component production line of the present invention is also provided with a mold lifting mechanism 5, which can lift the mold 1 that has been clamped and place it on the roller conveying mechanism 4 for transportation, so as to facilitate mold transportation;
  • the boom on one side of the mechanism is convenient for lifting the mould; and the ground below the lifting roller section 41 is provided with a platform sunken in the ground, and the lifting mechanism 414 is arranged in the platform.
  • Two lifting mechanisms 414 are provided at both ends of the bottom surface of the support base 411 of the present invention;
  • the lifting mechanism 414 has a first pivot joint 4141, a first connecting rod 4142, and a second connecting rod 4143 arranged on the bottom surface of the supporting base 411 , the fixed seat 4144 and the lifting cylinder 4145, one end of the first connecting rod 4142 is pivotally connected to the first pivotal part 4141, the other end is pivotally connected to the second connecting rod 4143, and the middle part is pivotally supported on the fixed seat 4144;
  • the other end of the second connecting rod 4143 is connected to the piston rod of the lifting cylinder 4145;
  • the first connecting rod 4142 is L-shaped, and the second connecting rod 4143 is in-line;
  • the piston rod of the lifting cylinder 4145 extends Push the second connecting rod 4143 to drive the first connecting rod 4142 to rotate axially at the pivotal position between the first connecting rod 4142 and the fixed seat 4144, and the first connecting rod 4142 pushes the lifting roller section
  • the vibrating mechanism 3 of the present invention has two vibrating bases 32 respectively located below the two vibrating tables 31, the two ends of the vibrating base 32 and the two ends of the vibrating table 31 are respectively connected by a plurality of shock-absorbing sleeve seats 33, the vibrating The base 32 is provided with two vibrating motors 34 located below the vibrating table 31; the shock absorbing sleeve base 33 has a rubber sleeve base 331 fixed on the vibrating base 32, a casing 332 and a sleeve fixed on the bottom surface of the vibrating table 31.
  • the shock-absorbing sleeve base 33 can be used as a vibration table 31 and a vibration base 32
  • the buffer structure between them can minimize the transmission of vibration force to the vibration seat 32;
  • the top surface of the vibration table 31 of the present invention is provided with a layer of rubber layer, and the mold 1 is placed on the rubber layer.
  • the rubber layer can As a buffer layer, the mold 1 and the vibrating table 31 are prevented from being damaged by vibration due to head-to-head contact, and the service life of the mold 1 and the vibrating table 31 is improved.
  • the frame 21 of the present invention is provided with two horizontal rails 211 arranged in parallel and two longitudinal rails 212 arranged in parallel; Four transverse traveling wheels 221 of walking and the transverse driving motor 222 that drives transverse traveling wheels 221 to roll and move; Described frame 21 is also provided with two longitudinal supports 213 that are arranged in parallel with longitudinal track 212, each of described longitudinal supports 213 The two ends are connected to the ends of the two transverse rails 211 on the same side, and the two ends of each longitudinal support 213 are provided with two longitudinal travel wheels 2131 that walk on the corresponding longitudinal rails 212, and drive the longitudinal travel wheels 2131 to roll and move
  • the longitudinal drive motor 2132; the cloth cart 22 can move vertically and horizontally above the roller conveying mechanism 4, and adjust the cloth cart 22 to align with the mold 1 cloth; when using different molds 1, the positions of the injection ports of each mold 1 are different, and the cloth cart 22 can be adjusted vertically and horizontally to align the mold 1 with precise cloth; the frame 21 is also provided with four vertical rails
  • the two sides of the vertical track 214 of the present invention are respectively provided with chute 2142, and the two ends of the longitudinal track 212 are respectively provided with a clamping seat 2122, and the clamping seat 2122 is provided with two respectively on the same vertical track 214
  • the slider 2121 slides in the two chute 2142 on the top; the two sliders 2121 are stuck on both sides of the vertical rail 214, which can limit the slider 2121 to slide stably in the chute 2142.
  • the lower outlet of the distribution vehicle 22 of the present invention is provided with a spiral feeding pipe 223, the spiral feeding pipe 223 is provided with a screw rod 2231, and one end of the spiral feeding pipe 223 is provided with a screw connecting the screw rod 2231.
  • Rod motor 2232 the other end is provided with a material opening 2233 with an opening facing downward; when the material distribution cart 22 is distributing materials, the screw motor 2232 drives the screw rod 2231 to rotate to re-stir the raw materials, and then discharges the material from the material opening 2233 to the mold 1, the cloth is more uniform; moreover, it can avoid the situation that the raw materials in the cloth cart 22 stay for too long and cause the raw materials to agglomerate and it is not easy to unload, the cloth is more uniform, and the production quality of the prefabricated components is improved.
  • the outer side of the distribution vehicle 22 of the present invention is provided with a rectangular frame, and the four corners of the rectangular frame are provided with four lateral traveling wheels 222 .
  • the unloading mechanism 2 of the present invention also has a transfer cart 23 for transferring raw materials and feeding into the distribution cart 22;
  • the frame 21 is provided with two horizontal guide rods 215 arranged in parallel and two longitudinal guide rods arranged in parallel 216,
  • the transfer vehicle 23 has a hopper, a material door switch, a transfer vehicle moving wheel 231 that walks on the transverse guide rod 215, and a transfer vehicle driving motor 232 that drives the transfer vehicle moving wheel 231 to roll and move;
  • two longitudinal guide rods 216 are located at two Directly below the horizontal guide rod 215, the two longitudinal rails 212 slide up and down on the vertical rail 214 and are flush with the two longitudinal guide rods 216, so that the distribution vehicle 22 can move from the longitudinal rail 212 to the longitudinal guide rod 216.
  • the transfer vehicle 23 moves on the horizontal guide rod 215 and aligns with the distribution vehicle 22 on the longitudinal guide rod 216 for unloading; the transfer vehicle 23 can quantitatively transport the raw materials stirred in the mixing zone to the distribution vehicle 22 in batches for quantitative distribution. , to ensure uniform production specifications of prefabricated components.
  • two prefabricated component production lines are arranged on both sides of the transfer vehicle 23, two sets of longitudinal guide rods 216 are arranged at intervals directly below the two transverse guide rods 215, and the distribution vehicles 22 on the two prefabricated component production lines are respectively Move to one group of longitudinal guide rods 216, and the transfer vehicle 23 is used for two distribution vehicles 22 to distribute materials respectively; two production lines are produced simultaneously to improve production efficiency.
  • the mold 1 of the present invention is used to produce a water tank prefabricated component 10, and has a first bottom frame 11, a first bottom mold 12, a first front side mold 13, a first rear side mold 14, and a first left side mold. Side mold 15, first right side mold 16, first top mold 17, and mold opening and closing mechanism 18 (see Fig. 11 to Fig.
  • first front side mold 13, first rear side mold 14 Rotate and pivotally connected to the front and rear sides of the first bottom frame 11, the first left side mold 15 and the first right side mold 16 are movably arranged at the left and right ends of the first bottom mold 12, and the first top mold 17 Movably cover the top of the first bottom mold 12; the first bottom mold 12, the first front side mold 13, the first rear side mold 14, the first left side mold 15, the first right side mold 16 1.
  • the first top mold 17 encloses an n-shaped water groove member cavity;
  • the mold opening and closing mechanism 18 has a linkage rod 181, a linkage piece 182, a rotation rod 183, and a rotation arm 184;
  • the side mold 15 is provided with a first step-off hole 151, the linkage rod 181 is set in the first bottom mold 12 and both ends pass through the left and right ends of the first bottom mold 12, and one end of the linkage rod 181 passes through the first bottom mold 12.
  • the first relief perforation 151 of the first left side mold 15 is pivotally connected with the linkage piece 182, and the other end is connected with the first right side mold 16;
  • the rotating arm 184 is arranged at one end of the rotating rod 183; when the mold is clamped, the rotating arm 184 is swung downward to drive the rotating rod 183 to rotate, and the rotating rod 183 rotates to drive the linkage plate 182 to rotate and pull the linkage rod 181 Move outwards and then pull the first left side mold 15, the first right side mold 16 against the left and right ends of the first bottom mold 12, the first front side mold 13, the first rear side mold 14
  • the first left side mold 15 and the first right side mold 16 are fixed against the top; when the mold is opened, the rotating arm 184 is swung upward to drive the rotating rod 183 to rotate, and the rotating rod 183 rotates to drive the linkage plate 182 to rotate and push the linkage rod
  • the inward movement of 181 can push the first left side mold 15, the first right side mold 16 away
  • the outer surface of the first left side mold 15 of the present invention is provided with a plurality of bearings 185 erecting the rotating rod 183, and the bearings 185 are provided with assembly holes for the rotating rod 183 to pass through horizontally;
  • the first The right side mold 16 is provided with a second relief hole 161 through which one end of the linkage rod 181 passes, and the outer surface of the first right side mold 16 is provided with a fixing seat 186 for locking the linkage rod 181 .
  • the connecting rod 181 and the connecting plate 182 are pivotally connected to each other to form an arc-shaped arc section 1811 .
  • the first bottom mold 12 of the present invention is fixed on the first bottom frame 11, and has a front panel, a rear panel, a left panel, a right panel and a top panel, and multiple reinforcement panels are arranged inside the first bottom film 12 ;
  • the first front side mold 13 and the front plate, the first rear side mold 14 and the rear plate, the first top mold 17 and the top plate are arranged at intervals respectively, and the first left side mold 15, the first right side
  • the side molds 16 are respectively against the left plate and the right plate, and the inner surface of the first left side mold 15 is provided with a first seal ring which seals against the side of the left plate; the first right side
  • the inner surface of the mold 16 is provided with a second sealing ring that seals against the side of the right plate; and, the outer surface of the front plate and the rear plate is provided with an outwardly protruding bump portion 121 near the bottom position, and the first A front side mold 13 and the inner surface of the first rear side mold 14 are provided with a recessed portion
  • the water ditch prefabricated component 10 of the present invention is U-shaped, with both ends connected, and an outwardly expanded step edge 101 is formed on both side walls, and a cover plate can be directly laid on the step edge 101; when constructing a water ditch A plurality of gutter prefabricated components 10 can be connected together to form a gutter, and a cover plate can be arranged on the step edge 101 of the gutter prefabricated component 10 to prevent the gutter from being blocked by soil burial.
  • the front and rear sides of the first left side mold 15 and the first right side mold 16 of the present invention are respectively provided with stop hooks on the left and right ends of the first front side mold 13 or the first rear side mold 14.
  • Pull hook 19 the limit pull hook 19 has a first connecting rod 191 pivotally connected to the first left side mold 15 and the first right side mold 16, hooked on the first front side mold 13, the first The second connecting rod 192 on the outer surface of the rear side mold 14 and the third connecting rod 193 connecting the first connecting rod 191 and the second connecting rod 192; the first connecting rod 191 and the second connecting rod 192 are in a horizontal state , and the two ends of the third connecting rod 193 are respectively vertically connected to the first connecting rod 191 and the second connecting rod 192; There are two vertical limit plates 194 for two limit pull hooks 19 to buckle, and the outer end of the second connecting rod 192 has a limit hook portion 195 hooked on the vertical limit plates 194; when the first left When the side mold 15 and the first right side mold 16 moved outward, the stop hook
  • the mold 1 of the present invention is also provided with a limit bar 196 that limits the outward movement distance of the first left side mold 15 and the first right side mold 16, and the left and right ends of the first bottom mold 12 are respectively provided with There is a first through hole 197, and the first left side mold 15 and the first right side mold 16 are respectively provided with a second through hole 198, and the two ends of the stop rod 196 pass through the first through hole 197, the second through hole respectively.
  • the limiting rod 196 of the present invention is divided into two telescopic rods, the outer rods 1961 of the two telescopic rods are fixed on the first bottom mold 12, and the outer end of the inner rod 1962 of one of the telescopic rods extends from the first through hole 197.
  • the limit The pin 199 is inserted into the outer end of the inner rod 1962 of the telescopic rod.
  • the bottom side of the first front side mold 13 and the first rear side mold 14 of the present invention are provided with a first pivot joint 130, and the first bottom frame 11 is provided with a second pivot joint on the front and rear sides 110, the first pivotal part 130 and the second pivotal part 110 are pivotally connected together; the first front side mold 13 and the first rear side mold 14 are pivotally connected to the first bottom frame 11
  • the front and rear sides are convenient to rotate to open the first front side mold 13 and the first rear side mold 14, which is convenient for mold opening and mold closing.
  • the bottoms of the front and rear sides of the first bottom frame 11 of the present invention are respectively provided with two stop blocks 111 that abut against the first front side mold 13 or the first rear side mold 14;
  • Two horizontal bars 112 and two vertical bars 113 are arranged parallel to the bottom surface of a bottom frame 11 , and the horizontal bars 112 have extensions protruding from both sides of the first bottom frame 11 .
  • the prefabricated component production line of the present invention has the following steps when producing the water ditch prefabricated component 10:
  • Mold 1 is mold-closed.
  • the first front side mold 13 and the first rear side mold 14 are turned to a vertical state, and then the swing arm 184 drives the rotation rod 183 to rotate, and the rotation of the rotation rod 183 drives
  • the linkage plate 182 rotates and pulls the linkage rod 181 to move outwards and then pulls the first left side mold 15 and the first right side mold 16 against the left and right ends of the first bottom mold 12.
  • the first rear side mold 14 is fixed against the top by the first left side mold 15 and the first right side mold 16 to complete mold closing;
  • the lifting mechanism 414 drives the lifting roller section 41 to drop below the fixed roller section 42, and the two ends of the mold 1 are supported on the two vibrating tables 31;
  • the vibration mechanism 31 stops vibrating, and the first top mold 17 is covered;
  • the lifting mechanism 414 drives the lifting roller section 41 to rise to be flush with the fixed roller section 42, and the mold 1 is supported on the lifting roller section 41 ,
  • the roller driving mechanism 413 drives the roller 412 of the lifting roller section 41 to roll and transport the mold 1 to the fixed roller section 42, and then is transported out by the fixed roller section 42 and transported to the curing kiln for maintenance by a forklift;
  • the prefabricated component production line of the present invention produces the gutter prefabricated component 10 for constructing gutter drainage.
