WO2023123389A1 - 一种改性复合纺织面料及其制备方法 - Google Patents

一种改性复合纺织面料及其制备方法 Download PDF

Info

Publication number
WO2023123389A1
WO2023123389A1 PCT/CN2021/143766 CN2021143766W WO2023123389A1 WO 2023123389 A1 WO2023123389 A1 WO 2023123389A1 CN 2021143766 W CN2021143766 W CN 2021143766W WO 2023123389 A1 WO2023123389 A1 WO 2023123389A1
Authority
WO
WIPO (PCT)
Prior art keywords
roller
fabric
layer fabric
guide roller
composite textile
Prior art date
Application number
PCT/CN2021/143766
Other languages
English (en)
French (fr)
Inventor
管彦传
Original Assignee
管彦传
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 管彦传 filed Critical 管彦传
Publication of WO2023123389A1 publication Critical patent/WO2023123389A1/zh

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/02Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/04Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch

Definitions

  • the invention belongs to the technical field of textiles, and in particular relates to a modified composite textile fabric and a preparation method thereof.
  • Composite textile fabric is a new type of material formed by bonding one or more layers of textile materials and other functional materials. According to actual application needs, a variety of textile fabrics with different effects are composited together, so that the fabric It can meet a variety of needs and improve the use effect of the fabric.
  • the composite methods of the fabric include sewing, gluing, etc. Among them, the composite fabric made of sewing has a good hand feeling and will not affect the nature of the fabric itself. , but the bonding effect of the fabric prepared by this method is poor, which affects its subsequent processing and use.
  • the composite textile fabric formed by adhesive bonding has the advantages of high bonding degree and fast bonding speed, but the adhesive When the multi-layer fabric is used, it is easy to diffuse in the fiber. After the adhesive is cured, the fiber close to the skin will harden, resulting in poor softness of the fabric.
  • a composite textile fabric that is skin-friendly and antibacterial is provided. The invention provides the following solutions.
  • the object of the present invention is to provide a modified composite textile fabric and a preparation method thereof.
  • Fabric compounding methods include sewing, gluing, etc.
  • the compound fabric made by sewing has a good hand feeling and will not affect the properties of the fabric itself, but the fabric prepared by this method has poor bonding effect, which affects its subsequent use.
  • the composite textile fabric formed by adhesive bonding has the advantages of high bonding degree and fast bonding speed, but the adhesive is easy to diffuse in the fiber when bonding multi-layer fabrics, and it will be close to the skin after the adhesive is cured. The fibers of the fabric become stiff, resulting in poor softness of the fabric.
  • a modified composite textile fabric comprising a skin-friendly layer fabric and a reinforcement layer fabric bonded and composited, the skin-friendly layer fabric and the reinforcement layer fabric are bonded and compounded by a composite device, and the reinforcement layer fabric is made of modified polyester fiber, spandex fiber It is spun into yarn after being evenly mixed with cotton fiber;
  • the preparation method of described modified polyester fiber is:
  • step S4 Add the antibacterial modified sericin protein to the polyurethane emulsion with a solid content of 16%-25%. After mixing evenly, ultrasonically treat it at a frequency of 40-80KHz for 10-25min to obtain a treatment solution, antibacterial modified silk The weight ratio between the gelatin and the polyurethane emulsion solid phase is 1:0.1-0.3, and then the surface-treated polyester fiber prepared in step S1 is added to the treatment liquid, and ultrasonically treated at a frequency of 20-60KHz for 5- After 7 minutes, filter and dry in a nitrogen atmosphere at a temperature of 50-60° C. to obtain modified polyester fibers.
  • the ratio of the thickness of the skin-friendly layer fabric to the reinforcing layer fabric is 1:0.2-0.5, wherein the thickness of the skin-friendly layer fabric is 1-2.5mm, and the skin-friendly layer fabric is made of cotton fiber , hemp fiber, silk fiber and wool fiber, or a mixture of at least two of them in any ratio, is spun into yarn and then spun.
  • the weight percentage of spandex in the reinforcing layer fabric is 4%-6%
  • the weight percentage of modified polyester fiber is 20%-50%
  • the rest is cotton fiber.
  • the composite device includes a mounting substrate, on which an unwinding structure, a winding structure, a pressing adjustment structure, a heating structure and a driving box are fixedly installed, and a glue spraying device is installed on the driving box;
  • the unwinding structure includes an unwinding roller support rod, one end of the unwinding roller support rod is fixedly connected to the installation substrate, and the other end of the unwinding roller support rod is rotatably connected to an unwinding roller, and the rewinding structure includes a Roller supporting rod, one end of the winding roller supporting rod is fixedly installed on the installation substrate, and the other end of the winding roller supporting rod is rotatably connected with a winding roller;
  • the glue spraying device includes a connecting triangular plate, a lead screw cover is fixedly installed at one end of the connecting triangular plate, a first driving cylinder is fixedly installed on the other end of the connecting triangular plate, the cylinder shaft of the first driving cylinder is fixedly connected with the bottom of the L-shaped plate, A supporting frame is fixedly installed on one side of the L-shaped plate, and a number of smooth rods are slidably installed on the bottom surface of the supporting frame, and the other end of the smooth rod is fixedly connected with a mounting chassis, and the smooth rods are on the part between the mounting chassis and the supporting frame A buffer spring is socketed, and a nozzle installation plate is installed on the installation chassis, and a number of nozzles are fixedly installed on the nozzle installation plate;
  • a second drive cylinder is fixedly installed on one side of the support frame, the cylinder shaft of the second drive cylinder is fixedly connected with a U-shaped plate, and the fifth guide roller is installed on the U-shaped plate for rotation:
  • a screw shaft is rotatably installed in the drive box, and a drive motor is fixedly installed on one end of the drive box.
  • the shaft extension end of the drive motor is fixedly connected with one end of the screw shaft in the drive box, and the screw shaft is driven to rotate by the drive motor.
  • the screw sleeve is sleeved on the screw shaft in the drive box, and the screw shaft and the screw sleeve are matched through a thread structure;
  • the pressing adjustment structure includes a pressing screw and a U-shaped housing, on which a supporting roller and a sixth guide roller are rotatably installed, and a pressure roller installation structure is also installed on the U-shaped housing, and the pressure roller installation structure One end of the pressure roller is rotated and installed, and the other end of the pressure roller installation structure is fixedly connected with the U-shaped housing through a connection spring.
  • the pressure roller installation structure includes a connection support member, and an adjustment hole is arranged inside the connection support member.
  • a partition is provided, and the partition divides the interior of the adjustment hole into upper and lower parts; one end of the pressing screw is fixedly connected with a pressing nut, and the pressing screw is sleeved with a second A squeeze spring, and the first squeeze spring is arranged between the push nut and the U-shaped housing;
  • the outer wall of the pressing screw is fixedly sleeved with a limiting collar, and the limiting collar is part of the upper part of the adjustment hole, and the pressing screw is sleeved with a second squeeze spring;
  • the pressing screw is threadedly matched with the U-shaped housing and the connecting support, and the pressing screw is connected to the partition by sliding up and down.
  • the heating structure includes a roller frame, on which a row of rolling idlers is rotated, and a pressure cover is fixedly installed on the roller frame, and a square opening is arranged on the pressure cover.
  • the glue spraying device is arranged above the square opening, and an electric heating tube is fixedly arranged on the side of the pressing cover facing the roller stand.
