WO2022227709A1 - 集气管 - Google Patents
集气管 Download PDFInfo
- Publication number
- WO2022227709A1 WO2022227709A1 PCT/CN2022/071623 CN2022071623W WO2022227709A1 WO 2022227709 A1 WO2022227709 A1 WO 2022227709A1 CN 2022071623 W CN2022071623 W CN 2022071623W WO 2022227709 A1 WO2022227709 A1 WO 2022227709A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- copper sleeve
- section
- stainless steel
- red copper
- steel main
- Prior art date
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 101
- 239000010949 copper Substances 0.000 claims abstract description 101
- 229910052802 copper Inorganic materials 0.000 claims abstract description 101
- 229910001369 Brass Inorganic materials 0.000 claims abstract description 83
- 239000010951 brass Substances 0.000 claims abstract description 83
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 78
- 239000010935 stainless steel Substances 0.000 claims abstract description 78
- 238000005219 brazing Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 description 28
- 238000004378 air conditioning Methods 0.000 description 17
- 238000005260 corrosion Methods 0.000 description 12
- 230000007797 corrosion Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 8
- 239000003507 refrigerant Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/30—Arrangement or mounting of heat-exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
Definitions
- the present application relates to the technical field of refrigeration, and in particular, to a gas collecting pipe.
- the air collecting pipe is used in the air conditioning system to guide the circulation of the refrigerant and optimize the flow path structure to achieve the purpose of sufficient heat exchange.
- the gas header includes the main header, usually some of the main headers are made of stainless steel, and the stainless steel main header is directly welded to the brass joint, and then connected to the copper pipe group of the air-conditioning system through the brass joint.
- the direct welding of the stainless steel main header and the brass joint will cause the surface of the stainless steel main header to become black, which will affect the corrosion resistance of the stainless steel main header, and reduce the strength of the air header, thereby reducing the heat exchange efficiency in the air conditioning system.
- the application provides a gas collecting pipe, the gas collecting pipe includes a stainless steel main header, a red copper sleeve and a brass joint, the red copper sleeve has a first end and a second end arranged oppositely, and the stainless steel main header is arranged in The first end of the red copper sleeve is welded with the red copper sleeve;
- the brass joint is arranged on the second end of the red copper sleeve, and is welded with the red copper sleeve.
- the present application by arranging a red copper sleeve between the brass joint and the stainless steel main header, welding the stainless steel main header to the first end of the red copper sleeve, and welding the brass joint to the second end of the red copper sleeve, it is possible to avoid
- the brass joints are directly welded on the stainless steel main header, resulting in the blackening of the surface of the stainless steel main header, which improves the corrosion resistance and strength of the gas header, thereby improving the heat exchange efficiency in the air-conditioning system; at the same time, the copper sleeve is used for
- the adapter is chemically stable, durable, heat-resistant, pressure-resistant and corrosion-resistant. Moreover, it is convenient to connect, low-cost, easy to maintain, and has excellent vibration and impact resistance.
- one end of the stainless steel main header extends into the copper sleeve from the first end, and the second end of the copper sleeve extends into the brass joint;
- the part of the stainless steel main header extending into the red copper sleeve is located in the brass joint.
- This arrangement makes the connection between the stainless steel main header and the brass joint more stable, and improves the connection strength of the brass joint and the stainless steel main header.
- the red copper sleeve is tubular, and the length of the red copper sleeve is defined as H1, wherein H1 satisfies the following relationship: H1 ⁇ 15mm.
- This setting can protect the stainless steel main header from being burned, enhance the strength of the gas header, and make the gas header durable; if the length of the copper sleeve is too short, the stainless steel will be burned during the welding process of the brass joint and the copper sleeve. The main header, resulting in a reduction in the strength of the header, thereby reducing the heat exchange efficiency in the air conditioning system.
- the inner diameter of one end of the copper sleeve inserted into the brass joint is defined as R1, and the inner diameter of the brass joint is defined as R2; wherein, R1 and R2 satisfy the following relationship: R1>R2.
- This arrangement facilitates the welding of the copper sleeve and the brass joint.
