WO2023116942A1 - 一种用于电子器件的加速带电老化测试装置 - Google Patents

一种用于电子器件的加速带电老化测试装置 Download PDF

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WO2023116942A1
WO2023116942A1 PCT/CN2023/073642 CN2023073642W WO2023116942A1 WO 2023116942 A1 WO2023116942 A1 WO 2023116942A1 CN 2023073642 W CN2023073642 W CN 2023073642W WO 2023116942 A1 WO2023116942 A1 WO 2023116942A1
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test
test chamber
water
humidifying
barrel
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PCT/CN2023/073642
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English (en)
French (fr)
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刘冬喜
陈宽勇
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海拓仪器(江苏)有限公司
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Publication of WO2023116942A1 publication Critical patent/WO2023116942A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/003Environmental or reliability tests
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B9/00Auxiliary systems, arrangements, or devices
    • F28B9/08Auxiliary systems, arrangements, or devices for collecting and removing condensate
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets

Definitions

  • the invention relates to an aging testing device for electronic components, in particular to an accelerated charging aging testing device for electronic components.
  • Reliability verification generally changes the basic parameters such as temperature, humidity, and pressure around the product to detect the chemical or physical changes of the product in a complex environment; or applies a bias power supply to the product to test the electrical variables of the product in extreme cases .
  • the accelerated aging testing machine increases the environmental stress by increasing the water vapor pressure to a certain level, accelerates the aging process of the product, and shortens the test cycle.
  • Most of the existing accelerated aging testing machines directly heat water in the chamber to form water vapor, such as the equipment disclosed in the patent application number CN201710368553.6, which heats the test chamber through a heating fan installed at the rear of the test chamber , and then inject a certain amount of water into the cavity through the pumping motor, and then heat the water body through the heating tube installed at the bottom of the cavity to generate water vapor, thereby forming a high-temperature, high-humidity, high-pressure test environment.
  • the present invention proposes an accelerated charging aging test device for electronic devices.
  • an accelerated charging aging test device for electronic devices including a box body, a test cabin arranged inside the box body, and a humidifier for supplying water vapor to the test cabin inside the box body.
  • a control component used to control the operation of the test device.
  • a shelf is arranged in the test cabin, and a partition box for accommodating the electronic device under test is set up on the shelf, and the partition box cover is arranged above the electronic device under test.
  • the test chamber is provided with a first heating device for heating the inner space of the test chamber, the partition box is connected with the test chamber, and the rear wall of the test chamber is pierced with a transfer terminal for powering the electronic device under test.
  • the surface is provided with access terminals for connecting to the power supply, and the transfer terminals are respectively electrically connected to the electronic device under test and the access terminal, so that the electronic device under test can be subjected to a bias test while performing the accelerated aging test to detect
  • the operating state of the electronic device under test improves the comprehensiveness and reliability of the verification results, and due to the above-mentioned partition box and the first heating device, the wall of the partition box is heated faster than the inner wall of the test cabin, which can Avoid the liquefaction of water vapor on the inner side of the partition box, and can block the condensed water dripping from the inner wall of the test chamber, prevent the electronic device under test and the circuit connected to the transfer terminal from being damaged abnormally, so that the bias test can be carried out normally,
  • the humidifying device includes a humidifying barrel, a second heating device arranged inside the humidifying barrel and used to generate water vapor in the humidifying barrel, a temperature and humidity sensor used to measure the temperature and humidity in the test cabin, and a temperature and humidity sensor used to convert the water in the humidifying barrel to
  • the steam is passed into the inlet pipe of the test chamber, and the return pipe used to recycle the condensed water generated in the test chamber to the humidification barrel.
  • the risk of short circuit caused by directly heating the water in the cabin can prevent the damage of the device caused by accidentally falling into the water when taking the device under test, and the heat dissipated by the first heating device can be driven by the flow of water vapor to achieve rapid temperature rise, replacing the existing There is a fan heating in the technology, which simplifies the structure of the test chamber, realizes the power supply in the test chamber, and avoids the cost increase caused by the aging of accessories.
  • One end of the air intake pipe is connected to the upper middle part of the test chamber, and the other end of the air intake pipe is connected to the On the upper part of the humidifying barrel, it is convenient for water vapor to pass into the test chamber smoothly, preventing condensed water from accumulating and submerging the air inlet.
  • the temperature and humidity sensor includes a dry bulb sensor and a wet bulb
  • the sensor, the dry bulb sensor is installed on the rear wall of the test cabin and extends into the interior of the test cabin, which can measure the temperature value while obtaining the relative humidity value.
  • the high-humidity steam at the air port ensures that the humidity value obtained by the wet bulb sensor is accurate. There is no need to install gauze and a water tank at the wet bulb, which not only simplifies the structure of the device, but also avoids the problem that the humidity detection shows 100% when the water tank is short of water.