  • the gutter prefabricated components can be directly arranged and placed at predetermined positions to form a gutter;
  • the water collected in low-lying places such as ditches and roadbeds, crop fields, and residential areas is diverted to the outside of the roadbed, crop fields, and residential areas; not only is the construction simple, no special professional installation technicians are required, and anyone can accurately install it; no maintenance is required, and after installation It can be buried immediately; the construction period can be greatly shortened, which is beneficial to alleviate traffic jams, traffic restrictions, and reduce safety management costs; and the parts of the prefabricated gutter 10 have a thin section and a small span of the finished product, which can make the road more widely used.
  • a reinforcement cage is placed in the mold cavity before the mold is closed, so that the structural strength of the prefabricated component is stronger.
  • step S6 of the present invention when the mold 1 is opened, the four limit hooks 19 are respectively hooked on the two ends of the first front side mold 13 and the first rear side mold 14 to limit the first left side mold 15 , and the first right side mold 16 respectively move outwards at the same distance.
  • step S5 of the present invention when the mold 1 is opened, the limiting rod 196 limits the maximum distances that the first left side mold 15 and the first right side mold 16 move outward respectively.
  • the water channel prefabricated component of the present invention is prefabricated by the above-mentioned water channel prefabricated component mold; the water channel prefabricated component 10 is U-shaped, with two ends connected through, and an outwardly expanded step is formed on the two side walls Edge; when constructing a water ditch, a plurality of water ditch prefabricated components 10 can be connected together to form a water ditch, and a cover plate can be arranged on the step edge 101 of the water ditch prefabricated component 10, which can prevent the water ditch from being buried by soil Blocking; convenient construction.
  • the mold 1 of the present invention is used to produce slope protection block prefabricated components 20, and has a second bottom frame 11', a second bottom mold 12', a second front side mold 13', a second rear side mold 14', a second bottom mold 14', Two left side molds 15', a second right side mold 16', a second top mold 17', a core rod 18' and two first clamping locking rods 19' (see Fig. 17 to Fig. 21 and Fig.
  • the second bottom mold 12' is set on the top surface of the second bottom frame 11', and the second front side mold 13', the second rear side mold 14', the second left side mold
  • the mold 15' and the second right side mold 16' are pivotally connected to the four sides of the second bottom frame 11' respectively, and the second front side mold 13' and the second rear side mold 14' are set There are a plurality of through holes 181' for the core rod 18' to pass through;
  • the second bottom mold 12', the second front side mold 13', the second rear side mold 14', the second left side mold 15 ', the second right side formwork 16', the second top formwork 17' and the core rod 18' enclose the cavity of the slope protection block prefabricated component;
  • the left and right sides of the second front side formwork 13' are respectively provided with first U-shaped piece 131', the left and right side surfaces of the second rear side mold 14' are respectively provided with a first pin 141', and one end of the first clamping locking rod 19' is hooked with the
  • the hook part 191' of the present invention has a first hook part 1911', two second hook parts 1912' and a handle part 1913', and the first hook part 1911' has one end connected to the first clamping locking rod 19'
  • the second hook part 1912' has a second vertical part 1912a and the second transverse part 1912b hooked on the lower side of the first pin 141'
  • the first vertical part 1911b is sandwiched between the two second vertical parts 1912a, and one end of the handle part 1913' is fixed on Between the two second transverse parts 1912b; when opening the mold, first pull out the core rod 18', and then turn the handle part 1913' upward, and the handle part 1913' drives the second hook part 1912' to rotate upward, and the second The transverse part 1912b turns from the lower side of the first pin 141' to the outer side of the first pin 141'; further pull up the first clamping locking lever
  • the second hook portion 1912' of the present invention also has a third transverse portion 1912c, the second transverse portion 1912b and the third transverse portion 1912c are located at both ends of the same side of the second vertical portion 1912a and surround a V-shaped groove, And the end of the third transverse part 1912c is a round tip; when the mold is opened, the handle part 1913' is turned upward, and the handle part 1913' drives the second hook part 1912' to turn upward, and the second transverse part 1912b turns from the lower side of the first pin 141' to the outer side of the first pin 141', the third transverse part 1912c turns to the top of the first pin 141' and pushes the first pin 141' out of the first hook part 1911' , the hook part 191' is separated from the first pin 141', which facilitates the removal of the first clamping locking lever 19'; when the mold is clamped, the first clamping locking lever 19' is pressed down horizontally so that the first The hook part 1911' is
  • the outer end of the first vertical portion 1911b is a circular arc end, and the inner side wall of the connection between the first vertical portion 1911b and the first transverse portion 1911a is a smooth transitional arc wall;
  • the second The outer end of the transverse portion 1912b is an arc end, and the second transverse portion 1912b is tapered from the end connected to the second vertical portion 1912a to the arc end, the second vertical portion 1912a and the second transverse portion
  • the inner wall of the junction of 1912b is a smooth transition arc wall.
  • the second front side mold 13' and the second rear side mold 14' of the present invention are respectively provided with three through holes 181' at equal intervals, the through holes 181' at the center are hoisting holes, Hole 181' is a steel bar hole where steel bars can be inserted; when building protective walls in places such as rivers, lakes, coasts, roads, etc., use hoisting equipment to lift the slope protection blocks through the lifting holes of each slope protection block, and stack them up and down, left and right Slope protection blocks, and insert steel bars into the reinforcement holes of the slope protection blocks stacked up and down, and pour concrete into the through hole 181' to build a strong slope protection block protective wall; the hoisting hole on the second rear side formwork 14' is set There is a first boss 142' protruding into the mold cavity; the steel hole on the second rear side mold 14' is provided with a first concave platform 143' that is depressed on the inner surface of the second rear side mold 14' ; The reinforcement hole of the second front side mold 13' is provided with
  • the first boss 142' of the present invention is a round table that tapers from the inside to the mold cavity, and the diameter of the through hole at the outer end of the first boss 142' is smaller than the diameter of the core rod 18';
  • the inner wall of the through hole of a boss 142' is provided with a groove 1421' for placing a steel bar;
  • the first recess 143' is a circular groove that tapers from the inner side to the outer side;
  • the second boss 132' is a round platform tapered from the inner side to the mold cavity;
  • the steel bar is in the shape of a few characters, the middle part is inserted in the groove 1421', and the two ends extend into the mold cavity.
  • the steel bar After the prefabricated component 20 of the slope protection block is formed, the steel bar The middle part of the bar is exposed in the through hole 181', and the two ends of the steel bar are buried in the slope protection block prefabricated component 20.
  • the hook part of the hoisting equipment is hooked at the middle part of the steel bar to lift the slope protection block prefabricated component. Hoisting is more convenient.
  • the outer ring sleeve of the core rod 18' of the present invention is provided with a rubber sleeve; when the slope protection block prefabricated component 20 is molded, the concrete raw material is in contact with the rubber sleeve to prevent the core rod from directly contacting the concrete raw material. It is more convenient for the rubber sleeve to be formed in the slope protection block prefabricated component 20 to pull the core; and the rubber sleeve has elasticity to facilitate the core pulling of the core rod 18 ′.
  • One end of the core rod 18' of the present invention is provided with a tie rod 182', and the outer surface of the second front side mold 13' is provided with a fin 133' on one side of each through hole 181', and the fin 133' There is a card slot 1331' for the pull rod 182' to be clamped; after the core rod 18' penetrates into the mold cavity through the through hole 181' of the second front side mold 13', the pull rod 182' is rotated and clamped on the card.
  • the core rod 18' can be firmly inserted into the mold cavity to prevent the core rod 18' from rotating or the core rod 18' from falling out of the mold cavity; 'Withdrawing out of the mold cavity, it is more convenient to insert or pull the core.
  • the front, rear, left and right sides of the second bottom frame 11' of the present invention are respectively provided with extension parts 111', and the extension parts 111' are provided with abutting against the second front side mold 13' or the second side mold 13'.
  • the prefabricated component production line of the present invention has the following steps when producing the slope protection block prefabricated component 20:
  • the mold 1 is mold-closed, and the second left side mold 15', the second right side mold 16', the second front side mold 13', and the second rear side mold 14' are turned over to vertical straight state, then lock the two first clamping locking rods 19' on the second front side mold 13' and the second rear side mold 14'; the first clamping locking rods 19' are horizontal Press it down so that the first hook 1911' is hooked on the first pin 141', and one end of the first clamping locking rod 19' is inserted into the first U-shaped part 131' and the nut 192' is tightly against the second pin 141'.
  • the two first clamping locking rods 19' connect the second front side mold 13', the second rear side mold 14', the second left side mold 15', the second right side mold
  • the side molds 16' are locked together; finally, the core rod 18' is inserted into the mold to complete mold closing;
  • the lifting mechanism 414 drives the lifting roller section 41 to drop below the fixed roller section 42, and the two ends of the mold 1 are supported on the two vibrating tables 31;
  • the vibration mechanism 31 stops vibrating, and the second top mold 17' is covered;
  • the lifting mechanism 414 drives the lifting roller section 41 to rise to be flush with the fixed roller section 42, and the mold 1 is supported on the lifting roller section 41
  • the roller driving mechanism 413 drives the roller 412 of the lifting roller section 41 to roll and transport the mold 1 to the fixed roller section 42, and then is transported out by the fixed roller section 42 and transported to the curing kiln for maintenance by a forklift;
  • a rubber sleeve is provided on the outer ring of the core rod 18' to facilitate demoulding.
  • a several-shaped steel bar is inserted in the groove 1421' located at the second rear side membrane 14'; the middle part of the steel bar is inserted in the groove 1421' , the two ends extend into the mold cavity; in the through hole on the slope protection block prefabricated component 20, a steel bar for hooking by hoisting equipment is provided for easy hoisting.
  • the pull rod 182 ′ at one end of the rotating core rod is locked in the slot 1331 ′, and the core rod 18 ′ is fixed on the mold 1 .
  • the slope protection block prefabricated component of the present invention is prefabricated by the above-mentioned gutter prefabricated component mould;
  • the slope protection block prefabricated component 20 is in the shape of a rectangle, and is provided with three perforations 201 penetrating the top surface and the bottom surface, and the perforation 201 at the middle position is in the The upper end is provided with a part of the exposed steel bar;
  • the perforation 201 located on both sides is formed with a boss 202 on the top surface and a concave platform is formed on the bottom mold.
  • the slope protection block prefabricated component 20 produced by the prefabricated component production line of the present invention is used for building protective large block walls in places such as rivers, lakes, coasts, and roads; the slope protection block prefabricated component 20 is formed and provided with a hoisting hole for easy hoisting, which is convenient for construction; and There are two reinforcement holes for placing steel bars.
  • steel bars can be inserted in the reinforcement holes, and then concrete can be poured into the holes to build a strong wall of the slope protection block; and the slope protection block is prefabricated
  • the surface size of the component 20 is a large slope protection block with a surface size of 1m2, which can greatly improve the construction efficiency; and the surface is made of natural stone, which can better coordinate the surrounding landscape.
  • Said mold of the present invention is used for producing roadbed stone prefabricated member 30, two molds 1 are arranged side by side on the third bottom frame 11'', each said mold 1 has a third bottom mold 12'', a third front side Side mold 13'', the third rear side mold 14'', the third left side mold 15'', the third right side mold 16'', and the third top mold 17'' (referring to Fig. 22 to Fig.
  • the third bottom mold 12'' is set on the top surface of the third bottom frame 11'', and the third front side mold 13'', the third rear side mold 14'', the third The left side mold 15'' and the third right side mold 16'' are pivotally connected to the third bottom frame 11'' respectively;
  • the top surface of the third bottom mold 12'' is provided with a plurality of Rectangular slot 121'';
  • the inner surface of the third front side mold 13'' and the third rear side mold 14'' is provided with a first vertical ridge 144'' on the longitudinal center line, and inside Two first transverse ribs 145'' vertically arranged on the first vertical ribs 144'' are arranged horizontally on the lateral side;
  • the third left side mold 15'' and the third right side mold 16' 'A second vertical ridge 164'' is arranged on the longitudinal center line, and two second horizontal ridges 165'' are horizontally arranged on the inner side laterally and vertically perpendicular to the second
  • the inner surfaces of the third front side mold 13'', the third rear side mold 14'', the third left side mold 15'' and the third right side mold 16'' of the present invention are made from the bottom Upward and outward inclined slopes; the inner surfaces of the third left side mold 15'' and the third right side mold 16'' are symmetrically provided with strips on both sides of the second vertical convex strip 164'' groove 166 ′′, and the elongated groove 166 ′′ is located on the inner surface of the third left side mold 15 ′′ and the third right side mold 16 ′′ close to the third bottom mold 12 ′′.
  • Each of the molds 1 of the present invention also has two first clamping locking rods 19', and the left and right sides of the third front side mold 13'' are respectively provided with second U-shaped pieces 131'', so that The left and right sides of the third rear side mold 14'' are respectively provided with a second pin 141'', and one end of the first clamping locking rod 19' is a hook part 191 for hooking the second pin 141'' ', the other end is locked with a nut 192'; when closing the mold, the third front side mold 13'', the third rear side mold 14'', the third left side mold 15'', the third The right side mold 16'' is flipped to a vertical state, the hook part 191' of the first clamping locking rod 19' hooks on the second pin 141'', and the other end snaps into the second U-shaped piece 131' ', and the lock nut 192' is against the outer surface of the second U-shaped piece 131''; the hook part 191' and the
  • the hook part 191' of the present invention has a first hook part 1911', two second hook parts 1912' and a handle part 1913', and the first hook part 1911' has one end connected to the first clamping locking rod 19'
  • the second hook part 1912' has a second vertical The direction part 1912a and the second transverse part 1912b hooked on the lower side of the second pin 141'';
  • the first vertical part 1911b is sandwiched between the two second vertical parts 1912a, and one end of the handle part 1913' It is fixed between the two second transverse parts 1912b; when the mold is opened, the handle part 1913' is turned upward, and the handle part 1913' drives the second hook part 1912' to turn upward, and the second transverse part 1912b is lifted from the second pin
  • the lower side of 141'' turns to the outer side of the second pin 141''; further pull up the first clamping
  • the second hook part 1912' of the present invention also has a third transverse part 1912c, the second transverse part 1912b and the third transverse part 1912c are located on the same side of the second vertical part 1912a and surround a V-shaped groove, and the The end of the third transverse part 1912c is a round tip; when opening the mold, turn the handle part 1913' upward, and the handle part 1913' will drive the second hook part 1912' to turn upward, and the second transverse part 1912b will move from The lower side of the second pin 141'' turns to the outer side of the second pin 141'', the third transverse part 1912c turns to the top of the second pin 141'' and pushes the second pin 141'' out of the first hook part 1911', the hook part 191' is separated from the second pin 141'', which facilitates the removal of the first mold clamping locking rod 19'; when the mold is closed, the first mold clamping locking rod 19' is horizontally pressed into the Let the first hook part 1911
  • the front, rear, left, and right sides of the third bottom frame 11'' of the present invention are respectively provided with extensions 111'', and the extensions 111'' are provided with abutting third front side mold 13 '' or the stop block 112 ′′ of the third rear side mold 14 ′′ or the third left side mold 15 ′′ or the third right side mold 16 ′′.
