WO2023088401A1 - 一种横编结头全自动处理连续编织工艺方法 - Google Patents

一种横编结头全自动处理连续编织工艺方法 Download PDF

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WO2023088401A1
WO2023088401A1 PCT/CN2022/132731 CN2022132731W WO2023088401A1 WO 2023088401 A1 WO2023088401 A1 WO 2023088401A1 CN 2022132731 W CN2022132731 W CN 2022132731W WO 2023088401 A1 WO2023088401 A1 WO 2023088401A1
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knot
knitting
yarn
machine
alarm
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PCT/CN2022/132731
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English (en)
French (fr)
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丛洪莲
蒋高明
董智佳
陈超余
李玉贤
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江南大学
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Publication of WO2023088401A1 publication Critical patent/WO2023088401A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
    • D04B35/20—Indicating, warning, or safety devices, e.g. stop motions responsive to defects, e.g. holes, in knitted products
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes

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  • the invention relates to the technical field of automatic textile technology, in particular to a continuous knitting process method for fully automatic processing of flat knitting heads.
  • the Chinese patent with the application number CN200680043124.1 discloses that the knitting yarn can be switched accurately at any position of the knitting width and the joining part of the knitting yarn can be cut off from the knitted fabric.
  • a yarn gripping unit that splices a knitting yarn in use with a knitting yarn selected from a plurality of knitting yarns for switching and can move along a needle bed and has at least two yarn gripping sections
  • the knitting yarn A in use and the knitting yarn B to be switched are spliced by the piecing unit, and the front and rear of the joint part of the knitting yarn A and the knitting yarn B are grasped by the yarn respectively
  • the unit holds the knitting yarn A and the knitting yarn B cuts the knitting yarn A and the knitting yarn B on the side not including the joint portion of the knitting yarn A and the knitting yarn B held by the yarn holding unit, and cuts the knitting yarn B, by
  • the yarn gripping unit grips an end yarn portion of the knitting yarn B used for knitting, and removes the cut end portion
  • the above-mentioned prior art scheme has the following defects: the pattern knitted in this method is set, and the knot is caused by changing the yarn, so the position of the knot is also fixed, and the fancy yarn itself is knotted and broken.
  • the knots generated by the replacement of the head or the bobbin are random and not fixed in a certain position of the pattern, so this method is not suitable for the above-mentioned random knots.
  • the purpose of the present invention is to provide a continuous knitting process method for fully automatic processing of flat knitting knots, so as to solve the problems in the above-mentioned prior art.
  • a method for fully automatic processing of continuous knitting at flat knitting heads comprising the following steps:
  • the knot alarm will send out an alarm after detecting a knot
  • the machine automatically transfers and runs the preset knot processing program
  • the machine pulls the yarn section containing the knot out of the knitting area and fixes the knot;
  • the machine re-weaves the subsequent yarns into the knitting area and returns to the knitting position before the alarm;
  • the machine cuts off the excess yarn section containing the knot and continues weaving.
  • the knot processing program is associated with a knot alarm, and the knot processing program is automatically started after the knot alarm alarms.
  • the detection position of the knot alarm is manually adjusted before knitting, and the knots detected and alarmed are the knots that affect the appearance of the fabric.
  • the knot processing program is a compiled fixed process module, which is set in the machine program.
  • control of the machine action by the knot processing program includes: pulling out the yarn segment containing the knot part out of the knitting area to prevent loosening of the yarn, and fixing the yarn after pulling out of the knitting area.
  • the knot processing program is divided into six subroutines according to the position where the knot appears: the knot alarm processing program when the machine head moves to the left and is in the middle of the knitting area, the machine head moves to the left and is at the left edge of the machine head Knot alarm processing program when the machine head moves left and is at the right edge of the machine head Knot alarm processing program when the machine head moves right and is in the middle of the knitting area Knot alarm processing program when the machine head moves right and is at the left edge of the machine head.
  • the program before knitting is automatically transferred, and then the process before the knot alarm is continued to complete subsequent knitting.
  • the method of pulling out the anti-scattering action is the same as that of weaving in the anti-scattering action.