  • the heating device is connected to the output terminal of the control component, the temperature and humidity sensor is connected to the input terminal of the control component, and the control component can control the heating or pressurization and humidification of the test device according to the temperature and humidity value input by the temperature and humidity sensor.
  • the test device has two working modes: unsaturated accelerated aging test and saturated high-pressure accelerated aging test: when the temperature in the test chamber is adjusted by the first heating device, and the humidity and pressure in the test chamber are adjusted by the humidifying device, the test device The unsaturated accelerated aging test can be carried out; when the temperature, humidity and pressure in the test chamber are only adjusted by the humidification device, the test device can carry out the saturated high pressure accelerated aging test.
  • the humidifying device also includes a water level sensor for measuring the water level, a water replenishing device for replenishing the humidifying bucket, and a water tank connected to the water replenishing device, the water level sensor is connected to the input end of the control component, and the water replenishing device is connected to the output end of the control component
  • the water level sensor is set on the top of the humidifying barrel and extends to the inside of the humidifying barrel.
  • the control component controls the water supply device to replenish water for the humidifying barrel; when the water level sensor When it is detected that the amount of water in the humidifying barrel is higher than the set upper limit, the control component controls the water replenishing device to stop replenishing water, so as to ensure that there is sufficient water in the humidifying barrel and prevent the test device from being damaged due to lack of water.
  • the second heating device is provided with an over-temperature protector for detecting the temperature of the second heating device.
  • the over-temperature protector detects that the temperature of the second heating device is higher than the upper limit value, the power supply of the second heating device Cut off to prevent the dry burning of the second heating device caused by the lack of water in the humidifying barrel, and improve the safety of the test device.
  • the first heating device is arranged between the shelf and the bottom surface of the partition box, not only can quickly heat up the interior of the partition box, but also can reasonably arrange the power line direction of the first heating device, improving the space utilization in the test chamber .
  • the top surface of the separation box is arched from both sides to the middle from bottom to top to form a circular arc, so that condensed water can flow along the wall of the separation box to both sides without dripping onto the device under test , and when the condensed water on the top of the test chamber drops to the top surface of the separation box, it can flow to the bottom of the test chamber, which is convenient for gathering and recycling.
  • connection between the transfer terminal and the rear wall of the test chamber is sealed and fixed by a sealant, so as to prevent water and air leakage at the connection and ensure the airtightness of the test chamber.
  • the rear wall of the test chamber is provided with a balance valve communicating with the test chamber to balance the air pressure in the test chamber, and the balance valve is connected to the output end of the control assembly to facilitate the regulation of the temperature, humidity and pressure in the test chamber at any time.
  • the rear wall of the test chamber is provided with a safety valve communicating with the test chamber for detecting the air pressure in the test chamber.
  • a safety valve communicating with the test chamber for detecting the air pressure in the test chamber.
  • a condenser for cooling the water vapor in the test chamber is also provided in the box, which can quickly cool and liquefy the water vapor in the test chamber after the test is completed, and improve the efficiency of condensed water recovery.
  • the surface of the box body is provided with a control panel for controlling the operation of the test device and a pressure gauge for displaying the air pressure in the test chamber.
  • the control panel is connected with the control components to improve the operation convenience of the test device.
  • the pressure gauge can display the test pressure in real time. The air pressure in the cabin is convenient for the operator to observe.
  • the accelerated charged aging test device for electronic devices of the present invention not only avoids the hidden dangers caused by heating water in the test chamber, but also uses water vapor to form air flow by generating water vapor outside the test chamber and then passing it into the test chamber , avoiding setting a heating fan in the test chamber, simplifying the structure of the test chamber, realizing the power supply of the products in the test chamber, so that the bias test can be carried out while the aging test is being carried out, which not only improves the testing efficiency
  • the efficiency and the comprehensiveness of the results also reduce the test cost; in addition, setting a partition box in the test chamber can not only prevent the condensed water from condensing on the inner wall of the partition box, but also block the condensed water dripping from the inner wall of the test chamber to prevent the condensed water from dripping Abnormal damage to the device and the circuit caused on the device under test and the circuit connected to the transfer terminal
  • FIG. 1 is a structural representation of an embodiment of the present invention
  • Fig. 2 is a side sectional view of the embodiment shown in Fig. 1
  • Fig. 3 is the structural representation of test chamber in the embodiment shown in Fig. 1;
  • the reference signs are explained as follows: 1. Box body; 11. Access terminal; 12. Condenser; 13. Control panel; 14. Pressure gauge; 2. Test chamber; 21. Shelf; 22. Partition box; 23. First heating device; 24.