  • the roadbed stone prefabricated component 30 of the present invention is prefabricated by the above-mentioned roadbed stone prefabricated component mold; the top surface and the bottom surface of the roadbed stone prefabricated component 30 are two parallel rectangles, and a plurality of vertically and horizontally arranged rectangular blocks 301 are formed on the top surface
  • the four sides are trapezoidal, and a vertical groove 302 is provided on the longitudinal center line of the side, and a transverse groove 303 is provided on the horizontal horizontal line of the side;
  • the long bar 304 is symmetrical to both sides of the vertical groove 302 and close to the top surface.
  • the prefabricated component production line of the present invention has the following steps when producing the roadbed stone prefabricated component 30:
  • the moulds are clamped, first the third left side mold 15'', the third right side mold 16'', the third front side mold 13'', the third rear side mold 14'' Turn over to the vertical state, and then lock the two first clamping locking rods 19' on the third front side mold 13'' and the third rear side mold 14''; the first mold clamping locks
  • the rod 19' is pressed down horizontally so that the first hook part 1911' is hooked on the second pin 141''.
  • the hook part 191' is firmly hooked on the second pin 141''; the two first clamping locking rods 19' connect the third front side mold 13'' and the third rear side mold 14'' 1.
  • the third left side mold 15'' and the third right side mold 16'' are locked together; mold closing is completed;
  • the lifting mechanism 414 drives the lifting roller section 41 to drop below the fixed roller section 42, and the two ends of the mold 1 are supported on the two vibrating tables 31;
  • the vibration mechanism 31 stops vibrating, and the third top mold 17'' is covered;
  • the lifting mechanism 414 drives the lifting roller section 41 to rise to be flush with the fixed roller section 42, and the mold 1 is supported on the lifting roller section 41,
  • the roller driving mechanism 413 drives the roller 412 of the lifting roller section 41 to roll and transport the mold 1 to the fixed roller section 42, and then is transported out by the fixed roller section 42 and transported to the curing kiln for maintenance by a forklift;
  • Pin 141'' remove the two first clamping locking rods 19'; the third front side mold 13'', the third rear side mold 14'', the third left side mold 15'', the third The three right side molds 16'' are opened outwards to demould the finished prefabricated component.
  • the present invention also discloses a roadbed stone prefabricated component 30, the roadbed stone prefabricated component 30 made by the above roadbed stone prefabricated component mold; the top surface and the bottom surface of the roadbed stone prefabricated component 30 are two parallel rectangles, and The surface is formed with a plurality of rectangular blocks 301 arranged vertically and horizontally; the four sides are trapezoidal, and a vertical groove 302 is arranged on the longitudinal center line of the side, and a transverse groove 303 is arranged on the horizontal horizontal line of the side; Two long strips 304 are respectively arranged on the top, and the two long strips 304 are symmetrical to both sides of the vertical groove 302 and close to the top surface.
  • the prefabricated component production line of the present invention produces the subgrade stone prefabricated component 30 for the subgrade of the assembled road; the bottom surface and the top surface of the subgrade stone prefabricated component 30 are parallel and all are rectangular, and the four sides are trapezoidal, two positive slopes, two negative Inclined, guarded occlusal relationship, the built roadbed is stronger.

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Abstract

一种预制构件生产线,包括模具、下料机构、振动机构及滚筒输送机构;模具由固定滚筒段输送至升降滚筒段后,升降机构驱动升降滚筒段下降至低于固定滚筒段,模具的两端支撑于两振动台上;再移动布料车对齐模具进行注料,注料的同时对模具进行振动;注料完成后,振动机构停止振动,所述升降机构驱动升降滚筒段上升至与固定滚筒段齐平,模具支撑于升降滚筒段上,滚筒驱动机构驱动升降滚筒段的滚筒滚动输送模具至固定滚筒段,之后由固定滚筒段输送出去并用叉车运送至养护窑进行养护;本发明生产线简短,生产效率高,且在同一条生产线上更换不同模具可生产不同预制构件,可节省生产线的建造成本;不仅减少振动机构设置数量,简化模具结构。

Description

一种预制构件生产线 技术领域
本发明涉及一种预制构件生产技术领域,尤其是指一种预制构件生产线。
背景技术
预制构件是指按照设计规格在工厂或现场预先制成的钢、木或混凝土构件;其中,混凝土预制构件是以混凝土为基本材料预先在工厂制成的建筑构件,混凝土预制构件不仅在功能方面和安全方面而且在经济性和创造舒适环境节省资源方面发挥优势;包括墙、梁、板、柱、管件和井盖等装配式建筑部件;但是,现有预制构件生产线很长,生产线上的设备很多且很繁杂,建造一条预制构件生产线整条需要花费非常大成本;而且,生产不同预制构件需要建造不同的预制构件生产线,总成本高且占地面积大;尤其是每一模具上对应设置有振动机构,使模具的结构复杂、体积大、模具制造成本高,且在模具输送运转于生产线上生产预制构件时,输送运转不灵活,作业不方便,影响生产效率且降低模具的使用寿命。
有鉴于此,本发明人针对上述预制构件生产线上未臻完善所导致的诸多缺失及不便,而深入构思,且积极研究改良试做而开发设计出本案。
技术问题
本发明的目的在于提供一种预制构件生产线,生产线简短,生产效率高,且在同一条生产线上更换不同模具可生产不同预制构件,可节省生产线的建造成本;而且,只在生产线布料位置上设置有振动机构,且将模具和振动机构分开设置,相对现有中模具和振动机构设置在一起,不仅减少振动机构设置数量,简化模具结构,降低模具制造成本,提高模具的使用寿命;且振动机构单独控制,振动效果更好,提高预制构件的生产质量。
技术解决方案
为了达成上述目的,本发明的解决方案是:
一种预制构件生产线,其包括有模具、下料机构、振动机构及滚筒输送机构;所述滚筒输送机构具有升降滚筒段和连接升降滚筒段两端的两固定滚筒段,所述振动机构具有两位于升降滚筒段两侧的振动台;所述升降滚筒段具有支撑座、多个排列设置于支撑座上的滚筒、滚筒驱动机构及升降机构;所述下料机构具有设置于升降滚筒段上方的机架及可于机架上纵横移动的布料车;
所述模具由固定滚筒段输送至升降滚筒段后,所述升降机构驱动升降滚筒段下降至低于固定滚筒段,模具的两端支撑于两振动台上;再移动布料车对齐模具进行注料,注料的同时振动机构对模具进行振动;注料完成后,振动机构停止振动,所述升降机构驱动升降滚筒段上升至与固定滚筒段齐平,模具支撑于升降滚筒段上,滚筒驱动机构驱动升降滚筒段的滚筒滚动输送模具至固定滚筒段,之后由固定滚筒段输送出去并用叉车运送至养护窑进行养护。
所述支撑座的底面两端设置有两升降机构;所述升降机构具有设置于支撑座底面的第一枢接部、第一连杆、第二连杆、固定座及升降油缸,所述第一连杆一端与第一枢接部枢接,另一端与第二连杆枢接,且中部枢接支撑于固定座上;所述第二连杆的另一端与升降油缸的活塞杆连接;所述升降油缸的活塞杆伸出推动第二连杆带动第一连杆以第一连杆与固定座枢接位置为轴向上转动,第一连杆推动升降滚筒段向上运动;所述升降油缸的活塞杆缩回拉动第二连杆带动第一连杆以第一连杆与固定座枢接位置为轴向下转动,第一连杆拉动升降滚筒段向下运动;每一滚筒设置有转动轴,所述转动轴的两端分别枢接于支撑座两侧,且转动轴上设置有转动齿轮,相邻两转动轴上的转动齿轮相互啮合,所述滚筒驱动机构的输出轴与其中一转动轴连接。
所述振动机构具有分别位于两振动台下方的两振动座,所述振动座两端和振动台两端分别通过多个减震套筒座连接,所述振动座的上设置有位于振动台下方的两振动电机;所述减震套筒座具有固定于振动座上橡胶套筒底座、固定于振动台底面的套管和套杆,所述套杆上端套设于套管内,所述套杆下端套设在橡胶套筒底座上。
所述机架设置有平行设置的两横向轨道和平行设置的两纵向轨道;所述布料车设置有位于布料车的四个端角上且于两横向轨道上行走的四横向行走轮、及驱动横向行走轮滚动移动的横向驱动电机;所述机架还设置有与纵向轨道平行设置的两纵向支架,每一所述纵向支架的两端连接两横向轨道位于同一侧的端部,且每一所述纵向支架的两端设置有于对应的纵向轨道上行走的两纵向行走轮、及驱动纵向行走轮滚动移动的纵向驱动电机;所述机架还设置有位于矩形四个端角的四竖向轨道,其中一所述纵向轨道水平设置于其中两竖向轨道内侧,另一所述纵向轨道水平设置于另外两竖向轨道内侧;每一所述纵向轨道的两端分别设置有于对应两竖向轨道内滑动的滑块,所述竖向轨道一侧设置有升降驱动油缸,所述升降驱动油缸的油缸座与滑块固定连接,活塞杆的顶端固定于竖向轨道的顶端。
所述竖向轨道两侧分别设置有滑槽,所述纵向轨道的两端分别设置有一夹持座,所述夹持座设置有两分别于同一竖向轨道上的两滑槽内滑动的滑块。
所述布料车的下出口设置有螺旋下料管,所述螺旋下料管内设置有螺旋杆,且所述螺旋下料管一端设置有连接螺旋杆的螺旋杆电机,另一端设置有一开口朝下的下料口。