  • the method is to alternately weave the floating thread and the tuck; the fixed yarn segment is clamped by a clip.
  • the redundant yarns are cut off manually, and there is no need to perform thread end hiding and unraveling prevention treatment.
  • the present invention has the following beneficial effects:
  • the technological method of the present invention is that the knot on the yarn can be found in advance by setting the knot alarm on the flat knitting machine to automatically detect the yarn, and after the knot is found, the yarn section containing the knot is pulled out and fixed without manual labor Hiding thread ends, this process method can effectively remove the random knots of yarns of various specifications, and on the basis of removing knots, it can ensure the beauty of textiles and improve production efficiency. It is suitable for widespread promotion in flat knitting manufacturing.
  • Fig. 1 is the block flow diagram of processing method of the present invention
  • Fig. 2 is a schematic diagram of the process of the process of the present invention on yarns containing knots.
  • a method for fully automatic processing of continuous knitting process for flat knitting knots including the following steps:
  • knot alarm Set the knot alarm on the flat knitting machine, manually adjust the detection position of the knot alarm before weaving, the knot alarm will detect the knot on the yarn to be woven, and the knot that will be detected and alarmed is the one that affects the appearance of the fabric Knots, knots are caused by the unevenness of the yarn itself, broken ends or yarn bobbin replacement. The existence of knots will increase the difficulty of weaving or affect the appearance of the cloth. After the knot alarm detects the knot Alert;
  • the machine automatically transfers and runs the preset knot processing program.
  • the knot processing program is associated with the knot alarm. After the knot alarm alarms, the knot processing program is automatically started.
  • the knot processing program is a compiled fixed process module. , set in the machine program;
  • the knot processing program calls the corresponding subroutine according to the alarm position of the knot alarm and the knitting direction of the flat knitting machine.
  • the number of subroutines is determined according to the type of braid.
  • the position is divided into six subroutines, including the knot alarm processing program when the machine head is on the left and in the middle of the knitting area, the knot alarm processing program when the machine head is on the left and at the left edge of the machine head, and the machine head is on the left and at the right edge of the machine head Knot alarm processing program when the machine head is running right and in the middle of the knitting area, knot alarm processing program when the machine head is running right and at the left edge of the machine head, and the machine head is running right and at the right edge of the machine head Knot alarm processing program, the six subprograms of the knot processing program control the same machine action, only the position of the machine action is different when processing the knot, that is, the position of processing the knot is different, and the six subprograms can be set according to the knitting progress. Quickly judge and drag the yarn
  • the knot processing program controls the machine action, including: pulling out the yarn segment containing the knot part out of the knitting area to prevent loosening of the yarn, the action of fixing the yarn segment after pulling out of the knitting area, and re-knitting
  • the knitting anti-scattering action of the yarn and the action of scissors cutting off the excess yarn segment during the zone, the method of pulling out the anti-scattering action and knitting the anti-scattering action are the same, both of which are to alternate the floating thread and the tuck Tissue, while the fixed yarn section adopts the method of clamping, and the clamp is set on the machine and started under program control;
  • the knot processing program controls the machine to pull the yarn segment containing the knot part out of the knitting area and fix the knot part.
  • the unraveling action, the pulling out anti-scattering action is to alternately weave the floating thread and the tuck, and the fixed yarn section is set by setting an electronically controlled clip on the machine, and the yarn is clamped and fixed by the clip;
  • the knot processing program controls the machine to re-weave the subsequent yarn into the knitting area.
  • the anti-scattering action is to alternately organize the floating thread and the tuck until the yarn returns to the knitting position before the alarm;
  • the knot processing program controls the machine to cut off the excess yarn section containing the knot part, and after cutting, two separate yarn ends are formed and attached to the braided fabric. After the knot processing action is completed, it is automatically transferred to the program before weaving. Then the process before the knot alarm is continued to complete the subsequent weaving. After the weaving is completed, the redundant two yarn ends are manually cut off, and there is no need to perform thread end hiding and anti-scattering treatment.
  • the head of the flat knitting machine moves to the left, and the knot alarm will send out an alarm immediately after detecting that there is a knot on the yarn to be knit.