  • Transfer terminal 25. Balance valve; 26. Safety valve; 3. Humidification device; 31. Humidification barrel; 32. Second heating device; 321. Over-temperature protector; 33. Air intake pipe; 34. Return water pipe; Dry bulb sensor; 36, wet bulb sensor; 37, water level sensor; 38, replenishing water device; 39, water tank.
  • present embodiment provides a kind of accelerated electrified aging testing device for electronic device, comprise box body 1, be arranged on the test cabin 2 inside box body 1, be arranged on box body 1 inside for A humidifying device 3 for supplying water vapor to the test chamber 2, and a control assembly for controlling the operation of the test device.
  • the surface of the box body 1 is provided with a control panel 13 for controlling the operation of the test device, and a pressure gauge 14 for displaying the air pressure in the test chamber 2.
  • the control panel 13 is connected with the control assembly to improve the operation convenience of the test device.
  • the pressure gauge 14 can The air pressure in the test chamber 2 is displayed in real time, which is convenient for the operator to observe.
  • the lower part of the test cabin 2 is provided with a shelf 21, and the shelf 21 is provided with a partition box 22 for accommodating the electronic device under test.
  • the partition box 22 is covered on the top of the electronic device under test.
  • the inner space of cabin 2 is heated first heating device 23, compartment 22 is communicated with test cabin 2, and first heating device 23 is connected with the output end of control assembly, can be controlled by control assembly and its heating or stop, the test cabin 2
  • the rear wall is pierced with an adapter terminal 24 for powering the electronic device under test, and the adapter terminal 24 and the rear wall of the test chamber 2 are sealed and fixed by a sealant to prevent water and air leakage at the connection and ensure the sealing of the test chamber 2
  • the surface of the box body 1 is provided with access terminals 11 for connecting to the power supply, and the transfer terminals are respectively electrically connected to the electronic device under test and the access terminal 11, so that the electronic device under test can be biased while performing the accelerated aging test.
  • the box wall of the partition box 22 is heated more Faster, and faster than the inner wall of the test chamber 2, it can avoid the liquefaction of water vapor on the inner side of the partition box 22, and can block the condensed water dripping from the inner wall of the test chamber 2, preventing the abnormality of the electronic device under test and the circuit connecting the transfer terminal 11 damage, so that the bias test can be carried out normally
  • the rear wall of the test chamber 2 is provided with a balance valve 25 communicated with the test chamber 2 for balancing the air pressure in the test chamber 2, and connected with the test chamber 2 for detecting the air pressure in the test chamber 2.
  • the air pressure safety valve 26 and the balance valve 25 are connected to the output end of the control assembly, so that the temperature, humidity and pressure in the test chamber 2 can be adjusted at any time.
  • the safety valve 26 detects that the air pressure in the test chamber 2 is higher than the set upper limit , then the safety valve 26 is opened; when the safety valve 26 detects that the air pressure in the test chamber 2 is lower than the set lower limit, the safety valve 26 is closed to prevent the pressure in the test chamber 2 from being too high and causing an explosion.
  • the humidifying device 3 includes a humidifying barrel 31, a second heating device 32 arranged inside the humidifying barrel 31 and used to generate water vapor in the humidifying barrel 31, a temperature and humidity sensor for measuring the temperature and humidity in the test cabin 2,
  • the water vapor in the humidifying barrel 31 is passed into the inlet pipe 33 of the test chamber 2, and the condensed water generated in the test chamber 2 is recycled to the return water pipe 34 of the humidifying barrel 31. into the test chamber 2, avoiding the risk of short circuit caused by directly heating the water in the test chamber 2 during the bias test, and preventing the device from being damaged by accidentally falling into the water when taking the device under test.
  • the flow drives the heat dissipated by the first heating device 23 to achieve rapid temperature rise, replace the fan heating in the prior art, simplify the structure of the test chamber 2, realize the power supply in the test chamber 2, avoid the cost increase caused by the aging of accessories, and further
  • One end of the air pipe 33 is connected to the middle and upper part of the test chamber 2, and the other end of the air inlet pipe 33 is connected to the upper part of the humidification barrel 31, so that water vapor can be smoothly passed into the test chamber 2 to prevent condensation water from accumulating and submerging the air inlet, and the return pipe 34
  • One end of one end is connected to the bottom of the test chamber 2 to facilitate the recovery of condensed water.
  • the temperature and humidity sensors include a dry bulb sensor 35 and a wet bulb sensor 36.
  • the dry bulb sensor 35 penetrates the rear wall of the test chamber 2 and extends into the inside of the test chamber 2.
  • the temperature value can be measured while obtaining the comparative humidity value.
  • the wet bulb sensor 36 is set inside the humidifying barrel 31 close to the air intake pipe 33, and the high humidity steam at the air inlet ensures that the humidity value obtained by the wet bulb sensor 36 is accurate. , there is no need to set gauze and a water tank at the wet bulb, which not only simplifies the structure of the device, but also avoids the problem that the humidity detection shows 100% when the water tank is short of water.