- one end of the stainless steel main header is provided with a first constriction section, the first constriction section is inserted into the red copper sleeve, and the inner diameter of the first constriction section is defined as R3; Wherein, R2 and R3 satisfy the following relation: R3>R2.
- This arrangement can ensure the full circulation of the refrigerant, and there will be no throttling; if the inner diameter of the first constricted section is smaller than the inner diameter of the brass joint, the refrigerant flows from the first constricted section to the brass joint.
- the circulation of the air produces throttling and reduces the heat exchange efficiency in the air conditioning system.
- the copper sleeve includes a first section, a second section and a third section, the second section is arranged between the first section and the third section, and the first section is connected to the third section.
- the stainless steel main header is welded, and the third section at least partially extends into the brass joint and is welded with the brass joint.
- This arrangement facilitates the welding between the copper sleeve, the brass joint and the stainless steel main header, and can avoid the direct welding of the brass joint on the stainless steel main header, resulting in the blackening of the surface of the stainless steel main header, improving the collection efficiency. Corrosion resistance and strength of the air pipe, thereby improving the heat exchange efficiency in the air conditioning system.
- the first section is set as a flared section, and the flared section is sleeved on the stainless steel main header;
- the third section is set as a second necked section, the second At least part of the necked section is inserted into the brass fitting.
- the flared section can limit the distance that the stainless steel main header extends into the copper sleeve. If the stainless steel main header extends too long, it is inconvenient for welding.
- the third section is set as the second constricted section, which is convenient for processing and easy to insert into the brass joint, and enhances the stability of welding.
- This arrangement facilitates the filling of solder when the brass joint and the red copper pipe are welded.
- a positioning step is set in the brass joint, and the second end of the red copper sleeve is inserted into the brass joint and abuts against the positioning step.
- the brass joint is provided with a positioning step, which can limit the distance of the red copper sleeve extending into the brass joint, so that the red copper tube can be welded with the brass joint at a suitable position to ensure the firmness of the welding; If the copper tube extends too long, it is inconvenient to weld, and if the copper tube extends too short, it will cause the problem of weak welding.
- the stainless steel main header and the red copper sleeve are connected by furnace brazing; and/or, the brass joint and the red copper sleeve are welded by flame.
- the protective atmosphere of the brazing material used for brazing in the furnace is cheap, and the cost can be reduced; the flame welding is simple in operation, convenient in use and low in cost.
- the gas collector provided by the present application, by arranging a copper sleeve between the brass joint and the stainless steel main header, and welding the first end of the stainless steel main header and the red copper sleeve, the brass joint is connected to the copper sleeve. Welding the second end of the red copper sleeve can avoid the direct welding of the brass joint on the stainless steel main header, resulting in the blackening of the surface of the stainless steel main header, and improve the corrosion resistance and strength of the gas header, thereby improving the air conditioning system. Heat exchange efficiency; at the same time, the red copper sleeve is used for transfer, which is chemically stable, durable, heat-resistant, pressure-resistant and corrosion-resistant. Moreover, it is easy to connect, low cost, easy to maintain, and has excellent anti-vibration and anti-corrosion properties. impact.
- FIG. 1 is a schematic structural diagram of a gas collecting pipe in an embodiment provided by the present application.
- FIG. 2 is a schematic diagram of FIG. 1 from another perspective.
- FIG. 3 is a partial enlarged view of A in FIG. 2 .
- FIG. 4 is a schematic structural diagram of a gas collecting pipe in another embodiment provided by the present application.
- FIG. 5 is a schematic diagram of FIG. 4 from another perspective.
- FIG. 6 is a partial enlarged view of B in FIG. 5 .
- 100 gas collection pipe; 10, stainless steel main header pipe; 11, first necking section; 20, red copper sleeve; 21, first end; 22, second end; 23, first section; 24, second section; 25, the third section; 30, brass joint; 31, positioning step; 40, branch pipe.
- a component when referred to as being “mounted on” another component, it can be directly mounted on the other component or there may also be an intervening component.
- a component When a component is considered to be “set on” another component, it may be directly set on the other component or there may be a co-existing centered component.
- a component When a component is said to be “fixed” to another component, it may be directly fixed to the other component or there may also be an intervening component.
