WO2023108382A1 - 一种机床上下料装置及其工作方法 - Google Patents

一种机床上下料装置及其工作方法 Download PDF

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Publication number
WO2023108382A1
WO2023108382A1 PCT/CN2021/137665 CN2021137665W WO2023108382A1 WO 2023108382 A1 WO2023108382 A1 WO 2023108382A1 CN 2021137665 W CN2021137665 W CN 2021137665W WO 2023108382 A1 WO2023108382 A1 WO 2023108382A1
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Prior art keywords
machine tool
loading
frame
push rod
integrally formed
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PCT/CN2021/137665
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English (en)
French (fr)
Inventor
金怡洁
陈现元
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苏州得奥自动化科技有限公司
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Priority to PCT/CN2021/137665 priority Critical patent/WO2023108382A1/zh
Publication of WO2023108382A1 publication Critical patent/WO2023108382A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • B65G21/12Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole

Definitions

  • the invention relates to the technical field of machine tool loading and unloading, in particular to a machine tool loading and unloading device and a working method thereof.
  • Machine tool refers to the machine of manufacturing machine, also known as machine tool or tool machine, is called for short machine tool customarily, and lathe is the machine tool that mainly uses turning tool to carry out turning processing to the workpiece of rotation.
  • lathe drill bit, reamer, reamer, screw tap, screw die and knurling tool etc. can also be used for corresponding processing.
  • the most widely used type of machine tool in the factory, the loading and unloading device of the machine tool is a device used to realize automatic loading and unloading.
  • the object of the present invention is to provide a machine tool loading and unloading device and its working method, to solve the problem that the existing machine tool loading and unloading devices proposed in the above background technology are mostly integrated with the machine tool during use, and are distributed on both sides of the machine tool. It is mainly used for loading and unloading work, but this kind of machine tool structure will increase the overall floor space of the machine tool, resulting in the problem that it cannot be installed and used in places with limited space.
  • a machine tool loading and unloading device including a supporting movable platform and a 220V power supply, two electric push rods are arranged on the upper end of the supporting movable platform, and the two electric push rods
  • a power distribution cabinet is arranged between the rods, a push rod extension rod is arranged on the output end of the electric push rod, and a delivery end frame is arranged above the push rod extension rod, and a transmission end frame is arranged between the two delivery end head frames.
  • a belt conveyor is provided, and the inside of the belt conveyor is provided with two hollow slots in the machine frame, and the inside of the empty slots in the machine frame is provided with an extended baffle plate, and the power distribution cabinet and the two electric
  • the push rods are provided with wire containing steel sleeves, one end of the two delivery end frames is provided with two machine docking seats, and the two ends of the belt conveyor are provided with two frame connection sleeves,
  • a movable connecting shaft is arranged at the connecting position between the frame connecting sleeve and the machine docking seat.
  • the bottoms of the two delivery end frames are provided with frame bottom sockets, and the frame bottom sockets are integrally formed with the delivery end frames, and the top of the push rod extension rod is provided with an extension rod socket, and the extension rod
  • the connecting seat and the push rod extension rod are integrally formed, and the inner wall of the frame bottom connecting seat is provided with two inscribed circular grooves, and the inscribed circular grooves are integrally formed with the frame bottom connecting seat.
  • socket insertion shafts are provided on both sides of the extension rod socket, the socket insertion shaft and the extension rod socket are integrally formed, and auxiliary bearings are provided inside the inscribed circular groove.
  • the auxiliary bearing is fixedly connected with the inscribed circular groove by screws, and the extension rod socket is movably connected with the auxiliary bearing inside the inscribed circular groove through the socket insertion shaft.
  • the upper end of the wire containing steel sleeve is provided with an operator and a push rod controller
  • the output end of the 220V power supply is electrically connected to the input end of the power distribution cabinet
  • the output end of the power distribution cabinet is electrically connected to the input end of the operator.
  • the output end of the manipulator is electrically connected with the input end of the push rod controller
  • the output end of the push rod controller is electrically connected with the input end of the electric push rod.
  • both ends of the supporting movable platform are provided with platform end seats, and the platform end seats are integrally formed with the supporting movable platform, and the outer wall of one side of the platform end seat is provided with an electromagnet adsorption plate , the electromagnet adsorption plate is fixedly connected to the platform end seat by adsorption, a switch button is arranged between the platform end seat and the power distribution cabinet, the output end of the power distribution cabinet is electrically connected to the input end of the switch button, and the switch button The output end is electrically connected with the input end of the electromagnet adsorption plate.
  • the bottom of the extension baffle is provided with a clamping block, and the clamping block is integrally formed with the extension baffle;
  • the conveyor is integrally formed, and the top of the extended material retaining plate is provided with a material retaining handle, and the material retaining handle is integrally formed with the extended material retaining plate.
