WO2023125778A1 - 电池模组、电池包及车辆 - Google Patents
电池模组、电池包及车辆 Download PDFInfo
- Publication number
- WO2023125778A1 WO2023125778A1 PCT/CN2022/143295 CN2022143295W WO2023125778A1 WO 2023125778 A1 WO2023125778 A1 WO 2023125778A1 CN 2022143295 W CN2022143295 W CN 2022143295W WO 2023125778 A1 WO2023125778 A1 WO 2023125778A1
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- WO
- WIPO (PCT)
- Prior art keywords
- battery module
- battery
- groove
- inner shell
- positioning part
- Prior art date
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- 125000006850 spacer group Chemical group 0.000 claims description 88
- 230000000670 limiting effect Effects 0.000 claims description 40
- 238000003860 storage Methods 0.000 claims description 28
- 239000012790 adhesive layer Substances 0.000 claims description 25
- 230000001681 protective effect Effects 0.000 claims description 22
- 230000003139 buffering effect Effects 0.000 claims description 10
- 230000004308 accommodation Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000036316 preload Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000703 anti-shock Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/258—Modular batteries; Casings provided with means for assembling
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/291—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of vehicle power battery manufacturing, and more specifically, relates to a battery module, a battery pack and a vehicle.
- a battery is usually provided in the vehicle to provide electric energy storage and output, so the stability of the battery is very important for the use of the vehicle.
- a positioning member is usually provided in the battery to fix the assembly of the battery cell, but the assembly stability of the battery is still not enough to meet the use of the current high-power battery.
- An object of the present application is to provide a battery module, a battery pack and a vehicle, and the structure of the battery pack is relatively stable.
- a battery module including: an inner case and a battery module, the inner case defines a plurality of grooves, and the space defined in each of the grooves is a
- the storage cavity is defined in the inner shell to define a plurality of the storage cavities, and the plurality of the storage cavities constitute a storage space, and each of the storage cavities is provided with the battery module, so that the battery module Set in the containing space.
- the inner shell is provided with a deformation buffer, and the deformation buffer can be contracted and deformed to shrink the storage space; when the deformation buffer is contracted and deformed, the storage space shrinking, the inner shell is against the battery module.
- each of the accommodating cavities extends along the first direction of the inner shell, and a plurality of the accommodating cavities are arranged at intervals in the second direction of the inner shell, corresponding to The deformation buffer portion extending along the first direction is provided on at least one of the two opposite sides in the third direction of each of the accommodating cavities.
- the openings of each of the grooves face the same side of the inner shell, and the deformation buffering parts are respectively provided on the side of the inner shell opposite to each of the openings.
- the openings of two adjacent grooves have opposite directions, and the deformation buffering portion is respectively provided on a side of the inner shell opposite to each of the openings.
- the deformation buffering portion is a concave body that is concave toward the receiving space, and when the inner shell is compressed in the second direction, the concave body contracts in the second direction.
- the inner shell further includes: pressure plates disposed on opposite sides of the inner shell in the second direction.
- the battery module further includes: an upper drawing plate and a lower drawing plate, the upper drawing plate and the lower drawing plate are respectively arranged on opposite sides of the inner casing in the third direction.
- the pull-up plate is bonded, welded or riveted to the inner shell
- the pull-down plate is bonded, welded or riveted to the inner shell
- the plurality of grooves include first grooves and second grooves
- the inner shell is bent and formed with a plurality of first grooves and second grooves arranged staggeredly.
- the openings of the first groove and the second groove are facing oppositely, and an inner casing positioning part is also provided on the inner casing;
- the battery module includes an end spacer arranged at its end, so The end spacer is provided with a battery positioning part, and the battery positioning part is positioned and matched with the inner housing positioning part.
- the end spacer includes a first end spacer and a second end spacer disposed at both ends of the battery module, the first end spacer is provided with a first battery A positioning part, the second end spacer is provided with a second battery positioning part;
- the inner shell positioning part includes a first inner shell positioning part and a second inner shell positioning part, and the two ends of the first groove are respectively The first inner shell positioning part and the second inner shell positioning part are provided, and the two ends of the second groove are respectively provided with the first inner shell positioning part and the second inner shell positioning part;
- the first inner casing positioning part is positioned and matched with the first battery positioning part, and the second inner casing positioning part is positioned and matched with the second battery positioning part.
- the first battery positioning part is arranged on at least one side of the first end spacer and is configured as a limiting protrusion, and the first inner housing positioning part is configured as a limiting hole, so The limiting protrusion fits in the limiting hole.
- the limiting protrusion is arranged on one side of the first end spacer, and the groove wall of the first groove and the groove wall of the second groove are both provided with two The limiting hole, the limiting protrusion is positioned and matched with the limiting hole.
- the first end spacer includes: a plurality of first inner connectors and an outer spacer frame, a plurality of first inner connectors are arranged in the outer spacer frame, and the outer spacer The frame is provided with the limiting protrusions.
- the second battery positioning part is arranged on at least one side of the second end spacer and is configured as an elastic buckle, the second inner casing positioning part is configured as a locking hole, and the elastic The buckle is snapped into the card hole.
- both sides of the second end spacer are provided with the elastic buckles, and each side of the second end spacer has at least two elastic buckles arranged at intervals, The groove walls on both sides of the first groove and the second groove are provided with the locking holes, and the elastic buckle is engaged with the locking holes.