  • the machine will automatically transfer to the knot processing program. Analyze that the current machine head is moving to the left and the alarm position is in the middle of the knitting area, and then select the subroutine of the knot alarm processing program when the machine head is moving to the left and is in the middle of the knitting area, and the machine will pull the yarn to the right. Alternate weaving with tuck. After the yarn leaves the knitting area, the clip clamps the yarn near the knot, and the machine pulls the yarn back to the knitting area to the left. When pulling, it also alternates with tucking. Yarn knitting After returning to the alarm position, the machine cuts the knotted yarn with scissors to form two yarn ends, and then manually cuts off the two exposed yarn ends after weaving is finished and off the machine.
  • connection can be a fixed connection or a detachable connection, Or integrally connected; “connected” can be directly connected or indirectly connected through an intermediary.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

公开了一种横编结头全自动处理连续编织工艺方法。该工艺方法包括以下步骤：结头报警器检测到结头后发出警报；机器自动调入和运行预设的结头处理程序；机器将含有结头部分的纱线段拉出编织区并固定结头部分；机器将后续的纱线重新编入编织区，回到报警前的编织位置；机器剪断含有结头部分的多余纱线段，继续编织。该工艺方法是通过在横机上设置结头报警器自动检测纱线可以提前发现纱线上的结头，发现节点后将含有结头的纱线段拉出和剪断，去除结头的同时可以隐藏断线和防止线头脱散；该工艺方法能够有效去除各种规格纱线随机产生的结头，并在去除结头的基础上保证纺织品的美观，适合在横编制造中广泛推广。

Description

一种横编结头全自动处理连续编织工艺方法 技术领域
本发明涉及自动化纺织工艺技术领域，特别涉及一种横编结头全自动处理连续编织工艺方法。
背景技术
在横编中纱线常常因为自身的条干不匀、断头和更换纱线筒子产生结头，以往对于横编中的结头常采用手工打结继续编织的方法，对于部分纱线和组织结构，小结头不会影响织物平整及美观，然而随着消费者对织物外观和品质的要求越来越高，对于部分纱线或一些本身编织难度较大的组织结构，结头不仅会增加编织难度，增加坏针的风险，也容易产生较大的破洞，使得编织废品率增加。
目前，申请号为CN200680043124.1的中国专利公开了能够在编织宽度的任意位置进行准确的针织纱的切换并从针织物切断除去针织纱的接合部分。在具有将使用中的针织纱与选自用于切换的多个针织纱的针织纱接头而接合针织纱的接头单元、可沿着针床移动且具有至少2个纱线把持部的纱线把持单元和纱线切断单元的横机中，通过接头单元对使用中的针织纱A和用于切换的针织纱B进行接头，在针织纱A和针织纱B的接合部分的前后分别由纱线把持单元把持针织纱A和针织纱B，切断不包含由纱线把持单元把持的针织纱A和针织纱B的接合部分的一侧的针织纱A和针织纱B，并且切断针织纱B时，由纱线把持单元把持成为在编织中使用的针 织纱B的端纱的部分，在编织中途从针织物除去包含上述接合部分的切断端部。
