WO2023082478A1 - 一种利用非金属母液回收金属的系统及方法 - Google Patents
一种利用非金属母液回收金属的系统及方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
- C22B7/004—Dry processes separating two or more metals by melting out (liquation), i.e. heating above the temperature of the lower melting metal component(s); by fractional crystallisation (controlled freezing)
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/02—Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action including acoustic waves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- the invention belongs to the field of solid waste and hazardous waste disposal, and relates to a system and method for recovering metal by using non-metallic mother liquor.
- Solid waste and hazardous waste usually contain metal particles and dust, and even precious metals.
- Non-metals and metals can be separated through crushing, separation and other processes, but the separated metals contain a variety of metal components, and it is very difficult to separate or purify each component.
- methods such as extraction can be used to extract metals The components are recovered. This type of method has a complex system. The removal of inorganic salts and organic matter requires a large amount of water, and produces waste water pollution, and this process causes some metals to be lost.
- the purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and to provide a system and method for recovering metals using non-metallic mother liquor.
- the system and method can separately recover and utilize the metal components in the material.
- the system for recovering metal from non-metallic mother liquor includes a molten pool generation system and a cooling and separation system;
- the metal material inlet, the non-metal base material inlet and the melt outlet are set on the melting pool generation system, and the melt outlet is connected with the inlet of the cooling and separation system.
- the non-metal outlet of the cooling and separation system is connected with a crushing system.
- the outlet of the crushing system is connected with a storage system.
- the metal outlet of the cooling and separation system is connected with a metal recovery system.
- the method for utilizing non-metallic mother liquor of the present invention to reclaim metal comprises the following steps:
- the non-metal base material as the base material of the molten pool generation system, wherein the non-metallic mother liquid and the molten metal in the molten pool are incompatible with each other, and the non-metallic base material is added to the molten pool through the non-metallic base material inlet
- the temperature of the molten pool generating system is then raised to make the non-metallic base material form a non-metallic mother liquid, and the metal I, metal II, and metal III are sequentially processed according to the melting point of the metal components in the material from low to high.... ..for recycling;
- the process for metal I is: continue to increase the temperature of the non-metallic mother liquid, so that the temperature of the non-metallic mother liquid is higher than the melting point of metal I and lower than the melting point of metal II. It is discharged into the cooling and separation system through the outlet of the melt, wherein the incompatible non-metallic mother liquid and molten metal are cooled in the cooling and separation system and separated by using the characteristics of immiscibility, wherein the non-metallic solids are separated from the cooling and separation system. The non-metal outlet of the separation system is discharged, and the metal solid is discharged from the metal outlet of the cooling and separation system.
- the temperature of the cooling and separation system is lower than the melting point of the non-metal base material -300°C.
- the temperature of the molten pool generation system is raised to 50°C above the melting point of the non-metallic base material, so that the non-metallic base material forms a non-metallic mother liquid.
- Non-metallic solids are discharged from the non-metallic outlet of the cooling and separation system, and finally enter the molten pool for reuse in the system.
- a non-metallic base material is selected as the base material of the molten pool generation system according to the physical characteristics of the metal components in the material to ensure that the non-metallic
- the mother liquor and the molten metal are immiscible with each other, and then the molten pool generation system is heated up to make the non-metallic base material form a non-metallic mother liquor, and the metal components of each component are sequentially melted according to the melting point of the metal components in the material from low to high.
- Fig. 1 is a structural schematic diagram of the present invention.
- 1 is the entrance of metal material
- 2 is the entrance of non-metal base material
- 3 is the molten pool generation system
- 4 is the melt outlet
- 5 is the cooling and separation system
- 6 is the crushing system
- 7 is the metal recovery system
- 8 is the storage system.
