WO2022239821A1 - 表示装置用積層体および表示装置 - Google Patents
表示装置用積層体および表示装置 Download PDFInfo
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- WO2022239821A1 WO2022239821A1 PCT/JP2022/020016 JP2022020016W WO2022239821A1 WO 2022239821 A1 WO2022239821 A1 WO 2022239821A1 JP 2022020016 W JP2022020016 W JP 2022020016W WO 2022239821 A1 WO2022239821 A1 WO 2022239821A1
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- laminate
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- eraser
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-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/017—Additives being an antistatic agent
Definitions
- the present disclosure relates to a display device laminate and a display device using the same.
- a laminate having functional layers with various properties such as hard coat properties, scratch resistance, antireflection properties, antiglare properties, antistatic properties, and antifouling properties is arranged.
- portable display devices such as smartphones and tablet terminals are sometimes stored in, for example, clothing pockets or bags.
- the surface of the device may also be scratched. For this reason, wear resistance is further required in portable display devices.
- a display window film has been proposed having a hard coating layer disposed in a
- flexible displays are used or stored in a bent state, so the surface of the bent portion is easily scratched. For this reason, flexible displays are further required to have excellent wear resistance in the bent portions.
- Patent Document 2 discloses a surface treatment agent containing a fluorooxyalkylene group-containing polymer composition that can provide a coating having excellent water and oil repellency, scratch resistance, low dynamic friction, and abrasion resistance.
- JP 2016-125063 A Japanese Patent No. 6140348
- the present disclosure has been made in view of the above circumstances, and a main object of the present disclosure is to provide a display device laminate and a display device that are excellent in abrasion resistance.
- the inventors of the present disclosure focused on an eraser test as an abrasion test, and conducted intensive studies on the abrasion resistance of a laminate for a display device. As a result, surprisingly, the abrasion resistance and It was newly discovered that there is a correlation with the absolute value of the charge amount. The present disclosure is based on such findings.
- One embodiment of the present disclosure is a laminate for a display device having a substrate layer and a functional layer containing fluorine, wherein the surface of the laminate for a display device on the functional layer side is an eraser having a diameter of 6 mm.
- the absolute value of the amount of charge on the functional layer side surface of the display device laminate after performing an eraser test of 2500 reciprocating rubbings with a load of 9.8 N is 10.0 nC or less.
- the maximum frictional force against the eraser after the eraser test with respect to the average value of the initial frictional force against the eraser on the functional layer side surface of the initial display device laminate Preferably, the value ratio is 1.7 or less.
- the eraser test for the ratio of the number of fluorine atoms to the total number of atoms of all elements on the initial functional layer side surface measured by X-ray photoelectron spectroscopy It is preferable that the ratio of the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface on the side of the subsequent functional layer is 0.4 or more.
- the functional layer preferably contains an antistatic agent.
- the antistatic agent is preferably a conductive polymer.
- the laminate for a display device in the present disclosure can have an impact absorbing layer on the side of the substrate layer opposite to the functional layer, or between the substrate layer and the functional layer.
- the laminate for a display device in the present disclosure may have an adhesive layer for attachment on the side opposite to the functional layer of the base material layer.
- Another embodiment of the present disclosure provides a display device comprising a display panel and the above-described display device laminate disposed on the viewer side of the display panel.
- the present disclosure has the effect of being able to provide a display device laminate and a display device that are excellent in wear resistance.
- FIG. 1 is a schematic cross-sectional view illustrating a laminate for a display device according to the present disclosure
- FIG. It is a schematic diagram explaining the measuring method of the frictional force with respect to an eraser. It is a schematic diagram explaining a dynamic bending test.
- 1 is a schematic cross-sectional view illustrating a laminate for a display device according to the present disclosure
- FIG. 1 is a schematic cross-sectional view illustrating a laminate for a display device according to the present disclosure
- FIG. 1 is a schematic cross-sectional view illustrating a laminate for a display device according to the present disclosure
- FIG. 1 is a schematic cross-sectional view illustrating a display device according to the present disclosure
- FIG. 1 is a schematic cross-sectional view illustrating a display device according to the present disclosure
- 2 when expressing a mode of arranging another member on top of a certain member, when simply describing “above” or “below”, unless otherwise specified, 2 includes both cases in which another member is arranged directly above or directly below, and cases in which another member is arranged above or below a certain member via another member.
- 2 when expressing a mode in which another member is arranged on the surface of a certain member, when simply describing “on the surface side” or “on the surface”, unless otherwise specified, It includes both the case of arranging another member directly above or directly below so as to be in contact with it, and the case of arranging another member above or below a certain member via another member.
- the inventors of the present disclosure focused on the eraser test as an abrasion test, and as a result of earnestly studying the abrasion resistance of the display device laminate, the following findings were obtained.
- the inventors of the present disclosure performed an eraser test on the laminate for a display device, and measured the frictional force before and after the eraser test and the charge amount after the eraser test. It was found that when the target was small, the change in frictional force before and after the eraser test tended to be relatively small. That is, the inventors have found that there is a correlation between the abrasion resistance and the absolute value of the charge amount after the eraser test. Furthermore, when the relationship between the abrasion resistance and the absolute value of the charge amount after the eraser test was examined in detail, it was found that in order to provide excellent abrasion resistance, the absolute value of the charge amount after the eraser test was set to a predetermined value. We have found that it is important to:
- Laminate for display device A laminate for a display device in the present disclosure is a laminate for a display device having a substrate layer and a functional layer containing fluorine, wherein the functional layer side of the laminate for a display device is After performing an eraser test in which the surface is rubbed back and forth 2500 times with a load of 9.8 N using an eraser with a diameter of 6 mm, the absolute value of the amount of charge on the surface of the display device laminate on the functional layer side is 10 .0 nC or less.
- FIG. 1 is a schematic cross-sectional view showing an example of a laminate for a display device according to the present disclosure.
- the display device laminate 1 has a base material layer 2 and a functional layer 3 .
- the absolute value of the amount of electric charge on the surface of the display device laminate 1 on the side of the functional layer 3 after a predetermined eraser test is equal to or less than a predetermined value.
- the present disclosure is based on the new knowledge that there is a correlation between the abrasion resistance and the absolute value of the charge amount after the eraser test in the display device laminate.
- the absolute value of the charge amount on the functional layer side surface of the display device laminate after the eraser test is equal to or less than a predetermined value, excellent abrasion resistance can be obtained.
- the electrostatic force increases by conducting the eraser test, that is, if the absolute value of the charge amount after the eraser test becomes large, the attractive force will increase, so the fluorine contained in the functional layer will detach and adhere to the eraser. It is thought that it will become easier. If the fluorine contained in the functional layer is detached, the wear resistance effect of the fluorine is reduced.
- the electrostatic force is small even after the eraser test, that is, when the absolute value of the charge amount after the eraser test is small, the attractive force is small, and fluorine contained in the functional layer is difficult to detach. Conceivable. In this case, the abrasion resistance effect of fluorine can be maintained.
- the absolute value of the amount of charge on the functional layer side surface of the laminate for display devices after the eraser test is a predetermined value or less, so that the functional layer side of the laminate for display devices by the eraser test It is thought that the charge on the surface can be suppressed, and the elimination of fluorine in the eraser test as described above can be suppressed. As a result, it is speculated that excellent wear resistance can be obtained.
- rubbing with an eraser is similar to rubbing with a touch pen, and the eraser test can be used to evaluate wear resistance against relatively soft objects such as touch pens, fingers, clothing and bag fabrics.
- relatively soft objects such as touch pens, fingers, clothing and bag fabrics.
- the surface of the display device laminate on the functional layer side is subjected to an eraser test in which an eraser having a diameter of 6 mm is applied with a load of 9.8 N and rubbed back and forth 2500 times.
- the absolute value of the charge amount on the functional layer side surface of the device laminate is 10.0 nC or less, preferably 8 nC or less, and more preferably 6 nC or less. When the absolute value of the charge amount is within the above range, excellent abrasion resistance can be obtained. Also, the absolute value of the charge amount is preferably as small as possible, and may be 0 nc, for example.
- the eraser test can be performed by the following method. That is, using an eraser with a diameter of 6 mm, insert it into a jig having a hole with a diameter of 6 mm so that the tip of the eraser is exposed by 4 mm. , and under the conditions of a moving speed of 80 mm/sec and a moving distance of 40 mm, the surface of the laminate for a display device on the functional layer side is rubbed back and forth 2500 times with an eraser.
- the eraser with a diameter of 6 mm for example, an eraser with a diameter of 6 mm manufactured by Minoan can be used.
- the Gakushin friction tester for example, Gakushin friction fastness tester AB-301 manufactured by Tester Sangyo Co., Ltd. can be used.
- the charge amount can be measured by the following method. First, a glass plate is used as a test stand, and an ionizer is applied to the glass plate for 1 minute to remove static electricity. In addition, the display device laminate was cut into a size of 20 mm ⁇ 80 mm (including an eraser test portion of 6 mm ⁇ 40 mm) to prepare a test piece, and an ionizer was applied to both sides of the test piece for 30 seconds or more and 60 seconds or less to remove static electricity. do.
- test piece is fixed on a glass plate with cellophane tape, and the eraser test is performed.
- test piece after the eraser test is set in a Faraday gauge, the temperature condition is set to 23 ⁇ 5° C. and the humidity condition is set to 40 ⁇ 10% RH, and the amount of electric charge is measured.
- the untested portion of the eraser (the edge of the sample) and lift the test piece after the eraser test.
- the charge amount is measured without contacting other fixed surfaces. The amount of charge is measured within 3 minutes after the eraser test. In addition, the charge amount is measured on the entire surface of the sample size.
- the Faraday gauge for example, the Faraday cage "KQ-1400" manufactured by Kasuga Denki Co., Ltd. can be used.
- the ionizer for example, a fan-type ionizer "KD-750B” manufactured by Kasuga Denki Co., Ltd. can be used.
- the tweezers for example, ESD (electrostatic countermeasure) tweezers "P-643-S” manufactured by Kennis Co., Ltd. can be used.
- Methods for adjusting the absolute value of the amount of charge on the functional layer side surface of the display device laminate after the eraser test include, for example, a method of adjusting the surface hardness of the functional layer, a method of adjusting the thickness of the functional layer, A method for adjusting the concentration of fluorine on the surface of the laminate for a display device on the functional layer side, a method for adjusting the content of the antistatic agent, a method for adjusting the position of the layer containing the antistatic agent, during the formation of the functional layer A method of adjusting the drying temperature and the like can be mentioned.
- the absolute value of the charge amount tends to decrease.
- the thickness of the functional layer is thin, the surface hardness of the functional layer tends to be low, and the absolute value of the charge amount tends to be large.
- the surface hardness tends to increase, and the absolute value of the charge amount tends to decrease.
- the concentration of fluorine in the surface of the laminate for a display device on the functional layer side is increased, the slipperiness is improved, and the absolute value of the amount of charge tends to decrease.
- the concentration of fluorine in the surface on the functional layer side of is low, the lubricity tends to be low and the absolute value of the charge amount tends to be large.
- the absolute value of the charge amount tends to decrease, but when the content of the antistatic agent becomes excessive, the surface hardness of the functional layer decreases, The absolute value of the charge amount tends to increase, while when the content of the antistatic agent decreases, the surface hardness of the functional layer increases and the absolute value of the charge amount tends to decrease.
- the absolute value of the amount of charge tends to decrease, while the surface on which the eraser test is performed and the antistatic As the distance from the agent-containing layer increases, the absolute value of the charge amount tends to increase.
- the distance between the surface on which the eraser test is performed and the layer containing the antistatic agent is preferably 10 ⁇ m or less, particularly preferably 6 ⁇ m or less, particularly preferably 4 ⁇ m or less. .
- the distance between the surface on which the eraser test is performed and the layer containing the antistatic agent refers to the following distance.
- the "surface on which the eraser test is performed” refers to the outermost surface of the display device laminate on the functional layer side.
- layer containing an antistatic agent refers to a layer that first contains an antistatic agent when viewed from the outermost surface side to the substrate layer side. That is, if the outermost layer contains an antistatic agent, the outermost layer is a layer containing an antistatic agent, the outermost layer does not contain an antistatic layer, and the next layer contains When the antistatic agent is contained, the next layer is the "layer containing the antistatic agent".
- the distance between the surface where the eraser test is performed and the layer containing the antistatic agent is the distance from the outermost surface to the outermost surface of the "layer containing the antistatic agent”. It is.
- the absolute value of the charge amount tends to decrease.
- the absolute value of the charge amount tends to increase.
- the laminate for a display device when a steel wool test was performed in which the functional layer side surface of the laminate for a display device was rubbed back and forth 2500 times under a predetermined load using #0000 steel wool, the laminate for a display device
- the maximum load at which no scratches are observed on the functional layer side surface is, for example, preferably 4.9 N or more, more preferably 9.8 N or more, and even more preferably 14.7 N or more.
- the maximum load is within the above range, the hardness of the functional layer side surface of the laminate for display device can be increased, and the scratch resistance can be improved.
- the steel wool test can be performed by the following method. That is, using #0000 steel wool, fixing the steel wool to a jig of 2 cm ⁇ 2 cm, reciprocating speed: 40 rpm, reciprocating distance: 40 mm. Rub back and forth.
- #0000 steel wool Bonstar #0000 manufactured by Nippon Steel Wool Co., Ltd. can be used.
- Gakushin type friction fastness tester AB-301 manufactured by Tester Sangyo Co., Ltd. can be used.
- a protective film having an adhesive layer on one side of the PET substrate is attached to the substrate layer side surface of the laminate for a display device having a size of 4 cm ⁇ 10 cm.
- the laminate for a display device is placed so that the functional layer side faces out, and the end portions of the laminate for a display device are fixed with a cellophane tape.
- steel wool test can be used to evaluate wear resistance against relatively hard objects such as clothing pockets and items stored in bags.