- the present application provides an air collector 100 , which is applied to an air-conditioning refrigeration system to optimize the flow path structure of the refrigerant, so that the refrigerant can perform sufficient heat exchange.
- the gas header includes the main header, and some of the main headers are made of stainless steel, and the stainless steel main header is directly welded to the brass joint, and then connected to the copper pipe group of the air conditioning system through the brass joint, but so Welding the stainless steel main header directly to the brass joint will cause the surface of the stainless steel main header to become black, which will affect the corrosion resistance of the stainless steel main header, resulting in a reduction in the strength of the air header, thereby reducing the heat exchange efficiency in the air conditioning system.
- the gas header 100 provided by the present application includes a stainless steel main header 10, a red copper sleeve 20 and a brass joint 30.
- the red copper sleeve 20 has a first end 21 and a second end 22 arranged oppositely, and the stainless steel main
- the header 10 is arranged on the first end 21 of the red copper sleeve 20 and is welded with the red copper sleeve 20;
- the brass joint 30 is arranged on the second end 22 of the red copper sleeve 20 and is welded with the red copper sleeve 20;
- a red copper sleeve 20 is arranged between the main headers 10, and the stainless steel main header 10 is welded to the first end 21 of the red copper sleeve 20, and the brass joint 30 is welded to the second end 22 of the red copper sleeve 20, which can avoid the brass joint.
- the main header is made of stainless steel, which can improve the hardness of the gas header 100; at the same time, since the price of the copper material is relatively high, in order to reduce the production cost, the stainless steel material is used instead of the copper material to process the main header.
- the stainless steel main header 10 in the application at the same time, in the field of refrigeration technology, the copper tube group of the air conditioner is generally used as a connecting pipe to connect the two parts. Due to the high price of copper materials, in order to reduce production costs, the application uses stainless steel materials instead of copper materials to make some parts. During the manufacturing process, the copper tube group and the stainless steel tubes of the stainless steel parts need to be welded together. , the copper tube group is welded with the stainless steel main header 10 in this application.
- the brass joint 30 is used for thread fixing, and the brass joint 30 is connected with the copper pipe group, which reduces the difficulty of the process, facilitates processing and reduces the cost.
- one end of the stainless steel main header 10 extends into the copper sleeve 20 from the first end 21 , and the second end 22 of the copper sleeve 20 extends into the brass joint 30 Among them, part of the stainless steel main header 10 extending into the red copper sleeve 20 is located in the brass joint 30; it can make the connection between the stainless steel main header 10 and the brass joint 30 more stable, improve the brass joint 30 and the stainless steel The connection strength of the main header 10.
- the red copper sleeve 20 is tubular, and the length of the red copper sleeve 20 is defined as H1, wherein H1 satisfies the following relationship: H1 ⁇ 15mm; when H1 ⁇ 15mm, it can protect the stainless steel main header 10 from being burned, and strengthen the collection
- H1 satisfies the following relationship: H1 ⁇ 15mm; when H1 ⁇ 15mm, it can protect the stainless steel main header 10 from being burned, and strengthen the collection
- the strength of the gas pipe 100 makes the gas collecting pipe 100 durable; if the length of the red copper sleeve 20 is too short, during the welding process of the brass joint 30 and the red copper sleeve 20, it will cause burns on the stainless steel main header 10 and the strength of the gas collecting pipe 100 will decrease, thereby reducing the heat exchange efficiency in the air conditioning system.
- the inner diameter of the copper sleeve 20 inserted into the brass joint 30 is defined as R1, and the inner diameter of the brass joint 30 is defined as R2; wherein, R1 and R2 satisfy the following relationship: R1>R2, which is convenient for the copper sleeve 20 to be connected with the yellow
- the copper joint 30 is soldered.
- one end of the stainless steel main header 10 is provided with a first neck section 11, the first neck section 11 is inserted into the copper sleeve 20, and the inner diameter of the first neck section 11 is defined as R3; wherein, R2 and R3 satisfies the following relationship: R3>R2; sufficient circulation of the refrigerant can be ensured, and there will be no throttling; if the inner diameter of the first necked section 11 is smaller than the inner diameter of the brass joint 30, the refrigerant will flow from the first necked section 11 In the process of flowing to the brass joint 30, the circulation of the refrigerant will be throttled, and the heat exchange efficiency in the air conditioning system will be reduced.
