WO2022246944A1 - 一种基于视觉监测装置的自动升降式喷涂置及其喷涂方法 - Google Patents

一种基于视觉监测装置的自动升降式喷涂置及其喷涂方法 Download PDF

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Publication number
WO2022246944A1
WO2022246944A1 PCT/CN2021/102632 CN2021102632W WO2022246944A1 WO 2022246944 A1 WO2022246944 A1 WO 2022246944A1 CN 2021102632 W CN2021102632 W CN 2021102632W WO 2022246944 A1 WO2022246944 A1 WO 2022246944A1
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WIPO (PCT)
Prior art keywords
product
spraying
rotating mechanism
visual monitoring
rotating
Prior art date
Application number
PCT/CN2021/102632
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English (en)
French (fr)
Inventor
方静
谢广飞
田亮
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南京轩世琪源软件科技有限公司
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Publication of WO2022246944A1 publication Critical patent/WO2022246944A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/02—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254—After-treatment

Definitions

  • the invention relates to the technical field of spraying, in particular to an automatic lifting spraying device based on a visual monitoring device and a spraying method thereof.
  • Spraying refers to covering metal and non-metal surfaces with protective or decorative layers, and is an important part of the surface treatment process. Coating products reflect their application value by the final coating film formed on the surface of the object to be coated, so the quality of spraying directly affects the appearance quality and application level of coating products. The appearance quality of paint products not only reflects the protective function and decorative performance of the paint itself, but also an important factor that constitutes the value of the product.
  • spraying has been developed from manual operation to industrial automation, and the degree of automation is getting higher and higher. The higher and higher, so the application of automatic spraying in the coating film preparation is becoming more and more extensive, and it has penetrated into many fields of the coatings industry.
  • a manipulator is often used to spray the product.
  • the driving device of the traditional spraying machine is bulky and needs a long assembly line for transportation, and the spray gun does not spray the product sufficiently. Cleaning and preheating, because the coating with good fluidity, slow curing speed and solvent speed is prone to dripping, and the product will enter the finished product line before it dries in time, thus affecting the spraying quality.
  • An automatic lifting spraying device based on a visual monitoring device and a spraying method thereof are provided. Through the automatic lifting transportation mode, a sufficient time interval or preheating of products is ensured, thereby solving the above-mentioned problems existing in the prior art.
  • An automatic lifting spraying device based on a visual monitoring device includes three parts: a transmission device, a cleaning device and a working device.
  • the transmission device includes a conveyor belt, a product transportation line body connected to the conveyor belt, and a first rotating mechanism and a second rotating mechanism symmetrically connected to the bracket;
  • the cleaning device includes a support plate symmetrically slidably connected below the second rotating mechanism, and cleaning ends distributed along the support plate at a predetermined distance, and there are at least three cleaning ends.
  • the cleaning device is set on the top of the support, and the cleaning end is perpendicular to the material retrieving mechanism. When cleaning, it slides on the support to expand the cleaning range. The evenly distributed cleaning ends can effectively ensure that the internal space of the spraying device is cleaned in place after spraying. And it can be further cleaned before the product is sprayed.
  • the working device is connected to the top of the transmission device through slide rails, including a connecting frame slidingly connected with the slide rails, a connecting rod used to control the movement of the spray head, and a visual monitoring device fixedly connected with the end of the connecting rod.
  • the end of the connecting rod is fixedly equipped with a conductive device.
  • a buffer is provided inside the nozzle.
  • the product transportation line body includes a bracket, and a material retrieving mechanism is arranged in pairs with one side of the bracket, and the material retrieving mechanism is symmetrically arranged on both sides of the protective plate, and the protective plate is vertically fixed Inside the bracket, it is arranged above the first rotating mechanism at a predetermined distance.
  • the protective plate can block part of the paint during the spraying process. When spraying, a large amount of paint will adhere to the components in the device, affecting the spraying effect.
  • the material retrieving mechanism includes a first limit block fixed on the bracket, a rotating rod rotatably connected to the limit block, and an elastic contact rotatably connected to the end of the rotating rod , the rotating rod uses one side of the bracket as a limiting surface, and rotates to form a spraying area.
  • the elastic contact is a suction cup with adsorption capacity, which is used to clamp the product to be sprayed.
  • the elastic contact is connected by rotation to drive the product to rotate, ensuring uniform spraying on every side and corner, and uniform rotation can avoid uneven coating , Do not spray, spray less phenomenon, improve the spraying efficiency, so as to ensure the spraying quality of the product.
  • the elastic contact contacts the product, it can effectively avoid pinching the surface of the product. Since the elastic contact is cylindrical, it can ensure an effective contact surface with the product.
  • the side that does not need to be sprayed can be attached to the suction cup to avoid Paint mist adheres.
  • both the first rotating mechanism and the second rotating mechanism include a rotating shaft that is rotationally connected to the support, and a sheave and a cylindrical pin that are arranged opposite to both ends of the rotating shaft form a sheave mechanism, and Said sheave is fixedly connected to a running wheel, and a plurality of supporting frames are arrayed along the circumference of the running wheel.
  • the grooved wheel mechanism drives the runner to form intermittent motion, so as to control the rising speed of the product and ensure that the product rises to the designated position accurately, so as to ensure that the product can reach the spraying station smoothly and orderly.
  • the spraying is completed through the grooved wheel mechanism and the nozzle.
  • the rotating mechanism effectively reduces the transmission area, thereby improving the transmission efficiency.
