WO2022268204A1 - 储罐及具有其的罐车 - Google Patents
储罐及具有其的罐车 Download PDFInfo
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- WO2022268204A1 WO2022268204A1 PCT/CN2022/101139 CN2022101139W WO2022268204A1 WO 2022268204 A1 WO2022268204 A1 WO 2022268204A1 CN 2022101139 W CN2022101139 W CN 2022101139W WO 2022268204 A1 WO2022268204 A1 WO 2022268204A1
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- WIPO (PCT)
- Prior art keywords
- storage tank
- tank body
- tank
- cutting plane
- ring
- Prior art date
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- 238000003860 storage Methods 0.000 title claims abstract description 49
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 46
- 230000002787 reinforcement Effects 0.000 claims description 58
- 238000010586 diagram Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003949 liquefied natural gas Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
- B65D88/128—Large containers rigid specially adapted for transport tank containers, i.e. containers provided with supporting devices for handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
Definitions
- the present application relates to the field of liquid storage, in particular, to a storage tank and a tank truck having the same.
- the storage tank for storing liquid or gas needs to withstand relatively high pressure under the condition of normal operation, so the tank body needs relatively high strength. If the strength of the tank body is improved by increasing the wall thickness of the tank body, the dead weight of the tank body will be larger and the carrying capacity of the tank body will be reduced. As shown in Figure 1, in order to reduce the self-weight of the tank body, it is generally used to set a reinforcing ring on the outside of the tank body to meet the strength requirements of the tank body.
- the reinforcing ring is an annular structure arranged on the outer side of the tank body in the circumferential direction.
- the outer wall of the reinforcement ring arranged on the tank body cannot protrude from the outer wall of the fixed frame, so the maximum outer diameter of the tank body is limited by the fixed frame and the reinforcement ring, resulting in The maximum storage capacity of the tank is difficult to break through, which affects the economy of the tank.
- the main purpose of the present application is to provide a storage tank and a tank truck having the same, so as to solve the problem that the maximum storage capacity of the storage tank in the related art is difficult to break through.
- a storage tank including: a tank body; a fixed frame supporting both ends of the tank body; The projection of the surface on the cross section of the tank body is located within the projection of the outer surface of the fixing frame on the cross section of the tank body, and a cutting plane is arranged on the outer surface of the reinforcing ring.
- the fixed frame is polygonal, and the cutting planes are multiple one-to-one corresponding to the middle part of the frame side of the fixed frame.
- the cutting plane is flush with the outer surface of the fixing frame.
- the minimum distance between the cutting plane and the inner surface of the reinforcement ring is greater than or equal to 5mm.
- angle ⁇ between the two ends of the cutting plane and the line connecting the center of the reinforcing ring is less than or equal to 30°.
- the reinforcing ring includes a plurality of them arranged at intervals along the axial direction of the tank body.
- the distance between two adjacent reinforcement rings at the end of the tank body is greater than or equal to the distance between two adjacent reinforcement rings at the middle of the tank body.
- the reinforcement ring includes a first vertical plate and a second vertical plate oppositely arranged along the axial direction of the tank body and a connecting plate arranged between the first vertical plate and the second vertical plate, at least part of the outer surface of the connecting plate forms Cutting plane.
- the reinforcing ring includes a cutting segment and an arc segment, the cutting plane is located on the cutting segment, and the cutting segment is welded to the arc segment.
- a tank truck including: a vehicle body; a storage tank disposed on the vehicle body, and the storage tank is the above-mentioned storage tank.
- the reinforcement ring is arranged on the circumferential outer side of the tank body, and the outer contour of the reinforcement ring needs to be located within the outer contour of the fixing frame. Under the condition that the above conditions need to be met, the narrower the width of the reinforcing ring is, the more favorable it is to increase the diameter of the tank body.