- the second end spacer includes: a plurality of second inner connectors and an outer protective cover, a plurality of second inner connectors are arranged in the outer protective cover, and the outer protective cover The elastic buckle is arranged on the cover.
- the battery module further includes: a plurality of battery cell groups connected in series, a middle spacer and a protective film, the middle spacer is arranged between adjacent battery cell groups, and the plurality of series connected The battery pack is arranged in the protective film.
- a battery pack including the battery module described in the above embodiments.
- the battery pack further includes an outer tray, and the inner shell is disposed in the outer tray.
- the opening of the first groove is upward and a first adhesive layer is provided between the bottom plate of the first groove and the bottom of the outer tray, and the The bottom of the battery module is provided with a first cushion and the top of the battery module in the first groove is provided with a second adhesive layer; and/or the opening of the second groove is downward and the second groove
- a third adhesive layer is provided on the outside of the top plate, a second buffer pad is provided between the top of the battery module in the second groove and the top plate of the second groove, and all the battery modules in the second groove
- the bottom of the battery module is provided with a fourth adhesive layer.
- a vehicle including the battery module described in the above embodiments or the battery pack described in the above embodiments.
- the battery positioning part and the inner case positioning part by providing the battery positioning part and the inner case positioning part and making them fit together, it is possible not only to simplify the assembly process of the battery pack, improve the assembly efficiency, but also make the battery pack and the inner case The connection assembly is more stable to improve the performance of the battery pack.
- a storage space is provided in the inner case, and after the battery module is loaded into the storage space, the inner case can be moved by applying force to the inner case.
- the deformation buffer part shrinks and deforms, shrinks the storage space, ensures that the opposite sides of the inner shell can compress the battery module, provides a certain pre-tightening force for the battery module, and effectively improves the cycle life of the battery.
- FIG. 1 is a schematic structural view of a battery module according to an embodiment of the present application
- FIG. 2 is an exploded view of the structure of the battery module of the embodiment of the present application.
- Fig. 3 is a schematic diagram of an end face of a battery module according to an embodiment of the present application.
- FIG. 4 is a schematic structural view of the inner shell of the battery module according to the embodiment of the present application.
- FIG. 5 is a cross-sectional view of the inner case of the battery module according to the embodiment of the present application.
- Fig. 6 is a partially enlarged view of area A in Fig. 5;
- Fig. 7 is an exploded structure diagram of a battery pack according to an embodiment of the present application.
- FIG. 8 is a schematic cross-sectional view of a battery pack according to an embodiment of the present application.
- Fig. 9 is a schematic structural view of an inner shell according to an embodiment of the present application.
- Fig. 10 is a partially enlarged schematic diagram of part A in Fig. 9;
- Fig. 11 is a schematic structural view of an inner shell according to another embodiment of the present application.
- Fig. 12 is a partially enlarged schematic diagram of part B in Fig. 11;
- Fig. 13 is a schematic structural diagram of a battery module according to an embodiment of the present application.
- Fig. 14 is a schematic structural diagram of a first end spacer according to an embodiment of the present application.
- Fig. 15 is a schematic structural view of the outer protective cover of the embodiment of the present application.
- battery module 100 inner shell 20; deformation buffer portion 11; storage space 12; storage cavity 121; pressure plate 13; battery module 30; upper pull plate 31; pull down plate 32; battery pack 1; outer tray 10; first groove 210; the second groove 220; the inner shell positioning part 230; the first inner shell positioning part 240; the second inner shell positioning part 250; the cell set 310; the cell 311; the middle spacer 320; the end spacer 330; The first end spacer 331; the first inner connector 3311; the outer spacer frame 3312; the second end spacer 332; the second inner connector 3321; the outer protective cover 3322; the protective film 340; the battery positioning part 350; A battery positioning part 351 ; a second battery positioning part 352 ; a first buffer pad 360 ; a second buffer pad 370 ; a first adhesive layer 410 ; a second adhesive layer 420 ; a third adhesive layer 430 ;
- the battery module 100 according to the embodiment of the present application will be described in detail below with reference to the accompanying drawings.
- a battery module 100 includes an inner case 20 and a battery module 30 .
- the inner shell 20 defines a receiving space 12
- the inner shell 20 is provided with a deformation buffer portion 11
- the deformation buffer portion 11 can be contracted and deformed to shrink the receiving space 12 .
- the battery module 30 is disposed in the receiving space 12 , and when the deformation buffer portion 11 is contracted and deformed, the receiving space 12 shrinks, and the inner case 20 abuts against the battery module 30 .
- the battery module 100 is mainly composed of the inner case 20 and the battery module 30 .
- the battery module 100 of the present application may be a long soft package module.
- the inner shell 20 is provided with a deformation buffer 11 , and the deformation buffer 11 can shrink and deform after being stressed, so as to achieve the purpose of shrinking the storage space 12 .
- the battery module 30 is installed in the storage space 12.
- the storage space 12 shrinks, and the opposite sides of the inner case 20 can be pressed against the battery module 30 to compress the battery module 30, thereby ensuring the battery
- the preload of the module 30 within the inner casing 20 increases the cycle life of the battery.
