WO2023123165A1 - 电子雾化装置及其雾化器 - Google Patents

电子雾化装置及其雾化器 Download PDF

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Publication number
WO2023123165A1
WO2023123165A1 PCT/CN2021/142889 CN2021142889W WO2023123165A1 WO 2023123165 A1 WO2023123165 A1 WO 2023123165A1 CN 2021142889 W CN2021142889 W CN 2021142889W WO 2023123165 A1 WO2023123165 A1 WO 2023123165A1
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WO
WIPO (PCT)
Prior art keywords
atomization
atomizer according
atomizing
cavity
side wall
Prior art date
Application number
PCT/CN2021/142889
Other languages
English (en)
French (fr)
Inventor
李光辉
Original Assignee
深圳麦克韦尔科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳麦克韦尔科技有限公司 filed Critical 深圳麦克韦尔科技有限公司
Priority to CN202190000503.2U priority Critical patent/CN220756560U/zh
Priority to PCT/CN2021/142889 priority patent/WO2023123165A1/zh
Publication of WO2023123165A1 publication Critical patent/WO2023123165A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the invention relates to the field of electronic atomization, in particular to an electronic atomization device and an atomizer thereof.
  • the sub-atomization device generally includes an atomizer, a power supply, and a control circuit.
  • the atomizer includes a liquid storage chamber, an airflow channel, and an atomizing core.
  • the airflow channel includes an air inlet channel, an atomization chamber, and an air outlet channel.
  • the liquid in the liquid storage chamber flows to the atomizing core.
  • the control circuit controls the power supply to provide electric energy to heat the atomizing core and atomize it to generate aerosol in the atomizing chamber.
  • Air enters from the air inlet channel and takes the aerosol in the atomization chamber out of the air outlet channel. Air enters from the air inlet channel and takes the aerosol in the atomization chamber out of the air outlet channel.
  • the current atomizing core is generally set perpendicular to the axis of the atomizer, and the aerosol will go through some detours when it comes out of the atomizing chamber and the air outlet channel, which increases the contact between the aerosol and the wall surface, thereby increasing the formation of condensate; in addition, The length of the airway becomes longer, and the temperature of the aerosol reaching the mouth is also lower, which affects the taste.
  • the present invention provides an improved electronic atomization device and its atomizer.
  • the present invention provides an atomizer, which includes an atomization body, the atomization body includes an atomization seat and an atomization assembly installed on the atomization seat, and the atomization seat includes a The airflow channel extending along the longitudinal axis of the atomizer, the atomization assembly includes an atomization surface connected with the airflow channel; the atomization surface is parallel to the longitudinal axis or at an included angle, The included angle is an acute angle.
  • the atomization seat includes a base and an atomization cavity disposed on the base, and the atomization cavity defines an atomization cavity for forming the air flow channel; the atomization cavity
  • the body includes a mounting portion and a perforation connecting the mounting portion with the atomization chamber; the atomization assembly is mounted on the mounting portion, and the atomization surface is guided to the atomization chamber through the perforation gas connection.
  • the installation part includes an installation groove formed on the atomization chamber, and the through hole is formed in the middle of the groove bottom of the installation groove.
  • the base includes a base body and at least one electrode disposed in the base body, the at least one electrode includes an elastic conductive end, and the conductive end protrudes from the top surface of the base body and protrude into the perforation to elastically abut against the atomizing surface.
  • the at least one electrode further includes another conductive end electrically connected to the conductive end, and the other conductive end is at least partially exposed on the bottom surface of the base body.
  • the base body includes an integrally formed first part with a central through hole and an integrally formed second part axially embedded in the central through hole, and the at least one electrode is integrally formed on the on the second part.
  • the base includes a base body and an air inlet passage penetrating through the base body along the longitudinal axis, the air inlet passage communicates with the atomization chamber to form the airflow passage.
  • the base body includes a first part with a central through hole and an integrally formed second part axially embedded in the central through hole, and the air intake channel is formed in the second part. section.
  • the air intake passage includes an air intake section at the lower part, an air outlet section at the upper part, and a transition section connecting the air intake section and the air outlet section, wherein the air intake section The cross-sectional area is larger than that of the air outlet section.
  • the base includes a flow guide structure disposed on the top surface of the base body and near the gas outlet of the air intake channel, the flow guide structure is configured to guide the gas entering from the intake channel Divert the flow where the perforation is located.
  • the flow guide structure includes a flow guide surface directly above the air outlet, and the flow guide surface is inclined toward the through hole.
  • the atomization chamber is integrally formed on the base, and includes another side wall opposite to the through hole, and a through escape hole is opened on the other side wall.
  • the atomization seat includes a connection cavity integrally arranged on the top of the atomization cavity, a step is provided at the connection between the connection cavity and the atomization cavity, and the top of the step A first air guide groove with capillary force is formed on the surface, which communicates with the atomization chamber and extends horizontally.
  • connection cavity includes a second air guide groove with capillary force extending longitudinally formed on the inner wall surface, and the lower end of the second air guide groove communicates with the first air guide groove;
  • the connecting cavity further includes a third air guide groove with capillary force extending longitudinally formed on the outer wall surface, and an air guide hole communicating the third air guide groove with the second air guide groove.
  • the atomization assembly includes a sheet-shaped heating element, the sheet-shaped heating element is arranged parallel to the longitudinal axis or at the included angle, and the atomization surface is formed on the sheet-shaped heating element s surface.
  • the sheet-shaped heating element includes a sheet-shaped substrate, and the substrate is made of glass with a micropore array, dense ceramics with a micropore array, or porous ceramics.
  • the atomization assembly includes an annular soft seal combined with the periphery of the sheet-shaped heating element.
  • the atomizing body further includes a buckle for fixing the atomization assembly to the installation part, and the buckle includes a buckle body with an opening and is respectively connected to the buckle The first buckle arm and the second buckle arm on two opposite sides of the main body; the buckle body is pressed against the outside of the atomization assembly, and the first buckle arm and the second buckle arm are respectively buckled on the On the side wall of the atomization cavity; the atomization assembly includes a liquid absorption surface, and the liquid absorption surface is exposed through the opening.
  • the atomizer includes a casing sleeved on the atomizing body, and a liquid storage space is formed between the casing and the atomizing body; the atomizing assembly includes A liquid-absorbing surface opposite to the atomizing surface, the liquid-absorbing surface is connected to the liquid storage space through a fluid guide.
  • the liquid storage space includes a collection part formed between the shell of the housing and the side wall of the atomization chamber, the collection part is connected to the liquid suction surface, and
  • the atomization chamber and the atomization chamber are respectively located on two opposite sides of the atomization assembly.
  • the collecting portion surrounds the atomizing cavity in a C-shape.
  • the liquid storage space includes a liquid storage bin located above the collection part and at least one lower liquid port communicating the liquid storage bin with the collection part.
  • the atomization seat includes a connection cavity that separates the collection part from the liquid storage bin, and the connection cavity is integrally connected above the atomization cavity; the connection There is a gap between the side wall of the cavity and the housing, and the gap forms the at least one liquid lower port.
  • the atomizer includes a ventilation channel connecting the liquid storage space with the atomization chamber.
  • the base body is integrally formed.
  • the acute angle is less than 30 degrees.
  • the first part is integrally injection molded with the atomizing cavity.
  • the atomization seat includes a connecting cavity integrally injection-molded on the top of the atomization cavity.
  • An electronic atomization device including the atomizer in any one of the above items.
  • the beneficial effects of the present invention are: by setting the atomization surface parallel to the longitudinal axis of the atomizer or at an acute angle, the resistance of the atomization assembly to the airflow and the length of the airflow channel can be reduced, thereby reducing the probability of mist condensation, And reduce the temperature loss of mist in circulation.
  • Fig. 1 is a schematic diagram of the three-dimensional structure of an electronic atomization device in some embodiments of the present invention.
  • FIG. 2 is a schematic diagram of a three-dimensional exploded structure of the electronic atomization device shown in FIG. 1 .
  • Fig. 3 is a schematic diagram of the A-A cross-sectional structure of the atomizer shown in Fig. 2 .
  • Fig. 4 is a schematic diagram of the B-B cross-sectional structure of the atomizer shown in Fig. 2 .
  • Fig. 5 is a three-dimensional exploded schematic diagram of the atomizer shown in Fig. 2 .
  • Fig. 6 is a schematic diagram of the cross-sectional structure along A-A direction of the atomizer shown in Fig. 2 in a disassembled state.
  • Fig. 7 is a schematic diagram of the B-B cross-sectional structure of the atomizer shown in Fig. 2 in a disassembled state.
  • Fig. 8 is a three-dimensional exploded schematic diagram of the atomizing body shown in Fig. 5 .
  • Fig. 9 is a schematic diagram of the cross-sectional structure along the line A-A of the atomizing body shown in Fig. 5 in a disassembled state.
  • Fig. 10 is a schematic diagram of a three-dimensional exploded structure of the atomizing body shown in Fig. 5 at another viewing angle.
  • FIG. 11 is a schematic diagram of the three-dimensional structure of the electrode shown in FIG. 9 .
  • Fig. 12 is a perspective exploded structural diagram of the atomization assembly shown in Fig. 8 .
  • Fig. 13 is a schematic perspective view of the three-dimensional structure of the atomizing seat in other embodiments of the present invention.