- a cutting plane is provided on the outer surface of the reinforcing ring, and the original outer surface of the reinforcing ring with a circular arc shape is cut to form a cutting plane adapted to the outer contour of the reinforcing ring, so that the width of the reinforcing ring becomes smaller , correspondingly the diameter of the tank body can be increased, thereby achieving the effect of expanding the volume of the tank body.
- the above-mentioned structure reduces the width of the radial direction while ensuring the continuity of the reinforcement ring by cutting a part of the reinforcement ring, so as to obtain a larger accommodation space for the tank body.
- Fig. 1 shows the schematic diagram of the cross-sectional structure of the storage tank of the prior art
- Fig. 2 shows a schematic cross-sectional structure diagram of a storage tank according to the present application
- Fig. 3 shows the enlarged schematic view of the structure at A of the storage tank of Fig. 2;
- Fig. 4 shows a cross-sectional structural schematic diagram of a circular arc segment of a reinforcing ring of the storage tank of Fig. 2;
- Fig. 5 shows a schematic cross-sectional structure diagram of a cutting section of the reinforcement ring of the storage tank in Fig. 2 .
- Cutting plane 10. Tank body; 20. Fixed frame; 30. Reinforcing ring; 31. First vertical plate; 32. Second vertical plate; 33. Connecting plate; 34. Cutting section; 35. Arc section.
- the storage tank of this embodiment includes a tank body 10 , a fixing frame 20 and a reinforcement ring 30 .
- the fixed frame 20 supports both ends of the tank body 10;
- the reinforcement ring 30 is arranged on the circumferential outside of the tank body 10, and the projection of the outer surface of the reinforcement ring 30 on the cross section of the tank body 10 is located at the outer surface of the fixed frame 20.
- a cutting plane 1 is provided on the outer surface of the reinforcing ring 30 .
- the reinforcing ring 30 is arranged on the outer side of the tank body 10 in the circumferential direction, and the outer contour of the reinforcing ring 30 needs to be located within the outer contour of the fixing frame 20 . Under the condition that the above conditions need to be met, the narrower the width of the reinforcing ring 30 is, the more favorable it is to increase the diameter of the tank body 10 .
- the application is provided with a cutting plane 1 on the outer surface of the reinforcement ring 30, and the original outer surface of the reinforcement ring 30 is cut to form a cutting plane 1 adapted to the outer contour of the reinforcement ring 30, so that the reinforcement
- the width of the ring 30 becomes smaller, and correspondingly the diameter of the tank body 10 can be increased, thereby achieving the effect of expanding the volume of the tank body 10 .
- the above structure cuts part of the reinforcement ring 30 to reduce the width of the reinforcement ring 30 in the radial direction while ensuring the continuity of the reinforcement ring 30 , so as to obtain a larger accommodation space for the tank body 10 .
- the fixed frame 20 is polygonal, and the cutting planes 1 are multiple one-to-one corresponding to the middle of the frame edge of the fixed frame 20 .
- the fixing frame 20 for fixing the tank body 10 is generally a polygonal structure, and because the tank body 10 is generally a circular structure, the fixing frame 20 is generally a regular polygon, more commonly a regular quadrilateral.
- the fixed frame 20 as a quadrilateral as an example, in order to make the reinforcing ring 30 fit the fixed frame 20, two opposite cutting planes 1 can be cut out in the vertical direction of the reinforcing ring 30, and then in the horizontal direction of the reinforcing ring 30 Two opposite cutting planes 1 are cut out, so that these four cutting planes 1 are respectively parallel to the outer edges of the corresponding fixing frame 20.
- This structure is beneficial to ensure the strength of the reinforcing ring 30, and can make the reinforcing ring 30 and the fixing frame 20 parallel to each other.
- the outer contour of the frame 20 is adapted so as to reduce the width of the reinforcement ring 30 in the radial direction, and accordingly the diameter of the tank body 10 can be increased.