  • two movable connecting holes are provided inside the extended material retaining plate, and the movable connecting holes are integrally formed with the extended material retaining plate, and four adjusting connecting holes are arranged outside the hollow groove in the machine frame, and the adjusting connecting holes It is integrally formed with the hollow groove in the machine frame, and positioning screws are installed inside the two adjacent movable connection holes and the two adjustment connection holes.
  • an inclinometer is provided on the front surface of the supporting movable platform, and the inclinometer is installed horizontally with the supporting movable platform through screws, and an extended material guide plate is arranged inside the delivery end frame, and the extended material guide plate is connected to the supporting movable platform.
  • the delivery end frame is integrally formed.
  • four extended outer panels are arranged on the outer wall of the supporting movable platform, and the extended outer panels are integrally formed with the supporting movable platform.
  • the outer panel is integrally formed.
  • the working method of a machine tool loading and unloading device includes the following steps:
  • Step 1 First move the supporting movable platform to the loading position of the machine tool, and then press a switch button to make the power distribution cabinet and the corresponding electromagnet adsorption plate supply power, and the adsorption force generated by the electromagnet adsorption plate will
  • the loading movable platform is adsorbed and fixed on the outer wall position of the loading position of the machine tool,
  • Step 2 During the loading operation, two electric push rods are controlled by two manipulators and two push rod controllers to carry out lifting operation, so that the belt conveyor presents a tilted state for loading materials, and the tilt angle is passed through the angle meter After the adjustment is completed, the two conveying end frames cooperate with the belt conveyor to carry out the feeding work;
  • Step 3 After the loading work is completed, press the switch button again to stop the power supply to the electromagnet adsorption plate, then move the device to the unloading position of the machine tool, and press another switch button to pass through another electromagnet adsorption plate.
  • the supporting movable platform is adsorbed and fixed to the unloading position of the machine tool;
  • Step 4 After the device transposition, adsorption and fixation is completed, the two electric push rods are controlled by two operators and two push rod controllers to perform lifting operations, so that the belt conveyor presents a tilted state for unloading, and the tilt angle is passed through The value displayed on the angle meter is determined. After the adjustment is completed, the two conveying end frames cooperate with the belt conveyor to carry out the unloading work;
  • Step 5 When carrying out loading and unloading work, when the material to be conveyed is large, the extended material retaining plate is pulled out from the inside of the empty slot in the machine frame by pulling the material retaining handle, and then the positioning screw is installed on the extended material retaining plate and pulled out The interior of the corresponding movable connection hole and the adjustment connection hole;
  • Step 6 After the loading and unloading work is completed, adjust the two electric push rods to the initial retracted position so that the belt conveyor remains horizontal, and then push the loading and unloading device into the empty slot of the bottom bracket of the machine tool to complete the storage operation .
  • the present invention moves the supporting movable platform to the loading position of the machine tool. After the loading work is completed, the device is moved to the unloading position of the machine tool.
  • One loading and unloading device simultaneously satisfies the loading and unloading of the machine tool, thereby The floor space of the machine tool is saved, and the problem that the existing structure of the machine tool will increase the overall floor space of the machine tool, resulting in the problem that it cannot be installed and used in places with limited space.
  • the power distribution cabinet and the corresponding electromagnet adsorption plate are powered, and the supporting movable platform is adsorbed and fixed on the outer wall of the machine tool loading position through the adsorption force generated by the electromagnet adsorption plate.
  • Press The other switch button adsorbs and fixes the supporting movable platform to the unloading position of the machine tool through another electromagnet adsorption plate, and installs the loading and unloading device on the machine tool through the adsorption and fixing of the electromagnet adsorption plate, avoiding the shaking of the device during loading and unloading The problem of improving the stability of loading and unloading operations.
  • Fig. 1 is the overall structure schematic diagram of machine tool loading and unloading device of the present invention
  • Fig. 2 is the enlarged schematic diagram of the structure of part A of the present invention.
  • Fig. 3 is a schematic diagram of the connection structure between the push rod extension rod and the delivery end frame of the present invention
  • Fig. 4 is a schematic diagram of the internal structure of the belt conveyor of the present invention.
  • Fig. 5 is the enlarged schematic diagram of the structure of part B of the present invention.
  • Fig. 6 is a schematic diagram of the work flow of the power distribution cabinet of the present invention.
  • a machine tool loading and unloading device including a supporting movable platform 1 and a 220V power supply 31, and the upper end of the supporting movable platform 1 is provided with two electric push rods 8,
  • a power distribution cabinet 4 is arranged between the two electric push rods 8, a push rod extension rod 9 is arranged on the output end of the electric push rod 8, and a delivery end frame 11 is arranged above the push rod extension rod 9, and the two delivery ends
  • a belt conveyor 13 is arranged between the head frames 11, and two hollow grooves 25 in the machine frame are arranged inside the belt conveyor 13, and an extended material stopper 15 is arranged inside the hollow groove 25 in the machine frame, and the power distribution cabinet 4 and the Both electric push rods 8 are provided with wire containing steel sleeves 5, one end of the two delivery end frames 11 is provided with two machine docking seats 18, and both ends of the belt conveyor 13 are provided with two frames.