  • the diameter of the end of the smooth rod away from the installation chassis is greater than the diameter of the through hole at the sliding connection between the support frame and the smooth rod.
  • a first guide roller, a second guide roller, a third guide roller, and a fourth guide roller are rotatably arranged on the installation substrate, and a transmission drive motor is also fixedly installed on the installation substrate.
  • the shaft extension end of the transmission drive motor is fixedly connected to one end of the transmission roller, and the transmission drive motor can drive the rotation roller to rotate.
  • One end of the idler roller is fixedly connected to a pulley concentrically, and the pulley and the transmission roller are connected through a belt transmission.
  • the belt is connected with the drive of the take-up roller.
  • a hot air box is fixedly installed on the installation substrate.
  • the hot air box is a rectangular box.
  • One end of the hot air box is connected in series with a heating device and an air compressor through a pipeline.
  • the hot air box faces the composite textile
  • a number of strip holes are opened on one side of the fabric, and the arrangement direction of the strip holes is perpendicular to the transmission direction of the composite textile fabric.
  • the preparation method of the above-mentioned modified composite textile fabric comprises the following steps:
  • the reinforced layer fabric is guided by the first guide roller and the second guide roller, and then transported into the heating structure, and then rotated by a row of rolling idlers set on the roller stand Guide the reinforcement to move forward, and during the guidance process, the electric heating tube fixed on the cover is used to heat the fabric of the reinforcement layer;
  • the support frame is driven to move in the vertical direction by the first driving cylinder, so as to adjust the distance between the nozzle mounting plate and the reinforcement layer fabric, and at the same time, the position of the fifth guide roller in the vertical direction is adjusted by the second driving cylinder Make adjustments, spray the adhesive through the nozzle installed at the bottom of the nozzle installation plate, so that the adhesive particles evenly adhere to one side of the reinforcement layer fabric;
  • the glue-sprayed side of the reinforcement layer fabric guided by the fifth guide roller is combined with the skin-friendly layer fabric and then guided to the top of the hot air box by the third guide roller and the fourth guide roller for transmission.
  • the hot air box outputs hot air;
  • the pressed composite textile fabric is guided by the pressing and adjusting structure to be rolled on the rolling structure.
  • a modified composite textile fabric according to the present invention comprises a skin-friendly layer fabric and a reinforcement layer fabric bonded and composited, the skin-friendly layer fabric and the reinforcement layer fabric are bonded and compounded by a composite device, and the reinforcement layer fabric is modified Polyester fiber, spandex fiber and cotton fiber are evenly mixed and then spun into yarn and then spun into yarn.
  • the polyester fiber is first subjected to alkali reduction treatment to improve the softness of polyester fiber, and then sericin is The protein is freeze-dried and rehydrated repeatedly to form a porous structure inside the sericin, and then the obtained porous sericin is added to the prepared nano-silver dispersion, so that the porous sericin is fully adsorbed with nano-silver, Then use polyurethane emulsion as an adhesive to fix the treated porous sericin on the polyester fiber, so that the polyester fiber is hydrophilic and skin-friendly, and has a good antibacterial effect.
  • the structure unwinds the reinforcing layer fabric, and the reinforcing layer fabric is guided by the first guide roller and the second guide roller, and then enters the heating structure, and then is guided by a row of rolling rollers that are rotated on the continuous roller frame to guide the reinforcement forward, and in the During the guiding process, the electric heating tube fixed on the cover is used to heat the reinforcement layer fabric; the support frame is driven to move in the vertical direction by the first driving cylinder, so as to adjust the distance between the nozzle mounting plate and the reinforcement layer fabric.
  • Adjustment at the same time adjust the position of the fifth guide roller in the vertical direction through the second drive cylinder, so that the fifth guide roller guides the fabric of the reinforcement layer to avoid scraping between the fabric and the edge of the heating structure, and the nozzle installed at the bottom of the nozzle installation plate
  • the adhesive is sprayed out so that the adhesive particles are evenly attached to one side of the reinforcement layer fabric; after being guided by the fifth guide roller, the glue-sprayed side of the reinforcement layer fabric is compounded with the skin-friendly layer fabric and guided by the third guide roller and the fourth guide roller.
  • the roller is guided to the top of the hot air box for transmission. When the fabric is conveyed above the hot air box, hot air is output through the hot air box.
  • the curing of the adhesive particles is accelerated, and the large-scale transfer of the adhesive particles is avoided, which affects the feel of the formed fabric.
  • Blowing out high-temperature and high-pressure gas can prevent the adhesive particles from being transferred downward to the skin-friendly layer fabric under the influence of gravity, so it is also conducive to improving the softness of the composite textile fabric;
  • the pressed composite textile fabric is guided by the pressing adjustment structure on the winding structure. Rewinding, and the pressing adjustment structure can adjust the position of the pressure roller, so that the pressure roller and the idler roller can squeeze the composite fabric, and at the same time, it can avoid the fixed position of the pressure roller, which will affect the clamping effect of the pressure roller and the idler roller.
  • it can reduce the compression of the composite fabric caused by the gravity of the pressing roller and related parts of the pressing roller, so that it is inconvenient to adjust the compression degree.
  • Fig. 1 is the front structure schematic diagram of composite device
  • Fig. 2 is the back structure schematic diagram of composite device
  • Fig. 3 is a schematic diagram of the connection structure between the drive box and the glue spraying device
  • Fig. 4 is the structural representation of glue spraying device
  • Fig. 5 is a structural schematic view of another angle of the glue spraying device
  • Fig. 6 is a structural schematic diagram of the pressing and adjusting structure
  • Fig. 7 is a partial structural schematic diagram of the pressing adjustment structure
  • Fig. 8 is a structural schematic diagram of the heating structure.
  • a modified composite textile fabric comprising a bonded skin-friendly layer fabric and a reinforcing layer fabric, the thickness ratio of the skin-friendly layer fabric to the reinforcing layer fabric is 1:0.2-0.5, wherein the thickness of the skin-friendly layer fabric is 1 -2.5mm, the fabric of the skin-friendly layer is made of cotton fiber, hemp fiber, silk fiber and wool fiber, or a mixture of at least two of them in any ratio. Polyester fiber, spandex fiber and cotton fiber are evenly mixed and then spun into yarn;
  • the percentage by weight of spandex in the reinforcing layer fabric is 4%-6%, the percentage by weight of modified polyester fiber is 20%-50%, and the remaining cotton fiber;
  • the preparation method of described modified polyester fiber is:
  • This step removes part or all of the sheath layer on the surface of the polyester fiber by carrying out alkali treatment on the polyester fiber, thereby improving the softness of the polyester fiber;
  • step S4 Add the antibacterial modified sericin protein to the polyurethane emulsion with a solid content of 16%-25%. After mixing evenly, ultrasonically treat it at a frequency of 40-80KHz for 10-25min to obtain a treatment solution, antibacterial modified silk The weight ratio between the gelatin and the polyurethane emulsion solid phase is 1:0.1-0.3, and then the surface-treated polyester fiber prepared in step S1 is added to the treatment liquid, and ultrasonically treated at a frequency of 20-60KHz for 5- After 7 minutes, filter and dry in a nitrogen atmosphere at a temperature of 50-60° C. to obtain modified polyester fibers.
