WO2023093762A1 - 一种耐寒抗紫外线面料及其制作工艺 - Google Patents

一种耐寒抗紫外线面料及其制作工艺 Download PDF

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Publication number
WO2023093762A1
WO2023093762A1 PCT/CN2022/133735 CN2022133735W WO2023093762A1 WO 2023093762 A1 WO2023093762 A1 WO 2023093762A1 CN 2022133735 W CN2022133735 W CN 2022133735W WO 2023093762 A1 WO2023093762 A1 WO 2023093762A1
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fabric
ultraviolet
fiber
resistant
cold
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PCT/CN2022/133735
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English (en)
French (fr)
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苏成喻
柯文新
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福建省晋江市华宇织造有限公司
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Publication of WO2023093762A1 publication Critical patent/WO2023093762A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0246—Acrylic resin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0292—Polyurethane fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/71—Resistive to light or to UV

Definitions

  • the invention relates to the field of cold-resistant and anti-ultraviolet fabrics, in particular to a cold-resistant and anti-ultraviolet fabric and a manufacturing process thereof.
  • ultraviolet rays When ultraviolet rays irradiate the human body, it can promote the synthesis of vitamin D in the human body, which can effectively prevent rickets, so children need to be exposed to the sun more, and ultraviolet rays can also sterilize.
  • long-term exposure to ultraviolet rays can cause skin wrinkles, aging, relaxation, and dark spots, so long-term exposure to ultraviolet rays should be avoided, but people who work outside buildings for a long time will be exposed to the sun for a long time, which requires clothes. It can resist ultraviolet rays; in winter, the weather is relatively cold, and the fabric of the clothes also needs to have the performance of cold resistance and heat preservation.
  • the object of the present invention is to provide a cold-resistant and anti-ultraviolet fabric and its manufacturing process, so as to solve the problems raised in the above-mentioned background technology.
  • a cold-resistant and ultraviolet-resistant fabric which is composed of two layers: an outer fabric and an inner fabric, and an adhesive is provided between the outer fabric and the inner fabric.
  • the outer fabric is an anti-ultraviolet fabric
  • the anti-ultraviolet fabric is composed of acrylic fiber and spandex fiber, and in the anti-ultraviolet fabric, acrylic fiber accounts for 35-48%, and spandex fiber accounts for 35-48%. 52-65%.
  • the inner fabric is a thermal fabric
  • the thermal fabric is composed of a thermal layer and an antistatic layer.
  • the thermal insulation layer is composed of wool fiber, rabbit hair fiber and cotton fiber, and in the thermal insulation layer, wool fiber accounts for 17-25%, rabbit hair fiber accounts for 26-33%, and cotton fiber accounts for 26-33%. Fiber accounts for 42-57%.
  • the antistatic layer adopts polyester fiber and bamboo fiber, and in the antistatic layer, polyester fiber accounts for 46-55%, and bamboo fiber accounts for 45-54%.
  • a manufacturing process of a cold-resistant and anti-ultraviolet fabric, the cold-resistant and anti-ultraviolet fabric is made through the following steps:
  • Step 1 Combination process, acrylic fiber and spandex fiber are fed into the doubling frame, intertwined to form a mixed line a, wool fibers, rabbit hair fibers and cotton fibers are sent to the doubling machine, intersected and formed to form a mixed line b , feeding the polyester fiber and the raw bamboo fiber into the doubling frame, intersecting and forming a mixed line c;
  • Step 2 the winding process, sending the mixing lines a, b and c into different winding machines respectively, controlling the line speed of the grooved drum to be 860-970m/min, and the winding density to be 0.36-0.39g/cm3, to obtain For yarns a, b and c, when making bobbins, it is necessary to remove dust and rough knots on the mixed line, which can improve the appearance of the fabric;
  • Step 3 warping and knitting, yarn a is warped by a warping machine, and then woven into an anti-ultraviolet fabric by a knitting machine, and yarn b is warped by a warping machine, and then woven by a knitting machine To form an insulation layer, after the yarn c is warped by a warping machine, it is then woven into an antistatic layer by a knitting machine. During warping, the tension of each warp yarn is required to be equal and evenly distributed on the warp beam or weaving beam;
  • Step 4 Inspection and processing.