- the deformation buffer portion 11 capable of shrinking and deforming is provided on the inner case 20, and the receiving space 12 is provided in the inner case 20.
- the deformation buffer portion 11 on the inner shell 20 shrinks and deforms, shrinks the storage space 12, ensures that the opposite sides of the inner shell 20 can compress the battery module 30, and provides a certain pre-determined condition for the battery module 30.
- the tightening force can effectively improve the cycle life of the battery.
- the inner shell 20 defines a plurality of receiving cavities 121, and each receiving cavity 121 extends along the first direction of the inner shell 20, and the plurality of receiving cavities 121 extend along the second direction of the inner shell 20.
- a plurality of storage cavities 121 constitute the storage space 12, and each storage cavity 121 is provided with a battery module 30, and the inner shell 20 corresponds to at least one side of each storage cavity 121 on the opposite two sides in the third direction.
- a deformation buffer portion 11 extending along the first direction is provided on the top.
- a plurality of receiving cavities 121 may be formed in the inner shell 20, each receiving cavity 121 may extend along the first direction of the inner shell 20, and the plurality of receiving cavities 121 in the inner shell 20 may be arranged at intervals in the second direction.
- the inner shell 20 can be arranged as a square shell, and the first direction of the inner shell 20 can be understood as the length direction of the inner shell 20 (see the arrow direction in FIG. 1 ), and the second direction of the inner shell 20 The second direction can be understood as the width direction of the inner shell 20 (see the arrow direction in FIG. 1 ), and the third direction of the inner shell 20 can be understood as the height direction of the inner shell 20 (see the arrow direction in FIG. 1 ).
- a plurality of receiving cavities 121 can jointly constitute the receiving space 12 , and by arranging a plurality of receiving cavities 121 in the inner casing 20 , the structural strength of the inner casing 20 can also be improved.
- Each receiving cavity 121 can be used to load a battery module 30, and each battery module 30 can be formed by a plurality of battery packs 310 connected in series, each battery pack 310 includes at least one battery cell 311, when the battery pack 310 When more than two battery cells 311 are included, the battery cells 311 may be connected in parallel.
- Each battery module 30 can be loaded into the inner casing 20 from one end of each storage cavity 121, and a certain installation gap is left between each battery module 30 and the storage cavity 121 to ensure that the battery module 30 can be smoothly inserted into the storage cavity 121 in.
- each receiving cavity 121 On at least one side of the inner shell 20 corresponding to two opposite sides in the third direction (height direction) of each receiving cavity 121 is provided with a deformation buffer portion 11 extending along the length direction of the inner shell 20 .
- the deformation buffering portion 11 may be provided on one side of the inner shell 20 in the height direction, or both sides of the inner shell 20 in the height direction may be provided with the deformation buffering portion 11 .
- the deformation buffer portion 11 on the inner case 20 will shrink toward the width direction of the inner case 20, so that the inner case 20 can compress each battery module 30, Ensure the cycle life of the battery.
- a plurality of grooves are defined in the inner shell 20, and the space defined in each groove is a receiving cavity 121, and the opening of each groove faces the same side of the inner shell 20, and the inner shell A deformation buffering portion 11 is respectively provided on a side of the opening 20 opposite to each opening.
- a plurality of grooves are formed in the inner shell 20, and the space defined in each groove can be immediately understood as a receiving cavity 121, and the opening of each groove is opened toward the same side of the inner shell 20, and the inner shell On the side of 20 opposite to each opening (groove bottom of each groove), deformation buffering portions 11 are respectively provided.
- the battery module 100 can be directly put into the inner casing 20 from the opening of each groove, and at the same time, by adjusting the width direction of the inner casing 20 (second The force is applied to opposite sides of the direction), so that the deformation buffer portion 11 shrinks and deforms, so as to provide a pre-tightening force for the battery module 30 on one side.
- a plurality of grooves are defined in the inner shell 20, the space defined in each groove is a receiving cavity 121, the opening directions of two adjacent grooves are opposite, and the inner shell 20 and The opposite side of each opening is respectively provided with a deformation buffering portion 11 .
- a plurality of grooves may be formed in the inner shell 20 , and the space defined in each groove may be a receiving cavity 121 .
- the opening directions of two adjacent grooves are opposite, the inner case 20 is constructed into a long wall structure, and the battery module 100 forms a U-shaped series structure.
- a deformation buffer portion 11 is respectively provided on a side of the inner shell 20 opposite to each opening.
- the battery module 30 formed by the upper series batteries can be loaded from the upper opening of the inner shell 20
- the battery module 30 formed by the lower series batteries can be loaded from the lower opening of the inner shell 20 .
- the deformation buffer portion 11 is a concave body that is depressed toward the receiving space 12 , and when the inner shell 20 is compressed in the second direction, the concave body shrinks in the second direction.
- each deformation buffer portion 11 can be respectively configured as a concave body that is sunken toward the corresponding receiving cavity 121 .
- the concave body can shrink and deform in the width direction of the inner shell 20, so that each receiving cavity 121 shrinks, ensuring that the two side walls of each groove can hold the battery module 30 clamping, thereby improving the cycle life of the battery.
- the inner shell 20 and the deformation buffer portion 11 are integrally formed, which reduces the difficulty and cost of forming the inner shell 20 .
