WO2022227709A1 - 集气管 - Google Patents

集气管 Download PDF

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Publication number
WO2022227709A1
WO2022227709A1 PCT/CN2022/071623 CN2022071623W WO2022227709A1 WO 2022227709 A1 WO2022227709 A1 WO 2022227709A1 CN 2022071623 W CN2022071623 W CN 2022071623W WO 2022227709 A1 WO2022227709 A1 WO 2022227709A1
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WO
WIPO (PCT)
Prior art keywords
copper sleeve
section
stainless steel
red copper
steel main
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PCT/CN2022/071623
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English (en)
French (fr)
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WO2022227709A8 (zh
Inventor
冯忠波
王文杰
郎壮
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浙江盾安人工环境股份有限公司
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Application filed by 浙江盾安人工环境股份有限公司 filed Critical 浙江盾安人工环境股份有限公司
Priority to JP2023555739A priority Critical patent/JP2024515161A/ja
Publication of WO2022227709A1 publication Critical patent/WO2022227709A1/zh
Publication of WO2022227709A8 publication Critical patent/WO2022227709A8/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal

Definitions

  • the present application relates to the technical field of refrigeration, and in particular, to a gas collecting pipe.
  • the air collecting pipe is used in the air conditioning system to guide the circulation of the refrigerant and optimize the flow path structure to achieve the purpose of sufficient heat exchange.
  • the gas header includes the main header, usually some of the main headers are made of stainless steel, and the stainless steel main header is directly welded to the brass joint, and then connected to the copper pipe group of the air-conditioning system through the brass joint.
  • the direct welding of the stainless steel main header and the brass joint will cause the surface of the stainless steel main header to become black, which will affect the corrosion resistance of the stainless steel main header, and reduce the strength of the air header, thereby reducing the heat exchange efficiency in the air conditioning system.
  • the application provides a gas collecting pipe, the gas collecting pipe includes a stainless steel main header, a red copper sleeve and a brass joint, the red copper sleeve has a first end and a second end arranged oppositely, and the stainless steel main header is arranged in The first end of the red copper sleeve is welded with the red copper sleeve;
  • the brass joint is arranged on the second end of the red copper sleeve, and is welded with the red copper sleeve.
  • the present application by arranging a red copper sleeve between the brass joint and the stainless steel main header, welding the stainless steel main header to the first end of the red copper sleeve, and welding the brass joint to the second end of the red copper sleeve, it is possible to avoid
  • the brass joints are directly welded on the stainless steel main header, resulting in the blackening of the surface of the stainless steel main header, which improves the corrosion resistance and strength of the gas header, thereby improving the heat exchange efficiency in the air-conditioning system; at the same time, the copper sleeve is used for
  • the adapter is chemically stable, durable, heat-resistant, pressure-resistant and corrosion-resistant. Moreover, it is convenient to connect, low-cost, easy to maintain, and has excellent vibration and impact resistance.
  • one end of the stainless steel main header extends into the copper sleeve from the first end, and the second end of the copper sleeve extends into the brass joint;
  • the part of the stainless steel main header extending into the red copper sleeve is located in the brass joint.
  • This arrangement makes the connection between the stainless steel main header and the brass joint more stable, and improves the connection strength of the brass joint and the stainless steel main header.
  • the red copper sleeve is tubular, and the length of the red copper sleeve is defined as H1, wherein H1 satisfies the following relationship: H1 ⁇ 15mm.
  • This setting can protect the stainless steel main header from being burned, enhance the strength of the gas header, and make the gas header durable; if the length of the copper sleeve is too short, the stainless steel will be burned during the welding process of the brass joint and the copper sleeve. The main header, resulting in a reduction in the strength of the header, thereby reducing the heat exchange efficiency in the air conditioning system.
  • the inner diameter of one end of the copper sleeve inserted into the brass joint is defined as R1, and the inner diameter of the brass joint is defined as R2; wherein, R1 and R2 satisfy the following relationship: R1>R2.
  • This arrangement facilitates the welding of the copper sleeve and the brass joint.