  • Connecting the socket 17, the connection position between the frame connecting socket 17 and the machine docking seat 18 is provided with a
  • the bottoms of the two delivery end frames 11 are provided with frame bottom sockets 20, the frame bottom sockets 20 are integrally formed with the delivery end frames 11, and the top of the push rod extension rod 9 is provided with an extension rod socket 21, extending
  • the rod connecting seat 21 is integrally formed with the push rod extension rod 9, and the inner wall of the frame bottom connecting seat 20 is provided with two inscribed circular grooves 22, and the inscribed circular grooves 22 and the frame bottom connecting seat 20 are integrally formed.
  • the frame bottom socket 20 provided at the bottom of the end frame 11 plays a role in facilitating the connection between the delivery end frame 11 and the extension rod socket 21 .
  • socket insertion shafts 24 are provided on the outer walls of both sides of the extension rod socket 21, the socket insertion shaft 24 and the extension rod socket 21 are integrally formed, and the inside of the inscribed circular groove 22 is provided with an auxiliary bearing 23 , the auxiliary bearing 23 is fixedly connected with the inscribed circular groove 22 by screws, the extension rod socket 21 is movably connected with the auxiliary bearing 23 inside the inscribed circular groove 22 through the socket insertion shaft 24, and the outer walls on both sides of the extension rod socket 21
  • the socket insertion shafts 24 provided on both sides play a role in facilitating the connection between the extension rod socket 21 and the inscribed circular groove 22 .
  • the upper end of the wire containing steel sleeve 5 is provided with an operator 6 and a push rod controller 7, the output end of the 220V power supply 31 is electrically connected to the input end of the power distribution cabinet 4, and the output end of the power distribution cabinet 4 is connected to the operator 6
  • the input end of the manipulator 6 is electrically connected to the input end of the push rod controller 7, the output end of the push rod controller 7 is electrically connected to the input end of the electric push rod 8, and the wire contains the steel sleeve
  • the manipulator 6 and push rod controller 7 that the upper end of 5 is provided with play the effect of being convenient to control electric push rod 8.
  • both ends of the supporting movable platform 1 are provided with platform end seats 2, and the platform end seat 2 is integrally formed with the supporting movable platform 1, and the outer wall of one side of the platform end seat 2 is provided with an electromagnet adsorption plate 3.
  • the electromagnet adsorption plate 3 is fixedly connected to the platform end seat 2 by adsorption.
  • the output end of the switch button 10 is electrically connected with the input end of the electromagnet adsorption plate 3 , and the platform end seats 2 that are provided at both ends of the supporting movable platform 1 play the role of carrying the electromagnet adsorption plate 3 .
  • the bottom of the extended material blocking plate 15 is provided with a clamping edge block 27, and the clamping position along the block 27 is integrally formed with the extended material blocking plate 15, and the upper end of the hollow groove 25 in the machine frame is provided with a limiting port 26, and the limiting port 26 is connected to the
  • the belt conveyor 13 is integrally formed, and the top of the extended material retaining plate 15 is provided with a material retaining handle 16.
  • block 27 plays the effect that prevents extension material baffle plate 15 from breaking away from hollow groove 25 in machine frame.
  • two movable connection holes 28 are arranged inside the extension material retaining plate 15, and the movable connection holes 28 and the extension material retaining plate 15 are integrally formed, and four adjustment connection holes 29 are arranged outside the empty groove 25 in the machine frame, and the adjustment connection
  • the hole 29 is integrally formed with the hollow groove 25 in the machine frame, and a positioning screw 30 is installed inside the adjacent two movable connection holes 28 and the two adjustment connection holes 29, and the two movable connection holes 28 provided inside the extension material blocking plate 15 It plays the role of corresponding connection with the adjustment connection hole 29.
  • the front end surface of the supporting movable platform 1 is provided with an angle meter 14, and the angle meter 14 is installed horizontally with the supporting movable platform 1 through screws, and the inside of the delivery end frame 11 is provided with an extended material guide plate 12, and the extended material guide plate 12 is integrally formed with the conveying end frame 11, and the inclinometer 14 provided on the front end surface of the supporting movable platform 1 plays the role of displaying the inclination angle of the belt conveyor 13.
  • the outer wall of the supporting movable platform 1 is provided with four extended outer panels 32, the extended outer panels 32 are integrally formed with the supporting movable platform 1, and the upper end of the extended outer panels 32 is provided with a transmission bracket 33, and the transmission bracket 33 Formed integrally with the extended outer plates 32 , the four extended outer plates 32 provided on the outer wall of the supporting movable platform 1 play the role of carrying the transmission handle 33 .