  • a drying box is fixedly arranged around the outer half of the second rotating mechanism, and the drying box includes a heat insulation board fixed on one side of the support, and a predetermined distance distributed along the heat insulation board.
  • the heating element is an electric heating wire, which effectively ensures uniform heating.
  • the product is dried before and after spraying to remove the moisture left in the pre-treatment process to ensure that the product is dried in time and dried again after spraying. It can effectively improve the spraying quality.
  • a cleaning tank is provided at the bottom of the first rotating mechanism, and cleaning liquid is provided in the cleaning tank, and the height line of the cleaning liquid is a quarter of the rotating wheel. It is used to remove grease on the surface of the product and impurities such as dust attached to the surface to prevent shrinkage cavities and dense foaming on the surface after subsequent spraying, which will affect the surface quality of the product.
  • a buffer element is fixedly installed on one side of the first limiting block.
  • the buffer element is a damper, which can effectively reduce the impact of the transmission rod on the support during product transportation, resulting in vibration.
  • the conductive device includes a motor, a first conductive post fixedly connected to the lower end of the motor, and a second conductive post fixedly arranged on the connecting rod at a predetermined distance from the first conductive post .
  • the conductive device controls the switch of the nozzle. Before the nozzle is aimed at the product, the first conductive column and the second conductive column always maintain a predetermined distance to prevent mis-spraying. The rotation of the connecting rod drives the nozzle to move down. After aligning with the product spraying surface, the first The conductive column is connected to the second conductive column, and the working device is powered on to start spraying, which effectively reduces the situation of mis-spraying and under-spraying.
  • the connecting rod is rotatably connected with the connecting plate, and the limit device arranged at the middle position of the connecting rod forms the movement range of the nozzle, and the limit device includes a stopper fixedly arranged on the connecting plate.
  • the inner connecting shaft, and the second limit block fixedly connected with the connecting shaft. The second limit block can prevent the connecting rod from rotating excessively, thereby controlling the rotating area of the connecting rod.
  • a kind of spraying method of automatic lifting type spraying device based on visual monitoring device comprises the following steps:
  • the conveyor belt is energized, and the timing belt rotates to drive the product to move to the storage position on the first rotating mechanism.
  • the sensor senses the workpiece, and the sheave mechanism starts to rotate, driving the first rotating mechanism to start rotating, so that the product is placed on the storage position in a reciprocating manner. superior;
  • the control system connected with the elastic contact on the material picking structure senses the product and connects with the product
  • the visual monitoring device on the nozzle senses the product, the motor drives the connecting rod to move downward, the conductive device is energized, the elastic contact starts to rotate, and sprays;
  • the material taking mechanism moves the product upwards to the second rotating mechanism and enters the drying box;
  • the dried products enter the finished product area through the conveying table;
  • the cleaning device is opened to clean the interior of the spraying device as a whole.
  • the invention relates to an automatic lifting type spraying device and its spraying method.
  • the lifting type rotating mechanism connects the incoming material at the front end.
  • the rotating mechanism cooperates with the product transportation line to drive the product to a designated position by rotating the corresponding angle of the sheave mechanism.
  • the rotating mechanism After driving the product through the cleaning box, the product is clamped by the reclaiming mechanism.
  • the residual temperature of the drying box is set above the reclaiming mechanism to ensure the dryness of the spraying area, so that the product is sprayed.
  • the product passes through the reclaimer
  • the mechanism is conveyed to the rotating mechanism with a drying box, and when conveying the next finished product, it has enough curing time to effectively improve the quality of the sprayed surface.
  • the cleaning device automatically cleans the internal space of the spraying, effectively ensuring the surface quality of the subsequent spraying product.
  • the present invention The structure is more compact, effectively improving work efficiency.
  • Fig. 1 is a structural schematic diagram of a product conveying line body in the present invention.
  • Fig. 2 is an overall structural diagram of the working device in the present invention.
  • Fig. 3 is a structural schematic diagram of the rotating mechanism in the present invention.
  • Fig. 4 is a structural schematic diagram of the limiting device in the present invention.
  • Fig. 5 is a schematic diagram of a partial structure of the conductive device in the present invention.
  • the reference signs in the figure are: cleaning box 1, bracket 2, elastic contact 3, support plate 4, limit block 5, first rotating mechanism 6, second rotating mechanism 7, cleaning end 8, rotating rod 9, protective Plate 10, drying box 11, heating wire 12, sheave 601, support frame 602, rotating shaft 603, runner 604, storage position 605, visual monitoring device 13, nozzle 14, connecting frame 15, slide rail 16, limit device 17.
  • the robot is often used to spray the product.
  • the product needs to be manually fixed at the loading station, and the product is transferred to the spraying box through the driving device, and the workpiece is manually moved to the storage area.
  • the driving device of the traditional spraying machine is bulky and requires a long assembly line for transportation. The product should be cleaned and preheated adequately. Because the coating with good fluidity, slow curing speed and solvent speed is prone to dripping, the product will enter the finished product line before it dries in time, which will affect the spraying quality.
  • the lifting rotating mechanism connects the incoming materials at the front end.
  • the rotating mechanism cooperates with the product transportation line to drive the product to be positioned at At the designated position, the rotating mechanism drives the product through the cleaning box 1, and then clamps the product through the reclaiming mechanism.
  • a drying box 11 is set above the reclaiming mechanism to ensure the dryness of the spraying area, so that the product is sprayed and sprayed.