  • one end of the stainless steel main header is provided with a first constriction section, the first constriction section is inserted into the red copper sleeve, and the inner diameter of the first constriction section is defined as R3; Wherein, R2 and R3 satisfy the following relation: R3>R2.
  • This arrangement can ensure the full circulation of the refrigerant, and there will be no throttling; if the inner diameter of the first constricted section is smaller than the inner diameter of the brass joint, the refrigerant flows from the first constricted section to the brass joint.
  • the circulation of the air produces throttling and reduces the heat exchange efficiency in the air conditioning system.
  • the copper sleeve includes a first section, a second section and a third section, the second section is arranged between the first section and the third section, and the first section is connected to the third section.
  • the stainless steel main header is welded, and the third section at least partially extends into the brass joint and is welded with the brass joint.
  • This arrangement facilitates the welding between the copper sleeve, the brass joint and the stainless steel main header, and can avoid the direct welding of the brass joint on the stainless steel main header, resulting in the blackening of the surface of the stainless steel main header, improving the collection efficiency. Corrosion resistance and strength of the air pipe, thereby improving the heat exchange efficiency in the air conditioning system.
  • the first section is set as a flared section, and the flared section is sleeved on the stainless steel main header;
  • the third section is set as a second necked section, the second At least part of the necked section is inserted into the brass fitting.
  • the flared section can limit the distance that the stainless steel main header extends into the copper sleeve. If the stainless steel main header extends too long, it is inconvenient for welding.
  • the third section is set as the second constricted section, which is convenient for processing and easy to insert into the brass joint, and enhances the stability of welding.
  • This arrangement facilitates the filling of solder when the brass joint and the red copper pipe are welded.
  • a positioning step is set in the brass joint, and the second end of the red copper sleeve is inserted into the brass joint and abuts against the positioning step.
  • the brass joint is provided with a positioning step, which can limit the distance of the red copper sleeve extending into the brass joint, so that the red copper tube can be welded with the brass joint at a suitable position to ensure the firmness of the welding; If the copper tube extends too long, it is inconvenient to weld, and if the copper tube extends too short, it will cause the problem of weak welding.
  • the stainless steel main header and the red copper sleeve are connected by furnace brazing; and/or, the brass joint and the red copper sleeve are welded by flame.
  • the protective atmosphere of the brazing material used for brazing in the furnace is cheap, and the cost can be reduced; the flame welding is simple in operation, convenient in use and low in cost.
  • the gas collector provided by the present application, by arranging a copper sleeve between the brass joint and the stainless steel main header, and welding the first end of the stainless steel main header and the red copper sleeve, the brass joint is connected to the copper sleeve. Welding the second end of the red copper sleeve can avoid the direct welding of the brass joint on the stainless steel main header, resulting in the blackening of the surface of the stainless steel main header, and improve the corrosion resistance and strength of the gas header, thereby improving the air conditioning system. Heat exchange efficiency; at the same time, the red copper sleeve is used for transfer, which is chemically stable, durable, heat-resistant, pressure-resistant and corrosion-resistant. Moreover, it is easy to connect, low cost, easy to maintain, and has excellent anti-vibration and anti-corrosion properties. impact.
  • FIG. 1 is a schematic structural diagram of a gas collecting pipe in an embodiment provided by the present application.
  • FIG. 2 is a schematic diagram of FIG. 1 from another perspective.
  • FIG. 3 is a partial enlarged view of A in FIG. 2 .
  • FIG. 4 is a schematic structural diagram of a gas collecting pipe in another embodiment provided by the present application.
  • FIG. 5 is a schematic diagram of FIG. 4 from another perspective.
  • FIG. 6 is a partial enlarged view of B in FIG. 5 .
  • 100 gas collection pipe; 10, stainless steel main header pipe; 11, first necking section; 20, red copper sleeve; 21, first end; 22, second end; 23, first section; 24, second section; 25, the third section; 30, brass joint; 31, positioning step; 40, branch pipe.