  • the input ends of the components are connected, and the control component can control the heating or pressurization and humidification of the test device according to the temperature and humidity value input by the temperature and humidity sensor.
  • the test device has two working modes: unsaturated accelerated aging test and saturated high pressure accelerated aging test: when the temperature in the test chamber 2 is adjusted by the first heating device 23, the humidity and pressure in the test chamber 2 are adjusted by the humidifying device 3 When the temperature, humidity and pressure in the test chamber 2 are only adjusted by the humidifying device 3, the test device can perform the saturated high-pressure accelerated aging test.
  • the humidifying device 3 also includes a water level sensor 37 for measuring the water level, a water replenishing device 38 for replenishing the humidifying barrel 31, and a water tank 39 communicated with the water replenishing device 38, the water level sensor 37 and The input end of the control assembly is connected, and the water supply device 38 is connected with the output end of the control assembly.
  • the water level sensor 37 is arranged on the top of the humidifying barrel 31 and extends to the inside of the humidifying barrel 31.
  • the control component controls the water supply device 38 to replenish water for the humidifying barrel 31; when the water level sensor 37 detects that the water volume in the humidifying barrel 31 is higher than the set upper limit value, the control component controls the water replenishing device 38 to stop replenishing water , to ensure that there is enough water in the humidifying barrel 31 to prevent the test device from being damaged due to lack of water.
  • the second heating device 32 is provided with an over-temperature protector 321 for detecting the temperature of the second heating device 32.
  • the over-temperature protector 321 detects that the temperature of the second heating device 32 is high
  • the power of the second heating device 32 is cut off to prevent dry burning of the second heating device 32 caused by the lack of water in the humidifying barrel 31 and improve the safety of the testing device.
  • the first heating device 23 is arranged between the shelf 21 and the bottom surface of the partition box 22, which can not only quickly heat up the interior of the partition box 22, but also arrange the first heating device 23 reasonably.
  • the orientation of the power cord improves the space utilization in the test cabin.