- the inner shell 20 further includes: pressing plates 13 , and the pressing plates 13 are arranged on opposite sides of the inner shell 20 in the second direction.
- the inner shell 20 may further include pressing plates 13 , and the pressing plates 13 may be disposed on opposite sides of the outermost layer of the inner shell 20 in the width direction.
- the structural strength of the inner shell 20 can be improved by arranging the pressing plate 13 , which facilitates applying force to the inner shell 20 and ensures that the accommodation cavity 121 in each inner shell 20 can shrink and deform.
- the battery module 100 further includes: an upper pull-up plate 31 and a lower-down plate 32 , which are respectively disposed on opposite sides of the inner case 20 in the third direction.
- the upper pull plate 31 is bonded, welded or riveted to the inner shell 20
- the pull-down plate 32 is bonded, welded or riveted to the inner shell 20 .
- the battery module 100 may further include an upper pull plate 31 and a lower pull plate 32 , the upper pull plate 31 is disposed above the inner shell 20 to form a top plate of the inner shell 20 .
- the pull-down plate 32 is arranged below the inner shell 20 and constitutes the bottom plate of the inner shell 20 .
- the upper pull plate 31 is connected to the inner shell 20 by bonding, welding or riveting, and the lower plate 32 is connected to the inner shell 20 by bonding, welding or riveting. Connection methods such as bonding, welding or riveting are easy to operate and fix, and are conducive to improving the assembly efficiency of the battery module 100 .
- the battery module 100 can pass the pull-up plate 31 , an inner shell 20 (Great Wall shape), a pull-down plate 32, an upper series battery (the upper battery module 30), and a lower series battery (the lower battery module 30).
- the inner shell 20 is composed of the pressure plates 13 on both sides and the Great Wall shape in the middle (the direction of the opening of two adjacent grooves is opposite). The upper part is loaded, and the lower series battery is loaded from the lower part of the Great Wall-shaped inner case 20.
- a glue layer can be arranged between the Great Wall-shaped inner case 20 and the upper series battery, and the Great Wall-shaped inner case 20 and the lower series battery.
- the upper pull plate 31 Glue can also be provided between the upper battery in series and between the pull-down plate 32 and the lower battery.
- the upper pull-up plate 31 and the lower-down plate 32 are installed, and the upper pull-up plate 31 and the pull-down plate 32 are respectively connected to the Great Wall-shaped inner shell 20 by gluing, welding or riveting to effectively improve the cycle life of the battery.
- the deformation buffer portion 11 capable of contraction and deformation is provided on the inner casing 20, and the storage space 12 is provided in the inner casing 20.
- the battery module 30 After the battery module 30 is loaded into the storage space 12, it can pass Apply force to the inner shell 20 to shrink and deform the deformation buffer portion 11 on the inner shell 20, shrink the storage space 12, ensure that the opposite sides of the inner shell 20 can compress the battery module 30, and provide a certain preload for the battery module 30 Power, effectively improve the cycle life of the battery.
- a battery pack including the battery module 100 in the above-mentioned embodiment. Since the battery module 100 according to the embodiment of the present application has the above-mentioned technical effect, the battery pack according to the embodiment of the present application should also have the corresponding technical effect, that is, the battery pack of the present application can use the battery module 100 to The battery in the battery pack provides preload, effectively improving the cycle life of the battery.
- a battery pack is provided.
- the inner shell 20 is disposed inside the outer tray 10, the inner shell 20 is bent and formed with a plurality of first grooves 210 and second grooves 220 arranged alternately, the first grooves 210 and the second grooves
- the opening of 220 faces oppositely, and the inner shell positioning part 230 is also provided on the inner shell 20;
- the battery module 30 is arranged in the first groove 210 and the second groove 220, and the battery module 30 includes an end spacer arranged at its end
- the end spacer 330 is disposed at the end of the battery module 30 , the end spacer 330 is provided with a battery positioning part 350 , and the battery positioning part 350 is positioned and matched with the inner casing positioning part 230 .
- the battery module 30 also includes: a plurality of series-connected battery packs 310 , a middle spacer 320 and a protective film 340 .
- the middle spacer 320 is disposed between the adjacent plurality of cell groups 310 and is disposed in the protective film 340 together with the plurality of cell groups 310 .
- the cell pack 310 includes a plurality of cells 311, and the cells 311 may be connected in parallel.
- the outer tray 10 is suitable for carrying the inner case 20 and the battery module 30, not only providing a location for the assembly of the battery module 30 and the inner case 20, so as to facilitate the construction of the battery pack 1, Moreover, it can also provide protection for the inner case 20 and the battery module 30 installed therein.
- the inner shell 20 is bent and formed on it to form more first grooves 210 and second grooves 220 alternately arranged, the first grooves 210 and the second grooves 220 Adjacently arranged, so that the adjacent battery modules 30 are suitable for being separated by the inner casing 20, so as to avoid the thermal runaway of the battery module 30 from affecting the adjacent battery modules 30, so as to improve the use of the battery pack 1 safety.
- the battery module 30 is adapted to be composed of a plurality of cell groups 310, each cell group 310 is suitable to be composed of a plurality of cells 311, and a middle spacer 320 is arranged between the plurality of cell groups 310, and the middle spacer 320 is connected to the battery cell 311 and a plurality of battery cell groups 310 can be arranged at intervals.