  • a component when referred to as being “mounted on” another component, it can be directly mounted on the other component or there may also be an intervening component.
  • a component When a component is considered to be “set on” another component, it may be directly set on the other component or there may be a co-existing centered component.
  • a component When a component is said to be “fixed” to another component, it may be directly fixed to the other component or there may also be an intervening component.
  • the present application provides an air collector 100 , which is applied to an air-conditioning refrigeration system to optimize the flow path structure of the refrigerant, so that the refrigerant can perform sufficient heat exchange.
  • the gas header includes the main header, and some of the main headers are made of stainless steel, and the stainless steel main header is directly welded to the brass joint, and then connected to the copper pipe group of the air conditioning system through the brass joint, but so Welding the stainless steel main header directly to the brass joint will cause the surface of the stainless steel main header to become black, which will affect the corrosion resistance of the stainless steel main header, resulting in a reduction in the strength of the air header, thereby reducing the heat exchange efficiency in the air conditioning system.
  • the gas header 100 provided by the present application includes a stainless steel main header 10, a red copper sleeve 20 and a brass joint 30.
  • the red copper sleeve 20 has a first end 21 and a second end 22 arranged oppositely, and the stainless steel main
  • the header 10 is arranged on the first end 21 of the red copper sleeve 20 and is welded with the red copper sleeve 20;
  • the brass joint 30 is arranged on the second end 22 of the red copper sleeve 20 and is welded with the red copper sleeve 20;
  • a red copper sleeve 20 is arranged between the main headers 10, and the stainless steel main header 10 is welded to the first end 21 of the red copper sleeve 20, and the brass joint 30 is welded to the second end 22 of the red copper sleeve 20, which can avoid the brass joint.
  • the main header is made of stainless steel, which can improve the hardness of the gas header 100; at the same time, since the price of the copper material is relatively high, in order to reduce the production cost, the stainless steel material is used instead of the copper material to process the main header.
  • the stainless steel main header 10 in the application at the same time, in the field of refrigeration technology, the copper tube group of the air conditioner is generally used as a connecting pipe to connect the two parts. Due to the high price of copper materials, in order to reduce production costs, the application uses stainless steel materials instead of copper materials to make some parts. During the manufacturing process, the copper tube group and the stainless steel tubes of the stainless steel parts need to be welded together. , the copper tube group is welded with the stainless steel main header 10 in this application.
  • the brass joint 30 is used for thread fixing, and the brass joint 30 is connected with the copper pipe group, which reduces the difficulty of the process, facilitates processing and reduces the cost.
  • one end of the stainless steel main header 10 extends into the copper sleeve 20 from the first end 21 , and the second end 22 of the copper sleeve 20 extends into the brass joint 30 Among them, part of the stainless steel main header 10 extending into the red copper sleeve 20 is located in the brass joint 30; it can make the connection between the stainless steel main header 10 and the brass joint 30 more stable, improve the brass joint 30 and the stainless steel The connection strength of the main header 10.
  • the red copper sleeve 20 is tubular, and the length of the red copper sleeve 20 is defined as H1, wherein H1 satisfies the following relationship: H1 ⁇ 15mm; when H1 ⁇ 15mm, it can protect the stainless steel main header 10 from being burned, and strengthen the collection
  • H1 satisfies the following relationship: H1 ⁇ 15mm; when H1 ⁇ 15mm, it can protect the stainless steel main header 10 from being burned, and strengthen the collection
  • the strength of the gas pipe 100 makes the gas collecting pipe 100 durable; if the length of the red copper sleeve 20 is too short, during the welding process of the brass joint 30 and the red copper sleeve 20, it will cause burns on the stainless steel main header 10 and the strength of the gas collecting pipe 100 will decrease, thereby reducing the heat exchange efficiency in the air conditioning system.
  • the inner diameter of the copper sleeve 20 inserted into the brass joint 30 is defined as R1, and the inner diameter of the brass joint 30 is defined as R2; wherein, R1 and R2 satisfy the following relationship: R1>R2, which is convenient for the copper sleeve 20 to be connected with the yellow
  • the copper joint 30 is soldered.