  • the top surface of the partition box 22 is arched from both sides to the middle from bottom to top to form an arc shape, so that condensed water can flow to both sides along the wall of the partition box 22, It will not drip onto the device under test, and when the condensed water on the top of the test chamber 2 drops to the top surface of the partition box 22, it can flow to the bottom of the test chamber 2, which is convenient for gathering and recycling.
  • the casing 1 is also provided with a condenser 12 for cooling the water vapor in the test chamber 2, which can quickly cool and liquefy the water vapor in the test chamber 2 after the test is completed, so as to improve condensation. Efficiency of water recovery.
  • the accelerated charged aging test device for electronic devices of the present invention not only avoids the hidden dangers caused by heating water in the test chamber, but also uses water vapor to form air flow by generating water vapor outside the test chamber and then passing it into the test chamber , avoiding setting a heating fan in the test chamber, simplifying the structure of the test chamber, realizing the power supply of the products in the test chamber, so that the bias test can be carried out while the aging test is being carried out, which not only improves the testing efficiency
  • the efficiency and the comprehensiveness of the results also reduce the test cost; in addition, setting a partition box in the test chamber can not only prevent the condensed water from condensing on the inner wall of the partition box, but also block the condensed water dripping from the inner wall of the test chamber to prevent the condensed water from dripping Abnormal damage to the device and the circuit caused on the device under test and the circuit connected to the transfer terminal

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Abstract

本发明涉及一种用于电子器件的加速带电老化测试装置,包括箱体、测试舱、加湿装置。箱体表面设有接入端子,测试舱中设有分隔箱、第一加热装置,分隔箱罩设在被测电子器件上方且与测试舱连通,测试舱后壁设有分别与被测器件和接入端子电连接的转接端子,加湿装置包括加湿桶、第二加热装置、温湿度传感器、进气管、回水管,进气管连接在测试舱中上部,回水管连接在测试舱底部,温湿度传感器包括穿设在测试舱后壁且延伸进测试舱的干球传感器、设在加湿桶内部靠近进气管位置的湿球传感器,本发明可避免冷凝水滴落在器件上,防止电路短路;还可将水蒸气产生装置外置,避免在舱内烧水的隐患,减少成本;可同时进行老化与偏压测试,提高效率与全面性。

Description

一种用于电子器件的加速带电老化测试装置 技术领域
本发明涉及一种电子元器件老化测试装置,特别是电子器件的加速带电老化测试装置。
背景技术
在5G通信、航空航天、半导体等高精密产业中,大多数电子器件在投入市场前都需要进行可靠性验证,以确保产品的质量。可靠性验证一般是通过改变产品周围的温度、湿度、压力等基础参数,以检测产品在复杂环境中发生的化学或物理变化;或者对产品施加偏压电源,以测试极端情况下产品的电变量。
加速老化试验机是通过将水蒸气压力增加到一定程度来提高环境应力,加速产品的老化进程,进而缩短测试周期。现有的加速老化试验机多是直接在腔体内加热水以形成水蒸气,例如申请号为CN201710368553.6的专利中所公开的设备,通过设置在测试舱后侧的加热风机来为测试舱加热,然后通过抽水马达往腔体中注入一定水量,再通过设置在腔体底部的加热管加热水体产生水蒸气,以此形成高温、高湿、高压的测试环境。但是由于腔体内设置的加热风机和腔体底部的水会对电源的接入造成阻碍,尤其是腔内的水容易在试验过程中造成电源短路损坏,所以此类设备只能进行普通的加速老化试验,而无法对产品通电进行偏压试验,其检测结果具有很大的局限性。