- the fixed frame 20 can also be a regular octagon, and correspondingly, two opposite cutting planes 1 need to be cut in the vertical direction of the reinforcing ring 30 , and then cut out two opposite cutting planes 1 in the horizontal direction of the reinforcing ring 30, so that the four cutting planes 1 are respectively parallel to the outer edge of the corresponding fixing frame 20.
- the outer contour of the reinforcing ring 30 is adapted to the outer contour of the regular octagonal fixed frame 20 .
- the cutting plane 1 is flush with the outer surface of the fixing frame 20 .
- its width in the radial direction is a fixed value. Therefore, the closer the cutting plane 1 is to the outer surface of the fixing frame 20 , the larger the installation space for the tank body 10 will be. Therefore, when the cutting plane 1 is flush with the outer surface of the fixing frame 20 , the largest installation space can be obtained for the tank body 10 .
- there are four cutting planes 1 and when the four cutting planes 1 are all flush with the outer surface of the corresponding fixing frame 20 , the tank body 10 can have the largest diameter.
- the reinforcement ring 30 In order to ensure the continuity of the reinforcement ring 30, the reinforcement ring 30 cannot be completely cut off when machining the cutting plane, and it needs to be kept at a certain height.
- the purpose of ensuring the continuity of the reinforcement ring 30 is to enable the external force to be transmitted to the entire reinforcement ring 30 when the reinforcement ring 30 is subjected to an external force, and the transmission of force will not be blocked somewhere. If the transmission of force is blocked at a certain place on the reinforcement ring 30 , the stress here is likely to be too concentrated, and the reinforcement ring 30 is likely to break here. Therefore, to ensure the continuity of the reinforcement ring 30 is to ensure the strength of the reinforcement ring 30 .
- the minimum distance L1 between the cutting plane 1 and the inner surface of the reinforcement ring 30 is greater than or equal to 5 mm.
- the above structure can ensure the continuity of the reinforcement ring 30, thereby ensuring the strength of the reinforcement ring 30, and further improving the strength of the entire storage tank.
- the minimum distance L1 between the cutting plane 1 and the inner surface of the reinforcement ring 30 may be 5mm, 7mm or 9mm.
- the minimum distance L1 between the cutting plane 1 and the inner surface of the reinforcement ring 30 is 5 mm.
- the angle ⁇ between the two ends of the cutting plane 1 and the center of the reinforcing ring 30 is less than or equal to 30°.
- the above structure ensures the continuity of the reinforcement ring 30 by limiting the angle between the two ends of the cutting plane 1 and the line connecting the center of the reinforcement ring 30 .
- the angle ⁇ between the two ends of the cutting plane 1 and the center of the reinforcing ring 30 can be 30°, 25° or 20°.
- the angle ⁇ between the two ends of the cutting plane 1 and the center of the reinforcing ring 30 is 30°.
- the reinforcing ring 30 includes a plurality of reinforcement rings arranged at intervals along the axial direction of the tank body 10 .
- the above-mentioned structure can enhance the strength of the tank body 10, thereby improving the strength of the entire storage tank.
- the distance between two adjacent reinforcement rings 30 at the end of the tank body 10 is greater than or equal to the distance between two adjacent reinforcement rings 30 at the middle of the tank body 10 distance.
- both ends of the tank body 10 are fixed by the fixing frame 20 , so the joint between the tank body 10 and the fixing frame 20 bears relatively large stress.
- Increasing the density of the reinforcement ring 30 at the position that needs to bear greater stress and its vicinity can further enhance the strength of the entire storage tank.
- the above structure optimizes the arrangement of the reinforcement ring 30 according to the stress distribution of the storage tank, thereby improving the strength of the storage tank.
- the tank body 10 has opposite ends in the axial direction, a plurality of reinforcement rings 30 arranged at intervals in the axial direction of the tank body 10, and 2 to 5 reinforcement rings 30 are arranged at the end of the tank body 10, and the tank body 10
- the middle part of 10 is provided with 3 to 6 reinforcing rings 30 .
