WO2022252903A1 - 加热不燃烧烟、植物固件及其制作方法 - Google Patents
加热不燃烧烟、植物固件及其制作方法 Download PDFInfo
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- WO2022252903A1 WO2022252903A1 PCT/CN2022/090919 CN2022090919W WO2022252903A1 WO 2022252903 A1 WO2022252903 A1 WO 2022252903A1 CN 2022090919 W CN2022090919 W CN 2022090919W WO 2022252903 A1 WO2022252903 A1 WO 2022252903A1
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- Prior art keywords
- plant
- firmware
- plant firmware
- powder
- wet material
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- 238000002360 preparation method Methods 0.000 title claims abstract 5
- 235000019504 cigarettes Nutrition 0.000 title abstract description 5
- 239000000843 powder Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 239000011265 semifinished product Substances 0.000 claims abstract 3
- 241000196324 Embryophyta Species 0.000 claims description 132
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 239000000779 smoke Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 18
- 239000011230 binding agent Substances 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 11
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 9
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- 229920003063 hydroxymethyl cellulose Polymers 0.000 claims description 3
- 229940031574 hydroxymethyl cellulose Drugs 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
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- 229940016286 microcrystalline cellulose Drugs 0.000 claims description 3
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- 230000000391 smoking effect Effects 0.000 description 7
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- 230000002427 irreversible effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000205585 Aquilegia canadensis Species 0.000 description 1
- 241000675108 Citrus tangerina Species 0.000 description 1
- 244000166675 Cymbopogon nardus Species 0.000 description 1
- 235000018791 Cymbopogon nardus Nutrition 0.000 description 1
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- 244000303040 Glycyrrhiza glabra Species 0.000 description 1
- 235000006200 Glycyrrhiza glabra Nutrition 0.000 description 1
- 235000017382 Glycyrrhiza lepidota Nutrition 0.000 description 1
- 244000178870 Lavandula angustifolia Species 0.000 description 1
- 235000010663 Lavandula angustifolia Nutrition 0.000 description 1
- 235000006679 Mentha X verticillata Nutrition 0.000 description 1
- 235000002899 Mentha suaveolens Nutrition 0.000 description 1
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- 235000010676 Ocimum basilicum Nutrition 0.000 description 1
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- 235000010575 Pueraria lobata Nutrition 0.000 description 1
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Images
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
- A24B15/167—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes in liquid or vaporisable form, e.g. liquid compositions for electronic cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
- A24B15/14—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
Definitions
- the present application relates to the field of heat-not-burn smoke, in particular to heat-not-burn smoke, plant firmware and a manufacturing method thereof.
- the composite filter rod commonly used in the tobacco industry refers to an object formed by connecting two or more filter rod segments of different varieties end to end, then wrapped by the same molding paper, and then composited on a composite molding machine.
- a plant fixture with a cooling effect is added between the smoke-generating section and the filter rod, so as to prevent excessive heat transfer from the smoke-generating section of the heat-not-burn smoke to the end of the filter rod, thereby ensuring The user is not burned.
- the plant firmware is also usually used as a section of the filter rod, that is to say, the filter rod in the heat-not-burn smoke is more of a composite filter rod compounded with plant firmware.
- the plant fixture In the rolling process of heat-not-burn cigarettes, in addition to restrictions on the roundness and circumference of the plant fixture, the plant fixture is also required to have a certain hardness and a certain elasticity. Because the plant firmware usually needs to be cut into a predetermined length after the production is completed, in the related art, when cutting, it is easy to have abnormal phenomena such as chip loss, chipping and sticking during cutting. In addition, during the rolling process of the filter rod and the tobacco material, the plant fixture needs to pass through the pressing wheel, which exerts a certain amount of pressure on the plant fixture and moves a predetermined distance. At this time, if the hardness of the plant fixture is too large and lacks certain elasticity, it may cause the plant fixture to break, thereby affecting the quality of the final composite filter rod.