  • FIG. 14 is a perspective exploded structural diagram of the atomization seat shown in FIG. 13 .
  • Fig. 15 is a schematic perspective view of the three-dimensional structure of the atomizing seat shown in Fig. 13 from another perspective.
  • FIG. 16 is a schematic perspective view of the three-dimensional exploded structure of the atomization seat shown in FIG. 15 .
  • Fig. 17 is a schematic diagram of the cross-sectional structure of the atomizing seat shown in Fig. 13 along the direction C-C.
  • Fig. 18 is a schematic cross-sectional structure diagram of the atomizing seat shown in Fig. 17 in the disassembled state along the direction of C-C.
  • FIG. 19 is a schematic diagram of the three-dimensional structure of the electrode shown in FIG. 14 .
  • the electronic atomization device may be in the form of a hand-held rod-shaped structure for the user to inhale the aerosol.
  • the electronic atomization device may include an atomizer 1 and a power supply device 2 matched with the atomizer 1 .
  • the atomizer 1 can be used to store and heat atomized liquid aerosol-generating substrates such as medicinal liquid, and export the aerosol.
  • the power supply unit 2 can be used to supply power to the atomizer 1 .
  • both the atomizer 1 and the power supply device 2 can be approximately elliptical cylindrical, and both are mechanically and electrically connected together along the axial direction.
  • the atomizer 1 and the power supply unit 2 can be detachably connected together by magnetic attraction. It can be understood that the atomizer 1 and the power supply device 2 are not limited to be elliptical columnar, they may also be columnar with a circular, racetrack or irregular cross-section, or non-column.
  • the atomizer 1 in some embodiments may include an atomizing body 100 and a housing 20 sleeved on the atomizing body 100 along the longitudinal axis X, the atomizing body 100 and the shell A liquid storage space 70 is formed between the bodies 20 .
  • the liquid storage space 70 is used to accommodate the liquid aerosol generating substrate, and the atomizing body 100 is used to heat the liquid aerosol generating substrate in the liquid storage space 70 to generate aerosol and mix the aerosol with the surrounding air. It is used to export the mixture of aerosol and air and protect the atomizing main body 100 .
  • the casing 20 may include an elongated flat shell 21 and an air duct 22 in some embodiments.
  • One end (lower end) of the elongated flat casing 21 has an opening 212
  • the other end (upper end) has an air outlet 210 .
  • One end of the air guide pipe 22 communicates with the air outlet 210 , and the other end extends toward the opening 212 of the casing 21 .
  • the air guide pipe 22 can be integrally formed with the housing 21 , and its end is inserted into the atomizing main body 100 to lead out the mist generated when the atomizing main body 100 works. It can be understood that the shape of the housing 21 is not limited to the one shown in the figure, and other shapes such as a square tube and a cylinder are also applicable.
  • the end of the housing 21 where the air outlet 210 is disposed may be flattened to form a suction nozzle.
  • the atomizing main body 100 is inserted into the casing 20 through the opening 212 along the longitudinal direction, and the opening 212 is blocked to realize the sealing of the liquid storage space 70 .
  • the inside of both ends of the perforated end of the shell 21 is also provided with a locking groove 216 to engage with the atomizing main body 100 inserted into the shell 21 to prevent the atomizing main body 100 from falling out of the shell 20 .
  • the housing 21 may include a first side wall 211 , a second side wall 213 , a third side wall 215 and a fourth side wall 217 sequentially connected in the circumferential direction.
  • the first sidewall 211 and the third sidewall 215 may be arc-shaped in some embodiments, and are respectively located at two ends of the short axis of the cross-section of the housing 21 , and have a relatively small curvature.
  • the second sidewall 213 and the fourth sidewall 217 may be arc-shaped in some embodiments, and are respectively located at two ends of the long axis of the cross-section of the housing 21 , and have relatively large curvatures.
  • the atomizing body 100 in some embodiments may include a columnar atomizing seat 10 , an atomizing assembly 30 disposed on one side of the atomizing seat 10 , and a device for fixing the atomizing assembly 30 on the atomizing seat 10 .
  • the buckle 40 the first sealing member 50 disposed on the top of the atomizing seat 10 , and the second sealing member 60 disposed on the other side of the atomizing seat 10 .
  • the atomizing seat 10 is used to form the skeleton of the atomizing body 100 and form an air flow channel Q and a conductive channel.
  • the air flow channel Q extends along the longitudinal axis X of the atomizer 1 .
  • the atomizing assembly 30 is used for heating and atomizing the liquid in the liquid storage space 70 and releasing the mist into the atomizing seat 10 .
  • the first sealing member 50 is used to seal the gap between the upper part of the atomizing seat 10 and the air guide pipe 22 , and is also used to form a ventilation channel together with the atomizing seat 10 .
  • the second sealing member 60 is used to seal the escape hole 1250 on the side wall of the atomizing seat 10 .
  • the atomizing seat 10 may include a base 11 , a cylindrical atomizing cavity 12 longitudinally disposed on the top of the base 11 , and a cylindrical connecting cavity 13 disposed on the top of the atomizing cavity 12 .
  • the base 11 can be used to close the opening 212 of the casing 20 , provide electrical connections for the atomizing assembly 30 and introduce ambient air into the atomizing chamber 12 .
  • the atomizing chamber 12 can form the atomizing chamber 120 , and the atomizing assembly 30 can be installed thereon to communicate with the atomizing chamber 120 .
  • the connecting chamber 13 can be used to communicate the atomizing chamber 120 with the air duct 22 of the housing 20 , to partition the liquid storage space 70 and to ventilate the liquid storage space 70 .
  • the base 11 in some embodiments may include a base body 111 with a substantially elliptical cross section, a sealing ring 112 sleeved on the base body 111 , and a pair of electrodes integrally formed in the base body 111 113.
  • the base body 111 and the sealing ring 112 are used to close the opening 212 of the housing 20
  • the pair of electrodes 113 are used to electrically connect the atomizing assembly 30 to the positive and negative electrodes of the power supply device 2 .
  • the base body 111 is integrally formed by injection molding.
  • the electrode 113 can be integrally bent from elastic conductive materials such as metal sheets, which can include a U-shaped first conductive electrode that is fixed in the base body 111 and whose middle part is exposed to the bottom surface of the base body 111 . end 1131 and a second conductive end 1132 that is connected to the first conductive end 1131 and protrudes from the top surface of the base body 111 and is inclined to one side. Press against the atomization assembly 30 .
  • elastic conductive materials such as metal sheets
  • the base 11 in some embodiments may also include an air intake channel 114 passing through the base body 111 up and down, and a flow guide structure arranged on the top surface of the base body 111 and near the air outlet of the air intake channel 114 115 and a pair of buckle arms 116 respectively disposed on two opposite ends of the top surface of the base body 111 .
  • the air intake channel 114 is used to allow ambient air to enter the atomizing chamber 120
  • the air guiding structure 115 is used to guide the airflow to the atomizing assembly 30 .
  • the pair of locking arms 116 are used to respectively engage with the two locking slots 216 of the housing 21 .
  • the extending direction of the air inlet channel 114 may be parallel to the longitudinal axis X of the atomizer 1 in some embodiments.
  • the cross-section of the air intake channel 114 may be rectangular in some embodiments, thereby forming a longitudinal slit.
  • the intake passage 114 may include an intake section 1141 located at the bottom and extending longitudinally, an exit section 1143 located at the top and extending longitudinally, and a transition section 1142 connecting the intake section 1141 and the exit section 1143 .
  • two wall surfaces in the width direction and one wall surface in the thickness direction of the inlet section 1141 , the transition section 1142 and the air outlet section 1143 are flush, so as to facilitate demoulding during integral injection molding.
  • both the inlet section 1141 and the outlet section 1143 can be in the shape of a cuboid, and the transition section 1142 can be in the shape of a wedge.
  • the thickness of the inlet section 1141 is greater than the thickness of the outlet section 1143, so that the cross-sectional area of the inlet section 1141 is greater than the cross-sectional area of the outlet section 1143, so that the inhaled gas is accelerated when flowing out through the outlet section 1143, and can be more Blow to the atomizing assembly 30 well.
  • the air intake channel 114 is set in the above-mentioned stepped shape, and preferably the length of the air outlet section 1143 is one-fifth to one-third of the entire length of the air intake channel 114, which can also facilitate the intake channel 114 molding. Because in the integral molding process of the base body 111 , if the thickness of the entire air intake channel 114 is as thin as the air outlet section 1143 , the mold used for forming the air intake channel 114 will be thin and long. In a molding process such as integral injection molding, the mold is easily deformed or broken after being pressed, so that a qualified air intake channel 114 cannot be formed.
  • the air guide structure 115 may include an air guide surface 1151 directly above the air outlet of the air outlet section 1143 , and the air guide surface 1151 may be a plane inclined toward the atomization assembly 30 .
  • the cross-section of the air intake passage 114 is not limited to a rectangle, and it can also be in the shape of a long runway, a long ellipse, etc., or a columnar slit such as a circle or a square.
  • the atomizing cavity 12 may be cylindrical, and may be integrally formed on the top surface of the base body 111 along the longitudinal direction.
  • the atomizing chamber 12 may include a first side wall 121, a second side wall 123, a third side wall 125, and a fourth side wall 127 connected in sequence in the circumferential direction, and these side walls together define a substantially
  • the atomizing chamber 120 is in the shape of a cuboid.