- the distance between two adjacent reinforcement rings 30 at the end of the tank body is smaller than the distance between two adjacent reinforcement rings 30 at the middle of the tank body 10 .
- the reinforcing ring 30 includes a first vertical plate 31 and a second vertical plate 32 oppositely arranged along the axial direction of the tank body 10 , and is arranged on the first vertical plate 31 and the second vertical plate 32 .
- the connecting plates 33 between the second vertical plates 32 , at least part of the outer surfaces of the connecting plates 33 form the cutting plane 1 .
- the first vertical plate 31 and the second vertical plate 32 are welded to the tank body 10 , and the connecting plate 33 is located between the first vertical plate 31 and the second vertical plate 32 .
- the connecting plate 33 includes a circular arc plate and a straight plate, and the outer surface of the straight section forms the cutting plane 1 .
- C-shaped steel can be used to process the reinforcement ring 30 during processing.
- cutting plane 1 cut off part of the original arc plate on the C-shaped steel, replace it with a straight metal plate and re-weld it between the first vertical plate and the second vertical plate, and then weld the newly welded straight metal plate
- the metal plate is welded with the original arc section to form a new connecting plate.
- the reinforcing ring 30 includes a cutting section 34 and an arc section 35 , the cutting plane 1 is located on the cutting section 34 , and the cutting section 34 is welded to the arc section 35 .
- segmental processing can also be adopted, using C-shaped steel as the base material, processing the reinforcing ring 30 in segments, and then welding each segment of the reinforcing ring 30 to the tank body 10 and welding Adjacent cutting segments 34 and arc segments 35 finally form the entire reinforcing ring 30 . This way makes the installation of the reinforcing ring 30 simple and easy to operate.
- the present application also provides a tank truck.