上述现有技术方案存在以下缺陷：该方法中编织的花型是设定好的，结头是由于更换纱线导致，因此结头的位置也是固定的，而花式纱线自身结头、断头或纱筒更换产生的结头具有随机性，不固定在花型的某一位置，因此该方法不适用于上述随机出现结头的情况。
发明内容
本发明的目的是提供一种横编结头全自动处理连续编织工艺方法，以解决上述现有技术存在的问题。
本发明的上述技术目的是通过以下技术方案得以实现的：
一种横编结头全自动处理连续编织工艺方法，包括以下步骤：
结头报警器检测到结头后发出警报；
机器自动调入和运行预设的结头处理程序；
机器将含有结头部分的纱线段拉出编织区并固定结头部分；
机器将后续的纱线重新编入编织区，回到报警前的编织位置；
机器剪断含有结头部分的多余纱线段，继续编织。
在进一步的实施例中，所述结头处理程序与结头报警器关联，结头报警器报警后自动启动结头处理程序。
在进一步的实施例中，在编织前手动调节结头报警器的检测位置，检测报警的结头为影响织物外观的结头。
在进一步的实施例中，所述结头处理程序为编译的固定工艺模块，设 置于机器程序中。
在进一步的实施例中，所述结头处理程序控制机器动作包括：将含有结头部分的纱线段拉出编织区时对纱线的拉出防脱散动作、拉出编织区后固定纱线段的动作、重新编入编织区时对纱线的编入防脱散动作和剪刀剪断多余纱线段的动作。
在进一步的实施例中，所述结头处理程序按照结头出现位置分为六个子程序：机头左行且处于编织区域中间时结头报警处理程序、机头左行且处于机头左边缘时结头报警处理程序、机头左行且处于机头右边缘时结头报警处理程序、机头右行且处于编织区域中间时结头报警处理程序、机头右行且处于机头左边缘时结头报警处理程序和机头右行且处于机头右边缘时结头报警处理程序。
在进一步的实施例中，完成结头处理动作后自动调入编织前的程序，接着结头报警之前的工艺继续完成后续编织。
在进一步的实施例中，拉出防脱散动作和编入防脱散动作的方法一致，方法是将浮线与集圈做交替组织；固定纱线段采用夹子夹住的方法。
在进一步的实施例中，编织结束后，手动剪去多余的纱线，无需再进行线头隐藏和防脱散处理。
综上所述，本发明具有以下有益效果：
1.本发明的工艺方法是通过在横机上设置结头报警器自动检测纱线可以提前发现纱线上的结头，发现结头后将含有结头的纱线段拉出和固定，无需人工隐藏线头，该工艺方法能够有效去除各种规格纱线随机产生的结 头，并在去除结头的基础上保证纺织品的美观，提高生产效率，适合在横编制造中广泛推广。
附图说明
图1是本发明工艺方法的流程框图；
图2是本发明工艺方法对含结头纱线的处理过程示意图。
具体实施方式
以下结合附图对本发明作进一步详细说明。
其中相同的零部件用相同的附图标记表示。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图1中的方向，词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本说明书的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定中心的方向。
实施例1：
如图1-2所示，一种横编结头全自动处理连续编织工艺方法，包括以下步骤：
一、在编织横机上设置结头报警器，在编织前手动调节结头报警器的检测位置，结头报警器检测即将编织的纱线上的结头，检测报警的结头为影响织物外观的结头，结头是由于纱线因自身条干不匀、断头或纱线筒子 更换产生的，其结头的存在会增加编织难度或影响布面外观，结头报警器检测到结头后发出警报；
二、机器自动调入和运行预设的结头处理程序，结头处理程序与结头报警器关联，结头报警器报警后自动启动结头处理程序，结头处理程序为编译的固定工艺模块，设置于机器程序中；
结头处理程序根据结头报警器的报警位置以及编织横机的编织方向调用对应的子程序，子程序的数量根据编织物的种类决定，在本实施例中，结头处理程序按照结头出现位置分为六个子程序包括机头左行且处于编织区域中间时结头报警处理程序、机头左行且处于机头左边缘时结头报警处理程序、机头左行且处于机头右边缘时结头报警处理程序、机头右行且处于编织区域中间时结头报警处理程序、机头右行且处于机头左边缘时结头报警处理程序和机头右行且处于机头右边缘时结头报警处理程序，结头处理程序的六个子程序控制的机器动作相同，仅仅是处理结头时机器动作的位置不同，即处理结头的位置不同，设置六个子程序可以根据编织进度情况快速判断将含有结头的纱线拖至适合的横机一侧边缘处理，提高处理结头的速度；