  • the composite device includes a mounting substrate 1, on which an unwinding structure 6, a winding structure 5, a pressing adjustment structure 7, a heating structure 8 and a driving box 11 are fixedly installed, and the driving box Glue spraying device 2 is installed on 11;
  • the unwinding structure 6 includes an unwinding roller support rod 61, one end of the unwinding roller support rod 61 is fixedly connected to the installation substrate 1, and the other end of the unwinding roller support rod 61 is rotatably connected to the unwinding roller 6, so
  • the rewinding structure 5 includes a rewinding roller support rod 51, one end of the rewinding roller support rod 51 is fixedly mounted on the installation substrate 1, and the other end of the rewinding roller support rod 51 is rotatably connected with a rewinding roller 52;
  • Described glue spraying device 2 comprises connecting triangular plate 24, and one end of connecting triangular plate 24 is fixedly installed with lead screw sleeve 25, and the other end of connecting triangular plate 24 is fixedly installed with first drive cylinder 22, and the cylinder shaft of first drive cylinder 22 is fixedly connected
  • a support frame 21 is fixedly installed on one side of the L-shaped plate 23, and some smooth rods 29 are slidably installed on the bottom surface of the support frame 21, and the other end of the smooth rod 29 is fixedly connected with an installation chassis 211, so
  • the smooth rod 29 is sleeved with a buffer spring 210 on the part between the installation chassis 211 and the support frame 21, the installation chassis 211 is equipped with a nozzle mounting plate 212, and a number of nozzles are fixedly installed on the nozzle mounting plate 212;
  • the diameter of the end of the smooth rod 29 away from the installation chassis 211 is greater than the diameter of the through hole at the sliding connection between the support frame 21 and the smooth rod 29, which can effectively prevent the smooth rod 29 from being damaged when the position between the installation chassis 211 and the support frame 21 changes. Detach from the support frame 21;
  • a second drive cylinder 26 is fixedly installed on one side of the support frame 21, the cylinder shaft of the second drive cylinder 26 is fixedly connected with a U-shaped plate 27, and the fifth guide roller 28 is rotatably installed on the U-shaped plate 27;
  • a screw shaft is installed for rotation in the drive box 11, and a drive motor 12 is fixedly installed on one end of the drive box 11.
  • the shaft extension end of the drive motor 12 is fixedly connected with one end of the screw shaft in the drive box 11, and is driven by the drive motor.
  • the screw shaft rotates, and the screw sleeve 25 is sleeved on the screw shaft in the drive box 11, and the screw shaft and the screw sleeve 25 cooperate through a thread structure;
  • the pressing adjustment structure 7 includes a pressing screw 744 and a U-shaped housing, on which the idler roller 71 and the sixth guide roller 73 are rotatably installed, and a pressure roller installation structure 74 is also installed on the U-shaped housing , one end of the pressure roller installation structure 74 is rotatably installed with a pressure roller 72, and the other end of the pressure roller installation structure is fixedly connected with the U-shaped housing through a connection spring 749.
  • the pressure roller installation structure 74 includes a connection support 741, and the connection support
  • the inside of the part 741 is provided with an adjustment hole 742, and the inside of the adjustment hole 742 is provided with a partition 743, and the partition 743 divides the inside of the adjustment hole 742 into upper and lower parts;
  • one end of the pressing screw 744 is fixedly connected with a pressing nut 748,
  • the pressing screw 744 is sleeved with a first pressing spring 747 at a position between the pressing nut 748 and the connecting support 741, and the first pressing spring 747 is arranged between the pressing nut and the U-shaped housing;
  • the outer wall of the pressing screw 744 is fixedly sleeved with a limiting collar 746, and the limiting collar 746 is located at the upper part of the adjustment hole 742, and the pressing screw 744 is located between the limiting collar 746 and the partition 743.
  • a second extrusion spring 745 is sleeved on the position;
  • the pressing screw 744 is threadedly matched with the U-shaped housing and the connecting support 741, and the pressing screw 744 and the partition plate 743 are slidingly connected up and down;
  • the pressing adjustment structure 7 can adjust the position of the pressing roller 72, so that the pressing roller 72 and the supporting roller 71 can squeeze the composite fabric, and at the same time, it can avoid the fixed position of the pressing roller and affect the clamping of the pressing roller 72 and the supporting roller 71. Tightening effect, compared with the traditional buffer directly through the spring connection, it can reduce the compression caused by the gravity of the pressure roller 72 and the related parts of the pressure roller 72 on the composite fabric, so that the problem of inconvenient adjustment of the compression degree occurs;
  • the heating structure 8 includes a roller frame 81, on which a row of rolling idlers 83 is rotated, and a pressure cover 82 is fixedly installed on the roller frame 81, and a square opening 84 is arranged on the pressure cover 82 , the glue spraying device 2 is arranged above the square 84, and the pressure cover 82 is fixedly provided with an electric heating tube on the side facing the roller stand 81, which is used to heat up the passing fabric;
  • the first guide roller 13, the second guide roller 14, the third guide roller 15 and the fourth guide roller 16 are rotatably arranged on the installation substrate 1, and a transmission drive motor 3 is also fixedly installed on the installation substrate 1.
  • the shaft extension end of the transmission drive motor 3 is fixedly connected with one end of the transmission roller 31, the transmission drive motor 3 can drive the rotation roller 31 to rotate, and one end of the supporting roller 71 is fixedly connected with a pulley 77 concentrically, and the pulley 77 and the transmission roller 31 pass through the belt Transmission connection, the pulley 77 is also connected with the winding roller 52 through a belt transmission;
  • a hot air box 4 is also fixedly installed on the installation substrate 1, and the hot air box 4 is a rectangular box.
  • One end of the hot air box 4 is connected in series with a heating device and an air compressor through a pipeline, and the air compressor is used to lift the input hot air box. 4 air pressure, the heating device is used to heat the compressed air, and the hot air box 4 is provided with several strip holes on the side facing the composite textile fabric, and the setting direction of the strip holes is perpendicular to the transmission direction of the composite textile fabric ;
  • the reinforced layer fabric is guided by the first guide roller 13 and the second guide roller 14, and then transported into the heating structure 8, and then rotated by a row of rolling support on the roller frame 81
  • the roller 83 guides the reinforcement to move forward, and during the guiding process, the electric heating tube fixed on the cover 82 is used to heat the fabric of the reinforcement layer;
  • the fifth guide roller 28 is vertically adjusted by the second driving cylinder 26.
  • the position on the vertical direction is adjusted so that the fifth guide roller 28 guides the fabric of the reinforcement layer, avoiding the scraping of the fabric and the edge of the heating structure 8, and sprays the adhesive through the nozzle installed at the bottom of the nozzle mounting plate 212, so that the adhesive particles are evenly attached to the reinforcement layer. on one side of the layer fabric;
  • the glue-sprayed side of the reinforced layer fabric is combined with the skin-friendly layer fabric and then guided to the top of the hot air box 4 by the third guide roller 15 and the fourth guide roller 16 for transmission.
  • hot air is output through the hot air box 4, on the one hand, it accelerates the curing of the adhesive particles, avoids the large-scale transfer of the adhesive particles, and affects the feel of the molded fabric.
  • the influence is transferred downward to the skin-friendly layer fabric, so it is also beneficial to improve the softness of the composite textile fabric;
  • the pressed composite textile fabric is guided by the pressing adjustment structure 7 to be rolled up on the winding structure 5 .