- One advantage of the present application is that, for example, it provides a heat-not-burn cigarette, plant firmware and a manufacturing method thereof, wherein the plant firmware produced by the manufacturing method of the present application has a high machine pass rate.
- Another advantage of the present application is, for example, to provide a heat-not-burn smoke, a plant fixture and a production method thereof, wherein the plant fixture produced by the production method described in the present application has good hardness and predetermined elasticity, thereby preventing When the plant fixture is under pressure, it undergoes irreversible deformation.
- Another advantage of the present application is, for example, to provide a heat-not-burn smoke, a plant firmware and a manufacturing method thereof, wherein the plant firmware manufactured by the manufacturing method described in the present application will not be chipped or collapsed during the manufacturing process. Anomalies such as knives and sticky knives.
- One advantage of the present application is that, for example, it provides a method for making plant firmware, which may include the following steps:
- the semi-finished plant fixture is baked to form the plant fixture, wherein the value of the elastic modulus of the dried plant fixture is within 7-20.
- the manufacturing method of the plant firmware may include the following steps:
- the mass fraction of the liquid water may be 46%-52%, and the mass fraction of the powder may be 45%-51%.
- the value of the elastic modulus of the dried plant firmware may be within 7-10 or 12-20.
- the value of the elastic modulus of the semi-finished plant firmware after drying may be within 7-10 or 12-20.
- the semi-finished plant firmware is molded with a moisture content controlled at 25%-35%, the plasticity index of the wet material is measured, and the plasticity index of the wet material is controlled at 0.45-0.7.
- the plasticity index of the wet material before molding may be between 0.6-0.7 or 0.45-0.55.
- the baking temperature is 90° C. to 110° C.
- the baking time is 30 minutes to 90 minutes.
- the method for making the plant firmware includes mixing 3-5 parts by weight of plant raw material powder, 4-6 parts by weight of binder, and 4-6 parts by weight of water to make a wet material to be extruded .
- the powder used for making the plant firmware further includes 4-6 parts by weight of a smoke-generating agent.
- the plant raw material powder is selected from at least one of tobacco leaf powder, herbal plant powder or woody plant powder.
- the smoking agent is selected from at least one of food-grade glycerin and propylene glycol.
- the binder is selected from one or more of food-grade starch, microcrystalline cellulose, sodium hydroxymethyl cellulose, and the like.
- the present application provides a plant fixture, which can be implemented by the method for making the above-mentioned plant fixture.
- the present application provides a heat-not-burn smoke.
- the heat-not-burn smoke may include a smoke-generating section and a filter stick section docked with one end of the smoke-generating section.
- the filter stick section may include a filter stick body and the above As for the plant fixture, the two ends of the plant fixture are respectively connected to the main body of the filter rod and the smoking section.
- the heat-not-burn smoke provided by the present application at least realizes at least one of the advantages mentioned above.
- the plant firmware can be made of a paste mixture formed by 3-5 parts by weight of plant raw material powder, 4-6 parts by weight of binder and 4-6 parts by weight of water.
- Fig. 1 shows a schematic diagram of a heat-not-burn smoke of the present application.
- Fig. 2 shows a flow chart of the method for making heat-not-burn smoke described in this application.
- the term “a” should be understood as “at least one” or “one or more”, that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element
- the quantity can be multiple, and the term “a” cannot be understood as a limitation on the quantity.
- the heat-not-burn smoke 100 may include a smoking segment 10 , which is docked with one end of the smoking segment 10 A filter rod segment 20.
- the filter rod section 20 may include a filter rod main body 21 and a plant fixture 22, and the two ends of the plant fixture 22 are respectively connected with the filter stick main body 21 and the smoking section 10.
- the plant firmware 22 can be made from powder and water during manufacture.
- the powder used to make the plant firmware 22 may include 3-5 parts by weight of plant raw material powder and 4-6 parts by weight of binder.
