WO2023030545A1 - 一种锁销的存储机构、存储垛及存储中心 - Google Patents

一种锁销的存储机构、存储垛及存储中心 Download PDF

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Publication number
WO2023030545A1
WO2023030545A1 PCT/CN2022/117719 CN2022117719W WO2023030545A1 WO 2023030545 A1 WO2023030545 A1 WO 2023030545A1 CN 2022117719 W CN2022117719 W CN 2022117719W WO 2023030545 A1 WO2023030545 A1 WO 2023030545A1
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WIPO (PCT)
Prior art keywords
storage
lock pin
holes
lock
disc
Prior art date
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PCT/CN2022/117719
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English (en)
French (fr)
Inventor
陈锦乾
许文彬
陈宇
赵永新
曹乐
朱建华
陈博
王蒙
蒋森
符国勇
陈添河
张国樑
蔡龙华
陈伟明
Original Assignee
上海振华重工(集团)股份有限公司
Psa 国际港务集团
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Application filed by 上海振华重工(集团)股份有限公司, Psa 国际港务集团 filed Critical 上海振华重工(集团)股份有限公司
Publication of WO2023030545A1 publication Critical patent/WO2023030545A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/44—Elements or devices for locating articles on platforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical

Definitions

  • the utility model relates to the technical field of containers, in particular to a lock pin storage mechanism, a storage stack and a storage center.
  • container corner fittings are usually arranged on the four corners of the container, and the container corner fittings between adjacent containers are generally fixed by lock pins and bolts between the container corner fittings to achieve mutual Vertical fixation between adjacent containers. That is, the containers are fixed by the lock pins between the containers during sea transportation.
  • the purpose of the utility model is to store the lock pins disassembled and assembled from the automatic production line in a regular manner, so as to facilitate subsequent automatic operations.
  • the utility model provides a storage mechanism for lock pins, a storage stack and a storage center, which can store lock pins regularly and increase the storage capacity of lock pins.
  • the embodiment of the present utility model discloses a storage mechanism for lock pins, the lock pins are used to fix the container corner fittings between adjacent containers, and the storage mechanism includes: lock pin storage disk , be provided with eight storage holes, wherein two storage holes are arranged at intervals along the length direction of the lock pin storage disc on the center line of the lock pin storage disc, and the other six storage holes are divided into two rows with the center line
  • the two storage holes are arranged in a staggered manner, and each row of storage holes includes three storage holes spaced along the length direction, each of which has the same shape as the hole in the corner fitting of the container, and each of the storage holes is used for Storing the lock pins
  • the transporting part is provided on the lock pin storage disc and is used for connecting with external equipment, so that the external equipment can transport the storage mechanism through the transporting part.
  • the lock pins can be placed on the storage mechanism in a fixed posture, which facilitates the sorting of the lock pins in the follow-up operation, and is no longer placed in the lock pin frame in a disorderly manner as in the prior art.
  • eight storage holes are arranged on each lock pin storage disc, which improves the storage capacity of the lock pins.
  • the conveying part is a hole.
  • the lock pin storage disk is a stainless steel plate and is in the shape of a cuboid.
  • the bottom of the lock pin storage disc is provided with a supporting part, which is used to stack two adjacent lock pin storage discs together in the height direction, and the upper lock pin storage disc is opposite to each other.
  • the lower lock pin storage disc is stacked on the lower lock pin storage disc after being rotated by 180°, wherein the lock pins stored on two adjacent lock pin storage discs are staggered along the height direction.
  • the stacking height of the lock pin storage disc is 154 mm, and the lengthwise dimension of the lock pin storage disc is 920 mm.
  • the present application also provides a storage stack of lock pins, including: a plurality of storage mechanisms described in any one of the above-mentioned storage mechanisms stacked together in the height direction, and the lock pin storage disks of two adjacent storage mechanisms are stacked in the height direction Together, the upper lock pin storage disc is stacked on the lower lock pin storage disc after being rotated 180° relative to the lower lock pin storage disc, wherein the lock pins stored on the two adjacent lock pin storage discs are staggered along the height direction, And will not interfere with each other in the height direction.
  • the present application also provides a storage center for lock pins, which includes a plurality of stacks, one of which is an empty stack, and the rest of the stacks are used to place the above-mentioned storage stacks.
  • the present utility model also includes an external device, the external device is used to connect with the carrying part, and the external device carries the storage mechanism to the set position to store the lock on the lock pin storage disk. pins, and after the lock pin storage tray is full of lock pins, the external device transports the storage mechanism to the empty stack.
  • six stacking positions are arranged around the external equipment.
  • the external device is a six-axis manipulator.
