WO2023142327A1 - 滚轴装置、滚轴设备以及滚轴装置的应用方法 - Google Patents

滚轴装置、滚轴设备以及滚轴装置的应用方法 Download PDF

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Publication number
WO2023142327A1
WO2023142327A1 PCT/CN2022/096994 CN2022096994W WO2023142327A1 WO 2023142327 A1 WO2023142327 A1 WO 2023142327A1 CN 2022096994 W CN2022096994 W CN 2022096994W WO 2023142327 A1 WO2023142327 A1 WO 2023142327A1
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WIPO (PCT)
Prior art keywords
runner
wheel
roller device
roller
belt
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PCT/CN2022/096994
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English (en)
French (fr)
Inventor
董荣省
郭成
陈玉银
杜洪鑫
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北京国承万通信息科技有限公司
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Publication of WO2023142327A1 publication Critical patent/WO2023142327A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • B65G13/06Roller driving means
    • B65G13/07Roller driving means having endless driving elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/10Arrangements of rollers
    • B65G39/12Arrangements of rollers mounted on framework

Definitions

  • the invention relates to the technical field of rollers, in particular to a roller device, a roller device provided with the roller device and an application method of the roller device.
  • the roller device is simply referred to as a roller, which is a mechanism that can drive or transport objects or people to move in a certain direction. When it can move in any one of several directions it can be called a cardan roller.
  • the wheels on the multiple rollers contained in the existing roller device can only rotate in one direction in one direction, resulting in uneven force exerted by the rollers on the object or human body (for example: human feet) to be transported, and uneven transmission. smooth. For this reason, it is urgently needed for those skilled in the art to provide a roller device that can improve the uniformity of the force exerted by the wheel on the roller to the object or human body to be transported and the smoothness of transmission.
  • a technical problem to be solved by the present invention is to provide a roller device, a roller device provided with the roller device and an application method of the roller device. It solves the technical problems existing in the prior art, such as uneven force exerted by the wheel on the roller on the transported object or human body.
  • the present invention provides a roller device, including a base, a roller, a runner 1, a runner 2, a driving mechanism 1 and a driving mechanism 2, wherein:
  • a plurality of the rollers are arranged on the base, and each of the rollers is provided with a plurality of the runners 1 and a plurality of the runners 2;
  • the first runner is connected to the first driving mechanism, and the second runner is connected to the second driving mechanism;
  • the first driving mechanism can drive the second wheel to rotate clockwise or counterclockwise, and the second driving mechanism can drive the second wheel to move in the same direction as the first wheel or in the opposite direction during the first rotation of the second wheel. direction rotation;
  • the runners 1 and 2 are alternately distributed;
  • the first and second runners are used to place objects or people to be transported.
  • the first runner is fixedly connected to the roller shaft at least in the circumferential direction
  • the second runner is rotatably connected to the roller shaft.
  • the first driving mechanism includes an engine one and a first belt transmission mechanism
  • the first belt transmission mechanism includes a belt one and a belt two
  • the belt is set on a power take-off pulley on the output shaft of the engine one and On the power input wheel of one of the rollers, the second belt is sleeved on the driving wheel output wheel of one of the rollers driven by the first belt and the power input wheel of the other roller.
  • the second drive mechanism includes a second engine and a second belt drive mechanism, wherein:
  • the second belt transmission mechanism includes a belt three, a belt four, a transmission shaft and a transmission structure, and the transmission shaft is rotatably connected to the seat;
  • the three belts are set on the power output wheel on the second output shaft of the engine and the power input wheel of one of the transmission shafts, and the four belts are set on the driving wheel output of the transmission shaft driven by the belt three. wheel and another power input wheel of the transmission shaft, and the transmission shaft drives the two runners to rotate through the transmission mechanism.
  • the transmission mechanism is a gear transmission mechanism.
  • the rotational speeds of all the first runners are the same, and the rotational speeds of all the second runners are the same.
  • the maximum accessible positions of the first rotating wheel and the second rotating wheel are located on the same plane.
  • the outer surfaces of the first runner and the second runner are also inlaid with rotatable rollers, and the axial direction of the roller is the same as the axial direction of the first runner or the second runner.
  • the included angle is 45 degrees, and the axial directions of the rollers on the adjacent runner one and the rollers on the second runner are perpendicular to each other, and the axial directions of the rollers on the adjacent runner one are mutually perpendicular to each other.
  • the axial directions of the rollers on the two adjacent runners are perpendicular to each other.