Landscapes

  • Treatment Of Fiber Materials (AREA)
  • Laminated Bodies (AREA)
  • Manufacturing Of Multi-Layer Textile Fabrics (AREA)

Abstract

一种改性复合纺织面料及其制备方法,该复合纺织面料包括粘接复合的亲肤层面料与增强层面料,增强层面料由改性涤纶纤维、氨纶纤维与棉纤维混合均匀后纺织成纱后纺织制成,在通过复合装置进行复合时,首先通过放卷结构对增强层面料进行放卷,增强层面料经过第一引导辊与第二引导辊引导后传输进入加热结构,通过压覆盖上固定设置有电加热管对增强层面料进行加热;然后通过喷头安装盘底部安装的喷头喷出胶粘剂,本申请能够加速胶粘剂颗粒的固化,避免胶粘剂颗粒大范围转移,影响成型面料的手感,同时热风箱向上吹出高温高压气体,能够抑制胶粘剂颗粒受重力影响向下转移至亲肤层面料,因此同样有利于提升复合纺织面料的柔软度。

Description

一种改性复合纺织面料及其制备方法 技术领域
本发明属于纺织技术领域,具体的,涉及一种改性复合纺织面料及其制备方法。
背景技术
复合纺织面料是将一层或多层纺织材料及其他功能材料经粘结贴合而成的一种新型材料,根据实际应用需要,将多种具有不同效果的纺织面料复合在一起,从而使面料能够满足多种需要,提升了面料的使用效果,在实际应用过程中,面料的复合方式包括缝纫、胶粘等多种,其中缝纫复合的复合面料手感好,不会对面料的本身性质造成影响,但是通过这种方法制备的面料贴合效果较差,影响其后续的加工与使用,胶粘复合而成的复合纺织面料具有贴合程度高、贴合速度快的优点,但是胶粘剂在粘接多层面料时,容易在纤维中进行扩散,在胶粘剂固化后导致贴近皮肤的纤维变硬,导致面料的柔软度变差,为了解决上述问题,提供一种制备亲肤抗菌的复合纺织面料,本发明提供以下解决方案。
发明内容
本发明的目的在于提供一种改性复合纺织面料及其制备方法。
本发明需要解决的技术问题为:
面料的复合方式包括缝纫、胶粘等多种,其中缝纫复合的复合面料手感好,不会对面料的本身性质造成影响,但是通过这种方法制备的面料贴合效果较差,影响其后续的加工与使用,胶粘复合而成的复合纺织面料具有贴合程度高、贴合速度快的优点,但是胶粘剂在粘接多层面料时,容易在纤维中进行扩散,在胶粘 剂固化后导致贴近皮肤的纤维变硬,导致面料的柔软度变差。
本发明的目的可以通过以下技术方案实现:
一种改性复合纺织面料,包括粘接复合的亲肤层面料与增强层面料,亲肤层面料与增强层面料通过复合装置粘接复合,所述增强层面料由改性涤纶纤维、氨纶纤维与棉纤维混合均匀后纺织成纱后纺织制成;
所述改性涤纶纤维的制备方法为:
S1、配制质量浓度为4%-7%的氢氧化钠溶液,将氢氧化钠溶液加热至60-75℃,然后将涤纶纤维加入其中,保温加热处理10-30min后,取出涤纶纤维,用去离子水冲洗至涤纶纤维表面为中性时,65-70℃温度下烘干干燥,得到表面处理涤纶纤维;
S2、将丝胶蛋白加入去离子水中,待丝胶蛋白充分吸水后,冷冻干燥,再将冷冻干燥得到的丝胶蛋白再次加入去离子水中,冷冻干燥后得到多孔丝胶蛋白待用;
S3、配制浓度为4-7.2g/100mL的硝酸银溶液,将其加热至沸腾后,向其中加入柠檬酸钠水溶液作为还原剂,保温煮沸处理4-7min后自然降温至20-40℃,然后向其中加入步骤S2中制备得到的多孔丝胶蛋白,在频率为40-80KHz的条件下超声处理10-25min后,过滤,冷冻干燥得到抗菌改性丝胶蛋白;
S4、将抗菌改性丝胶蛋白加入固含量为16%-25%的聚氨酯乳液中,混合均匀后,在频率为40-80KHz的条件下超声处理10-25min,得到处理液,抗菌改性丝胶蛋白与聚氨酯乳液固相物之间的重量比为1∶0.1-0.3,然后将步骤S1中制备得到的表面处理涤纶纤维加入处理液中,在频率为20-60KHz的条件下超声处理5-7min后,过滤后,在氮气气氛中,温度50-60℃条件下烘干,得到改性涤纶纤维。
作为本发明的进一步方案,所述亲肤层面料与增强层面料的厚度之比为1∶0.2-0.5,其中亲肤层面料的厚度为1-2.5mm,所述亲 肤层面料采用棉纤维、麻纤维、蚕丝纤维与羊毛纤维中的一种或至少两种的任意比混合物纺织成纱后纺织制成。
作为本发明的进一步方案,所述增强层面料中氨纶的重量百分比为4%-6%,改性涤纶纤维的重量百分比为20%-50%,余下的为棉纤维。
作为本发明的进一步方案,所述复合装置包括安装基板,安装基板上固定安装有放卷结构、收卷结构、按压调节结构、加热结构与驱动箱,驱动箱上安装有喷胶装置;
所述放卷结构包括放卷辊支撑杆,放卷辊支撑杆的一端与安装基板固定连接,所述放卷辊支撑杆的另一端上转动连接有放卷辊,所述收卷结构包括收卷辊支撑杆,收卷辊支撑杆的一端固定安装在安装基板上,收卷辊支撑杆的另一端上转动连接有收卷辊;
所述喷胶装置包括连接三角板,连接三角板的一端固定安装有丝杠套,连接三角板的另一端上固定安装有第一驱动气缸,第一驱动气缸的气缸轴固定连接有L形板的底部,L形板的一面上固定安装有支撑框架,支撑框架的底面上滑动安装有若干光滑杆,光滑杆的另一端固定连接有安装底盘,所述光滑杆在安装底盘与支撑框架之间的部分上套接有缓冲弹簧,所述安装底盘上安装有喷头安装盘,喷头安装盘上固定安装有若干喷头;
所述支撑框架的一侧上固定安装有第二驱动气缸,第二驱动气缸的气缸轴固定连接有U形板,U形板上转动安装有第五引导辊:
所述驱动箱内转动安装有丝杠轴,驱动箱的一端上固定安装有驱动电机,驱动电机的轴伸端与驱动箱内丝杠轴的一端固定连接,通过驱动电机驱动丝杠轴转动,所述丝杠套套接在驱动箱内丝杠轴上,且丝杠轴与丝杠套通过螺纹结构配合;
所述按压调节结构包括按压螺杆与一个U形壳体,U形壳体上转动安装有托辊与第六引导辊,所述U形壳体上还安装有压辊 安装结构,压辊安装结构的一端上转动安装有压辊,压辊安装结构的另一端通过连接弹簧与U形壳体固定连接,所述压辊安装结构包括连接支撑件,连接支撑件的内部设置有调节穴,调节穴内设置有隔板,隔板将调节穴的内部分割为上下两部分;所述按压螺杆的一端固定连接有按压螺帽,按压螺杆在按压螺帽与连接支撑件之间的位置上套接有第一挤压弹簧,且第一挤压弹簧设置在按压螺帽与U形壳体之间;