- the tank truck of the present application includes a vehicle body and a storage tank.
- the storage tank is arranged on the vehicle body, and the storage tank is the above-mentioned storage tank.
- the vehicle having it also has the above advantages.
- the reinforcement ring 30 serves the purpose of increasing the volume of the storage tank on the basis of satisfying the strength of the storage tank.
- the diameter of the outer shell can be increased by 80mm
- the volume of the inner container can be increased by 5m3
- the storage and transportation capacity of liquefied natural gas can be increased by 2000kg, which improves the economy of cryogenic medium storage and transportation.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
一种储罐及包括该储罐的罐车。储罐包括:罐体(10);固定框(20),支撑罐体的两端;加强圈(30),设置于罐体的周向外侧,加强圈的外表面在罐体的横截面上的投影位于固定框的外表面在罐体的横截面上的投影内,加强圈的外表面上设置有切削平面(1)。该储罐能够解决最大储量难以突破的问题。
Description
相关申请
本申请要求于申请日2021年06月25日提交中国专利局、申请号为202121436549.7,发明名称为“储罐及具有其的罐车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请涉及液体存储领域,具体而言,涉及一种储罐及具有其的罐车。
目前储存液体或者气体的储罐在正常工作的情况下罐体需要承受较大的压力,因此罐体需要较大的强度。如果采用增大罐体壁厚的方式来提升罐体的强度,则会造成罐体的自重较大,降低罐体的运载量。如图1所示,为降低罐体自重,目前一般采用在罐体外侧设置加强圈的方式来满足罐体的强度需求。加强圈为设置在罐体周向外侧的环形结构。对于通过固定框来固定的罐体而言,设置在罐体上的加强圈的外壁不能够凸出于固定框的外壁,因此罐体的最大外径受到了固定框和加强圈的限制,导致罐体的最大储量难以突破,影响罐体的经济性。
申请内容
本申请的主要目的在于提供一种储罐及具有其的罐车,以解决相关技术中的储罐的最大储量难以突破的问题。
为了实现上述目的,根据本申请的一个方面,提供了一种储罐,包括:罐体;固定框,支撑罐体的两端;加强圈,设置于罐体的周向外侧,加强圈的外表面在罐体的横截面上的投影位于固定框的外表面在罐体的横截面上的投影内,加强圈的外表面上设置有切削平面。
进一步地,固定框为多边形,切削平面为与固定框的框边的中部一一对应设置的多个。
进一步地,切削平面与固定框的外表面平齐。
进一步地,切削平面与加强圈的内表面之间的最小距离大于或等于5mm。
进一步地,切削平面的两端与加强圈的圆心的连线之间的角度α小于或等于30°。
进一步地,加强圈包括沿罐体的轴向方向上间隔设置的多个。
进一步地,位于罐体的端部的相邻的两个加强圈之间的距离大于或等于位于罐体的中部的相邻的两个加强圈之间的距离。
进一步地,加强圈包括沿罐体的轴向方向相对设置的第一立板和第二立板以及设置在第一立板和第二立板之间连接板,至少部分连接板的外表面形成切削平面。
进一步地,加强圈包括切削段以及圆弧段,切削平面位于切削段上,切削段与圆弧段焊接连接。
根据本申请的另一方面,提供了一种罐车,包括:车辆本体;储罐,设置于车辆本体上,储罐为上述的储罐。
应用本申请的技术方案,加强圈设置在罐体的周向外侧,加强圈的外轮廓需要位于固定框的外轮廓内。在上述条件需要被满足的情况下,加强圈的宽度越窄越有利于增大罐体的直径。本申请在加强圈的外表面上设置有切削平面,对原有的外表面为圆弧形的加强圈进行切削,形成与加强圈的外轮廓适配的切削平面,使加强圈的宽度变小,相应地罐体的直径能够增大,从而起到扩充罐体的容积效果。上述结构通过对加强圈的局部进行切削,在保证加强圈的连续性的同时降低其径向方向的宽度,从而为罐体争取到更大的容纳空间。