  • a working method of a machine tool loading and unloading device comprising the following steps:
  • Step 1 First move the supporting movable platform 1 to the loading position of the machine tool, and then press a switch button 10 to make the power distribution cabinet 4 and the corresponding electromagnet adsorption plate 3 supply power, and generate electricity through the electromagnet adsorption plate 3
  • the adsorption force will adsorb and fix the supporting movable platform 1 on the outer wall position of the loading position of the machine tool
  • Step 2 During the loading operation, the two electric push rods 8 are respectively controlled by the two manipulators 6 and the two push rod controllers 7 to carry out the lifting operation, so that the belt conveyor 13 presents the inclined state of feeding, and the inclined The angle is determined by the value displayed on the angle meter 14. After the adjustment is completed, the two delivery end frames 11 cooperate with the belt conveyor 13 to carry out the feeding work;
  • Step 3 After the loading work is completed, press the switch button 10 again to stop the power supply to the electromagnet adsorption plate 3, then move the device to the blanking position of the machine tool, and press another switch button 10 to pass through another electromagnet
  • the adsorption plate 3 adsorbs and fixes the supporting movable platform 1 to the blanking position of the machine tool;
  • Step 4 After the device transposition, adsorption and fixation is completed, the two electric push rods 8 are controlled by the two manipulators 6 and the two push rod controllers 7 to carry out the lifting operation, so that the belt conveyor 13 presents a tilted state for unloading, The angle of inclination is determined by the value displayed on the angle meter 14. After the adjustment is completed, the two delivery end frames 11 cooperate with the belt conveyor 13 to carry out the unloading work;
  • Step 5 When carrying out loading and unloading work, when the material to be conveyed is large, pull the extended material retaining plate 15 from the inside of the hollow groove 25 in the machine frame by pulling the material retaining handle 16, and then install the positioning screw 30 on the extension retainer The inside of the corresponding movable connection hole 28 and the adjustment connection hole 29 after the material plate 15 is pulled out;