  • the woven fabric is inspected by the cloth inspection machine, and the defective parts are processed. After the cloth inspection is completed, the fabric is singed by the singeing machine;
  • Step 5 Make thermal fabric, apply adhesive on the surface of antistatic layer and thermal insulation layer by scraper glue coating, stick the glued side of antistatic layer and thermal insulation layer to each other, and then carry out antistatic layer and thermal insulation layer Semi-drying treatment, waiting for natural cooling, made into warm fabrics;
  • Step 6 Integrate processing, apply adhesive on the side end of the thermal insulation fabric, that is, the other side of the insulation layer, apply adhesive on the side of the anti-ultraviolet fabric, and attach the glued side of the thermal insulation fabric and the anti-ultraviolet fabric to each other, Then heat-retaining fabric and anti-ultraviolet fabric are semi-dried, and wait for natural cooling to make cold-resistant and anti-ultraviolet fabric.
  • acrylic fiber is an excellent anti-ultraviolet fiber
  • the -CN group in its structure can absorb ultraviolet energy and convert it into heat energy, so the energy conducted into the fiber is very small.
  • Spandex fiber also has relatively good anti-ultraviolet, the mixed use of the two makes the anti-ultraviolet fabric have good anti-ultraviolet ability, and the anti-ultraviolet fabric is located on the outside of the thermal fabric, which can protect the thermal fabric Protection, to avoid the decrease of fiber strength caused by ultraviolet rays.
  • Wool fiber, rabbit hair fiber and cotton fiber all have good thermal insulation performance.
  • An antistatic layer is installed on the inner side of the thermal insulation layer, which can eliminate the static electricity generated by the thermal insulation layer when it is rubbed, making the fabric wearable. More comfortable, the antistatic layer can also make the clothes more elastic and more comfortable to wear.
  • the utility model relates to a cold-resistant and ultraviolet-resistant fabric, which is composed of an outer fabric and an inner fabric, and an adhesive is arranged between the outer fabric and the inner fabric.
  • the composition contains the following mass ratios: the outer fabric is an anti-ultraviolet fabric, the anti-ultraviolet fabric is composed of acrylic fiber and spandex fiber, and the acrylic fiber accounts for 48% and the spandex fiber accounts for 52% in the anti-ultraviolet fabric.
  • the inner fabric is a thermal fabric, and the thermal fabric is composed of a thermal insulation layer and an antistatic layer.
  • the thermal insulation layer is composed of wool fiber, rabbit hair fiber and cotton fiber, and the wool fiber accounts for 25%, rabbit hair fiber accounts for 33%, and cotton fiber accounts for 42% in the thermal insulation layer.
  • the antistatic layer adopts polyester fiber and bamboo fiber, and the polyester fiber accounts for 55% and the bamboo fiber accounts for 45% in the antistatic layer.
  • a manufacturing process of a cold-resistant and anti-ultraviolet fabric, the cold-resistant and anti-ultraviolet fabric is made through the following steps:
  • Step 1 Combination process, acrylic fiber and spandex fiber are fed into the doubling frame, intertwined to form a mixed line a, wool fibers, rabbit hair fibers and cotton fibers are sent to the doubling machine, intersected and formed to form a mixed line b , feeding the polyester fiber and the raw bamboo fiber into the doubling frame, intersecting and forming a mixed line c;
  • Step 2 the winding process, sending the mixing lines a, b and c into different winding machines respectively, controlling the line speed of the grooved drum to be 860-970m/min, and the winding density to be 0.36-0.39g/cm3, to obtain For yarns a, b and c, when making bobbins, it is necessary to remove dust and rough knots on the mixed line, which can improve the appearance of the fabric;
  • Step 3 warping and knitting, yarn a is warped by a warping machine, and then woven into an anti-ultraviolet fabric by a knitting machine, and yarn b is warped by a warping machine, and then woven by a knitting machine To form an insulation layer, after the yarn c is warped by a warping machine, it is then woven into an antistatic layer by a knitting machine. During warping, the tension of each warp yarn is required to be equal and evenly distributed on the warp beam or weaving beam;
  • Step 4 Inspection and processing.