  • the finished product is conveyed to the rotating mechanism with the drying box 11 through the material taking mechanism, and when the next finished product is conveyed, there is enough curing time to effectively improve the quality of the sprayed surface.
  • the cleaning device automatically cleans the internal space of the spraying, effectively ensuring the surface quality of the subsequent spraying product.
  • the present invention The structure is more compact, effectively improving work efficiency.
  • the present invention discloses an automatic lifting spraying device based on a visual monitoring device, which includes three parts: a transmission device, a cleaning device and a working device.
  • the transmission device includes a conveyor belt, a product transportation line body connected to the conveyor belt, and a first rotating mechanism 6 and a second rotating mechanism 7 symmetrically and fixedly connected to the support 2 .
  • the product transportation line body includes a support 2, a material retrieving mechanism arranged in pairs with one side of the support 2, and the retrieving mechanism is symmetrically arranged on both sides of the protective plate 10, and the protective plate 10 is vertically fixed on the
  • the inside of the bracket 2 is arranged above the first rotating mechanism 6 at a predetermined distance.
  • the protective plate 10 can block part of the paint during the spraying process. When spraying, the other side of the protective surface transports the finished product to the conveyor chain, and the protective plate 10 can prevent the finished product from spraying to the opposite side by mistake.
  • the retrieving mechanism includes a first limit block 5 fixed on the bracket 2, a rotating rod 9 rotatably connected to the limit block 5, and an elastic contact 3 rotatably connected to the end of the rotating rod 9,
  • the rotating rod 9 uses one side of the bracket 2 as a limiting surface, and rotates to form a spraying area.
  • the elastic contact 3 is a suction cup with adsorption capacity, which is used to clamp the product that needs to be sprayed.
  • the elastic contact 3 is connected by rotation to drive the product to rotate, ensuring uniform spraying on every side and corner, and uniform rotation can avoid coating Unevenness, mis-spraying, and less spraying can improve work efficiency and ensure the spraying quality of products.
  • the elastic contact 3 When the elastic contact 3 is in contact with the product, it can effectively avoid pinching the surface of the product. Since the elastic contact 3 is cylindrical, it can ensure an effective contact surface with the product. During the spraying process, the side that does not need to be sprayed can be attached to the suction cup. This prevents paint mist from adhering. Since the rotating rod 9 can rotate 180° along the surface of the bracket 2, a buffer element is fixedly installed on one side of the first limiting block 5.
  • the buffer element is a damper, which can effectively prevent the rotating rod 9 from colliding with the support 2 during product transportation, causing vibration and affecting the adhesion of paint on the product surface.
  • the first rotating mechanism 6 and the second rotating mechanism 7 both include a rotating shaft 603 that is rotationally connected with the support 2, and a sheave 601 and a cylindrical pin that are arranged opposite to the two ends of the rotating shaft 603 form a sheave 601 mechanism, and
  • the sheave 601 is fixedly connected to a running wheel 604 , and a plurality of supporting frames 602 are arrayed along the circumference of the running wheel 604 .
  • the mechanism of the sheave 601 drives the runner 604 to form an intermittent movement, thereby controlling the rising speed of the product, and ensuring that the product is accurately raised to the designated position.
  • the number of radial grooves corresponds to the number of support frames 602, so that the cylindrical pins can travel a stroke in the radial grooves, and the sheave 601 can be rotated to a predetermined angle, so that the support frame 602 can drive the product up a certain distance, thereby ensuring
  • the product can reach the spraying station in a smooth and orderly manner, and the spraying is completed through the combination of the grooved wheel 601 mechanism and the nozzle 14, and the rotating mechanism of the runner 604 effectively reduces the transmission area, thereby improving the transmission efficiency.
  • the outer half of the second rotating mechanism 7 is surrounded by a drying box 11 fixedly.
  • the drying box 11 includes a heat insulating plate fixed on one side of the support 2 and heating elements distributed along the heat insulating plate at a predetermined distance.
  • the heating element is an electric heating wire 12, which effectively ensures uniform heating.
  • the product is dried before and after spraying to remove the moisture left in the pre-treatment process to ensure that the product is dried in time, and it is dried again after spraying. Drying can effectively prevent the paint from not drying out and affecting the quality of the sprayed surface.
  • a cleaning tank 1 is provided at the bottom of the first rotating mechanism 6 , and a cleaning liquid is provided in the cleaning tank 1 , and the height line of the cleaning liquid is a quarter of the runner 604 .
  • the product enters the cleaning box 1 through the rotating wheel 604, and is cleaned before spraying to remove the grease and dust attached to the surface of the product, so as to prevent shrinkage cavities and dense foaming on the surface after subsequent spraying, which will affect the surface quality of the product.
  • the cleaning device includes a support plate 4 symmetrically slidingly connected under the second rotating mechanism 7 , and cleaning ends 8 distributed along the support plate 4 at a predetermined distance, and there are at least three cleaning ends 8 .
  • the cleaning device is arranged on the top of the support 2, and the cleaning end 8 is perpendicular to the material retrieving mechanism. The cleaning end 8 can effectively ensure that the internal space of the spraying device is cleaned in place after the spraying is completed. And it can be further cleaned before the product is sprayed. Since the first rotating mechanism 6 is provided with a semi-closed drying box 11, the residual heat can dry the product after cleaning again and then spray it. This can effectively ensure the surface of the product before spraying. Dry for easy spraying.