  • one end of the stainless steel main header 10 is provided with a first neck section 11, the first neck section 11 is inserted into the copper sleeve 20, and the inner diameter of the first neck section 11 is defined as R3; wherein, R2 and R3 satisfies the following relationship: R3>R2; sufficient circulation of the refrigerant can be ensured, and there will be no throttling; if the inner diameter of the first necked section 11 is smaller than the inner diameter of the brass joint 30, the refrigerant will flow from the first necked section 11 In the process of flowing to the brass joint 30, the circulation of the refrigerant will be throttled, and the heat exchange efficiency in the air conditioning system will be reduced.
  • the copper sleeve 20 includes a first section 23 , a second section 24 and a third section 25 , and the second section 24 is arranged between the first section 23 and the third section 25 .
  • the first section 23 is welded with the stainless steel main header 10
  • the third section 25 at least partially extends into the brass joint 30 and is welded with the brass joint 30; Welding between 10 and 10, and can avoid the situation that the brass joint 30 is directly welded on the stainless steel main header 10, resulting in the blackening of the surface of the stainless steel main header 10, and the corrosion resistance and strength of the gas header 100 can be improved. Heat exchange efficiency in air conditioning systems.
  • the first section 23 is set as a flared section, and the flared section is sleeved on the stainless steel main header 10; the flared section can limit the distance that the stainless steel main header 10 extends into the copper sleeve 20.
  • the main header 10 is extended too long, which is inconvenient for welding. If the stainless steel main header 10 is extended too short, there will be a problem of weak welding; in addition, the first section 23 is set as a flared section, which is convenient for processing and convenient for the stainless steel main header 10. The insertion of the header 10, at the same time, facilitates the welding of the stainless steel main header 10 and the red copper sleeve 20, and enhances the stability of the welding.
  • the third section 25 is set as the second constriction section, and at least part of the second constriction section is inserted into the brass joint 30; the third section 25 is set as the second constriction section, which is convenient for processing and easy to insert into the brass In the joint 30, the stability of welding is enhanced.
  • a positioning step 31 is arranged in the brass joint 30 , the second end 22 of the red copper sleeve 20 is inserted into the brass joint 30 and abuts against the positioning step 31 ; the brass joint 30 is provided with a positioning step 31 .
  • the step 31 can limit the distance of the copper sleeve 20 extending into the brass joint 30, so that the copper sleeve 20 can be welded with the brass joint 30 at a suitable position to ensure the firmness of welding; If it is too long, it is inconvenient to carry out welding. If the copper sleeve 20 extends too short, the problem of weak welding will occur.
  • the stainless steel main header 10 and the red copper sleeve 20 are connected by brazing in the furnace; and/or, the brass joint 30 and the red copper sleeve 20 are welded by flame; the protective atmosphere of the brazing material used for brazing in the furnace Inexpensive, can reduce costs; flame welding is simple, easy to use and low cost.