  • the first side wall 121, the second side wall 123 and the fourth side wall 127 of the atomization chamber 12 are respectively opposite to the first side wall 211, the second side wall 213 and the fourth side wall 217 of the housing 21, and all form There are gaps, which in some embodiments communicate with each other.
  • the first sidewall 121 , the second sidewall 123 and the fourth sidewall 127 may each include a flat outer surface in some embodiments.
  • the outer wall surface of the third side wall 125 of the atomization chamber 12 can be closely attached to the inner wall surface of the third side wall 215 of the shell 21 of the casing 20, and an escape hole 1250 penetrating through the thickness direction is opened on it (as shown in the figure 10).
  • the avoidance hole 1250 is used to facilitate the forming of the atomizing seat 10 , and the second sealing member 60 is sealed in the avoidance hole 1250 to prevent liquid from leaking into the atomizing chamber 120 .
  • the outer surface of the third side wall 125 may be arc-shaped, so as to be in close contact with the inner surface of the third side wall 215 of the housing 21 .
  • the first side wall 121 of the atomizing chamber 12 may include a mounting portion 1210 for accommodating the atomizing assembly 30 and for connecting the mounting portion 1210 to the atomizing chamber 120
  • the installation part 1210 can be a groove in some embodiments for the atomization assembly 30 to be embedded.
  • the mounting portion 1210 may be formed by indenting the outer surface of the first side wall 121 away from the first side wall 211 of the housing 21 .
  • the through hole 1212 may be formed in the middle of the groove bottom of the installation part 1210, so that the groove bottom of the installation part 1210 is ring-shaped.
  • the shape and size of the perforation 1212 can be adapted to the shape and size of the atomizing surface 313 of the atomizing assembly 30 , so that the atomizing surface 313 of the atomizing assembly 30 is completely exposed to the atomizing chamber 120 .
  • the second conductive end 1132 of the electrode 113 of the base 11 protrudes into the through hole 1212 to elastically contact the atomizing assembly 30 .
  • the outer surfaces of the second side wall 123 and the fourth side wall 127 can be respectively provided with locking platforms 122 for locking with the locking member 40 .
  • the outer surface of the first side wall 121 may be planar in some embodiments.
  • the plane where the groove bottom of the installation part 1210 is located can be parallel to the longitudinal axis X of the atomizer 1, so that the atomization assembly 30 is installed in the installation part 1210, and its atomization surface 313 is also aligned with the atomizer 1.
  • the longitudinal axis X is parallel to it. It can be understood that the plane where the bottom of the groove of the installation part 1210 is located is not limited to being parallel to the longitudinal axis X of the atomizer 1 , it may also form a slight angle with the longitudinal axis X, and the included angle is preferably An included angle of less than 30 degrees.
  • the connecting cavity 13 may include a first side wall 131 , a second side wall 133 , a third side wall 135 and a fourth side wall 137 which are sequentially connected in the circumferential direction.
  • the first side wall 131 , the second side wall 133 , the third side wall 135 and the fourth side wall 137 together define a cylindrical cavity 130 for the first sealing member 50 to be embedded therein.
  • the connecting cavity 13 can be integrally formed on the top of the atomizing cavity 12 along the longitudinal direction, and its third side wall 135 is on a vertical plane with the third side wall 125 of the atomizing cavity 12 .
  • the distance between the first side wall 131 and the third side wall 135 of the connecting cavity 13 is greater than the distance between the first side wall 121 and the third side wall 125 of the atomizing cavity 12 .
  • the outer wall surfaces of the first side wall 131 and the third side wall 135 are respectively abutted against the inner surfaces of the first side wall 211 and the third side wall 215 of the housing 21, separating the liquid storage space 70 into a
  • the collection part 71 located below the connecting cavity 13 and the liquid storage bin 72 located above the connecting cavity 13 .
  • the collection part 71 is formed by the gap between the atomization cavity 12 and the first side wall 211 , the second side wall 213 and the fourth side wall 217 of the housing 21 , and surrounds the atomization cavity 12 in a C shape.
  • the second side wall 133 and the fourth side wall 137 of the connection cavity 13 are respectively opposite to the second side wall 213 and the fourth side wall 217 of the housing 21, and form two gaps respectively, the two gaps
  • the collecting part 71 is communicated with the liquid storage bin 72 to respectively form a first lower liquid port 73 and a second lower liquid port 74 through which liquid enters the collecting part 71 from the liquid storage bin 72 .
  • the lower end corner of the joint of the first side wall 131 and the second side wall 133 of the connecting cavity 13 and the lower end corner of the joint of the first side wall 131 and the fourth side wall 137 are transitioned by a circular arc surface , so that the liquid can enter the collection part 71 from the liquid storage bin 72 more smoothly, and reduce the adhesion and stay of the air bubbles in the collection part 71 during the lowering process, and prevent or reduce the dry burning caused by the air bubbles adhering to the heating element 31 The problem arises.
  • a step 132 may be provided at the junction between the connecting cavity 13 and the atomizing cavity 12 , and the top surface of the step is formed with a first gas guide with capillary force that communicates with the atomizing cavity 120 and extends horizontally. Groove 1320.
  • the third side wall 135 of the connecting cavity 13 may include a longitudinally extending second air guide groove 1351 with capillary force formed on the inner surface, and the lower end of the second air guide groove 1351 is connected to the first The air guide grooves 1320 are connected.
  • the third side wall 135 may further include a third air guide groove 1353 extending longitudinally on the outer surface with capillary force and passing through the third side wall 135 to form the third air guide groove 1353
  • the air hole 1352 communicated with the second air groove 1351 .
  • the upper end of the third air guiding groove 1353 communicates with the liquid storage bin 72 of the liquid storage space 70 .
  • the first air guiding groove 1320 , the second air guiding groove 1351 , the air guiding hole 1352 and the third air guiding groove 1353 together form a ventilation channel of the nebulizer 1 to achieve gas-liquid balance in the liquid storage space 70 .
  • the main body of the atomizing seat 10 which is composed of the base body 111 , the atomizing cavity 12 and the connecting cavity 13 , can be integrally injection molded.
  • the formation of the atomization chamber 120 and the separation of the liquid storage part of the liquid storage space 70 can be realized mainly by a single part (the main body of the atomization seat), which greatly reduces the number of parts of the atomization main body 100 and improves the atomization efficiency.
  • the assembly efficiency of the main body 100 is improved, and the manufacturing cost of the whole atomizing main body 100 is reduced.
  • the connection gap between parts is reduced, and the risk of liquid leakage is also reduced.
  • the first sealing member 50 may be made of soft material such as silicone in some embodiments, and may include a cylindrical body 51 and a flange 53 formed on the upper edge of the cylindrical body 51 .
  • the outer diameter of the cylindrical body 51 is adapted to the inner diameter of the cavity 130 of the connecting cavity 13 , so that the cylindrical body 51 can be tightly plugged into the cavity 130 along the axial direction.
  • the lower end surface of the cylindrical body 51 is tightly abutted against the top surface of the step 132 .
  • the cylindrical body 51 includes a central through hole 510 through which the gas guide pipe 22 of the housing 20 is inserted and communicated with the atomizing chamber 120 .
  • the first sealing member 60 is also made of soft material such as silica gel, and is in the shape of a block.
  • the atomization assembly 30 may include a sheet-shaped heating element 31 and a square-shaped soft seal 32 bonded to the periphery of the sheet-shaped heating element 31 .
  • the sheet-shaped heating element 31 may be in the shape of a square sheet in some embodiments, and may include a sheet-shaped base 311 and a heat-generating layer 312 formed on the atomizing surface 313 of the base 311 .
  • the substrate 311 can be glass or dense ceramics with a micropore array, or sheet-shaped porous ceramics.
  • the sealing member 32 can also be integrally injection molded with the heating element 31 . In some other embodiments, the sealing member 32 can also be formed by splicing two or more structures.
  • the buckle 40 can be formed integrally with a metal sheet, which includes a buckle body 41 with an opening 410 and is connected to two opposite sides of the buckle body 41 respectively.
  • the buckle body 41 is pressed against the outside of the atomization assembly 30, the first buckle arm 42 and the second buckle arm 43 are respectively buckled on the side wall of the atomization cavity 12, and the atomization assembly 30 is fastened on the atomizer
  • the liquid absorption surface 314 of the atomization assembly 30 is exposed to the liquid storage space 70 through the opening 410 .
  • the four frames of the buckle body 41 respectively correspond to the four frames of the sealing member 32 of the atomization assembly 30 , so that the heating element 31 of the atomization assembly 30 is evenly stressed around to avoid excessive stress and breakage.
  • the buckle body 41 here also realizes the function of a reinforcing member of the heating element 31 .
  • Figures 13 to 18 show the atomization seat 10a in other embodiments of the present invention
  • the atomization seat 10a can be used as a substitute for the above atomization seat 10, which in some embodiments can include a base 11a, longitudinally arranged on The cylindrical atomizing cavity 12a on the top of the base 11a and the cylindrical connecting cavity 13 arranged on the top of the atomizing cavity 12a.
  • the base 11a can be used to seal the through hole 212 of the housing 20, provide electrical connection for the atomization assembly 30, and introduce ambient air into the atomization chamber 12a.
  • the atomizing cavity 12a can form the atomizing cavity 120a, and can be installed thereon for the atomizing assembly 30 to communicate with the atomizing cavity 120a.