所述下料机构还具有转运原料并下料至布料车内的转运车;所述机架上设置有平行设置的两横向导杆和平行设置的两纵向导杆,所述转运车具有料斗、料门开关、于横向导杆上行走的转运车移动轮及驱动转运车移动轮滚动移动的转运车驱动电机;两纵向导杆位于两横向导杆正下方,两所述纵向轨道于竖向轨道上下滑动与两所述纵向导杆齐平连接,供布料车从纵向轨道移动至纵向导杆上,所述转运车于横向导杆上移动并对齐位于纵向导杆上的布料车然后进行下料。
在所述转运车两侧设置两条所述预制构件生产线,两所述横向导杆正下方间隔设置两组纵向导杆,两条所述预制构件生产线上的布料车分别移动至一组纵向导杆上,所述转运车为两布料车分别布料。
所述模具用于生产水沟槽预制构件,具有第一底框架、第一底模、第一前侧边模、第一后侧边模、第一左侧边模、第一右侧边模、第一顶模、及模具开合机构;所述第一前侧边模、第一后侧边模转动枢接于第一底框架的前后两侧,所述第一左侧边模、第一右侧边模活动设置于第一底模的左右两端,所述第一顶模活动盖合第一底模上方;所述第一底模、第一前侧边模、第一后侧边模、第一左侧边模、第一右侧边模、第一顶模围成呈n字型的水沟槽构件模腔;所述模具开合机构具有联动杆、联动片、转动杆、旋转臂;所述第一左侧边模开设有第一让位穿孔,所述联动杆穿设于第一底模内且两端穿出第一底模的左右两端,所述联动杆的其中一端穿出第一左侧边模的第一让位穿孔与联动片枢接,另一端与第一右侧边模连接;所述联动片设置有供转动杆穿设枢接的通孔,所述旋转臂设置于所述转动杆一端;在合模时,向下摆动所述旋转臂带动转动杆转动,转动杆转动带动联动片转动拉动联动杆向外运动进而拉动第一左侧边模、第一右侧边模抵靠在第一底模的左右两端,所述第一前侧边模、第一后侧边模受第一左侧边模、第一右侧边模抵顶固定;在开模时,向上摆动所述旋转臂带动转动杆转动,转动杆转动带动联动片转动推动联动杆向内运动可推动第一左侧边模、第一右侧边模远离第一底模的左右两端,所述第一前侧边模、第一后侧边模左右两端不受第一左侧边模、第一右侧边模抵顶而向外打开。
所述第一底模固定于第一底框架上,具有位于前板、后板、左板、右板和顶板,所述第一前侧边模和前板、第一后侧边模和后板、第一顶模和顶板分别间隔设置,所述第一左侧边模、第一右侧边模分别抵靠于所述左板、右板上;所述前板、后板的外侧面靠近底部位置设置有向外凸出的凸块部,所述第一前侧边模、第一后侧边模的内侧面靠近底部位置设置有由内向外凹陷的凹陷部,所述凸块部和凹陷部对应间隔设置;所述凸块部和凹陷部之间的间隔在水沟槽构件模腔的前后两侧的底端形成外扩的台阶部。
所述第一左侧边模、第一右侧边模的前后两侧分别设置有挂勾于第一前侧边模或第一后侧边模左右两端的限位拉钩,所述限位拉钩具有转动枢接于第一左侧边模、第一右侧边模上的第一连杆、勾扣在第一前侧边模、第一后侧边模外侧面的第二连杆、及连接第一连杆和第二连杆的第三连杆;所述第一连杆和第二连杆呈水平状态,而第三连杆的两端分别垂直连接第一连杆和第二连杆;所述第一前侧边模、第一后侧边模的外侧面的两端分别设置有供两限位拉钩勾扣的两竖向限位板,所述第二连杆的外端具有勾扣在竖向限位板上的限位勾部。
所述模具还设置有限制第一左侧边模、第一右侧边模向外移动距离的限位杆件,所述第一底模的左右两端分别设置有第一穿孔,所述第一左侧边模、第一右侧边模分别设置有第二穿孔,所述限位杆的两端分别穿过第一穿孔、第二穿孔并伸出第一左侧边模、第一右侧边模的外侧,且所述限位杆件的两端分别插设有防止限位杆件的端部缩进第二穿孔内的限位插销。
所述限位杆件分为两伸缩杆,两所述伸缩杆的外杆固定于第一底模上,其中一伸缩杆的内杆外端从第一穿孔伸出第一左侧边模的第二穿孔外,另一伸缩杆的内杆外端从第一穿孔伸出第一右侧边模的第二穿孔外,所述限位插销插置于所述伸缩杆的内杆的外端。
所述第一底框架的前、后侧面的底部分别设置有两抵顶第一前侧边模或第一后侧边模的限位抵顶块;且所述第一底框架的底面平行设置有两横杆,所述横杆具有伸出第一底框架两侧的延伸部。
所述模具用于生产护坡块预制构件,具有第二底框架、第二底模、第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模、第二顶模、芯杆及两第一合模锁固杆;所述第二底模设置于第二底框架的顶面,且所述第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模分别转动枢接于所述第二底框架的四侧面上,所述第二前侧边模、第二后侧边模设置有多个供芯杆穿设的贯穿孔;所述第二底模、第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模、第二顶模和芯杆围成护坡块预制构件模腔;所述第二前侧边模的左右两侧面分别设置有第一U型件,所述第二后侧边模的左右两侧面分别设置有一个第一销钉,所述第一合模锁固杆一端为勾扣第一销钉的勾部,另一端锁设有螺母;在合模时,所述第二左侧边模、第二右侧边模、第二前侧边模、第二后侧边模翻转至竖直状态;所述第一合模锁固杆的勾部勾在第一销钉上,另一端卡入第一U型件内,并锁紧螺母抵靠在第一U型件外侧面;所述第一合模锁固杆的勾部和螺母限制第二前侧边模、第二后侧边模紧抵靠在所述第二左侧边模、第二右侧边模的前、后侧面,将第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模锁固在一起。
所述勾部具有第一勾部、两第二勾部和把手部,所述第一勾部具有与第一合模锁固杆一端连接的第一横向部和勾扣于第一销钉外侧面的第一竖向部;所述第二勾部具有与第一竖向部转动枢接的第二竖向部和勾扣于第一销钉下侧面的第二横向部;所述第一竖向部夹设于两第二竖向部之间,所述把手部一端固定于两第二横向部之间;在开模时,向上转动把手部,把手部带动所述第二勾部向上转动,所述第二横向部从第一销钉的下侧面转向第一销钉的外侧面;进一步将所述第一合模锁固杆水平向上拉起让第一勾部脱离第一销钉且螺母一端脱离第一U型件,拆卸第一合模锁固杆,第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模向外打开;在合模时,所述第一合模锁固杆水平向下按入让第一勾部勾扣在第一销钉上,第一合模锁固杆一端卡入第一U型件内且在螺母紧抵靠在第一U型件的外侧面;再向下转动把手部,把手部带动所述第二勾部向下转动,所述第二横向部从第一销钉的外侧面转向第一销钉的下侧面,勾部牢固勾扣于第一销钉上;两所述第一合模锁固杆将第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模锁固在一起。
所述第二前侧边模、第二后侧边模分别等间隔设置有三个贯穿孔,位于中心位置的贯穿孔为吊装孔,位于两侧的贯穿孔为可插置钢筋的钢筋孔;所述第二后侧边模上的吊装孔设置有伸入模腔内的第一凸台;所述第二后侧边模上的钢筋孔设置有凹陷于第二后侧边模的内侧面的第一凹台;所述第二前侧边模的钢筋孔设置有伸入模腔内的第二凸台;位于中心位置的芯杆从第二前侧边模的中间贯穿孔插入且端部抵顶于第二后侧边模的第一凸台上;位于两侧的芯杆从第二前侧边模的钢筋孔插入且端部伸出第二后侧边模的钢筋孔;所述第二左侧边模、第二右侧边模的内侧面设置有位于横向中心线上的半圆形柱凸棱。
所述第一凸台为由内侧面向模腔渐缩的圆台,位于第一凸台外端处的贯穿孔的直径小于所述芯杆的直径;且位于第一凸台的贯穿孔的内壁设置有放置钢筋条的凹槽;所述第一凹台为由内侧面向外侧面渐缩凹陷的圆形凹槽;所述第二凸台为由内侧面向模腔渐缩的圆台。
所述芯杆的外环套设有橡胶套。
所述第二底框架的前、后、左、右侧面分别设置有延长部,所述延长部上设置有抵顶第二前侧边模或第二后侧边模或第二左侧边模或第二右侧边模的限位抵顶块。
所述模具用于生产路基石预制构件,在第三底框架上并排设置两个模具,每一所述模具具有第三底模、第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模、及第三顶模;所述第三底模设置于第三底框架的顶面,且所述第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模分别转动枢接于第三底框架上;所述第三底模的顶面设置有纵横排列的多个矩形槽;所述第三前侧边模、第三后侧边模的内侧面在纵向中心线上设置有第一竖向凸条、和在内侧面横向上水平设置有垂直设置于第一竖向凸条上的两第一横向凸条;所述第三左侧边模、第三右侧边模在纵向中心线上设置有第二竖向凸条、和在内侧面横向上水平设置有垂直第二竖向凸条的两第二横向凸条,所述第三前侧边模、第三后侧边模、第三左侧边模和第三右侧边模上的第一横向凸条和第二横向凸条连成两个矩形环;所述第三底模、第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模、第三顶板围成路基石预制构件模腔。
所述第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模的内侧面为由下至上且向外倾斜的斜面;所述第三左侧边模、第三右侧边模的内侧面分别在第二竖向凸条两侧对称设置有长条槽,且所述长条槽位于第三左侧边模、第三右侧边模靠近第三底模的内侧面上。
每一所述模具还具有两第一合模锁固杆,所述第三前侧边模的左右两侧面分别设置有第二U型件,所述第三后侧边模的左右两侧面分别设置有一个第二销钉,所述第一合模锁固杆一端为勾扣第二销钉的勾部,另一端锁设有螺母;在合模时,所述第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模翻转至竖直状态,所述第一合模锁固杆的勾部勾在第二销钉上,另一端卡入第二U型件内,并锁紧螺母抵靠在第二U型件外侧面;所述第一合模锁固杆的勾部和螺母限制第三前侧边模、第三后侧边模紧抵靠在所述第三左侧边模、第三右侧边模的前、后侧面,将第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模锁固在一起。
所述勾部具有第一勾部、两第二勾部和把手部,所述第一勾部具有与第一合模锁固杆一端连接的第一横向部和勾扣于第二销钉外侧面的第一竖向部;所述第二勾部具有与第一竖向部转动枢接的第二竖向部和勾扣于第二销钉下侧面的第二横向部;所述第一竖向部夹设于两第二竖向部之间,所述把手部一端固定于两第二横向部之间;在开模时,向上转动把手部,把手部带动所述第二勾部向上转动,所述第二横向部从第二销钉的下侧面转向第二销钉的外侧面;进一步将所述第一合模锁固杆水平向上拉起让第一勾部脱离第二销钉且螺母一端脱离第二U型件,拆卸第一合模锁固杆,第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模向外打开;在合模时,所述第一合模锁固杆水平向下按入让第一勾部勾扣在第二销钉上,第一合模锁固杆一端卡入第二U型件内且在螺母紧抵靠在第二U型件的外侧面;再向下转动把手部,把手部带动所述第二勾部向下转动,所述第二横向部从第二销钉的外侧面转向第二销钉的下侧面,勾部牢固勾扣于第二销钉上;所述第一合模锁固杆将第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模锁固在一起。
所述第三底框架的前、后、左、右侧面分别设置有延长部,所述延长部上设置有抵顶第三前侧边模或第三后侧边模或第三左侧边模或第三右侧边模的限位抵顶块。
有益效果
采用上述结构后,本发明预制构件生产线在生产预制构件时,先将合模好的模具放置在固定滚筒段上,所述模具由固定滚筒段输送至升降滚筒段后,所述升降机构驱动升降滚筒段下降至低于固定滚筒段,模具的两端支撑于两振动台上;再纵横移动布料车对齐模具进行注料,注料的同时振动机构对模具进行振动;注料完成后,振动机构停止振动,所述升降机构驱动升降滚筒段上升至与固定滚筒段齐平,模具支撑于升降滚筒段上,滚筒驱动机构驱动升降滚筒段的滚筒滚动输送模具至固定滚筒段,之后由固定滚筒段输送出去并用叉车运送至养护窑进行养护;本发明预制构件生产线中使用的模具和振动机构是分开设置,且一条生产线上只设置一个振动机构;在模具输送过程中,可将模具停在振动机构上进行边注料边振动,注料后,又可以再次将模具输送出去;相对现有中模具和振动机构一一对应设置在一起来说,本发明减少振动机构设置数量,模具的结构更简单,降低制造成本,提高模具的使用寿命;且振动机构可单独控制,其振动效果更好,提高预制构件的生产质量;而且,本发明预制构件的生产线简短,生产效率高,在同一条生产线上更换不同模具可生产不同预制构件,而生产线上其他设备都可以通用,可节省建造不同生产线的建造成本。 
附图说明
图1为本发明预制构件生产线的结构示意图;
图2为本发明预制构件生产线中局部放大图;
图3为本发明预制构件生产线中振动机构支撑模具时的结构示意图;
图4为本发明预制构件生产线中升降滚筒段的结构示意图;
图5为本发明预制构件生产线中振动机构的结构示意图;
图6为本发明预制构件生产线中布料车纵横移动的结构示意图;
图7为本发明预制构件生产线中布料车竖向升降的结构示意图;
图8为本发明预制构件生产线中布料车的螺旋下料管的结构示意图;
图9为本发明预制构件生产线中转运车的结构示意图;
图10为本发明预制构件生产线的俯视示意图;
图11为本发明水沟槽预制构件模具合模时的结构示意图;
图12为本发明水沟槽预制构件模具开模时的结构示意图;
图13为本发明水沟槽预制构件模具的横向轴向剖视示意图;
图14为本发明水沟槽预制构件模具的纵向轴向剖视示意图;
图15为本发明水沟槽预制构件模具的模具开合机构的结构示意图;
图16为本发明水沟槽预制构件的结构示意图;
图17为本发明护坡块预制构件模具合模时的结构示意图;
图18为本发明护坡块预制构件模具开模时的结构示意图;
图19为本发明护坡块预制构件模具完全打开时的结构示意图;
图20为本发明护坡块预制构件模具合模注料前的结构示意图;
图21为本发明护坡块预制构件的结构示意图;
图22为本发明路基块预制构件模具合模时的结构示意图;
图23为本发明路基块预制构件模具开模时的结构示意图;
图24为本发明路基块预制构件模具注料前的结构示意图;
图25为本发明路基块预制构件模具完全打开时的结构示意图;
图26为本发明路基块预制构件的结构示意图;
图27为本发明第一合模锁固杆的结构示意图;
图28为本发明第一合模锁固杆的勾部放大示意图。
符号说明