- the powder may further include 4-6 parts by weight of smoke-generating agent.
- the cross-sectional shape of the plant fixture 22 can generally be a circle, and the plant fixture 22 can form air holes penetrating through both ends of the plant fixture 22 after the plant fixture 22 is manufactured.
- the plant raw material powder may be at least one selected from tobacco leaf powder, herbal plant powder or woody plant powder.
- the herbs can be herbs with certain aroma, certain medicinal value or certain physiological satisfaction, including but not limited to tobacco leaves, tangerine peel, licorice, kudzu root, basil, mint, lavender, citronella.
- the woody plant may be a woody plant with certain aroma, certain medicinal value or certain physiological satisfaction, including but not limited to honeysuckle.
- the smoking agent may be implemented as at least one selected from food-grade glycerin and propylene glycol.
- the binder can be a hot-melt vegetable powder.
- the binder can be used to knead the tobacco raw material powder, the smoking agent, and the binder.
- the binder may be implemented as one or more selected from food-grade starch, microcrystalline cellulose, sodium hydroxymethylcellulose, and the like.
- plant firmware can be made as follows:
- the powder can be: plant raw material powder, binder and smoke generating agent, so as to make a wet material to be extruded;
- S3003 Bake the semi-finished plant fixture to form the plant fixture, wherein the elastic modulus of the dried plant fixture is within 7-20.
- the plant firmware can be made as follows:
- the semi-finished plant firmware is baked to form the plant firmware, wherein the moisture content of the wet material in the step S3001 is controlled between 25% and 35% (mass fraction).
- the powder used to make the plant firmware may also include 4-6 parts by weight of smoke-generating agent.
- the mass fraction of the liquid is 46%-52%, and the mass fraction of the powder is 45%-51%.
- the moisture content of the wet material is controlled at 25%-30% or 30%-35%. If the moisture content is higher than this range, the texture of the final product will be soft, and it will easily absorb water, resulting in a decrease in quality. If it is lower than this range, the texture of the final product will be dry, and the appearance will be prone to cracks.
- the value of the elastic modulus of the dried plant firmware is within 7-20.
- the value of the elastic modulus of the dried plant firmware is within 7-10 or 12-20.
- the manufacturing method of plant firmware may further include: measuring the water content of the wet material.
- the moisture content of the wet material can be measured by a quick moisture analyzer.
- the elastic modulus of the plant firmware can be detected by an elastic modulus detector.
- Methods of detection may include, but are not limited to stretching.
- the equipment for measuring elastic modulus can be a single-column tensile testing machine controlled by a microcomputer. When testing, the sensor can touch the plant firmware, the mechanical properties and related physical parameters in the compressed state, and the pre-installed software of the equipment can calculate the sample to be tested in real time. value of the modulus of elasticity.
- the plasticity index of the wet material before molding should be controlled to be 0.45-07. More preferably, the plasticity index of the wet material before molding is between 0.6-0.7 or 0.45-0.55. If the plasticity index is higher than this range, the elasticity of the final product will be too poor, which will easily cause cutting chips or even chipping. If the plasticity index is lower than this range, the final product will be more viscous, and the cutting will easily stick to the knife. Those skilled in the art can understand that the plasticity index can be quickly measured by a plasticity tester.
- the baking temperature is 90° C. to 110° C. and the baking time is 30 minutes to 90 minutes.
- the moisture content of the wet material by controlling the moisture content of the wet material, the elastic modulus of the semi-finished plant firmware after drying, the plasticity index of the semi-finished plant firmware during molding, and the temperature and time during baking, it is possible to make the final The formed plant firmware has a good machine pass rate.
- the pass rate of the plant firmware prepared by the method proposed in this patent can be increased to 70% to 85% after lamination on the machine.
- the present application discloses a heat-not-burn smoke, a plant firmware and a manufacturing method thereof.