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1示出了现有技术的储罐的横剖结构示意图;
图2示出了根据本申请的储罐的横剖结构示意图;
图3示出了图2的储罐的A处的放大结构示意图;
图4示出了图2的储罐的加强圈的圆弧段的横剖结构示意图;以及
图5示出了图2的储罐的加强圈的切削段的横剖结构示意图。
其中,上述附图包括以下附图标记:
1、切削平面;10、罐体;20、固定框;30、加强圈;31、第一立板;32、第二立板;33、连接板;34、切削段;35、圆弧段。
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。
如图2和图3所示,本实施例的储罐包括罐体10、固定框20以及加强圈30。其中,固定框20支撑罐体10的两端;加强圈30设置于罐体10的周向外侧,加强圈30的外表面在罐体10的横截面上的投影位于固定框20的外表面在罐体10的横截面上的投影内,加强圈30的外表面上设置有切削平面1。
应用本实施例的技术方案,加强圈30设置在罐体10的周向外侧,加强圈30的外轮廓需要位于固定框20的外轮廓内。在上述条件需要被满足的情况下,加强圈30的宽度越窄越有利于增大罐体10的直径。本申请在加强圈30的外表面上设置有切削平面1,对原有的外表面为圆弧形的加强圈30进行切削,形成与加强圈30的外轮廓适配的切削平面1,使加强圈30的宽度变小,相应地罐体10的直径能够增大,从而起到扩充罐体10的容积效果。上述结构通过对加强圈30的局部进行切削,在保证加强圈30的连续性的同时降低其径向方向的宽度,从而为罐体10争取到更大的容纳空间。
如图2和图3所示,在本实施例中,固定框20为多边形,切削平面1为与固定框20的框边的中部一一对应设置的多个。具体地,用于固定罐体10的固定框20一般为多边形结构,又因被罐体10一般为圆形结构,因此固定框20一般为正多边形,比较常见的是正四边形。以固定框20为四边形为例,为了使加强圈30与固定框20适配,可在加强圈30的竖直方向上切削出两个相对的切削平面1,再在加强圈30的水平方向上切削出两个相对的切削平面1,使这四个切削平面1分别与对应的固定框20的外边沿平行,这种结构即有利于保证加强圈30的强度,又能够使加强圈30与固定框20的外轮廓适配,从而降低了加强圈30在径向方向的宽度,相应地罐体10的直径能够增加。
需要说明的是,在图中未示出的其他实施例中,固定框20也可以是正八边形,相应地,也需要在加强圈30的竖直方向上切削出两个相对的切削平面1,再在加强圈30的水平方向上切削出两个相对的切削平面1,使这四个切削平面1分别与对应的固定框20的外边沿平行。从而使加强圈30的外轮廓与正八边形的固定框20的外轮廓适配。
如图2和图3所示,在本实施例中,切削平面1与固定框20的外表面平齐。上述结构中,加强圈30被切削后,其径向方向上的宽度为固定值。因此切削平面1越接近固定框20的外表面,为罐体10争取到的设置空间也就更大。因此当切削平面1与固定框20的外表面平齐时,能够为罐体10争取到最大的设置空间。在本实施例中,切削平面1为四个,当这四个切削平面1均与相对应的固定框20的外表面平齐时,罐体10能够具有最大的直径。
为了保证加强圈30的连续性,在加工切削平面时,不能够将加强圈30完全削断,需要使其保持一定的高度。保证加强圈30的连续性是为了使加强圈30在受到外力时,外力能够被传递至整个加强圈30上,力的传递不会在某处被阻断。如果力的传递在加强圈30上的某一处被阻断,则容易造成此处的应力过于集中,加强圈30容易在此处发生断裂。因此保证加强圈30的连续性即是保证加强圈30的强度。
如图2和图3所示,在本实施例中,切削平面1与加强圈30的内表面之间的最小距离L1大于或等于5mm。上述结构能够保证加强圈30的连续性,从而保证加强圈30的强度,进而提升整个储罐的强度。切削平面1与加强圈30的内表面之间的最小距离L1可以为5mm、7mm或者9mm。优选地,切削平面1与加强圈30的内表面之间的最小距离L1为5mm。
如图2所示,在本实施例中,切削平面1的两端与加强圈30的圆心的连线之间的角度α小于或等于30°。上述结构中,切削平面1的两端与加强圈30的圆心的连线之间的角度越小, 切削平面1的长度越短,加强圈30被切削后剩余的宽度约大。上述结构通过限制切削平面1的两端与加强圈30的圆心的连线之间的角度来保证加强圈30的连续性。切削平面1的两端与加强圈30的圆心的连线之间的角度α可以为30°、25°或者20°。优选地,切削平面1的两端与加强圈30的圆心的连线之间的角度α为30°。