- the pencil hardness of the functional layer side surface of the display device laminate is, for example, preferably H or higher, more preferably 2H or higher, and even more preferably 3H or higher.
- the hardness of the functional layer side surface of the display device laminate can be increased, and the scratch resistance can be improved.
- pencil hardness is measured by a pencil hardness test specified in JIS K5600-5-4 (1999). Specifically, using a test pencil specified by JIS-S-6006, a pencil hardness test specified by JIS K5600-5-4 (1999) was performed on the functional layer side surface of the display device laminate, This can be done by evaluating the highest pencil hardness that does not scratch.
- the measurement conditions can be an angle of 45°, a load of 1000 g, a speed of 0.5 mm/sec or more and 1 mm/sec or less, and a temperature of 23 ⁇ 2°C.
- a pencil hardness tester for example, a pencil scratch coating film hardness tester manufactured by Toyo Seiki Co., Ltd. can be used.
- the average value of the frictional force against the eraser on the functional layer side surface of the laminate for a display device is preferably, for example, 0.98 N or more and 9.80 N or less, and 1.96 N or more and 8.80 N. It is more preferably 2.45 N or more and 7.80 N or less. If the average value of the initial frictional force against the eraser is within the above range, the abrasion resistance can be enhanced.
- the display device laminate after performing an eraser test in which the surface on the functional layer side of the display device laminate is rubbed back and forth 2500 times under a load of 9.8 N using an eraser with a diameter of 6 mm.
- the maximum value of the frictional force against the eraser on the functional layer side surface is, for example, preferably 0.98 N or more and 9.80 N or less, more preferably 1.96 N or more and 8.80 N or less, and 2.45 N or more. It is more preferably 7.80N or less.
- the ratio of the maximum value of the frictional force against the eraser after the eraser test to the average value of the initial frictional force against the eraser on the surface of the laminate for a display device on the functional layer side is, for example, 1.7 or less. It is preferably 1.5 or less, more preferably 1.3 or less. Abrasion resistance can be improved by setting the ratio of the frictional force to the eraser within the above range. Also, the ratio of the frictional force to the eraser is preferably as small as possible, and may be, for example, 1.00.
- the ratio of the frictional force to the eraser is the average value of the frictional force to the eraser on the functional layer side surface of the display device laminate before the eraser test, and the functional layer side of the display device laminate after the eraser test.
- B the maximum value of the frictional force against the eraser on the surface of
- the frictional force against the eraser is measured by inserting an eraser with a diameter of 6 mm into a jig having a hole with a diameter of 6 mm so that the tip of the eraser is exposed by 4 mm, and attaching the jig with the eraser to the friction measuring machine.
- a load of 1.96 N and a moving speed of 840 mm/min As the eraser with a diameter of 6 mm, for example, an eraser with a diameter of 6 mm manufactured by Minoan can be used.
- TRIBOGEAR TYPE 18 manufactured by Sintokagaku Co., Ltd. can be used as shown in FIG.
- the eraser test described above is performed on a part of the surface 30 on the functional layer side of the display device laminate 1 to form a rectangular eraser test execution portion 32. do.
- the surface 30 on the functional layer side of the laminate 1 for a display device is removed in order of an eraser-untested portion 31, an eraser-tested portion 32, and an eraser-untested portion 31, as indicated by the arrows. Rub and measure the frictional force.
- the eraser is moved perpendicularly to the longitudinal direction of the rectangular eraser test execution section 32 as indicated by the arrow.
- the average value of the frictional force against the eraser in the area where the eraser test was not performed be the average value of the frictional force against the initial eraser
- the maximum value of the frictional force against the eraser in the area where the eraser test was performed be the maximum value of the frictional force against the eraser after the eraser test. be able to.
- the average value of the initial frictional force against the eraser, when the point at which the frictional force against the eraser in the eraser-tested portion 32 reaches its maximum value is set to 0 mm, in the eraser-tested portion 31,
- the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface of the laminate for a display device on the functional layer side measured by X-ray photoelectron spectroscopy is, for example, 7 at % or more and 60 at %. or less, more preferably 20 at % or more and 50 at % or less, and even more preferably 25 at % or more and 45 at % or less. If the ratio of the initial number of fluorine atoms is within the above range, the wear resistance can be enhanced.
- an eraser test in which the functional layer side surface of the laminate for a display device is rubbed back and forth 2500 times under a load of 9.8 N using an eraser with a diameter of 6 mm is performed, and then X-ray photoelectron spectroscopy
- the measured ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface of the laminate for a display device on the functional layer side is, for example, preferably 7 at % or more and 60 at % or less, and 20 at % or more and 50 at %. or less, and more preferably 25 at % or more and 45 at % or less. If the ratio of the number of fluorine atoms after the eraser test is within the above range, it is possible to suppress the elimination of fluorine contained in the functional layer by the eraser test, and the abrasion resistance can be improved. .
- the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface on the functional layer side of the initial display device laminate measured by X-ray photoelectron spectroscopy, the display device laminate after the eraser test The ratio of the number of fluorine atoms to the total number of atoms of all elements on the functional layer side surface is, for example, preferably 0.4 or more, more preferably 0.6 or more, and 0.7 It is more preferable that it is above. Abrasion resistance can be improved when the proportion of the number of fluorine atoms is within the above range. Further, the ratio of the number of fluorine atoms is preferably as large as possible, and may be, for example, 1.0.
- the ratio of the number of fluorine atoms is C, which is the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface of the functional layer side of the laminate for display devices at the initial stage before the eraser test, and the display after the eraser test.
- C the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface of the functional layer side of the laminate for display devices at the initial stage before the eraser test, and the display after the eraser test.
- the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface of the eraser measured by X-ray photoelectron spectroscopy is preferably, for example, below the detection limit.
- an eraser test in which the functional layer side surface of the laminate for a display device is rubbed back and forth 2500 times under a load of 9.8 N using an eraser with a diameter of 6 mm is performed, and then X-ray photoelectron spectroscopy
- the ratio of the number of atoms of fluorine to the total number of atoms of all elements in the contact surface of the eraser laminate for a display device, which is measured, is, for example, preferably 15 at% or less, and 10 at%. It is more preferably 5 at % or less, more preferably 5 at % or less.
- the ratio of the number of fluorine atoms in the contact surface of the eraser after the eraser test is within the above range, the fluorine contained in the functional layer is released by the eraser test and can be suppressed from adhering to the eraser. Wear resistance can be improved.
- the ratio of the number of fluorine atoms to the total number of atoms of all elements is the ratio of the number of fluorine atoms to the total number of atoms of all elements present on the sample surface measured by X-ray photoelectron spectroscopy (XPS).
- XPS X-ray photoelectron spectroscopy
- the atomic number ratio (at%) of fluorine atoms when the total number of atoms of carbon atoms, oxygen atoms, fluorine atoms, nitrogen atoms, silicon atoms, calcium atoms, and chlorine atoms is 100 at% Say.
- the ratio of the number of fluorine atoms to the total number of atoms of all elements can be obtained by analyzing the composition of the sample surface by X-ray photoelectron spectroscopy (XPS). Specifically, it can be obtained by the following procedure. First, an X-ray photoelectron spectrometer is used to irradiate X-rays in the depth direction from the surface of the sample under the following conditions to measure the X-ray photoelectron spectrum. As the X-ray photoelectron spectrometer, for example, AXIS-NOVA manufactured by Kratos can be used.
- ⁇ Measurement conditions> ⁇ Incident X-ray: Monochromated Al-K ⁇ ray (monochromatic X-ray, Hv 1486.6 eV) ⁇ X-ray irradiation area (measurement area): 110 ⁇ m ⁇ ⁇ X-ray output: 150 W (15 kV, 6.7 mA) ⁇ Photoelectron capture angle: 90° ⁇ 15° (sample normal line is 0°) Charge neutralization conditions: electron neutralization gun (+6 V, 0.05 mA), low acceleration Ar + ion irradiation Measurement peaks: C1s, O1s, F1s, N1s, Si2p, Ca2p, Cl2p
- the ratio of the number of fluorine atoms to the total number of atoms of all elements on the surface on the functional layer side of the laminate for display devices in the initial stage, and the ratio of the number of all elements on the surface on the functional layer side of the laminate for display devices after the eraser test When measuring the ratio of the number of fluorine atoms to the total number of atoms, for example, as described above, the eraser-tested portion 32 as shown in FIG.
- the ratio of the number of fluorine atoms to the number of atoms is defined as the ratio of the number of fluorine atoms to the total number of atoms of all elements in the initial state, and the ratio of the number of fluorine atoms to the total number of atoms of all elements in the eraser test execution section 32 is taken as the ratio of the number of fluorine atoms to the total number of atoms of all elements after the eraser test. may be the ratio of the number of fluorine atoms to the total number of atoms of all the elements.
- the laminate for a display device in the present disclosure preferably has a total light transmittance of, for example, 85% or more, more preferably 88% or more, and even more preferably 90% or more. Due to such a high total light transmittance, a laminate for a display device with good transparency can be obtained.
- the total light transmittance of the display device laminate can be measured in accordance with JIS K7361-1, and can be measured, for example, with a haze meter HM150 manufactured by Murakami Color Research Laboratory.
- the haze of the laminate for a display device in the present disclosure is, for example, preferably 5% or less, more preferably 2% or less, and even more preferably 1% or less. Such a low haze makes it possible to obtain a laminate for a display device with good transparency.
- the haze of the laminate for display devices can be measured according to JIS K-7136, and can be measured, for example, with a haze meter HM150 manufactured by Murakami Color Research Laboratory.
- the laminate for a display device in the present disclosure preferably has bending resistance. Specifically, when the display device laminate is subjected to a dynamic bending test described below, it is preferable that the display device laminate does not crack or break.
- the dynamic bending test is performed as follows. First, a laminate for a display device having a size of 20 mm ⁇ 100 mm is prepared. Then, in the dynamic bending test, as shown in FIG. 3A, the short side portion 1C of the display device laminate 1 and the short side portion 1D facing the short side portion 1C were arranged in parallel. are fixed by the fixing portion 51. As shown in FIG. Further, as shown in FIG. 3(a), the fixed portion 51 is horizontally slidable. Next, as shown in FIG. 3(b), the fixing portions 51 are moved closer to each other, thereby deforming the display device laminate 1 so as to be folded, and further, as shown in FIG. 3(c).
- the fixing portion 51 is removed. Deformation of the display device laminate 1 is eliminated by moving in the opposite direction.
- the fixing portion 51 By moving the fixing portion 51 as shown in FIGS. 3(a) to 3(c), the display device laminate 1 can be folded 180°.
- a dynamic bending test was performed so that the bent portion 1E of the laminated body 1 for a display device did not protrude from the lower end of the fixed portion 51, and by controlling the distance when the fixed portion 51 was closest, the display device
- the distance d between the two opposing short sides 1C and 1D of the laminate 1 can be set to a predetermined value. For example, when the interval d between the short sides 1C and 1D is 30 mm, the outer diameter of the bent portion 1E is considered to be 30 mm.
- a dynamic bending test in which the display device laminate 1 is folded 180° so that the distance d between the opposing short side portions 1C and 1D is 30 mm is repeated 200,000 times, and cracking occurs.
- no cracks or breaks occur when a dynamic bending test is repeated 200,000 times in which the display device laminate is folded 180° so that the distance d between the opposing short sides 1C and 1D is 20 mm.
- no cracking or breakage occurs when a dynamic bending test is repeated 200,000 times in which the laminate for display device 1 is folded 180° so that the distance d between the opposing short sides 1C and 1D is 10 mm. is preferred.
- the display laminate may be folded so that the functional layer is on the outside, or the display laminate may be folded so that the functional layer is on the inside. However, it is preferable that the laminate for a display device is not cracked or broken.
- the functional layer in the present disclosure is a layer that is arranged on one side of the substrate layer and contains fluorine. By containing fluorine, the functional layer can impart abrasion resistance and antifouling properties to the display device laminate.
- the functional layer is not particularly limited as long as it contains fluorine.
- the functional layer may contain, for example, a fluorine compound and a resin, or may contain a fluorine resin.
- the functional layer contains a fluorine compound and a resin
- fluorine compound for example, those known as fluorine-based antifouling agents, fluorine-based leveling agents, fluorine-based surfactants, etc.
- fluorine compounds include organic fluorine compounds, and specific examples include perfluoro compounds.
- Perfluoro compounds include, for example, perfluoro compounds having perfluoropolyether groups, perfluoroalkylene groups, perfluoroalkyl groups, and the like. Perfluoroalkylene groups and perfluoroalkyl groups may be linear or branched.
- a fluorine compound may be used individually by 1 type, and may be used in mixture of 2 or more types.
- the fluorine compound is preferably bound to the resin component.
- binding the fluorine compound to the resin component bleeding out of the fluorine compound can be suppressed, and wear resistance and antifouling properties can be maintained over a long period of time.
- the wear resistance and antifouling property can be easily maintained even after the eraser test.
- the fluorine compound a fluorine compound having a reactive functional group is preferably used because it is preferably bonded to the resin component. That is, the functional layer preferably contains a cured product of a resin composition containing a fluorine compound having a reactive functional group and a polymerizable compound to be described later.
- reactive functional groups include ethylenically unsaturated bond groups such as (meth)acryloyl groups, vinyl groups, and allyl groups, epoxy groups, and oxetanyl groups.
- the number of reactive functional groups possessed by the fluorine compound should be 1 or more, preferably 2 or more. By using a fluorine compound having two or more reactive functional groups, scratch resistance and abrasion resistance can be enhanced.
- the fluorine compound may contain silicon. That is, the functional layer may contain fluorine and silicon.
- silicon-containing fluorine compounds include fluorine compounds having a siloxane bond in the molecule.
- the fluorine compound is preferably, for example, a fluorine compound having a reactive functional group or a fluorine compound containing a reactive functional group and silicon.