- the manufacturing method of the plant firmware includes the following steps: mixing powder and water for making the plant firmware to make a wet material to be extruded; molding the wet material to form a semi-finished plant fixture; baking the semi-finished plant fixture to form the plant fixture, wherein the value of the elastic modulus of the dried plant fixture is within 7-20.
- heat-not-burn smoke, the plant firmware and the manufacturing method thereof of the present application are reproducible and can be applied in various applications.
- the method for making heat-not-burn smoke and plant firmware of the present application can be applied to making heat-not-burn smoke and plant firmware.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
一种加热不燃烧烟(100)、植物固件(22)及其制作方法,该植物固件的制作方法包括以下步骤:混合用于制作植物固件的粉体和水,以制成待挤压的湿料;模制该湿料,以形成植物固件半成品;烘烤该植物固件半成品,以形成植物固件,其中烘干后的植物固件的弹性模量的数值在7~20以内。此外还公开了一种利用上述制作方法制成的植物固件,以及一种包括该植物固件的加热不燃烧烟。
Description
相关申请的交叉引用
本申请要求于2021年05月31日提交中国国家知识产权局的申请号为2021105986159、名称为“一种加热不燃烧烟、植物固件及其制作方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请涉及一种加热不燃烧烟领域,尤其涉及一种加热不燃烧烟、植物固件及其制作方法。
目前,烟草工业中通常所用的复合滤棒是指:由两只或多只不同品种的滤棒小段首尾相连,然后被同一张成型纸包裹,并随后在复合成型机上复合而成的物件。
加热不燃烧烟中会通过在发烟段和滤棒之间增加一具有降温功效的植物固件,从而能够防止加热不燃烧烟的发烟段过多的热量传递到滤棒的端部,从而保证用户不被烫伤。植物固件也通常作为滤棒的一段,也就是说,加热不燃烧烟中的滤棒更多的为一种复合有植物固件的复合滤棒。
而在加热不燃烧烟的卷制过程中,除了对植物固件的圆度、圆周等有限定之外,还要求植物固件具有一定的硬度和一定的弹性。因为植物固件在制作完成后通常需要被分切成预定的长度,相关技术中,在分切时,很容易出现切割时掉屑、崩刀和粘刀等异常现象。此外,在滤棒和烟料卷接过程中,植物固件需要经过压轮,压轮会对植物固件施加一定大小的压力,并移动预定的距离。此时,如果植物固件的硬度太大缺乏一定的弹性,可能会导致植物固件破裂,进而影响最终复合滤棒的质量。
另外,相关技术的植物固件在加工完成后,为了保证口感和成型效果,植物固件中会预留过量的水。此外,这样一来势必会影响植物固件的弹性增强,如此一来,会影响植物固件的上机合格率,也即植物固件的制作成功率。
发明内容
本申请的一个优势在于例如提供了一种加热不燃烧烟、植物固件及其制作方法,其中通过本申请制作方法制作的所述植物固件具有较高的上机合格率。