所述按压螺杆的外壁上固定套接有限位套环,且限位套环处于调节穴靠上的一部分,所述按压螺杆在限位套环与隔板之间的位置上套接有第二挤压弹簧;
所述按压螺杆与U形壳体以及连接支撑件均为螺纹配合,按压螺杆与隔板为上下滑动连接。
作为本发明的进一步方案,所述加热结构包括连辊架,连辊架上转动设置有一排滚动托辊,所述连辊架上固定安装有压覆盖,所述压覆盖上设置有方形口,所述喷胶装置设置在方形口的上方,所述压覆盖朝向连辊架的一面上固定设置有电加热管。
作为本发明的进一步方案,所述光滑杆远离安装底盘的一端的直径大于支撑框架与光滑杆滑动连接处的贯穿孔直径。
作为本发明的进一步方案,所述安装基板上转动设置有第一引导辊、第二引导辊、第三引导辊与第四引导辊,所述安装基板上还固定安装有传动驱动电机,所述传动驱动电机的轴伸端固定连接有传动辊的一端,传动驱动电机能够驱动转动辊转动,所述托辊的一端同心固定连接有皮带轮,皮带轮与传动辊通过皮带传动连接,所述皮带轮还通过皮带与收卷辊传动连接。
作为本发明的进一步方案,所述安装基板上固定安装有热风箱,所述热风箱为一矩形箱体,热风箱的一端通过管道串联有加热装置与空气压缩机,所述热风箱朝向复合纺织面料的一面上开设有若干条形孔,且该条形孔的设置方向与复合纺织面料传输方 向相垂直。
上述改性复合纺织面料的制备方法,包括如下步骤:
通过复合装置上的放卷结构对增强层面料进行放卷,增强层面料经过第一引导辊与第二引导辊引导后传输进入加热结构,然后由连辊架上转动设置的一排滚动托辊引导增强前行,并在引导过程中通过压覆盖上固定设置有电加热管对增强层面料进行加热;
通过第一驱动气缸驱动支撑框架在竖直方向上移动位置,从而对喷头安装盘与增强层面料之间的距离进行调整,同时通过第二驱动气缸对第五引导辊在竖直方向上的位置进行调整,通过喷头安装盘底部安装的喷头喷出胶粘剂,使胶粘剂颗粒均匀的附着在增强层面料的一面上;
自第五将引导辊引导后的增强层面料的喷胶一面与亲肤层面料复合后由第三引导辊与第四引导辊引导至热风箱上方进行传输,面料在热风箱上方进行传输时,热风箱输出热空气;
经按压调节结构引导按压后的复合纺织面料在收卷结构上进行收卷。
本发明的有益效果:
本发明所述的一种改性复合纺织面料,包括粘接复合的亲肤层面料与增强层面料,亲肤层面料与增强层面料通过复合装置粘接复合,所述增强层面料由改性涤纶纤维、氨纶纤维与棉纤维混合均匀后纺织成纱后纺织制成,而改性涤纶纤维在制备时,首先对涤纶纤维进行碱减量处理,提升涤纶纤维的柔软性,然后再对丝胶蛋白进行冻干、复水重复操作,在丝胶蛋白的内部形成多孔结构,然后再将得到的多孔丝胶蛋白加入制备得到的纳米银分散液中,使多孔丝胶蛋白充分吸附有纳米银,然后再以聚氨酯乳液作为胶粘剂,将处理后的多孔丝胶蛋白固定在涤纶纤维上,使涤纶纤维亲水亲肤,且具有良好的抗菌效果,而在通过复合装置进 行复合时,首先通过放卷结构对增强层面料进行放卷,增强层面料经过第一引导辊与第二引导辊引导后传输进入加热结构,然后由连辊架上转动设置的一排滚动托辊引导增强前行,并在引导过程中通过压覆盖上固定设置有电加热管对增强层面料进行加热;通过第一驱动气缸驱动支撑框架在竖直方向上移动位置,从而对喷头安装盘与增强层面料之间的距离进行调整,同时通过第二驱动气缸对第五引导辊在竖直方向上的位置进行调整,使第五引导辊引导增强层面料,避免面料与加热结构边缘刮蹭,通过喷头安装盘底部安装的喷头喷出胶粘剂,使胶粘剂颗粒均匀的附着在增强层面料的一面上;自第五将引导辊引导后的增强层面料的喷胶一面与亲肤层面料复合后由第三引导辊与第四引导辊引导至热风箱上方进行传输,面料在热风箱上方进行传输时,通过热风箱输出热空气,一方面加速胶粘剂颗粒的固化,避免胶粘剂颗粒大范围转移,影响成型面料的手感,同时热风箱向上吹出高温高压气体,能够抑制胶粘剂颗粒受重力影响向下转移至亲肤层面料,因此同样有利于提升复合纺织面料的柔软度;最后经按压调节结构引导按压后的复合纺织面料在收卷结构上进行收卷,而按压调节结构能够对压辊的位置进行调节,从而使压辊与托辊对复合面料进行挤压,同时能够避免压辊位置固定,影响压辊与托辊的夹紧效果,相较于传统的直接通过弹簧连接缓冲,能够降低压辊与压辊的相关部件自身的重力对复合面料造成的压紧,从而不方便压紧程度的调节的问题发生。
附图说明
下面结合附图和具体实施例对本发明作进一步详细描述。
图1为复合装置的正面结构示意图;
图2为复合装置的背面结构示意图;
图3为驱动箱与喷胶装置的连接结构示意图;
图4为喷胶装置的结构示意图;
图5为喷胶装置另一角度的结构示意图;
图6为按压调节结构的结构示意图;
图7为按压调节结构的局部结构示意图;
图8为加热结构的结构示意图。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
一种改性复合纺织面料,包括粘接复合的亲肤层面料与增强层面料,亲肤层面料与增强层面料的厚度之比为1∶0.2-0.5,其中亲肤层面料的厚度为1-2.5mm,所述亲肤层面料采用棉纤维、麻纤维、蚕丝纤维与羊毛纤维中的一种或至少两种的任意比混合物纺织成纱后纺织制成,所述增强层面料由改性涤纶纤维、氨纶纤维与棉纤维混合均匀后纺织成纱后纺织制成;
增强层面料中氨纶的重量百分比为4%-6%,改性涤纶纤维的重量百分比为20%-50%,余下的棉纤维;
所述改性涤纶纤维的制备方法为:
S1、配制质量浓度为4%-7%的氢氧化钠溶液,将氢氧化钠溶液加热至60-75℃,然后将涤纶纤维加入其中,保温加热处理10-30min后,取出涤纶纤维,用去离子水冲洗至涤纶纤维表面为中性时,65-70℃温度下烘干干燥,得到表面处理涤纶纤维;
该步骤通过对涤纶纤维进行碱处理,从而除去涤纶纤维表面的部分或全部皮鞘层,提升涤纶纤维的柔软度;
S2、将丝胶蛋白加入去离子水中,待丝胶蛋白充分吸水后,冷冻干燥,再将冷冻干燥得到的丝胶蛋白再次加入去离子水中,冷冻干燥后得到多孔丝胶蛋白待用;
S3、配制浓度为4-7.2g/100mL的硝酸银溶液,将其加热至沸腾后,向其中加入柠檬酸钠水溶液作为还原剂,保温煮沸处理4-7min后自然降温至20-40℃,然后向其中加入步骤S2中制备得到的多孔丝胶蛋白,在频率为40-80KHz的条件下超声处理10-25min后,过滤,冷冻干燥得到抗菌改性丝胶蛋白;
