WO2023125185A1 - Uv浸染设备 - Google Patents

Uv浸染设备 Download PDF

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Publication number
WO2023125185A1
WO2023125185A1 PCT/CN2022/140625 CN2022140625W WO2023125185A1 WO 2023125185 A1 WO2023125185 A1 WO 2023125185A1 CN 2022140625 W CN2022140625 W CN 2022140625W WO 2023125185 A1 WO2023125185 A1 WO 2023125185A1
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WO
WIPO (PCT)
Prior art keywords
dye
tank
dyeing
dyed
panel
Prior art date
Application number
PCT/CN2022/140625
Other languages
English (en)
French (fr)
Inventor
周文强
吴剑
万雅琦
谢梦瑶
Original Assignee
青岛海尔创新科技有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔创新科技有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔创新科技有限公司
Publication of WO2023125185A1 publication Critical patent/WO2023125185A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
    • B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/02—Applications of driving mechanisms, not covered by another subclass
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06—Chambers, containers, or receptacles
    • F26B25/14—Chambers, containers, receptacles of simple construction
    • F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00—Drying solid materials or objects by processes not involving the application of heat
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Definitions

  • the present application relates to the technical field of home appliance panels, for example, to a UV dipping equipment.
  • the panel appearance of home appliances directly affects the user's visual experience, and as the size of home appliances becomes larger, the area of the panel increases accordingly.
  • the panels of home appliances are mostly made of resin or glass.
  • Screen printing technology makes meshes with graphics on the original film. When printing, pour high-temperature ink on one end of the original film, and use a scraper to scrape the other end of the original film to make the high-temperature ink squeeze out from the mesh. No mesh Part of the ink cannot pass through to achieve printing.
  • the use of screen printing causes dense small holes to exist on the original film, and there is a problem that it is easy to scratch.
  • the prior art discloses a method for processing mobile phone panels. Firstly, the dyeing liquid is prepared according to the target color to be processed, and then the original film is subjected to UV transfer printing, and the original film after UV transfer is put into the dyeing liquid. The dyeing solution is reacted and colored, and finally the dyed panel is obtained by adjusting the dipping parameters such as the dipping time, dipping temperature and pH. In this way, the original film is placed in the dyeing solution after UV transfer printing, and there is no need to set small holes in the original film and there is no problem of scratching.
  • the area of the panel of the mobile phone is very small. If there is an invalid area with unsatisfactory dyeing in the obtained dyed panel, the invalid area can be directly cut off.
  • the panels of home appliances are much larger than those of mobile phones. If an invalid area appears in an original film, the original film will be directly invalidated. And in the above-mentioned dip-dyeing technique, the original film is always soaked in the dyeing solution, so the dyeing of the dyed panel is unnatural and the light transmittance is not good.
  • the panels of home appliances have higher requirements on the ineffective area and light transmittance after dyeing, and the above-mentioned dip-dyeing technology cannot meet the requirements of the panels of home appliances on the dyeing quality.
  • the embodiment of the present disclosure provides a UV dip-dyeing equipment, which solves the problems of unnatural dyeing, poor light transmittance and many invalid areas of the dyed panel obtained by the immersion-type UV dip-dyeing process.
  • the UV dipping equipment includes:
  • the dye processing assembly includes a dye tank and a stirring and heating device; the stirring and heating device is arranged in the dye tank to stir and heat the dye in the dye tank;
  • the dip dyeing assembly includes a main dyeing tank and a lifting assembly; the main dyeing tank is connected to the dyeing tank, and the lifting assembly is used to drive at least part of the original film with a UV glue layer on the main dyeing tank to and fro gradually descending, so that the dye is dyed to the surface of the original film with a UV glue layer to obtain a dyed panel;
  • the post-processing component includes a cleaning device and a water removal device; the cleaning device is used to clean the dyed panel after being colored by the dipping component, and the water removal device is used to eliminate the dyed panel passing through the cleaning device Residual water after washing.
  • the main dyeing tank includes:
  • the inner tank is connected to the dye tank so that the dye can pass into the inner tank, and the lifting assembly drives the original sheet to gradually descend in the inner tank in a reciprocating and inching manner;
  • the outer tank is sheathed outside the inner tank and forms a backflow gap with the inner tank; the dye in the inner tank overflows into the backflow gap, so that flowing dye is formed in the inner tank.
  • the dipping component also includes:
  • the circulation part is used to make the dye in the reflow gap flow back to the inner tank to form a dye circulation.
  • the circulation unit includes:
  • a circulation tank communicated with the backflow gap
  • the auxiliary circulation pump has its inlet connected to the circulation tank, and its outlet connected to the inner tank.
  • the dipping component also includes:
  • the pure water tank can hold pure water inside and communicate with the inner tank to maintain the pH value of the dye in the inner tank.
  • the lift assembly includes:
  • Dip-dyeing shelves arranged above the inner tank, are used to vertically place the original sheets
  • the elevating frame is connected to the dipping rack; the elevating frame is used to drive the original sheet to descend gradually in the inner tank through the dipping rack.
  • the cleaning device includes:
  • the cleaning tank can be filled with clear water or cleaning agent to clean the residual dye on the surface of the dyed panel.
  • the water removal device includes:
  • a dryer is used to dry the water in the gap between the UV adhesive layer and the original film.
  • the stirring and heating device includes:
  • a stirrer arranged in the dye tank to stir the dye in the dye tank;
  • the heater is arranged in the dye tank to heat the dye in the dye tank.
  • the UV dipping equipment also includes:
  • a pretreatment component including an ultrasonic cleaning tank, is used to clean the raw sheet with ultrasonic waves before dipping.
  • the dyes are prepared in the dye tank by stirring and heating with the stirring heating device, and then the prepared dyes are passed into the main dyeing tank.
  • the lifting component drives the original sheet to reciprocate and inching down gradually in the dye in the main dyeing tank, so that the dye can be dynamically and evenly dipped onto the UV adhesive layer on the pre-dyed surface, the dyeing effect is more natural and the pre-dyed surface has excellent light transmittance.
  • the dye can be fully dipped onto the UV adhesive layer, reducing the probability of ineffective areas with uneven dipping, so as to meet the needs of large-area home appliance panels.
  • the original sheet colored by the cleaning device is used to clean the dye not attached to the original sheet. After cleaning, there is residual water on the original film, and the residual water is removed by the water removal device to ensure the dyeing effect of the original film.
  • Fig. 1 is a schematic structural view of UV dipping equipment provided by an embodiment of the present disclosure
  • Fig. 2 is a schematic structural view of a main dyeing tank and a circulation tank provided by an embodiment of the present disclosure
  • Figure 3 is a top view of the main dyeing tank provided by an embodiment of the present disclosure.
  • Figure 4 is a sectional view of the main dyeing tank provided by an embodiment of the present disclosure.
  • Fig. 5 is a schematic structural view of a dip-dyeing shelf provided by an embodiment of the present disclosure
  • Fig. 6 is a schematic structural diagram of a lifting part provided by an embodiment of the present disclosure.
  • Fig. 7 is a schematic structural diagram of a lifting part provided by an embodiment of the present disclosure.
  • Fig. 8 is a schematic flow chart of a method for preparing a dyed panel provided by an embodiment of the present disclosure
  • FIG. 9 is a schematic flow chart of another method for preparing a dyed panel provided by an embodiment of the present disclosure.
  • Figure 10 is a schematic flow chart of another method for preparing a dyed panel provided by an embodiment of the present disclosure.
  • Fig. 11 is a schematic flow chart of another method for preparing a dyed panel provided by an embodiment of the present disclosure.
  • Figure 12 is a schematic flow chart of another method for preparing a dyed panel provided by an embodiment of the present disclosure.
  • Fig. 13 is a schematic flowchart of another method for preparing a dyed panel provided by an embodiment of the present disclosure
  • Fig. 14 is a schematic flowchart of another method for preparing a dyed panel provided by an embodiment of the present disclosure.
  • 100 main dyeing tank; 101: inner tank; 102: outer tank; 103: backflow gap; 110: dye tank; 111: agitator; 112: heater; 120: circulation tank; 121: circulation port; 130: pure water tank ; 140: ultrasonic cleaning tank; 150: first cleaning tank; 160: second cleaning tank; 170: water removal tank;
  • 200 main circulation pump; 210: hole mesh plate; 220: secondary circulation pump; 230: heating rod;
  • 300 Dipping rack; 301: Original film; 310: Holding spring; 320: Lifting rod; 330: Lifting motor; 340: Water removal shelf; 350: Lifting rod; 360: Lifting motor; 370: The first transmission chain ; 380: first gear train.