  • the connecting chamber 13 a can be used to communicate the atomizing chamber 120 a with the air duct 22 of the housing 20 , to partition the liquid storage space 70 and to ventilate the liquid storage space 70 .
  • the base 11a may include a base body 111a with a substantially elliptical cross section, including an annular first portion 1111a and a cylindrical second portion 1112a axially embedded in a central through hole of the annular first portion 1111a .
  • both the first part 1111a and the second part 1112a can be made by integral injection molding.
  • the second part 1112a is made of a softer material so that it can be hermetically embedded in the first part 1111a.
  • the base 11a may further include a sealing ring 112a sleeved on the first portion 1111a of the base body 111a, and a pair of electrodes 113a integrally formed in the second portion 1112a of the base body 111a.
  • the base body 111 a and the sealing ring 112 a are used to seal the through hole 212 of the casing 20
  • the pair of electrodes 113 a are used to electrically connect the atomizing assembly 30 to the positive and negative electrodes of the power supply device 2 respectively.
  • the electrode 113a can be integrally bent and made of elastic conductive material such as a metal sheet, which can include a first part fixed in the base body 111a and partially exposed to the bottom surface of the second part 1112a of the base body 111a.
  • the base 11 in some embodiments may also include an air intake channel 114a that passes through the second part 1112a of the base body 111a, and is arranged on the top surface of the second part 1112a of the base body 111a and located at
  • the air guide structure 115a near the air outlet of the air inlet channel 114a and a pair of locking arms 116a are respectively disposed on two opposite ends of the top surface of the first portion 1111a of the base body 111a.
  • the air intake channel 114a is used to allow ambient air to enter the atomizing cavity 120a, and the air guide structure 115a is used to guide the airflow to the atomizing assembly 30 .
  • the pair of locking arms 116 a are respectively used to engage with the two locking slots 216 of the housing 21 .
  • the cross section of the air inlet channel 114a may be rectangular in some embodiments, thereby forming a longitudinal slit, which includes an air inlet section 1141a located at the lower part, an air outlet section 1143a located at the upper part, and connecting the air inlet section 1141a and the air outlet section 1143a
  • the cross-sectional area of the air inlet section 1141a is greater than that of the air outlet section 1143a, so that the inhaled gas is accelerated when it flows out through the air outlet section 1143a, and can be better blown to the atomization assembly 30 .
  • the air guide structure 115a may include an air guide surface 1151a directly above the air outlet of the air outlet section 1143a , and the air guide surface 1151a may be a plane inclined toward the atomization assembly 30 .
  • the cross-section of the air intake passage 114 is not limited to a rectangle, and it can also be in the shape of a long runway, a long ellipse, etc., or a columnar slit such as a circle or a square.
  • the included angle between the flow guiding surface 1151 and the longitudinal direction of the air outlet section 1143 is 90-160°, preferably 90-135°.
  • the slit width of the air outlet section 1143 is preferably 0.5-1.0 mm.
  • the plane of the air outlet of the air outlet section 1143 is preferably approximately 0.5-1.5 mm lower than the atomizing surface 313 of the atomizing assembly 30 to minimize the loss of airflow.
  • the air outlet section 1143 is longitudinally parallel to the atomizing surface 313 of the atomizing assembly 30 .
  • the above-mentioned air outlets are arranged in the form of slits, and cooperate with the flow guiding structure to help increase the flow rate and flow rate of the air flow to the atomizing surface 313 of the atomizing component 30 , thereby improving the efficiency of taking away the atomized gas.
  • the slit width of the air intake channel 114 is widened first and then narrowed to improve the suction resistance.
  • the atomizing cavity 12a may be cylindrical and integrally formed on the top surface of the first part 1111a of the base body 111a along the longitudinal direction.
  • the atomizing chamber 12a may include a first side wall 121a, a second side wall 123a, a third side wall 125a and a fourth side wall 127a connected in sequence in the circumferential direction, and these side walls together define a substantially
  • the atomizing chamber 120a is in the shape of a cuboid.
  • the first side wall 121a, the second side wall 123a and the fourth side wall 127a of the atomization chamber 12 are respectively opposite to the first side wall 211, the second side wall 213 and the fourth side wall 217 of the housing 21, and each has Gaps, these gaps communicate with each other.
  • the first sidewall 121a, the second sidewall 123a, and the fourth sidewall 127a may each include a flat outer surface in some embodiments.
  • the outer wall surface of the third side wall 125a can be closely attached to the inner wall surface of the third side wall 215 of the shell 21 of the housing 20, and the outer wall surface of the third side wall 125 can be arc-shaped in some embodiments to better The ground is in close contact with the inner wall surface of the third side wall 215 of the housing 21 .
  • the first side wall 121a of the atomization cavity 12a may include a mounting portion 1210a for receiving the atomization assembly 30 and a through hole 1212a for communicating the mounting portion 1210a with the atomization cavity 120a.
  • the mounting portion 1210 a can be formed by indenting the outer surface of the first side wall 121 a away from the first side wall 211 a of the housing 21 .
  • the through hole 1212a can be formed in the middle of the groove bottom of the mounting part 1210a, and its shape and size can be adapted to the shape and size of the atomizing surface 313 of the atomizing assembly 30, and the second conductive end 1132a of the electrode 113a extends into the through hole 1212a to elastically abut the atomization assembly 30 .
  • the outer surfaces of the second side wall 123 a and the fourth side wall 127 a may be respectively provided with locking platforms 122 a for locking with the locking member 40 .
  • the outer surface of the first side wall 121 may be planar in some embodiments.
  • connection cavity 13a may include a first side wall 131a , a second side wall 133a , a third side wall 135a and a fourth side wall 137a sequentially connected in the circumferential direction.
  • the first side wall 131a , the second side wall 133a , the third side wall 135a and the fourth side wall 137a together define a cylindrical cavity 130a for the first sealing member 50 to be embedded in.
  • the connecting cavity 13a can be integrally formed on the top of the atomizing cavity 12a along the longitudinal direction, and its third side wall 135a is on the same vertical plane as the third side wall 125a of the atomizing cavity 12a.
  • the distance from the first side wall 131a to the third side wall 135a of the connecting cavity 13a is greater than the distance from the first side wall 121a to the third side wall 125a of the atomizing cavity 12a.
  • the outer walls of the first side wall 131a and the third side wall 135a are respectively in close contact with the inner surfaces of the first side wall 211 and the second side wall 213 of the housing 21, separating the liquid storage space 70 into a space located in the connecting cavity 13a.
  • the collection part 71 is formed by the gap between the atomization cavity 12 and the first side wall 211 , the second side wall 213 and the fourth side wall 217 of the housing 21 , and surrounds the atomization cavity 12 in a C shape.
  • the second side wall 133a and the fourth side wall 137a of the connection cavity 13a are respectively opposite to the second side wall 213 and the fourth side wall 217 of the housing 21, and respectively form two gaps, and the two gaps connect the collecting part 71 and the fourth side wall 217 respectively.
  • the liquid storage bins 72 are connected to each other to form a first liquid lower port 73 and a second liquid lower port 74 through which liquid enters the collection part 71 from the liquid storage bin 72 .
  • a step 132a may be provided at the junction between the connecting cavity 13a and the atomizing cavity 12a, and the top surface of the step is formed with a first gas guide with capillary force that communicates with the atomizing cavity 120a and extends horizontally.
  • Slot 1320a the third side wall 135a of the connection cavity 13a may include a longitudinally extending second air guide groove 1351a with capillary force formed on the inner surface, and the lower end of the second air guide groove 1351a is connected to the first The air guide grooves 1320a are connected.
  • the third side wall 135a may further include a third air guide groove 1353a extending longitudinally on the outer surface and having a capillary force, and passing through the third side wall 135a to form the third air guide groove 1353a
  • the air guide hole 1352a communicated with the second air guide groove 1351a.
  • the upper end of the third air guiding groove 1353 a communicates with the liquid storage bin 72 of the liquid storage space 70 .
  • the first air guide groove 1320 a , the second air guide groove 1351 a , the air guide hole 1352 a and the third air guide groove 1353 a together form a ventilation channel of the nebulizer 1 to achieve gas-liquid balance in the liquid storage space 70 .