- the middle spacer 320 is provided between the plurality of cell groups 310, the middle spacer 320 can support and protect the tabs of the adjacent cells 311, thereby protecting the tabs of the adjacent cells 311 .
- the middle spacer 320 is suitable for connecting and assembling a plurality of battery cells 311 , so as to facilitate the connection and assembling of a plurality of battery cell groups 310 and improve assembly efficiency.
- an end spacer 330 is provided at the end of the battery cell 311, and the end spacer 330 is adapted to be limited to both ends of the battery module 30, so as to improve the structural stability of the battery module 30.
- the protective film 340 is disposed on the outside of the battery module 30 to protect the battery module 30 and increase the service life of the battery pack 1 .
- the end spacer 330 is also provided with a battery positioning part 350
- the battery positioning part 350 is suitable for positioning and matching with the inner shell positioning part 230 on the inner shell 20, so that after the battery module 30 is assembled, the battery positioning The part 350 is adapted to cooperate with the positioning part 230 of the inner case, so that the process of assembling the battery module 30 into the inner case 20 is simplified, thereby improving the assembly efficiency of the battery pack 1 .
- the battery positioning part 350 cooperates with the inner shell positioning part 230, so that the assembly of the battery module 30 on the inner shell 20 is more reliable, so that the structure of the battery pack 1 It is more stable to improve the performance of the battery pack 1 .
- the battery pack 1 of the embodiment of the present application by providing the battery positioning part 350 and the inner shell positioning part 230 and positioning them together, it can not only simplify the assembly process of the battery pack 1, improve the assembly efficiency, but also make the battery module 30
- the connection and assembly with the inner casing 20 is more stable, so that the performance of the battery pack 1 can be improved.
- the end spacer 330 includes a first end spacer 331 and a second end spacer 332 disposed at both ends of the battery module 30 , the first end spacer 331
- the first battery positioning part 351 is provided and the second end spacer 332 is provided with the second battery positioning part 352.
- the inner shell positioning part 230 includes the first inner shell positioning part 240 and the second inner shell positioning part 250.
- the first recess Both ends of the groove 210 are respectively provided with a first inner shell positioning part 240 and a second inner shell positioning part 250, and both ends of the second groove 220 are respectively provided with a first inner shell positioning part 240 and a second inner shell positioning part 250 , the first inner casing positioning portion 240 is positioned and matched with the first battery positioning portion 351 and the second inner casing positioning portion 250 is positioned and matched with the second battery positioning portion 352 .
- the first battery positioning part 351 provided on the first end spacer 331 is suitable for It is positioned and matched with the first inner shell positioning part 240 provided on the inner shell 20, and the second battery positioning part 352 provided on the second end spacer 332 is suitable for matching with the second battery positioning part 352 provided on the inner shell 20.
- the second inner case positioning portion 250 performs positioning fit, so that the connection and assembly of the battery module 30 on the inner case 20 is more reliable.
- the first battery positioning portion 351 is disposed on at least one side of the first end spacer 331 and is configured as a limiting protrusion, the first inner shell positioning portion 240 is configured as a limiting hole, and the limiting The bump fits in the limiting hole.
- a part of the limiting hole is provided on the side plate of the inner shell 20 , and another part of the limiting hole is set on the bottom plate of the inner shell 20 .
- Such an arrangement can facilitate the setting of the limiting hole on the inner shell 20 when the limiting hole is constructed on the inner shell 20 , making the ejection of the inner shell 20 easier and more reliable, and improving production efficiency.
- the first battery positioning portion 351 as a limit bump
- the limit bump since the limit bump has a more stable structure, after the limit bump is installed in the limit hole, the battery module 30 There is a better limiting effect between the battery module 30 and the inner shell 20 , so that the assembly of the battery module 30 on the inner shell 20 is more reliable.
- the limiting protrusion is arranged on one side of the first end spacer 331, and the groove wall of the first groove 210 and the groove wall of the second groove 220 are provided with corresponding two limiting protrusions. hole, and the position-limiting protrusion is matched with the position-limiting hole. It should be noted that the limiting protrusion is suitable to be formed on one side of the first end spacer 331 , and when the battery module 30 is assembled into the first groove 210 and the second groove 220 , the limiting protrusion is positioned. In the limit hole and positioning fit. The limiting hole on the first groove 210 is arranged close to the limiting hole on the second groove 220 , as shown in FIG. 10 .
- the limiting hole on the first groove 210 and the limiting hole on the second groove 220 may be disposed on a common groove wall of the first groove 210 and the second groove 220 .
- the first groove 210 and the second groove 220 are arranged adjacently, so the first groove 210 and the second groove 220 have a common groove wall, that is, a groove wall of the first groove 210 is also the second groove layer 220 of the tank wall.
- a portion of the limiting hole is disposed on a common groove wall of the first groove 210 and the second groove 220 .
- the limiting protrusion is suitable for Cooperate with the limit hole, so as to play the foolproof role of the battery module 30 in the assembly process, so as to facilitate the connection and assembly between the battery module 30 and the inner shell 20, and enable the assembly between the battery module 1 and the inner shell 20 Efficiency is improved.