  • orientations or positional relationships indicated by the terms “upper”, “lower”, “inner”, “middle”, “outer”, “front”, “rear” etc. are based on the orientations or positional relationships shown in the drawings. Positional relationship. These terms are mainly used to better describe the embodiments of the present disclosure and their implementations, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation. Moreover, some of the above terms may be used to indicate other meanings besides orientation or positional relationship, for example, the term “upper” may also be used to indicate a certain attachment relationship or connection relationship in some cases. Those skilled in the art can understand the specific meanings of these terms in the embodiments of the present disclosure according to specific situations.
  • connection can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or two devices, components or Internal connectivity between components.
  • A/B means: A or B.
  • a and/or B means: A or B, or, A and B, these three relationships.
  • An embodiment of the present disclosure provides a method for preparing a dyed panel, as shown in FIG. 8 , including the following process steps:
  • S30 Control the original sheet 301 to descend gradually in the dyestuff of the main dyeing tank 100 by reciprocating and jogging, so that the dyestuff is dipped to the pre-dyeing surface to obtain a dyed panel.
  • the main dyeing tank 100 adopts the dye flowing from bottom to top, and the original sheet 301 moves back and forth in the dye, so that the moving direction of the original sheet 301 is parallel to the direction of water flow and the flow of the dye
  • the flow rate is uniform, so that the dye can be dynamically and uniformly dipped onto the UV adhesive layer of the pre-dyed surface, the dyeing effect is more natural and the pre-dyed surface has excellent light transmission.
  • the dye can be fully dyed on the UV adhesive layer, reducing the probability of ineffective areas with uneven dyeing, so as to meet the needs of large-area household appliances.
  • the panel of the product requires a staining quality. It can be seen that for the preparation process of the dyed panel, it is particularly important to control the flow rate of the dye and the movement of the original sheet 301 .
  • an embodiment of the present disclosure provides a UV exhaust dyeing device, including a dye treatment component, a pretreatment component, a dip dyeing component, an even flow component and a post-treatment component.
  • the dye treatment assembly includes a dye tank 110 and a stirring and heating device.
  • the stirring and heating device includes a stirrer 111 and a heater 112 arranged in the dye tank 110. The user places the dye in the dye tank 110 according to the ratio, turns on the stirrer 111 to stir the dye, and turns on the heater 112 at the same time to heat the dye. Mix well to formulate desired color.
  • the dip dyeing assembly includes a main dyeing tank 100 .
  • the main dyeing tank 100 includes an inner tank 101 and an outer tank 102, wherein the inner tank 101 is connected to the dye tank 110, and the dyes arranged in the dye tank 110 are passed into the inner tank 101; the outer tank 102 is sleeved outside the inner tank 101, and the outer A backflow gap 103 is formed between the groove wall of the groove 102 and the groove wall of the inner groove 101 .
  • the dye in the inner tank 101 overflows into the backflow gap 103 after being filled, so that the dye flowing in the inner tank 101 is formed.
  • both the inner tank 101 and the outer tank 102 are configured as rectangular tanks, the inner tank 101 is arranged in the outer tank 102 and the tank walls of the two are parallel to each other, and the distance between the tank walls is the same, so that the backflow gap 103 of the same width.
  • the notch height of the outer tank 102 is higher than that of the inner tank 101 , so as to prevent the dye in the backflow gap 103 from flowing out from the notch of the outer tank 102 to the outside.
  • the uniform flow assembly includes a pump body and a uniform flow.
  • the pump body part includes a main circulation pump 200 , and a plurality of injection ports are evenly opened at the bottom of the inner tank 101 along the extension direction of the inner tank 101 .
  • the main circulation pump 200 has one pump inlet and one pump outlet, one main circulation pump 200 is correspondingly provided for each injection port.
  • the pump inlet of each main circulation pump 200 is communicated with dye tank 110, and the pump outlet of each main circulation pump 200 is communicated with corresponding inlet.
  • the main circulation pump 200 has one pump inlet and multiple pump outlets, the pump inlet communicates with the dye tank 110 , and the multiple pump outlets communicate with the multiple injection ports correspondingly. This pumps the configured dye in the dye tank 110 into the inner tank 101 .
  • the flow rate of each pump outlet is the same.
  • the injection ports are evenly opened at the bottom of the inner tank 101 and the flow rate of each pump outlet is the same, which ensures that multiple pump outlets evenly pump the dye into the inner tank 101 through the corresponding injection ports.
  • the even flow part includes a hole mesh plate 210 .
  • the perforated net plate 210 is horizontally mounted on the lower part of the inner tank 101 and can cover the entire bottom surface of the inner tank 101 .
  • the dyestuff is pumped into the inner tank 101 through multiple pump outlets to form a water column.
  • the multiple water columns are buffered by the hole screen 210 and spread evenly to the lower part of the inner tank 101 through the uniformly arranged mesh holes.
  • the diffused dye is released from the inner tank
  • the lower part of 101 flows upwards, and finally overflows evenly from around the opening of the inner tank 101 to the return gap 103 .
  • the flow rate of the dye in the inner tank 101 is greater than or equal to 0.8 L/s and less than or equal to 1.2 L/s.
  • the control of the dye flow is also very important. There are differences in the viscosity of different dyes, and it is difficult to obtain a dyed panel with high dyeing quality if the flow rate is too large or the flow rate is too small. And control the flow rate of the dyestuff between 0.8L/s-1.2L/s, cooperate with the original sheet 301 to reciprocate and inching to gradually decrease, can realize the excellent dip-dyeing effect.
  • the dipping component further includes a circulation unit.
  • the circulation part includes a circulation tank 120 and a secondary circulation pump 220 , wherein the circulation tank 120 communicates with the backflow gap 103 , the inlet of the secondary circulation pump 220 communicates with the circulation tank 120 , and the outlet of the secondary circulation pump 220 communicates with the inner tank 101 .
  • the dyestuff overflowing from the inner tank 101 into the backflow gap 103 enters the circulation tank 120, and the dye in the circulation tank 120 returns to the inner tank 101 by the secondary circulation pump 220, so that Constitutes the dye cycle.
  • the circulation tank 120 is configured as a rectangular tank body, and one outer tank 102 surface of the circulation tank 120 is disposed against the outer tank 102 surface of the outer tank 102 .
  • the tank wall of the circulation tank 120 is provided with a circulation port 121 , and the height of the circulation port 121 is lower than that of the inner tank 101 .
  • the tank wall of the outer tank 102 is provided with an outflow port, and the outflow port and the circulation port 121 are arranged opposite to each other.
  • the circulation tank 120 abuts against the outer tank 102 , the circulation port 121 and the outflow port are in contact.
  • the dye in the backflow gap 103 can be prevented from flowing back into the inner tank 101 .
  • the dye in the backflow gap 103 gradually increases and does not pass through the outflow port, the dye will automatically enter the circulation tank 120 through the outflow port and the circulation port 121 under the action of gravity.
  • the circulation port 121 is disposed on the upper part of the circulation tank 120 , and the inlet port of the secondary circulation pump 220 is connected to the lower part of the circulation tank 120 .
  • the dye has a certain viscosity and the temperature is higher, a large amount of foam will be generated when the dye continuously overflows from around the notch of the inner tank 101 to the backflow gap 103. If the dye in the backflow gap 103 is directly re-passed into the inner tank 101, It will cause foam to appear in the inner tank 101, and the foam in the inner tank 101 will make the dye unable to evenly hang color on the original sheet 301, and color spots will appear on the original sheet 301 when the foam bursts.
  • the circulation port 121 By setting the circulation port 121 on the upper part of the circulation tank 120, when the dye flows from the backflow gap 103 to the circulation tank 120, the foam in the backflow gap 103 also enters the circulation tank 120 and accumulates in the upper part of the circulation tank 120.
  • the inlet end of the secondary circulation pump 220 By setting the inlet end of the secondary circulation pump 220 at the bottom of the circulation tank 120, the dye without foam in the bottom of the circulation tank 120 returns to the bottom of the inner tank 101, passes through the perforated screen plate 210 again from the bottom of the inner tank 101, and evenly flow.
  • there may be one or more outlets of the secondary circulation pump 220 In the case of multiple outlets of the secondary circulation pump 220 , the multiple outlets uniformly inject the dye into the bottom of the inner tank 101 .
  • the circulation tank 120 by arranging the circulation tank 120 and rationally setting the setting position of the circulation port 121 and the communication relationship of the secondary circulation pump 220, the circulation of the dye can be realized while the foam can be prevented from entering the inner tank 101 with the circulation of the dye, and the stability of the original film 301 is further improved. Stain quality.