- the system for utilizing non-metallic mother liquor to recover metal includes a molten pool generation system 3, a molten solution outlet 4, a cooling and separation system 5, a crushing system 6, a metal recovery system 7 and a storage system 8;
- Metal material inlet 1, non-metal base material inlet 2 and melt outlet 4 are set on molten pool generating system 3, and melt outlet 4 is connected with the inlet of cooling and separation system 5, and the non-metal outlet of cooling and separation system 5 is connected with the crushing
- the inlet of the system 6 is connected, the outlet of the crushing system 6 is connected with the storage system 8 ; the metal outlet of the cooling and separation system 5 is connected with the metal recovery system 7 .
- the method for utilizing non-metallic mother liquor of the present invention to reclaim metal comprises the following steps:
- a non-metal is selected as the base material of the molten pool generating system 3 to ensure that the non-metallic mother liquid and the molten metal in the molten pool are incompatible with each other, and the non-metallic base material is passed through
- the non-metallic base material inlet 2 is added to the molten pool generating system 3, and then the molten pool generating system 3 is heated to 50°C above the melting point of the non-metallic base material, so that the non-metallic base material forms a non-metallic mother liquid, according to the metal composition in the material Metal I, metal II, metal III, etc. are recovered sequentially from the melting point of the subdivisions.
- the process for metal I is: continue to increase the temperature of the non-metallic mother liquid to make the non-metallic mother liquid
- the temperature is higher than the melting point of metal I and lower than the melting point of metal II.
- the metal I passes through the non-metallic mother liquid and becomes a melt, it is discharged into the cooling and separation system 5 through the outlet 4 of the melt.
- the temperature of the cooling and separation system 5 is Less than the melting point of the non-metallic parent material -300°C, the incompatible non-metallic mother liquid and molten metal are cooled in the cooling and separation system 5 and separated by using the characteristics of immiscibility.
- the non-metallic solid is separated from the cooling and separation system 5