- the first end spacer 331 includes: a plurality of first inner connectors 3311 and an outer spacer frame 3312, and a plurality of first inner connectors 3311 are disposed in the outer spacer frame 3312 ,
- the outer spacer frame 3312 is provided with a limiting protrusion.
- the first inner connecting piece 3311 is adapted to be detachably connected in the outer spacer frame 3312, and the first inner connecting piece 3311 is connected and assembled in the outer spacer frame 3312 in a detachable way, which can facilitate Connection assembly of first end spacer 331 .
- the outer spacer frame 3312 will not only provide a position for the connection of the first inner connector 3311, so as to facilitate the connection and assembly of the first inner connector 3311, improve the assembly efficiency, and make the structure of the first end spacer 331 more reliable. Moreover, the outer spacer frame 3312 can protect the first inner connecting piece 3311 , thereby improving the performance of the first end spacer 331 . At the same time, the positioning of the limiting protrusions on the outer spacer frame 3312 makes the positioning of the limiting protrusions and the limiting holes more reliable, thereby making the assembly of the battery pack 1 more stable.
- the second battery positioning part 352 is arranged on at least one side of the second end spacer 332 and is configured as an elastic buckle, the second inner shell positioning part 250 is configured as a locking hole, and the elastic buckle is buckled. Connected to the card hole.
- the elastic buckle is adopted, and the elastic buckle is suitable for elastic deformation during the installation process, so as to facilitate the connection and assembly between the second battery positioning part 352 and the second inner housing positioning part 250 and improve assembly efficiency.
- both sides of the second end spacer 332 are provided with elastic buckles, and each side of the second end spacer 332 has at least two elastic buckles spaced up and down.
- the groove walls of the first groove 210 and the second groove 220 are provided with locking holes, and the elastic buckle is engaged with the locking holes.
- the second end spacers 332 are provided with elastic buckles, and when the adjacent battery modules 30 are assembled on the inner shell 20, the second end spacers 332 on the adjacent battery modules 30 can be staggered. It is set so that the elastic buckles on the adjacent battery modules 30 are staggeredly connected to the card holes on the inner shell 20, so that the adjacent battery modules 30 can be stably and reliably connected to the inner shell 20, so that the battery modules 30 and the inner shell 20 The connection between the shells 20 is more reliable.
- the second end spacer 332 includes: a plurality of second inner connectors 3321 and an outer protective cover 3322 , and the plurality of second inner connectors 3321 are disposed inside the outer protective cover 3322 And are respectively connected with the ends of the plurality of cell packs 310 , and the outer protective cover 3322 is provided with elastic buckles.
- the second inner connector 3321 is connected to the sampling nickel sheet, and the second inner connector 3321 is connected to the battery cell 311 .
- the second inner connector 3321 is adapted to be disposed on the side of the outer protective cover 3322 facing the battery 311, so that the outer protective cover 3322 can connect the second inner connector 3321 and the battery from the side away from the battery 311.
- the core 311 is protected to improve the safety of the battery module 30 .
- the elastic buckle provided on the outer protective cover 3322 can be connected with the locking hole on the inner shell 20 to fix the connection between the battery module 30 and the inner shell 20, so that the battery module 30 and the inner shell 20 The assembly connection between them is more reliable.
- the opening of the first groove 210 is upward and a first adhesive layer 410 is provided between the bottom plate of the first groove 210 and the bottom of the outer tray 10 , and the inside of the first groove 210
- the bottom of the battery module 30 is provided with a first buffer pad 360 and the top of the battery module 30 in the first groove 210 is provided with a second adhesive layer 420; and/or the opening of the second groove 220 is downward and the second groove 220
- a third adhesive layer 430 is provided on the outside of the top plate, a second buffer pad 370 is provided between the top of the battery module 30 in the second groove 220 and the top plate of the second groove 220, and the bottom of the battery module 30 in the second groove 220
- a fourth adhesive layer 440 is provided.
- first adhesive layer 410 and the third adhesive layer 430 are structural adhesives
- second adhesive layer 420 and the fourth adhesive layer 440 are thermally conductive adhesives or a mixture of thermally conductive adhesives and part of structural adhesives.
- the first glue layer 410 is provided between the bottom plate of the first groove 210 and the outer tray 10 , and when the inner shell 20 is connected to the outer tray 10 , the inner shell 20 is suitable for passing through the first glue layer. 410 is bonded and fixed to the outer tray 10, which not only simplifies the assembly process of the battery pack 1, improves assembly efficiency, but also makes the connection between the inner shell 20 and the outer tray 10 more stable, so as to improve the structural stability of the battery pack 1, Make the use of the battery pack 1 safer and more reliable.
- the structure of the third adhesive layer 430 provided on the top plate of the second groove 220 is the same as that of the first adhesive layer 410, and those skilled in the art can deduce the third adhesive layer from the first adhesive layer 410 The functions and effects of 430 will not be repeated here.
- a first buffer pad 360 is provided between the battery module 30 and the bottom of the first groove 210, so that the assembly of the battery module 30 on the inner shell 20 has good
- the buffering and anti-shock function makes the use of the battery pack 1 safer and more reliable.
- the structure of the second buffer pad 370 is the same as that of the first buffer pad 360 , and those skilled in the art can deduce the performance of the second buffer pad 370 from the performance of the first buffer pad 360 , which will not be repeated here.