  • the gas header 100 provided by the present application further includes a plurality of branch pipes 40, and the plurality of branch pipes 40 are installed on the main header at intervals and communicate with the inside of the main header respectively, which can improve the heat exchange efficiency in the air conditioning system.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

一种集气管(100),包括不锈钢主集管(10)、紫铜套(20)以及黄铜接头(30),紫铜套(20)具有相对设置的第一端(21)及第二端(22),不锈钢主集管(10)设于紫铜套(20)的第一端(21)并与紫铜套(20)焊接;黄铜接头(30)设于紫铜套(20)的第二端(22),并与紫铜套(20)焊接。

Description

集气管
相关申请
本申请要求2021年4月30日申请的,申请号为202120936750.5,发明名称为“集气管”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及制冷技术领域,特别是涉及一种集气管。
背景技术
集气管应用于空调系统中,用于导向冷媒流通,优化流路结构,以达到充分的热交换目的。
集气管包括主集管,通常部分主集管采用不锈钢材质加工形成,并将不锈钢材质的主集管与黄铜接头直接焊接,再通过黄铜接头与空调系统的铜管组连接,但如此将不锈钢主集管与黄铜接头直接焊接会导致不锈钢主集管表面发黑,影响不锈钢主集管的耐腐蚀性,导致集气管的强度降低,从而降低空调系统中的热交换效率。
发明内容
有鉴于此,针对上述技术问题,有必要提供一种强度高、耐腐蚀性强且成本低的集气管。
本申请提供的一种集气管,所述集气管包括不锈钢主集管、紫铜套以及黄铜接头,所述紫铜套具有相对设置的第一端及第二端,所述不锈钢主集管设于所述紫铜套的第一端并与所述紫铜套焊接;
所述黄铜接头设于所述紫铜套的第二端,并与所述紫铜套焊接。
在本申请中,通过在黄铜接头与不锈钢主集管之间设置紫铜套,并将不锈钢主集管与紫铜套的第一端焊接,黄铜接头与紫铜套的第二端焊接,能够避免将黄铜接头直接焊接在不锈钢主集管上,导致不锈钢主集管表面发黑的情况,提高集气管的耐腐蚀性以及强度,从而提高空调系统中的热交换效率;同时,采用紫铜套进行转接,化学性能稳定、持久耐用、耐热、耐压且耐腐蚀性强,并且,连接方便、成本较低、易于维护,具有优异的抗振及抗冲击性。
在其中一个实施例中,所述不锈钢主集管的一端从所述第一端伸入所述紫铜套内,所述紫铜套的第二端伸入所述黄铜接头内;
其中,伸入所述紫铜套内的部分所述不锈钢主集管位于所述黄铜接头内。
如此设置,使不锈钢主集管与黄铜接头之间的连接更稳固,提高黄铜接头与不锈钢主集管的连接强度。
在其中一个实施例中,所述紫铜套呈管状,且所述紫铜套的长度定义为H1,其中,H1满足以下关系式:H1≥15mm。
如此设置,能够保护不锈钢主集管不被烧伤,增强集气管的强度,使集气管持久耐用;若紫铜套的长度太短,在黄铜接头与紫铜套进行焊接的过程中,会导致烧伤不锈钢主集管,导致集气管的强度降低,从而降低空调系统中的热交换效率。
在其中一个实施例中,所述紫铜套插入所述黄铜接头一端的内径定义为R1,所述黄铜接头的内径定义为R2;其中,R1和R2满足以下关系式:R1>R2。
如此设置,便于紫铜套与黄铜接头进行焊接。
在其中一个实施例中,所述不锈钢主集管的一端设有第一缩口段,所述第一缩口段插入所述紫铜套内,所述第一缩口段的内径定义为R3;其中,R2和R3满足以下关系式:R3>R2。