  • the woven fabric is inspected by the cloth inspection machine, and the defective parts are processed. After the cloth inspection is completed, the fabric is singed by the singeing machine;
  • Step 5 Make thermal fabric, apply adhesive on the surface of antistatic layer and thermal insulation layer by scraper glue coating, stick the glued side of antistatic layer and thermal insulation layer to each other, and then carry out antistatic layer and thermal insulation layer Semi-drying treatment, waiting for natural cooling, made into warm fabrics;
  • Step 6 Integrate processing, apply adhesive on the side end of the thermal insulation fabric, that is, the other side of the insulation layer, apply adhesive on the side of the anti-ultraviolet fabric, and attach the glued side of the thermal insulation fabric and the anti-ultraviolet fabric to each other, Then heat-retaining fabric and anti-ultraviolet fabric are semi-dried, and wait for natural cooling to make cold-resistant and anti-ultraviolet fabric.
  • the utility model relates to a cold-resistant and ultraviolet-resistant fabric, which is composed of an outer fabric and an inner fabric, and an adhesive is arranged between the outer fabric and the inner fabric.
  • the outer fabric is an anti-ultraviolet fabric
  • the anti-ultraviolet fabric is composed of acrylic fiber and spandex fiber
  • the acrylic fiber accounts for 35%
  • the spandex fiber accounts for 65% in the anti-ultraviolet fabric.
  • the inner fabric is a thermal fabric, and the thermal fabric is composed of a thermal insulation layer and an antistatic layer.
  • the composition contains the following mass ratios: the warm-keeping layer is composed of wool fiber, rabbit hair fiber and cotton fiber, and the wool fiber accounts for 17%, the rabbit hair fiber accounts for 26% and the cotton fiber accounts for 57% in the warm-keeping layer.
  • the antistatic layer adopts polyester fiber and bamboo fiber, and the polyester fiber accounts for 46% and the bamboo fiber accounts for 54% in the antistatic layer.
  • a manufacturing process of a cold-resistant and anti-ultraviolet fabric, the cold-resistant and anti-ultraviolet fabric is made through the following steps:
  • Step 1 Combination process, acrylic fiber and spandex fiber are fed into the doubling frame, intertwined to form a mixed line a, wool fibers, rabbit hair fibers and cotton fibers are sent to the doubling machine, intersected and formed to form a mixed line b , feeding the polyester fiber and the raw bamboo fiber into the doubling frame, intersecting and forming a mixed line c;
  • Step 2 the winding process, sending the mixing lines a, b and c into different winding machines respectively, controlling the line speed of the grooved drum to be 860-970m/min, and the winding density to be 0.36-0.39g/cm3, to obtain For yarns a, b and c, when making bobbins, it is necessary to remove dust and rough knots on the mixed line, which can improve the appearance of the fabric;
  • Step 3 warping and knitting, yarn a is warped by a warping machine, and then woven into an anti-ultraviolet fabric by a knitting machine, and yarn b is warped by a warping machine, and then woven by a knitting machine To form an insulation layer, after the yarn c is warped by a warping machine, it is then woven into an antistatic layer by a knitting machine. During warping, the tension of each warp yarn is required to be equal and evenly distributed on the warp beam or weaving beam;
  • Step 4 Inspection and processing.
  • the woven fabric is inspected by the cloth inspection machine, and the defective parts are processed. After the cloth inspection is completed, the fabric is singed by the singeing machine;
  • Step 5 Make thermal fabric, apply adhesive on the surface of antistatic layer and thermal insulation layer by scraper glue coating, stick the glued side of antistatic layer and thermal insulation layer to each other, and then carry out antistatic layer and thermal insulation layer Semi-drying treatment, waiting for natural cooling, made into warm fabrics;
  • Step 6 Integrate processing, apply adhesive on the side end of the thermal insulation fabric, that is, the other side of the insulation layer, apply adhesive on the side of the anti-ultraviolet fabric, and attach the glued side of the thermal insulation fabric and the anti-ultraviolet fabric to each other, Then heat-preserving fabric and anti-ultraviolet fabric are carried out semi-drying treatment, wait for natural cooling, make cold-resistant anti-ultraviolet fabric.