  • the working device is connected to the top of the transmission device through a slide rail 16, including a connecting frame 15 slidingly connected to the slide rail 16, a connecting rod 19 for controlling the movement of the spray head 14, and a fixed connection with the end of the connecting rod 19
  • the visual monitoring device 13, the end of the connecting rod 19 is fixedly equipped with a conductive device 20, in order to prevent the impact force from affecting the stability of the product when the paint is sprayed from the nozzle, a buffer is provided inside the nozzle.
  • the conductive device 20 includes a motor 2001, a first conductive post 2002 fixedly connected to the lower end of the motor 2001, and a second conductive post 2003 fixedly arranged on the connecting rod 19 at a predetermined distance from the first conductive post 2002 .
  • the conductive device 20 controls the switch of the nozzle 14. Before the nozzle 14 is aligned with the product, the first conductive column 2002 and the second conductive column 2003 always maintain a predetermined distance to prevent mis-spraying.
  • the rotating shaft 18 cooperates with the limit device 17 to limit the connecting rod 19
  • the rotation range of the connecting rod 19 drives the nozzle 14 to move down.
  • the first conductive column 2002 is connected to the second conductive column 2003, and the working device is powered on to start spraying, effectively reducing mis-spraying, The case of spraying less.
  • the connecting rod 19 is rotatably connected with the connecting plate 21, and the limit device 17 provided at the middle position of the connecting rod 19 forms the movement range of the nozzle 14.
  • the inner connecting shaft 1701 and the second limiting block 5 fixedly connected with the connecting shaft 1701 .
  • the second limit block 5 can prevent the connecting rod 19 from rotating excessively, thereby controlling the rotating area of the connecting rod 19 .
  • the present invention provides a spraying method of an automatic lifting spraying device based on a visual monitoring device. side; after the conveyor belt is powered on, the synchronous belt rotates to drive the product to move to the storage position 605 on the first rotating mechanism 6, the sensor senses the workpiece, the sheave 601 mechanism rotates to a predetermined angle, and drives the first rotating mechanism 6 to start rotating, thereby The products are driven up a predetermined distance, and when the sheave 601 rotates at a certain angle again, the cleaned products move up one level, and new products are transferred to the new storage position 605 at this time.
  • the cylindrical pin enters the radial groove again to turn the runner 604 to rotate.
  • the sheave 601 rotates 180°, the product rises from the bottom to the top, and the retrieving mechanism starts to pick up the product .
  • the control system connected to the elastic contact 3 on the pick-up structure senses the product and connects with the product; after the product is clamped, the elastic contact 3 always sucks the product tightly, and the rotating rod 9 starts to rotate and drives the product to move to the predetermined position , the rotating rod 9 stops rotating, and the elastic contact 3 starts to rotate at the same time.
  • the visual monitoring device 13 on the nozzle 14 senses the product, and the motor 2001 drives the connecting rod 19 to move downward.
  • the first conductive column 2002 and the second conductive column 2003 connected, the conductive device 20 is energized, and the nozzle 14 starts to have paint and can be sprayed; after the spraying is completed, the motor 2001 reverses, driving the connecting rod 19 to move upward, the conductive device 20 is powered off, and the spraying is stopped at this time; Move to the storage plate on the second rotating mechanism 7, and enter the drying box 11; the product that has been dried is clamped and placed on the conveying platform by the oppositely arranged material taking mechanism and enters the finished product area; At the top, the retrieving structure continues to absorb the product, and so on, repeating the above work in turn until the spraying work is completed. After the spraying is completed, open the cleaning device to clean the interior of the spraying device as a whole, so as to ensure a clean working environment and ensure the surface quality of subsequent spraying.
  • the sheave 601 Since the mechanism of the sheave 601 is an intermittent movement, after the cylindrical pin withdraws from the radial groove, the sheave 601 stops rotating. At this time, the time for the sheave 601 to stop rotating is the cleaning time of the product passing through the cleaning box 1 and the finished product driven by the retrieving mechanism into the drying box 11 hours, synchronized to effectively improve work efficiency.