- fluorine compounds having a reactive functional group examples include fluorine-containing monomers having an ethylenically unsaturated bond, fluorine-containing polymers or oligomers having a fluoroalkylene group in the main chain, fluoroalkylene groups or fluoroalkyl groups in the main chain and side chains. Fluorine-containing polymers or oligomers having groups are included.
- fluorine compounds having reactive functional groups for example, JP-A-2017-19247 can be referred to.
- fluorine compound containing a reactive functional group and silicon for example, a silicone-containing vinylidene fluoride copolymer obtained by reacting an organic silicone having a reactive functional group in the molecule with the above fluorine compound having a reactive functional group. etc.
- fluorine compound containing a reactive functional group and silicon for example, a fluorine compound having a reactive functional group and a perfluoropolyether group, among which a silane unit having a reactive functional group and a perfluoropolyether group Fluorine compounds containing silane units are also preferably used. International publication 2012/157682 can be referred to for such a fluorine compound, for example.
- the fluorine compound may, for example, be uniformly present, or may be unevenly distributed on the surface of the functional layer opposite to the base layer. Above all, it is preferable that the fluorine compound is unevenly distributed on the surface of the functional layer opposite to the substrate layer. Sufficient wear resistance and antifouling properties can be obtained with a small addition amount, and a decrease in surface hardness of the functional layer can be suppressed.
- the functional layer is a single layer
- a functional layer for the functional layer is formed on the substrate layer.
- the coating film is heated to lower the viscosity of the resin component contained in the coating film, thereby increasing the fluidity.
- the base layer of the functional layer and the can make the fluorine compound unevenly distributed on the opposite side.
- the content of the fluorine compound is not particularly limited as long as it is an amount capable of obtaining a functional layer that satisfies the above absolute value of the charge amount. It is preferably from 15 parts by mass to 15 parts by mass. If the content of the fluorine compound is too small, it may not be possible to impart sufficient wear resistance and antifouling properties to the functional layer. On the other hand, if the content of the fluorine compound is too high, the surface hardness of the functional layer may decrease, resulting in a decrease in wear resistance.
- the functional layer contains a fluorine compound and a resin
- examples of the resin include a cured product of a polymerizable compound.
- the cured product of the polymerizable compound can be obtained by polymerizing the polymerizable compound by a known method using a polymerization initiator as necessary.
- a polymerizable compound has at least one polymerizable functional group in its molecule.
- the polymerizable compound for example, at least one of a radically polymerizable compound and a cationic polymerizable compound can be used.
- a radically polymerizable compound is a compound having a radically polymerizable group.
- the radically polymerizable group possessed by the radically polymerizable compound is not particularly limited as long as it is a functional group capable of causing a radical polymerization reaction. Examples thereof include a group containing a carbon-carbon unsaturated double bond. Specific examples include a vinyl group and a (meth)acryloyl group. When the radically polymerizable compound has two or more radically polymerizable groups, these radically polymerizable groups may be the same or different.
- the number of radically polymerizable groups in one molecule of the radically polymerizable compound is preferably 2 or more, more preferably 3 or more, from the viewpoint of increasing the surface hardness of the functional layer and improving the scratch resistance. is preferred.
- compounds having a (meth)acryloyl group are preferable from the viewpoint of high reactivity.
- urethane (meth)acrylate, polyester (meth)acrylate, epoxy (meth)acrylate, melamine Polyfunctional (meth)acrylate monomers having several (meth)acryloyl groups in the molecule and having a molecular weight of several hundred to several thousand, called meth)acrylates, polyfluoroalkyl (meth)acrylates, silicone (meth)acrylates, etc. and oligomers can be preferably used, and polyfunctional (meth)acrylate polymers having two or more (meth)acryloyl groups in side chains of the acrylate polymer can also be preferably used.
- polyfunctional (meth)acrylate monomers having two or more (meth)acryloyl groups in one molecule can be preferably used.
- the surface hardness of the functional layer can be increased and the scratch resistance can be improved.
- adhesion can be improved.
- Polyfunctional (meth)acrylate oligomers or polymers having two or more (meth)acryloyl groups in one molecule can also be preferably used.
- the surface hardness of the functional layer can be increased and the scratch resistance can be improved.
- bending resistance and adhesion can be improved.
- (meth)acryloyl represents acryloyl and methacryloyl
- (meth)acrylate represents acrylate and methacrylate
- polyfunctional (meth)acrylate monomers include those described in JP-A-2019-132930. Among them, those having 3 or more and 6 or less (meth)acryloyl groups in one molecule are preferable from the viewpoint of high reactivity, high surface hardness of the functional layer, and improvement of scratch resistance.
- polyfunctional (meth)acrylate monomers examples include pentaerythritol triacrylate (PETA), dipentaerythritol hexaacrylate (DPHA), pentaerythritol tetraacrylate (PETTA), dipentaerythritol pentaacrylate (DPPA), tri Methylolpropane tri(meth)acrylate, tripentaerythritol octa(meth)acrylate, tetrapentaerythritol deca(meth)acrylate and the like can be preferably used.
- PETA pentaerythritol triacrylate
- DPHA dipentaerythritol hexaacrylate
- PETTA pentaerythritol tetraacrylate
- DPPA dipentaerythritol pentaacrylate
- tri Methylolpropane tri(meth)acrylate tripentaerythrito
- the scratch resistance may decrease due to the flexible group in the molecular structure. Therefore, in order to suppress deterioration of scratch resistance due to a flexible component (soft segment), it is preferable to use a radically polymerizable compound that does not have a flexible group introduced into its molecular structure. Specifically, it is preferable to use a radically polymerizable compound that is not EO- or PO-modified. By using such a radically polymerizable compound, it is possible to increase cross-linking points and improve scratch resistance.
- the functional layer may contain a monofunctional (meth)acrylate monomer as a radically polymerizable compound in order to adjust hardness, viscosity, improve adhesion, and the like.
- monofunctional (meth)acrylate monomers include those described in JP-A-2019-132930.
- a cationically polymerizable compound is a compound having a cationically polymerizable group.
- the cationically polymerizable group possessed by the cationically polymerizable compound is not particularly limited as long as it is a functional group capable of causing a cationic polymerization reaction. Examples thereof include an epoxy group, an oxetanyl group, and a vinyl ether group.
- these cationically polymerizable groups may be the same or different.
- the number of cationically polymerizable groups in one molecule of the cationically polymerizable compound is preferably two or more, more preferably three or more, in order to increase the surface hardness of the functional layer and improve the scratch resistance. is preferred.
- a compound having at least one of an epoxy group and an oxetanyl group as a cationically polymerizable group is preferable, and a compound having two or more of at least one of an epoxy group and an oxetanyl group in one molecule. is more preferred.
- a cyclic ether group such as an epoxy group or an oxetanyl group is preferable from the viewpoint that shrinkage accompanying a polymerization reaction is small.
- compounds having an epoxy group are readily available in a variety of structures, do not adversely affect the durability of the resulting functional layer, and are easy to control compatibility with radically polymerizable compounds. There are advantages.
- the oxetanyl group has a higher degree of polymerization and is less toxic than the epoxy group.
- Examples of cationic polymerizable compounds having an epoxy group include polyglycidyl ethers of polyhydric alcohols having an alicyclic ring, or compounds containing cyclohexene rings or cyclopentene rings, which are treated with a suitable oxidizing agent such as hydrogen peroxide or peracid.
- Alicyclic epoxy resin obtained by epoxidation polyglycidyl ether of aliphatic polyhydric alcohol or its alkylene oxide adduct, polyglycidyl ester of aliphatic long-chain polybasic acid, homopolymer of glycidyl (meth)acrylate, Aliphatic epoxy resins such as copolymers; bisphenols such as bisphenol A, bisphenol F and hydrogenated bisphenol A, or derivatives such as alkylene oxide adducts and caprolactone adducts thereof, and glycidyl ethers produced by reaction with epichlorohydrin, and glycidyl ether type epoxy resins derived from bisphenols such as novolac epoxy resins.
- alicyclic epoxy resins examples include those described in JP-A-2018-104682.
- the functional layer may contain a polymerization initiator as necessary.
- a polymerization initiator radical polymerization initiators, cationic polymerization initiators, radical and cationic polymerization initiators, and the like can be appropriately selected and used. These polymerization initiators are decomposed by at least one of light irradiation and heating to generate radicals or cations to promote radical polymerization and cationic polymerization. In some cases, the polymerization initiator is completely decomposed and does not remain in the functional layer.
- examples of the fluororesin include a cured product of a polymerizable compound containing fluorine.
- a cured product of a fluorine-containing polymerizable compound can be obtained by polymerizing a fluorine-containing polymerizable compound by a known method using a polymerization initiator as necessary.
- a polymerizable compound containing fluorine has at least one polymerizable functional group in its molecule.
- the fluorine-containing polymerizable compound for example, at least one of a radically polymerizable compound and a cationic polymerizable compound can be used.
- the fluorine-containing polymerizable compound for example, fluorine-containing monomers, oligomers, and polymers can be used.
- the functional layer when the functional layer contains a fluorine resin, a fluorine-free polymerizable compound may be used in addition to the fluorine-containing polymerizable compound. That is, the functional layer may contain a cured product of a resin composition containing a fluorine-containing polymerizable compound and a fluorine-free polymerizable compound.
- the polymerizable compound containing no fluorine the same polymerizable compound as used when the functional layer contains a fluorine compound and a resin can be used.
- the functional layer preferably contains an antistatic agent. Antistatic properties can be imparted to the laminate for display devices. In addition, by adjusting the content of the antistatic agent, the absolute value of the charge amount on the functional layer side surface of the display device laminate after the eraser test can be adjusted to fall within a predetermined range.
- antistatic agents examples include ion-conducting antistatic agents and electronic-conducting antistatic agents.
- An antistatic agent may be used individually by 1 type, and may be used in combination of 2 or more type.
- a polymer-type antistatic agent is, for example, an ion-conducting antistatic agent with a high molecular weight, in which a conductivity imparting functional group of the ion-conducting antistatic agent is introduced into a polymer.
- ion-conducting antistatic agents include cationic antistatic agents such as quaternary ammonium salts and pyridium salts; anionic antistatic agents such as alkali metal salts; amphoteric antistatic agents such as amino acid-based and amino acid sulfate ester-based; nonionic antistatic agents such as amino alcohol-based, glycerin-based, and polyethylene glycol-based; .
- quaternary ammonium salts and lithium salts are preferred because they exhibit excellent compatibility with resins.
- electron-conducting antistatic agents include conductive polymers such as polyacetylene and polythiophene; conductive particles such as metal particles, metal oxide particles, and carbon nanotubes; and conductive fibers.
- conductive polymers such as polyacetylene and polythiophene
- conductive particles such as metal particles, metal oxide particles, and carbon nanotubes
- conductive fibers conductive fibers
- an antistatic agent in which a dopant is combined with a conductive polymer such as polyacetylene or polythiophene, or an antistatic agent in which conductive particles are contained in the conductive polymer can be used.
- conductive polymers are preferred from the viewpoint of maintaining antistatic properties.
- the conductive polymer examples include polyacetylene, polyaniline, polythiophene, polypyrrole, polyphenylene sulfide, poly(1,6-heptadiyne), polybiphenylene (polyparaphenylene), polyparaphenylene sulfide, polyphenylacetylene, Examples include conductive polymers such as poly(2,5-thienylene) and derivatives thereof. Preferable examples include polythiophene-based conductive polymers such as 3,4-ethylenedioxythiophene (PEDOT).
- PEDOT 3,4-ethylenedioxythiophene
- metal constituting the metal fine particles for example, Au, Ag, Cu, Al, Fe, Ni, Pd, Pt, etc., or alloys of these metals can be mentioned.
- the metal oxide constituting the metal oxide particles is not particularly limited, and examples thereof include tin oxide, antimony oxide, antimony-doped tin oxide (ATO), tin-doped indium oxide (ITO), aluminum-doped zinc oxide (AZO), and fluorine. Doped tin oxide (FTO), zinc oxide (ZnO), and the like. Among them, antimony-doped tin oxide (ATO) is preferable from the viewpoint of exhibiting excellent antistatic properties. Among ATO, chain-like ATO in which a plurality of ATO particles are connected is preferable.
- polymeric antistatic agents and conductive polymers are preferred, and conductive polymers are more preferred.
- the polymeric antistatic agent and the conductive polymer can impart antistatic properties even in small amounts, and can maintain surface hardness and optical properties.
- the functional layer contains an antistatic agent
- the functional layer when the functional layer is a multilayer as described later, at least one layer of the multilayer functional layers may contain an antistatic agent.
- any of the multilayer functional layers may contain an antistatic agent, but among them, the layer located near the surface opposite to the base layer contains an antistatic agent.
- the layer located on the side opposite to the substrate layer that is, the outermost layer of the multi-layered functional layers contains the antistatic agent. The closer the distance between the surface on which the eraser test is performed and the layer containing the antistatic layer, the easier it is to adjust the absolute value of the amount of charge on the surface of the functional layer side of the laminate for display device after the eraser test to a predetermined range. It is from.
- the content of the antistatic agent is not particularly limited as long as it is an amount capable of obtaining a functional layer that satisfies the absolute value of the charge amount described above, and is appropriately selected according to the type of antistatic agent. .
- the content of the antistatic agent is, for example, preferably 0.1 parts by mass or more and 100 parts by mass or less, more preferably 0.2 parts by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the resin component. It is preferably 0.3 parts by mass or more and 20 parts by mass or less. If the content of the antistatic agent is too small, it may not be possible to impart sufficient antistatic properties to the functional layer.
- the content of the antistatic agent is too high, the surface hardness of the functional layer may become low, resulting in deterioration of abrasion resistance.
- the content of the antistatic agent in the layer containing the antistatic agent is It is preferably within the above range.