模具1;下料机构2;振动机构3;滚筒输送机构4;升降滚筒段41;固定滚筒段42;振动台31;支撑座411;滚筒412;滚筒驱动机构413;升降机构414;机架21;布料车22;模具吊装机构5;第一枢接部4141;第一连杆4142;第二连杆4143;固定座4144;升降油缸4145;两振动座32;减震套筒座33;振动电机34;橡胶套筒底座331;套管332;套杆333;横向轨道211;纵向轨道212;横向行走轮221;横向驱动电机222;纵向支架213;纵向行走轮2131;纵向驱动电机2132;竖向轨道214;滑块2121;升降驱动油缸2414;滑槽2142;夹持座2122;螺旋下料管223;螺旋杆2231;螺旋杆电机2232;下料口2233;转运车23;横向导杆215;纵向导杆216;转运车移动轮231;转运车驱动电机232;
水沟槽预制构件10;第一底框架11;第一底模12;第一前侧边模13;第一后侧边模14;第一左侧边模15;第一右侧边模16;第一顶模17;模具开合机构18;联动杆181;联动片182;转动杆183;旋转臂184;第一让位穿孔151;通孔1821;支座185;第二让位穿孔161;固定座186;圆弧段1811;凸块部121;凹陷部122;台阶部123;台阶缘101;限位拉钩19;第一连杆191;第二连杆192;第三连杆193;竖向限位板194;限位勾部195;限位杆件196;第一穿孔197;第二穿孔198;限位插销199;外杆1961;内杆1962;第一枢接部130;第二枢接部110;限位抵顶块111;横杆112;纵杆113;
护坡块预制构件20;第二底框架11';第二底模12';第二前侧边模13';第二后侧边模14';第二左侧边模15';第二右侧边模16';第二顶模17';芯杆18';两第一合模锁固杆19';贯穿孔181';第一U型件131';第一销钉141';勾部191';螺母192';第一勾部1911';第二勾部1912';把手部1913';第一横向部1911a;第一竖向部1911b;第二竖向部1912a;第二横向部1912b;第三横向部1912c;第一凸台142';第一凹台143';第二凸台132';半圆形柱凸棱151'、161';凹槽1421';拉杆182';翼片133';卡槽1331';延长部111';限位抵顶块112';穿孔201;凸台202;凹槽条203;
路基石预制构件30;第三底框架11'';第三底模12'';第三前侧边模13'';第三后侧边模14'';第三左侧边模15'';第三右侧边模16'';第三顶模17'';矩形槽121'';第一竖向凸条144'';第一横向凸条145'';第二竖向凸条164'';第二横向凸条165'';长条槽166'';第一合模锁固杆19';第二U型件131'';第二销钉141'';勾部191';螺母192';第一勾部1911';第二勾部1912';把手部1913';第一横向部1911a;第一竖向部1911b;第二竖向部1912a;第二横向部1912b;第三横向部1912c;延长部111'';限位抵顶块112'';矩形块301;竖向凹槽302;横向凹槽303;长条块304。
本发明的最佳实施方式
为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。
请参阅图1至图28,本发明揭示了一种预制构件生产线,其包括有模具1、下料机构2、振动机构3及滚筒输送机构4;所述滚筒输送机构4具有升降滚筒段41和连接升降滚筒段41两端的两固定滚筒段42,所述振动机构3具有两位于升降滚筒段41两侧的振动台31;所述升降滚筒段41具有支撑座411、多个排列设置于支撑座411上的滚筒412、滚筒驱动机构413及升降机构414;所述下料机构2具有设置于升降滚筒段41上方的机架21及可于机架21上纵横移动的布料车22;所述模具1由固定滚筒段41输送至升降滚筒段41后,所述升降机构414驱动升降滚筒段41下降至低于固定滚筒段42,模具1的两端支撑于两振动台31上;再移动布料车22对齐模具1进行注料,注料的同时振动机构3对模具1进行振动;注料完成后,振动机构3停止振动,所述升降机构414驱动升降滚筒段41上升至与固定滚筒段42齐平,模具2支撑于升降滚筒段41上,滚筒驱动机构413驱动升降滚筒段41的滚筒412滚动输送模具1至固定滚筒段42,之后由固定滚筒段42输送出去并用叉车运送至养护窑进行养护。
本发明预制构件生产线在生产预制构件时,先将合模好的模具1放置在固定滚筒段42上,所述模具1由固定滚筒段42输送至升降滚筒段41后,所述升降机构414驱动升降滚筒段41下降至低于固定滚筒段42,模具1的两端支撑于两振动台31上;再纵横移动布料车22对齐模具1进行注料,注料的同时振动机构3对模具1进行振动;注料完成后,振动机构3停止振动,所述升降机构414驱动升降滚筒段41上升至与固定滚筒段42齐平,模具1支撑于升降滚筒段41上,滚筒驱动机构413驱动升降滚筒段41的滚筒412滚动输送模具1至固定滚筒段42,之后由固定滚筒段42输送出去并用叉车运送至养护窑进行养护;本发明预制构件生产线中使用的模具1和振动机构3是分开设置,且一条生产线上只设置一个振动机构3;在模具1输送过程中,可将模具1停在振动机构3上进行边注料边振动,注料后,又可以再次将模具1输送出去;相对现有中模具1和振动机构3一一对应设置在一起来说,本发明不仅减少振动机构3设置数量,降低制造成本,而且模具1的结构更简单,降低模具制造成本且可提高模具1的使用寿命;且振动机构3可单独控制,其振动效果更好,提高预制构件的生产质量;而且,本发明预制构件生产线的生产线简短,生产效率高,在同一条生产线上更换不同模具1可生产不同预制构件,而生产线上其他设备都可以通用,可节省建造不同生产线的建造成本。
本发明预制构件生产线上还设置有模具吊装机构5,可将合模好的模具1吊起放置在滚筒输送机构4上输送,方便模具输送;且所述模具吊装机构5具有位于所述滚筒输送机4构一侧的吊臂,方便吊装模具;且所述升降滚筒段41下方地面设置有下陷于地面的地台,所述升降机构414设置于地台内。
本发明的所述支撑座411的底面两端设置有两升降机构414;所述升降机构414具有设置于支撑座411底面的第一枢接部4141、第一连杆4142、第二连杆4143、固定座4144及升降油缸4145,所述第一连杆4142一端与第一枢接部4141枢接,另一端与第二连杆4143枢接,且中部枢接支撑于固定座4144上;所述第二连杆4143的另一端与升降油缸4145的活塞杆连接;所述第一连杆4142呈L型,所述第二连杆4143呈一字型;所述升降油缸4145的活塞杆伸出推动第二连杆4143带动第一连杆4142以第一连杆4142与固定座4144枢接位置为轴向上转动,第一连杆4142推动升降滚筒段41向上运动;所述升降油缸4145的活塞杆缩回拉动第二连杆4143带动第一连杆4142以第一连杆4142与固定座4144枢接位置为轴向下转动,第一连杆4142拉动升降滚筒段41向下运动;所述升降机构414带动升降滚筒段41上下运动,使得所述振动台31的顶面位置低于所述升降滚筒段41的最高位置且高于所述升降滚筒段41的最低位置;让模具1在支撑于升降滚筒段41上或支撑于振动台31上两者进行快速切换,避免模具1在振动位置和输送位置之间进行搬动,生产线更简单,可节省生产时间;每一滚筒4142设置有转动轴,所述转动轴的两端分别枢接于支撑座4141两侧,且转动轴上设置有转动齿轮,相邻两转动轴上的转动齿轮相互啮合,所述滚筒驱动机构413的输出轴与其中一转动轴连接;所述升降滚筒段41的滚筒412单独利用一滚筒驱动电机驱动413,可灵活调整升降滚筒段41进行滚动输送或暂停输送,生产时更方便操控。
本发明的所述振动机构3具有分别位于两振动台31下方的两振动座32,所述振动座32两端和振动台31两端分别通过多个减震套筒座33连接,所述振动座32的上设置有位于振动台31下方的两振动电机34;所述减震套筒座33具有固定于振动座32上橡胶套筒底座331、固定于振动台31底面的套管332和套杆333,所述套杆333上端套设于套管332内,所述套杆333下端套设在橡胶套筒底座331上;所述减震套筒座33可作为振动台31和振动座32之间的缓冲结构,尽量减少振动力传递至振动座32上;本发明的振动台31的顶面设置有一层橡胶层,所述模具1放置在橡胶层上,在振动过程中,橡胶层可作为缓冲层,避免模具1和振动台31硬碰硬接触而被振动损坏,提高模具1和振动台31的使用寿命。
本发明的所述机架21设置有平行设置的两横向轨道211和平行设置的两纵向轨道212;所述布料车22设置有位于布料车22的四个端角上且于两横向轨道211上行走的四横向行走轮221、及驱动横向行走轮221滚动移动的横向驱动电机222;所述机架21还设置有与纵向轨道212平行设置的两纵向支架213,每一所述纵向支架213的两端连接两横向轨道211位于同一侧的端部,且每一所述纵向支架213的两端设置有于对应的纵向轨道212上行走的两纵向行走轮2131、及驱动纵向行走轮2131滚动移动的纵向驱动电机2132;所述布料车22可在滚筒输送机构4上方纵横移动,调整布料车22对准模具1布料;当使用不同模具1时,每一模具1注料口位置不同,布料车22可进行纵横移动调整,对准模具1精准布料;所述机架21还设置有位于矩形四个端角的四竖向轨道214,其中一所述纵向轨道212水平设置于其中两竖向轨道214内侧,另一所述纵向轨道212水平设置于另外两竖向轨道214内侧;每一所述纵向轨道212的两端分别设置有于对应两竖向轨道214内滑动的滑块2121,所述竖向轨道214一侧设置有升降驱动油缸2141,所述升降驱动油缸2414的油缸座与滑块2121固定连接,活塞杆的顶端固定于竖向轨道214的顶端;所述布料车22还可在上下方向移动,可针对不同高度模具1进行精准布料。
本发明的所述竖向轨道214两侧分别设置有滑槽2142,所述纵向轨道212的两端分别设置有一夹持座2122,所述夹持座2122设置有两分别于同一竖向轨道214上的两滑槽2142内滑动的滑块2121;两所述滑块2121卡置于竖向轨道214两侧,可限制滑块2121稳定于滑槽2142内滑动。
本发明的所述布料车22的下出口设置有螺旋下料管223,所述螺旋下料管223内设置有螺旋杆2231,且所述螺旋下料管223一端设置有连接螺旋杆2231的螺旋杆电机2232,另一端设置有一开口朝下的下料口2233;布料车22进行布料时,螺旋杆电机2232驱动螺旋杆2231转动可将原料进行再搅拌,再从下料口2233下料至模具1内,布料更均匀;而且,可避免布料车22内的原料停留时间过长而造成因原料结块而不好下料的情况,布料更均匀,提高预制构件的生产质量。
本发明的所述布料车22外侧设置有矩形框架,所述矩形框架的四个端角设置有四所述横向行走轮222。
本发明的所述下料机构2还具有转运原料并下料至布料车22内的转运车23;所述机架21上设置有平行设置的两横向导杆215和平行设置的两纵向导杆216,所述转运车23具有料斗、料门开关、于横向导杆215上行走的转运车移动轮231及驱动转运车移动轮231滚动移动的转运车驱动电机232;两纵向导杆216位于两横向导杆215正下方,两所述纵向轨道212于竖向轨道214上下滑动与两所述纵向导杆216齐平连接,供布料车22从纵向轨道212移动至纵向导杆216上,所述转运车23于横向导杆215上移动并对齐位于纵向导杆216上的布料车22进行下料;所述转运车23可将搅拌区搅拌的原料分批定量输送给布料车22,进行定量布料,保证预制构件生产规格统一。
本发明在所述转运车23两侧设置两条所述预制构件生产线,两所述横向导杆215正下方间隔设置两组纵向导杆216,两条所述预制构件生产线上的布料车22分别移动至一组纵向导杆216上,所述转运车23为两布料车22分别布料;两条生产线同时进行生产,提高生产效率。
本发明的所述模具1用于生产水沟槽预制构件10,具有第一底框架11、第一底模12、第一前侧边模13、第一后侧边模14、第一左侧边模15、第一右侧边模16、第一顶模17、及模具开合机构18(参阅图11至图16);所述第一前侧边模13、第一后侧边模14转动枢接于第一底框架11的前后两侧,所述第一左侧边模15、第一右侧边模16活动设置于第一底模12的左右两端,所述第一顶模17活动盖合第一底模12上方;所述第一底模12、第一前侧边模13、第一后侧边模14、第一左侧边模15、第一右侧边模16、第一顶模17围成呈n字型的水沟槽构件模腔;所述模具开合机构18具有联动杆181、联动片182、转动杆183、旋转臂184;所述第一左侧边模15开设有第一让位穿孔151,所述联动杆181穿设于第一底模12内且两端穿出第一底模12的左右两端,所述联动杆181的其中一端穿出第一左侧边模15的第一让位穿孔151与联动片182枢接,另一端与第一右侧边模16连接;所述联动片182设置有供转动杆183穿设枢接的通孔1821,所述旋转臂184设置于所述转动杆183一端;在合模时,向下摆动所述旋转臂184带动转动杆183转动,转动杆183转动带动联动片182转动拉动联动杆181向外运动进而拉动第一左侧边模15、第一右侧边模16抵靠在第一底模12的左右两端,所述第一前侧边模13、第一后侧边模14受第一左侧边模15、第一右侧边模16抵顶固定;在开模时,向上摆动所述旋转臂184带动转动杆183转动,转动杆183转动带动联动片182转动推动联动杆181向内运动可推动第一左侧边模15、第一右侧边模16远离第一底模12的左右两端,所述第一前侧边模13、第一后侧边模14左右两端不受第一左侧边模15、第一右侧边模16抵顶而向外打开;本发明水沟槽预制构件模具的开模或合模结构简单且操作便捷快速。
本发明的所述第一左侧边模15外侧面设置有多个架设转动杆183的支座185,所述支座185上设置有供转动杆183水平穿设的组装孔;所述第一右侧边模16开设有供联动杆181一端穿出的第二让位穿孔161,且所述第一右侧边模16的外侧面设置有锁固联动杆181的固定座186。
本发明的所述联动杆181与联动片182枢接一端成型有圆弧状的圆弧段1811。
本发明的所述第一底模12固定于第一底框架11上,具有位于前板、后板、左板、右板和顶板,且所第一述底膜12内设置有多片加强板;所述第一前侧边模13和前板、第一后侧边模14和后板、第一顶模17和顶板分别间隔设置,所述第一左侧边模15、第一右侧边模16分别抵靠于所述左板、右板上,所述第一左侧边模15的内侧面设置有一圈密封抵靠左板侧面的第一密封圈;所述第一右侧边模16的内侧面设置有一圈密封抵靠右板侧面的第二密封圈;而且,所述前板、后板的外侧面靠近底部位置设置有向外凸出的凸块部121,所述第一前侧边模13、第一后侧边模14的内侧面靠近底部位置设置有由内向外凹陷的凹陷部122,所述凸块部121和凹陷部122对应间隔设置;所述凸块部121和凹陷部122之间的间隔在水沟槽构件模腔的前后两侧的底端形成外扩的台阶部123。