  • the dip dyeing assembly also includes an electric heating rod 230 arranged at the bottom of the inner tank 101, and the electric heating rod 230 heats the dye in the inner tank 101 when energized.
  • a temperature sensor is provided in the inner tank 101 , and the temperature of the dye will drop during the circulation of the dye in the inner tank 101 .
  • the temperature of the dye in the inner tank 101 needs to be maintained between 85° C. and 90° C. When the temperature sensor detects that the temperature of the dye has dropped, the temperature of the dye can be maintained by starting the electric heating rod 230 .
  • the circulation assembly further includes a pure water tank 130 , which stores pure water and communicates with the inner tank 101 .
  • the pH value of the dye needs to be maintained between 5-9, and the inner tank 101 is provided with a pH detector.
  • the pH detector detects that the pH value of the dye is less than 5
  • the pure water tank 130 is opened to feed pure water into the inner tank 101 so as to neutralize the dye and reduce the influence of the pH change of the dye on the dyeing effect.
  • the lifting assembly includes a resting part.
  • the shelving portion is disposed above the inner tank 101 and is used for shelving the original film 301 vertically.
  • the shelving part includes a dip dyeing shelf 300, which is configured as a frame that is permeable all around, which can reduce the large disturbance caused by the shelf to the flow of the dye when moving, so that the dye in the inner tank 101 can pass through the dip dyeing shelf 300 flows to the original film 301, so as to hang color on the surface of the original film 301 with the UV adhesive layer.
  • the dipping rack 300 is configured as a rectangular frame, and the bottom area of the dipping rack 300 is smaller than that of the rectangular inner tank 101 , so that the dipping rack 300 can move up and down in the inner tank 101 smoothly.
  • the bottom of the dipping rack 300 is provided with a U-shaped clamping base with an opening facing to facilitate vertically clamping the original film 301 through the U-shaped opening. Since the dip-dyeing shelf 300 is a rectangular frame, the original sheet 301 can also be bound and fixed against the inner sidewall of the dip-dyeing shelf 300 using cable ties.
  • the resting part further includes one or more holding springs 310 .
  • the holding spring 310 is vertically arranged on one side of the original sheet 301 and one end is fixed to the dipping rack 300 , and the other end of the holding spring 310 can be pulled across the original sheet 301 to vertically tighten the original sheet 301 and fix it.
  • the holding base and the holding spring 310 can be used together.
  • the lower end of the holding spring 310 is fixed on one side of the original sheet 301. After holding the original sheet 301 on the holding base, pull the upper end of the holding spring 310 and cross the original sheet.
  • the sheet 301 is fastened to the other side of the original sheet 301 and then fixed, thereby effectively fixing the original sheet 301 .
  • the lifting assembly further includes a lifting part.
  • the lifting part includes a lifting frame, a lifting motor 330 and a controller.
  • the lifting frame includes two lifting rods 320; the two lifting rods 320 are respectively connected to the two sides of the dipping shelf 300; the lifting motor 330 is connected to the two lifting rods 320 through the lifting transmission assembly, and the lifting motor 330 is driven by the lifting transmission assembly when rotating
  • the two elevating rods 320 are synchronously lifted; the controller controls the rotation speed of the elevating motor 330 according to the dyeing type of the original film 301, thereby adjusting the inching speed of the elevating rod 320.
  • the lifting motor 330 When the lifting motor 330 rotates, it drives the two lifting rods 320 to rise or fall synchronously, the lifting rod 320 drives the dipping rack 300 to rise and fall synchronously, and the dipping rack 300 drives the original film 301 to rise and fall synchronously.
  • this controller controls lift motor 330 to rise when forward rotation, fall when reverse rotation, or decline when forward rotation, rise when reverse rotation;
  • the initial position of the original sheet 301 is set so that the lower edge of the original sheet 301 is in contact with the dye liquid surface, and the process of the original sheet 301 successively completing a 1mm drop, rise and fall is called a reciprocating jog.
  • the original sheet 301 is ready to descend. After the original sheet 301 completes one reciprocating jog from the initial position, that is, after the plate surface 1s with a height of 1 mm at the lower edge of the original sheet 301 completes the first decline, rise and fall process, the lower part of the original sheet 301 The edge of the 1mm high panel is dipped in the dye. Then, the original sheet 301 carries out the second reciprocating inching movement. After the original sheet 301 is positioned at the 1 mm high plate surface above the liquid level and completes the first decline, rise and descent process, the 2 mm high plate surface of the original sheet 301 lower edge is immersed in the dye middle. Then, the original sheet 301 is reciprocated for the third time.
  • the original sheet 301 After the original sheet 301 is located at the 1mm high plate surface above the liquid level and completes the first decline, rise and fall process, the 3mm high plate surface at the lower edge of the original sheet 301 is immersed in the dye middle.
  • the original film 301 moves back and forth and gradually descends until it completely drops below the dye liquid level.
  • the original sheet 301 is directly lifted above the dye liquid level, and the original sheet 301 does not reciprocate and jog when it is lifted here, that is, the dipping of one original sheet 301 is completed.
  • the inching speed is 2 mm/s
  • the plate surface 1 s of the original sheet 301 located at a height of 2 mm above the dye liquid level completes the first descending, ascending and descending process.
  • the inching speed can be regarded as the dyeing speed.
  • the lifting transmission assembly includes a second transmission chain, two second racks and two second gear trains.
  • the two second racks are respectively arranged on the two lifting rods 320 along the lifting direction of the original film 301; the two second gear trains are meshed and connected to the two second racks respectively;
  • the lifting motor 330 is connected to the second transmission chain.
  • the gear shaft of the lifting motor 330 is connected to the second transmission chain.
  • the gear shaft rotates to drive the second transmission chain to rotate synchronously; the second transmission chain drives the two second gear trains to rotate synchronously, and the two second gear trains
  • the elevating rod 320 is driven up and down by the correspondingly meshed second rack, and the elevating rod 320 drives the original sheet 301 to elevate synchronously through the dewatering shelf 340 . Thereby, the original film 301 is gradually lowered in a reciprocating and inching manner.
  • step S30 the original sheet 301 is controlled to reciprocate and jog to gradually descend in the dye in the main dyeing tank 100, so that the dye is fully dyed to the pre-dyed surface to obtain a dyed panel, including:
  • the controller controls the elevating rod 320 to reciprocate and inching at a constant speed by controlling the elevating motor 330 to gradually descend to obtain a pre-dyed panel.
  • the lower part of the pre-dyed panel has the darkest color and gradually becomes lighter upwards.
  • the primary dyed panel is lifted out of the dye liquid level and turned upside down, and then gradually lowered at a constant speed, the color of the upper part of the original dyed panel gradually deepens, and finally the primary dyed panel is lifted above the dye to obtain a monolithic uniform color. Colored stained panels.
  • the original sheet 301 is a glass substrate of 600 mm ⁇ 600 mm, and the dyeing speed is controlled to be 2 mm/s.
  • the original film 301 is driven by the lifting rod 320 to reciprocate and inch at the dyeing speed from above the dye liquid surface to gradually drop below the dye liquid surface to obtain the primary dyed panel, and then directly lift the primary dyed panel above the dye liquid surface and place the primary dye The panel is upside down. Then control the inverted primary dyeing panel with the dyeing speed to move back and forth and gradually lower, and finally lift the primary dyeing panel directly out of the dye liquid level to obtain a single-color dyeing panel with uniform color.
  • step S30 the original sheet 301 is controlled to descend gradually in the dyestuff of the main dyeing tank 100 in a reciprocating and jogging manner, so that the dyestuff is dipped to the pre-dyed surface to obtain a dyed panel, including:
  • the original film 301 is controlled to descend gradually in reciprocating and jogging at various speeds to obtain a single-color gradient dyeing panel.
  • the controller controls the lifting motor 330 to control the lifting rod 320 to reciprocate and jog at various speeds, that is, to adjust the dyeing speed of the original film 301, which can effectively adjust the color gradient effect, so that the original film 301 presents a gradient color that meets the user's needs .
  • the original sheet 301 is an acrylic substrate of 600mm ⁇ 600mm, the area from the lower edge to 50mm is called the first area, the area from 50mm to 100mm is called the second area, the area from 100mm to 150mm is called the third area, and the area from 150mm to 150mm is called the third area.
  • 200mm is called the fourth zone
  • 200mm-250mm is called the fifth zone
  • 250mm-300mm is called the sixth zone
  • 300mm-600mm is called the seventh zone.