  • the present invention also provides a roller device, including the roller device provided by any technical solution of the present invention, the roller device is an automobile, a logistics transmission belt, a treadmill or a VR Universal platform.
  • the present invention also provides a method for applying a roller device, comprising the following steps:
  • Step A Select the size of the parts required by the roller device according to the application field of the roller device provided by the present invention, and the application field includes at least automobile, logistics, sports and VR;
  • Step B Determine the cost of the roller device according to the situation in the application field, and select the manufacturing materials corresponding to the parts required by the roller device;
  • Step C Manufacture the components of the roller device, assemble to form a complete roller device, start the driving mechanism 1 and the driving mechanism 2, and drive the rotating wheel 1 and the rotating wheel 2
  • the person or object on the first wheel and the second wheel moves, and the person or object on the first wheel or the second wheel is controlled by controlling the rotation direction and the rotation speed of the first wheel and the second wheel. direction in which the object moves.
  • the first runner and the second runner are alternately distributed in the axial direction of the roller, and the first runner and the second runner are used to place objects or people to be transported, and the first driving mechanism can drive the first runner along the Rotating clockwise or counterclockwise, the drive mechanism 2 can drive the runner 2 to rotate in the same direction or in the opposite direction during the rotation of the runner 1; by controlling the rotation direction and rotation speed of the runner 1 and runner 2, the runner 1. The direction of movement of the person or object on the runner 2.
  • the above-mentioned structure has different rotation directions of several runners, so when synthesizing the transmission force to the object or human body to be transmitted, more can be synthesized.
  • FIG. 1 is a schematic diagram of a roller device provided by an embodiment of the present invention.
  • Fig. 2 is a schematic cross-sectional view along line A-A of Fig. 1;
  • Fig. 3 is the enlarged schematic diagram of part II in Fig. 2;
  • Fig. 4 is the enlarged schematic diagram of part I in Fig. 1;
  • Fig. 5 is a schematic right view of the roller device shown in Fig. 1;
  • Fig. 6 is a schematic bottom view of the roller device shown in Fig. 1;
  • Fig. 7 is a schematic cross-sectional view along line E-E of Fig. 6;
  • Figure 8 is an enlarged schematic view of part III in Figure 7;
  • Fig. 9 is a three-dimensional schematic diagram of the roller device shown in Fig. 1;
  • Fig. 10 is a partially enlarged schematic diagram of the roller device shown in Fig. 9;
  • Fig. 11 is another partially enlarged schematic diagram of the roller device shown in Fig. 9;
  • the roller device provided by the embodiment of the present invention includes a seat body 1, a roller shaft 2, a runner 31, a runner 2 32, a driving mechanism 41 and a driving mechanism 2 42, wherein:
  • rollers 2 are arranged on the base body 1, and each roller 2 is provided with several runners 1 31 and several runners 2 32;
  • Runner one 31 links to each other with drive mechanism one 41, runner two 32 links to each other with drive mechanism two 42;
  • the first driving mechanism 41 can drive the first runner 31 to rotate clockwise or counterclockwise, and the second driving mechanism 42 can drive the second runner 32 to rotate in the same direction or in the opposite direction as the first runner 31 during the rotation of the first runner 31;
  • the first runner 31 and the second runner 32 are alternately distributed (arranged at intervals), and the first runner 31 and the second runner 32 are used to place objects or people to be transported.
  • the first runner 31 and the second runner 32 are alternately distributed in the axial direction of the roller 2, and the first runner 31 and the second runner 32 are used to place objects or people to be transported, and the first driving mechanism 41 Can drive runner one 31 to rotate clockwise or counterclockwise, drive mechanism two 42 can drive runner two 32 and runner one 31 to rotate in the same direction or in the opposite direction during the rotation of runner one 31; by controlling runner one 31 , the direction of rotation of runner two 32 and the direction of rotation speed control runner one 31, the direction that the people or things on runner two 32 move, and above-mentioned structure is compared with prior art, and several runners rotate in different directions, thus synthesize transmission When the force is applied, more directions can be synthesized, and the force exerted by the first runner and the second runner on the transmitted object or human body can be made more uniform as required.
  • the first runner 31 is fixedly connected to the roller shaft 2 at least in the circumferential direction
  • the second runner 32 is rotationally connected to the roller shaft 2
  • the fixed connection in the circumferential direction may be a connection manner such as a key connection or a shaft coupling.
  • the swivel connection may be a socket.