  • Fig. 1 shows the first top view of the storage mechanism of the locking pin of the utility model embodiment
  • Fig. 2 shows the side view one of the storage pile of the locking pin of the utility model embodiment
  • Fig. 3 shows the structural schematic diagram 1 of the storage center of the storage mechanism of the lock pin of the utility model embodiment
  • Fig. 4 shows the second structural diagram of the storage center of the storage mechanism of the lock pin of the utility model embodiment
  • Fig. 5 shows the second top view of the storage mechanism of the locking pin of the utility model embodiment
  • Fig. 6 shows the second side view of the storage pile of the locking pin of the utility model embodiment
  • Fig. 7 shows the third schematic structural view of the storage center of the lock pin storage mechanism of the embodiment of the present invention.
  • the present application provides a storage mechanism 1 of a lock pin 4, and the lock pin 4 (refer to Fig. 2) is used to fix the container corner fittings between adjacent containers (not shown in the figure, that is, the lock where pin 4 is installed).
  • the storage mechanism 1 of the lock pin 4 includes: a lock pin storage disc 10 , for example, the lock pin storage disc 10 is a stainless steel plate and is in the shape of a cuboid.
  • the material and shape of the lock pin storage disk 10 are not limited thereto, for example, a cube-shaped aluminum alloy plate.
  • the lock pin storage tray 10 of the present application is provided with a plurality of storage holes 11 , each storage hole 11 has the same shape as the corner hole of the container, and each storage hole 11 is used for storing the lock pin 4 .
  • "same shape” includes: identical or similar shapes. Since the shape of each storage hole 11 is the same as that of the container corner piece, the lock pin 4 removed from the container can be placed on the storage hole 11 .
  • the lock pin 4 can be placed on the storage mechanism 1 in a fixed posture, which facilitates the sorting of the lock pin 4 for subsequent operations, and is no longer placed in the lock pin 4 frame in a disorderly manner as in the prior art.
  • the storage mechanism 1 of the present application further includes a transport part 12 , which is provided on the lock storage disk 10 and is used for connecting with the external device 3 so that the external device 3 can transport the storage mechanism 1 through the transport part 12 .
  • the above-mentioned carrying part 12 is a hole or a handle. 1 and 2 show that the conveying portion 12 is a hole.
  • the carrying part 12 can be in other forms, such as a magnet structure, and the external device 3 absorbs the storage mechanism 1 of the lock pin 4 through the magnet structure, so as to carry the storage mechanism 1 of the lock pin 4 .
  • the above-mentioned holes or handles are respectively plural, and are located on the same circumference, and the center of the above-mentioned circle (shown at point O in FIG.
  • the storage hole 11 and the lock pin 4 interfere.
  • four holes are symmetrically distributed on the central circumference of the lock pin storage disk 10 .
  • the number of holes is not limited thereto, and can be selected according to the style of the carrying tool of the external device 3 .
  • the lock pin storage disc 10 of the present application is provided with two rows of storage holes, and the two rows of storage holes are along the width direction of the lock pin storage disc 10 (shown in the X direction in FIG. 1 ).
  • each row of storage holes extends along the length direction of the lock pin storage disc 10 (shown in the Y direction in FIG. 1 ), and includes three storage holes 11 distributed at intervals along the length direction.
  • six storage holes 11 are opened on the lock pin storage disc 10 .
  • the three storage holes 11 in each row of storage holes are equally spaced, so that the six storage holes 11 are arranged in an orderly manner, ensuring that the lock pins 4 can be placed in a fixed posture. Setting six storage holes can improve the storage efficiency of the lock pin 4 .
  • the present application does not limit the number of storage holes 11, which can be selected and designed according to the storage requirements of time. For example, eight storage holes 11 or ten storage holes 11 are opened on the lock pin storage disc 10 .
  • the lock pin storage disc 10 is provided with eight storage holes 11 , wherein two storage holes 11 are arranged on the lock pin storage disc at intervals along the length direction of the lock pin storage disc 10 .
  • the centerline of 10 shown in L in Fig. 5
  • the other six storage holes 11 are divided into two rows and arranged staggered with the two storage holes 11 on the centerline L, and each row of storage holes includes three storage holes distributed along the length direction. storage hole.
  • the intersection of the center line L in the length direction and the center line M in the width direction of the lock pin storage disc 10 is the center of the above lock pin storage disc 10 (shown at point O in FIG. 5 ).
  • the carrying part 12 is a hole, and there are a plurality of holes.
  • a plurality of holes are provided at four corners of the lock pin storage disk 10 , and the holes and the storage holes 11 are staggered.
  • Four holes are shown in FIG. 5 , which are respectively located between adjacent storage holes 11 , making full use of the space on the lock pin storage disc 10 without affecting the arrangement of the storage holes 11 of the lock pin storage disc 10 .