  • Step 6 After the loading and unloading work is completed, adjust the two electric push rods 8 to the initial retracted position to keep the belt conveyor 13 in a horizontal state, and then push the loading and unloading device into the empty slot of the bottom bracket of the machine tool to complete storage operation.

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  • Mechanical Engineering (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

一种机床上下料装置及其工作方法,涉及机床上下料技术领域,现有的机床上下料装置在使用过程中大多与机床为一体式结构,分布在机床的两端用以上料和下料,但这种机床结构会使得机床的整体占地面积变大,导致在空间存在局限的位置无法安装使用。托载活动平台(1)的上端设置有两个电动推杆(8),两个电动推杆(8)之间设置有配电柜(4),电动推杆(8)的输出端上设置有推杆延伸杆(9),推杆延伸杆(9)的上方设置有输送端头框架(11),两个输送端头框架(11)之间设置有皮带式输送机(13),皮带式输送机(13)的内部设置有两个机框中空槽(25),机框中空槽(25)的内部设置有延长挡料板(15),配电柜(4)与两个电动推杆(8)之间均设置有导线包容钢套(5)。

Description

一种机床上下料装置及其工作方法 技术领域
本发明涉及机床上下料技术领域,具体为一种机床上下料装置及其工作方法。
背景技术
机床是指制造机器的机器,亦称工作母机或工具机,习惯上简称机床,车床是主要用车刀对旋转的工件进行车削加工的机床。在车床上还可用钻头、扩孔钻、铰刀、丝锥、板牙和滚花工具等进行相应的加工,车床主要用于加工轴、盘、套和其他具有回转表面的工件,是机械制造和修配工厂中使用最广的一类机床,机床的上下料装置是用于实现自动完成上料、下料的装置。
现有的机床上下料装置在使用的过程中大多与机床为一体式结构,分布在机床的两端用以上料和下料的工作,但这种机床结构会使得机床的整体占地面积变大,导致在空间存在局限的位置无法安装使用的问题,为此,我们提供一种机床上下料装置及其工作方法。
发明内容
本发明的目的在于提供一种机床上下料装置及其工作方法,以解决上述背景技术中提出的现有的机床上下料装置在使用的过程中大多与机床为一体式结构,分布在机床的两端用以上料和下料的工作,但这种机床结构会使得机床的整体占地面积变大,导致在空间存在局限的位置无法安装使用的问题。
为实现上述目的,本发明提供如下技术方案:一种机床上下料装置,包括托载活动平台和220V电源,所述托载活动平台的上端设置有两个电动推杆,两个所述电动推杆之间设置有配电柜,所述电动推杆的输出端上设置有推杆延伸杆,所述推杆延伸杆的上方设置有输送端头框架,两个所 述输送端头框架之间设置有皮带式输送机,所述皮带式输送机的内部设置有两个机框中空槽,所述机框中空槽的内部设置有延长挡料板,所述配电柜与两个所述电动推杆之间均设置有导线包容钢套,两个所述输送端头框架的一端均设置有两个机器对接座,所述皮带式输送机的两端均设置有两个框架连接套座,所述框架连接套座与机器对接座的连接位置上设置有活动接轴。
优选的,两个所述输送端头框架的底部设置有框架底接座,框架底接座与输送端头框架一体成型设置,所述推杆延伸杆的顶部设置有延伸杆接座,延伸杆接座与推杆延伸杆一体成型设置,所述框架底接座的内壁上设置有两个内接圆槽,内接圆槽与框架底接座一体成型设置。
优选的,所述延伸杆接座的两侧外壁上均设置有接座插接轴,接座插接轴与延伸杆接座一体成型设置,所述内接圆槽的内部设置有辅助轴承,辅助轴承与内接圆槽通过螺钉固定连接,所述延伸杆接座通过接座插接轴与内接圆槽内部的辅助轴承活动连接。
优选的,所述导线包容钢套的上端设置有操作器和推杆控制器,220V电源的输出端与配电柜的输入端电性连接,配电柜的输出端与操作器的输入端电性连接,操作器的输出端与推杆控制器的输入端电性连接,推杆控制器的输出端与电动推杆的输入端电性连接。
优选的,所述托载活动平台的两端均设置有平台端位座,平台端位座与托载活动平台一体成型设置,所述平台端位座的一侧外壁上设置有电磁铁吸附板,电磁铁吸附板与平台端位座吸附式固定连接,所述平台端位座与配电柜之间设置有开关按钮,配电柜的输出端与开关按钮的输入端电性连接,开关按钮的输出端与电磁铁吸附板的输入端电性连接。
优选的,所述延长挡料板的底部设置有卡位沿块,卡位沿块与延长挡料板一体成型设置,所述机框中空槽的上端设置有限位端口,限位端口与 皮带式输送机一体成型设置,所述延长挡料板的顶部设置有挡料提把,挡料提把与延长挡料板一体成型设置。