  • the utility model relates to a cold-resistant and ultraviolet-resistant fabric, which is composed of an outer fabric and an inner fabric, and an adhesive is arranged between the outer fabric and the inner fabric.
  • the composition contains the following mass ratios: the outer fabric is an anti-ultraviolet fabric, the anti-ultraviolet fabric is composed of acrylic fibers and spandex fibers, and the acrylic fibers account for 41% and the spandex fibers account for 59% of the anti-ultraviolet fabrics.
  • the inner fabric is a thermal fabric, and the thermal fabric is composed of a thermal insulation layer and an antistatic layer.
  • the composition contains the following mass ratios: the warm-keeping layer is composed of wool fiber, rabbit hair fiber and cotton fiber, and the wool fiber accounts for 21%, the rabbit hair fiber accounts for 30% and the cotton fiber accounts for 49% in the warm-keeping layer.
  • the antistatic layer adopts polyester fiber and bamboo fiber, and the antistatic layer accounts for 50% of polyester fiber and 50% of bamboo fiber.
  • a manufacturing process of a cold-resistant and anti-ultraviolet fabric, the cold-resistant and anti-ultraviolet fabric is made through the following steps:
  • Step 1 Combination process, acrylic fiber and spandex fiber are fed into the doubling frame, intertwined to form a mixed line a, wool fibers, rabbit hair fibers and cotton fibers are sent to the doubling machine, intersected and formed to form a mixed line b , feeding the polyester fiber and the raw bamboo fiber into the doubling frame, intersecting and forming a mixed line c;
  • Step 2 the winding process, sending the mixing lines a, b and c into different winding machines respectively, controlling the line speed of the grooved drum to be 860-970m/min, and the winding density to be 0.36-0.39g/cm3, to obtain For yarns a, b and c, when making bobbins, it is necessary to remove dust and rough knots on the mixed line, which can improve the appearance of the fabric;
  • Step 3 warping and knitting, yarn a is warped by a warping machine, and then woven into an anti-ultraviolet fabric by a knitting machine, and yarn b is warped by a warping machine, and then woven by a knitting machine To form an insulation layer, after the yarn c is warped by a warping machine, it is then woven into an antistatic layer by a knitting machine. During warping, the tension of each warp yarn is required to be equal and evenly distributed on the warp beam or weaving beam;
  • Step 4 Inspection and processing, inspecting the woven fabric through the fabric inspection machine, and processing the defective parts. After the inspection of the fabric is completed, the fabric is singed through the singeing machine;
  • Step 5 Make thermal fabric, apply adhesive on the surface of antistatic layer and thermal insulation layer by scraper glue coating, stick the glued side of antistatic layer and thermal insulation layer to each other, and then carry out antistatic layer and thermal insulation layer Semi-drying treatment, waiting for natural cooling, made into warm fabrics;
  • Step 6 Integrate processing, apply adhesive on the side end of the thermal insulation fabric, that is, the other side of the insulation layer, apply adhesive on the side of the anti-ultraviolet fabric, and attach the glued side of the thermal insulation fabric and the anti-ultraviolet fabric to each other, Then heat-retaining fabric and anti-ultraviolet fabric are semi-dried, and wait for natural cooling to make cold-resistant and anti-ultraviolet fabric.
  • the present invention is more scientific and reasonable.
  • the anti-ultraviolet fabric By setting the anti-ultraviolet fabric on the outer layer, it can block ultraviolet rays and protect the inner layer of fabric.
  • the outer layer of anti-ultraviolet fabric can also increase the thermal performance.
  • the antistatic layer can eliminate the static electricity generated by the thermal layer when it is rubbed, making the fabric more comfortable to wear.
  • the antistatic layer can also make the clothes more elastic and more comfortable to wear.
  • the thermal layer can make the fabric have good warmth retention. Hardiness effect.