发明内容
为了解决上述现有技术存在的缺陷,本发明提出了一种用于电子器件的加速带电老化测试装置。
本发明采用的技术方案是:一种用于电子器件的加速带电老化测试装置,包括箱体、设置在箱体内部的测试舱、设置在箱体内部的用于为测试舱供给水蒸气的加湿装置、用于控制测试装置运行的控制组件。
测试舱内设置有层架,层架上架设有用于容纳被测电子器件的分隔箱,分隔箱罩设在被测电子器件的上方。
测试舱内设置有用于对测试舱的内部空间进行加热的第一加热装置,分隔箱与测试舱连通,测试舱的后壁穿设有用于为被测电子器件供电的转接端子,箱体的表面设置有用于连接电源的接入端子,转接端子分别与被测电子器件和接入端子电连接,可以在进行加速老化试验的同时对被测电子器件进行偏压测试,以检测极限状态下被测电子器件的运行状态,提高验证结果的全面性与可靠性,而由于上述分隔箱及第一加热装置的设置,使得分隔箱的箱壁受热较快,且快于测试舱的内壁,可以避免水蒸气在分隔箱的内侧液化,并且可以阻挡测试舱内壁滴落的冷凝水,防止被测电子器件以及连接转接端子的线路异常损坏,使偏压测试能够正常进行,第一加热装置与控制组件的输出端相连接,可由控制组件控制其加热或停止。
加湿装置包括加湿桶、设置在加湿桶的内部且用于使加湿桶内产生水蒸气的第二加热装置、用于测量测试舱内的温湿度的温湿度传感器、用于将加湿桶内的水蒸气通入测试舱的进气管、用于将测试舱内产生的冷凝水回收至加湿桶的回水管,通过在加湿桶内产生水蒸气后通入测试舱,避免了进行偏压测试时在测试舱内直接加热水带来的短路风险,并且可以防止拿取被测器件时意外掉进水里导致的器件损坏,又可以通过水蒸气流动带动第一加热装置散发的热量实现快速升温,代替现有技术中的风机加热,简化测试舱的结构,实现在测试舱内接通电源,避免配件老化带来的成本增加,进气管的一端连接在测试舱的中上部,且进气管的另一端连接在加湿桶的上部,方便水蒸气顺利通入测试舱,防止冷凝水聚集淹没进气口,回水管的一端连接在测试舱的底部,便于冷凝水回收,温湿度传感器包括干球传感器和湿球传感器,干球传感器穿设在测试舱的后壁且延伸进测试舱的内部,可以在获取对比湿度值的同时测量温度值,湿球传感器设置在加湿桶内部的靠近进气管的位置,通过进气口处的高湿蒸汽确保湿球传感器获取的湿度值精准,无需在湿球处设置纱布与水槽,不仅简化了装置结构,也避免了水槽缺水时湿度检测显示100%的问题,第二加热装置与控制组件的输出端相连,温湿度传感器与控制组件的输入端相连,控制组件可根据温湿度传感器输入的温湿度值控制测试装置加热或增压增湿。
具体的,测试装置具有非饱和加速老化试验及饱和高压加速老化试验两种工作模式:当通过第一加热装置调节测试舱内的温度,通过加湿装置调节测试舱内的湿度及压力时,测试装置可以进行非饱和加速老化试验;当只通过加湿装置调节测试舱内的温度、湿度及压力时,测试装置可以进行饱和高压加速老化试验。
进一步地,加湿装置还包括用于测量水位的水位传感器、用于为加湿桶补水的补水装置以及与补水装置连通的水箱,水位传感器与控制组件的输入端相连,补水装置与控制组件的输出端相连,水位传感器设置在加湿桶的顶部并延伸至加湿桶内部,当水位传感器检测到加湿桶内的水量低于设定下限值时,则控制组件控制补水装置为加湿桶补水;当水位传感器检测到加湿桶内的水量高于设定上限值时,则控制组件控制补水装置停止补水,以确保加湿桶内存有足够水量,防止因缺水造成测试装置损坏。
进一步地,第二加热装置上设置有用于检测第二加热装置温度的超温保护器,当超温保护器检测到第二加热装置的温度高于上限值时,则第二加热装置的电源切断,防止加湿桶内缺水导致的第二加热装置干烧,提高测试装置的使用安全性。
进一步地,第一加热装置设置在层架与分隔箱的底面之间,不仅可以快速对分隔箱内部加热升温,还可以合理布置第一加热装置的电源线走向,提高了测试舱内的空间利用。
进一步地,分隔箱的顶面自两侧向中间由下而上的拱起形成圆弧形,使得冷凝水可以顺着分隔箱的壁流淌至两侧,而不会滴落到被测器件上,并且当测试舱顶的冷凝水滴到分隔箱顶面时可以流淌至测试舱底部,方便聚集回收。
进一步地,转接端子与测试舱的后壁之间通过密封胶密封固定,防止连接处漏水漏气,确保测试舱的密封性。
进一步地,测试舱的后壁设置有与测试舱连通的用于平衡测试舱内气压的平衡阀,平衡阀与控制组件的输出端相连,便于随时调控测试舱内的温度、湿度及压力。
进一步地,测试舱的后壁设置有与测试舱连通的用于检测测试舱内气压的安全阀,当安全阀检测到测试舱内的气压高于设定上限值时,则安全阀打开;当安全阀检测到测试舱内的气压低于设定下限值时,则安全阀关闭,防止测试舱内压力过大而发生爆炸。
进一步地,箱体内还设置有用于冷却测试舱内水蒸气的冷凝器,可以在测试完成后使测试舱内的水蒸气快速冷却液化,提高冷凝水回收的效率。
进一步地,箱体表面设置有用于控制测试装置运行的控制面板和用于显示测试舱内气压的压力表,控制面板与控制组件通讯连接,提高测试装置的操作便捷性,压力表可以实时显示测试舱内的气压,方便操作人员观察。
由于上述技术方案运用,本发明相较现有技术具有以下优点:
本发明的用于电子器件的加速带电老化测试装置,通过在测试舱外部产生水蒸气后通入测试舱,不仅避免了在测试舱内加热水所产生的隐患,还可以利用水蒸气形成空气流动,避免了在测试舱内设置加热风机,简化了测试舱内的结构,实现了对测试舱内的产品接通电源,使其可以在进行老化试验的同时进行偏压测试,不仅提高了测试的效率与结果的全面性,还降低了测试成本;另外,在测试舱内设置分隔箱,不仅可以避免冷凝水在分隔箱内壁凝结,还可以阻挡测试舱内壁滴落的冷凝水,防止冷凝水滴落在被测器件以及连接转接端子的线路上导致的器件和线路异常损坏。
附图说明