  • the bottom of the lock pin storage disc 10 is provided with a support portion 13, which is used to stack two adjacent lock pin storage discs 10 along the height direction (shown in the Z direction in Fig. 2), wherein, adjacent The lock pins 4 stored on the two lock pin storage discs 10 correspond to each other along the height direction. That is, the lock pins 4 stored on two adjacent lock pin storage discs 10 are aligned along the height direction.
  • a plurality of lock pin storage discs 10 can be neatly stacked to form multiple groups of storage stacks 2 around external devices 3 described later.
  • One or more sets of support portions 13 may be designed to allow stacking of lock pin storage discs 10 .
  • the present application provides a storage stack 2 of lock pins 4 , including: a plurality of storage mechanisms 1 described in any of the above-mentioned embodiments stacked together along the height direction (shown in the Z direction in FIG. 2 ). , the lock pin storage disks 10 of two adjacent storage mechanisms 1 are stacked together along the height direction.
  • the lock pins 4 stored on two adjacent lock pin storage discs 10 correspond to each other along the height direction. That is, the lock pins 4 stored on two adjacent lock pin storage discs 10 are aligned along the height direction.
  • the upper lock pin storage disc 10 is stacked on the lower lock pin storage disc 10 after being rotated 180° relative to the lower lock pin storage disc 10 , wherein the lock pins 4 stored on two adjacent lock pin storage discs 10 are staggered along the height direction.
  • the two adjacent layers of lock pin storage discs 10 face opposite directions.
  • the present application also provides a storage center for lock pins 4, which includes a plurality of stacks, one of which is an empty stack, and the rest of the stacks are used to place the storage stacks described in the above embodiments 2. Also includes an external device 3, the external device 3 is used to connect with the carrying part 12, the external device 3 transports the storage mechanism 1 to the set position, so as to store the lock pin 4 on the lock pin storage disc 10, and store the lock pin 4 on the lock pin storage disc 10. After the lock pin 4 is full, the external device 3 transports the storage mechanism 1 to an empty stack.
  • a plurality of lock pin storage discs 10 can be neatly stacked to form multiple stacks around the external device 3 .
  • the external device 3 around the lock pin storage disc 10 is divided into six stacks (1 to 6 shown in Figure 3), and each stack stacks twelve lock pin storage discs 10, A total of seventy-two lock pin storage discs 10 are stored.
  • the size of the lock pin storage disk 10 is strictly unified. However, this application does not limit this, and a corresponding selection can be made according to actual storage requirements. For example, in some possible embodiments, ten lock pin storage trays 10 are stacked per stack.
  • the external device 3 currently uses an industrial general-purpose six-axis manipulator, but is not limited thereto, and structures capable of handling all belong to the protection scope of the present application.
  • the above-mentioned external device is a driving vehicle, which has movement functions in six directions: front and rear, left and right, and up and down.
  • Exemplary, five stacks are stacked full of lock pin storage trays 10 in the six stacks, and the other stack (such as shown in 6) is an empty stack without stacking full lock pin storage trays 10, so that The six stacks can be flexibly dispatched to realize automatic operation.
  • the lock pin storage disc 10 is neatly stacked, the spatial position of each lock pin storage disc 10 can be calculated according to the mechanical size of the lock pin storage disc 10, and directly imported into the control system of the external device 3 to form a database, which can Automated operations have been carried out to improve operational efficiency.
  • the stack height (shown by H in Fig. 2 ) of the lock pin storage disc 10 of the present application is 240mm to 260mm, including 240mm and 260mm, for example 250mm.
  • This size can make the lock pin storage disc 10 stacked along the height direction, can be stacked directly, the lock pins 4 stored on the two adjacent lock pin storage discs 10 are aligned along the height direction, and the Interference up and down occurs when the lock pin 4 is locked.
  • the stacking height of the lock pin storage disc 10 of the present application (shown by H in FIG. 6 ) is 154 mm.
  • each lock pin storage disc 10 when the lock pin storage disc 10 is provided with two rows of storage holes, as shown in FIG. Taking the center point of the base of the external device 3 of the lock pin storage disc 10 as the coordinate origin, each lock pin storage disc 10 (central position) can have three-dimensional coordinates in space, and there are rules to follow each other, which is convenient for the operation of the handling mechanism.
  • the lengthwise dimension of the lock pin storage disc 10 of the present application is 920 mm.
  • the height of a single lock pin storage disc 10 is 200 mm and the width is 1000 mm, so the software debugger can easily obtain the coordinate space of each lock pin storage disc 10, assuming that the most side stack (such as shown in 1 ) is the No. 1 disc, the horizontal position is 0 mm, the front and rear positions are 0 mm, and the height position is 0 mm. Then the position of the No. 2 disc (that is, the lock pin storage disc 10 above the No. 1 disc) is horizontally The position is 0mm, the front-back position is 0mm, and the height position is 200mm. No. 11 disk (that is, the bottom lock pin storage disk 10 of the next door stack on the right side of No.