- the second adhesive layer 420 and the fourth adhesive layer 440 disposed on the battery module 30 are suitable for fixing the battery module 30 after the battery module 30 is assembled, so that the structure of the battery pack 1 is more stable and reliable.
- a vehicle including the battery module 100 in the above embodiment. Since the battery module 100 according to the embodiment of the present application has the above-mentioned technical effect, the vehicle according to the embodiment of the present application should also have the corresponding technical effect, that is, the vehicle of the present application can use the battery module 100 to control the battery module
- the batteries in the group 100 provide pre-tightening force, effectively improving the cycle life of the batteries.
- a vehicle including: the battery pack 1 according to any one of the above items.
- the battery module 30 and the inner shell 20 in the battery pack 1 are respectively provided with the battery positioning part 350 and the inner shell positioning part 230, and they are positioned and matched, not only can The assembly process of the battery pack 1 is simplified, the assembly efficiency is improved, and the connection assembly between the battery module 30 and the inner shell 20 is made more stable, so that the use of the battery pack 1 is safer and more reliable, thereby improving the safety of the vehicle.
- references to the terms “one embodiment,” “some embodiments,” “exemplary embodiments,” “example,” “specific examples,” or “some examples” are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present application.
- schematic representations of the above terms do not necessarily refer to the same embodiment or example.
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
Claims (22)
- 一种电池模组,其中,包括:内壳,所述内壳内限定有多个凹槽,每个所述凹槽内所限定的空间为一个收容腔,以使所述内壳内限定有多个所述收容腔,多个所述收容腔构成收容空间;电池模块,每个所述收容腔内设有所述电池模块,以使所述电池模块设在所述收容空间内。
- 根据权利要求1所述的电池模组,其中,所述内壳上设有变形缓冲部,所述变形缓冲部能够收缩变形,以收缩所述收容空间;在所述变形缓冲部处于收缩变形的情况下,所述收容空间收缩,所述内壳与所述电池模块相抵。
- 根据权利要求2所述的电池模组,其中,每个所述收容腔沿所述内壳的第一方向延伸,且多个所述收容腔在所述内壳的第二方向上间隔开布置,所述内壳上对应每个所述收容腔的在第三方向上的相对两侧的至少一侧上设有沿第一方向延伸的所述变形缓冲部。
- 根据权利要求3所述的电池模组,其中,每个所述凹槽的开口朝向所述内壳的同一侧,所述内壳的与每个所述开口相对的一侧上分别设有所述变形缓冲部。
- 根据权利要求3所述的电池模组,其中,相邻两个所述凹槽的开口的方向相反,且所述内壳的与每个所述开口相对的一侧上分别设有所述变形缓冲部。
- 根据权利要求2-5中任一项所述的电池模组,其中,所述变形缓冲部为朝向所述收容空间凹陷的凹形体,在所述内壳在第二方向上受挤压的情况下,所述凹形体在第二方向上收缩。
- 根据权利要求1-6中任一项所述的电池模组,其中,所述内壳还包括:压板,所述内壳在第二方向上的相对两侧均设有所述压板。
- 根据权利要求1-7中任一项所述的电池模组,其中,所述电池模组还包括:上拉板和下拉板,所述上拉板和所述下拉板分别设在所述内壳在第三方向上的相对两侧。
- 根据权利要求8所述的电池模组,其中,所述上拉板与所述内壳粘接、焊接或铆接连接,所述下拉板与所述内壳粘接、焊接或铆接连接。
- 根据权利要求1-9中任一项所述的电池模组,其中,所述多个凹槽包括第一凹槽和第二凹槽,所述内壳弯折设置且形成有多个交错设置的所述第一凹槽和所述第二凹槽,所述第一凹槽和所述第二凹槽的开口朝向相反,所述内壳上还设置有内壳定位部;所述电池模块包括设置于其端部的端部间隔件,所述端部间隔件设置有电池定位部,所 述电池定位部与所述内壳定位部定位配合。
- 根据权利要求10所述的电池模组,其中,所述端部间隔件包括设置于所述电池模块两端部的第一端部间隔件和第二端部间隔件,所述第一端部间隔件设置有第一电池定位部,所述第二端部间隔件设置有第二电池定位部;所述内壳定位部包括第一内壳定位部和第二内壳定位部,所述第一凹槽的两端分别设置有所述第一内壳定位部和所述第二内壳定位部,所述第二凹槽的两端分别设置有所述第一内壳定位部和所述第二内壳定位部;所述第一内壳定位部与所述第一电池定位部定位配合,所述第二内壳定位部与所述第二电池定位部定位配合。