S4、将抗菌改性丝胶蛋白加入固含量为16%-25%的聚氨酯乳液中,混合均匀后,在频率为40-80KHz的条件下超声处理10-25min,得到处理液,抗菌改性丝胶蛋白与聚氨酯乳液固相物之间的重量比为1∶0.1-0.3,然后将步骤S1中制备得到的表面处理涤纶纤维加入处理液中,在频率为20-60KHz的条件下超声处理5-7min后,过滤后,在氮气气氛中,温度50-60℃条件下烘干,得到改性涤纶纤维。
如图1至图8所示,所述复合装置包括安装基板1,安装基板1上固定安装有放卷结构6、收卷结构5、按压调节结构7、加热结构8与驱动箱11,驱动箱11上安装有喷胶装置2;
所述放卷结构6包括放卷辊支撑杆61,放卷辊支撑杆61的一端与安装基板1固定连接,所述放卷辊支撑杆61的另一端上转动连接有放卷辊6,所述收卷结构5包括收卷辊支撑杆51,收卷辊支撑杆51的一端固定安装在安装基板1上,收卷辊支撑杆51的另一端上转动连接有收卷辊52;
所述喷胶装置2包括连接三角板24,连接三角板24的一端固定安装有丝杠套25,连接三角板24的另一端上固定安装有第一驱动气缸22,第一驱动气缸22的气缸轴固定连接有L形板23的底部,L形板23的一面上固定安装有支撑框架21,支撑框架21的底面上滑动安装有若干光滑杆29,光滑杆29的另一端固定连接有安装底盘211,所述光滑杆29在安装底盘211与支撑框架21之间的部分上套接有缓冲弹簧210,所述安装底盘211上安装有喷头安装盘212,喷头安装盘212上固定安装有若干喷头;
所述光滑杆29远离安装底盘211的一端的直径大于支撑框架21与光滑杆29滑动连接处的贯穿孔直径,能够有效防止安装底盘211与支撑框架21之间的位置发生改变时,光滑杆29与支撑框架21之间发生脱离;
所述支撑框架21的一侧上固定安装有第二驱动气缸26,第二驱动气缸26的气缸轴固定连接有U形板27,U形板27上转动安装有第五引导辊28;
所述驱动箱11内转动安装有丝杠轴,驱动箱11的一端上固定安装有驱动电机12,驱动电机12的轴伸端与驱动箱11内丝杠轴的一端固定连接,通过驱动电机驱动丝杠轴转动,所述丝杠套25套接在驱动箱11内丝杠轴上,且丝杠轴与丝杠套25通过螺纹结构配合;
所述按压调节结构7包括按压螺杆744与一个U形壳体,U形壳体上转动安装有托辊71与第六引导辊73,所述U形壳体上还安装有压辊安装结构74,压辊安装结构74的一端上转动安装有压辊72,压辊安装结构的另一端通过连接弹簧749与U形壳体固定连接,所述压辊安装结构74包括连接支撑件741,连接支撑件741的内部设置有调节穴742,调节穴742内设置有隔板743,隔板743将调节穴742的内部分割为上下两部分;所述按压螺杆744的一端固定连接有按压螺帽748,按压螺杆744在按压螺帽748与连接支撑件741之间的位置上套接有第一挤压弹簧747,且第一挤压弹簧747设置在按压螺帽与U形壳体之间;
所述按压螺杆744的外壁上固定套接有限位套环746,且限位套环746处于调节穴742靠上的一部分,所述按压螺杆744在限位套环746与隔板743之间的位置上套接有第二挤压弹簧745;
所述按压螺杆744与U形壳体以及连接支撑件741均为螺纹配合,按压螺杆744与隔板743为上下滑动连接;
所述按压调节结构7能够对压辊72的位置进行调节,从而使 压辊72与托辊71对复合面料进行挤压,同时能够避免压辊位置固定,影响压辊72与托辊71的夹紧效果,相较于传统的直接通过弹簧连接缓冲,能够降低压辊72与压辊72的相关部件自身的重力对复合面料造成的压紧,从而不方便压紧程度的调节的问题发生;
所述加热结构8包括连辊架81,连辊架81上转动设置有一排滚动托辊83,所述连辊架81上固定安装有压覆盖82,所述压覆盖82上设置有方形口84,所述喷胶装置2设置在方形84的上方,所述压覆盖82朝向连辊架81的一面上固定设置有电加热管,用于对经过的面料进行加热升温;
所述安装基板1上转动设置有第一引导辊13、第二引导辊14、第三引导辊15与第四引导辊16,所述安装基板1上还固定安装有传动驱动电机3,所述传动驱动电机3的轴伸端固定连接有传动辊31的一端,传动驱动电机3能够驱动转动辊31转动,所述托辊71的一端同心固定连接有皮带轮77,皮带轮77与传动辊31通过皮带传动连接,所述皮带轮77还通过皮带与收卷辊52传动连接;
所述安装基板1上还固定安装有热风箱4,所述热风箱4为一矩形箱体,热风箱4的一端通过管道串联有加热装置与空气压缩机,空气压缩机用于提升输入热风箱4的空气压力,加热装置用于对压缩空气进行加热,所述热风箱4朝向复合纺织面料的一面上开设有若干条形孔,且该条形孔的设置方向与复合纺织面料传输方向相垂直;
上述复合装置的工作方法为:
通过放卷结构6对增强层面料进行放卷,增强层面料经过第一引导辊13与第二引导辊14引导后传输进入加热结构8,然后由连辊架81上转动设置的一排滚动托辊83引导增强前行,并在引导过程中通过压覆盖82上固定设置有电加热管对增强层面料 进行加热;
通过第一驱动气缸22驱动支撑框架21在竖直方向上移动位置,从而对喷头安装盘212与增强层面料之间的距离进行调整,同时通过第二驱动气缸26对第五引导辊28在竖直方向上的位置进行调整,使第五引导辊28引导增强层面料,避免面料与加热结构8边缘刮蹭,通过喷头安装盘212底部安装的喷头喷出胶粘剂,使胶粘剂颗粒均匀的附着在增强层面料的一面上;
自第五将引导辊28引导后的增强层面料的喷胶一面与亲肤层面料复合后由第三引导辊15与第四引导辊16引导至热风箱4上方进行传输,面料在热风箱4上方进行传输时,通过热风箱4输出热空气,一方面加速胶粘剂颗粒的固化,避免胶粘剂颗粒大范围转移,影响成型面料的手感,同时热风箱4向上吹出高温高压气体,能够抑制胶粘剂颗粒受重力影响向下转移至亲肤层面料,因此同样有利于提升复合纺织面料的柔软度;
经按压调节结构7引导按压后的复合纺织面料在收卷结构5上进行收卷。
以上内容仅仅是对本发明结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。