- the copper sleeve 20 includes a first section 23 , a second section 24 and a third section 25 , and the second section 24 is arranged between the first section 23 and the third section 25 .
- the first section 23 is welded with the stainless steel main header 10
- the third section 25 at least partially extends into the brass joint 30 and is welded with the brass joint 30; Welding between 10 and 10, and can avoid the situation that the brass joint 30 is directly welded on the stainless steel main header 10, resulting in the blackening of the surface of the stainless steel main header 10, and the corrosion resistance and strength of the gas header 100 can be improved. Heat exchange efficiency in air conditioning systems.
- the first section 23 is set as a flared section, and the flared section is sleeved on the stainless steel main header 10; the flared section can limit the distance that the stainless steel main header 10 extends into the copper sleeve 20.
- the main header 10 is extended too long, which is inconvenient for welding. If the stainless steel main header 10 is extended too short, there will be a problem of weak welding; in addition, the first section 23 is set as a flared section, which is convenient for processing and convenient for the stainless steel main header 10. The insertion of the header 10, at the same time, facilitates the welding of the stainless steel main header 10 and the red copper sleeve 20, and enhances the stability of the welding.
- the third section 25 is set as the second constriction section, and at least part of the second constriction section is inserted into the brass joint 30; the third section 25 is set as the second constriction section, which is convenient for processing and easy to insert into the brass In the joint 30, the stability of welding is enhanced.
- a positioning step 31 is arranged in the brass joint 30 , the second end 22 of the red copper sleeve 20 is inserted into the brass joint 30 and abuts against the positioning step 31 ; the brass joint 30 is provided with a positioning step 31 .
- the step 31 can limit the distance of the copper sleeve 20 extending into the brass joint 30, so that the copper sleeve 20 can be welded with the brass joint 30 at a suitable position to ensure the firmness of welding; If it is too long, it is inconvenient to carry out welding. If the copper sleeve 20 extends too short, the problem of weak welding will occur.
- the stainless steel main header 10 and the red copper sleeve 20 are connected by brazing in the furnace; and/or, the brass joint 30 and the red copper sleeve 20 are welded by flame; the protective atmosphere of the brazing material used for brazing in the furnace Inexpensive, can reduce costs; flame welding is simple, easy to use and low cost.
- the gas header 100 provided by the present application further includes a plurality of branch pipes 40, and the plurality of branch pipes 40 are installed on the main header at intervals and communicate with the inside of the main header respectively, which can improve the heat exchange efficiency in the air conditioning system.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