  • the horizontal position is 1000mm
  • the front and rear positions are 0mm
  • the height position is 0mm.
  • the horizontal position is 0 mm
  • the front and rear positions are 2500 mm
  • the height position is 0 mm.
  • the width of a single lock pin storage disc 10 is 920 mm.
  • the software debugger can easily obtain the coordinate space of each lock pin storage disc 10.
  • the bottommost lock pin storage disc 10 is the No. 1 disc
  • the horizontal position is 0 mm
  • the front and rear positions are 0 mm
  • the height position is 0 mm
  • the position of the No. 2 disc that is, the lock pin storage disc 10 above the No. 1 disc
  • the horizontal position is 0mm
  • the front-back position is 0mm
  • the height position is 158mm.
  • the horizontal position is 920mm
  • the front and rear positions are 0mm
  • the height position is 0mm.
  • the horizontal position is 0 mm
  • the front and rear positions are 2250 mm
  • the height position is 0 mm.
  • the central positions and stacking heights of the six stacks meet the operating radius of the external equipment 3.
  • the increase in the number of external equipment 3 or the increase in the operating radius of a single unit can increase the number of stacks.
  • Six stacks are during operation, and one of them (such as shown in 6) is empty, does not put any lock pin storage tray 10, and the other five stacks are full stacks.
  • the full stack (the stack position of the full lock pin storage disc 10) becomes an empty stack (the stack position of the lock pin storage disc 10 is not stacked), and the empty stack becomes a full stack and is all full (the stack position on the lock pin storage disc 10 is full).
  • the advantage of this solution is that it can promptly respond to empty disks, full disks, or not-empty disks coming from the production line.
  • the storage mechanism 1 not only the position of each lock pin storage disk 10 can be known, but also the statistics can be calculated. The number and types of lock pins 4 on each lock pin storage disc 10 are convenient for automatic operation.