Abstract

本发明公开了一种耐寒抗紫外线面料，由外层面料和内层面料两层组成，外层面料和内层面料之间设有粘合剂，本发明还公开了一种耐寒抗紫外线面料的制作工艺，该耐寒抗紫外线面料通过以下步骤制成：步骤一：交并工序，步骤二：络筒工序，步骤三：整经编织，步骤四：检验处理，步骤五：制作保暖面料，步骤六：整合处理，本发明通过设置抗紫外线面料、保暖层和抗静电层，使得面料具有良好的抗紫外线和抗静电能力，使得面料在穿着的时候更加的舒适，保暖层能使面料具有良好的耐寒性能。

Description

一种耐寒抗紫外线面料及其制作工艺 技术领域
本发明涉及耐寒抗紫外线面料领域，具体为一种耐寒抗紫外线面料及其制作工艺。
背景技术
紫外线照射到人体的时候能促进人体合成维生素D，能够有效的防止佝偻病，因此小孩需要多晒晒太阳，同时紫外线还能进行杀菌消毒。但长时间的照射紫外线会导致皮肤皱纹、老化、松弛以及黑斑，所以要避免长时间的照射紫外线，但长期在建筑外进行工作的人群会长时间的暴露在太阳中，这就需要衣服需要能够抗紫外线；在冬天的时候，天气较为寒冷，衣服面料还需要具有耐寒保温的性能。
发明内容
本发明的目的在于提供一种耐寒抗紫外线面料及其制作工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种耐寒抗紫外线面料，由外层面料和内层面料两层组成，外层面料和内层面料之间设有粘合剂。
优选的，含有以下质量比的组分：所述外层面料为抗紫外线面料，所述抗紫外线面料由腈纶纤维和氨纶纤维，所述抗紫外线面料中晴纶纤维占35-48％、氨纶纤维占52-65％。
优选的，所述内层面料为保暖面料，所述保暖面料由保暖层和抗静电层组成。
优选的，含有以下质量比的组分：所述保暖层采用羊毛纤维、兔毛纤维和棉纤维组成，所述保暖层中羊毛纤维占17-25％、兔毛纤维占26-33％、棉纤维占42-57％。
优选的，含有以下质量比的组分：所述抗静电层采用涤纶纤维和竹原纤 维，所述抗静电层中涤纶纤维占46-55％、竹原纤维占45-54％。
一种耐寒抗紫外线面料的制作工艺，该耐寒抗紫外线面料通过以下步骤制成：
步骤一：交并工序，将晴纶纤维和氨纶纤维送入并纱机中，交并形成混合线a，将羊毛纤维、兔毛纤维和棉纤维送入并纱机中，交并形成混合线b，将涤纶纤维和竹原纤维送入并纱机中，交并形成混合线c；
步骤二：络筒工序，将混合线a、b和c分别送入不同的络筒机中，控制槽筒的线速度为860-970m/min，卷绕密度为0.36-0.39g/cm3，得到纱线a、b和c，在制作筒子的时候，需要对混合线上尘屑和粗结进行清除，可以改善织物的外观；
步骤三：整经编织，将纱线a经过整经机的整经后，再通过编织机进行编织成抗紫外线面料，将纱线b经过整经机的整经后，再通过编织机进行编织成保温层，将纱线c经过整经机的整经后，再通过编织机进行编织成抗静电层，整经时要求各根经纱张力相等，在经轴或织轴上分布均匀；
步骤四：检验处理，对编织好的面料通过验布机进行验布，对有瑕疵的地方进行处理，在验布完成后，将面料通过烧毛机中进行烧毛处理；
步骤五：制作保暖面料，在抗静电层和保温层的表面采用刮刀式涂胶方式涂抹粘合剂，将抗静电层和保温层涂胶的一面相互贴合，再对抗静电层和保温层进行半烘干处理，等待自然冷却，制成保暖面料；
步骤六：整合处理，在保暖面料的侧端即保温层的另一面涂抹粘合剂，在抗紫外线面料的侧面上涂抹粘合剂，将保暖面料和抗紫外线面料涂胶的一面相互贴合，再将保暖面料和抗紫外线面料进行半烘干处理，等待自然冷却，制成耐寒抗紫外线面料。