Abstract

一种基于视觉监测装置（13）的自动升降式喷涂装置及其喷涂方法，第一转动机构（6）衔接前端来料，由槽轮机构旋转相应角度带动产品位于指定位置，第一转动机构带动产品经过清洗箱（1）后，通过取料机构对产品进行装夹，工作装置对产品进行喷涂，喷涂完成后的产品通过取料机构向上输送至带有烘干箱（11）的第二转动机构（7），位于第二转动机构下方的清洁装置对内部空间进行自动清洁，保证后续喷涂产品的表面质量，无需很长的流水经进行运输。

Description

一种基于视觉监测装置的自动升降式喷涂置及其喷涂方法 技术领域
本发明涉及喷涂技术领域，具体涉及一种基于视觉监测装置的自动升降式喷涂置及其喷涂方法。
 背景技术
喷涂是指对金属和非金属表面覆盖保护层或装饰层，是表面处理工艺中的一个重要环节。涂料产品以最终在被涂物表面所形成的涂膜来体现其应用价值，所以喷涂质量直接影响涂料产品的外观质量和应用水平。涂料产品的外观质量不仅反映了涂料本身的防护功能和装饰性能，而且也是构成产品价值的重要因素,随着工业技术的发展，喷涂已经由手工操作向工业自动化方向发展,而且自动化的程度也越来越高，所以自动化喷涂在涂膜制备中的应用也越来越广泛,并深入到涂料工业的多个领域。
在现有的喷涂常采用机械手对产品进行喷涂，喷涂过程中，需要人工将产品固定在上料工位，通过驱动装置传送至喷涂箱，在人工将工件移动至存放区域，产品拿放过程中需要轻拿轻放，才能避免工件划伤，如此工作效率极低，传统喷涂机的驱动装置体积庞大，需要很长的流水线进行运输，并且喷枪在对产品进行喷涂时，未对产品进行足够的清洁与预热，由于流动性好、固化速度和溶剂速度慢的涂料容易产生滴流，产品未及时干透便进入成品流水线，从而影响喷涂质量。
 技术问题
提供一种基于视觉监测装置的自动升降式喷涂置及其喷涂方法，通过自动升降式运输方式，保证产品足够时间的间隔或预热，从而解决了现有技术存在的上述问题。
 技术解决方案
一种基于视觉监测装置的自动升降式喷涂置，包括传输装置、清洁装置以及工作装置三部分。
其中，传输装置，包括输送带，与所述输送带连接的产品运输线体，以及对称连接在支架上的第一转动机构和第二转动机构；
清洁装置，包括对称滑动连接在所述第二转动机构下方的支撑板，以及沿所述支撑板预定距离分布的清洗端，所述清洗端至少为三个。在进行喷涂作业时，会在喷涂空间内产生大量的漆雾、油漆粉尘颗粒等挥发性化学物质，这些物质会粘附在喷枪以及喷涂装置内部元件上，会直接影响其使用寿命。清洁装置设置在支架顶部，清洗端与取料机构垂直，清洗时在支架上滑动，以便扩大清洗范围，均匀分布的清洗端可有效保证喷涂结束后对喷涂装置内部空间清洁到位。并且可在产品喷涂前作进一步清洁。
工作装置，通过滑轨连接在所述传输装置顶部，包括与所述滑轨滑动连接的连接架，用于控制喷头移动的连杆，以及与所述连杆末端固定连接的视觉监测装置，所述连杆端部固定安装有导电装置，为防止喷头喷出涂料时，产生冲击力影响产品的稳定性，所述喷头内部设置有缓冲件。
在进一步的实施例中，所述产品运输线体包括支架，与所述支架一侧成对设置的取料机构，所述取料机构对称设置在防护板的两侧，所述防护板垂直固定在所述支架内部，以预定距离设置在第一转动机构上方。防护板在喷涂过程中能够阻挡部分涂料，在进行喷涂工作时，产生大量的涂料黏附在装置内的元件上，影响喷涂效果。
在进一步的实施例中，所述取料机构包括固定在支架上的第一限位块，与所述限位块转动连接的转动杆，以及与所述转动杆的末端转动连接的弹性触头，所述转动杆以支架一侧为限位面，转动形成喷涂区域。弹性触头为具有吸附能力的吸盘，用于夹住需要喷涂的产品，弹性触头转动连接从而带动产品转动，保证均匀喷涂到每一面以及边边角角，并且匀速转动可避免涂层不均匀、勿喷、少喷现象，提高喷涂效率，从而保证产品的喷涂质量。弹性触头在接触产品时，可有效避免夹伤产品表面，由于弹性触头为圆柱状，能保证与产品有效接触面，在喷涂过程中可将不需要喷涂的一面与吸盘贴合，从而避免漆雾附着。
在进一步的实施例中，所述第一转动机构与第二转动机构均包括与所述支架转动连接的转轴，与所述转轴两端相对设置的槽轮与圆柱销，形成槽轮机构，与所述槽轮固定连接的转轮，以及沿转轮圆周阵列的多个支撑架。槽轮机构带动转轮形成间歇运动，从而控制产品上升速度，并且保证产品准确上升至指定位置，确保产品能够平稳有序的到达喷涂工位，通过槽轮机构配合喷头完成喷涂，转轮式的转动机构有效减小了传输区域，从而提高传输效率。
在进一步的实施例中，所述第二转动机构的外侧半包围固定设置有烘干箱，所述烘干箱包括固定在支架一侧隔热板，以及沿所述隔热板预定距离分布的发热元件。所述发热元件为电热丝，有效保证均匀加热，为保证喷涂质量，产品喷涂前后进行烘干处理，将前处理工艺残留下的水分除去，保证产品及时干透，并且在喷涂完成后再次烘干可有效提高喷涂质量。
在进一步的实施例中，所述第一转动机构底端设置有清洗箱，所述清洗箱内设置有清洁液，所述清洁液高度线为所述转轮的四分之一处。用于去除产品表面的油脂以及附着在表面的灰尘等杂质，防止后续喷涂完成后表面产生缩孔以及密集起泡，影响产品表面质量。
在进一步的实施例中，所述第一限位块一侧固定安装有缓冲元件。缓冲元件为阻尼器，可有效减少传动杆对产品运输过程中的撞击到支架，产生振动。