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的组件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:
图1是本发明中一个实施例的结构示意图;
图2是图1所示实施例的侧面剖视图;
图3是图1所示实施例中测试舱的结构示意图;
其中,附图标记说明如下:
1、箱体;11、接入端子;12、冷凝器;13、控制面板;14、压力表;2、测试舱;21、层架;22、分隔箱;23、第一加热装置;24、转接端子;25、平衡阀;26、安全阀;3、加湿装置;31、加湿桶;32、第二加热装置;321、超温保护器;33、进气管;34、回水管;35、干球传感器;36、湿球传感器;37、水位传感器;38、补水装置;39、水箱。
实施方式
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本发明的描述中,需要说明的是,术语“第一”、“第二”仅用于描述目的,对应于本文中的出现顺序,不能理解为指示或暗示相对重要性或位置关系。此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
参考附图1-3,本实施例提供了一种用于电子器件的加速带电老化测试装置,包括箱体1、设置在箱体1内部的测试舱2、设置在箱体1内部的用于为测试舱2供给水蒸气的加湿装置3、用于控制测试装置运行的控制组件。
箱体1表面设置有用于控制测试装置运行的控制面板13、用于显示测试舱2内气压的压力表14,控制面板13与控制组件通讯连接,提高测试装置的操作便捷性,压力表14可以实时显示测试舱2内的气压,方便操作人员观察。
测试舱2的下部设置有层架21,层架21上架设有用于容纳被测电子器件的分隔箱22,分隔箱22罩设在被测电子器件的上方,测试舱2内设置有用于对测试舱2的内部空间进行加热的第一加热装置23,分隔箱22与测试舱2连通,第一加热装置23与控制组件的输出端相连接,可由控制组件控制其加热或停止,测试舱2的后壁穿设有用于为被测电子器件供电的转接端子24,转接端子24与测试舱2的后壁之间通过密封胶密封固定,防止连接处漏水漏气,确保测试舱2的密封性,箱体1的表面设置有用于连接电源的接入端子11,转接端子分别与被测电子器件和接入端子11电连接,可以在进行加速老化试验的同时对被测电子器件进行偏压测试,以检测极限状态下被测电子器件的运行状态,提高验证结果的全面性与可靠性,而由于上述分隔箱22及第一加热装置23的设置,使得分隔箱22的箱壁受热较快,且快于测试舱2的内壁,可以避免水蒸气在分隔箱22的内侧液化,并且可以阻挡测试舱2内壁滴落的冷凝水,防止被测电子器件以及连接转接端子11的线路异常损坏,使偏压测试能够正常进行,测试舱2的后壁设置有与测试舱2连通的用于平衡测试舱2内气压的平衡阀25、与测试舱2连通的用于检测测试舱2内气压的安全阀26,平衡阀25与控制组件的输出端相连,便于随时调控测试舱2内的温度、湿度及压力,当安全阀26检测到测试舱2内的气压高于设定上限值时,则安全阀26打开;当安全阀26检测到测试舱2内的气压低于设定下限值时,则安全阀26关闭,防止测试舱2内压力过大而发生爆炸。
加湿装置3包括加湿桶31、设置在加湿桶31的内部且用于使加湿桶31内产生水蒸气的第二加热装置32、用于测量测试舱2内的温湿度的温湿度传感器、用于将加湿桶31内的水蒸气通入测试舱2的进气管33、用于将测试舱2内产生的冷凝水回收至加湿桶31的回水管34,通过在加湿桶31内产生水蒸气后通入测试舱2,避免了进行偏压测试时在测试舱2内直接加热水带来的短路风险,并且可以防止拿取被测器件时意外掉进水里导致的器件损坏,又可以通过水蒸气流动带动第一加热装置23散发的热量实现快速升温,代替现有技术中的风机加热,简化测试舱2的结构,实现在测试舱2内接通电源,避免配件老化带来的成本增加,进气管33的一端连接在测试舱2的中上部,且进气管33的另一端连接在加湿桶31的上部,方便水蒸气顺利通入测试舱2,防止冷凝水聚集淹没进气口,回水管34的一端连接在测试舱2的底部,便于冷凝水回收,温湿度传感器包括干球传感器35和湿球传感器36,干球传感器35穿设在测试舱2的后壁且延伸进测试舱2的内部,可以在获取对比湿度值的同时测量温度值,湿球传感器36设置在加湿桶31内部的靠近进气管33的位置,通过进气口处的高湿蒸汽确保湿球传感器36获取的湿度值精准,无需在湿球处设置纱布与水槽,不仅简化了装置结构,也避免了水槽缺水时湿度检测显示100%的问题,第二加热装置32与控制组件的输出端相连,温湿度传感器与控制组件的输入端相连,控制组件可根据温湿度传感器输入的温湿度值控制测试装置加热或增压增湿。
具体的,测试装置具有非饱和加速老化试验及饱和高压加速老化试验两种工作模式:当通过第一加热装置23调节测试舱2内的温度,通过加湿装置3调节测试舱2内的湿度及压力时,测试装置可以进行非饱和加速老化试验;当只通过加湿装置3调节测试舱2内的温度、湿度及压力时,测试装置可以进行饱和高压加速老化试验。
在一种更为优选的实施方案中,加湿装置3还包括用于测量水位的水位传感器37、用于为加湿桶31补水的补水装置38以及与补水装置38连通的水箱39,水位传感器37与控制组件的输入端相连,补水装置38与控制组件的输出端相连,水位传感器37设置在加湿桶31的顶部并延伸至加湿桶31内部,当水位传感器37检测到加湿桶31内的水量低于设定下限值时,则控制组件控制补水装置38为加湿桶31补水;当水位传感器37检测到加湿桶31内的水量高于设定上限值时,则控制组件控制补水装置38停止补水,以确保加湿桶31内存有足够水量,防止因缺水造成测试装置损坏。
在一种更为优选的实施方案中,第二加热装置32上设置有用于检测第二加热装置32温度的超温保护器321,当超温保护器321检测到第二加热装置32的温度高于上限值时,则第二加热装置32的电源切断,防止加湿桶31内缺水导致的第二加热装置32干烧,提高测试装置的使用安全性。
在一种更为优选的实施方案中,第一加热装置23设置在层架21与分隔箱22的底面之间,不仅可以快速对分隔箱22内部加热升温,还可以合理布置第一加热装置23的电源线走向,提高测试舱内的空间利用。