- the functional layer may optionally include inorganic particles, organic particles, ultraviolet absorbers, antioxidants, light stabilizers, antiglare agents, leveling agents, surfactants, lubricants, various sensitizers, flame retardants, Additives such as tackifiers, polymerization inhibitors and surface modifiers may be contained.
- the functional layer may be a single layer or multiple layers.
- the thickness of the functional layer is not particularly limited as long as it is a thickness capable of obtaining a functional layer that satisfies the above characteristics. It is more preferably 40 ⁇ m or less, and further preferably 1.5 ⁇ m or more and 30 ⁇ m or less. If the thickness of the functional layer is too thin, the surface hardness of the functional layer may decrease and wear resistance may decrease. Moreover, if the thickness of the functional layer is too thick, there is a possibility that the flexibility may be impaired. As described above, by adjusting the thickness of the functional layer, the absolute value of the charge amount on the functional layer side surface of the display laminate after the eraser test can be adjusted to fall within a predetermined range. can be done. Further, when the functional layer is multi-layered, it is preferable that the thickness of the layer located on the side opposite to the substrate layer among the multi-layered functional layers is within the above range.
- the thickness of the functional layer is measured from a cross section in the thickness direction of the display device laminate observed with a transmission electron microscope (TEM), a scanning electron microscope (SEM), or a scanning transmission electron microscope (STEM). It can be an average value of the thicknesses at arbitrary 10 points obtained by measurement. The thickness of other layers included in the display device laminate can be measured in the same manner.
- TEM transmission electron microscope
- SEM scanning electron microscope
- STEM scanning transmission electron microscope
- the functional layer may be arranged on one surface of the base material layer, but it is preferable that the functional layer is arranged on the outermost surface in the display device laminate.
- a method for forming the functional layer includes, for example, a method of applying a resin composition for the functional layer onto the base material layer and curing the composition.
- the base material layer in the present disclosure is a member that supports the functional layer and has transparency.
- the substrate layer is not particularly limited as long as it has transparency, and examples thereof include resin substrates and glass substrates.
- Resin substrate The resin constituting the resin substrate is not particularly limited as long as it can obtain a transparent resin substrate.
- Examples include polyimide resins, polyamide resins, Examples include polyester-based resins.
- Examples of polyimide-based resins include polyimide, polyamideimide, polyetherimide, and polyesterimide.
- polyester resins include polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate.
- polyimide-based resins, polyamide-based resins, or mixtures thereof are preferable, and polyimide-based resins are more preferable, because they have bending resistance and excellent hardness and transparency.
- the polyimide resin is not particularly limited as long as it can obtain a transparent resin base material, but among the above, polyimide and polyamideimide are preferably used.
- Polyimide is obtained by reacting a tetracarboxylic acid component and a diamine component.
- the polyimide is not particularly limited as long as it has transparency and rigidity.
- ) preferably has at least one structure selected from the group consisting of structures represented by
- R 1 is a tetravalent group that is a tetracarboxylic acid residue
- R 2 is a trans-cyclohexanediamine residue, a trans-1,4-bismethylenecyclohexanediamine residue, 4,4 '-diaminodiphenylsulfone residue, 3,4'-diaminodiphenylsulfone residue, and at least one divalent group selected from the group consisting of a divalent group represented by the following general formula (2) .
- n represents the number of repeating units and is 1 or more.
- R 3 and R 4 each independently represent a hydrogen atom, an alkyl group, or a perfluoroalkyl group.
- R 5 is a cyclohexanetetracarboxylic acid residue, a cyclopentanetetracarboxylic acid residue, a dicyclohexane-3,4,3′,4′-tetracarboxylic acid residue, and 4,4′ At least one tetravalent group selected from the group consisting of -(hexafluoroisopropylidene) diphthalic acid residues, and R6 represents a divalent group that is a diamine residue.
- n' represents the number of repeating units and is 1 or more.
- tetracarboxylic acid residue refers to a residue obtained by removing four carboxyl groups from a tetracarboxylic acid, and has the same structure as a residue obtained by removing the acid dianhydride structure from a tetracarboxylic dianhydride. show.
- diamine residue refers to a residue obtained by removing two amino groups from a diamine.
- R 1 is a tetracarboxylic acid residue, which can be a residue obtained by removing the acid dianhydride structure from a tetracarboxylic dianhydride.
- tetracarboxylic dianhydrides include those described in International Publication No. 2018/070523.
- R 1 in the above general formula (1) 4,4′-(hexafluoroisopropylidene)diphthalic acid residue, 3,3′,4 ,4′-biphenyltetracarboxylic acid residue, pyromellitic acid residue, 2,3′,3,4′-biphenyltetracarboxylic acid residue, 3,3′,4,4′-benzophenonetetracarboxylic acid residue , 3,3′,4,4′-diphenylsulfonetetracarboxylic acid residue, 4,4′-oxydiphthalic acid residue, cyclohexanetetracarboxylic acid residue, and cyclopentanetetracarboxylic acid residue.
- 4,4'-(hexafluoroisopropylidene) diphthalic acid residue 4,4'-oxydiphthalic acid residue, and 3,3',4,4'-diphenyl It preferably contains at least one selected from the group consisting of sulfonetetracarboxylic acid residues.
- R 1 preferably contains 50 mol % or more of these suitable residues in total, more preferably 70 mol % or more, and even more preferably 90 mol % or more.
- R 1 is selected from the group consisting of 3,3′,4,4′-biphenyltetracarboxylic acid residue, 3,3′,4,4′-benzophenonetetracarboxylic acid residue, and pyromellitic acid residue.
- a tetracarboxylic acid residue group (group A) suitable for improving rigidity such as at least one selected and a 4,4′-(hexafluoroisopropylidene)diphthalic acid residue, 2,3′ , 3,4′-biphenyltetracarboxylic acid residue, 3,3′,4,4′-diphenylsulfonetetracarboxylic acid residue, 4,4′-oxydiphthalic acid residue, cyclohexanetetracarboxylic acid residue, and cyclo It is also preferable to use a mixture of a tetracarboxylic acid residue group (group B) suitable for improving transparency, such as at least one selected from the group consisting of pentanetetracarboxylic acid residues.
- the content ratio of the tetracarboxylic acid residue group (group A) suitable for improving rigidity and the tetracarboxylic acid residue group (group B) suitable for improving transparency is , 0.05 mol of tetracarboxylic acid residue group (group A) suitable for improving rigidity per 1 mol of tetracarboxylic acid residue group (group B) suitable for improving transparency It is preferably 9 mol or less, more preferably 0.1 mol or more and 5 mol or less, and still more preferably 0.3 mol or more and 4 mol or less.
- R 2 in the above general formula (1) includes, among others, a 4,4′-diaminodiphenylsulfone residue, a 3,4′-diaminodiphenylsulfone residue, a 3,4′-diaminodiphenylsulfone residue, and a and at least one divalent group selected from the group consisting of the divalent groups represented by the general formula (2), and further a 4,4′-diaminodiphenylsulfone residue, 3, 4′-Diaminodiphenylsulfone residue, and at least one divalent group selected from the group consisting of the divalent group represented by the general formula (2), wherein R 3 and R 4 are perfluoroalkyl groups. It is preferably a group.
- R 5 in the above general formula (3) 4,4′-(hexafluoroisopropylidene)diphthalic acid residue, 3,3′,4 , 4′-diphenylsulfonetetracarboxylic acid residues, and oxydiphthalic acid residues.
- R 5 preferably contains 50 mol % or more of these suitable residues, more preferably 70 mol % or more, and even more preferably 90 mol % or more.
- R6 in the above general formula ( 3 ) is a diamine residue, and can be a residue obtained by removing two amino groups from a diamine.
- diamines include those described in International Publication No. 2018/070523.
- R 6 in the general formula (3) 2,2′-bis(trifluoromethyl)benzidine residue, bis[4-(4- aminophenoxy)phenyl]sulfone residue, 4,4′-diaminodiphenylsulfone residue, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane residue, bis[4-(3-amino phenoxy)phenyl]sulfone residue, 4,4′-diamino-2,2′-bis(trifluoromethyl)diphenyl ether residue, 1,4-bis[4-amino-2-(trifluoromethyl)phenoxy]benzene residue, 2,2-bis[4-(4-amino-2-trifluoromethylphenoxy
- R 6 preferably contains 50 mol % or more of these suitable residues in total, more preferably 70 mol % or more, and even more preferably 90 mol % or more.
- R 6 bis[4-(4-aminophenoxy)phenyl]sulfone residue, 4,4′-diaminobenzanilide residue, N,N′-bis(4-aminophenyl)terephthalamide residue, A diamine residue group (group C) and 2,2′-bis(trifluoromethyl)benzidine residue, 4,4′-diaminodiphenylsulfone residue, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane residue group, bis[4-(3-aminophenoxy)phenyl]sulfone residue, 4,4′-diamino-2,2′-bis(trifluoromethyl)diphenyl ether residue, 1,4-bis[4-amino- 2-(trifluoromethyl)phenoxy]benzene residue, 2,2-bis[4-(4-amino-2-trifluoromethylphenoxy)phenyl]hexafluoro
- the content ratio of the diamine residue group (group C) suitable for improving rigidity and the diamine residue group (group D) suitable for improving transparency is
- the diamine residue group (group C) suitable for improving rigidity is 0.05 mol or more and 9 mol or less per 1 mol of the diamine residue group (group D) suitable for improving rigidity. It is preferably 0.1 mol or more and 5 mol or less, and more preferably 0.3 mol or more and 4 mol or less.
- n and n' each independently represent the number of repeating units and are 1 or more.
- the number n of repeating units in the polyimide may be appropriately selected depending on the structure, and is not particularly limited.
- the average number of repeating units can be, for example, 10 or more and 2000 or less, preferably 15 or more and 1000 or less.
- polyimide may partially contain a polyamide structure.
- Polyamide structures that may be included include, for example, polyamideimide structures containing tricarboxylic acid residues such as trimellitic anhydride, and polyamide structures containing dicarboxylic acid residues such as terephthalic acid.
- a tetravalent group that is a tetracarboxylic acid residue of R 1 or R 5 and a divalent group that is a diamine residue of R 2 or R 6 At least one of the groups is an alkylene group containing an aromatic ring, and (i) a fluorine atom, (ii) an aliphatic ring, and (iii) a sulfonyl group or a fluorine-substituted aromatic ring.
- a structure linked with Polyimide contains at least one selected from a tetracarboxylic acid residue having an aromatic ring and a diamine residue having an aromatic ring, so that the molecular skeleton becomes rigid, the orientation increases, and the surface hardness improves.
- Such an aromatic ring skeleton tends to extend the absorption wavelength to longer wavelengths, and tends to lower the transmittance in the visible light region.
- the polyimide contains (i) a fluorine atom, the electron state in the polyimide skeleton can be made difficult to transfer, resulting in improved transparency.
- the transparency of the polyimide is improved because the transfer of charges in the skeleton can be inhibited by severing the conjugation of ⁇ electrons in the polyimide skeleton.
- the polyimide (iii) contains a structure in which the aromatic rings are linked by a sulfonyl group or an alkylene group optionally substituted with fluorine, the charge in the skeleton is removed by breaking the conjugation of the ⁇ electrons in the polyimide skeleton. Transparency improves from the point that movement can be inhibited.
- R 1 or R 5 is a tetravalent group that is a tetracarboxylic acid residue
- R 2 or R 6 is a diamine residue 2
- At least one of the valent groups preferably contains an aromatic ring and a fluorine atom
- the divalent group which is a diamine residue of R 2 or R 6 may contain an aromatic ring and a fluorine atom. preferable.
- polyimide examples include those having a specific structure described in International Publication No. 2018/070523.
- Polyimide can be synthesized by a known method.
- a commercially available polyimide may also be used.
- Commercially available polyimides include, for example, Neoprim (registered trademark) manufactured by Mitsubishi Gas Chemical Company, Inc., and the like.
- the weight average molecular weight of the polyimide is, for example, preferably 3,000 or more and 500,000 or less, more preferably 5,000 or more and 300,000 or less, and even more preferably 10,000 or more and 200,000 or less. If the weight-average molecular weight is too small, sufficient strength may not be obtained. If the weight-average molecular weight is too large, the viscosity increases and the solubility decreases. may not be obtained.
- the weight average molecular weight of polyimide can be measured by gel permeation chromatography (GPC). Specifically, the polyimide is used as an N-methylpyrrolidone (NMP) solution with a concentration of 0.1% by mass, and the developing solvent is a 30 mmol% LiBr-NMP solution with a water content of 500 ppm or less. 8120, column used: GPC LF-804 manufactured by SHODEX), measurement is performed under the conditions of sample injection amount of 50 ⁇ L, solvent flow rate of 0.4 mL/min, and 37°C. The weight average molecular weight is determined based on a polystyrene standard sample having the same concentration as the sample.
- the polyamideimide is not particularly limited as long as it can obtain a transparent resin base material, and includes, for example, structural units derived from dianhydrides and structural units derived from diamines. Examples include those having a first block and a second block containing a structural unit derived from an aromatic dicarbonyl compound and a structural unit derived from an aromatic diamine.
- the dianhydride can include, for example, biphenyltetracarboxylic dianhydride (BPDA) and 2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride (6FDA).
- the diamine can include bistrifluoromethylbenzidine (TFDB).
- the polyamideimide has a first block copolymerized with a monomer containing a dianhydride and a diamine, and a second block copolymerized with a monomer containing an aromatic dicarbonyl compound and an aromatic diamine. It has a structure obtained by imidizing the polyamideimide precursor.
- the above polyamideimide has excellent thermal and mechanical properties as well as optical properties.
- TFDB bistrifluoromethylbenzidine
- thermal stability and optical properties can be improved.
- BPDA biphenyltetracarboxylic dianhydride
- the dianhydrides forming the first block include two types of dianhydrides, namely 6FDA and BPDA.