  • the first driving mechanism 41 includes an engine one 411 and a first belt transmission mechanism 412
  • the first belt transmission mechanism 412 includes a belt one 4121 and a belt two 4122
  • the belt one 4121 is sleeved on the output shaft of the engine one 411
  • the belt two 4122 is sleeved on the power output wheel of one roller 2 and the power input wheel of the other roller 2 driven by the belt one 4121.
  • the number of rollers 2 can be set in multiples, in order to drive multiple rollers 2 to rotate synchronously, the number of belt two 4122 can be set in multiples as required to form a multi-stage belt drive.
  • the driving mechanism 2 42 includes a motor 2 421 and a second belt transmission mechanism 422, wherein:
  • the second belt transmission mechanism 422 includes a belt three 4221, a belt four 4222, a transmission shaft 4223 and a transmission structure 4224, and the transmission shaft 4223 is rotationally connected with the seat body 1;
  • the belt three 4221 is set on the power output wheel on the output shaft of the engine two 421 and the power input wheel of one of the transmission shafts 4223, and the belt four 4222 is set on the driving wheel output wheel of the transmission shaft 4223 driven by the belt three 4221 and the other On the power input wheel of the transmission shaft 4223, the transmission shaft 4223 drives the runner 2 32 to rotate through the transmission structure 4224.
  • the number of transmission shaft 4223 can be provided with multiple, in order to drive multiple transmission shafts 4223 to rotate synchronously, the number of belt four 4222 can be provided with multiple as required, forming multi-stage belt drive.
  • the transmission structure 4224 is a gear transmission structure 4224 .
  • Gear transmission has the advantages of simple structure, compactness and high transmission efficiency.
  • the transmission structure 4224 can also adopt transmission forms such as chain transmission and belt transmission.
  • the rotational speeds of all the first runners 31 are the same, and the rotational speeds of all the second runners 32 are the same. This design facilitates control and also helps to improve the accuracy of the conveying direction.
  • the maximum accessible positions of the first rotating wheel 31 and the second rotating wheel 32 are located on the same plane during the rotation. This design is more stable in the process of transporting people or goods.
  • the outer surfaces of the first runner 31 and the second runner 32 are also inlaid with a rotatable roller 5, and the axial direction of the roller 5 is related to the axial direction of the first runner 31 or the second runner 32.
  • the included angle is 45 degrees, and the axial direction of the roller 5 on the adjacent runner 31 and the roller 5 on the runner 2 32 are perpendicular to each other, and the axial direction of the roller 5 on the adjacent runner 31 Perpendicular to each other, the axial directions of the rollers 5 on the adjacent runners 2 32 are perpendicular to each other.
  • the roller 5 can further reduce frictional resistance and noise in the non-transmission direction.
  • the roller device provided by the embodiment of the present invention includes the roller device provided by any technical solution of the present invention, and the roller device is a car, a logistics transmission belt, a treadmill or a VR universal platform.
  • the application scenarios and platforms of roller equipment are not limited to automobiles, logistics transmission belts, treadmills or VR universal platforms, as long as they require universal transmission, they can be applied.
  • Step A Select the size of the parts required by the roller device according to the application field of the roller device provided by the embodiment of the present invention.
  • the application fields include at least automobile, logistics, sports and VR;
  • Step B According to the situation of the application field, determine the cost of the roller device, and select the production materials corresponding to the components required by the roller device;
  • Step C Manufacture the components of the roller device, assemble to form a complete roller device, start the driving mechanism 1 41 and the driving mechanism 2 42, and the runner 1 31 and the runner 2 32 drive the runner 1 31 and the runner 2 32 People or things on the wheel move, by controlling the direction of rotation and the speed of rotation of the first runner 31 and the second 32 of the runners, the direction of the people or things moving on the first runner 31 and the second 32 of the runners.
  • a roller device provided by a preferred embodiment of the present invention can be understood as: including an outer shaft, an inner shaft arranged inside the outer shaft, and a device for driving the roller.
  • the inner and outer shafts are used to feed the upper hub Provides two forward and reverse movement speeds.
  • the roller can be connected to the driving device to obtain energy to rotate; the roller is connected to two sets of hubs with opposite rotation directions (runner 1, runner 2), and the number of hub sets is determined according to friction, cost, application scenarios, and application industries. .
  • rollers After the rollers are connected to the hubs that rotate in opposite directions, they can be installed in the universal motion platform in VR artificial intelligence, so that people or objects moving on it can move in all directions.