  • the number of pallets in the present application is not limited to six. In some possible implementations, referring to FIG. 4 , seven pallets are set around the external device 3 (shown in 1 to 7 in FIG. 4 ). Similarly, among these stacks, one stack is reserved as an empty stack. For example, there are six stacks in the seven stacks that are full of lock pin storage discs 10, and another stack (such as shown in 7) is an empty stack. For the process of stacking the lock pin storage discs 10 , refer to the relevant description of the above six stack positions, and details will not be repeated here.
  • the number of stacks can be expanded depending on the length of the driving track.

Abstract

一种锁销的存储机构，锁销（4）用于固定相邻的集装箱之间的集装箱角件，存储机构（1）包括锁销存储盘（10），设有八个存储孔（11），其中两个存储孔（11）沿锁销存储盘（10）的长度方向间隔设置于锁销存储盘（10）的中心线上，另外六个存储孔（11）分成两排与中心线上的两个存储孔（11）错开设置，每排存储孔（11）包括沿长度方向间隔分布的三个存储孔（11），每一个存储孔（11）的形状与集装箱角件孔洞的形状相同，每一个存储孔（11）用于存储锁销（4）；搬运部（12），设于锁销存储盘（10）上，用于和外部设备（3）连接，以使外部设备（3）通过搬运部（12）搬运存储机构（1），能够规则存储锁销（4），存储量大，方便后续的自动化作业，以及存储垛（2）及存储中心。

Description

一种锁销的存储机构、存储垛及存储中心 技术领域
本实用新型涉及集装箱技术领域，特别涉及一种锁销的存储机构、存储垛及存储中心。
背景技术
为了方便集装箱的存放和运输，通常在集装箱的四个角上都设置有集装箱角件，相邻的集装箱之间的集装箱角件一般通过锁销和集装箱角件之间的栓固定，来实现相邻的集装箱之间的垂直方向的固定。也即，集装箱海运过程中依靠集装箱彼此之间的锁销进行固定。
当集装箱船停靠在港口码头时，港口作业人员需要将锁销移除，然后进行集装箱的转运。移除下来的锁销，在目前港口的作业中，基本全是由人工直接将锁销扔至锁销框中。市面锁销的品牌很多，彼此外观有很大差异。一艘集装箱船上使用的锁销种类一般在一至三种左右，数量成百上千，全部堆放在锁销框中，肉眼可见杂乱无章。以往锁销拆装单纯依靠人力，可以从锁销框中分拣锁销，如今自动化作业普及，杂乱无章摆放的集装箱锁销，加上个体摆放姿态也是有多种，是很难通过自动化设备去进行分拣的。
发明内容
本实用新型的目的在于将自动化产线拆装下来的锁销，规则存储，方便后续的自动化作业。本实用新型提供了一种锁销的存储机构、存储垛及存储中心，可规则存储锁销，提升锁销存储容量。
为解决上述技术问题，本实用新型的实施方式公开了一种锁销的存储机构，所述锁销用于固定相邻的集装箱之间的集装箱角件，所述存储机构包括：锁销存储盘，设有八个存储孔，其中两个存储孔沿所述锁销存储盘的长度方向间隔设置于所述锁销存储盘的中心线上，另外六个存储孔分成两排与中心线上的两个存储孔错开设置，每排存储孔包括沿所述长度方向间隔分布的三个存储孔，每一个所述存储孔的形状与集装箱角件孔洞的形状相同，每一个所述存储孔用于存储锁销；搬运部，设于所述锁销存储盘上，用于和外部设备连接，以使外部设备通过所述搬运部搬运所述存储机构。
采用上述技术方案，可以让锁销可以固定姿态摆放在存储机构上，方便后续作业的锁 销分拣，不再像现有技术中杂乱无章的摆放在锁销框内。并且，每个锁销存储盘上设有八个存储孔，提升了锁销的存储容量。
根据本实用新型的另一具体实施方式，所述搬运部为孔洞。
根据本实用新型的另一具体实施方式，所述孔洞为多个，设于所述锁销存储盘的四个角落处，所述孔洞与所述存储孔错开设置。
根据本实用新型的另一具体实施方式，所述锁销存储盘为不锈钢板，并呈长方体状。
根据本实用新型的另一具体实施方式，所述锁销存储盘的底部设有支撑部，用于使相邻的两个锁销存储盘沿高度方向堆叠在一起，上层的锁销存储盘相对下层的锁销存储盘旋转180°后堆叠在下层的锁销存储盘上，其中，相邻的两个锁销存储盘上存储的锁销沿高度方向错开。
根据本实用新型的另一具体实施方式，所述锁销存储盘的堆叠高度为154mm，所述锁销存储盘的长度方向的尺寸为920mm。