结头处理程序控制机器动作包括：将含有结头部分的纱线段拉出编织区时对纱线的拉出防脱散动作、拉出编织区后固定纱线段的动作、重新编入编织区时对纱线的编入防脱散动作和剪刀剪断多余纱线段的动作，其中拉出防脱散动作和编入防脱散动作的方法一致，都是将浮线与集圈做交替组织，而固定纱线段采用夹子夹住的方法，夹子设置在机器上，受到程序 控制启动；
三、结头处理程序控制机器将含有结头部分的纱线段拉出编织区并固定结头部分，机器在将含有结头部分的纱线段拉出编织区时对纱线做拉出防脱散动作，拉出防脱散动作是将浮线与集圈做交替组织，而固定纱线段是通过在机器上设置电控夹子，采用夹子夹住纱线固定；
四、固定好含结头部分的纱线段后，结头处理程序控制机器将后续的纱线重新编入编织区，重新编入编织区时对纱线做编入防脱散动作，编入防脱散动作也是将浮线与集圈做交替组织，直至纱线编回到报警前的编织位置；
五、结头处理程序控制机器剪断含有结头部分的多余纱线段，剪断后形成两个单独的纱线头挂附在编织物上，完成结头处理动作后自动调入编织前的程序，接着结头报警之前的工艺继续完成后续编织，等待编织结束后，手动剪去多余的两段纱线头，无需再进行线头隐藏和防脱散处理。
具体实施过程：为进一步说明本发明的工艺方法过程，如图2所示，以编织横机机头编织方向向左并在编织区中间检测到结头的情况为例：
编织横机机头向左行进，结头报警器检测到即将用于编织的纱线上带有结头后立即发出警报，机器在接收到警报后自动调入结头处理程序，结头处理程序分析当前机头为左行且报警位置位于编织区中间，随后选择机头左行且处于编织区域中间时结头报警处理程序的子程序执行，机器将纱线向右侧牵引，纱线牵引时与集圈做交替组织，纱线离开编织区后夹子夹住结头附近的纱线，机器再将纱线向左侧牵引回到编织区，牵引时同样与 集圈做交替组织，纱线编回到报警时位置后，机器用剪刀将含结头的纱线剪断形成两个纱线头，等到编织结束下机后再手动剪掉两个裸露的纱线头。
在本发明公开的实施例中，术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解，例如，“连接”可以是固定连接，也可以是可拆卸连接，或一体地连接；“相连”可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明公开的实施例中的具体含义。
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。

Claims (8)

  1. 一种横编结头全自动处理连续编织工艺方法，其特征在于,包括以下步骤：
    结头报警器检测到结头后发出警报；
    机器自动调入和运行预设的结头处理程序；
    机器在结头处理程序控制下将含有结头部分的纱线段拉出编织区并固定结头部分；
    机器在结头处理程序控制下将后续的纱线重新编入编织区，编回到报警前的编织位置；
    机器在结头处理程序控制下剪断含有结头部分的多余线圈，继续编织直至编织物全部成型。
  2. 根据权利要求1所述的一种横编结头全自动处理连续编织工艺方法，其特征在于：所述结头处理程序与结头报警器关联，结头报警器报警后自动启动结头处理程序。
  3. 根据权利要求1所述的一种横编结头全自动处理连续编织工艺方法，其特征在于：在编织前手动调节结头报警器的检测位置，检测报警的结头为影响织物外观的结头。
  4. 根据权利要求1所述的一种横编结头全自动处理连续编织工艺方法，其特征在于：所述结头处理程序为编译的固定工艺模块，设置于机器程序中。
  5. 根据权利要求1所述的一种横编结头全自动处理连续编织工艺方法，其特征在于，所述结头处理程序控制机器的动作还包括：将含有结头 部分的纱线段拉出编织区时对纱线的拉出防脱散动作和重新编入编织区时对纱线的编入防脱散动作。
  6. 根据权利要求1所述的一种横编结头全自动处理连续编织工艺方法，其特征在于：机器完成结头处理程序控制的动作后自动调入编织前的程序，接着结头报警之前的工艺继续完成后续编织。
  7. 根据权利要求5所述的一种横编结头全自动处理连续编织工艺方法，其特征在于：拉出防脱散动作和编入防脱散动作的方法一致，方法是将浮线与集圈做交替组织；固定纱线段采用夹子夹住的方法。
  8. 根据权利要求5所述的一种横编结头全自动处理连续编织工艺方法，其特征在于：编织物全部编织成型下机后，手动剪去多余的纱线，无需再进行线头隐藏和防脱散处理。
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