在进一步的实施例中，所述导电装置包括电机，所述电机下端固定连接的第一导电柱，以及与所述第一导电柱以预定距离相对固定设置在所述连杆的第二导电柱。导电装置控制喷头的开关，在喷头对准产品前，第一导电柱与第二导电柱始终保持预定距离，防止误喷，连杆转动带动喷头下移，与产品喷涂面对准后，第一导电柱才与第二导电柱连接，工作装置通电，便可开始喷涂，有效减少误喷、少喷的情况，
在进一步的实施例中，所述连杆与连接板转动连接，与所述连杆的中间位置设置的限位装置，形成喷头运动区间，所述限位装置包括固定设置在所述连接板的内侧的连接轴，以及与所述连接轴固定连接的第二限位块。第二限位块能够防止连杆转动过度，从而控制连杆的转动区域。
一种基于视觉监测装置的自动升降式喷涂置的喷涂方法，包括以下步骤：
S1、将工件放置在产品输送带的起始位置、位于第一转动机构的一侧；
S2、输送带通电，同步带转动带动产品移动至第一转动机构上的置物位，感应器感应到工件，槽轮机构开始转动，带动第一转动机构开始旋转，如此往复将产品放置在置物位上；
S3、取料结构上的弹性触头连接的控制系统感应到产品并与产品衔接；
S4、产品装夹完毕后，弹性触头始终吸紧产品，转动杆开始转动并带动产品移动；
S5、喷头上的视觉监测装置感应到产品，电机带动连杆向下移动，导电装置通电，弹性触头开始转动，并进行喷涂；
S6、喷涂完毕后，电机反转，带动连杆向上移动，导电装置断电，此时停止喷涂；
S7、取料机构将产品向上移动至第二转动机构，进入烘干箱；
S8、烘干完毕的产品通过输送台进入成品区；
S9、如此类推，依次重复S1~S8工作，直至喷涂工作完成；
S10、喷涂完成后，打开清洁装置，对喷涂装置内部进行整体清洗。
 有益效果
本发明涉及一种自动升降式喷涂置及其喷涂方法，升降式转动机构衔接前端来料，转动机构通过与产品运输线体配合工作，由槽轮机构旋转相应角度带动产品位于指定位置，转动机构带动产品经过清洗箱后，通过取料机构对产品进行装夹，取料机构上方设置有烘干箱残余温度保证了喷涂区域的干燥性，从而对产品进行喷涂，喷涂完成后的产品通过取料机构输送至带有烘干箱的转动机构，在输送下一个成品时，具有足够的固化时间，有效提高喷涂表面的质量。上述操作有效控制喷涂节奏，转动机构间歇运动有效保证顺利完成喷涂，产品喷涂完成后，清洁装置对喷涂内部空间进行自动清洁，有效保证后续喷涂产品的表面质量，本发明与传统喷涂装置相比，结构更加紧凑，有效提高工作效率。
 附图说明
图1为本发明中产品输送线体的结构示意图。
图2为本发明中工作装置的整体结构图。
图3为本发明中转动机构的结构示意图。
图4为本发明中限位装置的结构示意图。
图5为本发明中导电装置的局部结构示意图。
图中各附图标记为：清洗箱1、支架2、弹性触头3、支撑板4、限位块5、第一转动机构6、第二转动机构7、清洗端8、转动杆9、防护板10、烘干箱11、电热丝12、槽轮601、支撑架602、转轴603、转轮604、置物位605、视觉监测装置13、喷头14、连接架15、滑轨16、限位装置17、转动轴18、连杆19、导电装置20、连接板21、电机2001、第一导电柱2002、第二导电柱2003、连接轴1701、第二限位块1702。
 本发明的实施方式
在下文的描述中，给出了大量具体的细节以便提供对本发明更为彻底的理解。然而，对于本领域技术人员而言显而易见的是，本发明可以无需一个或多个这些细节而得以实施。在其他的例子中，为了避免与本发明发生混淆，对于本领域公知的一些技术特征未进行描述。
申请人认为，在现有的喷涂常采用机械手对产品进行喷涂，喷涂过程中，需要人工将产品固定在上料工位，通过驱动装置传送至喷涂箱，在人工将工件移动至存放区域，产品拿放过程中需要轻拿轻放，才能避免工件划伤，如此工作效率极低，传统喷涂机的驱动装置体积庞大，需要很长的流水线进行运输，并且喷枪在对产品进行喷涂时，未对产品进行足够的清洁与预热，由于流动性好、固化速度和溶剂速度慢的涂料容易产生滴流，产品未及时干透便进入成品流水线，从而影响喷涂质量。
为此，申请人设计了一种自动升降式喷涂置及其喷涂方法，升降式转动机构衔接前端来料，转动机构通过与产品运输线体配合工作，由槽轮601机构旋转相应角度带动产品位于指定位置，转动机构带动产品经过清洗箱1后，通过取料机构对产品进行装夹，取料机构上方设置有烘干箱11残余温度保证了喷涂区域的干燥性，从而对产品进行喷涂，喷涂完成后的产品通过取料机构输送至带有烘干箱11的转动机构，在输送下一个成品时，具有足够的固化时间，有效提高喷涂表面的质量。上述操作有效控制喷涂节奏，转动机构间歇运动有效保证顺利完成喷涂，产品喷涂完成后，清洁装置对喷涂内部空间进行自动清洁，有效保证后续喷涂产品的表面质量，本发明与传统喷涂装置相比，结构更加紧凑，有效提高工作效率。
如图1至图5所示，本发明公开了一种基于视觉监测装置的自动升降式喷涂置，包括传输装置、清洁装置以及工作装置三部分。