优选的,所述延长挡料板的内部设置有两个活动接孔,活动接孔与延长挡料板一体成型设置,所述机框中空槽的外部设置有四个调节接孔,调节接孔与机框中空槽一体成型设置,相邻两个活动接孔和两个调节接孔的内部安装有定位螺杆。
优选的,所述托载活动平台的前端面上设置有角度仪,角度仪通过螺钉与托载活动平台水平安装,所述输送端头框架的内部设置有延伸导料板,延伸导料板与输送端头框架一体成型设置。
优选的,所述托载活动平台的外壁上设置有四个延伸外板,延伸外板与托载活动平台一体成型设置,所述延伸外板的上端设置有传动托把,传动托把与延伸外板一体成型设置。
优选的,所述的一种机床上下料装置的工作方法,包括以下步骤:
步骤一:先将托载活动平台托动到机床的上料位置处,然后按下一个开关按钮,使得配电柜与对应的电磁铁吸附板供电,通过电磁铁吸附板产生的吸附力将托载活动平台吸附固定在机床上料位置的外壁位置上,
步骤二:进行上料操作时,通过两个操作器和两个推杆控制器分别控制两个电动推杆进行升降操作,使得皮带式输送机呈现上料的倾斜状态,倾斜的角度通过角度仪上显示的数值来确定,调节完成后,两个输送端头框架配合皮带式输送机进行上料工作;
步骤三:上料工作完成后,再次按下开关按钮停止对电磁铁吸附板的供电,然后将装置移动到机床的下料位置上,并按下另一个开关按钮通过另一个电磁铁吸附板将托载活动平台吸附固定到机床的下料位置上;
步骤四:装置换位吸附固定完成后,通过两个操作器和两个推杆控制器分别控制两个电动推杆进行升降操作,使得皮带式输送机呈现下料的倾 斜状态,倾斜的角度通过角度仪上显示的数值来确定,调节完成后,两个输送端头框架配合皮带式输送机进行下料工作;
步骤五:进行上下料工作时,当输送的物料较大时,通过拉动挡料提把将延长挡料板从机框中空槽的内部拉出,然后将定位螺杆安装到延长挡料板拉出后对应的活动接孔和调节接孔的内部;
步骤六:上下料工作完成后,将两个电动推杆调节到初始缩回的位置,使得皮带式输送机保持水平状态,然后将上下料装置推到机床底部支架的空槽中,完成收纳操作。
与现有技术相比,本发明的有益效果是:
1、本发明通过先将托载活动平台托动到机床的上料位置处,上料工作完成后,将装置移动到机床的下料位置上,一个上下料装置同时满足机床的上下料,从而节约了机床的占地空间,克服了现有的机床结构会使得机床的整体占地面积变大,导致在空间存在局限的位置无法安装使用的问题。
2、通过按下一个开关按钮,使得配电柜与对应的电磁铁吸附板供电,通过电磁铁吸附板产生的吸附力将托载活动平台吸附固定在机床上料位置的外壁位置上,按下另一个开关按钮通过另一个电磁铁吸附板将托载活动平台吸附固定到机床的下料位置上,通过电磁铁吸附板吸附固定安装上下料装置到机床上,避免了在上下料时装置发生晃动的问题,提高了上下料操作的稳定性。
3、进行上下料工作时,当输送的物料较大时,通过拉动挡料提把将延长挡料板从机框中空槽的内部拉出,然后将定位螺杆安装到延长挡料板拉出后对应的活动接孔和调节接孔的内部,通过拉出的延长挡料板可以有效的避免了较大的物料在上下料时发生掉落的问题。
附图说明
图1为本发明的机床上下料装置整体结构示意图;
图2为本发明的A部分结构放大示意图;
图3为本发明的推杆延伸杆与输送端头框架连接结构示意图;
图4为本发明的皮带式输送机内部结构示意图;
图5为本发明的B部分结构放大示意图;
图6为本发明的配电柜工作流程示意图;
图中:1、托载活动平台;2、平台端位座;3、电磁铁吸附板;4、配电柜;5、导线包容钢套;6、操作器;7、推杆控制器;8、电动推杆;9、推杆延伸杆;10、开关按钮;11、输送端头框架;12、延伸导料板;13、皮带式输送机;14、角度仪;15、延长挡料板;16、挡料提把;17、框架连接套座;18、机器对接座;19、活动接轴;20、框架底接座;21、延伸杆接座;22、内接圆槽;23、辅助轴承;24、接座插接轴;25、机框中空槽;26、限位端口;27、卡位沿块;28、活动接孔;29、调节接孔;30、定位螺杆;31、220V电源;32、延伸外板;33、传动托把。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。
请参阅图1-6,本发明提供的一种实施例:一种机床上下料装置,包括托载活动平台1和220V电源31,托载活动平台1的上端设置有两个电动推杆8,两个电动推杆8之间设置有配电柜4,电动推杆8的输出端上设置有推杆延伸杆9,推杆延伸杆9的上方设置有输送端头框架11,两个输送端头框架11之间设置有皮带式输送机13,皮带式输送机13的内部设置有两个机框中空槽25,机框中空槽25的内部设置有延长挡料板15,配电柜4与两个电动推杆8之间均设置有导线包容钢套5,两个输送端头 框架11的一端均设置有两个机器对接座18,皮带式输送机13的两端均设置有两个框架连接套座17,框架连接套座17与机器对接座18的连接位置上设置有活动接轴19。
进一步,两个输送端头框架11的底部设置有框架底接座20,框架底接座20与输送端头框架11一体成型设置,推杆延伸杆9的顶部设置有延伸杆接座21,延伸杆接座21与推杆延伸杆9一体成型设置,框架底接座20的内壁上设置有两个内接圆槽22,内接圆槽22与框架底接座20一体成型设置,两个输送端头框架11的底部设置的框架底接座20起到便于输送端头框架11与延伸杆接座21连接的作用。