  • the original film 301 is controlled to be dyed at the following dyeing speeds in the above-mentioned areas by the lifting assembly: dyeing at a speed of 0.2 mm/s in the first area; dyeing at a speed of 0.5 mm/s in the second area; dyeing at a speed of 0.8 mm/s in the third area Dyeing at a speed of mm/s; dyeing at a speed of 1.3mm/s in the fourth area; dyeing at a speed of 2mm/s in the fifth area; dyeing at a speed of 3mm/s in the sixth area; dyeing at a speed of 5mm in the seventh area /s speed dyeing.
  • the gradient effect in each region is different.
  • the overall gradient effect of the original film 301 is effectively adjusted by controlling the dyeing speed in each region. Adopting the above-mentioned dyeing speed can make the original film 301 present a gradient effect from dark to light with better recognition from bottom to top.
  • the pre-dyed surface is divided into an upper region and a lower region below the upper region.
  • control the original sheet 301 to gradually descend in the dye in the main dyeing tank 100 in a reciprocating and inching manner, so that the dye can be fully dyed to the pre-dyed surface to obtain a dyed panel, including:
  • the upper area of the original film 301 is a gradient color
  • the lower area is another gradient color.
  • a uniform dyeing speed or different dyeing speeds can be used for dyeing the lower region, and the same is true for the upper region. So as to greatly meet the user's demand for color.
  • the original sheet 301 is an acrylic substrate of 600mm ⁇ 600mm.
  • dyeing is carried out at the following dyeing speed:
  • the original sheet is lifted above the dye, the original sheet 301 is inverted and the pink dye in the inner tank 101 is replaced with a blue dye, dyeing from the edge of the upper area of the original sheet 301 to 30mm at a dyeing speed of 1mm/s; Dye at a dyeing speed of 1.5mm/s to 60mm; continue to dye at 90mm at a dyeing speed of 2.2mm/s; continue to dye at 120mm at a dyeing speed of 3.2mm/s; continue to dye at a dyeing speed of 5mm/s to 240mm.
  • Adopting the above dyeing speed can present a more recognizable pink gradient effect on the lower area of the original film 301, and a more recognizable blue gradient effect on the upper area, thereby obtaining a two-color dyed panel.
  • an embodiment of the present disclosure provides another method for preparing a dyed panel, including:
  • S30 Control the original sheet 301 to descend gradually in the dyestuff of the main dyeing tank 100 by reciprocating and jogging, so that the dyestuff is dipped to the pre-dyeing surface to obtain a dyed panel.
  • the pretreatment component of the UV exhaust dyeing equipment includes an ultrasonic cleaning tank 140.
  • Putting the original film 301 into the ultrasonic cleaning tank 140 and using ultrasonic waves can effectively clean the pre-dyed surface of the original film 301, which is convenient for subsequent coating of UV adhesive layer.
  • the embossing method can be used to emboss the UV adhesive layer with various textures on the original film. The combination of the texture effect and the dyeing effect greatly improves the recognition of the home appliance panel.
  • the embodiment of the present disclosure provides another method for preparing a dyed panel, including:
  • the post-processing component includes a cleaning device, and the cleaning device includes a first cleaning tank 150, and the first cleaning tank 150 is filled with pure water. Put the dyed panel into the first washing tank 150 and use pure water to wash unadhered dye remaining on the surface of the dyed panel.
  • an embodiment of the present disclosure provides another method for preparing a dyed panel, including:
  • the cleaning device here also includes a second cleaning tank 160, and the second cleaning tank 160 is filled with a cleaning agent. Put the dyed panels washed with pure water in the first washing tank 150 into the second washing tank 160 and use detergent to further clean the dyed panels. The dyed panel is first put into the first cleaning tank 150 and then into the second cleaning tank 160, so as to avoid damaging the dyeing effect by washing directly with detergent.
  • the embodiment of the present disclosure provides another method for preparing a dyed panel, including:
  • the dyed panel is obtained after dipping the original sheet 301 through the dip dyeing assembly, and then the dyed panel is cleaned by the first cleaning tank 150 and the second cleaning tank 160. After the dyed panel is cleaned twice, the surface of the dyed panel and the UV glue layer and There will be different degrees of residual water in the gaps between the original sheets 301 .
  • the UV dipping equipment provided in the embodiment of the present disclosure is provided with a water removal tank 170 and a water removal device.
  • the inside of the water removal tank 170 can contain pure water
  • the water removal device includes a lifting part and a placing part.
  • the placing part is disposed in the water removal tank 170 for vertically placing the dyeing panel. After the dyed panel is put into the water removal tank 170 through the placing part, the pure water absorbs the residual water on the surface of the dyed panel.
  • the lifting part is connected to the placing part, and is used to drive the dyeing panel to be lifted from the water removal tank 170 through the placing part.
  • the pure water adsorbed with residual water will detach itself under the action of gravity, and Pure water will not leave water marks, and effectively removes residual water on the surface without destroying the dyeing effect.
  • the temperature of the pure water in the water removal tank 170 is greater than or equal to 70°C and less than or equal to 90°C. Pure water in this temperature range has good surface tension, which can effectively absorb the residual water on the surface of the dyed panel.
  • the time for the dyed panels to be completely lifted out of the water surface from the water removal tank 170 is greater than or equal to 3 minutes and less than or equal to 6 minutes.
  • the lifting time should not be too long or too short, and a better dehydration effect can be achieved by controlling the lifting time within this range.
  • the placement part includes a water removal shelf 340 .
  • the dewatering shelf 340 is configured as a permeable frame around, so that the pure water in the dewatering tank 170 enters into the dewatering shelf 340 to absorb the residual water on the surface of the original sheet 301 .
  • the placing part further includes a holding base.
  • the clamping base is configured as a U-shaped structure with an opening facing upwards, and the dyeing panel can be clamped vertically through the U-shaped opening of the clamping base.
  • the lifting part includes a lifting frame and a lifting motor 360 .
  • the lifting frame includes two lifting rods 350, and the two lifting rods 350 are respectively connected to both sides of the water removal shelf 340;
  • the lifting motor 360 is connected to the two lifting rods 350 through the lifting transmission assembly, and when the lifting motor 360 rotates, it passes The transmission assembly drives the two lifting rods 350 to lift vertically synchronously.
  • the upper ends of the two lifting rods 350 are respectively connected to two sides of the dewatering rack 340 and disposed in the side partition of the dewatering tank 170 .
  • the lifting motor 360 is disposed in the bottom partition wall of the water removal tank 170 .
  • the lifting transmission assembly includes a first transmission chain 370 , two first racks and two first gear trains 380 .
  • the two first racks are respectively arranged on the two lifting rods 350 along the lifting direction of the dyeing panel; the two first gear trains 380 are respectively meshed and connected to the two first racks; the first transmission chain 370 is connected to the two The first gear train 380 and the lifting motor 360 are connected to the first transmission chain 370 .
  • the gear shaft of the lifting motor 360 is connected to the first transmission chain 370.
  • the lifting motor 360 is started, the gear shaft rotates to drive the first transmission chain 370 to rotate synchronously; the first transmission chain 370 drives the two first gear trains 380 to rotate synchronously.
  • the first gear train 380 drives the elevating rod 350 to elevate through the correspondingly engaged first rack, and the elevating rod 350 drives the dyeing panel to elevate synchronously through the dewatering shelf 340 .
  • the dewatering device further includes a dryer, and after the dyed panel removes residual water on the surface in the dewatering tank 170 through the lifting part, the dyed panel is put into the dryer.
  • the residual water in the gap between the UV adhesive layer and the original film 301 is removed by drying with a dryer.
  • the dyeing panel is driven by the lifting part to lift and remove the residual water on the surface in the water removal tank 170, and then the residual water in the gap between the UV adhesive layer and the original film 301 is dried by the dryer, so that the two water removal processes can be effectively Reduce the influence of residual water on the dyeing effect of dyed panels.
  • the embodiment of the present disclosure also provides a dyed panel, which is prepared according to the above-mentioned preparation method of the dyed panel.