  • rollers After the rollers are connected with the opposite wheel hubs, they can be installed on the treadmill runway in the sports equipment, so that people who exercise on the treadmill can run universally.
  • the roller After the roller is connected to the hub with the opposite rotation direction, it can be installed on the conveyor belt in the logistics industry. Through intelligent control, the function of intelligent sorting and express delivery can be achieved.
  • the conveyor belt can be sent to different designated locations according to the type of product.
  • rollers After the rollers are connected to the hubs that rotate in opposite directions, they can be installed on the car rollers in the automotive industry, allowing the car to move in multiple directions.
  • the rollers are divided into counterclockwise spiral rollers and clockwise spiral rollers.
  • the counterclockwise spiral rollers and clockwise spiral rollers are installed with hubs in counterclockwise and clockwise directions respectively.
  • the specific number of hub groups can be determined according to the application industry and application products. Reasonable device.
  • the advantages of the present invention at least include:
  • This method can realize many variants, such as chain type and roller type, which can be realized by switching each other in various ways. And with the development of future technology, it can also be realized in other ways.
  • the inner and outer shafts run coaxially. It looks like one shaft from the outside, and the structure of the bearing seat is much simpler than that of two shafts.
  • the key point of the present invention is that the cost is relatively low.
  • the cost of the two shafts requires an extra bearing seat, and a lot of materials are saved by half.
  • VR intelligent artificial intelligence Applied to the field of VR intelligent artificial intelligence, it can be installed on the motion platform, allowing people to move in all directions.