本发明的所述水沟槽预制构件10呈U型状,两端贯通,且在两侧壁上形成外扩的台阶缘101,可直接在台阶缘101上铺设盖板;在建造水沟时,可将多个水沟槽预制构件10连接在一起形成一条水沟,并在水沟槽预制构件10的台阶缘101上布设盖板,可避免水沟被土掩埋阻断。
本发明的所述第一左侧边模15、第一右侧边模16的前后两侧分别设置有挂勾于第一前侧边模13或第一后侧边模14左右两端的限位拉钩19,所述限位拉钩19具有转动枢接于第一左侧边模15、第一右侧边模16上的第一连杆191、勾扣在第一前侧边模13、第一后侧边模14外侧面的第二连杆192、及连接第一连杆191和第二连杆192的第三连杆193;所述第一连杆191和第二连杆192呈水平状态,而第三连杆193的两端分别垂直连接第一连杆191和第二连杆192;所述第一前侧边模13、第一后侧边模14的外侧面的两端分别设置有供两限位拉钩19勾扣的两竖向限位板194,所述第二连杆192的外端具有勾扣在竖向限位板194上的限位勾部195;当第一左侧边模15、第一右侧边模16向外移动时,所述限位拉钩19勾扣在第一前侧边模13、第一后侧边模14的竖向限位板上,保证第一左侧边模15、第一右侧边模16向外移动的距离差不多,避免只有第一左侧边模15向外移动或只有第一右侧边模16向外移动而造成不方便开模的情况;而且在限位拉钩19勾扣第一前侧边模13、第一后侧边模14上,可让第一前侧边模13、第一后侧边模14缓慢向外打开。
本发明的所述模具1还设置有限制第一左侧边模15、第一右侧边模16向外移动距离的限位杆件196,所述第一底模12的左右两端分别设置有第一穿孔197,所述第一左侧边模15、第一右侧边模16分别设置有第二穿孔198,所述限位杆196的两端分别穿过第一穿孔197、第二穿孔198并伸出第一左侧边模15、第一右侧边模16的外侧,且所述限位杆件196的两端分别插设有防止限位杆件196的端部缩进第二穿孔198内的限位插销199;当第一左侧边模15、第一右侧边模16向外移动时,所述限位杆件196和限位插销199配合可限制第一左侧边模15、第一右侧边模16向外移动距离,所述限位杆件196可限制第一左侧边模15、第一右侧边模16向外移动的距离差不多,都能与第一底模分开,方便脱模;而且限位杆件196可限制第一左侧边模15、第一右侧边模16水平向外移动。
本发明的所述限位杆件196分为两伸缩杆,两所述伸缩杆的外杆1961固定于第一底模12上,其中一伸缩杆的内杆1962外端从第一穿孔197伸出第一左侧边模15的第二穿孔198外,另一伸缩杆的内杆1962外端从第一穿孔197伸出第一右侧边模16的第二穿孔198外,所述限位插销199插置于所述伸缩杆的内杆1962的外端。
本发明的所述第一前侧边模13、第一后侧边模14的底侧面设置有第一枢接部130,所述第一底框架11在前后两侧设置有第二枢接部110,所述第一枢接部130和第二枢接部110转动枢接在一起;所述第一前侧边模13、第一后侧边模14转动枢接于第一底框架11的前后两侧,方便转动打开第一前侧边模13、第一后侧边模14,开模、合模方便。
本发明的所述第一底框架11的前、后侧面的底部分别设置有两抵顶第一前侧边模13或第一后侧边模14的限位抵顶块111;且所述第一底框架11的底面平行设置有两横杆112和两纵杆113,所述横杆112具有伸出第一底框架11两侧的延伸部。
本发明预制构件生产线在生产水沟槽预制构件10时,具有以下步骤:
S1、模具1进行合模,先将所述第一前侧边模13、第一后侧边模14转到至竖直状态,再摆动旋转臂184带动转动杆183转动,转动杆183转动带动联动片182转动拉动联动杆181向外运动进而拉动第一左侧边模15、第一右侧边模16抵靠在第一底模12的左右两端,所述第一前侧边模13、第一后侧边模14受第一左侧边模15、第一右侧边模16抵顶固定,完成合模;
S2、将合模完成的模具放置在固定滚筒段42上,并由固定滚筒段42输送至升降滚筒段41;
S3、升降机构414驱动升降滚筒段41下降至低于固定滚筒段42,模具1的两端支撑于两振动台31上;
S4、先移动布料车22对齐模具,再打开振动电机34,对模具1进行一边注料一边振动;
S5、注料完成后,振动机构31停止振动,盖上第一顶模17;所述升降机构414驱动升降滚筒段41上升至与固定滚筒段42齐平,模具1支撑于升降滚筒段41上,滚筒驱动机构413驱动升降滚筒段41的滚筒412滚动输送模具1至固定滚筒段42,之后由固定滚筒段42输送出去并用叉车运送至养护窑养护;
S6、养护完成后,打开模具1,摆动所述旋转臂184带动转动杆183转动,转动杆183转动带动联动片182转动推动联动杆181向内运动可推动第一左侧边模15、第一右侧边模16远离第一底模12的左右两端,所述第一前侧边模13、第一后侧边模14左右两端不受第一左侧边模15、第一右侧边膜16抵顶而向外打开,脱模预制构件成品。
本发明预制构件生产线生产水沟槽预制构件10用于建造水沟排水,在施工时,可直接将水沟槽预制构件排列放置在预定位置,形成一条水沟;用于将边沟、截水沟和路基附近、庄稼地里、住宅附近等低洼处汇集的水引向路基、庄稼地、住宅地以外;不仅施工简单,不需要特殊的专业安装技师,任何人都可以精确安装;不需要养护,安装后可以立即回埋;可以大幅缩短工期,有利于缓解交通堵塞、限行、及缩减安全管理费用;而且水沟槽预制构件10的部件断面薄,成品跨度小,可以使道路更广阔的使用。
本发明在合模之前在模腔内放置钢筋笼;使得预制构件的结构强度更强。
本发明在步骤S6中,打开模具1时,四所述限位拉钩19分别勾扣在第一前侧边模13、第一后侧边模14的两端,限制第一左侧边模15、第一右侧边模16分别向外移动的距离相同。
本发明在步骤S5中,打开模具1时,所述限位杆件196限制第一左侧边模15、第一右侧边模16分别向外移动的最大距离。
本发明的所述水沟槽预制构件由上述水沟槽预制构件模具预制成型;所述水沟槽预制构件10呈U型状,两端贯通,且在两侧壁上成型有外扩的台阶缘;在建造水沟时,可将多个水沟槽预制构件10连接在一起形成一条水沟,并在水沟槽预制构件10的台阶缘101上布设盖板,可避免水沟被土掩埋阻断;施工方便。
本发明的所述模具1用于生产护坡块预制构件20,具有第二底框架11'、第二底模12'、第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'、第二顶模17'、芯杆18'及两第一合模锁固杆19'(参阅图17至图21和图27、图28);所述第二底模12'设置于第二底框架11'的顶面,且所述第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'分别转动枢接于所述第二底框架11'的四侧面上,所述第二前侧边模13'、第二后侧边模14'设置有多个供芯杆18'穿设的贯穿孔181';所述第二底模12'、第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'、第二顶模17'和芯杆18'围成护坡块预制构件模腔;所述第二前侧边模13'的左右两侧面分别设置有第一U型件131',所述第二后侧边模14'的左右两侧面分别设置有一个第一销钉141',所述第一合模锁固杆19'一端为勾扣第一销钉141'的勾部191',另一端锁设有螺母192';在合模时,所述第二左侧边模15'、第二右侧边模16'、第二前侧边模13'、第二后侧边模14'翻转至竖直状态;所述第一合模锁固杆19'的勾部191'勾在第一销钉141'上,另一端卡入第一U型件131'内,并锁紧螺母192'抵靠在第一U型件131'外侧面;所述第一合模锁固杆19'的勾部191'和螺母192'限制第二前侧边模13'、第二后侧边模14'紧抵靠在所述第二左侧边模15'、第二右侧边模16'的前、后侧面,将第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'锁固在一起;然后将芯杆18'插入模具1内;所述模具1方便合模和开模,且合模牢固。
本发明的所述勾部191'具有第一勾部1911'、两第二勾部1912'和把手部1913',所述第一勾部1911'具有与第一合模锁固杆19'一端连接的第一横向部1911a和勾扣于第一销钉141'外侧面的第一竖向部1911b;所述第二勾部1912'具有与第一竖向部1911b转动枢接的第二竖向部1912a和勾扣于第一销钉141'下侧面的第二横向部1912b;所述第一竖向部1911b夹设于两第二竖向部1912a之间,所述把手部1913'一端固定于两第二横向部1912b之间;在开模时,先将芯杆18'抽出,再向上转动把手部1913',把手部1913'带动所述第二勾部1912'向上转动,所述第二横向部1912b从第一销钉141'的下侧面转向第一销钉141'的外侧面;进一步将所述第一合模锁固杆19'水平向上拉起让第一勾部1911'脱离第一销钉141'且螺母192'一端脱离第一U型件131',拆卸第一合模锁固杆19',第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'向外打开;在合模时,所述第一合模锁固杆19'水平向下按入让第一勾部1911'勾扣在第一销钉141'上,第一合模锁固杆19'一端卡入第一U型件131'内且在螺母192'紧抵靠在第一U型件131'的外侧面;再向下转动把手部1913',把手部1913'带动所述第二勾部1912'向下转动,所述第二横向部1912b从第一销钉141'的外侧面转向第一销钉141'的下侧面,勾部191'牢固勾扣于第一销钉141'上;两所述第一合模锁固杆19'将第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'锁固在一起;然后将芯杆18'插入模具内,完成合模。
本发明的所述第二勾部1912'还具有第三横向部1912c,所述第二横向部1912b、第三横向部1912c位于第二竖向部1912a同一侧两端且围成V型槽,且所述第三横向部1912c的端部为圆头尖端;在开模时,向上转动把手部1913',把手部1913'带动所述第二勾部1912'向上转动,所述第二横向部1912b从第一销钉141'的下侧面转向第一销钉141'的外侧面,所述第三横向部1912c转动至第一销钉141'上方并将第一销钉141'顶出第一勾部1911',勾部191'脱离第一销钉141',方便将第一合模锁固杆19'拆下;在合模时,所述第一合模锁固杆19'水平向下按入让第一勾部1911'勾扣在第一销钉141'上,第一合模锁固杆19'一端卡入第一U型件131'内且在螺母192'紧抵靠在第一U型件131'的外侧面;再向下转动把手部1913',把手部1913'带动所述第二勾部1912'向下转动,所述第二横向部1912b从第一销钉141'的外侧面转向第一销钉141'的下侧面,所述第一销钉141'卡置于第二横向部1912b和第三横向部1912c围成的V型槽内,勾部191'牢固勾扣于第一销钉141'上;两所述第一合模锁固杆19'将第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'锁固在一起。
本发明的所述第一竖向部1911b的外端为圆弧端,且第一竖向部1911b与第一横向部1911a的连接处的内侧壁为平滑过渡的圆弧壁;所述第二横向部1912b的外端为圆弧端,且所述第二横向部1912b由与第二竖向部1912a连接一端向圆弧端渐缩设置,所述第二竖向部1912a和第二横向部1912b的连接处的内侧壁为平滑过渡的圆弧壁。
本发明的所述第二前侧边模13'、第二后侧边模14'分别等间隔设置有三个贯穿孔181',位于中心位置的贯穿孔181'为吊装孔,位于两侧的贯穿孔181'为可插置钢筋的钢筋孔;在河道、湖泊、海岸边、道路边等地方建设防护墙时,利用吊装设备通过每一护坡块的吊装孔将护坡块吊起,上下、左右堆叠护坡块,且在上下堆叠的护坡块的钢筋孔插入钢筋,且向贯穿孔181'内灌注混凝土,筑造强固的护坡块防护墙;所述第二后侧边模14'上的吊装孔设置有伸入模腔内的第一凸台142';所述第二后侧边模14'上的钢筋孔设置有凹陷于第二后侧边模14'的内侧面的第一凹台143';所述第二前侧边模13'的钢筋孔设置有伸入模腔内的第二凸台132';位于中心位置的芯杆18'从第二前侧边模13'的中间贯穿孔插入且端部抵顶于第二后侧边模14'的第一凸台142'上;位于两侧的芯杆18'从第二前侧边模13'的钢筋孔插入且端部伸出第二后侧边模14'的钢筋孔;所述第二左侧边模15'、第二右侧边模16'的内侧面设置有位于横向中心线上的半圆形柱凸棱151'、161'。
本发明的所述第一凸台142'为由内侧面向模腔渐缩的圆台,位于第一凸台142'外端处的贯穿孔的直径小于所述芯杆18'的直径;且位于第一凸台142'的贯穿孔的内壁设置有放置钢筋条的凹槽1421';所述第一凹台143'为由内侧面向外侧面渐缩凹陷的圆形凹槽;所述第二凸台132'为由内侧面向模腔渐缩的圆台;所述钢筋条呈几字型,中间部插置于凹槽1421'内,两端伸入模腔内,护坡块预制构件20成型后,钢筋条的中间部裸露在贯穿孔181'内,钢筋条的两端埋在护坡块预制构件20内,吊装时,吊装设备的勾部勾在位于钢筋条的中间部将护坡块预制构件吊起,吊装更方便。
本发明的所述芯杆18'的外环套设有橡胶套;在模具成型护坡块预制构件20时,在注料时,混凝土原料与橡胶套接触,避免芯杆直接接触混凝土原料,可将橡胶套成型在护坡块预制构件20内抽芯更方便;而且橡胶套具有弹性方便芯杆18'抽芯。
本发明的所述芯杆18'一端设置有拉杆182',所述第二前侧边模13'的外侧面在每一贯穿孔181'一侧设置有翼片133',所述翼片133'上设置有供拉杆182'卡置的卡槽1331';所述芯杆18'从第二前侧边模13'的贯穿孔181'穿入模腔内后,转动拉杆182'卡置于卡槽1331'内,可将芯杆18'稳固插置于模腔内,避免芯杆18'转动或芯杆18'脱出模腔;拆除芯杆18'时,可通过拉杆182'将芯杆18'抽出模腔外,更方便插芯或抽芯。
本发明的所述第二底框架11'的前、后、左、右侧面分别设置有延长部111',所述延长部111'上设置有抵顶第二前侧边模13'或第二后侧边模14'或第二左侧边模15'或第二右侧边模16'的限位抵顶块112'。
本发明预制构件生产线在生产护坡块预制构件20时,具有以下步骤:
S1、模具1进行合模,先将所述第二左侧边模15'、第二右侧边模16'、第二前侧边模13'、第二后侧边模14'翻转至竖直状态,再将两第一合模锁固杆19'锁固于第二前侧边模13'、第二后侧边模14'上;所述第一合模锁固杆19'水平向下按入让第一勾部1911'勾扣在第一销钉141'上,第一合模锁固杆19'一端卡入第一U型件131'内且在螺母192'紧抵靠在第一U型件131'的外侧面;再向下转动把手部1913',把手部1913'带动所述第二勾部1912'向下转动,所述第二横向部1912b从第一销钉141'的外侧面转向第一销钉141'的下侧面,所述第一销钉141'卡置于第二横向部1912b和第三横向部1912c围成的V型槽内,勾部191'牢固勾扣于第一销钉141'上;两所述第一合模锁固杆19'将第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'锁固在一起;最后将芯杆18'插入模具内,完成合模;
S2、将合模完成的模具1放置在固定滚筒段42上,并由固定滚筒段42输送至升降滚筒段41;
S3、升降机构414驱动升降滚筒段41下降至低于固定滚筒段42,模具1的两端支撑于两振动台31上;
S4、先移动布料车22对齐模具,再打开振动电机34,对模具1进行一边注料一边振动;
S5、注料完成后,振动机构31停止振动,盖上第二顶模17';所述升降机构414驱动升降滚筒段41上升至与固定滚筒段42齐平,模具1支撑于升降滚筒段41上,滚筒驱动机构413驱动升降滚筒段41的滚筒412滚动输送模具1至固定滚筒段42,之后由固定滚筒段42输送出去并用叉车运送至养护窑养护;
S6、养护完成后,打开模具,先将芯杆18'从模具上抽芯,再向上转动把手部1913',把手部1913'带动所述第二勾部1912'向上转动,所述第二横向部1912b从第一销钉141'的下侧面转向第一销钉141'的外侧面,所述第三横向部1912c转动至第一销钉141'上方并将第一销钉141'顶出第一勾部1911',勾部191'脱离第一销钉141',将两第一合模锁固杆19'拆下;第二前侧边模13'、第二后侧边模14'、第二左侧边模15'、第二右侧边模16'向外打开,脱模预制构件成品。
本发明在插芯之前,在芯杆18'的外环套设有橡胶套;方便脱模。
本发明在合模时,将一条呈几字型的钢筋条插置在位于第二后侧边膜14'的凹槽1421'内;所述钢筋条的中间部插置于凹槽1421'内,两端伸入模腔内;在护坡块预制构件20上的贯穿孔内设置有可供吊装设备勾扣的钢筋条,方便吊装。
本发明在芯杆18'插入模腔内后,转动芯杆一端的拉杆182'卡置于卡槽1331',将芯杆18'固定于模具1上。
本发明的所述护坡块预制构件由上述水沟槽预制构件模具预制成型;所述护坡块预制构件20呈矩形体,设置有三个贯穿顶面和底面的穿孔201,位于中间位置的穿孔201在上端内设置有一部分裸露在外的钢筋条;位于两侧位置的穿孔201在顶面成型有凸台202且在底模成型有凹台,两护坡块预制构件20上下堆叠时,位于下方的护坡块预制构件20上的凸台202插置于位于上方的护坡块预制构件20上的凹台内;且护坡块预制构件20的左右端面成型有凹槽条203。
本发明预制构件生产线生产护坡块预制构件20用于河道,湖泊,海岸边,道路边等地方建筑防护大型砌块墙;护坡块预制构件20成型后设置有一便于吊装的吊装孔,方便施工;且设置有两放置钢筋的钢筋孔,护坡块预制构件20上下堆叠连接时,可在钢筋孔内插置钢筋,再向孔内灌注混凝土,筑造强固的拥壁护坡块墙体;而且护坡块预制构件20的表面尺寸为1㎡的大型护坡块,可以大幅提高施工效率;且表面为天然石材模样,可以更好的协调周围景观。
本发明的所述模具用于生产路基石预制构件30,在第三底框架11''上并排设置两个模具1,每一所述模具1具有第三底模12''、第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''、及第三顶模17''(参阅图22至图28);所述第三底模12''设置于第三底框架11''的顶面,且所述第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''分别转动枢接于第三底框架11''上;所述第三底模12''的顶面设置有纵横排列的多个矩形槽121'';所述第三前侧边模13''、第三后侧边模14''的内侧面在纵向中心线上设置有第一竖向凸条144''、和在内侧面横向上水平设置有垂直设置于第一竖向凸条144''上的两第一横向凸条145'';所述第三左侧边模15''、第三右侧边模16''在纵向中心线上设置有第二竖向凸条164''、和在内侧面横向上水平设置有垂直第二竖向凸条164''的两第二横向凸条165'',所述第三前侧边模13''、第三后侧边模14''、第三左侧边模15''和第三右侧边模16''上的第一横向凸条145''和第二横向凸条165''连成两个矩形环;所述第三底模12''、第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''、第三顶板17''围成路基石预制构件模腔。
本发明的所述第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''的内侧面为由下至上且向外倾斜的斜面;所述第三左侧边模15''、第三右侧边模16''的内侧面分别在第二竖向凸条164''两侧对称设置有长条槽166'',且所述长条槽166''位于第三左侧边模15''、第三右侧边模16''靠近第三底模12''的内侧面上。
本发明的每一所述模具1还具有两第一合模锁固杆19',所述第三前侧边模13''的左右两侧面分别设置有第二U型件131'',所述第三后侧边模14''的左右两侧面分别设置有一个第二销钉141'',所述第一合模锁固杆19'一端为勾扣第二销钉141''的勾部191',另一端锁设有螺母192';在合模时,所述第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''翻转至竖直状态,所述第一合模锁固杆19'的勾部191'勾在第二销钉141''上,另一端卡入第二U型件131''内,并锁紧螺母192'抵靠在第二U型件131''外侧面;所述第一合模锁固杆19'的勾部191'和螺母192'限制第三前侧边模13''、第三后侧边模14''紧抵靠在所述第三左侧边模15''、第三右侧边模16''的前、后侧面,将第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''锁固在一起。
本发明的所述勾部191'具有第一勾部1911'、两第二勾部1912'和把手部1913',所述第一勾部1911'具有与第一合模锁固杆19'一端连接的第一横向部1911a和勾扣于第二销钉141''外侧面的第一竖向部1911b;所述第二勾部1912'具有与第一竖向部1911b转动枢接的第二竖向部1912a和勾扣于第二销钉141''下侧面的第二横向部1912b;所述第一竖向部1911b夹设于两第二竖向部1912a之间,所述把手部1913'一端固定于两第二横向部1912b之间;在开模时,向上转动把手部1913',把手部1913'带动所述第二勾部1912'向上转动,所述第二横向部1912b从第二销钉141''的下侧面转向第二销钉141''的外侧面;进一步将所述第一合模锁固杆19'水平向上拉起让第一勾部1911'脱离第二销钉141''且螺母192'一端脱离第二U型件131'',拆卸第一合模锁固杆19',第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''向外打开;在合模时,所述第一合模锁固杆19'水平向下按入让第一勾部1911'勾扣在第二销钉141''上,第一合模锁固杆19'一端卡入第二U型件131''内且在螺母192'紧抵靠在第二U型件131''的外侧面;再向下转动把手部1913',把手部1913'带动所述第二勾部1912'向下转动,所述第二横向部1912b从第二销钉141''的外侧面转向第二销钉141''的下侧面,勾部191'牢固勾扣于第二销钉141''上;所述第一合模锁固杆19'将第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''锁固在一起。
本发明的所述第二勾部1912'还具有第三横向部1912c,所述第二横向部1912b、第三横向部1912c位于第二竖向部1912a同一侧且围成V型槽,且所述第三横向部1912c的端部为圆头尖端;在开模时,向上转动把手部1913',把手部1913'带动所述第二勾部1912'向上转动,所述第二横向部1912b从第二销钉141''的下侧面转向第二销钉141''的外侧面,所述第三横向部1912c转动至第二销钉141''上方并将第二销钉141''顶出第一勾部1911',勾部191'脱离第二销钉141'',方便将第一合模锁固杆19'拆下;在合模时,所述第一合模锁固杆19'水平向下按入让第一勾部1911'勾扣在第二销钉141''上,第一合模锁固杆19'一端卡入第二U型件131''内且在螺母192'紧抵靠在第二U型件131''的外侧面;再向下转动把手部1913',把手部1913'带动所述第二勾部1912'向下转动,所述第二横向部1912b从第二销钉141''的外侧面转向第二销钉141''的下侧面,所述第二销钉141''卡置于第二横向部1912b和第三横向部1912c围成的V型槽内,勾部191'牢固勾扣于第二销钉141''上;两所述第一合模锁固杆19'将第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''锁固在一起。
本发明的所述第三底框架11''的前、后、左、右侧面分别设置有延长部111'',所述延长部111''上设置有抵顶第三前侧边模13''或第三后侧边模14''或第三左侧边模15''或第三右侧边模16''的限位抵顶块112''。
本发明的路基石预制构件30由上述路基石预制构件模具预制成型;所述路基石预制构件30的顶面和底面为两平行的矩形,且在顶面成型有多个纵横排列的矩形块301;四个侧面为梯形,且在侧面的纵向中心线上设置有竖向凹槽302,在侧面的横向水平线上设置有横向凹槽303;在左右侧面上分别设置有两长条块304,两所述长条块304对称于竖向凹槽302两侧且靠近顶面。
本发明预制构件生产线在生产路基石预制构件30时,具有以下步骤:
S1、模具进行合模,先将所述第三左侧边模15''、第三右侧边模16''、第三前侧边模13''、第三后侧边模14''翻转至竖直状态,再将两第一合模锁固杆19'锁固于第三前侧边模13''、第三后侧边模14''上;所述第一合模锁固杆19'水平向下按入让第一勾部1911'勾扣在第二销钉141''上,第一合模锁固杆19'一端卡入第二U型件131''内且在螺母192'紧抵靠在第二U型件131''的外侧面;再向下转动把手部1913',把手部1913'带动所述第二勾部1912'向下转动,所述第二横向部1912b从第二销钉141''的外侧面转向第二销钉141''的下侧面,所述第二销钉141''卡置于第二横向部1912b和第三横向部1912c围成的V型槽内,勾部191'牢固勾扣于第二销钉141''上;两所述第一合模锁固杆19'将第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''锁固在一起;完成合模;
S2、将合模完成的模具放置在固定滚筒段42上,并由固定滚筒段42输送至升降滚筒段41;
S3、升降机构414驱动升降滚筒段41下降至低于固定滚筒段42,模具1的两端支撑于两振动台31上;
S4、先移动布料车22对齐模具,再打开振动电机34,对模具1进行一边注料一边振动;
S5、注料完成后,振动机构31停止振动,盖上第三顶模17'';所述升降机构414驱动升降滚筒段41上升至与固定滚筒段42齐平,模具1支撑于升降滚筒段41上,滚筒驱动机构413驱动升降滚筒段41的滚筒412滚动输送模具1至固定滚筒段42,之后由固定滚筒段42输送出去并用叉车运送至养护窑养护;
S6、养护完成后,打开模具,向上转动把手部1913',把手部1913'带动所述第二勾部1912'向上转动,所述第二横向部1912b从第二销钉141''的下侧面转向第二销钉141''的外侧面,所述第三横向部1912c转动至第二销钉141''上方并将第二销钉141''顶出第一勾部1911',勾部191'脱离第二销钉141'',将两第一合模锁固杆19'拆下;第三前侧边模13''、第三后侧边模14''、第三左侧边模15''、第三右侧边模16''向外打开,脱模预制构件成品。
本发明还揭示了一种路基石预制构件30,由上述路基石预制构件模具制成的路基石预制构件30;所述路基石预制构件30的顶面和底面为两平行的矩形,且在顶面成型有多个纵横排列的矩形块301;四个侧面为梯形,且在侧面的纵向中心线上设置有竖向凹槽302,在侧面的横向水平线上设置有横向凹槽303;在左右侧面上分别设置有两长条块304,两所述长条块304对称于竖向凹槽302两侧且靠近顶面。
本发明预制构件生产线生产路基石预制构件30用于装配式道路的路基;路基石预制构件30的底面和顶面平行且均为矩形,四个侧面均为梯形,两个阳斜面、两个阴斜面,护卫咬合关系,建造的路基更坚固。
上述实施例和附图并非限定本发明的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本发明的专利范畴。

Claims (25)

  1. 一种预制构件生产线,其特征在于:包括有模具、下料机构、振动机构及滚筒输送机构;所述滚筒输送机构具有升降滚筒段和连接升降滚筒段两端的两固定滚筒段,所述振动机构具有两位于升降滚筒段两侧的振动台;所述升降滚筒段具有支撑座、多个排列设置于支撑座上的滚筒、滚筒驱动机构及升降机构;所述下料机构具有设置于升降滚筒段上方的机架及可于机架上纵横移动的布料车;
    所述模具由固定滚筒段输送至升降滚筒段后,所述升降机构驱动升降滚筒段下降至低于固定滚筒段,模具的两端支撑于两振动台上;再移动布料车对齐模具进行注料,注料的同时振动机构对模具进行振动;注料完成后,振动机构停止振动,所述升降机构驱动升降滚筒段上升至与固定滚筒段齐平,模具支撑于升降滚筒段上,滚筒驱动机构驱动升降滚筒段的滚筒滚动输送模具至固定滚筒段,之后由固定滚筒段输送出去并用叉车运送至养护窑进行养护。
  2. 如权利要求1所述预制构件生产线,其特征在于:所述支撑座的底面两端设置有两升降机构;所述升降机构具有设置于支撑座底面的第一枢接部、第一连杆、第二连杆、固定座及升降油缸,所述第一连杆一端与第一枢接部枢接,另一端与第二连杆枢接,且中部枢接支撑于固定座上;所述第二连杆的另一端与升降油缸的活塞杆连接;所述升降油缸的活塞杆伸出推动第二连杆带动第一连杆以第一连杆与固定座枢接位置为轴向上转动,第一连杆推动升降滚筒段向上运动;所述升降油缸的活塞杆缩回拉动第二连杆带动第一连杆以第一连杆与固定座枢接位置为轴向下转动,第一连杆拉动升降滚筒段向下运动;每一滚筒设置有转动轴,所述转动轴的两端分别枢接于支撑座两侧,且转动轴上设置有转动齿轮,相邻两转动轴上的转动齿轮相互啮合,所述滚筒驱动机构的输出轴与其中一转动轴连接。