- the first block may include a polymer to which TFDB and 6FDA are bonded and a polymer to which TFDB and BPDA are bonded, which are separated based on separate repeating units, and may be included in the same repeating unit. may be regularly arranged, or may be contained in a completely random arrangement.
- BPDA and 6FDA are preferably contained as dianhydrides at a molar ratio of 1:3 to 3:1. This is because not only optical properties can be ensured, but also deterioration of mechanical properties and heat resistance can be suppressed, and excellent birefringence can be obtained.
- the molar ratio of the first block and the second block is preferably 5:1 to 1:1. If the content of the second block is extremely low, the effect of improving the thermal stability and mechanical properties of the second block may not be sufficiently obtained. Further, when the content of the second block is higher than the content of the first block, although the thermal stability and mechanical properties can be improved, the yellowness, transmittance, etc. are lowered, and the optical properties are deteriorated. , the birefringence properties may also be enhanced.
- the first block and the second block may be random copolymers or block copolymers. The repeating unit of the block is not particularly limited.
- aromatic dicarbonyl compound forming the second block examples include terephthaloyl chloride (p-terephthaloyl chloride, TPC), terephthalic acid, isophthaloyl dichloride and 4,4
- terephthaloyl chloride p-terephthaloyl chloride, TPC
- terephthalic acid terephthalic acid
- isophthaloyl dichloride 4,4
- '-benzoyl chloride 4,4'-benzoyl chloride
- terephthaloyl chloride p-Terephthaloyl chloride, TPC
- isophthaloyl dichloride Iso-phthaloyl dichloride
- Diamines forming the second block include, for example, 2,2-bis(4-(4-aminophenoxy)phenyl)hexafluoropropane (HFBAPP), bis(4-(4-aminophenoxy)phenyl)sulfone (BAPS) ), bis(4-(3-aminophenoxy)phenyl)sulfone (BAPSM), 4,4′-diaminodiphenylsulfone (4DDS), 3,3′-diaminodiphenylsulfone (3DDS), 2,2-bis(4 -(4-aminophenoxy)phenylpropane (BAPP), 4,4'-diaminodiphenylpropane (6HDA), 1,3-bis(4-aminophenoxy)benzene (134APB), 1,3-bis(3-amino phenoxy)benzene (133APB), 1,4-bis(4-aminophenoxy)biphenyl (BAPB), 4,4
- diamines include bis(4-(3-aminophenoxy)phenyl)sulfone (BAPSM), 4,4′-diaminodiphenylsulfone (4DDS) and 2,2-bis(4-(4-aminophenoxy ) phenyl) hexafluoropropane (HFBAPP).
- BAPSM bis(4-(3-aminophenoxy)phenyl)sulfone
- 4DDS 4,4′-diaminodiphenylsulfone
- HFBAPP 2,2-bis(4-(4-aminophenoxy ) phenyl) hexafluoropropane
- a diamine such as BAPSM having a long flexible group and having a substituent at the meta position can exhibit a superior birefringence.
- a polyamideimide precursor containing a copolymerized first block and a second block obtained by copolymerizing an aromatic dicarbonyl compound and an aromatic diamine in its molecular structure has a weight-average molecular weight measured by GPC of, for example, 200. ,000 or more and 215,000 or less, and the viscosity is preferably, for example, 2400 poise or more and 2600 poise or less.
- Polyamideimide can be obtained by imidating a polyamideimide precursor. Moreover, a polyamide-imide film can be obtained using a polyamide-imide.
- a method for imidizing the polyamideimide precursor and the method for producing the polyamideimide film for example, Japanese Patent Publication No. 2018-506611 can be referred to.
- the glass constituting the glass substrate is not particularly limited as long as it has transparency, and examples thereof include silicate glass and silica glass. Among them, borosilicate glass, aluminosilicate glass, and aluminoborosilicate glass are preferable, and alkali-free glass is more preferable.
- Commercially available glass substrates include, for example, ultra-thin sheet glass G-Leaf manufactured by Nippon Electric Glass Co., Ltd., ultra-thin glass manufactured by Matsunami Glass Industry Co., Ltd., and the like.
- the glass constituting the glass substrate is chemically strengthened glass.
- Chemically strengthened glass is excellent in mechanical strength and is preferable in that it can be made thinner accordingly.
- Chemically strengthened glass is glass whose mechanical properties are strengthened by a chemical method, typically by partially exchanging ion species, such as replacing sodium with potassium, in the vicinity of the surface of the glass. It has a compressive stress layer.
- glass constituting the chemically strengthened glass substrate examples include aluminosilicate glass, soda lime glass, borosilicate glass, lead glass, alkali barium glass, and aluminoborosilicate glass.
- Examples of commercial products of chemically strengthened glass substrates include Corning's Gorilla Glass (Gorilla Glass), AGC's Dragontrail, and Schott's chemically strengthened glass.
- base material layer As the base material layer, among those described above, a polyimide resin base material containing a polyimide resin or a glass base material is preferable. This is because the substrate layer can have bending resistance and excellent hardness and transparency.
- the thickness of the base material layer is not particularly limited as long as it can have flexibility, and is appropriately selected according to the type of the base material layer.
- the thickness of the resin base material is, for example, preferably 10 ⁇ m or more and 100 ⁇ m or less, and more preferably 25 ⁇ m or more and 80 ⁇ m or less.
- the thickness of the resin base material is within the above range, good flexibility and sufficient hardness can be obtained.
- curling of the laminate for a display device can also be suppressed.
- the thickness of the glass substrate is, for example, preferably 200 ⁇ m or less, more preferably 15 ⁇ m or more and 100 ⁇ m or less, further preferably 20 ⁇ m or more and 90 ⁇ m or less, and 25 ⁇ m or more and 80 ⁇ m or less. is particularly preferred.
- the thickness of the glass substrate is within the above range, good flexibility and sufficient hardness can be obtained.
- curling of the laminate for a display device can also be suppressed.
- Second functional layer The laminate for a display device according to the present disclosure may have a second functional layer between the base layer and the functional layer or on the opposite side of the functional layer to the base layer.
- Examples of the second functional layer include a hard coat layer, an antireflection layer, an antiglare layer, an antiscattering layer, a primer layer, and the like.
- the second functional layer may be a single layer or multiple layers. Also, the second functional layer may be a layer having a single function, or may have a plurality of layers having mutually different functions.
- the laminate for a display device can have a hard coat layer 4 between the base material layer 2 and the functional layer 3, as shown in FIG. 4, for example.
- the hard coat layer is a member for increasing surface hardness.
- the scratch resistance can be improved by arranging the hard coat layer.
- the base material layer is a resin base material, the scratch resistance can be effectively improved by disposing the hard coat layer.
- materials for the hard coat layer for example, organic materials, inorganic materials, organic-inorganic composite materials, etc. can be used.
- the material of the hard coat layer is preferably an organic material.
- the hard coat layer preferably contains a cured product of a resin composition containing a polymerizable compound.
- a cured product of a resin composition containing a polymerizable compound can be obtained by subjecting the polymerizable compound to a polymerization reaction by a known method using a polymerization initiator as necessary.
- polymerizable compound can be the same as that described in the section on the functional layer above, so the description is omitted here.
- the hard coat layer may contain a polymerization initiator as necessary.
- the polymerization initiator can be the same as that described in the section of the functional layer, so the description is omitted here.
- the hard coat layer may contain an antistatic agent.
- the functional layer does not contain an antistatic agent
- the hard coat layer preferably contains an antistatic agent. Antistatic properties can be imparted to the laminate for display devices.
- the content of the antistatic agent by adjusting the content of the antistatic agent, the absolute value of the charge amount on the functional layer side surface of the display device laminate after the eraser test can be adjusted to fall within a predetermined range.
- the type and content of the antistatic agent can be the same as the type and content of the antistatic agent in the functional layer.
- the hard coat layer can further contain additives as needed.
- the additive is appropriately selected according to the function to be imparted to the hard coat layer, and is not particularly limited. Examples include inorganic particles, organic particles, ultraviolet absorbers, infrared absorbers, antifouling agents, antiglare agents, and leveling agents. , surfactants, lubricants, various sensitizers, flame retardants, adhesion promoters, polymerization inhibitors, antioxidants, light stabilizers, surface modifiers and the like.
- the thickness of the hard coat layer may be appropriately selected depending on the function of the hard coat layer and the application of the laminate for display devices.
- the thickness of the hard coat layer is, for example, preferably 0.5 ⁇ m or more and 50 ⁇ m or less, more preferably 1.0 ⁇ m or more and 40 ⁇ m or less, even more preferably 1.5 ⁇ m or more and 30 ⁇ m or less, and 2 ⁇ m or more. 20 ⁇ m or less is particularly preferable. If the thickness of the hard coat layer is within the above range, it is possible to obtain sufficient hardness as the hard coat layer.
- Examples of the method of forming the hard coat layer include a method of applying a hard coat layer resin composition containing the polymerizable compound and the like onto the base material layer and curing the resin composition.
- the laminate for a display device in the present disclosure may have an antireflection layer as the second functional layer.
- the antireflection layer is usually provided on the surface of the functional layer opposite to the base layer.
- the antireflection layer may be composed of a single layer or may be composed of multiple layers.
- a general antireflection layer can be applied.
- a multilayer film having a refractive index layer, a multilayer film in which a high refractive index layer and a low refractive index layer are alternately laminated from the hard coat layer side, and a medium refractive index layer and a high refractive index layer in order from the hard coat layer side A multilayer film having a low refractive index layer and the like can be mentioned.
- the material contained in the single-layer film may be any material having a lower refractive index than the hard coat layer, such as magnesium fluoride.
- the refractive index of the low refractive index layer is, for example, preferably 1.45 or less, more preferably 1.40 or less.
- the refractive index of the low refractive index layer is practically 1.10 or more.
- the low refractive index layer includes, for example, one containing a metal alkoxide hydrolysis polycondensate, one containing a low refractive index resin, one containing low refractive index particles, and one containing a binder resin and low refractive index particles. and the like.
- a hydrolytic polycondensate of metal alkoxide can be obtained, for example, by a sol-gel method.
- low refractive index resins examples include fluororesins.
- the thickness of the low refractive index layer is preferably about 1/4 of the wavelength range of visible light (around 100 nm), for example, it is preferably 60 nm or more and 200 nm or less, and 75 nm or more and 180 nm or less. is more preferable, and more preferably 90 nm or more and 150 nm.
- wet methods and dry methods are examples of methods for forming the low refractive index layer.
- a method of forming by a sol-gel method using a metal alkoxide or the like, a method of forming by applying a low refractive index resin, and a method of applying a low refractive index layer composition containing a binder resin and low refractive index particles are applied.
- a method of forming by The dry method includes a method of forming by physical vapor deposition or chemical vapor deposition using low refractive index particles.
- the wet method is excellent in terms of production efficiency, and among them, the method of applying a low refractive index layer composition containing a binder resin and low refractive index particles is preferable.
- the refractive index of the high refractive index layer is, for example, preferably 1.55 or more and 1.85 or less, and more preferably 1.58 or more and 1.70 or less.
- the refractive index of the high refractive index layer is practically 1.85 or less.
- Examples of the high refractive index layer include those containing a binder resin and high refractive index particles.
- high refractive index particles include antimony pentoxide, zinc oxide, titanium oxide, cerium oxide, tin-doped indium oxide, antimony-doped tin oxide, yttrium oxide, and zirconium oxide.
- the average particle size of the high refractive index particles is, for example, preferably 5 nm or more and 200 nm or less, more preferably 5 nm or more and 100 nm or less, and even more preferably 10 nm or more and 80 nm or less.
- the average particle size is, for example, preferably 5 nm or more and 200 nm or less, more preferably 5 nm or more and 100 nm or less, and even more preferably 10 nm or more and 80 nm or less.
- the content of the high refractive index particles is preferably 50 parts by mass or more and 500 parts by mass or less with respect to 100 parts by mass of the binder resin, from the viewpoint of increasing the refractive index of the coating film and balancing the strength of the coating film. It is more preferably from 200 parts by mass to 430 parts by mass, and more preferably from 200 parts by mass to 430 parts by mass.
- the binder resin contained in the high refractive index layer includes a cured product of a curable resin composition.
- a curable resin composition the same one as exemplified for the hard coat layer can be used, and a photocurable resin composition is preferable.
- the thickness of the high refractive index layer is, for example, preferably 200 nm or less, more preferably 50 nm or more and 180 nm or less, and even more preferably 90 nm or more and 160 nm or less.
- a method for forming the high refractive index layer includes, for example, a method of applying a high refractive index layer composition containing a binder resin and high refractive index particles.
- the thickness of the antireflection layer can be the same as the thickness of a general antireflection layer, and is appropriately selected according to the layer structure of the antireflection layer.
- Examples of methods for forming the antireflection layer include a coating method and a vapor deposition method, which are appropriately selected according to the material of the antireflection layer.
- the laminate for a display device in the present disclosure can have an impact absorbing layer on the opposite side of the base layer to the functional layer, or between the base layer and the functional layer. .
- the shock absorbing layer By arranging the shock absorbing layer, when a shock is applied to the laminate for a display device, the shock can be absorbed and the shock resistance can be improved.
- the base material layer is a glass base material, cracking of the glass base material can be suppressed.
- the material for the impact absorbing layer is not particularly limited as long as it has impact absorbing properties and can provide a transparent impact absorbing layer.
- Examples include polyethylene terephthalate (PET) and polyethylene naphthalate. (PEN), urethane resin, epoxy resin, polyimide, polyamideimide, acrylic resin, triacetyl cellulose (TAC), silicone resin, and the like. These materials may be used singly or in combination of two or more.
- the impact-absorbing layer can further contain additives as needed.
- additives include inorganic particles, organic particles, ultraviolet absorbers, antioxidants, light stabilizers, surfactants, and adhesion improvers.