进一步,延伸杆接座21的两侧外壁上均设置有接座插接轴24,接座插接轴24与延伸杆接座21一体成型设置,内接圆槽22的内部设置有辅助轴承23,辅助轴承23与内接圆槽22通过螺钉固定连接,延伸杆接座21通过接座插接轴24与内接圆槽22内部的辅助轴承23活动连接,延伸杆接座21的两侧外壁上均设置的接座插接轴24起到便于延伸杆接座21与内接圆槽22连接的作用。
进一步,导线包容钢套5的上端设置有操作器6和推杆控制器7,220V电源31的输出端与配电柜4的输入端电性连接,配电柜4的输出端与操作器6的输入端电性连接,操作器6的输出端与推杆控制器7的输入端电性连接,推杆控制器7的输出端与电动推杆8的输入端电性连接,导线包容钢套5的上端设置的操作器6和推杆控制器7起到便于控制电动推杆8的作用。
进一步,托载活动平台1的两端均设置有平台端位座2,平台端位座2与托载活动平台1一体成型设置,平台端位座2的一侧外壁上设置有电磁铁吸附板3,电磁铁吸附板3与平台端位座2吸附式固定连接,平台端位座2与配电柜4之间设置有开关按钮10,配电柜4的输出端与开关按 钮10的输入端电性连接,开关按钮10的输出端与电磁铁吸附板3的输入端电性连接,托载活动平台1的两端均设置的平台端位座2起到承载电磁铁吸附板3的作用。
进一步,延长挡料板15的底部设置有卡位沿块27,卡位沿块27与延长挡料板15一体成型设置,机框中空槽25的上端设置有限位端口26,限位端口26与皮带式输送机13一体成型设置,延长挡料板15的顶部设置有挡料提把16,挡料提把16与延长挡料板15一体成型设置,延长挡料板15的底部设置的卡位沿块27起到避免延长挡料板15脱离机框中空槽25的作用。
进一步,延长挡料板15的内部设置有两个活动接孔28,活动接孔28与延长挡料板15一体成型设置,机框中空槽25的外部设置有四个调节接孔29,调节接孔29与机框中空槽25一体成型设置,相邻两个活动接孔28和两个调节接孔29的内部安装有定位螺杆30,延长挡料板15的内部设置的两个活动接孔28起到与调节接孔29对应连接的作用。
进一步,托载活动平台1的前端面上设置有角度仪14,角度仪14通过螺钉与托载活动平台1水平安装,输送端头框架11的内部设置有延伸导料板12,延伸导料板12与输送端头框架11一体成型设置,托载活动平台1的前端面上设置的角度仪14起到显示皮带式输送机13倾斜角度的作用。
进一步,托载活动平台1的外壁上设置有四个延伸外板32,延伸外板32与托载活动平台1一体成型设置,延伸外板32的上端设置有传动托把33,传动托把33与延伸外板32一体成型设置,托载活动平台1的外壁上设置的四个延伸外板32起到起到承载传动托把33的作用。
进一步,一种机床上下料装置的工作方法,包括以下步骤:
步骤一:先将托载活动平台1托动到机床的上料位置处,然后按下一 个开关按钮10,使得配电柜4与对应的电磁铁吸附板3供电,通过电磁铁吸附板3产生的吸附力将托载活动平台1吸附固定在机床上料位置的外壁位置上,
步骤二:进行上料操作时,通过两个操作器6和两个推杆控制器7分别控制两个电动推杆8进行升降操作,使得皮带式输送机13呈现上料的倾斜状态,倾斜的角度通过角度仪14上显示的数值来确定,调节完成后,两个输送端头框架11配合皮带式输送机13进行上料工作;
步骤三:上料工作完成后,再次按下开关按钮10停止对电磁铁吸附板3的供电,然后将装置移动到机床的下料位置上,并按下另一个开关按钮10通过另一个电磁铁吸附板3将托载活动平台1吸附固定到机床的下料位置上;
步骤四:装置换位吸附固定完成后,通过两个操作器6和两个推杆控制器7分别控制两个电动推杆8进行升降操作,使得皮带式输送机13呈现下料的倾斜状态,倾斜的角度通过角度仪14上显示的数值来确定,调节完成后,两个输送端头框架11配合皮带式输送机13进行下料工作;
步骤五:进行上下料工作时,当输送的物料较大时,通过拉动挡料提把16将延长挡料板15从机框中空槽25的内部拉出,然后将定位螺杆30安装到延长挡料板15拉出后对应的活动接孔28和调节接孔29的内部;
步骤六:上下料工作完成后,将两个电动推杆8调节到初始缩回的位置,使得皮带式输送机13保持水平状态,然后将上下料装置推到机床底部支架的空槽中,完成收纳操作。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限 定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (10)

  1. 一种机床上下料装置,包括托载活动平台(1)和220V电源(31),其特征在于:所述托载活动平台(1)的上端设置有两个电动推杆(8),两个所述电动推杆(8)之间设置有配电柜(4),所述电动推杆(8)的输出端上设置有推杆延伸杆(9),所述推杆延伸杆(9)的上方设置有输送端头框架(11),两个所述输送端头框架(11)之间设置有皮带式输送机(13),所述皮带式输送机(13)的内部设置有两个机框中空槽(25),所述机框中空槽(25)的内部设置有延长挡料板(15),所述配电柜(4)与两个所述电动推杆(8)之间均设置有导线包容钢套(5),两个所述输送端头框架(11)的一端均设置有两个机器对接座(18),所述皮带式输送机(13)的两端均设置有两个框架连接套座(17),所述框架连接套座(17)与机器对接座(18)的连接位置上设置有活动接轴(19)。