在一种更为优选的实施方案中,分隔箱22的顶面自两侧向中间由下而上的拱起形成圆弧形,使得冷凝水可以顺着分隔箱22的壁流淌至两侧,而不会滴落到被测器件上,并且当测试舱2顶的冷凝水滴到分隔箱22顶面时可以流淌至测试舱2底部,方便聚集回收。
在一种更为优选的实施方案中,箱体1内还设置有用于冷却测试舱2内水蒸气的冷凝器12,可以在测试完成后使测试舱2内的水蒸气快速冷却液化,提高冷凝水回收的效率。
由于上述技术方案的运用,本发明相较现有技术具有以下优点:
本发明的用于电子器件的加速带电老化测试装置,通过在测试舱外部产生水蒸气后通入测试舱,不仅避免了在测试舱内加热水所产生的隐患,还可以利用水蒸气形成空气流动,避免了在测试舱内设置加热风机,简化了测试舱内的结构,实现了对测试舱内的产品接通电源,使其可以在进行老化试验的同时进行偏压测试,不仅提高了测试的效率与结果的全面性,还降低了测试成本;另外,在测试舱内设置分隔箱,不仅可以避免冷凝水在分隔箱内壁凝结,还可以阻挡测试舱内壁滴落的冷凝水,防止冷凝水滴落在被测器件以及连接转接端子的线路上导致的器件和线路异常损坏。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。

Claims (10)

  1.  一种用于电子器件的加速带电老化测试装置,包括
    箱体(1);
    测试舱(2),该测试舱(2)设置在所述箱体(1)内部,所述测试舱(2)的后壁穿设有用于为被测电子器件供电的转接端子(24),该转接端子(24)与设置于箱体(1)上的接入端子(11)电连接;
    分隔箱(22),所述分隔箱(22)位于测试舱(2)中,用于容纳被测电子器件,所述分隔箱(22)与所述测试舱(2)连通;
    第一加热装置(23),所述第一加热装置(23)设置于测试舱(2)内,用于对所述测试舱(2)的内部空间进行加热;
    加湿装置(3),所述加湿装置(3)设置在箱体(1)内部,用于为所述测试舱(2)供给水蒸气,所述加湿装置(3)包括,
    加湿桶(31);
    第二加热装置(32),所述第二加热装置(32)设置在所述加湿桶(31)的内部,用于使加湿桶(31)内产生水蒸气;
    用于测量所述测试舱(2)内的温湿度的温湿度传感器,所述温湿度传感器包括干球传感器(35)和湿球传感器(36),所述干球传感器(35)穿设在所述测试舱(2)的壁上且延伸进所述测试舱(2)的内部,所述湿球传感器(36)设置在所述加湿桶(31)内部的靠近所述进气管(33)的位置;
    用于将所述加湿桶(31)内的水蒸气通入所述测试舱(2)的进气管(33),所述进气管(33)的一端连接在所述测试舱(2)的中上部,另一端连接在所述加湿桶(31)的上部;
    用于将所述测试舱(2)内产生的冷凝水回收至所述加湿桶(31)的回水管(34),所述回水管(34)的一端连接在所述测试舱(2)的底部。
  2.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述加湿装置(3)还包括用于测量水位的水位传感器(37)、用于为所述加湿桶(31)补水的补水装置(38)以及与所述补水装置(38)连通的水箱(39),所述水位传感器(37)设置在所述加湿桶(31)的顶部并延伸至所述加湿桶(31)内部,当所述水位传感器(37)检测到所述加湿桶(31)内的水量低于设定的阈值下限时,则所述补水装置(38)为所述加湿桶(31)补水;当所述水位传感器(37)检测到所述加湿桶(31)内的水量高于设定的阈值上限时,则所述补水装置(38)停止补水。
  3.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述第二加热装置(32)上设置有超温保护器(321),当所述超温保护器(321)检测到所述第二加热装置(32)的温度高于设定上限值时,所述第二加热装置(32)的电源切断。
  4.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述测试舱(2)的下部设置有层架(21),分隔箱(22)架设于该层架(21)上,所述第一加热装置(23)设置在所述层架(21)与所述分隔箱(22)的底面之间。
  5.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述分隔箱(22)的顶面呈中间向上拱起、两侧向下弯曲的圆弧形。
  6.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述转接端子(24)与所述测试舱(2)的后壁之间通过密封胶密封固定。
  7.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述测试舱(2)的后壁设置有与所述测试舱(2)连通的用于平衡所述测试舱(2)内气压的平衡阀(25)。
  8.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述测试舱(2)的后壁设置有与所述测试舱(2)连通的用于检测所述测试舱(2)内气压的安全阀(26),当所述安全阀(26)检测到所述测试舱(2)内的气压高于设定的气压阈值上限时,则所述安全阀(26)打开;当所述安全阀(26)检测到所述测试舱(2)内的气压低于设定的气压阈值下限时,则所述安全阀(26)关闭。
  9.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述箱体(1)内还设置有用于冷却所述测试舱(2)内水蒸气的冷凝器(12)。
  10.  根据权利要求1所述的用于电子器件的加速带电老化测试装置,其特征在于:所述箱体(1)表面设置有用于控制所述测试装置运行的控制面板(13)。
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