- 根据权利要求11所述的电池模组,其中,所述第一电池定位部设置于所述第一端部间隔件的至少一侧且构造为限位凸块,所述第一内壳定位部构造为限位孔,所述限位凸块配合在所述限位孔内。
- 根据权利要求12所述的电池模组,其中,所述限位凸块设置于所述第一端部间隔件的一侧,所述第一凹槽的槽壁和所述第二凹槽的槽壁均设置有两个所述限位孔,所述限位凸块与所述限位孔定位配合。
- 根据权利要求12或13所述的电池模组,其中,所述第一端部间隔件包括:多个第一内连接件和外间隔框,多个所述第一内连接件设置于所述外间隔框内,所述外间隔框设置有所述限位凸块。
- 根据权利要求11-14中任一项所述的电池模组,其中,所述第二电池定位部设置于所述第二端部间隔件的至少一侧且构造为弹性卡扣,所述第二内壳定位部构造为卡孔,所述弹性卡扣卡接在所述卡孔内。
- 根据权利要求15所述的电池模组,其中,所述第二端部间隔件的两侧均设置有所述弹性卡扣且所述第二端部间隔件的每侧至少有两个间隔设置的所述弹性卡扣,所述第一凹槽和所述第二凹槽两侧的槽壁均设置有所述卡孔,所述弹性卡扣与所述卡孔卡合连接。
- 根据权利要求15或16所述的电池模组,其中,所述第二端部间隔件包括:多个第二内连接件和外保护盖,多个所述第二内连接件设置于所述外保护盖内,所述外保护盖上设置有所述弹性卡扣。
- 根据权利要求1-17中任一项所述的电池模组,其中,所述电池模块还包括:多个串联的电芯组、中部间隔件和保护膜,所述中部间隔件设置于相邻的所述电芯组之间且多个串联的所述电芯组设置于所述保护膜内。
- 一种电池包,其中,包括权利要求1-18中任一项所述的电池模组。
- 根据权利要求19所述的电池包,其中,所述电池包还包括外托盘,所述内壳设置于所述外托盘内。
- 根据权利要求20所述的电池包,其中,所述第一凹槽的开口向上且所述第一凹槽的底板和所述外托盘的底部之间设置有第一胶层,所述第一凹槽内的所述电池模块底部设置有第一缓冲垫且所述第一凹槽内的所述电池模块顶部设置有第二胶层;和/或所述第二凹槽的开口向下且所述第二凹槽的顶板外侧设置有第三胶层,所述第二凹槽内的所述电池模块顶部与所述第二凹槽的顶板之间设置有第二缓冲垫且所述第二凹槽内的所述电池模块的底部设置有第四胶层。
- 一种车辆,其中,包括权利要求1-18中任一项所述的电池模组或者权利要求19-21中任一项所述的电池包。
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KR1020247008475A KR20240039211A (ko) | 2021-12-30 | 2022-12-29 | 배터리 모듈, 배터리 팩, 및 차량 |
CA3233044A CA3233044A1 (en) | 2021-12-30 | 2022-12-29 | Battery module, battery pack, and vehicle |
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CN202123434534.X | 2021-12-30 | ||
CN202123434534.XU CN217387416U (zh) | 2021-12-30 | 2021-12-30 | 电池包及具有其的车辆 |
CN202210264796.6 | 2022-03-17 | ||
CN202210264796.6A CN116799404A (zh) | 2022-03-17 | 2022-03-17 | 电池模组、电池包及车辆 |
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JP2010205442A (ja) * | 2009-02-27 | 2010-09-16 | Nissan Motor Co Ltd | 電池モジュール保持部材、組電池、組電池の製造方法 |
WO2013172397A1 (ja) * | 2012-05-18 | 2013-11-21 | 株式会社日立製作所 | 蓄電モジュール及びその製造方法 |
CN111477828A (zh) * | 2020-04-30 | 2020-07-31 | 昆山宝创新能源科技有限公司 | 电池模块及具有其的电池模组和汽车 |
CN111477829A (zh) * | 2020-04-30 | 2020-07-31 | 昆山宝创新能源科技有限公司 | 电池模组和汽车 |
CN113632300A (zh) * | 2019-03-29 | 2021-11-09 | 三洋电机株式会社 | 电源装置和使用该电源装置的电动车辆以及蓄电装置 |
CN217387416U (zh) * | 2021-12-30 | 2022-09-06 | 比亚迪股份有限公司 | 电池包及具有其的车辆 |
-
2022
- 2022-12-29 KR KR1020247008475A patent/KR20240039211A/ko unknown
- 2022-12-29 WO PCT/CN2022/143295 patent/WO2023125778A1/zh active Application Filing
- 2022-12-29 CA CA3233044A patent/CA3233044A1/en active Pending
Patent Citations (6)
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JP2010205442A (ja) * | 2009-02-27 | 2010-09-16 | Nissan Motor Co Ltd | 電池モジュール保持部材、組電池、組電池の製造方法 |
WO2013172397A1 (ja) * | 2012-05-18 | 2013-11-21 | 株式会社日立製作所 | 蓄電モジュール及びその製造方法 |
CN113632300A (zh) * | 2019-03-29 | 2021-11-09 | 三洋电机株式会社 | 电源装置和使用该电源装置的电动车辆以及蓄电装置 |
CN111477828A (zh) * | 2020-04-30 | 2020-07-31 | 昆山宝创新能源科技有限公司 | 电池模块及具有其的电池模组和汽车 |
CN111477829A (zh) * | 2020-04-30 | 2020-07-31 | 昆山宝创新能源科技有限公司 | 电池模组和汽车 |
CN217387416U (zh) * | 2021-12-30 | 2022-09-06 | 比亚迪股份有限公司 | 电池包及具有其的车辆 |
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CA3233044A1 (en) | 2023-07-06 |
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