  2. 根据权利要求1所述的一种机床上下料装置,其特征在于:两个所述输送端头框架(11)的底部设置有框架底接座(20),框架底接座(20)与输送端头框架(11)一体成型设置,所述推杆延伸杆(9)的顶部设置有延伸杆接座(21),延伸杆接座(21)与推杆延伸杆(9)一体成型设置,所述框架底接座(20)的内壁上设置有两个内接圆槽(22),内接圆槽(22)与框架底接座(20)一体成型设置。
  3. 根据权利要求2所述的一种机床上下料装置,其特征在于:所述延伸杆接座(21)的两侧外壁上均设置有接座插接轴(24),接座插接轴(24)与延伸杆接座(21)一体成型设置,所述内接圆槽(22)的内部设置有辅助轴承(23),辅助轴承(23)与内接圆槽(22)通过螺钉固定连接,所述延伸杆接座(21)通过接座插接轴(24)与内接圆槽(22)内部的辅助轴承(23)活动连接。
  4. 根据权利要求1所述的一种机床上下料装置,其特征在于:所述导线包容钢套(5)的上端设置有操作器(6)和推杆控制器(7),220V电源(31)的输出端与配电柜(4)的输入端电性连接,配电柜(4)的输出端与操作器(6) 的输入端电性连接,操作器(6)的输出端与推杆控制器(7)的输入端电性连接,推杆控制器(7)的输出端与电动推杆(8)的输入端电性连接。
  5. 根据权利要求1所述的一种机床上下料装置,其特征在于:所述托载活动平台(1)的两端均设置有平台端位座(2),平台端位座(2)与托载活动平台(1)一体成型设置,所述平台端位座(2)的一侧外壁上设置有电磁铁吸附板(3),电磁铁吸附板(3)与平台端位座(2)吸附式固定连接,所述平台端位座(2)与配电柜(4)之间设置有开关按钮(10),配电柜(4)的输出端与开关按钮(10)的输入端电性连接,开关按钮(10)的输出端与电磁铁吸附板(3)的输入端电性连接。
  6. 根据权利要求1所述的一种机床上下料装置,其特征在于:所述延长挡料板(15)的底部设置有卡位沿块(27),卡位沿块(27)与延长挡料板(15)一体成型设置,所述机框中空槽(25)的上端设置有限位端口(26),限位端口(26)与皮带式输送机(13)一体成型设置,所述延长挡料板(15)的顶部设置有挡料提把(16),挡料提把(16)与延长挡料板(15)一体成型设置。
  7. 根据权利要求6所述的一种机床上下料装置,其特征在于:所述延长挡料板(15)的内部设置有两个活动接孔(28),活动接孔(28)与延长挡料板(15)一体成型设置,所述机框中空槽(25)的外部设置有四个调节接孔(29),调节接孔(29)与机框中空槽(25)一体成型设置,相邻两个活动接孔(28)和两个调节接孔(29)的内部安装有定位螺杆(30)。
  8. 根据权利要求1所述的一种机床上下料装置,其特征在于:所述托载活动平台(1)的前端面上设置有角度仪(14),角度仪(14)通过螺钉与托载活动平台(1)水平安装,所述输送端头框架(11)的内部设置有延伸导料板(12),延伸导料板(12)与输送端头框架(11)一体成型设置。
  9. 根据权利要求1所述的一种机床上下料装置,其特征在于:所述托载活动平台(1)的外壁上设置有四个延伸外板(32),延伸外板(32)与托载活动 平台(1)一体成型设置,所述延伸外板(32)的上端设置有传动托把(33),传动托把(33)与延伸外板(32)一体成型设置。
  10. 基于权利要求1-9任意一项所述的一种机床上下料装置的工作方法,其特征在于,包括以下步骤:
    步骤一:先将托载活动平台(1)托动到机床的上料位置处,然后按下一个开关按钮(10),使得配电柜(4)与对应的电磁铁吸附板(3)供电,通过电磁铁吸附板(3)产生的吸附力将托载活动平台(1)吸附固定在机床上料位置的外壁位置上,
    步骤二:进行上料操作时,通过两个操作器(6)和两个推杆控制器(7)分别控制两个电动推杆(8)进行升降操作,使得皮带式输送机(13)呈现上料的倾斜状态,倾斜的角度通过角度仪(14)上显示的数值来确定,调节完成后,两个输送端头框架(11)配合皮带式输送机(13)进行上料工作;
    步骤三:上料工作完成后,再次按下开关按钮(10)停止对电磁铁吸附板(3)的供电,然后将装置移动到机床的下料位置上,并按下另一个开关按钮(10)通过另一个电磁铁吸附板(3)将托载活动平台(1)吸附固定到机床的下料位置上;
    步骤四:装置换位吸附固定完成后,通过两个操作器(6)和两个推杆控制器(7)分别控制两个电动推杆(8)进行升降操作,使得皮带式输送机(13)呈现下料的倾斜状态,倾斜的角度通过角度仪(14)上显示的数值来确定,调节完成后,两个输送端头框架(11)配合皮带式输送机(13)进行下料工作;
    步骤五:进行上下料工作时,当输送的物料较大时,通过拉动挡料提把(16)将延长挡料板(15)从机框中空槽(25)的内部拉出,然后将定位螺杆(30)安装到延长挡料板(15)拉出后对应的活动接孔(28)和调节接孔(29)的内部;
    步骤六:上下料工作完成后,将两个电动推杆(8)调节到初始缩回的位置, 使得皮带式输送机(13)保持水平状态,然后将上下料装置推到机床底部支架的空槽中,完成收纳操作。
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