  3. 如权利要求1所述预制构件生产线,其特征在于:所述振动机构具有分别位于两振动台下方的两振动座,所述振动座两端和振动台两端分别通过多个减震套筒座连接,所述振动座的上设置有位于振动台下方的两振动电机;所述减震套筒座具有固定于振动座上橡胶套筒底座、固定于振动台底面的套管和套杆,所述套杆上端套设于套管内,所述套杆下端套设在橡胶套筒底座上。
  4. 如权利要求1所述预制构件生产线,其特征在于:所述机架设置有平行设置的两横向轨道和平行设置的两纵向轨道;所述布料车设置有位于布料车的四个端角上且于两横向轨道上行走的四横向行走轮、及驱动横向行走轮滚动移动的横向驱动电机;所述机架还设置有与纵向轨道平行设置的两纵向支架,每一所述纵向支架的两端连接两横向轨道位于同一侧的端部,且每一所述纵向支架的两端设置有于对应的纵向轨道上行走的两纵向行走轮、及驱动纵向行走轮滚动移动的纵向驱动电机;所述机架还设置有位于矩形四个端角的四竖向轨道,其中一所述纵向轨道水平设置于其中两竖向轨道内侧,另一所述纵向轨道水平设置于另外两竖向轨道内侧;每一所述纵向轨道的两端分别设置有于对应两竖向轨道内滑动的滑块,所述竖向轨道一侧设置有升降驱动油缸,所述升降驱动油缸的油缸座与滑块固定连接,活塞杆的顶端固定于竖向轨道的顶端。
  5. 如权利要求4所述预制构件生产线,其特征在于:所述竖向轨道两侧分别设置有滑槽,所述纵向轨道的两端分别设置有一夹持座,所述夹持座设置有两分别于同一竖向轨道上的两滑槽内滑动的滑块。
  6. 如权利要求1所述预制构件生产线,其特征在于:所述布料车的下出口设置有螺旋下料管,所述螺旋下料管内设置有螺旋杆,且所述螺旋下料管一端设置有连接螺旋杆的螺旋杆电机,另一端设置有一开口朝下的下料口。
  7. 如权利要求1所述预制构件生产线,其特征在于:所述下料机构还具有转运原料并下料至布料车内的转运车;所述机架上设置有平行设置的两横向导杆和平行设置的两纵向导杆,所述转运车具有料斗、料门开关、于横向导杆上行走的转运车移动轮及驱动转运车移动轮滚动移动的转运车驱动电机;两纵向导杆位于两横向导杆正下方,两所述纵向轨道于竖向轨道上下滑动与两所述纵向导杆齐平连接,供布料车从纵向轨道移动至纵向导杆上,所述转运车于横向导杆上移动并对齐位于纵向导杆上的布料车然后进行下料。
  8. 如权利要求7所述预制构件生产线,其特征在于:在所述转运车两侧设置两条所述预制构件生产线,两所述横向导杆正下方间隔设置两组纵向导杆,两条所述预制构件生产线上的布料车分别移动至一组纵向导杆上,所述转运车为两布料车分别布料。
  9. 如权利要求1所述预制构件生产线,其特征在于:所述模具用于生产水沟槽预制构件,具有第一底框架、第一底模、第一前侧边模、第一后侧边模、第一左侧边模、第一右侧边模、第一顶模、及模具开合机构;所述第一前侧边模、第一后侧边模转动枢接于第一底框架的前后两侧,所述第一左侧边模、第一右侧边模活动设置于第一底模的左右两端,所述第一顶模活动盖合第一底模上方;所述第一底模、第一前侧边模、第一后侧边模、第一左侧边模、第一右侧边模、第一顶模围成呈n字型的水沟槽构件模腔;所述模具开合机构具有联动杆、联动片、转动杆、旋转臂;所述第一左侧边模开设有第一让位穿孔,所述联动杆穿设于第一底模内且两端穿出第一底模的左右两端,所述联动杆的其中一端穿出第一左侧边模的第一让位穿孔与联动片枢接,另一端与第一右侧边模连接;所述联动片设置有供转动杆穿设枢接的通孔,所述旋转臂设置于所述转动杆一端;在合模时,向下摆动所述旋转臂带动转动杆转动,转动杆转动带动联动片转动拉动联动杆向外运动进而拉动第一左侧边模、第一右侧边模抵靠在第一底模的左右两端,所述第一前侧边模、第一后侧边模受第一左侧边模、第一右侧边模抵顶固定;在开模时,向上摆动所述旋转臂带动转动杆转动,转动杆转动带动联动片转动推动联动杆向内运动可推动第一左侧边模、第一右侧边模远离第一底模的左右两端,所述第一前侧边模、第一后侧边模左右两端不受第一左侧边模、第一右侧边模抵顶而向外打开。
  10. 如权利要求9所述预制构件生产线,其特征在于:所述第一底模固定于第一底框架上,具有位于前板、后板、左板、右板和顶板,所述第一前侧边模和前板、第一后侧边模和后板、第一顶模和顶板分别间隔设置,所述第一左侧边模、第一右侧边模分别抵靠于所述左板、右板上;所述前板、后板的外侧面靠近底部位置设置有向外凸出的凸块部,所述第一前侧边模、第一后侧边模的内侧面靠近底部位置设置有由内向外凹陷的凹陷部,所述凸块部和凹陷部对应间隔设置;所述凸块部和凹陷部之间的间隔在水沟槽构件模腔的前后两侧的底端形成外扩的台阶部。
  11. 如权利要求9所述预制构件生产线,其特征在于:所述第一左侧边模、第一右侧边模的前后两侧分别设置有挂勾于第一前侧边模或第一后侧边模左右两端的限位拉钩,所述限位拉钩具有转动枢接于第一左侧边模、第一右侧边模上的第一连杆、勾扣在第一前侧边模、第一后侧边模外侧面的第二连杆、及连接第一连杆和第二连杆的第三连杆;所述第一连杆和第二连杆呈水平状态,而第三连杆的两端分别垂直连接第一连杆和第二连杆;所述第一前侧边模、第一后侧边模的外侧面的两端分别设置有供两限位拉钩勾扣的两竖向限位板,所述第二连杆的外端具有勾扣在竖向限位板上的限位勾部。
  12. 如权利要求9所述预制构件生产线,其特征在于:所述模具还设置有限制第一左侧边模、第一右侧边模向外移动距离的限位杆件,所述第一底模的左右两端分别设置有第一穿孔,所述第一左侧边模、第一右侧边模分别设置有第二穿孔,所述限位杆的两端分别穿过第一穿孔、第二穿孔并伸出第一左侧边模、第一右侧边模的外侧,且所述限位杆件的两端分别插设有防止限位杆件的端部缩进第二穿孔内的限位插销。
  13. 如权利要求12所述预制构件生产线,其特征在于:所述限位杆件分为两伸缩杆,两所述伸缩杆的外杆固定于第一底模上,其中一伸缩杆的内杆外端从第一穿孔伸出第一左侧边模的第二穿孔外,另一伸缩杆的内杆外端从第一穿孔伸出第一右侧边模的第二穿孔外,所述限位插销插置于所述伸缩杆的内杆的外端。
  14. 如权利要求9所述预制构件生产线,其特征在于:所述第一底框架的前、后侧面的底部分别设置有两抵顶第一前侧边模或第一后侧边模的限位抵顶块;且所述第一底框架的底面平行设置有两横杆,所述横杆具有伸出第一底框架两侧的延伸部。
  15. 如权利要求1所述预制构件生产线,其特征在于:所述模具用于生产护坡块预制构件,具有第二底框架、第二底模、第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模、第二顶模、芯杆及两第一合模锁固杆;所述第二底模设置于第二底框架的顶面,且所述第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模分别转动枢接于所述第二底框架的四侧面上,所述第二前侧边模、第二后侧边模设置有多个供芯杆穿设的贯穿孔;所述第二底模、第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模、第二顶模和芯杆围成护坡块预制构件模腔;所述第二前侧边模的左右两侧面分别设置有第一U型件,所述第二后侧边模的左右两侧面分别设置有一个第一销钉,所述第一合模锁固杆一端为勾扣第一销钉的勾部,另一端锁设有螺母;在合模时,所述第二左侧边模、第二右侧边模、第二前侧边模、第二后侧边模翻转至竖直状态;所述第一合模锁固杆的勾部勾在第一销钉上,另一端卡入第一U型件内,并锁紧螺母抵靠在第一U型件外侧面;所述第一合模锁固杆的勾部和螺母限制第二前侧边模、第二后侧边模紧抵靠在所述第二左侧边模、第二右侧边模的前、后侧面,将第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模锁固在一起。
  16. 如权利要求15所述预制构件生产线,其特征在于:所述勾部具有第一勾部、两第二勾部和把手部,所述第一勾部具有与第一合模锁固杆一端连接的第一横向部和勾扣于第一销钉外侧面的第一竖向部;所述第二勾部具有与第一竖向部转动枢接的第二竖向部和勾扣于第一销钉下侧面的第二横向部;所述第一竖向部夹设于两第二竖向部之间,所述把手部一端固定于两第二横向部之间;在开模时,向上转动把手部,把手部带动所述第二勾部向上转动,所述第二横向部从第一销钉的下侧面转向第一销钉的外侧面;进一步将所述第一合模锁固杆水平向上拉起让第一勾部脱离第一销钉且螺母一端脱离第一U型件,拆卸第一合模锁固杆,第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模向外打开;在合模时,所述第一合模锁固杆水平向下按入让第一勾部勾扣在第一销钉上,第一合模锁固杆一端卡入第一U型件内且在螺母紧抵靠在第一U型件的外侧面;再向下转动把手部,把手部带动所述第二勾部向下转动,所述第二横向部从第一销钉的外侧面转向第一销钉的下侧面,勾部牢固勾扣于第一销钉上;两所述第一合模锁固杆将第二前侧边模、第二后侧边模、第二左侧边模、第二右侧边模锁固在一起。
  17. 如权利要求15所述预制构件生产线,其特征在于:所述第二前侧边模、第二后侧边模分别等间隔设置有三个贯穿孔,位于中心位置的贯穿孔为吊装孔,位于两侧的贯穿孔为可插置钢筋的钢筋孔;所述第二后侧边模上的吊装孔设置有伸入模腔内的第一凸台;所述第二后侧边模上的钢筋孔设置有凹陷于第二后侧边模的内侧面的第一凹台;所述第二前侧边模的钢筋孔设置有伸入模腔内的第二凸台;位于中心位置的芯杆从第二前侧边模的中间贯穿孔插入且端部抵顶于第二后侧边模的第一凸台上;位于两侧的芯杆从第二前侧边模的钢筋孔插入且端部伸出第二后侧边模的钢筋孔;所述第二左侧边模、第二右侧边模的内侧面设置有位于横向中心线上的半圆形柱凸棱。
  18. 如权利要求17所述预制构件生产线,其特征在于:所述第一凸台为由内侧面向模腔渐缩的圆台,位于第一凸台外端处的贯穿孔的直径小于所述芯杆的直径;且位于第一凸台的贯穿孔的内壁设置有放置钢筋条的凹槽;所述第一凹台为由内侧面向外侧面渐缩凹陷的圆形凹槽;所述第二凸台为由内侧面向模腔渐缩的圆台。
  19. 如权利要求15所述预制构件生产线,其特征在于:所述芯杆的外环套设有橡胶套。
  20. 如权利要求15所述预制构件生产线,其特征在于:所述第二底框架的前、后、左、右侧面分别设置有延长部,所述延长部上设置有抵顶第二前侧边模或第二后侧边模或第二左侧边模或第二右侧边模的限位抵顶块。
  21. 如权利要求1所述预制构件生产线,其特征在于:所述模具用于生产路基石预制构件,在第三底框架上并排设置两个模具,每一所述模具具有第三底模、第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模、及第三顶模;所述第三底模设置于第三底框架的顶面,且所述第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模分别转动枢接于第三底框架上;所述第三底模的顶面设置有纵横排列的多个矩形槽;所述第三前侧边模、第三后侧边模的内侧面在纵向中心线上设置有第一竖向凸条、和在内侧面横向上水平设置有垂直设置于第一竖向凸条上的两第一横向凸条;所述第三左侧边模、第三右侧边模在纵向中心线上设置有第二竖向凸条、和在内侧面横向上水平设置有垂直第二竖向凸条的两第二横向凸条,所述第三前侧边模、第三后侧边模、第三左侧边模和第三右侧边模上的第一横向凸条和第二横向凸条连成两个矩形环;所述第三底模、第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模、第三顶板围成路基石预制构件模腔。
  22. 如权利要求21所述预制构件生产线,其特征在于:所述第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模的内侧面为由下至上且向外倾斜的斜面;所述第三左侧边模、第三右侧边模的内侧面分别在第二竖向凸条两侧对称设置有长条槽,且所述长条槽位于第三左侧边模、第三右侧边模靠近第三底模的内侧面上。
  23. 如权利要求21所述预制构件生产线,其特征在于:每一所述模具还具有两第一合模锁固杆,所述第三前侧边模的左右两侧面分别设置有第二U型件,所述第三后侧边模的左右两侧面分别设置有一个第二销钉,所述第一合模锁固杆一端为勾扣第二销钉的勾部,另一端锁设有螺母;在合模时,所述第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模翻转至竖直状态,所述第一合模锁固杆的勾部勾在第二销钉上,另一端卡入第二U型件内,并锁紧螺母抵靠在第二U型件外侧面;所述第一合模锁固杆的勾部和螺母限制第三前侧边模、第三后侧边模紧抵靠在所述第三左侧边模、第三右侧边模的前、后侧面,将第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模锁固在一起。
  24. 如权利要求23所述预制构件生产线,其特征在于:所述勾部具有第一勾部、两第二勾部和把手部,所述第一勾部具有与第一合模锁固杆一端连接的第一横向部和勾扣于第二销钉外侧面的第一竖向部;所述第二勾部具有与第一竖向部转动枢接的第二竖向部和勾扣于第二销钉下侧面的第二横向部;所述第一竖向部夹设于两第二竖向部之间,所述把手部一端固定于两第二横向部之间;在开模时,向上转动把手部,把手部带动所述第二勾部向上转动,所述第二横向部从第二销钉的下侧面转向第二销钉的外侧面;进一步将所述第一合模锁固杆水平向上拉起让第一勾部脱离第二销钉且螺母一端脱离第二U型件,拆卸第一合模锁固杆,第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模向外打开;在合模时,所述第一合模锁固杆水平向下按入让第一勾部勾扣在第二销钉上,第一合模锁固杆一端卡入第二U型件内且在螺母紧抵靠在第二U型件的外侧面;再向下转动把手部,把手部带动所述第二勾部向下转动,所述第二横向部从第二销钉的外侧面转向第二销钉的下侧面,勾部牢固勾扣于第二销钉上;所述第一合模锁固杆将第三前侧边模、第三后侧边模、第三左侧边模、第三右侧边模锁固在一起。
  25. 如权利要求21所述预制构件生产线,其特征在于:所述第三底框架的前、后、左、右侧面分别设置有延长部,所述延长部上设置有抵顶第三前侧边模或第三后侧边模或第三左侧边模或第三右侧边模的限位抵顶块。 
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