如此设置,能够保证冷媒的充分流通,不会存在节流的情况;若第一缩口段的内径小于黄铜接头的内径,冷媒从第一缩口段流向黄铜接头的过程中会对冷媒的流通产生节流,降低空调系统中的热交换效率。
在其中一个实施例中,所述紫铜套包括第一段、第二段以及第三段,所述第二段设于所述第一段和第三段之间,所述第一段与所述不锈钢主集管焊接,所述第三段至少部分伸入所述黄铜接头内,并与所述黄铜接头焊接。
如此设置,便于紫铜套与黄铜接头及不锈钢主集管之间的焊接,并且,能够避免将黄铜接头直接焊接在不锈钢主集管上,导致不锈钢主集管表面发黑的情况,提高集气管的耐腐蚀性以及强度,从而提高空调系统中的热交换效率。
在其中一个实施例中,所述第一段设置为扩口段,所述扩口段套设于所述不锈钢主集管;所述第三段设置为第二缩口段,所述第二缩口段的至少部分插入所述黄铜接头内。
如此设置,扩口段能够对不锈钢主集管伸入紫铜套的距离起到限位作用,若不锈钢主集管伸入过长,不便进行焊接,若不锈钢主集管伸入过短,会产生焊接不牢固的问题;并且,第一段设置为扩口段,加工方便且便于不锈钢主集管的插入,同时,便于不锈钢主集 管与紫铜套进行焊接,增强焊接的稳固性;同时,将第三段设置为第二缩口段,加工方便且便于插入黄铜接头中,增强焊接的稳固性。
在其中一个实施例中,所述黄铜接头靠近所述不锈钢主集管的一端与所述第三段靠近所述第二段的一端存在间隙。
如此设置,便于黄铜接头与紫铜管焊接时焊料的填充。
在其中一个实施例中,所述黄铜接头内设置定位台阶,所述紫铜套的第二端插入所述黄铜接头内,并抵靠于所述定位台阶。
如此设置,将黄铜接头内设置有定位台阶,能够对紫铜套的伸入黄铜接头的距离进行限位,使紫铜管在合适的位置与黄铜接头进行焊接,确保焊接的牢固性;若紫铜管伸入过长,不便进行焊接,若紫铜管伸入过短,会产生焊接不牢固的问题。
在其中一个实施例中,所述不锈钢主集管与所述紫铜套通过炉中钎焊连接;和/或,所述黄铜接头与所述紫铜套通过火焰焊接。
如此设置,炉中钎焊所使用的钎焊材料的保护气氛便宜,能够降低成本;火焰焊接操作简单、使用便捷且成本低。
与相关技术相比,本申请提供的一种集气管,通过在黄铜接头与不锈钢主集管之间设置紫铜套,并将不锈钢主集管与紫铜套的第一端焊接,黄铜接头与紫铜套的第二端焊接,能够避免将黄铜接头直接焊接在不锈钢主集管上,导致不锈钢主集管表面发黑的情况,提高集气管的耐腐蚀性以及强度,从而提高空调系统中的热交换效率;同时,采用紫铜套进行转接,化学性能稳定、持久耐用、耐热、耐压且耐腐蚀性强,并且,连接方便、成本较低、易于维护,具有优异的抗振及抗冲击性。
附图说明
图1为本申请提供的一实施例中的集气管的结构示意图。
图2为图1另一视角的示意图。
图3为图2中A处的局部放大图。
图4为本申请提供的另一实施例中的集气管的结构示意图。
图5为图4另一视角的示意图。
图6为图5中B处的局部放大图。
图中,100、集气管;10、不锈钢主集管;11、第一缩口段;20、紫铜套;21、第一端;22、第二端;23、第一段;24、第二段;25、第三段;30、黄铜接头;31、定位台阶;40、支管。
具体实施方式
下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本申请一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。
需要说明的是,当组件被称为“装设于”另一个组件,它可以直接装设在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。当一个组件被认为是“固定于”另一个组件,它可以是直接固定在另一个组件上或者可能同时存在居中组件。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。
请参阅图1-图6,本申请提供一种集气管100,该集气管100应用于空调制冷系统,用于优化制冷剂的流路结构,以使制冷剂能够进行充分的热量交换。
通常集气管包括主集管,且部分主集管采用不锈钢材质加工形成,并将不锈钢材质的主集管与黄铜接头直接焊接,再通过黄铜接头与空调系统的铜管组连接,但如此将不锈钢主集管与黄铜接头直接焊接会导致不锈钢主集管表面发黑,影响不锈钢主集管的耐腐蚀性,导致集气管的强度降低,从而降低空调系统中的热交换效率。