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Abstract

一种雾化器(1),该雾化器(1)包括雾化主体(100),雾化主体(100)包括雾化座(10)以及安装于该雾化座(10)上的雾化组件(30),雾化座(10)包括一个沿着该雾化器(1)的纵轴线(X)延伸的气流通道(Q),雾化组件(30)包括与气流通道(Q)导气连通的雾化面(313);雾化面(313)与纵轴线(X)相平行或者呈一夹角,该夹角为锐角。通过将雾化面(313)设置成与雾化器(1)纵轴线(X)相平行或呈锐角设置,可以减少雾化组件(30)对气流的阻力以及气流通道(Q)的长度,从而可降低雾气冷凝的几率,并减少雾气在流通中的温度损失。

Description

电子雾化装置及其雾化器 技术领域
本发明涉及电子雾化领域,尤其涉及一种电子雾化装置及其雾化器。
背景技术
子雾化装置一般包括雾化器、电源及控制电路,雾化器包括储液仓、气流通道和雾化芯,其中,气流通道包括进气通道、雾化腔及出气通道。储液仓的液体流向雾化芯,用户抽吸时,控制电路控制电源提供电能使雾化芯加热雾化在雾化腔生成气溶胶。空气从进气通道进入,把雾化腔的气溶胶从出气通道带出。空气从进气通道进入,把雾化腔的气溶胶从出气通道带出。目前的雾化芯一般垂直于雾化器的轴线设置,气溶胶从雾化腔、出气通道出来时会经过一些弯路,增加了气溶胶与壁面的接触,从而增加了冷凝液的形成;另外,气道的长度变长,气溶胶到达嘴边的温度也较低,影响口感。
技术问题
针对上述技术中存在的不足之处,本发明提供一种改进的电子雾化装置及其雾化器。
技术解决方案
为实现上述目的,本发明提供了一种雾化器,包括雾化主体,所述雾化主体包括雾化座以及安装于该雾化座上的雾化组件,所述雾化座包括一个沿着该雾化器的纵轴线延伸的气流通道,所述雾化组件包括与所述气流通道导气连通的雾化面;所述雾化面与所述纵轴线相平行或者呈一夹角,该夹角为锐角。
在一些实施例中,所述雾化座包括底座以及设置于所述底座上的雾化腔体,所述雾化腔体界定有用于形成所述气流通道的雾化腔;所述雾化腔体包括安装部以及将所述安装部与所述雾化腔相连通的穿孔;所述雾化组件安装于所述安装部上,所述雾化面经由所述穿孔与所述雾化腔导气连通。
在一些实施例中,所述安装部包括形成于所述雾化腔体上的安装槽,所述穿孔形成于所述安装槽的槽底中部。
在一些实施例中,所述底座包括底座本体以及设置于所述底座本体中的至少一个电极,所述至少一个电极包括具有弹性的导电端,所述导电端突出于所述底座本体的顶面并伸入到所述穿孔中与所述雾化面弹性抵接。
在一些实施例中,所述至少一个电极还包括与所述导电端电性连接的另一个导电端,所述另一个导电端至少部分暴露于所述底座本体的底面。
在一些实施例中,所述底座本体包括带有中心通孔且一体成型的第一部分和沿轴向嵌置于该中心通孔中的一体成型的第二部分,所述至少一个电极一体成型于所述第二部分上。
在一些实施例中,所述底座包括底座本体以及沿所述纵轴线贯通所述底座本体的进气通道,所述进气通道与所述雾化腔相连通,以形成所述气流通道。
在一些实施例中,所述底座本体包括带有中心通孔的第一部分和沿轴向嵌置于该中心通孔中的一体成型的第二部分,所述进气通道形成于所述第二部分中。
在一些实施例中,所述进气通道包括位于下部的进气段、位于上部的出气段以及将所述进气段和所述出气段相连通的过渡段,其中,所述进气段的横截面积大于所述出气段的横截面积。
在一些实施例中,所述底座包括设置于所述底座本体顶面且位于该进气通道的出气口附近的导流结构,所述导流结构被配置为将从该进气通道进入的气体导流所述穿孔所在的位置。
在一些实施例中,所述导流结构包括位于出气口正上方的导流面,所述导流面朝向所述穿孔倾斜。
在一些实施例中,所述雾化腔体一体成型于所述底座上,并包括与所述穿孔相对的另一侧壁,所述另一侧壁上开设有贯通的避让孔。
在一些实施例中,所述雾化座包括一体设置于所述雾化腔体顶部的连接腔体,所述连接腔体内部与所述雾化腔体连接处设有台阶,该台阶的顶面形成有与雾化腔相连通且呈水平延伸的具有毛细作用力的第一导气槽。
在一些实施例中,所述连接腔体包括形成于内壁面的纵向延伸的具有毛细作用力的第二导气槽,该第二导气槽的下端与该第一导气槽相连通;所述连接腔体还包括形成于外壁面的纵向延伸的具有毛细作用力的第三导气槽以及将该第三导气槽与该第二导气槽相连通的导气孔。
在一些实施例中,所述雾化组件包括片状发热体,所述片状发热体与所述纵轴线相平行或者呈所述夹角设置,所述雾化面形成于该片状发热体的表面。
在一些实施例中,所述片状发热体包括片状基体,所述基体采用具有微孔阵列的玻璃、具有微孔阵列的致密陶瓷、或者多孔陶瓷制成。
在一些实施例中,,所述雾化组件包括结合于所述片状发热体周缘的环形软质密封件。
在一些实施例中,该雾化主体还包括将所述雾化组件固定至所述安装部的卡扣件,所述卡扣件包括带有开孔的卡扣本体以及分别连接于该卡扣本体两相对侧的第一扣臂和第二扣臂;所述卡扣本体抵压在所述雾化组件的外侧,所述第一扣臂和所述第二扣臂分别卡扣在所述雾化腔体的侧壁上;所述雾化组件包括吸液面,所述吸液面经由所述开孔外露。
在一些实施例中,该雾化器包括套接于该雾化主体上的壳体,所述壳体和所述雾化主体之间形成有储液空间;所述雾化组件包括与所述雾化面相对的吸液面,所述吸液面与所述储液空间导液连接。
在一些实施例中,所述储液空间包括形成于所述壳体的外壳和所述雾化腔体的侧壁之间汇集部,所述汇集部与所述吸液面到液连接,并与所述雾化腔分别位于所述雾化组件的两相对侧。
在一些实施例中,所述汇集部呈C型围绕所述雾化腔体。
在一些实施例中,所述储液空间包括位于所述汇集部上方的储液仓以及将该储液仓与该汇集部相连通的至少一个下液口。
在一些实施例中,所述雾化座包括将所述汇集部和所述储液仓相分隔的连接腔体,所述连接腔体一体连接于所述雾化腔体的上方;所述连接腔体的侧壁与所述外壳之间具有间隙,所述间隙形成所述至少一个下液口。
在一些实施例中,该雾化器包括将所述储液空间与所述雾化腔相连通的换气通道。
在一些实施例中,所述底座本体一体成型。
在一些实施例中,所述锐角小于30度。
在一些实施例中,所述第一部分与所述雾化腔体一体注塑成型。
在一些实施例中,所述雾化座包括一体注塑成型于所述雾化腔体顶部的连接腔体。
还提供一种电子雾化装置,包括上述任一项中的雾化器。
有益效果
本发明的有益效果是:通过将雾化面设置成与雾化器纵轴线相平行或呈锐角设置,可以减少雾化组件对气流的阻力以及气流通道的长度,从而可降低雾气冷凝的几率,并减少雾气在流通中的温度损失。
附图说明
图1为本发明一些实施例中的电子雾化装置的立体结构示意图。
图2为图1所示电子雾化装置的立体分解结构示意图。
图3为图2所示雾化器的A-A向剖面结构示意图。
图4为图2所示雾化器的B-B向剖面结构示意图。
图5为图2所示雾化器的立体分解结构示意图。
图6为图2所示雾化器在分解状态下的A-A向剖面结构示意图。
图7为图2所示雾化器在分解状态下的B-B向剖面结构示意图。
图8为图5所示雾化主体的立体分解结构示意图。
图9为图5所示雾化主体在分解状态下的A-A向剖面结构示意图。
图10为图5所示雾化主体另一视角下的立体分解结构示意图。
图11为图9所示电极的立体结构示意图。
图12为图8所示雾化组件的立体分解结构示意图。
图13为本发明另一些实施例中的雾化座的立体结构示意图。
图14为图13所示雾化座的立体分解结构示意图。
图15为图13所示雾化座的另一视角下的立体结构示意图。
图16为图15所示雾化座的立体分解结构示意图。
图17为图13所示雾化座的C-C向剖面结构示意图。
图18为图17所示雾化座在分解状态下的C-C向剖面结构示意图。
图19为图14所示电极的立体结构示意图。
本发明的最佳实施方式
为了更清楚地表述本发明,下面结合附图对本发明作进一步地描述。
需要理解的是,“前”、“后”、“左”、“右”、“上”、“下”、“第一”、“第二”等术语仅是为了便于描述本发明的技术方案,而不是指示所指的装置或元件必须具有特殊的差别,因此不能理解为对本发明的限制。需要说明的是,当一个件被认为是“连接”另一个件,它可以是直接连接到另一个件或者可能同时存在居中件。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。
图1及图2示出了本发明一些实施例中的电子雾化装置,该电子雾化装置可呈手握式杆状结构,用于供使用者吸食气溶胶。如图所示,该电子雾化装置可包括雾化器1以及与该雾化器1相配合的电源装置2。该雾化器1可用于储存和加热雾化诸如药液等液态气溶胶生成基质,并将气溶胶导出。该电源装置2可用于给该雾化器1供电。在一些实施例中,该雾化器1和该电源装置2可均大致呈椭圆柱状,且两者沿轴向机械地和电性地连接在一起。在一些实施例中,该雾化器1和该电源装置2可以采用磁吸的方式可拆卸地连接在一起。可以理解地,该雾化器1和该电源装置2并不局限于呈椭圆柱状,其也可以是横截面呈圆形、跑道形或不规则形状的柱状,或者呈非柱状。