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Abstract

本申请涉及家电面板技术领域，公开一种UV浸染设备，包括染料处理组件、浸染组件和后处理组件。其中，染料处理组件包括染料槽和搅拌加热装置，用以在浸染前调配染料。浸染组件包括主染槽和升降组件，所述升降组件用以带动至少部分表面具有UV胶层的原片往复寸动地在所述主染槽内逐步下降，以使染料浸染至所述原片具有UV胶层的表面，获得染色面板。染料动态地均匀浸染至预染表面的UV胶层上，染色效果更加自然且预染表面具有优异的透光性，并且浸染充分降低了出现浸染不均的无效区的概率。后处理组件包括清洗装置和除水装置，清洗装置用以清洗原片浸染后未附着的染料，除水装置用以清除原片经过清洗后的残留水。

Description

UV浸染设备
本申请基于申请号为202111631755.8、申请日为2021年12月28日的中国专利申请提出，并要求该中国专利申请的优先权，该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本申请涉及家电面板技术领域，例如涉及一种UV浸染设备。
背景技术
家电产品的面板颜值直接影响用户的视觉体验，并且随着家电产品的体积越做越大，面板的面积随之增大。家电产品的面板多为树脂或玻璃材质，针对较大面积的面板，人们通常采用丝网印刷技术对面板进行上色。丝网印刷技术在原片上制作带有图文的网孔，印刷时将高温油墨倒在原片的一端，使用刮板向原片的另一端刮动，使高温油墨从网孔中挤出，没有网孔的部分不能透过油墨从而实现印刷。而采用丝网印刷使得原片上存在密集的小孔，并且存在容易刮伤的问题。
现有技术公开了一种手机面板的加工方法，首先根据待加工的目标颜色配置染色液，然后对原片进行UV转印，将UV转印后的原片投放到染色液中UV胶层和染色液进行反应上色，最后通过调配浸染时长、浸染温度和酸碱度等浸染参数，得到染色面板。这样原片采用UV转印后放置到染色液中浸染，无需在原片设置小孔且不存在刮伤的问题。
在实现本公开实施例的过程中，发现相关技术中至少存在如下问题：
手机面板的面积很小，如果得到的染色面板中出现染色不理想的无效区，直接将无效区剪除即可。而家电产品的面板远大于手机面板，如果一张原片出现无效区则本张原片直接作废。并且上述浸染技术中原片始终浸泡于染色液中，得到染色面板的染色不自然且透光性不佳。家电产品的面板对染色后的无效区和透光性的要求更高，上述浸染技术无法满足家电产品的面板对染色质量的需求。
发明内容
为了对披露的实施例的一些方面有基本的理解，下面给出了简单的概括。所述概括不是泛泛评述，也不是要确定关键/重要组成元素或描绘这些实施例的保护范围，而是作为后面的详细说明的序言。
本公开实施例提供一种UV浸染设备，解决了浸泡式的UV浸染工艺得到的染色面板染色不自然、透光性差且无效区较多的问题。
在一些实施例中，所述UV浸染设备，包括：
染料处理组件，包括染料槽和搅拌加热装置；所述搅拌加热装置设置于所述染料槽内，用以搅拌和加热所述染料槽内的染料；
浸染组件，包括主染槽和升降组件；所述主染槽连通于所述染料槽，所述升降组件用以带动至少部分表面具有UV胶层的原片往复寸动地在所述主染槽内逐步下降，以使染料浸染至所述原片具有UV胶层的表面，获得染色面板；
后处理组件，包括清洗装置和除水装置；所述清洗装置用于清洗经过所述浸染组件上色后的 所述染色面板，所述除水装置用以消除所述染色面板经过所述清洗装置清洗后的残留水。
可选地，所述主染槽包括：
内槽，连通于所述染料槽以使染料通入所述内槽，所述升降组件带动所述原片在所述内槽中往复寸动地逐步下降；
外槽，套设于所述内槽外且与所述内槽之间构成回流间隙；所述内槽的染料外溢至所述回流间隙中，以使所述内槽中形成流动的染料。
可选地，所述浸染组件还包括：
循环部，用以使所述回流间隙的染料回流至所述内槽从而构成染料循环。
可选地，所述循环部包括：
循环槽，连通于所述回流间隙；
副循环泵，其入口端连通于所述循环槽，出口端连通于所述内槽。
可选地，所述浸染组件还包括：
纯水槽，内部能盛装纯水且连通于所述内槽，用以维持所述内槽中染料的PH值。
可选地，所述升降组件包括：
浸染搁架，设置于所述内槽上方，用以竖向搁置所述原片；
升降架，连接于所述浸染搁架；所述升降架用以通过所述浸染搁架带动所述原片在所述内槽中往复寸动地逐步下降。
可选地，所述清洗装置包括：
清洗槽，内部能盛装有清水或清洁剂，用以清洗所述染色面板表面残留的染料。
可选地，所述除水装置包括：
烘干器，用以烘干UV胶层和所述原片之间间隙的水。
可选地，所述搅拌加热装置包括：
搅拌器，设置于所述染料槽内用以搅拌所述染料槽内的染料；
加热器，设置于所述染料槽内用以加热所述染料槽内的染料。
可选地，所述UV浸染设备还包括：
预处理组件，包括超声波清洗槽，用以在浸染之前使用超声波清洗所述原片。
本公开实施例提供的UV浸染设备，可以实现以下技术效果：
浸染前，通过搅拌加热装置的搅拌和加热在染料槽内调配染料，然后将调配好的染料通入主染槽。浸染时，通过升降组件带动着原片在主染槽的染料中往复寸动地逐步下降，使得染料动态地均匀浸染至预染表面的UV胶层上，染色效果更加自然且预染表面具有优异的透光性。随着原片不断往复寸动且整体相对于主染槽逐步下降，能够染料充分地浸染至UV胶层上降低了出现浸染不均的无效区的概率，从而满足面积较大的家电产品的面板对染色质量的需求。浸染结束后，通过清洗装置上色的原片，清洗未附着在原片上的染料。清洗后原片上具有残留水，通过除水装置清除这部分残留水保障了原片的染色效果。
以上的总体描述和下文中的描述仅是示例性和解释性的，不用于限制本申请。
附图说明
一个或多个实施例通过与之对应的附图进行示例性说明，这些示例性说明和附图并不构成对 实施例的限定，附图中具有相同参考数字标号的元件示为类似的元件，附图不构成比例限制，并且其中：
图1是本公开实施例提供的UV浸染设备的结构示意图；
图2是本公开实施例提供的主染槽和循环槽的结构示意图；
图3是本公开实施例提供的主染槽的俯视图；
图4是本公开实施例提供的主染槽的剖视图；
图5是本公开实施例提供的浸染搁架的结构示意图；
图6是本公开实施例提供的升降部的结构示意图；
图7是本公开实施例提供的抬升部的结构示意图；
图8是本公开实施例提供的一种染色面板的制备方法的流程示意图；
图9是本公开实施例提供的另一种染色面板的制备方法的流程示意图；
图10是本公开实施例提供的另一种染色面板的制备方法的流程示意图；
图11是本公开实施例提供的另一种染色面板的制备方法的流程示意图；
图12是本公开实施例提供的另一种染色面板的制备方法的流程示意图；
图13是本公开实施例提供的另一种染色面板的制备方法的流程示意图；
图14是本公开实施例提供的另一种染色面板的制备方法的流程示意图。
附图标记：
100：主染槽；101：内槽；102：外槽；103：回流间隙；110：染料槽；111：搅拌器；112：加热器；120：循环槽；121：循环口；130：纯水槽；140：超声波清洗槽；150：第一清洗槽；160：第二清洗槽；170：除水槽；
200：主循环泵；210：孔洞网板；220：副循环泵；230：加热棒；
300：浸染搁架；301：原片；310：勒持弹簧；320：升降杆；330：升降电机；340：除水搁架；350：抬升杆；360：抬升电机；370：第一传动链；380：第一齿轮系。
具体实施方式
为了能够更加详尽地了解本公开实施例的特点与技术内容，下面结合附图对本公开实施例的实现进行详细阐述，所附附图仅供参考说明之用，并非用来限定本公开实施例。在以下的技术描述中，为方便解释起见，通过多个细节以提供对所披露实施例的充分理解。然而，在没有这些细节的情况下，一个或多个实施例仍然可以实施。在其它情况下，为简化附图，熟知的结构和装置可以简化展示。
本公开实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象，而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换，以便这里描述的本公开实施例的实施例。此外，术语“包括”和“具有”以及他们的任何变形，意图在于覆盖不排他的包含。
本公开实施例中，术语“上”、“下”、“内”、“中”、“外”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本公开实施例及其实施例，并非用于限定所指示的装置、元件或组成部分必须具有特定方位，或以特定方位进行构造和操作。并且，上述部分术语除了可以用于表示方位或位置关系以外，还可能用于表示其他含义，例如术语“上” 在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言，可以根据具体情况理解这些术语在本公开实施例中的具体含义。