Claims (9)

  1. 一种改性复合纺织面料,其特征在于,包括粘接复合的亲肤层面料与增强层面料,亲肤层面料与增强层面料通过复合装置粘接复合,所述增强层面料由改性涤纶纤维、氨纶纤维与棉纤维混合均匀后纺织成纱后纺织制成;
    所述改性涤纶纤维的制备方法为:
    S1、配制顾量浓度为4%-7%的氢氧化钠溶液,将氢氧化钠溶液加热至60-75℃,然后将涤纶纤维加入其中,保温加热处理10-30min后,取出涤纶纤维,用去离子水冲洗至涤纶纤维表面为中性时,65-70℃温度下烘干干燥,得到表面处理涤纶纤维;
    S2、将丝胶蛋白加入去离子水中,待丝胶蛋白充分吸水后,冷冻干燥,再将冷冻干燥得到的丝胶蛋白再次加入去离子水中,冷冻干燥后得到多孔丝胶蛋白待用;
    S3、配制浓度为4-7.2g/100mL的硝酸银溶液,将其加热至沸腾后,向其中加入柠檬酸钠水溶液作为还原剂,保温煮沸处理4-7min后自然降温至20-40℃,然后向其中加入步骤S2中制备得到的多孔丝胶蛋白,在频率为40-80KHz的条件下超声处理10-25min后,过滤,冷冻干燥得到抗菌改性丝胶蛋白;
    S4、将抗菌改性丝胶蛋白加入固含量为16%-25%的聚氨酯乳液中,混合均匀后,在频率为40-80KHz的条件下超声处理10-25min,得到处理液,抗菌改性丝胶蛋白与聚氨酯乳液固相物之间的重量比为1∶0.1-0.3,然后将步骤S1中制备得到的表面处理涤纶纤维加入处理液中,在频率为20-60KHz的条件下超声处理5-7min后,过滤后,在氮气气氛中,温度50-60℃条件下烘干,得到改性涤纶纤维。
  2. 根据权利要求1所述的一种改性复合纺织面料,其特征在于,所述亲肤层面料与增强层面料的厚度之比为1∶0.2-0.5,其中亲肤层面料的厚度为1-2.5mm,所述亲肤层面料采用棉纤维、麻纤维、蚕丝纤维与羊毛纤维中的一种或至少两种的任意比混合物纺 织成纱后纺织制成。
  3. 根据权利要求1所述的一种改性复合纺织面料,其特征在于,所述增强层面料中氨纶的重量百分比为4%-6%,改性涤纶纤维的重量百分比为20%-50%,余下的为棉纤维。
  4. 根据权利要求1所述的一种改性复合纺织面料,其特征在于,所述复合装置包括安装基板(1),安装基板(1)上固定安装有放卷结构(6)、收卷结构(5)、按压调节结构(7)、加热结构(8)与驱动箱(11),驱动箱(11)上安装有喷胶装置(2);
    所述放卷结构(6)包括放卷辊支撑杆(61),放卷辊支撑杆(61)的一端与安装基板(1)固定连接,所述放卷辊支撑杆(61)的另一端上转动连接有放卷辊(6),所述收卷结构(5)包括收卷辊支撑杆(51),收卷辊支撑杆(51)的一端固定安装在安装基板(1)上,收卷辊支撑杆(51)的另一端上转动连接有收卷辊(52);
    所述喷胶装置(2)包括连接三角板(24),连接三角板(24)的一端固定安装有丝杠套(25),连接三角板(24)的另一端上固定安装有第一驱动气缸(22),第一驱动气缸(22)的气缸轴固定连接有L形板(23)的底部,L形板(23)的一面上固定安装有支撑框架(21),支撑框架(21)的底面上滑动安装有若干光滑杆(29),光滑杆(29)的另一端固定连接有安装底盘(211),所述光滑杆(29)在安装底盘(211)与支撑框架(21)之间的部分上套接有缓冲弹簧(210),所述安装底盘(211)上安装有喷头安装盘(212),喷头安装盘(212)上固定安装有若干喷头;
    所述支撑框架(21)的一侧上固定安装有第二驱动气缸(26),第二驱动气缸(26)的气缸轴固定连接有U形板(27),U形板(27)上转动安装有第五引导辊(28);
    所述驱动箱(11)内转动安装有丝杠轴,驱动箱(11)的一端上固定安装有驱动电机(12),驱动电机(12)的轴伸端与驱动箱(11)内丝杠轴的一端固定连接,通过驱动电机(12)驱动丝杠轴转动, 所述丝杠套(25)套接在驱动箱(11)内丝杠轴上,且丝杠轴与丝杠套(25)通过螺纹结构配合;
    所述按压调节结构(7)包括按压螺杆(744)与一个U形壳体,U形壳体上转动安装有托辊(71)与第六引导辊(73),所述U形壳体上还安装有压辊安装结构(74),压辊安装结构(74)的一端上转动安装有压辊(72),压辊安装结构的另一端通过连接弹簧(749)与U形壳体固定连接,所述压辊安装结构(74)包括连接支撑件(741),连接支撑件(741)的内部设置有调节穴(742),调节穴(742)内设置有隔板(743),隔板(743)将调节穴(742)的内部分割为上下两部分;所述按压螺杆(744)的一端固定连接有按压螺帽(748),按压螺杆(744)在按压螺帽(748)与连接支撑件(741)之间的位置上套接有第一挤压弹簧(747),且第一挤压弹簧(747)设置在按压螺帽与U形壳体之间;
    所述按压螺杆(744)的外壁上固定套接有限位套环(746),且限位套环(746)处于调节穴(742)靠上的一部分,所述按压螺杆(744)在限位套环(746)与隔板(743)之间的位置上套接有第二挤压弹簧(745);
    所述按压螺杆(744)与U形壳体以及连接支撑件(741)均为螺纹配合,按压螺杆(744)与隔板(743)为上下滑动连接。
  5. 根据权利要求4所述的一种改性复合纺织面料,其特征在于,所述加热结构(8)包括连辊架(81),连辊架(81)上转动设置有一排滚动托辊(83),所述连辊架(81)上固定安装有压覆盖(82),所述压覆盖(82)上设置有方形口(84),所述喷胶装置(2)设置在方形口(84)的上方,所述压覆盖(82)朝向连辊架(81)的一面上固定设置有电加热管。
  6. 根据权利要求5所述的一种改性复合纺织面料,其特征在于,所述光滑杆(29)远离安装底盘(211)的一端的直径大于支撑框架(21)与光滑杆(29)滑动连接处的贯穿孔直径。
  7. 根据权利要求6所述的一种改性复合纺织面料,其特征在于,所述安装基板(1)上转动设置有第一引导辊(13)、第二引导辊(14)、第三引导辊(15)与第四引导辊(16),所述安装基板(1)上还固定安装有传动驱动电机(3),所述传动驱动电机(3)的轴伸端固定连接有传动辊(31)的一端,传动驱动电机(3)能够驱动转动辊(31)转动,所述托辊(71)的一端同心固定连接有皮带轮(77),皮带轮(77)与传动辊(31)通过皮带传动连接,所述皮带轮(77)还通过皮带与收卷辊(52)传动连接。
  8. 根据权利要求7所述的一种改性复合纺织面料,其特征在于,所述安装基板(1)上固定安装有热风箱(4),所述热风箱(4)为一矩形箱体,热风箱(4)的一端通过管道串联有加热装置与空气压缩机,所述热风箱(4)朝向复合纺织面料的一面上开设有若干条形孔,且该条形孔的设置方向与复合纺织面料传输方向相垂直。
  9. 根据权利要求8所述的一种改性复合纺织面料的制备方法,其特征在于,包括如下步骤:
    通过复合装置上的放卷结构(6)对增强层面料进行放卷,增强层面料经过第一引导辊(13)与第二引导辊(14)引导后传输进入加热结构(8),然后由连辊架(81)上转动设置的一排滚动托辊(83)引导增强前行,并在引导过程中通过压覆盖(82)上固定设置有电加热管对增强层面料进行加热;
    通过第一驱动气缸(22)驱动支撑框架(21)在竖直方向上移动位置,从而对喷头安装盘(212)与增强层面料之间的距离进行调整,同时通过第二驱动气缸(26)对第五引导辊(28)在竖直方向上的位置进行调整,通过喷头安装盘(212)底部安装的喷头喷出胶粘剂,使胶粘剂颗粒均匀的附着在增强层面料的一面上;
    自第五将引导辊(28)引导后的增强层面料的喷胶一面与亲肤层面料复合后由第三引导辊(15)与第四引导辊(16)引导至热风箱(4)上方进行传输,面料在热风箱(4)上方进行传输时,热风箱(4) 输出热空气;
    经按压调节结构(7)引导按压后的复合纺织面料在收卷结构(5)上进行收卷。
PCT/CN2021/143766 2021-12-29 2021-12-31 一种改性复合纺织面料及其制备方法 WO2023123389A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111639018.2 2021-12-29
CN202111639018.2A CN114274614B (zh) 2021-12-29 2021-12-29 一种改性复合纺织面料及其制备方法