与现有技术相比，本发明的有益效果是：腈纶是一种优良的防紫外线纤维，它的结构中的-CN基能吸收紫外线能量并转变成热能散失，所以传导到纤 维中的能量很少，能起到防紫外线的作用，氨纶纤维也具有较为良好的抗紫外线，两种混合使用使得抗紫外线面料具有良好的抗紫外线能力，同时抗紫外线面料位于保暖面料的外侧，能对保暖面料进行保护，避免紫外线引起纤维强度下降，羊毛纤维、兔毛纤维和棉纤都具有良好的保温性能，在保暖层的内侧设置抗静电层，能消除保暖层在摩擦的时候产生的静电，使得面料穿着更加的舒适，抗静电层还能使衣服具有较高的弹性穿起来更加的舒适。
具体实施方式
对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明提供一种技术方案：
实施例一
一种耐寒抗紫外线面料，由外层面料和内层面料两层组成，外层面料和内层面料之间设有粘合剂。
含有以下质量比的组分：外层面料为抗紫外线面料，抗紫外线面料由腈纶纤维和氨纶纤维，抗紫外线面料中晴纶纤维占48％、氨纶纤维占52％。
内层面料为保暖面料，保暖面料由保暖层和抗静电层组成。
含有以下质量比的组分：保暖层采用羊毛纤维、兔毛纤维和棉纤维组成，保暖层中羊毛纤维占25％、兔毛纤维占33％、棉纤维占42％。
含有以下质量比的组分：抗静电层采用涤纶纤维和竹原纤维，抗静电层中涤纶纤维占55％、竹原纤维占45％。
一种耐寒抗紫外线面料的制作工艺，该耐寒抗紫外线面料通过以下步骤制成：
步骤一：交并工序，将晴纶纤维和氨纶纤维送入并纱机中，交并形成混 合线a，将羊毛纤维、兔毛纤维和棉纤维送入并纱机中，交并形成混合线b，将涤纶纤维和竹原纤维送入并纱机中，交并形成混合线c；
步骤二：络筒工序，将混合线a、b和c分别送入不同的络筒机中，控制槽筒的线速度为860-970m/min，卷绕密度为0.36-0.39g/cm3，得到纱线a、b和c，在制作筒子的时候，需要对混合线上尘屑和粗结进行清除，可以改善织物的外观；
步骤三：整经编织，将纱线a经过整经机的整经后，再通过编织机进行编织成抗紫外线面料，将纱线b经过整经机的整经后，再通过编织机进行编织成保温层，将纱线c经过整经机的整经后，再通过编织机进行编织成抗静电层，整经时要求各根经纱张力相等，在经轴或织轴上分布均匀；
步骤四：检验处理，对编织好的面料通过验布机进行验布，对有瑕疵的地方进行处理，在验布完成后，将面料通过烧毛机中进行烧毛处理；
步骤五：制作保暖面料，在抗静电层和保温层的表面采用刮刀式涂胶方式涂抹粘合剂，将抗静电层和保温层涂胶的一面相互贴合，再对抗静电层和保温层进行半烘干处理，等待自然冷却，制成保暖面料；
步骤六：整合处理，在保暖面料的侧端即保温层的另一面涂抹粘合剂，在抗紫外线面料的侧面上涂抹粘合剂，将保暖面料和抗紫外线面料涂胶的一面相互贴合，再将保暖面料和抗紫外线面料进行半烘干处理，等待自然冷却，制成耐寒抗紫外线面料。
实施例二
一种耐寒抗紫外线面料，由外层面料和内层面料两层组成，外层面料和内层面料之间设有粘合剂。
含有以下质量比的组分：外层面料为抗紫外线面料，抗紫外线面料由腈纶纤维和氨纶纤维，抗紫外线面料中晴纶纤维占35％、氨纶纤维占65％。
内层面料为保暖面料，保暖面料由保暖层和抗静电层组成。
含有以下质量比的组分：保暖层采用羊毛纤维、兔毛纤维和棉纤维组成，保暖层中羊毛纤维占17％、兔毛纤维占26％、棉纤维占57％。