请参阅图1-图6,本申请提供的集气管100包括不锈钢主集管10、紫铜套20以及黄铜接头30,紫铜套20具有相对设置的第一端21及第二端22,不锈钢主集管10设于紫铜套20的第一端21并与紫铜套20焊接;黄铜接头30设于紫铜套20的第二端22,并与紫铜套20焊接;通过在黄铜接头30与不锈钢主集管10之间设置紫铜套20,并将不锈钢主集管10与紫铜套20的第一端21焊接,黄铜接头30与紫铜套20的第二端22焊接,能够避免将黄铜接头30直接焊接在不锈钢主集管10上,导致不锈钢主集管10表面发黑的情况,提高集气管100的耐腐蚀性以及强度,从而提高空调系统中的热交换效率;同时,采用紫铜套20进行转接,化学性能稳定、持久耐用、耐热、耐压且耐腐蚀性强,并且,连接方便、成本较低、易于维护,具有优异的抗振及抗冲击性。
在本申请中,主集管采用不锈钢材质,能够提升集气管100的硬度;同时,由于铜材料的价格相对较高,为了降低生产成本,采用不锈钢材料代替铜材料来加工主集管,形成 本申请中的不锈钢主集管10;同时,在制冷技术领域,一般使用空调的铜管组作为连接管连接两个零部件,为了与铜管组连接方便,零部件也采用铜材料制成,但由于铜材料的价格较高,为了降低生产成本,本申请采用不锈钢材料代替铜材料制作部分零部件,制造过程中,需要将铜管组与不锈钢零部件的不锈钢管焊接在一起,即在本申请中,铜管组与本申请中的不锈钢主集管10焊接。
在本申请中,当空调系统空间太小焊接不方便时,采用黄铜接头30进行螺纹固定,将黄铜接头30与铜管组进行连接,降低工艺难度,便于加工且降低成本。
进一步地,在一实施例中,请参阅图1-图3,不锈钢主集管10的一端从第一端21伸入紫铜套20内,紫铜套20的第二端22伸入黄铜接头30内;其中,伸入紫铜套20内的部分不锈钢主集管10位于黄铜接头30内;能够使不锈钢主集管10与黄铜接头30之间的连接更稳固,提高黄铜接头30与不锈钢主集管10的连接强度。
具体地,紫铜套20呈管状,且紫铜套20的长度定义为H1,其中,H1满足以下关系式:H1≥15mm;当H1≥15mm时,能够保护不锈钢主集管10不被烧伤,增强集气管100的强度,使集气管100持久耐用;若紫铜套20的长度太短,在黄铜接头30与紫铜套20进行焊接的过程中,会导致烧伤不锈钢主集管10,集气管100的强度会降低,从而降低空调系统中的热交换效率。
请参阅图3,紫铜套20插入黄铜接头30一端的内径定义为R1,黄铜接头30的内径定义为R2;其中,R1和R2满足以下关系式:R1>R2,便于紫铜套20与黄铜接头30进行焊接。
请继续参阅图3,不锈钢主集管10的一端设有第一缩口段11,第一缩口段11插入紫铜套20内,第一缩口段11的内径定义为R3;其中,R2和R3满足以下关系式:R3>R2;能够保证冷媒的充分流通,不会存在节流的情况;若第一缩口段11的内径小于黄铜接头30的内径,冷媒从第一缩口段11流向黄铜接头30的过程中会对冷媒的流通产生节流,降低空调系统中的热交换效率。
在另一实施例中,请参阅图4-图6,紫铜套20包括第一段23、第二段24以及第三段25,第二段24设于第一段23和第三段25之间,第一段23与不锈钢主集管10焊接,第三段25至少部分伸入黄铜接头30内,并与黄铜接头30焊接;便于紫铜套20与黄铜接头30及不锈钢主集管10之间的焊接,并且,能够避免将黄铜接头30直接焊接在不锈钢主集管10上,导致不锈钢主集管10表面发黑的情况,提高集气管100的耐腐蚀性以及强度,从而提高空调系统中的热交换效率。
进一步地,第一段23设置为扩口段,扩口段套设于不锈钢主集管10;扩口段能够对 不锈钢主集管10伸入紫铜套20的距离起到限位作用,若不锈钢主集管10伸入过长,不便进行焊接,若不锈钢主集管10伸入过短,会产生焊接不牢固的问题;并且,第一段23设置为扩口段,加工方便且便于不锈钢主集管10的插入,同时,便于不锈钢主集管10与紫铜套20进行焊接,增强焊接的稳固性。