本申请还提供一种锁销的存储垛，包括：沿高度方向堆叠在一起的多个上述任一项所述的存储机构，相邻的两个存储机构的锁销存储盘沿高度方向堆叠在一起，上层的锁销存储盘相对下层的锁销存储盘旋转180°后堆叠在下层的锁销存储盘上，其中，相邻的两个锁销存储盘上存储的锁销沿高度方向错开，且在高度方向上不会相互干涉。
本申请还提供一种锁销的存储中心，包括多个垛位，其中一个垛位为空垛位，其余的垛位用于摆放上述的存储垛。
根据本实用新型的另一具体实施方式，还包括外部设备，所述外部设备用于与所述搬运部连接，所述外部设备搬运存储机构到设定位置，以在锁销存储盘上存储锁销，并在锁销存储盘存储满锁销之后，所述外部设备搬运所述存储机构到所述空垛位。
根据本实用新型的另一具体实施方式，围绕所述外部设备设置六个垛位。
根据本实用新型的另一具体实施方式，所述外部设备为六轴机械手。
附图说明
图1示出本实用新型实施例锁销的存储机构的俯视图一；
图2示出本实用新型实施例锁销的存储垛的侧视图一；
图3示出本实用新型实施例锁销的存储机构的存储中心的结构示意图一；
图4示出本实用新型实施例锁销的存储机构的存储中心的结构示意图二；
图5示出本实用新型实施例锁销的存储机构的俯视图二；
图6示出本实用新型实施例锁销的存储垛的侧视图二；
图7示出本实用新型实施例锁销的存储机构的存储中心的结构示意图三。
具体实施方式
以下由特定的具体实施例说明本实用新型的实施方式，本领域技术人员可由本说明书所揭示的内容轻易地了解本实用新型的其他优点及功效。虽然本实用新型的描述将结合较佳实施例一起介绍，但这并不代表此实用新型的特征仅限于该实施方式。恰恰相反，结合实施方式作实用新型介绍的目的是为了覆盖基于本实用新型的权利要求而有可能延伸出的其它选择或改造。为了提供对本实用新型的深度了解，以下描述中将包含许多具体的细节。本实用新型也可以不使用这些细节实施。此外，为了避免混乱或模糊本实用新型的重点，有些具体细节将在描述中被省略。需要说明的是，在不冲突的情况下，本实用新型中的实施例及实施例中的特征可以相互组合。
应注意的是，在本说明书中，相似的标号和字母在下面的附图中表示类似项，因此，一旦某一项在一个附图中被定义，则在随后的附图中不需要对其进行进一步定义和解释。
为使本实用新型的目的、技术方案和优点更加清楚，下面将结合附图对本实用新型的实施方式作进一步地详细描述。
参考图1至图4，本申请提供一种锁销4的存储机构1，锁销4(参考图2)用于固定相邻的集装箱之间的集装箱角件(图未示出，也就是锁销4安装的地方)。锁销4的存储机构1包括：锁销存储盘10，示例性的，锁销存储盘10为不锈钢板，并呈长方体状。但锁销存储盘10的材质和形状不限于此，例如是正方体状的铝合金板。本申请的锁销存储盘10上设有多个存储孔11，每一个存储孔11的形状与集装箱角件孔洞的形状相同，每一个存储孔11用于存储锁销4。其中，“形状相同”包括：形状完全相同或相似。由于每一个存储孔11的形状与集装箱角件的形状相同，可以将从集装箱上拆除下来的锁销4摆放在存储孔11上。
从而，让锁销4可以固定姿态摆放在存储机构1上，方便后续作业的锁销4分拣，不再像现有技术中杂乱无章的摆放在锁销4框内。
此外，本申请的存储机构1还包括搬运部12，搬运部12设于锁销存储盘10上，用于和外部设备3连接，以使外部设备3通过搬运部12搬运存储机构1。示例性的，上述的搬运部12为孔洞或把手。图1和图2中示出了搬运部12为孔洞。本申请不限于此，锁销存储盘10上的孔洞和把手设计，取决于外部设备3(即搬运机构)的搬运工具样式。在一些 可能的实施方式中，搬运部12可以是其它形式，例如是磁铁结构，外部设备3通过磁铁结构吸附锁销4的存储机构1，以实现对锁销4的存储机构1的搬运。
示例性的，上述的孔洞或把手分别为多个，且位于同一个圆周上，上述的圆周的圆心(图1中O点所示)与锁销存储盘10的中心重合，孔洞或把手不与存储孔11以及锁销4发生干涉。图1中示出，锁销存储盘10的中心圆周位置对称分布四个孔洞。孔洞的数量不限于此，可根据外部设备3的搬运工具样式做相应的选择。
在一些可能的实施方式中，参考图1，本申请的锁销存储盘10上设有两排存储孔，两排存储孔沿锁销存储盘10的宽度方向(图1中X方向所示)间隔设置，每排存储孔沿锁销存储盘10的长度方向(图1中Y方向所示)延伸，并包括沿长度方向间隔分布的三个存储孔11。相当于，锁销存储盘10上开设六个存储孔11。每排存储孔的三个存储孔11等间距分布，使得六个存储孔11有序排放，保证锁销4均可以固定姿态摆放。设置六个存储孔可以提升锁销4的存储效率。
但本申请对存储孔11的数量不做限制，可以根据时间的存储需求做相应的选择和设计。例如，锁销存储盘10上开设八个存储孔11或者十个存储孔11等。