- the thickness of the impact absorption layer may be any thickness that can absorb impact, and for example, it is preferably 7 ⁇ m or more and 150 ⁇ m or less, more preferably 10 ⁇ m or more and 120 ⁇ m or less, still more preferably 15 ⁇ m or more and 100 ⁇ m.
- it is preferably 7 ⁇ m or more and 150 ⁇ m or less, more preferably 10 ⁇ m or more and 120 ⁇ m or less, still more preferably 15 ⁇ m or more and 100 ⁇ m.
- a resin film for example, may be used as the shock absorbing layer.
- a shock absorbing layer may be formed by applying a composition for a shock absorbing layer onto the base material layer.
- Adhesive layer for sticking The laminate for a display device in the present disclosure can have an adhesive layer 6 for sticking on the surface of the base material layer 2 opposite to the functional layer 3 , as shown in FIG. 5 , for example.
- the laminate for a display device can be attached to, for example, a display panel or the like via the adhesive layer for attachment.
- the adhesive used for the sticking adhesive layer is not particularly limited as long as it has transparency and is capable of adhering the laminate for a display device to a display panel or the like.
- Curable adhesives ultraviolet curable adhesives, two-liquid curable adhesives, hot-melt adhesives, pressure-sensitive adhesives (so-called adhesives), and the like can be mentioned.
- the sticking adhesive layer 6 is arranged on the opposite side and the interlayer adhesive layer 7 described later is placed between the base material layer 2 and the impact absorbing layer 5
- the sticking adhesive layer and the interlayer adhesive layer are It preferably contains a pressure sensitive adhesive, ie it is preferably a pressure sensitive adhesive layer.
- the pressure-sensitive adhesive layer is a relatively soft layer among the above adhesive-containing adhesive layers. The impact resistance can be improved by arranging the impact absorbing layer between the relatively soft pressure-sensitive adhesive layers.
- the pressure-sensitive adhesive layer is relatively soft and easily deformable, so that when the laminate for a display device is subjected to an impact, the pressure-sensitive adhesive layer does not suppress the deformation of the impact-absorbing layer, and the impact-absorbing layer is deformed. Since it becomes easy to deform, it is thought that a greater impact absorption effect is exhibited.
- Examples of the pressure-sensitive adhesive used in the pressure-sensitive adhesive layer include acrylic pressure-sensitive adhesives, silicone-based pressure-sensitive adhesives, rubber-based pressure-sensitive adhesives, urethane-based pressure-sensitive adhesives, and the like. can be selected as appropriate. Among them, an acrylic pressure-sensitive adhesive is preferable. This is because they are excellent in transparency, weather resistance, durability and heat resistance, and are low in cost.
- the thickness of the sticking adhesive layer is, for example, preferably 10 ⁇ m or more and 100 ⁇ m or less, more preferably 25 ⁇ m or more and 80 ⁇ m or less, and even more preferably 40 ⁇ m or more and 60 ⁇ m or less. If the thickness of the sticking adhesive layer is too thin, there is a possibility that the display device laminate and the display panel or the like cannot be sufficiently adhered. Further, in the case where the adhesive layer for attachment is a pressure-sensitive adhesive layer, if the thickness of the adhesive layer for attachment is too thin, the shock absorbing layer is easily deformed when an impact is applied to the laminate for a display device. The effect may not be sufficiently obtained. On the other hand, if the adhesive layer for sticking is too thick, the flexibility may be impaired.
- an adhesive film may be used as the sticking adhesive layer.
- an adhesive composition may be applied onto a support or a substrate layer to form an adhesive layer for attachment.
- an interlayer adhesive layer may be arranged between each layer.
- the adhesive used for the interlayer adhesive layer can be the same as the adhesive used for the adhesive layer for attachment.
- the surface of the shock absorbing layer opposite to the base layer has an adhesive for attachment.
- the lamination adhesive layer and the interlayer adhesive layer preferably contain a pressure sensitive adhesive, i.e. a pressure sensitive adhesive layer. It is preferably an adhesive layer.
- the pressure-sensitive adhesive layer can be the same as the pressure-sensitive adhesive layer used for the adhesive layer for attachment.
- the thickness, formation method, etc. of the interlayer adhesive layer can be the same as the thickness, formation method, etc. of the adhesive layer for attachment.
- the thickness of the laminate for display device in the present disclosure is, for example, preferably 10 ⁇ m or more and 500 ⁇ m or more, more preferably 20 ⁇ m or more and 400 ⁇ m or more, and 30 ⁇ m or more and 300 ⁇ m or more. It is even more preferable to have When the thickness of the laminate for a display device is within the above range, the flexibility can be enhanced.
- the laminate for a display device according to the present disclosure can be used as a front plate arranged closer to the viewer than the display panel in the display device.
- the laminate for a display device according to the present disclosure can be suitably used for a front plate in a flexible display device such as a foldable display, a rollable display, and a bendable display.
- the laminate for a display device according to the present disclosure can improve the wear resistance of the bent portion, and therefore can be suitably used for the front plate of a foldable display.
- the display device laminate in the present disclosure can be used, for example, as a front plate in a display device such as a smartphone, a tablet terminal, a wearable terminal, a personal computer, a television, a digital signage, a public information display (PID), or an in-vehicle display. can be done.
- a display device such as a smartphone, a tablet terminal, a wearable terminal, a personal computer, a television, a digital signage, a public information display (PID), or an in-vehicle display.
- PID public information display
- Display Device A display device includes a display panel and the above-described display device laminate disposed on the viewer side of the display panel.
- FIG. 7 is a schematic cross-sectional view showing an example of a display device according to the present disclosure.
- the display device 20 includes a display panel 21 and the display device laminate 1 arranged on the viewer side of the display panel 21 .
- the display device laminate 1 and the display panel 21 can be bonded together, for example, via the bonding adhesive layer 6 of the display device laminate 1 .
- the functional layer is arranged on the outside and the substrate layer is arranged on the inside.
- the method of disposing the laminate for a display device according to the present disclosure on the surface of the display device is not particularly limited, but includes, for example, a method of interposing an adhesive layer.
- Examples of the display panel in the present disclosure include display panels used in display devices such as organic EL display devices and liquid crystal display devices.
- the display device according to the present disclosure can have a touch panel member between the display panel and the laminate for display device.
- the display device in the present disclosure is preferably a flexible display device such as a foldable display, a rollable display, or a bendable display.
- the display device in the present disclosure is preferably foldable. That is, the display device in the present disclosure is preferably a foldable display.
- the display device according to the present disclosure is excellent in wear resistance at the bent portion, and is suitable as a foldable display.
- Example 1 Formation of hard coat layer A First, each component was blended so as to have the composition shown below to obtain a resin composition 1 for hard coat layer.
- composition of resin composition 1 for hard coat layer ⁇ Urethane acrylate (product name “8UX-141A”, manufactured by Taisei Fine Chemicals Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Leveling agent (product name “BYK-UV3535”, manufactured by BYK-Chemie Japan): 0.5 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- an 80 ⁇ m-thick polyimide film (product name “Neoprim”, manufactured by Mitsubishi Gas Chemical Company, Inc.) is used as the substrate layer, and the hard coat layer resin composition 1 is applied onto the substrate layer with a bar coater. to form a coating film. Then, this coating film is heated at 80 ° C. for 1 minute to evaporate the solvent in the coating film, and an ultraviolet irradiation device (Fusion UV Systems Japan Co., Ltd., light source H bulb) is used to irradiate ultraviolet rays with oxygen concentration. was 100 ppm or less and the integrated light amount was 70 mJ/cm 2 to cure the coating film, forming a hard coat layer A having a thickness of 9.0 ⁇ m as the second functional layer.
- an ultraviolet irradiation device Fusion UV Systems Japan Co., Ltd., light source H bulb
- composition of resin composition 2 for hard coat layer ⁇ Urethane acrylate (product name “8UX-015A”, manufactured by Taisei Fine Chemical Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Antifouling agent (product name “DAC-HP”, manufactured by Daikin): 0 .5 parts by mass (converted to 100% solid content) ⁇ Antistatic agent (product name “Beamset MT-2”, manufactured by Arakawa Chemical Industries, Ltd.): 1.5 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- the hard coat layer resin composition 2 was applied onto the hard coat layer A using a bar coater to form a coating film. Then, this coating film is heated at 50 ° C. for 1 minute to evaporate the solvent in the coating film, and an ultraviolet irradiation device (Fusion UV Systems Japan Co., Ltd., light source H bulb) is used to irradiate ultraviolet rays to oxygen concentration. was 100 ppm or less and the integrated light amount was 360 mJ/cm 2 to cure the coating film to form a hard coat layer B having a thickness of 3.0 ⁇ m as a functional layer. Thus, a laminate having a substrate layer, a hard coat layer A (second functional layer), and a hard coat layer B (functional layer) in this order was obtained.
- an ultraviolet irradiation device Fusion UV Systems Japan Co., Ltd., light source H bulb
- Example 1 A laminate was produced in the same manner as in Example 1, except that the hard coat layer resin composition 3 below was used in the formation of the hard coat layer B (functional layer).
- composition of resin composition 3 for hard coat layer ⁇ Urethane acrylate (product name “8UX-141A”, manufactured by Taisei Fine Chemicals Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Antifouling agent (product name “DAC-HP”, manufactured by Daikin): 0 .5 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- Example 2 A laminate was produced in the same manner as in Example 1, except that a 50 ⁇ m thick PET film (“Cosmo Shine A4160” manufactured by Toyobo Co., Ltd.) was used as the base layer.
- a 50 ⁇ m thick PET film (“Cosmo Shine A4160” manufactured by Toyobo Co., Ltd.) was used as the base layer.
- Example 3 A laminate was produced in the same manner as in Example 2, except that in forming the hard coat layer B (functional layer), the following hard coat layer resin composition 4 was used and the thickness was set to 4.0 ⁇ m.
- Example 4 The hard coat layer A (second functional layer) is not formed, and in the formation of the hard coat layer B (functional layer), the hard coat layer resin composition 4 is used and the thickness is 3.5 ⁇ m.
- a laminate was produced in the same manner as in Example 2, except that the above was done.
- Example 5 A laminate was produced in the same manner as in Example 3, except that the thickness of the hard coat layer B (functional layer) was set to 3.3 ⁇ m.
- Example 6 A laminate was produced in the same manner as in Example 3, except that the thickness of the hard coat layer B (functional layer) was 3.8 ⁇ m.
- Example 7 A laminate was produced in the same manner as in Example 3, except that in forming the hard coat layer B (functional layer), the following resin composition 5 for hard coat layer was used and the thickness was 3.5 ⁇ m.
- composition of resin composition 5 for hard coat layer ⁇ Urethane acrylate (product name “8UX-141A”, manufactured by Taisei Fine Chemical Co., Ltd.): 50 parts by mass (converted to 100% solid content) ⁇ Urethane acrylate (product name “8UX-015A”, manufactured by Taisei Fine Chemicals Co., Ltd.): 50 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Antifouling agent (product name “DAC-HP”, manufactured by Daikin): 0 .5 parts by mass (converted to 100% solid content) ⁇ Antistatic agent (product name “Beamset MT-2”, manufactured by Arakawa Chemical Industries, Ltd.): 2 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- Example 8 A laminate was produced in the same manner as in Example 2, except that the hard coat layer resin composition 6 containing an antistatic agent was used in the second functional layer.
- composition of resin composition 6 for hard coat layer ⁇ Urethane acrylate (product name “8UX-141A”, manufactured by Taisei Fine Chemicals Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Leveling agent (product name “BYK-UV3535”, manufactured by BYK-Chemie Japan): 0.5 parts by mass (converted to 100% solid content) ⁇ Antistatic agent (product name “Beamset MT-2”, manufactured by Arakawa Chemical Industries, Ltd.): 2.5 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- Example 9 A laminate was produced in the same manner as in Example 8, except that the hard coat layer resin composition 7 containing no antistatic agent was used in the functional layer.
- composition of resin composition 7 for hard coat layer ⁇ Urethane acrylate (product name “8UX-015A”, manufactured by Taisei Fine Chemical Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Antifouling agent (product name “DAC-HP”, manufactured by Daikin): 0 .5 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- Example 10 A laminate was produced in the same manner as in Example 9, except that the thickness of the functional layer was 5.8 ⁇ m.
- Example 11 A laminate was produced in the same manner as in Example 9, except that the thickness of the functional layer was 9.4 ⁇ m.
- Example 12 First, the hard coat layer A (second functional layer) of Example 2 was coated with the hard coat layer resin composition 8 using a bar coater to form a coating film. Then, this coating film is heated at 80 ° C. for 1 minute to evaporate the solvent in the coating film, and an ultraviolet irradiation device (Fusion UV Systems Japan Co., Ltd., light source H bulb) is used to irradiate ultraviolet rays with oxygen concentration. The coating film was cured by irradiating so that the cumulative amount of light was 70 mJ/cm 2 at 100 ppm or less to form a hard coat layer B (functional layer) having a thickness of 3.0 ⁇ m as a functional layer.
- an ultraviolet irradiation device Fusion UV Systems Japan Co., Ltd., light source H bulb
- composition of resin composition 8 for hard coat layer ⁇ Urethane acrylate (product name “8UX-015A”, manufactured by Taisei Fine Chemical Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Leveling agent (product name “BYK-UV3535”, manufactured by BYK-Chemie Japan): 0.5 parts by mass (converted to 100% solid content) ⁇ Antistatic agent (product name “Beamset MT-2”, manufactured by Arakawa Chemical Industries, Ltd.): 1.5 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- a composition for an antireflection layer (low refractive index) having the following composition was used, and an antireflection layer (low refractive index) having a thickness of 100 nm was processed under the following processing conditions. ) to obtain a laminate.