进一步地,第三段25设置为第二缩口段,第二缩口段的至少部分插入黄铜接头30内;将第三段25设置为第二缩口段,加工方便且便于插入黄铜接头30中,增强焊接的稳固性。
具体地,请参阅图6,黄铜接头30靠近不锈钢主集管10的一端与第三段25靠近第二段24的一端存在间隙,便于黄铜接头30与紫铜套20焊接时焊料的填充。
请参阅图1-图6,黄铜接头30内设置定位台阶31,紫铜套20的第二端22插入黄铜接头30内,并抵靠于定位台阶31;将黄铜接头30内设置有定位台阶31,能够对紫铜套20的伸入黄铜接头30的距离进行限位,使紫铜套20在合适的位置与黄铜接头30进行焊接,确保焊接的牢固性;若紫铜套20伸入过长,不便进行焊接,若紫铜套20伸入过短,会产生焊接不牢固的问题。
在本申请中,不锈钢主集管10与紫铜套20通过炉中钎焊连接;和/或,黄铜接头30与紫铜套20通过火焰焊接;炉中钎焊所使用的钎焊材料的保护气氛便宜,能够降低成本;火焰焊接操作简单、使用便捷且成本低。
本申请提供的集气管100还包括多根支管40,且多根支管40间隔地安装于主集管上,并分别与主集管内部连通,能够提高空调系统中的热交换效率。
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。
以上实施方式的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施方式中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本申请,而并非用作为对本申请的限定,只要在本申请的实质精神范围内,对以上实施方式所作的适当改变和变化都落在本申请要求保护的范围内。

Claims (10)

  1. 一种集气管,其特征在于,所述集气管包括不锈钢主集管、紫铜套以及黄铜接头,所述紫铜套具有相对设置的第一端及第二端,所述不锈钢主集管设于所述紫铜套的第一端并与所述紫铜套焊接;
    所述黄铜接头设于所述紫铜套的第二端,并与所述紫铜套焊接。
  2. 根据权利要求1所述集气管,其特征在于,所述不锈钢主集管的一端从所述第一端伸入所述紫铜套内,所述紫铜套的第二端伸入所述黄铜接头内;
    其中,伸入所述紫铜套内的部分所述不锈钢主集管位于所述黄铜接头内。
  3. 根据权利要求1所述集气管,其特征在于,所述紫铜套呈管状,且所述紫铜套的长度定义为H1,其中,H1满足以下关系式:H1≥15mm。
  4. 根据权利要求1所述集气管,其特征在于,所述紫铜套插入所述黄铜接头一端的内径定义为R1,所述黄铜接头的内径定义为R2;
    其中,R1和R2满足以下关系式:R1>R2。
  5. 根据权利要求4所述集气管,其特征在于,所述不锈钢主集管的一端设有第一缩口段,所述第一缩口段插入所述紫铜套内,所述第一缩口段的内径定义为R3;
    其中,R2和R3满足以下关系式:R3>R2。
  6. 根据权利要求1所述集气管,其特征在于,所述紫铜套包括第一段、第二段以及第三段,所述第二段设于所述第一段和第三段之间,所述第一段与所述不锈钢主集管焊接,所述第三段至少部分伸入所述黄铜接头内,并与所述黄铜接头焊接。
  7. 根据权利要求6所述集气管,其特征在于,所述第一段设置为扩口段,所述扩口段套设于所述不锈钢主集管;所述第三段设置为第二缩口段,所述第二缩口段的至少部分插入所述黄铜接头内。
  8. 根据权利要求7所述集气管,其特征在于,所述黄铜接头靠近所述不锈钢主集管的一端与所述第三段靠近所述第二段的一端存在间隙。
  9. 根据权利要求1-8任意一项所述集气管,其特征在于,所述黄铜接头内设置定位台阶,所述紫铜套的第二端插入所述黄铜接头内,并抵靠于所述定位台阶。
  10. 根据权利要求1所述集气管,其特征在于,所述不锈钢主集管与所述紫铜套通过炉中钎焊连接;
    和/或,所述黄铜接头与所述紫铜套通过火焰焊接。
PCT/CN2022/071623 2021-04-30 2022-01-12 集气管 WO2022227709A1 (zh)

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