其中，传输装置，包括输送带，与所述输送带连接的产品运输线体，以及对称固定连接在支架2上的第一转动机构6和第二转动机构7。所述产品运输线体包括支架2，与所述支架2一侧成对设置的取料机构，所述取料机构对称设置在防护板10的两侧，所述防护板10垂直固定在所述支架2内部，以预定距离设置在第一转动机构6上方。防护板10在喷涂过程中能够阻挡部分涂料，喷涂时，防护面另一侧将成品运输至输送链上，防护板10可防止误喷到对面成品。由于设置有成对的取料机构，所以可同时夹取两个产品进行同时喷涂，如此可有效提高工作效率。所述取料机构包括固定在支架2上的第一限位块5，与所述限位块5转动连接的转动杆9，以及与所述转动杆9的末端转动连接的弹性触头3，所述转动杆9以支架2一侧为限位面，转动形成喷涂区域。弹性触头3为具有吸附能力的吸盘，用于夹住需要喷涂的产品，弹性触头3转动连接从而带动产品转动，保证均匀喷涂到每一面以及边边角角，并且匀速转动可避免涂层不均匀、误喷、少喷现象，提高工作效率，从而保证产品的喷涂质量。弹性触头3在接触产品时，可有效避免夹伤产品表面，由于弹性触头3为圆柱状，能保证与产品有效接触面，在喷涂过程中可将不需要喷涂的一面与吸盘贴合，从而避免漆雾附着。由于转动杆9可沿支架2表面转动180°，所述第一限位块5一侧固定安装有缓冲元件。缓冲元件为阻尼器，可有效避免转动杆9在产品运输过程中撞击到支架2，产生振动，影响产品表面漆料附着。所述第一转动机构6与第二转动机构7均包括与所述支架2转动连接的转轴603，与所述转轴603两端相对设置的槽轮601与圆柱销，形成槽轮601机构，与所述槽轮601固定连接的转轮604，以及沿转轮604圆周阵列的多个支撑架602。槽轮601机构带动转轮604形成间歇运动，从而控制产品上升速度，并且保证产品准确上升至指定位置，槽轮601转动一圈，带动转轮604转动一圈，只需将槽轮601上的径向槽数与支撑架602数量相对应，从而使圆柱销在径向槽内行走一个行程，拨动槽轮601转动预定角度，便可使支撑架602带动产品上升一定距离，由此可确保产品能够平稳有序的到达喷涂工位，通过槽轮601机构配合喷头14完成喷涂，转轮604式的转动机构有效减小了传输区域，从而提高传输效率。所述第二转动机构7的外侧半包围固定设置有烘干箱11，所述烘干箱11包括固定在支架2一侧隔热板，以及沿所述隔热板预定距离分布的发热元件。所述发热元件为电热丝12，有效保证均匀加热，为保证喷涂质量，产品喷涂前后进行烘干处理，将前处理工艺残留下的水分除去，保证产品及时干透，并且在喷涂完成后再次烘干，可有效避免漆料未干透而影响喷涂表面质量。所述第一转动机构6底端设置有清洗箱1，所述清洗箱1内设置有清洁液，所述清洁液高度线为所述转轮604的四分之一处。产品通过转轮604进入清洗箱1，喷涂前进行清洁处理，去除产品表面的油脂以及附着在表面的灰尘等杂质，防止后续喷涂完成后表面产生缩孔以及密集起泡，影响产品表面质量。
清洁装置，包括对称滑动连接在所述第二转动机构7下方的支撑板4，以及沿所述支撑板4预定距离分布的清洗端8，所述清洗端8至少为3个。在进行喷涂作业时，会在喷涂空间内产生大量的漆雾、油漆粉尘颗粒等挥发性化学物质，这些物质会粘附在喷枪以及喷涂装置内部元件上，不仅易使后续夹取产品时沾染到残余的涂料影响喷涂表面质量，同时影响装置使用寿命。清洁装置设置在支架2顶部，清洗端8与取料机构垂直，清洁装置设置在支架2顶部，清洗端8与取料机构垂直，清洗时在支架2上滑动，以便扩大清洗范围，均匀分布的清洗端8可有效保证喷涂结束后对喷涂装置内部空间清洁到位。并且可在产品喷涂前作进一步清洁，由于第一转动机构6外部设置有半封闭式烘干箱11，残余热度可对再次清洁后的产品烘干后再进行喷涂，如此可有效保证喷涂前产品表面干燥，便于喷涂。
工作装置，通过滑轨16连接在所述传输装置顶部，包括与所述滑轨16滑动连接的连接架15，用于控制喷头14移动的连杆19，以及与所述连杆19末端固定连接的视觉监测装置13，所述连杆19端部固定安装有导电装置20，为防止喷头喷出涂料时，产生冲击力影响产品的稳定性，所述喷头内部设置有缓冲件。所述导电装置20包括电机2001，所述电机2001下端固定连接的第一导电柱2002，以及与所述第一导电柱2002以预定距离相对固定设置在所述连杆19的第二导电柱2003。导电装置20控制喷头14的开关，在喷头14对准产品前，第一导电柱2002与第二导电柱2003始终保持预定距离，防止误喷，转动轴18与限位装置17配合限制连杆19的转动范围，连杆19转动带动喷头14下移，与产品喷涂面对准后，第一导电柱2002才与第二导电柱2003连接，工作装置通电，便可开始喷涂，有效减少误喷、少喷的情况。所述连杆19与连接板21转动连接，与所述连杆19的中间位置设置的限位装置17，形成喷头14运动区间，所述限位装置17包括固定设置在所述连接板21的内侧的连接轴1701，以及与所述连接轴1701固定连接的第二限位块5。第二限位块5能够防止连杆19转动过度，从而控制连杆19的转动区域。
基于上述技术方案，本发明提供一种基于视觉监测装置的自动升降式喷涂置的喷涂方法，具体的工作如下：首先将工件放置在产品输送带的起始位置、位于第一转动机构6的一侧；输送带通电后，同步带转动带动产品移动至第一转动机构6上的置物位605，感应器感应到工件，槽轮601机构转动至预定角度，带动第一转动机构6开始旋转，从而带动产品上升预定距离，当槽轮601再次转动一定角度时，经过清洗的产品向上移动一层，此时新的产品传输至新的置物位605上。如此往复将产品放置在置物位605上；圆柱销再次进入径向槽拨动转轮604转动，当槽轮601转动180°时，产品由底端上升至顶端，取料机构开始进行夹取产品。此时取料结构上的弹性触头3连接的控制系统感应到产品并与产品衔接；产品装夹完毕后，弹性触头3始终吸紧产品，转动杆9开始转动并带动产品移动至预定位置，转动杆9停止转动，同时弹性触头3开始转动，此时喷头14上的视觉监测装置13感应到产品，电机2001带动连杆19向下移动，第一导电柱2002与第二导电柱2003连接，导电装置20通电，喷头14开始具有涂料便可进行喷涂；喷涂完毕后，电机2001反转，带动连杆19向上移动，导电装置20断电，此时停止喷涂；取料机构将产品向上移动至第二转动机构7上的置物板，进入烘干箱11；烘干完毕的产品通过相对设置的取料机构夹取放置到输送台进入成品区；此时下一个产品旋转至转轮604最顶端，取料结构继续吸取产品，如此类推，依次重复上述工作，直至喷涂工作完成。喷涂完成后，打开清洁装置，对喷涂装置内部进行整体清洗，便可保证工作环境整洁以确保后续喷涂表面质量。