  • the mode can be adjusted for multi-directional running, which solves the problem of boring and tedious running on the treadmill in the past.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Friction Gearing (AREA)

Abstract

本发明涉及一种滚轴装置、滚轴设备以及滚轴装置的应用方法,涉及滚轴技术领域,解决了现有技术存在的滚轴上的转轮向被传输的物体或人体施加的力不均匀等技术问题。该滚轴装置,包括座体、滚轴、转轮一、转轮二、驱动机构一以及驱动机构二,若干根滚轴设置在座体上,每根滚轴上均设置有若干个转轮一、若干个转轮二;转轮一与驱动机构一相连,转轮二与驱动机构二相连;驱动机构一能驱动转轮一沿顺时针或逆时针转动,驱动机构二能在转轮一转动过程中驱动转轮二与转轮一同方向或逆方向转动;在滚轴的轴向方向上转轮一、转轮二彼此交替分布转轮一、转轮二上用于放置待输送的物体或人。本发明用于提高滚轴装置向被传输的物体或人体施加的力的均匀性。

Description

滚轴装置、滚轴设备以及滚轴装置的应用方法 技术领域
本发明涉及滚轴技术领域,具体涉及一种滚轴装置、设置该滚轴装置的滚轴设备以及该滚轴装置的应用方法。
背景技术
滚轴装置简称为滚轴,其是一种可以驱动或输送物体或人朝某一个方向移动的机构。当其可以朝多个方向中的任一方向移动时可以将其称之为万向输送滚轴。
现有的滚轴装置包含的多根滚轴上的转轮均只能朝一个方向单向转动,导致滚轴向被传输的物体或人体(例如:人脚)施加的力不均匀、传输不平稳。为此急需本领域技术人员提供一种可以提高滚轴上的转轮向被传输的物体或人体施加的力的均匀性以及传输平稳性的滚轴装置。
发明内容
本发明要解决的一个技术问题是提供一种滚轴装置、设置该滚轴装置的滚轴设备以及该滚轴装置的应用方法。解决了现有技术存在的滚轴上的转轮向被传输的物体或人体施加的力不均匀等技术问题。
根据本发明的第一个方面,本发明提供了一种滚轴装置,包括座体、滚轴、转轮一、转轮二、驱动机构一以及驱动机构二,其中:
若干根所述滚轴设置在所述座体上,每根所述滚轴上均设置有若干个所述转轮一、若干个所述转轮二;
所述转轮一与所述驱动机构一相连,所述转轮二与所述驱动机构二相连;
所述驱动机构一能驱动所述转轮一沿顺时针或逆时针转动,所述驱动机构二能在所述转轮一转动过程中驱动所述转轮二与所述转轮一同方向或逆方向转动;
在所述滚轴的轴向方向上所述转轮一、所述转轮二彼此交替分布;
所述转轮一、所述转轮二上用于放置待输送的物体或人。
可选地,所述转轮一与所述滚轴至少在周向方向固定连接,所述转轮二与所述滚轴转动连接。
可选地,所述驱动机构一包括发动机一以及第一皮带传动机构,所述第一皮带传动机构包括皮带一以及皮带二,所述皮带一套设在发动机一输出轴上的动力输出轮以及其中一根所述滚轴的动力输入轮上,所述皮带二套设在所述皮带一带动的一根所述滚轴的动轮输出轮以及另一根所述滚轴的动力输入轮上。
可选地,所述驱动机构二包括发动机二以及第二皮带传动机构,其中:
所述第二皮带传动机构包括皮带三、皮带四、传动轴以及传动结构,所述传动轴与所述座体转动连接;
所述皮带三套设在发动机二输出轴上的动力输出轮以及其中一根所述传动轴的动力输入轮上,所述皮带四套设在所述皮带三带动的所述传动轴的动轮输出轮以及另一根所述传动轴的动力输入轮上,所述传动轴通过所述传动机构带动所述转轮二转动。
可选地,所述传动机构为齿轮传动机构。
可选地,所有的所述转轮一的转速相同,所有的所述转轮二的转速相同。
可选地,转动过程中所述转轮一与所述转轮二的最大可触及位置位于同一平面。
可选地,所述转轮一与所述转轮二的外表面还镶嵌设置有可转动的滚轮,所述滚轮的轴向方向与其所在转轮一或所述转轮二的轴向方向的夹角为45度,且相邻的所述转轮一上的滚轮与所述转轮二上的滚轮的轴向方向互相垂直,相邻的所述转轮一上的滚轮的轴向方向互相垂直,相邻的所述转轮二上的滚轮的轴向方向互相垂直。
根据本发明的第二个方面,本发明还提供了一种滚轴设备,包括本发明任一技术方案提供的所述滚轴装置,所述滚轴设备为汽车、物流传动带、跑步机或VR万向平台。
根据本发明的第三个方面,本发明还提供了一种滚轴装置的应用方法,包括以下步骤:
步骤A:依据本发明提供的滚轴装置的应用领域选择所述滚轴装置所需要的零部件的尺寸,所述应用领域至少包括汽车、物流、运动以及VR;