如图3至图7所示,该雾化器1在一些实施例中可包括雾化主体100以及沿纵轴线X套接于该雾化主体100上的壳体20,雾化主体100和壳体20之间形成有储液空间70。储液空间70用于收容液态气溶胶生成基质,雾化主体100用于将储液空间70中的液态气溶胶生成基质加热生成气溶胶以及将气溶胶与周围环境空气相混合,壳体20用于将气溶胶与空气的混合物导出并保护雾化主体100。
壳体20在一些实施例中可包括纵长扁型外壳21以及导气管道22。纵长扁型外壳21一端(下端)带有开口212,另一端(上端)带有出气孔210。导气管道22一端与该出气孔210相连通,另一端朝该外壳21的开口212方向延伸。导气管道22在一些实施例中可与外壳21一体成型,其末端插设于雾化主体100中,以导出雾化主体100工作时产生的雾气。可以理解地,外壳21的形状并不局限于图示形状,方筒状、圆筒状等其他形状也可适用。
外壳21设置出气孔210的一端在一些实施例中可被扁平化处理,以形成吸嘴。雾化主体100沿纵向经由开口212塞入到壳体20中,并将开口212封堵,实现储液空间70的密封。外壳21的穿孔端两端内侧还各设置一卡槽216,以与塞入外壳21内的雾化主体100相卡扣,防止雾化主体100从壳体20中脱落。
再如图3至图7所示,外壳21在一些实施例中可包括周向上依序连接的第一侧壁211、第二侧壁213、第三侧壁215以及第四侧壁217。该第一侧壁211和该第三侧壁215在一些实施例中可呈弧形,并分别位于外壳21横截面短轴的两端,且具备较小的曲率。该第二侧壁213和该第四侧壁217在一些实施例中可呈弧形,并分别位于外壳21横截面长轴的两端,且具备较大的曲率。
一同参阅图8,雾化主体100在一些实施例中可包括柱状的雾化座10、设置于雾化座10一侧的雾化组件30、将雾化组件30固定于雾化座10上的卡扣件40、设置于雾化座10上部的第一密封件50以及设置于雾化座10另一侧的第二密封件60。雾化座10用于形成雾化主体100的骨架,并形成气流通道Q和导电通道,该气流通道Q沿着该雾化器1的纵轴线X延伸。雾化组件30用于对储液空间70中的液体进行加热雾化,并将雾气释放至雾化座10中。第一密封件50用于密封雾化座10上部和导气管道22之间的间隙,同时还用于与雾化座10一道形成换气通道。第二密封件60用于密封雾化座10侧壁上的避让孔1250。
雾化座10在一些实施例中可包括底座11、纵向设置于底座11顶部的筒状雾化腔体12以及设置于雾化腔体12顶部的筒状连接腔体13。底座11在一些实施例中可用于封堵壳体20的开口212、为雾化组件30提供电性连接以及为雾化腔体12导入周围环境空气。雾化腔体12在一些实施例中可用形成雾化腔120,并可供雾化组件30安装于其上与该雾化腔120相连通。连接腔体13在一些实施例中可用于将雾化腔120与壳体20的导气管道22相连通、用于对储液空间70进行分区以及用于给储液空间70换气。
一同参阅图9,底座11在一些实施例中可包括横截面大致呈椭圆形的底座本体111、套接于该底座本体111上的密封圈112、一体成型于该底座本体111中的一对电极113。底座本体111以及密封圈112一道用于封堵壳体20的开口212,该一对电极113用于将雾化组件30分别与电源装置2的正负极电性连接。在一些实施例中,底座本体111为一体注塑成型。
一同参阅图11,电极113在一些实施例中可采用金属片等弹性导电材料一体弯折制成,其可包括固定于底座本体111中且中部部分暴露于底座本体111底面的U型第一导电端1131以及与第一导电端1131相连且突出于底座本体111顶面且朝一侧倾斜的第二导电端1132,第一导电端1131用于与电源装置2电性连接,第二导电端1132弹性抵压在雾化组件30上。
再如图9所示,底座11在一些实施例中还可包括贯通底座本体111上下的进气通道114、设置于底座本体111顶面且位于该进气通道114的出气口附近的导流结构115以及分别设置于底座本体111顶面两相对端的一对卡扣臂116。该进气通道114用于供周围环境空气进入雾化腔120中,该导流结构115用于将气流导向雾化组件30。该一对卡扣臂116用于分别与该外壳21的两个卡槽216相卡合。进气通道114的延伸方向在一些实施例中可与雾化器1的纵轴线X相平行。
进气通道114的横截面在一些实施例中可呈长方形,从而形成纵长狭缝。进气通道114在一些实施例中可包括位于下部且沿纵向延伸的进气段1141、位于上部且沿纵向延伸的出气段1143以及将进气段1141和出气段1143相连通的过渡段1142。优选地,进气段1141、过渡段1142和出气段1143三者在宽度方向的两个壁面以及厚度方向的一个壁面是齐平的,以便于一体注塑成型过程中的脱模。
在一些实施例中,进气段1141和出气段1143均可呈长方体状,过渡段1142则可呈楔形体状。其中,进气段1141的厚度大于出气段1143的厚度,使得进气段1141的横截面积大于出气段1143的横截面积,以让吸入的气体经由出气段1143流出时被加速,而能更好地吹向雾化组件30。
在一些实施例中,进气通道114设置成上述的阶梯状,且优选地出气段1143的长度为进气通道114整个长度的五分之一到三分之一,还可方便进气通道114的成型。因为在底座本体111的一体成型过程中,如果整个进气通道114的厚度都如出气段1143那么薄,则成型该进气通道114用的模具将会又薄又长。在一体注塑等成型过程中,模具受压后容易变形或断裂,从而无法形成合格的进气通道114。而成型上述进气通道114的模具,只有与出气段1143对应部分的厚度较小,且这部分的长度为整个模具长度的五分之一到三分之一,其他部分相对较厚,从而可以大幅地提升了整个模具的抗变形能力,在保证气道狭小的同时,还保证了模具的可靠性。
导流结构115在一些实施例中可包括位于出气段1143的出气口正上方的导流面1151,该导流面1151可为朝向雾化组件30的方向倾斜的平面。可以理解地,进气通道114的横截面并不局限于长方形,其也可以呈纵长跑道型、纵长椭圆形等纵长狭缝,其也可以圆形、正方形等柱状细缝形状。
再如图3及图4所示,雾化腔体12在一些实施例中可呈筒状,并可沿纵向一体成型于底座本体111的顶面。雾化腔体12在一些实施例可包括在周向上依序连接的第一侧壁121、第二侧壁123、第三侧壁125以及第四侧壁127,这些侧壁一道界定出一个大致呈长方体状的雾化腔120。雾化腔体12的第一侧壁121、第二侧壁123以及第四侧壁127分别与外壳21的第一侧壁211、第二侧壁213和第四侧壁217相对,且均形成有间隙,这些间隙在一些实施例中相互连通。第一侧壁121、第二侧壁123以及第四侧壁127在一些实施例中可均包括平坦的外表面。
雾化腔体12的第三侧壁125的外壁面可紧贴在壳体20的外壳21的第三侧壁215的内壁面上,其上开设有沿厚度方向贯通的避让孔1250(如图10所示)。该避让孔1250用于方便雾化座10的成型,第二密封件60封堵于该避让孔1250中,以防止液体泄露至雾化腔120中。在一些实施例中,第三侧壁125的外壁面可呈弧形,以更好地与外壳21的第三侧壁215的内壁面紧贴。
如图8及图9所示,雾化腔体12的第一侧壁121在一些实施例可包括用于收容雾化组件30的安装部1210以及用于将该安装部1210与雾化腔120相连通的穿孔1212,该安装部1210在一些实施例中可为凹槽,以供雾化组件30嵌置。该安装部1210在一些实施例中可由该第一侧壁121的外表面朝远离外壳21的第一侧壁211的方向凹陷而成。穿孔1212在一些实施例中可形成于安装部1210的槽底中部,使得安装部1210的槽底呈环形。穿孔1212的形状和尺寸可与雾化组件30的雾化面313的形状和尺寸相适配,从而让雾化组件30的雾化面313完全暴露于雾化腔120中。底座11的电极113的第二导电端1132伸入到穿孔1212中与雾化组件30弹性抵接。第二侧壁123以及第四侧壁127的外表面在一些实施例中可分别设置卡台122,以与卡扣件40相卡扣。第一侧壁121的外表面在一些实施例中可为平面。
安装部1210的槽底所在的平面在一些实施例中可与雾化器1的纵轴线X相平行,以便雾化组件30安装于安装部1210中,其雾化面313也与雾化器1的纵轴线X相平行。可以理解地,安装部1210的槽底所在的平面并不局限于与雾化器1的纵轴线X相平行,其也可以与该纵轴线X略呈一夹角,且该夹角优选地为小于30度的夹角。
再如图8所示,连接腔体13在一些实施例可包括在周向上依序连接的第一侧壁131、第二侧壁133、第三侧壁135以及第四侧壁137。该第一侧壁131、第二侧壁133、第三侧壁135以及第四侧壁137一道界定出一个圆柱形的容腔130,以供第一密封件50嵌置于其中。连接腔体13在一些实施例中可沿纵向一体成型于雾化腔体12的顶部,且其第三侧壁135与雾化腔体12的第三侧壁125在一个垂直面上。连接腔体13的第一侧壁131到第三侧壁135的距离大于雾化腔体12的第一侧壁121到第三侧壁125的距离。