由于槽轮601机构为间歇运动，圆柱销退出径向槽后，槽轮601停止转动，此时槽轮601停止转动时间为产品经过清洗箱1的清洗时间以及取料机构带动成品进入烘干箱11的时间，同步进行有效提高工作效率。
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上做出各种变化。

Claims (10)

  1. 一种基于视觉监测装置的自动升降式喷涂置，其特征在于包括：
    传输装置，包括输送带，与所述输送带连接的产品运输线体，以及对称连接在支架上的第一转动机构和第二转动机构；
    清洁装置，包括对称滑动连接在所述第二转动机构下方的支撑板，以及沿所述支撑板预定距离分布的清洗端，所述清洗端至少为三个；
    工作装置，通过滑轨连接在所述传输装置顶部，包括与所述滑轨滑动连接的连接架，用于控制喷头移动的连杆，以及与所述连杆末端固定连接的视觉监测装置，所述连杆端部固定安装有导电装置，所述喷头内部设置有缓冲件。
  2. 根据权利要求1所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述产品运输线体包括支架，与所述支架一侧成对设置的取料机构，所述取料机构对称设置在防护板的两侧，所述防护板垂直固定在所述支架内部，以预定距离设置在第一转动机构上方。
  3. 根据权利要求2所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述取料机构包括固定在支架上的第一限位块，与所述限位块转动连接的转动杆，以及与所述转动杆的末端转动连接的弹性触头，所述转动杆以支架一侧为限位面，转动形成喷涂区域。
  4. 根据权利要求1所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述第一转动机构和第二转动机构均包括与所述支架转动连接的转轴，与所述转轴两端相对固定设置的槽轮与圆柱销，形成槽轮机构，与所述槽轮固定连接的转轮，以及沿转轮圆周阵列的多个支撑架。
  5. 根据权利要求4所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述第二转动机构的外侧半包围固定设置有烘干箱，所述烘干箱包括固定在支架一侧隔热板，以及沿所述隔热板预定距离分布的发热元件。
  6. 根据权利要求4所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述第一转动机构底端设置有清洗箱，所述清洗箱内设置有清洁液，所述清洁液高度线为所述转轮的四分之一处。
  7. 根据权利要求3所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述第一限位块一侧固定安装有缓冲元件。
  8. 根据权利要求1所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述导电装置包括电机，所述电机下端固定连接的第一导电柱，以及与所述第一导电柱以预定距离相对固定设置在所述连杆的第二导电柱。
  9. 根据权利要求1所述的一种基于视觉监测装置的自动升降式喷涂置，其特征在于：所述连杆与连接板转动连接，于所述连杆的中间位置设置有限位装置，形成喷头运动区间，所述限位装置包括固定设置在所述连接板的内侧的连接轴，以及与所述连接轴固定连接的第二限位块。
  10. 根据权利要求1至9中任一项所述的一种基于视觉监测装置的自动升降式喷涂置的喷涂方法，其特征在于包括以下步骤：
    S1、将工件放置在产品输送带的起始位置、位于第一转动机构的一侧；
    S2、输送带通电，同步带转动带动产品移动至第一转动机构上的置物位，感应器感应到工件，槽轮机构开始转动，带动第一转动机构开始旋转，如此往复将产品放置在置物位上；
    S3、取料结构上的弹性触头连接的控制系统感应到产品并与产品衔接；
    S4、产品装夹完毕后，弹性触头始终吸紧产品，转动杆开始转动并带动产品移动；
    S5、喷头上的视觉监测装置感应到产品，电机带动连杆向下移动，导电装置通电，弹性触头开始转动，并进行喷涂；
    S6、喷涂完毕后，电机反转，带动连杆向上移动，导电装置断电，此时停止喷涂；
    S7、取料机构将产品向上移动至第二转动机构，进入烘干箱；
    S8、烘干完毕的产品通过输送台进入成品区；
    S9、如此类推，依次重复S1~S8工作，直至喷涂工作完成；
    S10、喷涂完成后，打开清洁装置，对喷涂装置内部进行整体清洗。
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