另外，术语“设置”、“连接”、“固定”应做广义理解。例如，“连接”可以是固定连接，可拆卸连接，或整体式构造；可以是机械连接，或电连接；可以是直接相连，或者是通过中间媒介间接相连，又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言，可以根据具体情况理解上述术语在本公开实施例中的具体含义。
除非另有说明，术语“多个”表示两个或两个以上。
本公开实施例中，字符“/”表示前后对象是一种“或”的关系。例如，A/B表示：A或B。
术语“和/或”是一种描述对象的关联关系，表示可以存在三种关系。例如，A和/或B，表示：A或B，或，A和B这三种关系。
需要说明的是，在不冲突的情况下，本公开实施例中的实施例及实施例中的特征可以相互组合。
本公开实施例提供了一种染色面板的制备方法，如图8所示，包括以下工艺步骤：
S10：在原片301的预染表面涂布UV胶层并固化；
S20：将原片301竖向放置于主染槽100上方，且使主染槽100内形成从下向上均匀流动的染料；
S30：控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板。
采用本公开实施例提供的染色面板的制备方法，主染槽100内采用从下向上流动的染料、原片301在染料中往复寸动，这样原片301的移动方向和水流方向平行并且染料的流速均匀，使得染料动态地均匀浸染至预染表面的UV胶层上，染色效果更加自然且预染表面具有优异的透光性。随着原片301不断往复寸动且整体相对于主染槽100逐步下降，能够使染料充分地浸染至UV胶层上，降低出现浸染不均的无效区的概率，从而满足面积较大的家电产品的面板对染色质量的需求。可以看出对于本染色面板的制备工艺，控制染料的流速和原片301的移动尤为重要。
为了实现上述工艺步骤，如图1所示，本公开实施例提供了一种UV浸染设备，包括染料处理组件、预处理组件、浸染组件、匀流组件和后处理组件。
可选地，染料处理组件包括染料槽110和搅拌加热装置。搅拌加热装置包括设置于染料槽110内的搅拌器111和加热器112，用户按照配比将染料放置于染料槽110中，开启搅拌器111对染料进行搅拌，同时开启加热器112使染料加热后充分混合从而配制出想要的颜色。
可选地，如图2所示，浸染组件包括主染槽100。主染槽100包括内槽101和外槽102，其中内槽101连通于染料槽110，染料槽110内配置好的染料通入内槽101中；外槽102套设于内槽101外，并且外槽102的槽壁和内槽101的槽壁之间构成回流间隙103。内槽101中的染料充满后外溢至回流间隙103内，从而使内槽101中形成流动的染料。
可选地，内槽101和外槽102均被构造为长方形槽体，内槽101设置于外槽102内且两者的槽壁相互平行、槽壁之间的距离相同，从而使回流间隙103的宽度相同。外槽102的槽口高度高于内槽101的槽口高度，从而防止回流间隙103内的染料从外槽102的槽口流出至外界。
可选地，匀流组件包括泵体部和匀流部。泵体部包括主循环泵200，沿内槽101的延伸方向在内槽101的底部均匀开设多个注入口。在主循环泵200具有一个泵入口和一个泵出口的情况下，每一个注入口对应设置一个主循环泵200。并且每一主循环泵200的泵入口连通于染料槽110，每 一主循环泵200的泵出口连通于对应的注入口。在主循环泵200具有一个泵入口和多个泵出口的情况下，泵入口连通于染料槽110，多个泵出口和多个注入口对应相连通。这样将染料槽110内的配置好的染料泵给至内槽101中。
进一步地，可选地，每一泵出口的流量相同。这样注入口均匀开设于内槽101的底部且每一泵出口的流量相同，保证了多个泵出口均匀地通过对应的注入口将染料泵入内槽101。
可选地，如图3和图4所示，匀流部包括孔洞网板210。孔洞网板210水平地架设在内槽101的下部且能够遮盖内槽101的全部底面。染料通过多个泵出口泵入内槽101后形成水柱，多条水柱受到了孔洞网板210的缓冲后通过均匀排布的网孔向内槽101的下部均匀地扩散，扩散后的染料从内槽101的下部向上流动，最终均匀地从内槽101槽口的四周外溢至回流间隙103。通过合理布设注入口的位置、控制多个泵出口的流量和设置孔洞网板210保障了内槽101的染料能够均匀从下向上流动。
可选地，内槽101中染料的流量大于或等于0.8L/s，且小于或等于1.2L/s。在保证染料能够均匀从下向上流动的情况下，染料流量的控制同样至关重要。不同染料的粘稠度存在差异，流速过大或流速过小都难以得到染色质量较高的染色面板。而将染料的流量控制在0.8L/s-1.2L/s之间，配合原片301往复寸动地逐步下降，能够实现极佳的浸染效果。
可选地，浸染组件还包括循环部。循环部包括循环槽120和副循环泵220，其中循环槽120连通于回流间隙103，副循环泵220的入口端连通于循环槽120，副循环泵220的出口端连通于内槽101。从内槽101中外溢至回流间隙103内的染料进入循环槽120，循环槽120内的染料通过副循环泵220回到内槽101，这样在内槽101、回流间隙103和循环槽120之间构成染料循环。
可选地，循环槽120被构造为长方形槽体，且循环槽120的一个外槽102面贴靠外槽102的外槽102面设置。
可选地，如图2所示，循环槽120的槽壁设有循环口121，且循环口121的高度低于内槽101的槽口高度。外槽102的槽壁设有流出口，流出口和循环口121相对设置，循环槽120贴靠于外槽102时循环口121和流出口相对接。由于循环口121的高度低于内槽101的槽口高度，能够防止回流间隙103内的染料向内槽101中回流。当回流间隙103内的染料逐渐增多且没过流出口时，染料在重力作用下依次经过流出口和循环口121自动进入循环槽120。
可选地，循环口121设置于循环槽120的上部，且副循环泵220的入口端连通于循环槽120的下部。由于染料具有一定的粘度且温度较高，染料不断从内槽101的槽口四周向回流间隙103外溢的过程中会产生大量的泡沫，如果将回流间隙103的染料直接重新通入内槽101中，会使得内槽101中出现泡沫，而泡沫在内槽101中会使染料无法均匀地向原片301上挂色，且泡沫破裂时会在原片301上出现色斑。通过将循环口121设置于循环槽120的上部，染料从回流间隙103流向循环槽120的过程中，回流间隙103内的泡沫也随之进入循环槽120并且堆积在循环槽120的上部。通过将副循环泵220的入口端设置于循环槽120的下部，循环槽120下部没有泡沫的染料重新回到内槽101中的底部，再次经过孔洞网板210后从内槽101下部向上均匀地流动。这里副循环泵220的出口端可以是一个或多个，在副循环泵220具有多个出口端的情况下，多个出口端均匀地向内槽101的底部注入染料。这样通过设置循环槽120以及合理设置循环口121的设置位置、副循环泵220的连通关系，实现了染料循环的同时又能够避免泡沫随着染料循环进入内槽101，进一步提高了原片301的染色质量。
可选地，浸染组件还包括设置于内槽101下部的电加热棒230，电加热棒230通电时加热内 槽101中的染料。内槽101中设有温度传感器，在内槽101中染料循环流动的过程中，染料的温度会有所下降。内槽101染料的温度需要维持在85℃-90℃之间，当温度传感器检测到染料的温度下降后，通过启动电加热棒230能够维持染料的温度。
可选地，循环组件还包括纯水槽130，纯水槽130中存储有纯水且连通于内槽101。染料的PH值需要维持在5-9之间，内槽101中设有PH检测器。当PH检测器检测到染料的PH值小于5时，打开纯水槽130向内槽101中通入纯水从而中和染料，减小染料的PH变化对染色效果的影响。
可选地，如图5所示，升降组件包括搁置部。搁置部设置于内槽101的上方，用来竖向搁置原片301。搁置部包括浸染搁架300，浸染搁架300被构造为四周透水的框体，这样能够减小搁架在运动时对染料流动造成较大的扰动，使内槽101的染料透过浸染搁架300流向原片301，从而向原片301的具有UV胶层的表面挂色。
可选地，浸染搁架300被构造为长方形框体，浸染搁架300的底面积小于长方形内槽101的底面积，使浸染搁架300能够顺畅地在内槽101中升降。浸染搁架300的底部设有开口朝向的U型的卡持底座，便于通过U形的开口竖向卡持原片301。由于浸染搁架300为长方形框体，也可以使用扎带将原片301贴靠浸染搁架300的内侧壁捆扎固定。