本申请的另一个优势例如在于提供了一种加热不燃烧烟、植物固件及其制作方法,其中通过本申请所述制作方法制作的所述植物固件具有良好的硬度并具有预定的弹性,从而防止所述植物固件在受压时,发生不可逆转的形变。
本申请的另一个优势例如在于提供了一种加热不燃烧烟、植物固件及其制作方法,其 中通过本申请所述制作方法制作的所述植物固件在制作过程中,不会出现掉屑、崩刀和粘刀等异常现象。
本申请的一个优势在于例如提供了一种植物固件的制作方法,所述植物固件的制作方法可以包括以下步骤:
混合用于制作植物固件的粉体和水,以制成待挤压的湿料;
模制所述湿料,以形成植物固件半成品;以及
烘烤所述植物固件半成品,以形成所述植物固件,其中烘干后的所述植物固件的弹性模量的数值在7~20以内。
根据本申请一实施例,所述植物固件的制作方法可以包括以下步骤:
测定所述湿料的含水量,并控制所述湿料的含水率控制在25%~35%(质量分数)之间。
根据本申请一实施例,液体水的质量分数可以在46%~52%,其中粉体的质量分数可以在45%~51%。
根据本申请一实施例,烘干后的所述植物固件的弹性模量的数值可以在7~10或12~20以内。
根据本申请一实施例,烘干后的所述植物固件半成品的弹性模量的数值可以在7~10或12~20以内。
根据本申请一实施例,模制含水率控制在25%~35%的所述植物固件半成品,测定所述湿料的可塑性指数,并控制所述湿料的可塑性指数在0.45~0.7。
根据本申请一实施例,模制前的所述湿料的可塑性指数可以在0.6~0.7或0.45~0.55之间。
根据本申请一实施例,在烘烤所述植物固件半成品时,烘烤的温度90℃~110℃、烘烤时间在30min~90min。
根据本申请一实施例,所述植物固件的制作方法包括混合3~5重量份植物原料粉末、4~6重量份粘结剂以及4~6重量份水,以制成待挤压的湿料。
根据本申请一实施例,用于制作所述植物固件的粉体还包括4~6重量份的发烟剂。
根据本申请一实施例,所述植物原料粉末选自烟叶粉末、草本植物粉末或木本植物粉末中的至少一种。
根据本申请一实施例,所述发烟剂选自食品级的甘油、丙二醇的至少一种。
根据本申请一实施例,所述粘结剂选自食品级的淀粉、微晶纤维素、羟甲基纤维素钠等中的一种或多种。
为达到本申请以上至少一个优势,本申请提供一种植物固件,所述植物固件可以被实施为通过上述所述植物固件的制作方法制成。
本申请提供一种加热不燃烧烟,所述加热不燃烧烟可以包括发烟段和与所述发烟段的一端对接的一滤棒段,所述滤棒段可以包括一滤棒主体和如上所述植物固件,所述植物固件的两端分别与所述滤棒主体和所述发烟段连接。本申请所提供的加热不燃烧烟至少实现了以上所提到的优势中的至少一个优势。
根据本申请一实施例,所述植物固件可以由3~5重量份的植物原料粉末、4~6重量份的粘结剂以及4~6重量份的水形成的膏状混合物制成。
图1示出了本申请一种加热不燃烧烟的示意图。
图2示出了本申请所述加热不燃烧烟的制作方法的流程图。
以下描述用于揭露本申请以使本领域技术人员能够实现本申请。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本申请的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本申请的精神和范围的其他技术方案。
本领域技术人员应理解的是,在本申请的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本申请的限制。
可以理解的是,术语“一”应理解为“至少一”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。
参考图1,依本申请实施例的一种加热不燃烧烟100将在以下被详细地阐述,其中所述加热不燃烧烟100可以包括发烟段10、与所述发烟段10的一端对接的一滤棒段20。所述滤棒段20可以包括一滤棒主体21和植物固件22,植物固件22的两端分别与所述滤棒主体21和所述发烟段10连接。