含有以下质量比的组分：抗静电层采用涤纶纤维和竹原纤维，抗静电层中涤纶纤维占46％、竹原纤维占54％。
一种耐寒抗紫外线面料的制作工艺，该耐寒抗紫外线面料通过以下步骤制成：
步骤一：交并工序，将晴纶纤维和氨纶纤维送入并纱机中，交并形成混合线a，将羊毛纤维、兔毛纤维和棉纤维送入并纱机中，交并形成混合线b，将涤纶纤维和竹原纤维送入并纱机中，交并形成混合线c；
步骤二：络筒工序，将混合线a、b和c分别送入不同的络筒机中，控制槽筒的线速度为860-970m/min，卷绕密度为0.36-0.39g/cm3，得到纱线a、b和c，在制作筒子的时候，需要对混合线上尘屑和粗结进行清除，可以改善织物的外观；
步骤三：整经编织，将纱线a经过整经机的整经后，再通过编织机进行编织成抗紫外线面料，将纱线b经过整经机的整经后，再通过编织机进行编织成保温层，将纱线c经过整经机的整经后，再通过编织机进行编织成抗静电层，整经时要求各根经纱张力相等，在经轴或织轴上分布均匀；
步骤四：检验处理，对编织好的面料通过验布机进行验布，对有瑕疵的地方进行处理，在验布完成后，将面料通过烧毛机中进行烧毛处理；
步骤五：制作保暖面料，在抗静电层和保温层的表面采用刮刀式涂胶方式涂抹粘合剂，将抗静电层和保温层涂胶的一面相互贴合，再对抗静电层和保温层进行半烘干处理，等待自然冷却，制成保暖面料；
步骤六：整合处理，在保暖面料的侧端即保温层的另一面涂抹粘合剂，在抗紫外线面料的侧面上涂抹粘合剂，将保暖面料和抗紫外线面料涂胶的一面相互贴合，再将保暖面料和抗紫外线面料进行半烘干处理，等待自然冷却， 制成耐寒抗紫外线面料。
实施例三
一种耐寒抗紫外线面料，由外层面料和内层面料两层组成，外层面料和内层面料之间设有粘合剂。
含有以下质量比的组分：外层面料为抗紫外线面料，抗紫外线面料由腈纶纤维和氨纶纤维，抗紫外线面料中晴纶纤维占41％、氨纶纤维占59％。
内层面料为保暖面料，保暖面料由保暖层和抗静电层组成。
含有以下质量比的组分：保暖层采用羊毛纤维、兔毛纤维和棉纤维组成，保暖层中羊毛纤维占21％、兔毛纤维占30％、棉纤维占49％。
含有以下质量比的组分：抗静电层采用涤纶纤维和竹原纤维，抗静电层中涤纶纤维占50％、竹原纤维占50％。
一种耐寒抗紫外线面料的制作工艺，该耐寒抗紫外线面料通过以下步骤制成：
步骤一：交并工序，将晴纶纤维和氨纶纤维送入并纱机中，交并形成混合线a，将羊毛纤维、兔毛纤维和棉纤维送入并纱机中，交并形成混合线b，将涤纶纤维和竹原纤维送入并纱机中，交并形成混合线c；
步骤二：络筒工序，将混合线a、b和c分别送入不同的络筒机中，控制槽筒的线速度为860-970m/min，卷绕密度为0.36-0.39g/cm3，得到纱线a、b和c，在制作筒子的时候，需要对混合线上尘屑和粗结进行清除，可以改善织物的外观；
步骤三：整经编织，将纱线a经过整经机的整经后，再通过编织机进行编织成抗紫外线面料，将纱线b经过整经机的整经后，再通过编织机进行编织成保温层，将纱线c经过整经机的整经后，再通过编织机进行编织成抗静电层，整经时要求各根经纱张力相等，在经轴或织轴上分布均匀；
步骤四：检验处理，对编织好的面料通过验布机进行验布，对有瑕疵的 地方进行处理，在验布完成后，将面料通过烧毛机中进行烧毛处理；
步骤五：制作保暖面料，在抗静电层和保温层的表面采用刮刀式涂胶方式涂抹粘合剂，将抗静电层和保温层涂胶的一面相互贴合，再对抗静电层和保温层进行半烘干处理，等待自然冷却，制成保暖面料；