- composition of composition for antireflection layer (low refractive index)) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 3 parts by mass ⁇ Urethane acrylate (product name “8UX-047A”, manufactured by Taisei Fine Chemical Co., Ltd.): 25 Parts by mass Polyfunctional acrylate (product name “M-510”, manufactured by Toagosei Co., Ltd.): 45 parts by mass ⁇ Pentaerythritol tri- and tetraacrylate (product name “M-450”, manufactured by Toagosei Co., Ltd.): 30 parts by mass ⁇ Low refractive index particles (hollow silica, average primary particle size 50 nm, manufactured by Nikki Shokubai Kasei Co., Ltd.): 120 parts by mass (converted to 100% solid content) ⁇ Low refractive index particles (silica,
- Example 13 An 80 nm-thick antireflection layer (high refractive index) was prepared. Next, an antireflection layer (low refractive index) similar to that prepared in Example 12 was produced to obtain a laminate.
- composition of composition for antireflection layer high refractive index
- ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 3 parts by mass
- ⁇ Pentaerythritol (tri/tetra) acrylate product name “PETIA”, Daicel Ornex company
- 80 parts by mass Multifunctional acrylate product name “M-510”, manufactured by Toagosei Co., Ltd.
- High refractive index particles zirconia, average primary particle size 20 nm, manufactured by CIK Nanotech
- ⁇ Methyl isobutyl ketone 270 parts by mass
- ⁇ Isopropyl alcohol 40 parts by mass
- Example 14 A laminate was obtained in the same manner as in Example 13, except that the thickness of the antireflection layer (high refractive index) was 190 nm.
- Example 2 A laminate was produced in the same manner as in Example 4, except that the thickness of the hard coat layer B (functional layer) was set to 3.0 ⁇ m.
- Example 3 A laminate was produced in the same manner as in Example 3, except that the thickness of the hard coat layer B (functional layer) was set to 2.5 ⁇ m.
- Example 4 A laminate was produced in the same manner as in Example 3, except that in forming the hard coat layer B (functional layer), the following hard coat layer resin composition 9 was used and the thickness was set to 2.5 ⁇ m.
- composition of resin composition 9 for hard coat layer ⁇ Urethane acrylate (product name “8UX-141A”, manufactured by Taisei Fine Chemicals Co., Ltd.): 100 parts by mass (converted to 100% solid content) ⁇ Polymerization initiator (1-hydroxycyclohexylphenyl ketone, product name “Omnirad184”, manufactured by IGM Resins B.V.): 4 parts by mass ⁇ Antifouling agent (product name “DAC-HP”, manufactured by Daikin): 0 .5 parts by mass (converted to 100% solid content) ⁇ Antistatic agent (product name “Beamset MT-2”, manufactured by Arakawa Chemical Industries, Ltd.): 10 parts by mass (converted to 100% solid content) ⁇ Methyl isobutyl ketone: 250 parts by mass
- Example 5 A laminate was produced in the same manner as in Example 9, except that the thickness of the functional layer was 10.3 ⁇ m.
- an ionizer was applied to the glass plate, which was the test stand, for 1 minute at 23 ⁇ 5°C and 40 ⁇ 10% RH to remove static electricity. Also, a laminate having a size of 20 mm ⁇ 80 mm was prepared, and static electricity was removed by applying an ionizer to both surfaces of the laminate at 23 ⁇ 5° C. and 40 ⁇ 10% RH for 30 seconds or more and 60 seconds or less.
- an eraser test was performed on the surface of the laminate on the functional layer side. Specifically, an eraser with a diameter of 6 mm made by Minoan was inserted into a jig having a hole with a diameter of 6 mm so that the tip of the eraser was exposed by 4 mm, and this jig with an eraser was used in the Gakushin type friction resistance test.
- the laminate after the eraser test was set in a Faraday gauge to measure the charge amount.
- insulating and non-magnetic tweezers were used to lift the laminate after the eraser test.
- the amount of electric charge was measured without bringing it into contact with other fixed surfaces.
- a Faraday gauge a Faraday cage “KQ-1400" manufactured by Kasuga Denki Co., Ltd. was used.
- ionizer a fan-type ionizer "KD-750B” manufactured by Kasuga Denki Co., Ltd. was used.
- tweezers ESD (electrostatic countermeasure) tweezers "P-643-S" manufactured by Kenneth Co., Ltd. were used.
- Friction force before and after eraser test The above eraser test was performed on the functional layer side surfaces of the laminates of Examples and Comparative Examples. Friction force was measured.
- an eraser with a diameter of 6 mm made by Minoan was inserted into a jig having a hole with a diameter of 6 mm so that the tip of the eraser was exposed by 4 mm.
- Attached to a scratch strength tester product name "TRIBOGEAR TYPE 18", manufactured by Shinto Kagaku Co., Ltd., at a temperature of 23 ⁇ 5 ° C and a humidity of 40 ⁇ 10% RH, a load of 1.96 N and a moving speed of 840 mm / min.
- the functional layer side surface of the laminate was rubbed with an eraser in the order of the non-eraser-tested portion, the non-eraser-tested portion, and the non-eraser-tested portion, and the frictional force was measured.
- the eraser was moved perpendicularly to the longitudinal direction of the rectangular eraser test section 32 as indicated by the arrow.
- the maximum value of the frictional force was obtained.
- the frictional force against the eraser in the non-tested eraser portion 32 as shown in FIG. , the average value of the frictional force in the range of 4.2 mm to 9.8 mm was obtained with the above point (0 mm) as a reference.
- Ratio of the number of fluorine atoms to the total number of atoms of all elements before and after the eraser test Composition analysis was performed by spectroscopy (XPS) on the functional layer side surface of the laminate before and after the eraser test and on the eraser surface before and after the eraser test.
- XPS spectroscopy
- a laminate for a display device having a substrate layer and a functional layer containing fluorine wherein the surface of the laminate for a display device on the functional layer side is wiped with an eraser having a diameter of 6 mm.
- the ratio of the maximum value of the frictional force against the eraser after the eraser test to the average value of the frictional force against the eraser at the initial stage on the functional layer side surface of the laminate for a display device is 1.7.
- [3] The ratio of the number of atoms of fluorine to the total number of atoms of all elements on the surface of the initial functional layer side measured by X-ray photoelectron spectroscopy, and the total number of the functional layer side surface after the eraser test
- display device laminate [9] The laminate for a display device according to any one of [1] to [8], wherein an antireflection layer is arranged on the outermost surface of the laminate for a display device on the functional layer side. [10] A display device comprising a display panel and the laminate for a display device according to any one of [1] to [9] arranged on the observer side of the display panel.
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Abstract
Description
本開示における表示装置用積層体は、基材層と、フッ素を含有する機能層と、を有する表示装置用積層体であって、上記表示装置用積層体の上記機能層側の面を直径6mmの消しゴムを用いて9.8Nの荷重をかけて2500往復擦る消しゴム試験を行った後の、上記表示装置用積層体の上記機能層側の面における電荷量の絶対値が10.0nC以下である。
その結果、優れた耐摩耗性を得ることができると推量される。
本開示において、表示装置用積層体の機能層側の面を直径6mmの消しゴムを用いて9.8Nの荷重をかけて2500往復擦る消しゴム試験を行った後の、表示装置用積層体の上記機能層側の面における電荷量の絶対値は、10.0nC以下であり、8nC以下であることが好ましく、6nC以下であることがより好ましい。上記電荷量の絶対値が上記範囲であることにより、優れた耐摩耗性を得ることができる。また、上記電荷量の絶対値は、小さいほど好ましく、例えば、0ncであってもよい。
摩擦力の比率=B/A
フッ素の原子数の割合の比率=D/C
・入射X線:Monochromated Al-Kα線(単色化X線、Hv=1486.6eV)
・X線照射領域(測定面積):110μmφ
・X線出力:150W(15kV・6.7mA)
・光電子取り込み角度;90°±15°(試料法線を0°とする)
・帯電中和条件:電子中和銃(+6V、0.05mA)、低加速Ar+イオン照射
・測定ピーク:C1s、O1s、F1s、N1s、Si2p、Ca2p、Cl2p
本開示における機能層は、基材層の一方の面側に配置され、フッ素を含有する層である。機能層は、フッ素を含有することにより、表示装置用積層体に耐摩耗性および防汚性を付与することができる。
この場合、多層の機能層のうち、いずれの層が帯電防止剤を含有していてもよいが、中でも、基材層とは反対側の面に近い位置にある層が帯電防止剤を含有することが好ましく、特に、基材層とは反対側の面に位置する層、つまり多層の機能層のうち最表面の層が帯電防止剤を含有することが好ましい。消しゴム試験が行われる面と帯電防止層を含有する層との距離が近いほど、消しゴム試験後の表示装置用積層体の機能層側の面における電荷量の絶対値を所定の範囲に調整しやすいからである。
本開示における基材層は、上記機能層を支持し、透明性を有する部材である。
樹脂基材を構成する樹脂としては、透明性を有する樹脂基材を得ることができるものであれば特に限定されるものではなく、例えば、ポリイミド系樹脂、ポリアミド系樹脂、ポリエステル系樹脂等が挙げられる。ポリイミド系樹脂としては、例えば、ポリイミド、ポリアミドイミド、ポリエーテルイミド、ポリエステルイミド等が挙げられる。ポリエステル系樹脂としては、例えば、ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等が挙げられる。中でも、耐屈曲性を有し、優れた硬度および透明性を有することから、ポリイミド系樹脂、ポリアミド系樹脂、あるいはこれらの混合物が好ましく、ポリイミド系樹脂がより好ましい。
ポリイミドは、テトラカルボン酸成分とジアミン成分とを反応させて得られるものである。ポリイミドとしては、透明性および剛性を有するものであれば特に限定されるものではないが、例えば、優れた透明性および優れた剛性を有する点から、下記一般式(1)および下記一般式(3)で表される構造からなる群から選ばれる少なくとも1種の構造を有することが好ましい。
n’は繰り返し単位数を表し、1以上である。