在一些可能的实施方式中，参考图5至图7，锁销存储盘10设有八个存储孔11，其中两个存储孔11沿锁销存储盘10的长度方向间隔设置于锁销存储盘10的中心线(图5中L所示)上，另外六个存储孔11分成两排与中心线L上的两个存储孔11错开设置，每排存储孔包括沿长度方向间隔分布的三个存储孔。其中，锁销存储盘10的长度方向的中心线L和宽度方向的中心线M的交点为上述的锁销存储盘10的中心(图5中O点所示)。锁销存储盘10上设置八个存储孔11后，提升了锁销存储盘10的锁销存储容量。
当锁销存储盘10上设置八个存储孔11后，搬运部12为孔洞，孔洞为多个。参考图5，多个孔洞设于锁销存储盘10的四个角落处，孔洞与存储孔11错开设置。图5中示出了四个孔洞，分别位于相邻的存储孔11之间，充分利用了锁销存储盘10上的空间，同时不影响锁销存储盘10存储孔11的布置。
参考图2，锁销存储盘10的底部设有支撑部13，用于使相邻的两个锁销存储盘10沿高度方向(图2中Z方向所示)堆叠在一起，其中，相邻的两个锁销存储盘10上存储的锁销4沿高度方向一一对应。即，相邻的两个锁销存储盘10上存储的锁销4沿高度方向对齐。多个锁销存储盘10可以整齐堆叠，围绕后述的外部设备3形成多组存储垛2。可以设计一组或多组的支撑部13以允许锁销存储盘10之间进行堆叠。
如图2所示，本申请提供一种锁销4的存储垛2，包括：沿高度方向(图2中Z方向 所示)堆叠在一起的多个上述任一实施例所描述的存储机构1，相邻的两个存储机构1的锁销存储盘10沿高度方向堆叠在一起。
参考图1和图2，当锁销存储盘10设置两排存储孔时，相邻的两个锁销存储盘10上存储的锁销4沿高度方向一一对应。即，相邻的两个锁销存储盘10上存储的锁销4沿高度方向对齐。
参考图5和图6，当锁销存储盘10设置八个存储孔11时，上层的锁销存储盘10相对下层的锁销存储盘10旋转180°后堆叠在下层的锁销存储盘10上，其中，相邻的两个锁销存储盘10上存储的锁销4沿高度方向错开。相邻的两层锁销存储盘10的朝向相反。
如图3所示，本申请还提供一种锁销4的存储中心，包括多个垛位，其中一个垛位为空垛位，其余的垛位用于摆放上述实施例所描述的存储垛2。还包括外部设备3，外部设备3用于与搬运部12连接，外部设备3搬运存储机构1到设定位置，以在锁销存储盘10上存储锁销4，并在锁销存储盘10存储满锁销4之后，外部设备3搬运存储机构1到空垛位。
如图2和图3所示，多个锁销存储盘10可以整齐堆叠，围绕外部设备3形成多组垛。如图2和图3所示，围绕锁销存储盘10的外部设备3分为六个垛位(图3中①至⑥所示)，每个垛位堆叠十二个锁销存储盘10，总计存储七十二个锁销存储盘10。锁销存储盘10的大小制作严格统一。但本申请对此不做限制，可以根据实际的存储需求做相应的选择。例如，在一些可能的实施方式中，每个垛位堆叠十个锁销存储盘10。
示例性的，外部设备3当前使用工业通用六轴机械手，但不限于此，能够实现搬运的结构都属于本申请的保护范围。例如，上述的外部设备为行车，具备前后、左右、高低六个方向运动功能。
示例性的，六个垛位中有五个垛位是叠满锁销存储盘10的，另外一个垛位(例如是⑥所示)是空垛，没有叠满锁销存储盘10，这样可以使六个垛位灵活调度，实现自动化作业。并且由于锁销存储盘10的整齐堆叠，可以根据锁销存储盘10的机械尺寸，计算出每个锁销存储盘10的空间位置，直接导入到外部设备3的控制系统中，形成数据库，可以开展自动化作业，提升了作业效率。
示例性的，参考图1和图2，当锁销存储盘10设置两排存储孔时，本申请的锁销存储盘10的堆叠高度(图2中H所示)为240mm至260mm，包括240mm和260mm，例如是250mm。该尺寸可以使锁销存储盘10沿高度方向堆叠时，可以直接堆叠，相邻的两个锁销存储盘10上存储的锁销4沿高度方向对齐，不会因为锁销存储盘10上放置了锁销4而 产生上下的干涉。
参考图5和图6，当锁销存储盘10设置八个存储孔11时，本申请的锁销存储盘10的堆叠高度(图6中H所示)为154mm。
参考图1和图2，当锁销存储盘10设置两排存储孔时，如图3所示，本申请的锁销存储盘10的长度方向的尺寸为900mm至1100mm，包括900mm和1100mm。以锁销存储盘10的外部设备3的底座中心点作为坐标原点，可以让每张锁销存储盘10(中心位置)都具备空间三维坐标，且彼此间有规律可循，方便搬运机构作业。
参考图5和图6，当锁销存储盘10设置八个存储孔11时，如图7所示，本申请的锁销存储盘10的长度方向的尺寸为920mm。
从图3中可见单个锁销存储盘10的高度为200mm，宽度1000mm，那么软件调试员可以轻易获得每个锁销存储盘10的坐标空间，假设最边上一个垛位(例如是①所示)的最底部锁销存储盘10为1号盘，水平位置为0mm，前后位置为0mm，高度位置为0mm，那么2号盘(即1号盘上方的锁销存储盘10)的位置，水平位置为0mm，前后位置为0mm，高度位置为200mm。11号盘(即1号盘右方的隔壁垛位最底部锁销存储盘10)，水平位置为1000mm，前后位置为0mm，高度位置为0mm。31号盘(即1号盘对面的一个垛位最底部锁销存储盘10)，水平位置为0mm，前后位置为2500mm，高度位置为0mm。