- the non-metallic outlets are discharged into the pulverization system 6, and then pulverized in the pulverization system 6 and then discharged into the storage system 8 for storage, and re-added to the molten pool generation system 3 for recycling; wherein, the metal solids are discharged from the cooling and separation system
- the metal outlet of 5 is discharged to the metal recovery system 7 for recycling, and the recovery of metal I is completed.
- metal II, metal III, ... are recovered in sequence according to the recovery steps of metal I, until all metals in the material are recovered.
- these metals can be recovered at the same time, that is, these metals are formed into alloy melts in the molten pool generation system 3, and then in the cooling and separation system 5.
- the non-metallic mother liquor and the molten alloy are cooled and separated, and the subsequent steps are consistent with the recovery steps of metal I.
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Abstract
本发明公开了一种利用非金属母液回收金属的系统及方法,包括熔池发生系统及冷却及分离系统;熔池发生系统上设置了金属物料入口、非金属母材入口及熔液出口,熔液出口与冷却及分离系统的入口连接,该系统及方法能够对物料中的金属组分进行单独回收利用。
Description
本发明属于固废及危废处置领域,涉及一种利用非金属母液回收金属的系统及方法。
随着城市化进程加快,固废及危废产量急速增加,现有的环保设施处置能力呈现不足,且国民的环保意识逐渐提高,因此实现对固废危废的资源化及无害化处置成为各当地政府难题。固废危废中通常含有金属颗粒和粉尘,甚至存在贵金属。通过破碎、分离等工序能对非金属及金属进行分离,但分离出的金属中含有多种金属组分,对各组分进行分离或提纯非常困难,目前可采用萃取等方法对该类金属中的组分进行回收,该类方法系统复杂,无机盐和有机物清除需要大量的水,并产生废水污染,且此过程造成部分金属流失,另外需要大量消耗萃取液,萃取液需要再次处理才能还原成金属,生产成本较高,而其中的贵金属及稀有金属难以萃取,回收困难,造成了该类稀有资源的浪费。
发明内容
本发明的目的在于克服上述现有技术的缺点,提供了一种利用非金属母液回收金属的系统及方法,该系统及方法能够对物料中的金属组分进行单独回收利用。
为达到上述目的,本发明所述的利用非金属母液回收金属的系统包括熔池发生系统及冷却及分离系统;
熔池发生系统上设置了金属物料入口、非金属母材入口及熔液出口,熔液出口与冷却及分离系统的入口连接。
冷却及分离系统的非金属出口连通有粉碎系统。
粉碎系统的出口连通有存储系统。
冷却及分离系统的金属出口连通有金属回收系统。
本发明所述的利用非金属母液回收金属的方法包括以下步骤:
选择非金属母材作为熔池发生系统的母材,其中,该非金属的母液与熔池中金属熔液之间互不相溶,将非金属母材经非金属母材入口加入到熔池发生系统中,然后对熔池发生系统进行升温,使非金属母材形成非金属母液,根据物料中金属组分的熔点从低至高的顺序依次对金属Ⅰ、金属Ⅱ、金属Ⅲ......进行回收;
其中,对金属Ⅰ的过程为:继续升高非金属母液的温度,使非金属母液的温度大于金属Ⅰ的熔点且小于金属Ⅱ的熔点,待金属Ⅰ通过非金属母液全部变成熔液后,通过熔液出口排至冷却及分离系统中,其中,不相溶的非金属母液及金属熔液在冷却及分离系统中冷却并利用不相熔的特点进行分离,其中,非金属固体从冷却及分离系统的非金属出口排出,金属固体从冷却及分离系统的金属出口排出。
冷却及分离系统的温度小于非金属母材熔点-300℃。
对熔池发生系统进行升温至非金属母材熔点温度以上50℃,使非金属母材形成非金属母液。
非金属固体从冷却及分离系统的非金属出口排出,最终再进入到熔池发生系统回用。
本发明具有以下有益效果:
本发明所述的利用非金属母液回收金属的系统及方法在具体操作时,根据物料中金属组分的物理特性,选择一种非金属母材作为熔池发生系统的母材,确保该非金属母液与金属熔液之间互不相溶,然后对熔池发生系统进行升温,使非金属母材形成非金属母液,根据物料中金属组分的熔点从低至高的顺序依次对各组分金属进行回收,通过非金属母液以物理方法低成本回收物料中各组 分金属物质,并利用非金属母液与金属熔液不相溶的特性在冷却过程中进行固态分离,系统简单、物料适应范围广、不消耗其它物质,能耗低、环保性好,对不同组分金属的回收有特殊意义,为国家绿色发展和全社会资源综合利用提供了重大技术支持。