可选地，搁置部还包括一个或多个勒持弹簧310。勒持弹簧310竖向设置于原片301的一侧且一端固定于浸染搁架300，拉动勒持弹簧310的另一端可跨过原片301以将原片301竖向勒紧后固定。卡持底座和勒持弹簧310可以配合使用，勒持弹簧310的下端固定于原片301的一侧，将原片301卡持于卡持底座后，拉动勒持弹簧310的上端并跨过原片301勒紧至原片301的另一侧后固定，从而有效固定原片301。
可选地，如图6所示，升降组件还包括升降部。升降部包括升降架、升降电机330和控制器。升降架包括两个升降杆320；两个升降杆320分别连接于浸染搁架300的两侧；升降电机330通过升降传动组件连接于两个升降杆320，升降电机330转动时通过升降传动组件带动两个升降杆320同步升降；控制器根据原片301的染色类型控制升降电机330的转动速度，从而调节升降杆320的寸动速度。当升降电机330转动时，带动两个升降杆320同步上升或下降，升降杆320带动浸染搁架300同步升降，浸染搁架300带动原片301同步升降。这样控制器控制升降电机330正转时上升、反转时下降，或者正转时下降、反转时上升；并且控制器通过控制升降电机330的转动速度调节升降杆320的往复寸动速度。
为了便于理解往复寸动的过程以及寸动速度，这里以升降杆320带动原片301从染料液面上方以1mm/s的寸动速度往复寸动地逐步下降的过程为例：
原片301的初始位置设定为其下部边缘与染料液面相接，将原片301依次完成一次1mm的下降、上升和下降的过程称为一次往复寸动。
首先原片301准备下降，当原片301从初始位置完成1次往复寸动后，即原片301下部边缘1mm高的板面1s完成第一次下降、上升和下降过程后，原片301下部边缘1mm高的板面浸入染料中。然后，原片301进行第二次往复寸动，原片301位于液面以上的1mm高的板面完成第一次下降、上升和下降过程后，原片301下部边缘2mm高的板面浸入染料中。接着，原片301进行第三次往复寸动，原片301位于液面以上的1mm高的板面完成第一次下降、上升和下降过程后，原片301下部边缘3mm高的板面浸入染料中。以此类推原片301一直往复寸动着逐步下降，直至完全下降至染料液面下方。最后，将原片301直接抬升至染料液面上方，这里抬升时原片301不再往复寸动，即完成了一块原片301的浸染。
可以理解的，若寸动速度为2mm/s即原片301的位于染料液面以上2mm高的板面1s完成第一次下降、上升和下降过程。并且在内槽101中染料匀速流动的情况下，寸动速度可以视为染色速度。原片301在往复寸动的过程中，从下向上流动的染料逐渐挂色到原片301上，通过动态浸染得到的染色面板的颜色相对于始终浸染在染料中得到的染色面板的颜色更加自然，并展现出更优的透光性。
可选地，升降传动组件包括第二传动链、两个第二齿条和两个第二齿轮系。其中，两个第二齿条沿原片301的升降方向分别设置于两个升降杆320；两个第二齿轮系分别啮合连接于两个第二齿条；第二传动链连接于两个第二齿轮系，升降电机330连接于第二传动链。升降电机330的齿轮轴连接于第二传动链，升降电机330启动时齿轮轴转动从而带动第二传动链同步转动；第二传动链带动两个第二齿轮系同步转动，两个第二齿轮系通过对应啮合的第二齿条带动升降杆320升降，升降杆320通过除水搁架340带动原片301同步升降。从而实现原片301往复寸动地逐步下降。
在一些实施例中，如图9所示，步骤S30，控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板，包括：
S31：控制原片301匀速往复寸动地逐步下降，得到初染面板；
S32：将初染面板抬升至染料上方，并且将初染面板倒置；
S33：继续控制初染面板匀速往复寸动地逐步下降，得到单色的染色面板。
由于原片301并非始终浸泡在内槽101的染料中，而是竖向地从染料液面上方往复寸动地向染料底部逐步下降，故原片301的下部在染料中的时间相对于上部在染料中的时间更长。控制器通过控制升降电机330控制升降杆320匀速往复寸动地逐步下降后得到初染面板，初染面板的下部颜色最深且向上逐渐变浅。将初染面板抬升出染料液面并倒置后，再经过一次匀速寸动地逐步下降后，原初染面板的上部颜色逐渐加深，最终再将初染面板抬升至染料上方即得到整体颜色均匀的单色的染色面板。
示例性地，原片301为600mm×600mm的玻璃基材，将染色速度控制为2mm/s。通过升降杆320带动原片301以该染色速度从染料液面上方往复寸动着逐步下降至染料液面下方即得到初染面板，然后将初染面板直接抬升出染料液面上方并且将初染面板倒置。再以该染色速度控制倒置后的初染面板往复寸动着逐步下降，最后再将初染面板直接抬升出染料液面即得到颜色均匀的单色的染色面板。
在一些实施例中，步骤S30，控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板，包括：
控制原片301以多种速度往复寸动地逐步下降，得到单色渐变的染色面板。
原片301在采用匀速寸动且不倒置的情况下得到的初染面板的颜色虽然也是一种渐变色，但是其渐变效果不可调节，辨识度一般，无法满足用户对颜色的各种渐变需求。控制器通过控制升降电机330控制升降杆320以多种不同速度往复寸动，也即调节原片301的染色速度，能够有效地调节颜色的渐变效果，使原片301呈现满足用户需求的渐变颜色。
示例性地，原片301为600mm×600mm的亚克力基材，其下部边缘至50mm处称为第一区域、50mm-100mm处称为第二区域，100mm-150mm处称为第三区域，150mm-200mm处称为第四区域，200mm-250mm处称为第五区域，250mm-300mm处称为第六区域，300mm-600mm处称为第七区域。通过升降组件控制原片301在上述区域中以下列染色速度进行染色：第一区域内以0.2mm/s的速度染色；第二区域内以0.5mm/s的速度染色；第三区域内以0.8mm/s的速度染色；第 四区域内以1.3mm/s的速度染色；第五区域内以2mm/s的速度染色；第六区域内以3mm/s的速度染色；第七区域内以5mm/s的速度染色。这样由于每一区域内的染色速度不同，故每一区域内的渐变效果不同，这样通过控制每一区域的染色速度有效调节了原片301整体的渐变效果。采用上述染色速度能够使原片301从下向上呈现辨识度较好的由深变浅的渐变效果。
在一些实施例中，预染表面划分为上部区域和位于上部区域下方的下部区域。如图10所示，步骤S30，控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板，包括：
S34：控制原片301的下部区域往复寸动地逐步下降，以使染料浸染至下部区域；
S35：将原片抬升至染料上方，将主染槽100的染料更换为另一颜色，并倒置原片301以使原片301的上部区域朝下；
S36：控制原片301的上部区域往复寸动地逐步下降，以使另一种颜色的染料浸染至上部区域，从而得到双色的染色面板。
这样原片301的上部区域为一种渐变颜色，下部区域为另一种渐变颜色。对下部区域染色时可以采用匀速的染色速度也可采用不同的染色速度，上部区域同样如此。从而极大地满足了用户对色彩的需求。
示例性地，原片301为600mm×600mm的亚克力基材，为了得到双色面积比例为6:4的粉蓝渐变的染色面板，以下列染色速度进行染色：
首先，在内槽101中使用粉色染料，以2mm/s的染色速度从原片301下部区域的边缘染色至50mm处；继续以2.5mm/s的染色速度染色至100mm处；继续以3mm/s的染色速度染色至150mm处；继续以3.5mm/s的染色速度染色至200mm处；继续以5mm/s的染色速度染色至300mm处；
然后，将原片抬升至染料上方，倒置原片301并将内槽101的粉色染料更换为蓝色染料，以1mm/s的染色速度从原片301上部区域的边缘染色至30mm处；继续以1.5mm/s的染色速度染色至60mm处；继续以2.2mm/s的染色速度染色至90mm处；继续以3.2mm/s的染色速度染色至120mm处；继续以5mm/s的染色速度染色至240mm处。
采用上述染色速度能够在原片301的下部区域呈现辨识度较好的粉色渐变效果，上部区域呈现辨识度较好的蓝色渐变效果，从而得到双色的染色面板。
结合图11所示，本公开实施例提供了另一种染色面板的制备方法，包括：
S40：对原片301进行超声波清洗；
S10：在原片301的预染表面涂布UV胶层并固化；
S20：将原片301竖向放置于主染槽100上方，且使主染槽100内形成从下向上均匀流动的染料；
S30：控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板。
这里UV浸染设备的预处理组件包括超声波清洗槽140，将原片301放入超声波清洗槽140中使用超声波能够有效清洁原片301的预染表面，便于后续涂布UV胶层。这里可采用压印的方式在原片上压印具有各种纹理的UV胶层，纹理效果和染色效果结合后大幅提高了家电面板的辨识度。