Publications (1)

Publication Number Publication Date
WO2023123389A1 true WO2023123389A1 (zh) 2023-07-06

Family

ID=80877879

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/143766 WO2023123389A1 (zh) 2021-12-29 2021-12-31 一种改性复合纺织面料及其制备方法

Country Status (2)

Country Link
CN (1) CN114274614B (zh)
WO (1) WO2023123389A1 (zh)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117328236A (zh) * 2023-11-24 2024-01-02 南通天梭纺织有限公司 一种具有抗菌效果的面料加工装置及其使用方法
CN117682360A (zh) * 2024-02-04 2024-03-12 杭州新天元织造有限公司 一种功能性涤纶面料表面整理后面料打卷运输系统及方法
CN117863704A (zh) * 2024-03-13 2024-04-12 黑龙江益墨轩新材料科技有限公司 一种石墨烯纺织纤维布料复合加工设备及其加工方法
CN117963600A (zh) * 2024-03-28 2024-05-03 合肥卉清电子科技有限公司 光学膜收卷装置
CN118046654A (zh) * 2024-04-16 2024-05-17 江苏烨弘智能科技有限公司 一种软对硬精密贴合装置
CN118109988A (zh) * 2024-04-28 2024-05-31 新乡市新科防护科技有限公司 一种环保阻燃型染色全棉复合面料的制备工艺

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115027104B (zh) * 2022-08-12 2022-11-25 江苏梦吉妮科技集团有限公司 一种抗菌吸湿发热复合面料及其制备方法

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2350194A1 (en) * 2000-07-25 2002-01-25 Malden Mills Industries, Inc. Anti-microbial enhanced knit fabric
CN103496230A (zh) * 2013-09-02 2014-01-08 苏州东茂纺织实业有限公司 雪纺复合面料
CN106192147A (zh) * 2016-08-03 2016-12-07 江苏云蝠服饰股份有限公司 一种易干免烫面料
CN107653672A (zh) * 2017-10-13 2018-02-02 浙江真爱毯业科技有限公司 一种丝胶改性涤纶拉舍尔毛毯
CN110395017A (zh) * 2019-08-05 2019-11-01 福建凤竹纺织科技股份有限公司 一种耐磨排汗环保校服面料及其制备方法
CN211031495U (zh) * 2019-10-08 2020-07-17 石狮华用新材料科技有限公司 一种抗静电无纺布复合面料
CN212242438U (zh) * 2019-12-31 2020-12-29 吴江市欧雅针织有限公司 一种亲肤柔软高弹性涤棉面料

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113290971B (zh) * 2021-05-14 2022-06-28 福建凤竹纺织科技股份有限公司 一种纳米防污抑菌纺织面料及其制备方法

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2350194A1 (en) * 2000-07-25 2002-01-25 Malden Mills Industries, Inc. Anti-microbial enhanced knit fabric
CN103496230A (zh) * 2013-09-02 2014-01-08 苏州东茂纺织实业有限公司 雪纺复合面料
CN106192147A (zh) * 2016-08-03 2016-12-07 江苏云蝠服饰股份有限公司 一种易干免烫面料
CN107653672A (zh) * 2017-10-13 2018-02-02 浙江真爱毯业科技有限公司 一种丝胶改性涤纶拉舍尔毛毯
CN110395017A (zh) * 2019-08-05 2019-11-01 福建凤竹纺织科技股份有限公司 一种耐磨排汗环保校服面料及其制备方法
CN211031495U (zh) * 2019-10-08 2020-07-17 石狮华用新材料科技有限公司 一种抗静电无纺布复合面料
CN212242438U (zh) * 2019-12-31 2020-12-29 吴江市欧雅针织有限公司 一种亲肤柔软高弹性涤棉面料

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117328236A (zh) * 2023-11-24 2024-01-02 南通天梭纺织有限公司 一种具有抗菌效果的面料加工装置及其使用方法
CN117682360A (zh) * 2024-02-04 2024-03-12 杭州新天元织造有限公司 一种功能性涤纶面料表面整理后面料打卷运输系统及方法
CN117682360B (zh) * 2024-02-04 2024-04-23 杭州新天元织造有限公司 一种功能性涤纶面料表面整理后面料打卷运输系统及方法
CN117863704A (zh) * 2024-03-13 2024-04-12 黑龙江益墨轩新材料科技有限公司 一种石墨烯纺织纤维布料复合加工设备及其加工方法
CN117863704B (zh) * 2024-03-13 2024-05-14 黑龙江益墨轩新材料科技有限公司 一种石墨烯纺织纤维布料复合加工设备及其加工方法
CN117963600A (zh) * 2024-03-28 2024-05-03 合肥卉清电子科技有限公司 光学膜收卷装置
CN118046654A (zh) * 2024-04-16 2024-05-17 江苏烨弘智能科技有限公司 一种软对硬精密贴合装置
CN118046654B (zh) * 2024-04-16 2024-06-11 江苏烨弘智能科技有限公司 一种软对硬精密贴合装置
CN118109988A (zh) * 2024-04-28 2024-05-31 新乡市新科防护科技有限公司 一种环保阻燃型染色全棉复合面料的制备工艺

Also Published As

Publication number Publication date
CN114274614B (zh) 2022-12-09
CN114274614A (zh) 2022-04-05

Similar Documents

Publication Publication Date Title
WO2023123389A1 (zh) 一种改性复合纺织面料及其制备方法
CN101638846B (zh) 抑菌抗静电多功能无纺布
CN201678832U (zh) 喷雾式纺织品上浆机
CN101363190B (zh) 一种Gemini型复合溶胶的制备及在防紫外/抗菌整理上的应用
CN110682626B (zh) 一种抗菌石墨烯布料及其制备方法
CN208055640U (zh) 经纱上浆装置
CN108861854A (zh) 一种亚麻条带阻尼放卷机构
CN109591395A (zh) 防潮透气复合无纺布及其制备方法
CN108794790B (zh) 一种芳纶纤维电磁屏蔽纸及其制备方法
CN107558676A (zh) 一种水溶刺绣无缝墙布生产工艺
CN112301505A (zh) 一种无缝充绒羽绒服面料及其生产方法
CN202238530U (zh) 帘子布和帆布浸胶机的浸胶站
CN207958727U (zh) 一种纯棉纱线的均匀给湿机构
CN208561249U (zh) 一种亚麻条带阻尼放卷机构
KR101630413B1 (ko) 포름알데히드 방출방지를 위한 코팅제가 처리된 가공섬유벽지의 제조방법
CN106903909A (zh) 一种超薄预浸料及其制备方法
WO2023093762A1 (zh) 一种耐寒抗紫外线面料及其制作工艺
CN111364232A (zh) 一种抗菌防霉棉质面料及其制备工艺
CN112281483A (zh) 一种纤维素纤维的快速交联方法及抗原纤化纤维素纤维的制备方法
CN216551305U (zh) 一种多功能抗菌除臭纺织针织品的生产装置
CN113355908A (zh) 一种多功能抗菌除臭纺织针织品及其制备方法和生产装置
WO2014139340A1 (zh) 纺纱方法及纺纱装置
CN111483188A (zh) 一种抗皱耐拉伸复合面料及其制备方法
CN104608433A (zh) 一种抗菌除臭纺织品及其生产装置和方法
CN109576920A (zh) 一种纺织用布匹高效清洗烘干装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21969738

Country of ref document: EP

Kind code of ref document: A1