从图7中可见单个锁销存储盘10的宽度920mm，当高度为158mm时，那么软件调试员可以轻易获得每个锁销存储盘10的坐标空间，假设最边上一个垛位(例如是①所示)的最底部锁销存储盘10为1号盘，水平位置为0mm，前后位置为0mm，高度位置为0mm，那么2号盘(即1号盘上方的锁销存储盘10)的位置，水平位置为0mm，前后位置为0mm，高度位置为158mm。11号盘(即1号盘右方的隔壁垛位最底部锁销存储盘10)，水平位置为920mm，前后位置为0mm，高度位置为0mm。31号盘(即1号盘对面的一个垛位最底部锁销存储盘10)，水平位置为0mm，前后位置为2250mm，高度位置为0mm。
六个垛位的中心位置以及堆叠高度满足外部设备3的作业半径，理论上，外部设备3数量的增加或者单体作业半径的增加，均可以使垛位数增加。六个垛位在作业时，其中一个垛位(例如是⑥所示)是空的，不摆放任何锁销存储盘10，另外五个垛位是满垛。假设五个垛位满垛(以每个垛位堆叠十二个锁销存储盘10为例)，且都是空盘(锁销存储盘10上没有存储锁销4)，那么外部设备3从产线上搬来一个放满锁销4的锁销存储盘10，需要放到这个空垛位的最底部，先进后出，随即将隔壁满垛里的一个空盘(空的锁销存储盘10)放回产线。如此往复十二次。则满垛(堆叠满锁销存储盘10的垛位)变成空垛(不 堆叠锁销存储盘10的垛位)，空垛变成满垛且都是满盘(锁销存储盘10上存储满存储锁销4)。
这种方案的优势在于，可以及时应对产线过来的空盘、满盘，或者是不空不满盘，在存储机构1中，不仅可以知道每个锁销存储盘10的位置，还可以统计进每个锁销存储盘10上的锁销4数量与种类，方便自动化作业。
本申请垛位的数量不限于是六个，在一些可能的实施方式中，参考图4，围绕外部设备3设置七个垛位(图4中①至⑦所示)。同样，这些垛位中，保留一个垛位为空垛。例如，七个垛位中有六个垛位是叠满锁销存储盘10的，另外一个垛位(例如是⑦所示)是空垛。堆叠锁销存储盘10的过程参照上述六个垛位的相关描述，在此不再赘述。
在一些可能的实施方式中，当外部设备3使用行车时，垛位的数量可以取决于行车轨道长短，而进行扩增。
虽然通过参照本实用新型的某些优选实施方式，已经对本实用新型进行了图示和描述，但本领域的普通技术人员应该明白，以上内容是结合具体的实施方式对本实用新型所作的进一步详细说明，不能认定本实用新型的具体实施只局限于这些说明。本领域技术人员可以在形式上和细节上对其作各种改变，包括做出若干简单推演或替换，而不偏离本实用新型的精神和范围。

Claims (11)

  1. 一种锁销的存储机构，所述锁销用于固定相邻的集装箱之间的集装箱角件，其特征在于，所述存储机构包括：
    锁销存储盘，设有八个存储孔，其中两个存储孔沿所述锁销存储盘的长度方向间隔设置于所述锁销存储盘的中心线上，另外六个存储孔分成两排与中心线上的两个存储孔错开设置，每排存储孔包括沿所述长度方向间隔分布的三个存储孔，每一个所述存储孔的形状与集装箱角件孔洞的形状相同，每一个所述存储孔用于存储锁销；
    搬运部，设于所述锁销存储盘上，用于和外部设备连接，以使外部设备通过所述搬运部搬运所述存储机构。
  2. 如权利要求1所述的存储机构，其特征在于，所述搬运部为孔洞。
  3. 如权利要求2所述的存储机构，其特征在于，所述孔洞为多个，设于所述锁销存储盘的四个角落处，所述孔洞与所述存储孔错开设置。
  4. 如权利要求1所述的存储机构，其特征在于，所述锁销存储盘为不锈钢板，并呈长方体状。
  5. 如权利要求1至4任一项所述的存储机构，其特征在于，所述锁销存储盘的底部设有支撑部，用于使相邻的两个锁销存储盘沿高度方向堆叠在一起，上层的锁销存储盘相对下层的锁销存储盘旋转180°后堆叠在下层的锁销存储盘上，其中，相邻的两个锁销存储盘上存储的锁销沿高度方向错开。
  6. 如权利要求5所述的存储机构，其特征在于，所述锁销存储盘的堆叠高度为154mm，所述锁销存储盘的长度方向的尺寸为920mm。
  7. 一种锁销的存储垛，其特征在于，包括：沿高度方向堆叠在一起的多个权利要求1至6任一项所述的存储机构，相邻的两个存储机构的锁销存储盘沿高度方向堆叠在一起，上层的锁销存储盘相对下层的锁销存储盘旋转180°后堆叠在下层的锁销存储盘上，其中，相邻的两个锁销存储盘上存储的锁销沿高度方向错开，且在高度方向上不会相互干涉。
  8. 一种锁销的存储中心，其特征在于，包括多个垛位，其中一个垛位为空垛位，其余的垛位用于摆放权利要求7所述的存储垛。
  9. 如权利要求8所述的存储中心，其特征在于，还包括外部设备，所述外部设备用于与所述搬运部连接，所述外部设备搬运存储机构到设定位置，以在锁销存储盘上存储锁销，并在锁销存储盘存储满锁销之后，所述外部设备搬运所述存储机构到所述空垛位。
  10. 如权利要求9所述的存储中心，其特征在于，围绕所述外部设备设置六个垛位。
  11. 如权利要求10所述的存储中心，其特征在于，所述外部设备为六轴机械手。
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