Claims (10)
- 一种集气管,其特征在于,所述集气管包括不锈钢主集管、紫铜套以及黄铜接头,所述紫铜套具有相对设置的第一端及第二端,所述不锈钢主集管设于所述紫铜套的第一端并与所述紫铜套焊接;所述黄铜接头设于所述紫铜套的第二端,并与所述紫铜套焊接。
- 根据权利要求1所述集气管,其特征在于,所述不锈钢主集管的一端从所述第一端伸入所述紫铜套内,所述紫铜套的第二端伸入所述黄铜接头内;其中,伸入所述紫铜套内的部分所述不锈钢主集管位于所述黄铜接头内。
- 根据权利要求1所述集气管,其特征在于,所述紫铜套呈管状,且所述紫铜套的长度定义为H1,其中,H1满足以下关系式:H1≥15mm。
- 根据权利要求1所述集气管,其特征在于,所述紫铜套插入所述黄铜接头一端的内径定义为R1,所述黄铜接头的内径定义为R2;其中,R1和R2满足以下关系式:R1>R2。
- 根据权利要求4所述集气管,其特征在于,所述不锈钢主集管的一端设有第一缩口段,所述第一缩口段插入所述紫铜套内,所述第一缩口段的内径定义为R3;其中,R2和R3满足以下关系式:R3>R2。
- 根据权利要求1所述集气管,其特征在于,所述紫铜套包括第一段、第二段以及第三段,所述第二段设于所述第一段和第三段之间,所述第一段与所述不锈钢主集管焊接,所述第三段至少部分伸入所述黄铜接头内,并与所述黄铜接头焊接。
- 根据权利要求6所述集气管,其特征在于,所述第一段设置为扩口段,所述扩口段套设于所述不锈钢主集管;所述第三段设置为第二缩口段,所述第二缩口段的至少部分插入所述黄铜接头内。
- 根据权利要求7所述集气管,其特征在于,所述黄铜接头靠近所述不锈钢主集管的一端与所述第三段靠近所述第二段的一端存在间隙。
- 根据权利要求1-8任意一项所述集气管,其特征在于,所述黄铜接头内设置定位台阶,所述紫铜套的第二端插入所述黄铜接头内,并抵靠于所述定位台阶。
- 根据权利要求1所述集气管,其特征在于,所述不锈钢主集管与所述紫铜套通过炉中钎焊连接;和/或,所述黄铜接头与所述紫铜套通过火焰焊接。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2023555739A JP2024515161A (ja) | 2021-04-30 | 2022-01-12 | 集気管 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120936750.5U CN217979241U (zh) | 2021-04-30 | 2021-04-30 | 集气管 |
CN202120936750.5 | 2021-04-30 |
Publications (2)
Publication Number | Publication Date |
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WO2022227709A1 true WO2022227709A1 (zh) | 2022-11-03 |
WO2022227709A8 WO2022227709A8 (zh) | 2023-11-02 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/CN2022/071623 WO2022227709A1 (zh) | 2021-04-30 | 2022-01-12 | 集气管 |
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JP (1) | JP2024515161A (zh) |
CN (1) | CN217979241U (zh) |
WO (1) | WO2022227709A1 (zh) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203010087U (zh) * | 2012-12-24 | 2013-06-19 | 新昌县华亿机械有限公司 | 一种具有分配器的不锈钢波纹管 |
CN203083220U (zh) * | 2013-02-07 | 2013-07-24 | 新昌县丰亿电器有限公司 | 一种空调器分路管组 |
CN203115316U (zh) * | 2013-03-21 | 2013-08-07 | 新昌县丰亿电器有限公司 | 一种空调器分路管组 |
CN203115362U (zh) * | 2013-03-21 | 2013-08-07 | 新昌县丰亿电器有限公司 | 一种空调器管组件 |
CN109954996A (zh) * | 2017-12-22 | 2019-07-02 | 浙江盾安禾田金属有限公司 | 一种接管结构、四通换向阀及空调器 |
WO2020152738A1 (ja) * | 2019-01-21 | 2020-07-30 | 三菱電機株式会社 | 熱交換器及び空気調和装置 |
-
2021
- 2021-04-30 CN CN202120936750.5U patent/CN217979241U/zh active Active
-
2022
- 2022-01-12 JP JP2023555739A patent/JP2024515161A/ja active Pending
- 2022-01-12 WO PCT/CN2022/071623 patent/WO2022227709A1/zh active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203010087U (zh) * | 2012-12-24 | 2013-06-19 | 新昌县华亿机械有限公司 | 一种具有分配器的不锈钢波纹管 |
CN203083220U (zh) * | 2013-02-07 | 2013-07-24 | 新昌县丰亿电器有限公司 | 一种空调器分路管组 |
CN203115316U (zh) * | 2013-03-21 | 2013-08-07 | 新昌县丰亿电器有限公司 | 一种空调器分路管组 |
CN203115362U (zh) * | 2013-03-21 | 2013-08-07 | 新昌县丰亿电器有限公司 | 一种空调器管组件 |
CN109954996A (zh) * | 2017-12-22 | 2019-07-02 | 浙江盾安禾田金属有限公司 | 一种接管结构、四通换向阀及空调器 |
WO2020152738A1 (ja) * | 2019-01-21 | 2020-07-30 | 三菱電機株式会社 | 熱交換器及び空気調和装置 |
Also Published As
Publication number | Publication date |
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CN217979241U (zh) | 2022-12-06 |
WO2022227709A8 (zh) | 2023-11-02 |
JP2024515161A (ja) | 2024-04-05 |
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