一同参阅图3,该第一侧壁131和第三侧壁135的外壁面分别紧抵于外壳21的第一侧壁211和第三侧壁215的内表面,将储液空间70分隔出一个位于连接腔体13下方的汇集部71以及位于连接腔体13上方的储液仓72。汇集部71由雾化腔体12与外壳21的第一侧壁211、第二侧壁213和第四侧壁217之间的间隙形成,并呈C型围绕雾化腔体12。
一同参阅图4,连接腔体13的第二侧壁133和第四侧壁137分别与外壳21的第二侧壁213和第四侧壁217相对,且分别形成两个间隙,该两个间隙将汇集部71和储液仓72相连通,分别形成液体从储液仓72进入汇集部71的第一下液口73和第二下液口74。
在一些实施例中,连接腔体13的第一侧壁131与第二侧壁133衔接处的下端角落以及第一侧壁131与第四侧壁137衔接处的下端角落均被圆弧面过渡,以让液体能够更顺畅地从储液仓72进入汇集部71,并减少下液过程中气泡在汇集部71中的粘附停留,防止或减少气泡粘附在发热体31上造成的干烧问题的产生。
连接腔体13与雾化腔体12连接处在一些实施例可设有台阶132,该台阶的顶面形成有与雾化腔120相连通且呈水平延伸的具有毛细作用力的第一导气槽1320。连接腔体13的第三侧壁135在一些实施例中可包括形成于内表面的纵向延伸的具有毛细作用力的第二导气槽1351,该第二导气槽1351的下端与该第一导气槽1320相连通。该第三侧壁135在一些实施例中还可包括形成于外表面的纵向延伸的具有毛细作用力的第三导气槽1353以及贯穿该第三侧壁135以将该第三导气槽1353与该第二导气槽1351相连通的导气孔1352。该第三导气槽1353的上端与储液空间70的储液仓72相连通。第一导气槽1320、第二导气槽1351、导气孔1352以及第三导气槽1353一道形成雾化器1的换气通道,以实现储液空间70内的气液平衡。
在一些实施例中,雾化座10的由底座本体111、雾化腔体12以及连接腔体13构成的雾化座主体可采用一体注塑成型。如此,雾化腔120的形成、储液空间70的储液部的分隔均可主要由单个零件(雾化座主体)实现,极大地降低了雾化主体100的零部件数量,提升了雾化主体100的组装效率,并降低了整个雾化主体100的制造成本。雾化座主体一体成型后,减少了零部件之间衔接间隙,也降低了漏液风险。
再如图9所示,第一密封件50在一些实施例中可采用硅胶等软质材料制成,其可包括筒状本体51以及形成于筒状本体51的上侧缘的凸缘53。筒状本体51的外径与连接腔体13的容腔130的内径相适配,以便筒状本体51能够沿轴向紧密地塞设于该容腔130中。筒状本体51的下端面紧抵于台阶132的顶面上。筒状本体51包括一个贯通的中心通孔510,以供壳体20的导气管道22插入后与雾化腔120相连通。第一密封件60在一些实施例中也采用硅胶等软质材料制成,并呈块状。
如图12所示,雾化组件30在一些实施例中可包括片状发热体31以及结合于该片状发热体31周缘的方框型软质密封件32。片状发热体31在一些实施例中可呈方形片状,其可包括片状基体311以及形成于该基体311的雾化面313上的的发热层312。该基体311可以是具有微孔阵列的玻璃或者致密陶瓷,也可以是片状的多孔陶瓷。密封件32在一些实施例中还可与发热体31一体注塑成型。密封件32在另一些实施例中还可采用两个或两个以上的结构拼接而成。
再如图9和图10所示,卡扣件40在一些实施例可采用金属片一体加工成型,其包括带有开孔410的卡扣本体41以及分别连接于该卡扣本体41两相对侧的第一扣臂42和第二扣臂43。卡扣本体41抵压在雾化组件30的外侧,第一个扣臂42和第二扣臂43分别卡扣在雾化腔体12的侧壁上,并让雾化组件30紧固在雾化腔体12上,且雾化组件30的吸液面314经由开孔410暴露在储液空间70中。卡扣本体41的四个边框分别与雾化组件30的密封件32的四个边框对应,让雾化组件30的发热体31四周均匀受力,避免应力过大而断裂。卡扣本体41在此处还实现发热体31的加强件的功能。
图13至图18示出了本发明另一些实施例中的雾化座10a,该雾化座10a可以作为上述雾化座10的替代,其在一些实施例中可包括底座11a、纵向设置于底座11a顶部的筒状雾化腔体12a以及设置于雾化腔体12a顶部的筒状连接腔体13。底座11a在一些实施例中可用于封堵壳体20的穿孔212、为雾化组件30提供电性连接以及为雾化腔体12a导入周围环境空气。雾化腔体12a在一些实施例中可用形成雾化腔120a,并可供雾化组件30安装于其上与该雾化腔120a相连通。连接腔体13a在一些实施例中可用于将雾化腔120a与壳体20的导气管道22相连通、用于对储液空间70进行分区以及用于给储液空间70换气。
底座11a在一些实施例中可包括横截面大致呈椭圆形的底座本体111a,包括环形的第一部分1111a和沿轴向嵌置于该环形的第一部分1111a的中心通孔中的柱状第二部分1112a。第一部分1111a和第二部分1112a在一些实施例中均可采用一体注塑成型的方式制成。优选地,第二部分1112a采用较软的材料制成,以便其可以密封地嵌置于第一部分1111a中。
底座11a在一些实施例中还可包括套接于该底座本体111a的第一部分1111a上的密封圈112a、一体成型于该底座本体111a的第二部分1112a中的一对电极113a。底座本体111a以及密封圈112a一道用于封堵壳体20的穿孔212,该一对电极113a用于将雾化组件30分别与电源装置2的正负极电性连接。
一同参阅图19,电极113a在一些实施例中可采用金属片等弹性导电材料一体弯折制成,其可包括固定于底座本体111a中且部分暴露于底座本体111a的第二部分1112a底面的第一导电端1131a以及与第一导电端1131a相连且突出于第二部分1112a顶面并朝一侧倾斜的第二导电端1132a,第一导电端1131a用于与电源装置2电性连接,第二导电端1132a弹性抵压在雾化组件30上。
再如图17及图18所示,底座11在一些实施例中还可包括贯通底座本体111a的第二部分1112a上下的进气通道114a、设置于底座本体111a的第二部分1112a顶面且位于该进气通道114a的出气口附近的导流结构115a以及分别设置于底座本体111a的第一部分1111a顶面两相对端的一对卡扣臂116a。该进气通道114a用于供周围环境空气进入雾化腔120a中,该导流结构115a用于将气流导向雾化组件30。该一对卡扣臂116a用于分别与该外壳21的两个卡槽216相卡合。
进气通道114a的横截面在一些实施例中可呈长方形,从而形成纵长狭缝,其包括位于下部的进气段1141a、位于上部的出气段1143a以及将进气段1141a和出气段1143a相连通的过渡段1142a,其中,进气段1141a的横截面积大于出气段1143a的横截面积,以让吸入的气体经由出气段1143a流出时被加速,而能更好地吹向雾化组件30。导流结构115a在一些实施例中可包括位于出气段1143a的出气口正上方的导流面1151a,该导流面1151a可为朝向雾化组件30的方向倾斜的平面。可以理解地,进气通道114的横截面并不局限于长方形,其也可以呈纵长跑道型、纵长椭圆形等纵长狭缝,其也可以圆形、正方形等柱状细缝形状。
在一些实施例中,导流面1151与出气段1143纵向的夹角为90-160°,优选地为90-135°。在一些实施例中,出气段1143的缝宽优先为0.5-1.0mm。在一些实施例中,出气段1143的出气口所在平面优选地低于雾化组件30的雾化面313大致0.5-1.5mm,尽量减少气流的损失。在一些实施例中,出气段1143纵向与雾化组件30的雾化面313相平行。
可以理解地,上述出气口呈狭缝设置,且与导流结构相配合,有助提高流向雾化组件30的雾化面313的气流流速及流量,从而提高带走雾化气的效率。另外,进气通道114缝宽先宽后收窄可以改善吸阻。
雾化腔体12a在一些实施例中可呈筒状,并可沿纵向一体成型于底座本体111a的第一部分1111a的顶面。雾化腔体12a在一些实施例可包括在周向上依序连接的第一侧壁121a、第二侧壁123a、第三侧壁125a以及第四侧壁127a,这些侧壁一道界定出一个大致呈长方体状的雾化腔120a。雾化腔体12的第一侧壁121a、第二侧壁123a以及第四侧壁127a分别与外壳21的第一侧壁211、第二侧壁213和第四侧壁217相对,且均具有间隙,这些间隙相互连通。第一侧壁121a、第二侧壁123a以及第四侧壁127a在一些实施例中可均包括平坦的外表面。第三侧壁125a的外壁面可紧贴在壳体20的外壳21的第三侧壁215的内壁面上,第三侧壁125的外壁面在一些实施例中可呈弧形,以更好地与外壳21的第三侧壁215的内壁面紧贴。