步骤六：整合处理，在保暖面料的侧端即保温层的另一面涂抹粘合剂，在抗紫外线面料的侧面上涂抹粘合剂，将保暖面料和抗紫外线面料涂胶的一面相互贴合，再将保暖面料和抗紫外线面料进行半烘干处理，等待自然冷却，制成耐寒抗紫外线面料。
本发明更加的科学合理，通过在外层设置抗紫外线面料，能对紫外线进行阻挡，同时能对内层的面料进行保护，同时外层的抗紫外线面料还能增加保暖性能，在保暖层的内侧设置抗静电层，能消除保暖层在摩擦的时候产生的静电，使得面料穿着更加的舒适，抗静电层还能使衣服具有较高的弹性穿起来更加的舒适，保暖层能使面料具有良好的保暖耐寒效果。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

  1. 一种耐寒抗紫外线面料，其特征在于：由外层面料和内层面料两层组成，外层面料和内层面料之间设有粘合剂。
  2. 根据权利要求1所述的一种耐寒抗紫外线面料，其特征在于：含有以下质量比的组分：所述外层面料为抗紫外线面料，所述抗紫外线面料由腈纶纤维和氨纶纤维，所述抗紫外线面料中晴纶纤维占35-48％、氨纶纤维占52-65％。
  3. 根据权利要求1所述的一种耐寒抗紫外线面料，其特征在于：所述内层面料为保暖面料，所述保暖面料由保暖层和抗静电层组成。
  4. 根据权利要求3所述的一种耐寒抗紫外线面料，其特征在于：含有以下质量比的组分：所述保暖层采用羊毛纤维、兔毛纤维和棉纤维组成，所述保暖层中羊毛纤维占17-25％、兔毛纤维占26-33％、棉纤维占42-57％。
  5. 根据权利要求3所述的一种耐寒抗紫外线面料，其特征在于：含有以下质量比的组分：所述抗静电层采用涤纶纤维和竹原纤维，所述抗静电层中涤纶纤维占46-55％、竹原纤维占45-54％。
  6. 根据权利要求1-5所述的一种耐寒抗紫外线面料的制作工艺，其特征在于：该耐寒抗紫外线面料通过以下步骤制成：
    步骤一：交并工序，将晴纶纤维和氨纶纤维送入并纱机中，交并形成混合线a，将羊毛纤维、兔毛纤维和棉纤维送入并纱机中，交并形成混合线b，将涤纶纤维和竹原纤维送入并纱机中，交并形成混合线c；
    步骤二：络筒工序，将混合线a、b和c分别送入不同的络筒机中，控制槽筒的线速度为860-970m/min，卷绕密度为0.36-0.39g/cm3，得到纱线a、b和c，在制作筒子的时候，需要对混合线上尘屑和粗结进行清除，可以改善织物的外观；
    步骤三：整经编织，将纱线a经过整经机的整经后，再通过编织机进行编织成抗紫外线面料，将纱线b经过整经机的整经后，再通过编织机进行编 织成保温层，将纱线c经过整经机的整经后，再通过编织机进行编织成抗静电层，整经时要求各根经纱张力相等，在经轴或织轴上分布均匀；
    步骤四：检验处理，对编织好的面料通过验布机进行验布，对有瑕疵的地方进行处理，在验布完成后，将面料通过烧毛机中进行烧毛处理；
    步骤五：制作保暖面料，在抗静电层和保温层的表面采用刮刀式涂胶方式涂抹粘合剂，将抗静电层和保温层涂胶的一面相互贴合，再对抗静电层和保温层进行半烘干处理，等待自然冷却，制成保暖面料；
    步骤六：整合处理，在保暖面料的侧端即保温层的另一面涂抹粘合剂，在抗紫外线面料的侧面上涂抹粘合剂，将保暖面料和抗紫外线面料涂胶的一面相互贴合，再将保暖面料和抗紫外线面料进行半烘干处理，等待自然冷却，制成耐寒抗紫外线面料。
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