结合图12所示，本公开实施例提供了另一种染色面板的制备方法，包括：
S10：在原片301的预染表面涂布UV胶层并固化；
S20：将原片301竖向放置于主染槽100上方，且使主染槽100内形成从下向上均匀流动的染料；
S30：控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板；
S50：将染色面板放入盛装有纯水的第一清洗槽150中清洗其表面残留的染料。
这里后处理组件包括清洗装置，清洗装置包括第一清洗槽150，第一清洗槽150内装有纯水。将染色面板放入到第一清洗槽150中使用纯水清洗未附着的、残留在染色面板表面的染料。
结合图13所示，本公开实施例提供了另一种染色面板的制备方法，包括：
S10：在原片301的预染表面涂布UV胶层并固化；
S20：将原片301竖向放置于主染槽100上方，且使主染槽100内形成从下向上均匀流动的染料；
S30：控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板；
S50：将染色面板放入盛装有纯水的第一清洗槽150中清洗其表面残留的染料；
S60：将染色面板放入盛装有清洁剂的第二清洗槽160中进一步清洗其表面残留的染料。
这里清洗装置还包括第二清洗槽160，第二清洗槽160内装有清洁剂。将在第一清洗槽150内经过纯水清洗的染色面板放入到第二清洗槽160中使用清洁剂对染色面板进一步清洗。将染色面板先放入第一清洗槽150再放入第二清洗槽160，避免直接用清洁剂清洗破坏染色效果。
结合图14所示，本公开实施例提供了另一种染色面板的制备方法，包括：
S10：在原片301的预染表面涂布UV胶层并固化；
S20：将原片301竖向放置于主染槽100上方，且使主染槽100内形成从下向上均匀流动的染料；
S30：控制原片301往复寸动地在主染槽100的染料中逐步下降，以使染料浸染至预染表面从而得到染色面板；
S50：将染色面板放入盛装有纯水的第一清洗槽150中清洗其表面残留的染料；
S60：将染色面板放入盛装有清洁剂的第二清洗槽160中进一步清洗其表面残留的染料。
S70：去除染色面板上经过清洗后的残留水。
通过浸染组件对原片301浸染后得到染色面板，然后通过第一清洗槽150和第二清洗槽160对染色面板进行清洗，在染色面板经过两次清洗后，染色面板的表面以及UV胶层和原片301之间间隙中都会有不同程度的残留水。
为了清除染色面板的表面的残留水，本公开实施例提供的UV浸染设备设置了除水槽170和除水装置。其中，除水槽170的内部能够盛装纯水，除水装置包括抬升部和置放部。置放部设置于除水槽170内，用以竖向置放染色面板。当染色面板通过置放部放入除水槽170中后，纯水吸附染色面板表面的残留水。抬升部连接于置放部，用以通过置放部带动经过染色面板从除水槽170中抬升，在染色面板缓缓抬升的过程中，吸附着残留水的纯水在重力作用下自行脱离，且纯水不会留下水痕，在不破坏染色效果的情况下有效清除了表面的残留水。
可选地，除水槽170内的纯水温度大于或等于70℃，小于或等于90℃。该温度范围内的纯水具有较好的表面张力，能够有效吸附染色面板表面的残留水。
可选地，染色面板从除水槽170中全部抬升出水面的时间大于或等于3min，小于或等于6min。 抬升时间不宜过长或过短，将抬升时间控制在该范围内能够实现较好的脱水效果。
可选地，置放部包括除水搁架340。除水搁架340被构造为四周透水的框体，从而使除水槽170内的纯水进入除水搁架340吸附原片301表面的残留水。
可选地，置放部还包括卡持底座。卡持底座被构造为开口朝向上的U形结构，通过卡持底座的U形的开口能够竖向卡持染色面板。
可选地，如图7所示，抬升部包括抬升架和抬升电机360。其中，抬升架包括两个抬升杆350，两个抬升杆350分别连接于除水搁架340的两侧；抬升电机360通过抬升传动组件连接于两个抬升杆350，抬升电机360转动时通过抬升传动组件带动两个抬升杆350同步竖向抬升。两个抬升杆350的上端分别连接于除水搁架340的两侧，且设置于除水槽170的侧部间壁内。抬升电机360设置于除水槽170的底部间壁内。
可选地，抬升传动组件包括第一传动链370、两个第一齿条和两个第一齿轮系380。其中，两个第一齿条沿染色面板的抬升方向分别设置于两个抬升杆350；两个第一齿轮系380分别啮合连接于两个第一齿条；第一传动链370连接于两个第一齿轮系380，抬升电机360连接于第一传动链370。抬升电机360的齿轮轴连接于第一传动链370，抬升电机360启动时齿轮轴转动从而带动第一传动链370同步转动；第一传动链370带动两个第一齿轮系380同步转动，两个第一齿轮系380通过对应啮合的第一齿条带动抬升杆350抬升，抬升杆350通过除水搁架340带动染色面板同步抬升。
可选地，除水装置还包括烘干器，当染色面板通过抬升部在除水槽170中去除表面的残留水后，再将染色面板放入烘干器中。通过烘干器烘干去除UV胶层和原片301之间的间隙的残留水。这样经过抬升部带动染色面板在除水槽170中抬升去除表面的残留水后，再经过烘干器烘干UV胶层和原片301之间间隙的残留水，如此两道除水工序后能够有效降低残留水对染色面板的染色效果的影响。
本公开实施例还提供了一种染色面板，根据上述染色面板的制备方法制备得到。
以上描述和附图充分地示出了本公开的实施例，以使本领域的技术人员能够实践它们。其他实施例可以包括结构的以及其他的改变。实施例仅代表可能的变化。除非明确要求，否则单独的部件和功能是可选的，并且操作的顺序可以变化。一些实施例的部分和特征可以被包括在或替换其他实施例的部分和特征。本公开的实施例并不局限于上面已经描述并在附图中示出的结构，并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。

Claims (10)

  1. 一种UV浸染设备，其特征在于，包括：
    染料处理组件，包括染料槽和搅拌加热装置；所述搅拌加热装置设置于所述染料槽内，用以搅拌和加热所述染料槽内的染料；
    浸染组件，包括主染槽和升降组件；所述主染槽连通于所述染料槽，所述升降组件用以带动至少部分表面具有UV胶层的原片往复寸动地在所述主染槽内逐步下降，以使染料浸染至所述原片具有UV胶层的表面，获得染色面板；
    后处理组件，包括清洗装置和除水装置；所述清洗装置用于清洗经过所述浸染组件上色后的所述染色面板，所述除水装置用以消除所述染色面板经过所述清洗装置清洗后的残留水。
  2. 根据权利要求1所述的UV浸染设备，其特征在于，所述主染槽包括：
    内槽，连通于所述染料槽以使染料通入所述内槽，所述升降组件带动所述原片在所述内槽中往复寸动地逐步下降；
    外槽，套设于所述内槽外且与所述内槽之间构成回流间隙；所述内槽的染料外溢至所述回流间隙中，以使所述内槽中形成流动的染料。
  3. 根据权利要求2所述的UV浸染设备，其特征在于，所述浸染组件还包括：
    循环部，用以使所述回流间隙的染料回流至所述内槽从而构成染料循环。
  4. 根据权利要求3所述的UV浸染设备，其特征在于，所述循环部包括：
    循环槽，连通于所述回流间隙；
    副循环泵，其入口端连通于所述循环槽，出口端连通于所述内槽。
  5. 根据权利要求2至4任一项所述的UV浸染设备，其特征在于，所述浸染组件还包括：
    纯水槽，内部能盛装纯水且连通于所述内槽，用以维持所述内槽中染料的PH值。
  6. 根据权利要求2至4任一项所述的UV浸染设备，其特征在于，所述升降组件包括：
    浸染搁架，设置于所述内槽上方，用以竖向搁置所述原片；
    升降架，连接于所述浸染搁架；所述升降架用以通过所述浸染搁架带动所述原片在所述内槽中往复寸动地逐步下降。
  7. 根据权利要求1至4任一项所述的UV浸染设备，其特征在于，所述清洗装置包括：
    清洗槽，内部能盛装有清水或清洁剂，用以清洗所述染色面板表面残留的染料。
  8. 根据权利要求1至4任一项所述的UV浸染设备，其特征在于，所述除水装置包括：
    烘干器，用以烘干UV胶层和所述原片之间间隙的水。
  9. 根据权利要求1至4任一项所述的UV浸染设备，其特征在于，所述搅拌加热装置包括：
    搅拌器，设置于所述染料槽内用以搅拌所述染料槽内的染料；
    加热器，设置于所述染料槽内用以加热所述染料槽内的染料。
  10. 根据权利要求1至4任一项所述的UV浸染设备，其特征在于，还包括：
    预处理组件，包括超声波清洗槽，用以在浸染之前使用超声波清洗所述原片。
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