ポリアミドイミドとしては、透明性を有する樹脂基材を得ることができるものであれば特に限定されるものではなく、例えば、ジアンヒドリド由来の構成単位およびジアミン由来の構成単位を含む第1ブロックと、芳香族ジカルボニル化合物由来の構成単位および芳香族ジアミン由来の構成単位を含む第2ブロックと、を有するものを挙げることができる。上記ポリアミドイミドにおいて、上記ジアンヒドリドは、例えば、ビフェニルテトラカルボン酸二無水物(BPDA)および2-ビス(3,4-ジカルボキシフェニル)ヘキサフルオロプロパン二無水物(6FDA)を含むことができる。また、上記ジアミンは、ビストリフルオロメチルベンジジン(TFDB)を含むことができる。すなわち、上記ポリアミドイミドは、ジアンヒドリドおよびジアミンを含む単量体が共重合された第1ブロックと、芳香族ジカルボニル化合物および芳香族ジアミンを含む単量体が共重合された第2ブロックとを有するポリアミドイミド前駆体をイミド化させた構造を有するものである。
ガラス基材を構成するガラスとしては、透明性を有するものであれば特に限定されるものではなく、例えば、ケイ酸塩ガラス、シリカガラス等が挙げられる。中でも、ホウケイ酸ガラス、アルミノケイ酸塩ガラス、アルミノホウケイ酸ガラスが好ましく、無アルカリガラスがより好ましい。ガラス基材の市販品としては、例えば、日本電気硝子社の超薄板ガラスG-Leafや、松浪硝子工業社の極薄膜ガラス等が挙げられる。
基材層としては、上述の中でも、ポリイミド系樹脂を含有するポリイミド系樹脂基材、またはガラス基材であることが好ましい。屈曲耐性を有し、優れた硬度および透明性を有する基材層とすることができるからである。
本開示における表示装置用積層体は、上記基材層と上記機能層との間、または上記機能層の上記基材層とは反対側に第2の機能層を有することができる。第2の機能層としては、例えば、ハードコート層、反射防止層、防眩層、飛散防止層、プライマー層等が挙げられる。
本開示における表示装置用積層体は、例えば図4に示すように、基材層2と機能層3との間にハードコート層4を有することができる。ハードコート層は、表面硬度を高めるための部材である。ハードコート層が配置されていることにより、耐傷性を向上させることができる。特に、上記基材層が樹脂基材である場合には、ハードコート層が配置されていることにより、耐傷性を効果的に向上させることができる。
本開示における表示装置用積層体は、第2の機能層として、反射防止層を有していてもよい。上記反射防止層は、通常、上記機能層の上記基材層とは反対側の表面に設けられる。
本開示における表示装置用積層体は、上記基材層の上記機能層とは反対側の面、あるいは上記基材層と上記機能層との間に、衝撃吸収層を有することができる。衝撃吸収層が配置されていることにより、表示装置用積層体に衝撃が加わった際に衝撃を吸収し、耐衝撃性を向上させることができる。また、上記基材層がガラス基材である場合には、ガラス基材の割れを抑制することができる。
本開示における表示装置用積層体は、例えば図5に示すように、基材層2の機能層3とは反対側の面に貼付用接着層6を有することができる。貼付用接着層を介して、表示装置用積層体を例えば表示パネル等に貼り合わせることができる。
本開示における表示装置用積層体においては、各層の間に層間接着層が配置されていてもよい。
本開示における表示装置用積層体の厚さは、例えば、10μm以上500μm以上であることが好ましく、20μm以上400μm以上であることがより好ましく、30μm以上300μm以上であることがさらに好ましい。表示装置用積層体の厚さが上記範囲であれば、フレキシブル性を高めることができる。
本開示における表示装置は、表示パネルと、上記表示パネルの観察者側に配置された、上述の表示装置用積層体と、を備える。
(1)ハードコート層Aの形成
まず、下記に示す組成となるように各成分を配合して、ハードコート層用樹脂組成物1を得た。
・ウレタンアクリレート(製品名「8UX-141A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・レベリング剤(製品名「BYK-UV3535」、ビックケミー・ジャパン社製):0.5質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
まず、下記に示す組成となるように各成分を配合して、ハードコート層用樹脂組成物2を得た。
・ウレタンアクリレート(製品名「8UX-015A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・防汚剤(製品名「DAC-HP」、ダイキン社製):0.5質量部(固形分100%換算値)
・帯電防止剤(製品名「ビームセット MT-2」、荒川化学工業株式会社製):1.5質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
ハードコート層B(機能層)の形成において、下記のハードコート層用樹脂組成物3を用いたこと以外は、実施例1と同様にして積層体を作製した。
・ウレタンアクリレート(製品名「8UX-141A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・防汚剤(製品名「DAC-HP」、ダイキン社製):0.5質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
基材層として、厚さ50μmのPETフィルム(東洋紡社製「コスモシャイン A4160」)を用いたこと以外は、実施例1と同様にして積層体を作製した。
ハードコート層B(機能層)の形成において、下記のハードコート層用樹脂組成物4を用い、厚さを4.0μmとしたこと以外は、実施例2と同様にして積層体を作製した。
・ウレタンアクリレート(製品名「8UX-141A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・防汚剤(製品名「DAC-HP」、ダイキン社製):0.5質量部(固形分100%換算値)
・帯電防止剤(製品名「ビームセット MT-2」、荒川化学工業株式会社製):2質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
ハードコート層A(第2の機能層)を形成しないこと、および、ハードコート層B(機能層)の形成において、上記のハードコート層用樹脂組成物4を用い、厚さを3.5μmとしたこと以外は、実施例2と同様にして積層体を作製した。
ハードコート層B(機能層)の形成において、厚さを3.3μmとしたこと以外は、実施例3と同様にして積層体を作製した。
ハードコート層B(機能層)の形成において、厚さを3.8μmとしたこと以外は、実施例3と同様にして積層体を作製した。
ハードコート層B(機能層)の形成において、下記のハードコート層用樹脂組成物5を用い、厚さを3.5μmとしたこと以外は、実施例3と同様にして積層体を作製した。
・ウレタンアクリレート(製品名「8UX-141A」、大成ファインケミカル社製):50質量部(固形分100%換算値)
・ウレタンアクリレート(製品名「8UX-015A」、大成ファインケミカル社製):50質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・防汚剤(製品名「DAC-HP」、ダイキン社製):0.5質量部(固形分100%換算値)
・帯電防止剤(製品名「ビームセット MT-2」、荒川化学工業株式会社製):2質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
第2の機能層に帯電防止剤を含有させたハードコート層用樹脂組成物6を用いたこと以外は、実施例2と同様にして、積層体を作製した。
・ウレタンアクリレート(製品名「8UX-141A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・レベリング剤(製品名「BYK-UV3535」、ビックケミー・ジャパン社製):0.5質量部(固形分100%換算値)
・帯電防止剤(製品名「ビームセット MT-2」、荒川化学工業株式会社製):2.5質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
機能層に帯電防止剤を用いないハードコート層用樹脂組成物7を用いたこと以外は、実施例8と同様にして、積層体を作製した。
・ウレタンアクリレート(製品名「8UX-015A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・防汚剤(製品名「DAC-HP」、ダイキン社製):0.5質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
機能層の厚みを、5.8μmとした以外は、実施例9と同様にして、積層体を作製した。
機能層の厚みを、9.4μmとした以外は、実施例9と同様にして、積層体を作製した。
まず、実施例2のハードコート層A(第2の機能層)上にバーコーターでハードコート層用樹脂組成物8を塗布して、塗膜を形成した。そして、この塗膜に対して、80℃、1分間加熱することにより塗膜中の溶剤を蒸発させ、紫外線照射装置(フュージョンUVシステムズジャパン社製、光源Hバルブ)を用いて、紫外線を酸素濃度が100ppm以下にて積算光量が70mJ/cm2になるように照射して塗膜を硬化させ、機能層として厚さ3.0μmのハードコート層B(機能層)を形成した。
・ウレタンアクリレート(製品名「8UX-015A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・レベリング剤(製品名「BYK-UV3535」、ビックケミー・ジャパン社製):0.5質量部(固形分100%換算値)
・帯電防止剤(製品名「ビームセット MT-2」、荒川化学工業株式会社製):1.5質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):3質量部
・ウレタンアクリレート(製品名「8UX-047A」、大成ファインケミカル社製):25質量部
・多官能アクリレート(製品名「M-510」、東亜合成社製):45質量部
・ペンタエリスリトールトリ及びテトラアクリレート(製品名「M-450」、東亜合成社製):30質量部
・低屈折率粒子(中空シリカ、平均一次粒子径50nm、日揮触媒化成社製):120質量部(固形分100%換算値)
・低屈折率粒子(シリカ、平均一次粒子径12nm、日産化学工業社製):15質量部(固形分100%換算値)
・メチルイソブチルケトン:270質量部
・イソプロピルアルコール:40質量部
90℃1分間加熱の後、紫外線を酸素濃度100ppm以下にて積算光量500mJ/cm2になるように照射した。
実施例12に記載のハードコート層B(機能層)上に、下記の組成の反射防止層(高屈折率)用組成物を用い、下記加工条件にて、厚さ80nmの反射防止層(高屈折率)を作製した。次いで、実施例12で作成したものと同様の反射防止層(低屈折率)を作製して、積層体を得た。
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):3質量部
・ペンタエリスリトール(トリ/テトラ)アクリレート(製品名「PETIA」、ダイセルオルネクス社製):80質量部
・多官能アクリレート(製品名「M-510」、東亜合成社製):20質量部
・高屈折率粒子(ジルコニア、平均一次粒子径20nm、CIKナノテック社製):120質量部(固形分100%換算値)
・メチルイソブチルケトン:270質量部
・イソプロピルアルコール:40質量部
70℃1分間加熱の後、紫外線を酸素濃度100ppm以下にて積算光量60mJ/cm2になるように照射した。
反射防止層(高屈折率)の厚みを、190nmとした以外は、実施例13と同様にして、積層体を得た。
ハードコート層B(機能層)の形成において、厚さを3.0μmとしたこと以外は、実施例4と同様にして積層体を作製した。
ハードコート層B(機能層)の形成において、厚さを2.5μmとしたこと以外は、実施例3と同様にして積層体を作製した。
ハードコート層B(機能層)の形成において、下記のハードコート層用樹脂組成物9を用い、厚さを2.5μmとしたこと以外は、実施例3と同様にして積層体を作製した。
・ウレタンアクリレート(製品名「8UX-141A」、大成ファインケミカル社製):100質量部(固形分100%換算値)
・重合開始剤(1-ヒドロキシシクロヘキシルフェニルケトン、製品名「Omnirad184」、IGM Resins B.V.社製):4質量部
・防汚剤(製品名「DAC-HP」、ダイキン社製):0.5質量部(固形分100%換算値)
・帯電防止剤(製品名「ビームセット MT-2」、荒川化学工業株式会社製):10質量部(固形分100%換算値)
・メチルイソブチルケトン:250質量部
機能層の厚みを、10.3μmとした以外は、実施例9と同様にして、積層体を作製した。
(1)消しゴム試験後の電荷量
実施例および比較例の積層体の機能層側の面に対して、下記の消しゴム試験を行い、消しゴム試験後の積層体の機能層側の面における電荷量を測定した。
実施例および比較例の積層体の機能層側の面に対して、上記の消しゴム試験を行い、消しゴム試験前後の積層体の機能層側の面における、消しゴムに対する摩擦力を測定した。
摩擦力の比率=B/A
実施例および比較例の積層体の機能層側の面に対して、上記の消しゴム試験を行い、消しゴム試験前後の積層体の機能層側の面における滑り性を評価した。具体的には、指先で上記積層体の機能層側の面を、消しゴム試験未実施部、消しゴム試験実施部、および消しゴム試験未実施部の順に、温度23±5℃、湿度40±10%RHにて、移動速度10cm/秒で擦り、その際の消しゴム試験実施部での滑り性について下記基準にて評価した。
B:10人中5人または6人が引っ掛かりを感じなかった
C:10人中6人または7人が引っ掛かりを感じた
D:10人中8人以上が引っ掛かりを感じた
まず、4cm×10cmの大きさの積層体の基材層側の面に、PET基材の片面に粘着層を有する保護フィルム(PET基材の厚さ:100μm以上125μm以下、粘着層の厚さ:10μm以上25μm以下)を貼り合わせた後、テスター産業社製の学振型摩擦堅牢度試験機AB-301の試験台に、上記積層体の端部をセロハンテープで固定した。次に、#0000のスチールウール(日本スチールウール社製のボンスター#0000)を用い、スチールウールを2cm×2cmの治具に固定して、温度23±5℃、湿度40±10%RHにて、荷重:9.8N、往復速度:40rpm、往復距離:40mm、スチールウールの設置面積:4cm2の条件で、表示装置用積層体の機能層側の面を2500往復擦った。そして、傷の有無を透過および反射で確認した。
実施例1および比較例1の積層体の機能層側の面に対して、上記の消しゴム試験を行い、X線光電子分光法(XPS)により、消しゴム試験前後の積層体の機能層側の面および消しゴム試験前後の消しゴムの面の組成分析を行った。まず、X線光電子分光計(Kratos社製のAXIS-NOVA)を用いて、下記の条件で、試料面から深さ方向にX線を照射して、C、O、F、N、Si、Ca、Clを分析対象元素としてX線光電子スペクトルを測定した。
・入射X線:Monochromated Al-Kα線(単色化X線、Hv=1486.6eV)
・X線照射領域(測定面積):110μmφ
・X線出力:150W(15kV・6.7mA)
・光電子取り込み角度:90°±15°(試料法線を0°とする)
・帯電中和条件:電子中和銃(+6V、0.05mA)、低加速Ar+イオン照射
・測定ピーク:C1s、O1s、F1s、N1s、Si2p、Ca2p、Cl2p
[1]基材層と、フッ素を含有する機能層と、を有する表示装置用積層体であって、前記表示装置用積層体の前記機能層側の面を直径6mmの消しゴムを用いて9.8Nの荷重をかけて2500往復擦る消しゴム試験を行った後の、前記表示装置用積層体の前記機能層側の面における電荷量の絶対値が10.0nC以下である、表示装置用積層体。
[2]初期の前記表示装置用積層体の前記機能層側の面における、初期の消しゴムに対する摩擦力の平均値に対する、前記消しゴム試験後の消しゴムに対する摩擦力の最大値の比率が、1.7以下である、[1]に記載の表示装置用積層体。
[3]X線光電子分光法により測定される、初期の前記機能層側の面の全元素の総原子数に対するフッ素の原子数の割合に対する、前記消しゴム試験後の前記機能層側の面の全元素の総原子数に対するフッ素の原子数の割合の比率が、0.4以上である、[1]または[2]に記載の表示装置用積層体。
[4]前記機能層が帯電防止剤を含有する、[1]から[3]までのいずれかに記載の表示装置用積層体。
[5]前記帯電防止剤が導電性高分子である、[4]に記載の表示装置用積層体。
[6]前記基材層の前記機能層とは反対の面側、あるいは前記基材層および前記機能層の間に、衝撃吸収層を有する、[1]から[5]までのいずれかに記載の表示装置用積層体。
[7]前記基材層の前記機能層とは反対の面側に貼付用粘着層を有する、[1]から[6]までのいずれかに記載の表示装置用積層体。
[8]前記表示装置用積層体の前記機能層側の最表面と、帯電防止剤を含有する層と、の距離が、10μm以下である、[1]から[7]までのいずれかに記載の表示装置用積層体。
[9]前記表示装置用積層体の前記機能層側の最表面に反射防止層が配置されている、[1]から[8]までのいずれかに記載の表示装置用積層体。
[10]表示パネルと、前記表示パネルの観察者側に配置された、[1]から[9]までのいずれかに記載の表示装置用積層体と、を備える、表示装置。
2 … 基材層
3 … 機能層
4 … ハードコート層
5 … 衝撃吸収層
6 … 貼付用接着層
7 … 層間接着層
20 … フレキシブル表示装置
21 … 表示パネル
Claims (10)
- 基材層と、フッ素を含有する機能層と、を有する表示装置用積層体であって、
前記表示装置用積層体の前記機能層側の面を直径6mmの消しゴムを用いて9.8Nの荷重をかけて2500往復擦る消しゴム試験を行った後の、前記表示装置用積層体の前記機能層側の面における電荷量の絶対値が10.0nC以下である、表示装置用積層体。 - 初期の前記表示装置用積層体の前記機能層側の面における、初期の消しゴムに対する摩擦力の平均値に対する、前記消しゴム試験後の消しゴムに対する摩擦力の最大値の比率が、1.7以下である、請求項1に記載の表示装置用積層体。
- X線光電子分光法により測定される、初期の前記機能層側の面の全元素の総原子数に対するフッ素の原子数の割合に対する、前記消しゴム試験後の前記機能層側の面の全元素の総原子数に対するフッ素の原子数の割合の比率が、0.4以上である、請求項1に記載の表示装置用積層体。
- 前記機能層が帯電防止剤を含有する、請求項1に記載の表示装置用積層体。
- 前記帯電防止剤が導電性高分子である、請求項4に記載の表示装置用積層体。
- 前記基材層の前記機能層とは反対の面側、あるいは前記基材層および前記機能層の間に、衝撃吸収層を有する、請求項1に記載の表示装置用積層体。
- 前記基材層の前記機能層とは反対の面側に貼付用粘着層を有する、請求項1に記載の表示装置用積層体。
- 前記表示装置用積層体の前記機能層側の最表面と、帯電防止剤を含有する層と、の距離が、10μm以下である、請求項1に記載の表示装置用積層体。
- 前記表示装置用積層体の前記機能層側の最表面に反射防止層が配置されている、請求項1に記載の表示装置用積層体。
- 表示パネルと、
前記表示パネルの観察者側に配置された、請求項1から請求項9までのいずれかの請求項に記載の表示装置用積層体と、
を備える、表示装置。
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