所述植物固件22在制作时可以通过粉体和水制成。用于制作所述植物固件22的粉体可以包括3~5重量份的植物原料粉末、4~6重量份的粘结剂。优选地,所述粉体还可以包括4~6重量份的发烟剂。此外,所述植物固件22的截面形状通常可以为圆形,且所述植物固件22在制作完成后,能够形成贯穿于所述植物固件22两端的通气孔。
正是因为所述植物固件22本身的形状要求,才使得所述植物固件22在制作过程中容易破裂。
值得一提的是,所述植物原料粉末可以是选自烟叶粉末、草本植物粉末或木本植物粉末中的至少一种。
所述草本植物可以为具有一定香气、一定药用价值或一定生理满足感的草本植物,其包括但不限于烟叶、陈皮、甘草、葛根、罗勒、薄荷、薰衣草、香茅草。所述木本植物可以为具有一定香气、一定药用价值或一定生理满足感的木本植物,包括但不局限于金银花。
可选地,所述发烟剂可以被实施为选自食品级的甘油、丙二醇的至少一种。
所述粘结剂可以为一种热熔性植物粉末。所述粘结剂能够被用以使所述烟草原料粉末、所述发烟剂、所述粘结剂捏合。所述粘结剂可以被实施为选自食品级淀粉、微晶纤维素、羟甲基纤维素钠等中的一种或多种。
此外,所述植物固件可以按照以下方式制成:
S3001:混合制作所述植物固件的粉体和水;优选地,所述粉体可以为:植物原料粉末、粘结剂以及发烟剂,以制成待挤压的湿料;
S3002:模制所述湿料,以形成植物固件半成品;以及
S3003:烘烤所述植物固件半成品,以形成所述植物固件,其中,烘干后的所述植物固件的弹性模量的数值在7~20以内。
在一个实施例中,所述植物固件可以按照如下方式制作:
混合3~5重量份的植物原料粉末、4~6重量份的粘结剂以及4~6重量份的水,以制成待挤压的湿料;
模制所述湿料,以形成植物固件半成品;以及
烘烤所述植物固件半成品,以形成所述植物固件,其中,所述步骤S3001中所述湿料的含水率控制在25%~35%(质量分数)之间。
优选地,用于制作植物固件的粉体中还可以包括4~6重量份的发烟剂。
此外,所述步骤S3001中,液体的质量分数在46%~52%,其中粉体的质量分数在45%~51%。优选地,所述湿料的含水率控制在25%~30%或30%~35%。如果含水率高于这个范围会导致最终产品质地偏软,容易吸收水分导致质量降低,如果低于这个范围会导致最终产品质地较干,外观容易出现裂纹。此外,烘干后的所述植物固件的弹性模量的数值在7~20以内。作为优选地,烘干后的所述植物固件的弹性模量的数值在7~10或12~20以内。
也就是说,所述植物固件制作方法还可以包括:测定所述湿料的含水量。本领域技术人员能够理解的是,可以通过快速水分测定仪测定所述湿料的含水量。
此外,可以通过弹性模量检测仪检测所述植物固件的弹性模量。检测的方法可以包括但不限于拉伸法。比如:测定弹性模量的设备可以为微机控制单柱拉力试验机,检测时, 可通过传感器接触植物固件,压缩状态下的力学性能及有关物理参数,设备预装软件可以实时计算出待测样品的弹性模量数值。
同样作为优选地,模制前的所述湿料的可塑性指数应当控制0.45~07。更优选地,模制前的所述湿料的可塑性指数在0.6~0.7或0.45~0.55之间。如果可塑性指数高于这个范围会导致最终产品的弹性太差,容易造成切割掉屑甚至崩刀,如果可塑性指数低于这个范围会导致最终产品粘性较大,切割容易粘刀。本领域技术人员能够理解的是,可以通过可塑性测定仪实现其可塑性指数的快速测定。
作为优选地,在所述步骤S3003中,烘烤所述植物固件半成品时,烘烤的温度90℃~110℃、烘烤时间在30min~90min。
可以理解的是,通过对湿料水分、烘干后的所述植物固件半成品的弹性模量、模制时的所述植物固件半成品的可塑性指数以及烘烤时温度和时间的控制,能够使得最终形成的所述植物固件具有良好的上机合格率。这样一来,不仅能够保证所述植物固件的弹性而防止所述植物固件在受压时,发生不可逆转的形变,还能够在所述植物固件制作过程中,不会出现掉屑、崩刀和粘刀等异常现象。经过评估,通过本专利提出的方法制备的植物固件在上机复合后的合格率可以提升到70%~85%。