图1为本发明的结构示意图。
其中,1为金属物料入口、2为非金属母材入口、3为熔池发生系统、4为熔液出口、5为冷却及分离系统、6为粉碎系统、7为金属回收系统、8为存储系统。
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,不是全部的实施例,而并非要限制本发明公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要的混淆本发明公开的概念。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。
在附图中示出了根据本发明公开实施例的结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。
参考图1,本发明所述的利用非金属母液回收金属的系统包括熔池发生系统3、熔液出口4、冷却及分离系统5、粉碎系统6、金属回收系统7及存储系 统8;
熔池发生系统3上设置了金属物料入口1、非金属母材入口2及熔液出口4,熔液出口4与冷却及分离系统5的入口连接,冷却及分离系统5的非金属出口与粉碎系统6的入口连接,粉碎系统6的出口与存储系统8连接;冷却及分离系统5的金属出口与金属回收系统7连接。
本发明所述的利用非金属母液回收金属的方法包括以下步骤:
根据物料中金属组分的物理特性,选择一种非金属作为熔池发生系统3的母材,确保该非金属母液与熔池中金属熔液之间互不相溶,将非金属母材经非金属母材入口2加入到熔池发生系统3中,然后对熔池发生系统3进行升温至非金属母材熔点温度以上50℃,使非金属母材形成非金属母液,根据物料中金属组分的熔点从低至高的顺序依次对金属Ⅰ、金属Ⅱ、金属Ⅲ......进行回收,其中,对金属Ⅰ的过程为:继续升高非金属母液的温度,使非金属母液的温度大于金属Ⅰ的熔点且小于金属Ⅱ的熔点,待金属Ⅰ通过非金属母液全部变成熔液后,通过熔液出口4排至冷却及分离系统5中,其中,冷却及分离系统5的温度小于非金属母材熔点-300℃,不相溶的非金属母液及金属熔液在冷却及分离系统5中冷却并利用不相熔的特点进行分离,其中,非金属固体从冷却及分离系统5的非金属出口排至粉碎系统6中,再在粉碎系统6中粉碎后排至存储系统8中进行存储,并重新加入熔池发生系统3中进行循环利用;其中,金属固体从冷却及分离系统5的金属出口排至金属回收系统7中进行回收利用,完成金属Ⅰ的回收。
待金属Ⅰ回收完成后,按照金属Ⅰ的回收步骤,依次进行金属Ⅱ、金属Ⅲ......的回收,直至物料中所有金属实现回收为止。
当其中几种金属熔点比较接近,无法单独回收时,可以将这几种金属同时回收,即在熔池发生系统3中将这几种金属形成合金熔液,然后在冷却及分离系统5中对非金属母液及合金熔液进行冷却分离,后续步骤与金属Ⅰ的回收步骤一致。
Claims (8)
- 一种利用非金属母液回收金属的系统,其特征在于,包括熔池发生系统(3)及冷却及分离系统(5);熔池发生系统(3)上设置了金属物料入口(1)、非金属母材入口(2)及熔液出口(4),熔液出口(4)与冷却及分离系统(5)的入口连接。
- 根据权利要求1所述的利用非金属母液回收金属的系统,其特征在于,冷却及分离系统(5)的非金属出口连通有粉碎系统(6)。
- 根据权利要求1所述的利用非金属母液回收金属的系统,其特征在于,粉碎系统(6)的出口连通有存储系统(8)。
- 根据权利要求1所述的利用非金属母液回收金属的系统,其特征在于,冷却及分离系统(5)的金属出口连通有金属回收系统(7)。
- 一种利用非金属母液回收金属的方法,其特征在于,基于权利要求1所述的利用非金属母液回收金属的系统,包括以下步骤:选择非金属母材作为熔池发生系统(3)的母材,其中,该非金属的母液与熔池中金属熔液之间互不相溶,将非金属母材经非金属母材入口(2)加入到熔池发生系统(3)中,然后对熔池发生系统(3)进行升温,使非金属母材形成非金属母液,根据物料中金属组分的熔点从低至高的顺序依次对金属Ⅰ、金属Ⅱ、金属Ⅲ......进行回收;其中,对金属Ⅰ的过程为:继续升高非金属母液的温度,使非金属母液的温度大于金属Ⅰ的熔点且小于金属Ⅱ的熔点,待金属Ⅰ通过非金属母液全部变成熔液后,通过熔液出口(4)排至冷却及分离系统(5)中,其中,不相溶的非金属母液及金属熔液在冷却及分离系统(5)中冷却并利用不相熔的特点进行分离,其中,非金属固体从冷却及分离系统(5)的非金属出口排出,金属固体从冷却及分离系统(5)的金属出口排出。
- 根据权利要求5所述的利用非金属母液回收金属的方法,其特征在于,冷却及分离系统(5)的温度小于非金属母材熔点-300℃。
- 根据权利要求5所述的利用非金属母液回收金属的方法,其特征在于, 对熔池发生系统(3)进行升温至非金属母材熔点温度以上50℃,使非金属母材形成非金属母液。
- 根据权利要求5所述的利用非金属母液回收金属的方法,其特征在于,非金属固体从冷却及分离系统(5)的非金属出口排出,最终再进入到熔池发生系统(3)回用。
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CN1072218A (zh) * | 1991-11-09 | 1993-05-19 | 洛阳铜加工厂 | 铜及铜合金制品表面上铅锡的回收 |
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