需要说明的是,在本实施例中,加强圈30包括沿罐体10的轴向方向上间隔设置的多个。上述结构能够增强罐体10的强度,进而提升整个储罐的强度。
进一步地,在本实施例中,位于罐体10的端部的相邻的两个加强圈30之间的距离大于或等于位于罐体10的中部的相邻的两个加强圈30之间的距离。上述结构中,罐体10的两端通过固定框20被固定,因此罐体10和固定框20连接处所承受的应力较大。在需要承受较大应力的位置以及其附近处提高加强圈30的密度能够进一步提升整个储罐的强度。上述结构根据储罐的应力分布状况优化了加强圈30的布置方式,从而提升了储罐的强度。
具体地,罐体10具有在轴向方向相对的两端,罐体10的轴向方向上间隔设置的多个加强圈30,罐体10端部设置有2至5个加强圈30,罐体10的中部设置有3至6个加强圈30。位于罐体端部处的相邻的两个加强圈30之间的距离小于位于罐体10的中部处的相邻的两个加强圈30之间的距离。
如图2至图5所示,在本实施例中,加强圈30包括沿罐体10的轴向方向相对设置的第一立板31和第二立板32以及设置在第一立板31和第二立板32之间连接板33,至少部分连接板33的外表面形成切削平面1。上述结构中,第一立板31和第二立板32与罐体10焊接,连接板33位于第一立板31和第二立板32之间。连接板33包括圆弧板以及平直板,平直段的外表面形成切削平面1。具体地,在加工时可以采用C形钢来加工加强圈30。加工切削平面1时,将C形钢上原有的圆弧板切削掉一部分,换成平直的金属板重新焊接在第一立板和第二立板之间,再将新焊接上的平直金属板与原有的圆弧段进行焊接,形成新的连接板。上述结构简单,便于加强圈30的加工。
如图2至图5所示,在本实施例中,加强圈30包括切削段34以及圆弧段35,切削平面1位于切削段34上,切削段34与圆弧段35焊接连接。上述结构中,在加工加强圈30时,也可以采用分段式加工,以C形钢为基材,分段加工加强圈30,再将每段加强圈30分别焊接到罐体10上并焊接相邻的切削段34以及圆弧段35,最终形成整个加强圈30。这种方式使得加强圈30的安装方式简单,易于操作。
本申请还提供了一种罐车,本申请的罐车包括车辆本体和储罐。其中,储罐设置于车辆本体上,储罐为上述的储罐。上述结构中,由于储罐具有承载量大的优点,因此具有其的车辆也具有上述优点。
需要说明的是,加强圈30在满足储罐的强度的基础上起到增大储罐容积的目的。以40英尺系列的2罐箱为例,外壳筒体直径可增大80mm,内容器容积可增加5m3,增加液化天然气储运量2000kg,提高了深冷介质储运经济性。
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
Claims (10)
- 一种储罐,其特征在于,包括:罐体(10);固定框(20),支撑所述罐体(10)的两端;加强圈(30),设置于所述罐体(10)的周向外侧,所述加强圈(30)的外表面在所述罐体(10)的横截面上的投影位于所述固定框(20)的外表面在所述罐体(10)的横截面上的投影内,所述加强圈(30)的外表面上设置有切削平面(1)。
- 根据权利要求1所述的储罐,其特征在于,所述固定框(20)为多边形,所述切削平面(1)为与所述固定框(20)的框边的中部一一对应设置的多个。
- 根据权利要求1所述的储罐,其特征在于,所述切削平面(1)与所述固定框(20)的外表面平齐。
- 根据权利要求1所述的储罐,其特征在于,所述切削平面(1)与所述加强圈(30)的内表面之间的最小距离L1大于或等于5mm。
- 根据权利要求1所述的储罐,其特征在于,所述切削平面(1)的两端与所述加强圈(30)的圆心的连线之间的角度α小于或等于30°。
- 根据权利要求1所述的储罐,其特征在于,所述加强圈(30)包括沿所述罐体(10)的轴向方向上间隔设置的多个。
- 根据权利要求1所述的储罐,其特征在于,位于所述罐体(10)的端部的相邻的两个加强圈(30)之间的距离大于或等于位于所述罐体(10)的中部的相邻的两个加强圈(30)之间的距离。
- 根据权利要求1所述的储罐,其特征在于,所述加强圈(30)包括沿所述罐体(10)的轴向方向相对设置的第一立板(31)和第二立板(32)以及设置在所述第一立板(31)和所述第二立板(32)之间连接板(33),至少部分所述连接板(33)的外表面形成所述切削平面(1)。
- 根据权利要求8所述的储罐,其特征在于,所述加强圈(30)包括切削段(34)以及圆弧段(35),所述切削平面(1)位于所述切削段(34)上,所述切削段(34)与所述圆弧段(35)焊接连接。
- 一种罐车,包括:车辆本体;储罐,设置于所述车辆本体上,其特征在于,所述储罐为权利要求1至9中任一项所述的储罐。
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