本领域的技术人员应理解,上述描述及附图中所示的本申请的实施例只作为举例而并不限制本申请。本申请的优势已经完整并有效地实现。本申请的功能及结构原理已在实施例中展示和说明,在没有背离所述原理下,本申请的实施方式可以有任何变形或修改。
本申请公开一种加热不燃烧烟、植物固件及其制作方法,所述植物固件的制作方法包括以下步骤:混合用于制作植物固件的粉体和水,以制成待挤压的湿料;模制所述湿料,以形成植物固件半成品;烘烤所述植物固件半成品,以形成所述植物固件,其中烘干后的所述植物固件的弹性模量的数值在7~20以内。
此外,可以理解的是,本申请的加热不燃烧烟、植物固件及其制作方法是可以重现的,并且可以应用在多种应用中。例如,本申请的加热不燃烧烟和植物固件的制作方法可以应用于对加热不燃烧烟和植物固件进行制作。
Claims (15)
- 一种植物固件的制作方法,其特征在于,所述植物固件的制作方法包括以下步骤:混合用于制作植物固件的粉体和水,以制成待挤压的湿料;模制所述湿料,以形成植物固件半成品;以及烘烤所述植物固件半成品,以形成所述植物固件,其中,烘干后的所述植物固件的弹性模量的数值在7~20以内。
- 根据权利要求1所述的植物固件的制作方法,其特征在于,所述植物固件的制作方法包括以下步骤:测定所述湿料的含水量,并将所述湿料的含水率控制在25%~35%(质量分数)之间。
- 根据权利要求1或2所述的植物固件的制作方法,其特征在于,液体水的质量分数在46%~52%,其中,粉体的质量分数在45%~51%。
- 根据权利要求1至3中的任一项所述的植物固件的制作方法,其特征在于,烘干后的所述植物固件的弹性模量的数值在7~10或12~20以内。
- 根据权利要求2至4中的任一项所述的植物固件的制作方法,其特征在于,所述植物固件的制作方法包括以下步骤:模制将含水率控制在25%~35%的所述湿料,测定所述湿料的可塑性指数,并将所述湿料的可塑性指数控制在0.45~0.7。
- 根据权利要求5所述植物固件的制作方法,其特征在于,模制前的所述湿料的可塑性指数在0.6~0.7或0.45~0.55之间。
- 根据权利要求1至6中的任一项所述的植物固件的制作方法,其特征在于,在烘烤所述植物固件半成品时,烘烤的温度为90℃~110℃、烘烤时间在30min~90min。
- 根据权利要求1至7中的任一项所述的植物固件的制作方法,其特征在于,所述植物固件的制作方法包括混合3~5重量份的植物原料粉末、4~6重量份的粘结剂以及4~6重量份的水,以制成待挤压的湿料。
- 根据权利要求1至8中的任一项所述的植物固件的制作方法,其特征在于,用于制作所述植物固件的粉体还包括4~6重量份的发烟剂。
- 根据权利要求8所述的植物固件的制作方法,其特征在于,所述植物原料粉末选自烟叶粉末、草本植物粉末或木本植物粉末中的至少一种。
- 根据权利要求9所述的植物固件的制作方法,其特征在于,所述发烟剂选自食 品级的甘油、丙二醇的至少一种。
- 根据权利要求8或10所述的植物固件的制作方法,其特征在于,所述粘结剂选自食品级的淀粉、微晶纤维素、羟甲基纤维素钠等中的一种或多种。
- 一种植物固件,其特征在于,所述植物固件被实施为通过上述权利要求1至12中的任一所述植物固件的制作方法制成。
- 一种加热不燃烧烟,其特征在于,所述加热不燃烧烟包括发烟段以及与所述发烟段的一端对接的一滤棒段,所述滤棒段包括一滤棒主体和根据权利要求13所述的植物固件,所述植物固件的两端分别与所述滤棒主体和所述发烟段连接。
- 根据权利要求14所述的加热不燃烧烟,其特征在于,所述植物固件由3~5重量份的植物原料粉末、4~6重量份的粘结剂以及4~6重量份的水形成的膏状混合物制成。
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