雾化腔体12a的第一侧壁121a在一些实施例可包括用于收容雾化组件30的安装部1210a以及用于将该安装部1210a与雾化腔120a相连通的穿孔1212a。该安装部1210a在一些实施例中可由该第一侧壁121a的外表面朝远离外壳21的第一侧壁211a的方向凹陷而成。穿孔1212a在一些实施例中可形成于安装部1210a的槽底中部,其形状和尺寸可与雾化组件30的雾化面313的形状和尺寸相适配,电极113a的第二导电端1132a伸入到穿孔1212a中与雾化组件30弹性抵接。第二侧壁123a以及第四侧壁127a的外表面在一些实施例中可分别设置卡台122a,以与卡扣件40相卡扣。第一侧壁121的外表面在一些实施例中可为平面。
连接腔体13a在一些实施例可包括在周向上依序连接的第一侧壁131a、第二侧壁133a、第三侧壁135a以及第四侧壁137a。该第一侧壁131a、第二侧壁133a、第三侧壁135a以及第四侧壁137a一道界定出一个圆柱形的容腔130a,以供第一密封件50嵌置于其中。连接腔体13a在一些实施例中可沿纵向一体成型于雾化腔体12a的顶部,且其第三侧壁135a与雾化腔体12a的第三侧壁125a在同一个垂直面上。连接腔体13a的第一侧壁131a到第三侧壁135a的距离大于雾化腔体12a的第一侧壁121a到第三侧壁125a的距离。
该第一侧壁131a和第三侧壁135a的外壁面分别紧抵于外壳21的第一侧壁211和第二侧壁213的内表面,将储液空间70分隔出一个位于连接腔体13a下方的汇集部71以及位于连接腔体13a上方的储液仓72。汇集部71由雾化腔体12与外壳21的第一侧壁211、第二侧壁213和第四侧壁217之间的间隙形成,并呈C型围绕雾化腔体12。连接腔体13a的第二侧壁133a和第四侧壁137a分别与外壳21的第二侧壁213和第四侧壁217相对,且分别形成两个间隙,该两个间隙将汇集部71和储液仓72相连通,分别形成液体从储液仓72进入汇集部71的第一下液口73和第二下液口74。
连接腔体13a与雾化腔体12a连接处在一些实施例可设有台阶132a,该台阶的顶面形成有与雾化腔120a相连通且呈水平延伸的具有毛细作用力的第一导气槽1320a。连接腔体13a的第三侧壁135a在一些实施例中可包括形成于内表面的纵向延伸的具有毛细作用力的第二导气槽1351a,该第二导气槽1351a的下端与该第一导气槽1320a相连通。该第三侧壁135a在一些实施例中还可包括形成于外表面的纵向延伸的具有毛细作用力的第三导气槽1353a以及贯穿该第三侧壁135a以将该第三导气槽1353a与该第二导气槽1351a相连通的导气孔1352a。该第三导气槽1353a的上端与储液空间70的储液仓72相连通。第一导气槽1320a、第二导气槽1351a、导气孔1352a以及第三导气槽1353a一道形成雾化器1的换气通道,以实现储液空间70内的气液平衡。
应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本发明的保护范围。

Claims (29)

  1. 一种雾化器,包括雾化主体,所述雾化主体包括雾化座以及安装于该雾化座上的雾化组件,所述雾化座包括一个沿着该雾化器的纵轴线延伸的气流通道,所述雾化组件包括与所述气流通道导气连通的雾化面;其特征在于,所述雾化面与所述纵轴线相平行或者呈一夹角,该夹角为锐角。
  2. 根据权利要求1所述的雾化器,其特征在于,所述雾化座包括底座以及设置于所述底座上的雾化腔体,所述雾化腔体界定有用于形成所述气流通道的雾化腔;所述雾化腔体包括安装部以及将所述安装部与所述雾化腔相连通的穿孔;所述雾化组件安装于所述安装部上,所述雾化面经由所述穿孔与所述雾化腔导气连通。
  3. 根据权利要求2所述的雾化器,其特征在于,所述安装部包括形成于所述雾化腔体上的安装槽,所述穿孔形成于所述安装槽的槽底中部。
  4. 根据权利要求2所述的雾化器,其特征在于,所述底座包括底座本体以及设置于所述底座本体中的至少一个电极,所述至少一个电极包括具有弹性的导电端,所述导电端突出于所述底座本体的顶面并伸入到所述穿孔中与所述雾化面弹性抵接。
  5. 根据权利要求4所述的雾化器,其特征在于,所述至少一个电极还包括与所述导电端电性连接的另一个导电端,所述另一个导电端至少部分暴露于所述底座本体的底面。
  6. 根据权利要求4所述的雾化器,其特征在于,所述底座本体包括带有中心通孔且一体成型的第一部分和沿轴向嵌置于该中心通孔中的一体成型的第二部分,所述至少一个电极一体成型于所述第二部分上。
  7. 根据权利要求2所述的雾化器,其特征在于,所述底座包括底座本体以及沿所述纵轴线贯通所述底座本体的进气通道,所述进气通道与所述雾化腔相连通,以形成所述气流通道。
  8. 根据权利要求7所述的雾化器,其特征在于,所述底座本体包括带有中心通孔的第一部分和沿轴向嵌置于该中心通孔中的一体成型的第二部分,所述进气通道形成于所述第二部分中。
  9. 根据权利要求7或8所述的雾化器,其特征在于,所述进气通道包括位于下部的进气段、位于上部的出气段以及将所述进气段和所述出气段相连通的过渡段,其中,所述进气段的横截面积大于所述出气段的横截面积。
  10. 根据权利要求9所述的雾化器,其特征在于,所述底座包括设置于所述底座本体顶面且位于该进气通道的出气口附近的导流结构,所述导流结构被配置为将从该进气通道进入的气体导流所述穿孔所在的位置。
  11. 根据权利要求10所述的雾化器,其特征在于,所述导流结构包括位于出气口正上方的导流面,所述导流面朝向所述穿孔倾斜。
  12. 根据权利要求2所述的雾化器,其特征在于,所述雾化腔体一体成型于所述底座上,并包括与所述穿孔相对的另一侧壁,所述另一侧壁上开设有贯通的避让孔。
  13. 根据权利要求2所述的雾化器,其特征在于,所述雾化座包括一体设置于所述雾化腔体顶部的连接腔体,所述连接腔体内部与所述雾化腔体连接处设有台阶,该台阶的顶面形成有与雾化腔相连通且呈水平延伸的具有毛细作用力的第一导气槽。
  14. 根据权利要求13所述的雾化器,其特征在于,所述连接腔体包括形成于内壁面的纵向延伸的具有毛细作用力的第二导气槽,该第二导气槽的下端与该第一导气槽相连通;所述连接腔体还包括形成于外壁面的纵向延伸的具有毛细作用力的第三导气槽以及将该第三导气槽与该第二导气槽相连通的导气孔。
  15. 根据权利要求1所述的雾化器,其特征在于,所述雾化组件包括片状发热体,所述片状发热体与所述纵轴线相平行或者呈所述夹角设置,所述雾化面形成于该片状发热体的表面。
  16. 根据权利要求15所述的雾化器,其特征在于,所述片状发热体包括片状基体,所述基体采用具有微孔阵列的玻璃、具有微孔阵列的致密陶瓷、或者多孔陶瓷制成。
  17. 根据权利要求15所述的雾化器,其特征在于,所述雾化组件包括结合于所述片状发热体周缘的环形软质密封件。
  18. 根据权利要求2所述的雾化器,其特征在于,该雾化主体还包括将所述雾化组件固定至所述安装部的卡扣件,所述卡扣件包括带有开孔的卡扣本体以及分别连接于该卡扣本体两相对侧的第一扣臂和第二扣臂;所述卡扣本体抵压在所述雾化组件的外侧,所述第一扣臂和所述第二扣臂分别卡扣在所述雾化腔体的侧壁上;所述雾化组件包括吸液面,所述吸液面经由所述开孔外露。
  19. 根据权利要求2所述的雾化器,其特征在于,该雾化器包括套接于该雾化主体上的壳体,所述壳体和所述雾化主体之间形成有储液空间;所述雾化组件包括与所述雾化面相对的吸液面,所述吸液面与所述储液空间导液连接。
  20. 根据权利要求19所述的雾化器,其特征在于,所述储液空间包括形成于所述壳体的外壳和所述雾化腔体的侧壁之间的汇集部,所述汇集部与所述吸液面到液连接,并与所述雾化腔分别位于所述雾化组件的两相对侧。
  21. 根据权利要求20所述雾化器,其特征在于,所述汇集部呈C型围绕所述雾化腔体。
  22. 根据权利要求20所述的雾化器,其特征在于,所述储液空间包括位于所述汇集部上方的储液仓以及将该储液仓与该汇集部相连通的至少一个下液口。
  23. 根据权利要求22所述的雾化器,其特征在于,所述雾化座包括将所述汇集部和所述储液仓相分隔的连接腔体,所述连接腔体一体连接于所述雾化腔体的上方;所述连接腔体的侧壁与所述外壳之间具有间隙,所述间隙形成所述至少一个下液口。
  24. 根据权利要求19所述的雾化器,其特征在于,该雾化器包括将所述储液空间与所述雾化腔相连通的换气通道。
  25. 根据权利要求4或7所述的雾化器,其特征在于,所述底座本体一体成型。
  26. 根据权利要求1所述的雾化器,其特征在于,所述锐角小于30度。
  27. 根据权利要求6或8所述的雾化器,其特征在于,所述第一部分与所述雾化腔体一体注塑成型。
  28. 根据权利要求27所述的雾化器,其特征在于,所述雾化座包括一体注塑成型于所述雾化腔体顶部的连接腔体。
  29. 一种电子雾化装置,其特征在于,包括权利要求1至28任一项所述的雾化器。
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