步骤B:依据应用领域的情况,确定所述滚轴装置的成本,选择所述滚轴装置所需要的零部件对应的制作材料;
步骤C:制造出所述滚轴装置的零部件,装配形成完整的滚轴装置,启动所述驱动机构一以及所述驱动机构二由所述转轮一、所述转轮二带动所述转轮一、所述转轮二上的人或物移动,通过控制所述转轮一、所述转轮二的转动方向以及转动速度控制所述转轮一、所述转轮二上的人或物移动的方向。
本发明任一技术方案至少可以产生如下技术效果:
本发明中在滚轴的轴向方向上转轮一、转轮二彼此交替分布,而转轮一、转轮二上用于放置待输送的物体或人,驱动机构一能驱动转轮一沿顺时针或逆时针转动,驱动机构二能在转轮一转动过程中驱动转轮二与转轮一同方向或逆方向转动;通过控制转轮一、转轮二的转动方向以及转动速度控制转轮一、转轮二上的人或物移动的方向,上述结构与现有技术相比,若干转轮转动方向不同,由此合成向被传输的物体或人体的传输力时,可以合成更多的方向,并可以根据需要使得转轮一、转轮二向被传输的物体或人体施加的力更为均匀,所以解决了现有技术存在的滚轴上的转轮向被传输的物体或人体施加的力不均匀等技术问题。
本发明可以产生的其他优点以及技术效果,将在下文详细阐述。
附图说明
通过结合附图对本发明示例性实施方式进行更详细的描述,本发明的上述以及其它目的、特征和优势将变得更加明显,其中,在本发明示例性实施方式中,相同的参考标号通常代表相同部件。
图1为本发明实施例提供的滚轴装置的示意图;
图2为图1沿A-A线的剖视示意图;
图3为图2中II部分的放大示意图;
图4为图1中I部分的放大示意图;
图5为图1所示滚轴装置的右视示意图;
图6为图1所示滚轴装置的仰视示意图;
图7为图6沿E-E线的剖视示意图;
图8为图7中III部分的放大示意图;
图9为图1所示滚轴装置的立体示意图;
图10为图9所示滚轴装置的一张局部放大示意图;
图11为图9所示滚轴装置的另一张局部放大示意图;
图中标记:
1、座体;2、滚轴(或称:外轴);31、转轮一(或称:轮毂一);32、转轮二(或称:轮毂二);41、驱动机构一;42、驱动机构二;411、发动机一;412、第一皮带传动机构;4121、皮带一;4122、皮带二;421、发动机二;422、第二皮带传动机构;4221、皮带三;4222、皮带四;4223、传动轴(或称:内轴);4224、传动结构;5、滚轮。
具体实施方式
下面将参照附图图1-图11更详细地描述本发明的优选实施方式。虽然附图图1-图11中显示了本发明的优选实施方式,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本发明更加透彻和完整,并且能够将本发明的范围完整地传达给本领域的技术人员。
如图1-图11所示,本发明实施例提供的滚轴装置,包括座体1、滚轴2、转轮一31、转轮二32、驱动机构一41以及驱动机构二42,其中:
若干根滚轴2设置在座体1上,每根滚轴2上均设置有若干个转轮一31、若干个转轮二32;
转轮一31与驱动机构一41相连,转轮二32与驱动机构二42相连;
驱动机构一41能驱动转轮一31沿顺时针或逆时针转动,驱动机构二42能在转轮一31转动过程中驱动转轮二32与转轮一31同方向或逆方向转动;
在滚轴2的轴向方向上转轮一31、转轮二32彼此交替分布(间隔排列),转轮一31、转轮二32上用于放置待输送的物体或人。
本发明中在滚轴2的轴向方向上转轮一31、转轮二32彼此交替分布,而转轮一31、转轮二32上用于放置待输送的物体或人,驱动机构一41能驱动转轮一31沿顺时针或逆时针转动,驱动机构二42能在转轮一31转动过程中驱动转轮二32与转轮一31同方向或逆方向转动;通过控制转轮一31、转轮二32的转动方向以及转动速度控制转轮一31、转轮二32上的人或物移动的方向,上述结构与现有技术相比,若干转轮转动方向不同,由此合成传输力时,可以合成更多的方向,并可以根据需要使得转轮一、转轮二向被传输的物体或人体施加的力更为均匀。
作为可选的实施方式,转轮一31与滚轴2至少在周向方向固定连接,转轮二32与滚轴2转动连接。周向方向固定连接具体可以为键连接或联轴器等连接方式。转动连接可以为套接。
作为可选的实施方式,驱动机构一41包括发动机一411以及第一皮带传动机构412,第一皮带传动机构412包括皮带一4121以及皮带二4122,皮带一4121套设在发动机一411输出轴上的动力输出轮以及其中一根滚轴2的动力输入轮上,皮带二4122套设在皮带一4121带动的一根滚轴2的动轮输出轮以及另一根滚轴2的动力输入轮上。滚轴2的数目可以设置多个,为了带动多个滚轴2同步转动,皮带二4122的数目可以根据需要设置多个,形成多级皮带传动。
作为可选的实施方式,驱动机构二42包括发动机二421以及第二皮带传动机构422,其中:
第二皮带传动机构422包括皮带三4221、皮带四4222、传动轴4223以及传动结构4224,传动轴4223与座体1转动连接;
皮带三4221套设在发动机二421输出轴上的动力输出轮以及其中一根传动轴4223的动力输入轮上,皮带四4222套设在皮带三4221带动的传动轴4223的动轮输出轮以及另一根传动轴4223的动力输入轮上,传动轴4223通过传动结构4224带动转轮二32转动。
传动轴4223的数目可以设置多个,为了带动多个传动轴4223同步转动,皮带四4222的数目可以根据需要设置多个,形成多级皮带传动。
作为可选的实施方式,传动结构4224为齿轮传动结构4224。齿轮传动具有结构简单,紧凑、传动效率高的优点。当然,传动结构4224也可以采用链传动、皮带传动等传动形式。
作为可选的实施方式,所有的转轮一31的转速相同,所有的转轮二32的转速相同。此设计方便控制,也有助于提高输送方向的准确性。
作为可选的实施方式,转动过程中转轮一31与转轮二32的最大可触及位置位于同一平面。此设计输送人或物品的过程中更平稳。
作为可选的实施方式,转轮一31与转轮二32的外表面还镶嵌设置有可转动的滚轮5,滚轮5的轴向方向与其所在转轮一31或转轮二32的轴向方向的夹角为45度,且相邻的转轮一31上的滚轮5与转轮二32上的滚轮5的轴向方向互相垂直,相邻的转轮一31上 的滚轮5的轴向方向互相垂直,相邻的转轮二32上的滚轮5的轴向方向互相垂直。
以上设计中滚轮5可以进一步减小非传输方向上的摩擦阻力以及噪音。
在机体平面上,以逆时针螺旋滚轴2轴向,逆时针转动45度为y方向,即以逆时针螺旋滚轴2上轮子的轴向为y方向,以顺时针螺旋滚轴2轴向,顺时针转动45度为x方向,即以顺时针螺旋滚轴2上轮子的轴向为x方向。由此构建坐标系,当平台表面需要大小为Vw、角度为w的输出合速度时,逆时针螺旋滚轴2的转动线速度大小需要为V1=Vw*sin(w)/sin(pi/4),顺时针螺旋滚轴2的转动线速度大小需要为V2=Vw*cos(w)/sin(pi/4),因此驱动逆时针螺旋滚轴2的电机转速为W1=a*V1,驱动逆时针螺旋滚轴2的电机转速为W2=a*V2,其中a与齿轮半径,传动比有关,为一常数。
任意一个与轮轴方向成一定角度的速度或力,在与轮子摩擦,在不产生滑动仅产生转动的情况,沿轮轴方向的速度或力会被抵消掉,仅分解保留沿轮子转动方向的速度或力;
对于顺时针滚轴和逆时针滚轴,其只要保证两者所嵌入的轮子方向具有一定的夹角,且轮子方向与滚轴轴向不平行即可。
本发明实施例提供的滚轴设备,包括本发明任一技术方案提供的滚轴装置,滚轴设备为汽车、物流传动带、跑步机或VR万向平台。滚轴设备的应用场景以及平台并不仅限于汽车、物流传动带、跑步机或VR万向平台,只要是需要万向传输的领域均可以应用。
本发明实施例提供的滚轴装置的应用方法,包括以下步骤:
步骤A:依据本发明实施例提供的滚轴装置的应用领域选择滚轴装置所需要的零部件的尺寸,应用领域至少包括汽车、物流、运动以及VR;
步骤B:依据应用领域的情况,确定滚轴装置的成本,选择滚轴装置所需要的零部件对应的制作材料;
步骤C:制造出滚轴装置的零部件,装配形成完整的滚轴装置,启动驱动机构一41以及驱动机构二42由转轮一31、转轮二32带动转轮一31、转轮二32上的人或物移动,通过控制转轮一31、转轮二32的转动方向以及转动速度控制转轮一31、转轮二32上的人或物移动的方向。
下面集中阐述本发明优选方案以及其可以产生的优点:
本发明优选实施例提供的一种滚轴装置,简称滚轴,其可以理解为:包括外轴、设置在外轴内的内轴以及用于驱动滚轴的装置,内外轴用于给上面的轮毂提供两个正反向的移动速度。此滚轴可以连接驱动装置获得能量进行转动;滚轴连接的两组转动方向相反的轮毂(转轮一、转轮二),轮毂组数根据摩擦力、成本、应用场景、应用行业来具体确定。
滚轴连接了转动方向相反的轮毂以后,可以安装在VR人工智能中的万向运动平台里面,让上面活动的人或物体可以万向移动。
滚轴连接了转动方向相反的轮毂以后,可以安装在运动器材中的跑步机跑道上,让跑步机上面运动的人可以万向跑步运动。
滚轴连接了转动方向相反的轮毂以后,可以安装在物流行业的传送带上,通过智能控 制达到智能分拣快递的功能,传送带可以根据产品的种类传送到不同的指定位置。
滚轴连接了转动方向相反的轮毂以后,可以安装在汽车行业的汽车滚轴上,让汽车可以多向运动行驶。
滚轴分为逆时针螺旋滚轴和顺时针螺旋滚轴,逆时针螺旋滚轴和顺时针螺旋滚轴的身上分别按照逆时针方向和顺时针方向安装轮毂,具体轮毂组数可以根据应用行业、应用产品进行合理的装置。
由上述结构可以看出,本发明的优点至少包括:
1、此方法可以实现多种变种,有链条式方式、滚轴式方式,可以用多种方式相互切换实现。而且随着未来技术的发展,也可以用别的方式实现。
2、此方法中的同轴进行运行时,噪音能达到滚轴中噪音最小化。
3、内外轴同轴运行,从外表看是一根轴,轴承座的结构比两根轴的结构简单很多。
4、本发明的重点就是成本比较低,两根轴的成本需要多一份轴承座,很多材料省了一半。
5、因为每个行业,每个产品的预算不一样,可以通过控制滚轴的组数,把成本压到最大,让利益最大化。
6、在轴承润滑良好,安装正确,防尘防潮严密,运转正常的情况下,内外同轴因为滚动接触表面的疲劳而失效的情况远远小于单轴运行。
7.应用到VR智能人工领域,可以装置在运动平台上面,让人可以万向移动。
8.应用到运动器材中的跑步机跑道上面,可以调节模式进行多方向的跑步,解决了以往跑步机跑步枯燥、乏味的问题。
9.应用到物流行业的传送带上面,通过智能控制,可以让快递物品通过传送带智能分拣,送到指定的位置。
10.应用到汽车领域,让汽车可以多向行驶,解决了普通汽车不能横向、多向行驶的问题。
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。

Claims (10)

  1. 一种滚轴装置,其特征在于,包括座体、滚轴、转轮一、转轮二、驱动机构一以及驱动机构二,其中:
    若干根所述滚轴设置在所述座体上,每根所述滚轴上均设置有若干个所述转轮一、若干个所述转轮二;
    所述转轮一与所述驱动机构一相连,所述转轮二与所述驱动机构二相连;
    所述驱动机构一能驱动所述转轮一沿顺时针或逆时针转动,所述驱动机构二能在所述转轮一转动过程中驱动所述转轮二与所述转轮一同方向或逆方向转动;
    在所述滚轴的轴向方向上所述转轮一、所述转轮二彼此交替分布,所述转轮一、所述转轮二上用于放置待输送的物体或人。
  2. 根据权利要求1所述的滚轴装置,其特征在于,所述转轮一与所述滚轴至少在周向方向固定连接,所述转轮二与所述滚轴转动连接。
  3. 根据权利要求2所述的滚轴装置,其特征在于,所述驱动机构一包括发动机一以及第一皮带传动机构,所述第一皮带传动机构包括皮带一以及皮带二,所述皮带一套设在发动机一输出轴上的动力输出轮以及其中一根所述滚轴的动力输入轮上,所述皮带二套设在所述皮带一带动的一根所述滚轴的动轮输出轮以及另一根所述滚轴的动力输入轮上。
  4. 根据权利要求2或3所述的滚轴装置,其特征在于,所述驱动机构二包括发动机二以及第二皮带传动机构,其中:
    所述第二皮带传动机构包括皮带三、皮带四、传动轴以及传动结构,所述传动轴与所述座体转动连接;
    所述皮带三套设在发动机二输出轴上的动力输出轮以及其中一根所述传动轴的动力输入轮上,所述皮带四套设在所述皮带三带动的所述传动轴的动轮输出轮以及另一根所述传动轴的动力输入轮上,所述传动轴通过所述传动机构带动所述转轮二转动。
  5. 根据权利要求4所述的滚轴装置,其特征在于,所述传动机构为齿轮传动机构。
  6. 根据权利要求1所述的滚轴装置,其特征在于,所有的所述转轮一的转速相同,所有的所述转轮二的转速相同。
  7. 根据权利要求1所述的滚轴装置,其特征在于,转动过程中所述转轮一与所述转轮二的最大可触及位置位于同一平面。
  8. 根据权利要求1所述的滚轴装置,其特征在于,所述转轮一与所述转轮二的外表面还镶嵌设置有可转动的滚轮,所述滚轮的轴向方向与其所在转轮一或所述转轮二的轴向方向的夹角为45度,且相邻的所述转轮一上的滚轮与所述转轮二上的滚轮的轴向方向互相垂直,相邻的所述转轮一上的滚轮的轴向方向互相垂直,相邻的所述转轮二上的滚轮的轴向方向互相垂直。
  9. 一种滚轴设备,其特征在于,包括权利要求1-8任一所述的滚轴装置,所述滚轴设备 为汽车、物流传动带、跑步机或VR万向平台。
  10. 一种权利要求1-8任一所述滚轴装置的应用方法,其特征在于,包括以下步骤:
    步骤A:依据权利要求1-8任一所述滚轴装置的应用领域选择所述滚轴装置所需要的零部件的尺寸,所述应用领域至少包括汽车、物流、运动以及VR;
    步骤B:依据应用领域的情况,确定所述滚轴装置的成本,选择所述滚轴装置所需要的零部件对应的制作材料;
    步骤C:制造出所述滚轴装置的零部件,装配形成完整的滚轴装置,启动所述驱动机构一以及所述驱动机构二由所述转轮一、所述转轮二带动所述转轮一、所述转轮二上的人或物移动,通过控制所述转轮一、所述转轮二的转动方向以及转动速度控制所述转轮一、所述转轮二上的人或物移动的方向。
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